Scaffolding Risk Assesment

Document code no.
Name of the Region :

Name of the Site :
Name of the Department :
MANGALORE
ESSEL WILLCON
HSE
Name of the document :Format # 02 - For Initial

Occupational Health & Safety Review (IOHSR)
Page no.
OF
12
GUIDELINESFOR FILLING UP OF THE FORMAT

A.1
A.2
A.3
A.4
A.5
A.6
Guidance Criteria for Filling up the Columns

Hazard identification, risk assessment & determining risk control worksheets
Determining risk likelihood guidance criteria
Determining risk severity level guidance criteria
Risk prioritization indicator
Definition of level of risks
A.1 GUIDANCE CRITERIA FOR FILLING UP THE COLUMNS
Column #
Description
1
Write the Serial Number
2
Mention the Name of Activity. Example Excavation, Shuttering
3
Mention Type of Hazard. Example , Fall of Person, Fall of Material , Collapse of Structure
4
Mention Category of Hazard. Accidental/Physical/Chemical/Ergonomical/Biological
5
Mention Type of Risk Example , Injury, cuts Burins
6
Mention The Conditions. Whether Direct Control or Indirect Control
7
Mention The Condition , Whether Regular Activity or Non Regular Activity
8
Refer A.3
9
Refer A.4
10
Refer A.5 and A.6
11
Refer A.5 and A.6
12
Refer A.5 and A.6
13
Mention Input for Control , LC Legal Concern , DC Domino Concern, CC- Chronic Concern
14
Indicate Hierarchy of Controls- : E Elimination, S Substitution, EC Engineering Control; AC Administrative Control; PPE Personal Protective Equipment
15
Mention the Applicable Control Procedure Number
Document code no.

Name of the Site :
MANGALORE
ESSEL WILLCON
HSE

Page no.
OF
12
A.2 HAZARD IDENTIFICATION, RISK ASSESSMENT & CONTROL MEASURES WORKSHEET
Hazard Identification
S
No
Residual Risk Assessment

Conditions
Activity Type of Hazard Category of

Type of Risk
Hazards
Hierarchy of Controls
Risk Priority Number
D/I
R/NR
Likeliho
od
(L)
Severity
(S)
Total =
LxS
Risk
Prioritization
Is Risk level
acceptable
(Yes/No)
(*)
10
11
12
Input for
Controls
(LC/DC/CC)
EC
AC
13
14
15
16
17
Control
PPE Measures
18
19
Emergency
alarm,
Safety
control
equipment
in
machinery,
work
permit,
back horn
of the
machinery,
Safety
shoe,
Display
boards
Construction of Scaffolding
Earth
Stuck against
Excavatio
/stuck in
n
Accidental
Injury ,Major
cuts
12
Substantial
LC
Document code no.

Name of the Site :
MANGALORE
ESSEL WILLCON
HSE

S
No
Erection
Page no.
OF
12

Conditions

Type of Risk
Hazards

Total =
LxS
Risk
Prioritization
Is Risk level
acceptable
(Yes/No)
(*)
Input for
Controls
(LC/DC/CC)
EC
AC
Control
PPE Measures
D/I
R/NR
Likeliho
od
(L)
Severity
(S)
10
11
12
13
14
15
16
17
18
Fall of
person/animals
into trenches
Accidental
Injury
,permanent
disability
15
Substantial
LC
Exposure to
high noise
Physical
Hearing
impairment
Moderate
LC
Unstable
Ground
Power
Lines
(electrocutio
n)
Accidental
Accidental
Injury ,Major
cuts,
casualty
Electrical
shock, ill
health
12
Substantial
LC
19
Display
board,
barricade,
safety
shoes &
helmet
display
boards, air
muff
Barricade,
work
permit,
safety shoe
and helmet
insulated
power
supply ,
D
12
Substantial
LC
Proper
Earthing,
Work
permit,
Safety
PPEs
Document code no.

Name of the Site :
MANGALORE
ESSEL WILLCON
HSE

S
No
Page no.
OF
12

Conditions

Type of Risk
Hazards

Total =
LxS
Risk
Prioritization
Is Risk level
acceptable
(Yes/No)
(*)
Input for
Controls
(LC/DC/CC)
EC
AC
Control
PPE Measures
D/I
R/NR
Likeliho
od
(L)
Severity
(S)
10
11
12
13
14
15
16
17
18
Fall of objects
Accidental
Injury ,Major
cuts
Moderate
--
Overturning
Accidental
Injury , cuts
12
Substantial
--
Fall from Height
Accidental
Injury ,Major
cuts
,casualty
12
Substantial
LC
Safety belt,
, work
permit
HSE audit,
Safety belt,
hand
gloves,
work
permit,
First aid kit,
Mockdrill
Collapse of
scaffolding
Accidental
Injury ,Major
cuts,
casualty
15
Substantial
--
19
Display
boards,
Scaffolding
Inspection,
safety shoe
& helmet
Display
boards,
safety shoe
& helmet
Document code no.

Name of the Site :
MANGALORE
ESSEL WILLCON
HSE

S
No
Fire due to
improper
Hot Work handling of oxy acetylene
cylinder
Fall of molten
metal while
welding
Material Striking against

handling
any object
Fall of objects
Page no.
OF
12

Conditions

Type of Risk
Hazards

Total =
LxS
Risk
Prioritization
Is Risk level
acceptable
(Yes/No)
(*)
Input for
Controls
(LC/DC/CC)
EC
AC
Control
PPE Measures
D/I
R/NR
Likeliho
od
(L)
Severity
(S)
10
11
12
13
14
15
16
17
18
12
Substantial
DC,LC
Moderate
--
Accidental
Injury, major
burns
Accidental
Injury, major
burns
R
Accidental
Injury, cuts
Moderate
LC
Accidental
Injury ,Major
cuts
Moderate
--
19
Fire
extinguishe
r, fire
detectors,
display
boards,
Fire suit
Apron,
Work
permit
Awareness
training,
aprons,
safety shoe
&
handgloves
Display
boards,
safety shoe
& helmet
Document code no.

Name of the Site :
MANGALORE
ESSEL WILLCON
HSE

S
No
Whilst
working
on
scaffold
12

Total =
LxS
Risk
Prioritization
Is Risk level
acceptable
(Yes/No)
(*)
Input for
Controls
(LC/DC/CC)
EC
AC
Control
PPE Measures
10
11
12
13
14
15
16
17
18
12
Substantial
--
Moderate
--
Overturning
Accidental
Injury , cuts
Slips & trips of

person
Accidental
Bodily harm
ie. eye injury,
head
injury,
Collapse / fall Major Injuries
Page no.
OF
Severity
(S)
Overloading
Likeliho
od
(L)
Body Injury
R/NR
Accidental
D/I
Falling from
scaffold

Conditions

Type of Risk
Hazards
Moderate
CC
Moderate
19
Display
boards, ,
safety shoe
& helmet
Safety
Shoes,
Safety
helmet
Tool box
talks,
Safety
shoe.
Helmet &
safety belt
Display the
capacity,H
SE audit
Work
permit,
Training
Document code no.

Name of the Site :
MANGALORE
ESSEL WILLCON
HSE

S
No
Page no.
OF
12

Conditions

Type of Risk
Hazards

Total =
LxS
Risk
Prioritization
Is Risk level
acceptable
(Yes/No)
(*)
Input for
Controls
(LC/DC/CC)
EC
AC
Control
PPE Measures
D/I
R/NR
Likeliho
od
(L)
Severity
(S)
10
11
12
13
14
15
16
17
18
12
Substantial
LC
10
Substantial
--
Electrocution
Accidental
Electrical
shock, ill
health
Accidental
Injury ,major
cuts,
casualty
People or
objects falling
from height
Accidental
Injury ,Major
cuts
12
Substantial
LC
People or object
exposed to high
noise
Physical
Hearing
impairment
Moderate
--
Erection/al
teration or
Unintentional
dismantle
collapse of a
of scaffold
structure
NR
19
Emergency
plan ,
Proper
Earthling,
Work
permit,
Safety
PPEs
Work
permit,
safety
PPEs
Work
permit,
safety
PPEs
Air muff,
Work
permit,
Acoustic
enclosures
for high
noise
machinerie
s.
Document code no.

Name of the Site :
MANGALORE
ESSEL WILLCON
HSE

S
No
3
Striking,
overhead or
underground
services
Unautho
rized
access
Obstruction for
work/ chances
of accidents
Page no.
OF
12

Total =
LxS
Risk
Prioritization
Is Risk level
acceptable
(Yes/No)
(*)
Input for
Controls
(LC/DC/CC)
EC
AC
Control
PPE Measures
D/I
R/NR
Likeliho
od
(L)
Severity
(S)
10
11
12
13
14
15
16
17
18
Accidental
Injury major
cuts
,casualty
10
Substantial
--
Body pain
Moderate
--
Injury
Moderate
CC
Display
board
Manual activity
associated with Ergonomically
demolition
6

Conditions

Type of Risk
Hazards
Accidental
NR
19
Work
permit,
safety
PPEs
Work
permit,
safety
PPEs
Accidental
Injury
ID
NR
Moderate
LC
Awareness
training,
work
permit,
Safety
PPEs
Use of
Falls from
ladder
ladders and step
and step
ladder
ladders
Accidental
Injury
Moderate
LC
LC
HSE
inspection ,
safety belt
Objects dropped
from ladders
Accidental
Injury ,cuts
Moderate
LC
Safety
helmet and
safety shoe
Adverse
weather
High wind
Document code no.

Name of the Site :
MANGALORE
ESSEL WILLCON
HSE

S
No
1
9
2
3
Use of
mobile Fall of person or
elevating material from
work
platform
platforms
Page no.
OF
12

Conditions

Type of Risk
Hazards
D/I
R/NR
Likeliho
od
(L)
Severity
(S)
Total =
LxS
Risk
Prioritization
Is Risk level
acceptable
(Yes/No)
(*)
Input for
Controls
(LC/DC/CC)
EC
AC
Control
PPE Measures
10
11
12
13
14
15
16
17
18
Accidental
Injury ,Major
cuts
12
Substantial
LC
Overturning of
platforms
Accidental
Injury , cuts
12
Substantial
LC
Unintentional
lowering of
platform
Accidental
Injury
Moderate
LC
Striking against
overhead
obstructions
Accidental
Injury,
casualty
15
Substantial
LC
19
Work
permit,
safety belt,
safety shoe
& helmet
Safety
stopper,
work
permit,
testing
certificates,
safety
PPEs
Safety
stopper,
work
permit,
testing
certificates,
safety
PPEs
Work
permit,
HSE
inspection,
safety
PPEs
Document code no.

Name of the Site :
MANGALORE
ESSEL WILLCON
HSE

S
No
10
Use of
mobile
tower
Page no.
OF
12
10

Conditions

Type of Risk
Hazards
D/I
R/NR
Likeliho
od
(L)
Severity
(S)
Total =
LxS
Risk
Prioritization
Is Risk level
acceptable
(Yes/No)
(*)
10
11
12
Input for
Controls
(LC/DC/CC)
EC
AC
13
14
15
16
17
Control
PPE Measures
18
19
Work
permit,
safety belt
Fall of a person
or material
Accidental
Injury
Moderate
LC
Collapse of
tower
Accidental
Injury, major
cuts,
casualty
15
Substantial
LC
Overturning of
tower
Accidental
Injury , cuts
12
Substantial
LC
Physical injury
Accidental
Injury, cuts
Moderate
--
Note * Acceptable: - If Risk Assessed is Moderate or less (Refer A5)

Number of Low Risks
Number of Medium Risks
Number of High Risks (Potential Emergencies )
A.3
DETERMINING RISK LIKELIHOOD GUIDANCE CRITERIA
HSE
inspection ,
safety
PPEs
HSE
inspection ,
safety
PPEs,
Guide
ropes for
tower
Work
permit,
Safety
PPEs
Document code no.

Name of the Site :
MANGALORE
ESSEL WILLCON
HSE

Page no.
OF
12
11
Likelihood
Weightage
Criteria
Highly Unlikely
It is un heard in the industry
Unlikely
It has rarely occurred in other construction companies
Likely
It has occurred in other construction company
Very Likely
It has occurred in other project sites of the company
Certain
5
It has occurred several times at the site location in a year
DETERMINING RISK SEVERITY LEVEL GUIDANCE CRITERIA
A.4
Level of Harm
Weightage
Human / Community
Insignificant
Slightly Harmful
Momentary Discomfort / inconvenience

Minor injuries (Non reportable) requires first-aid
Harmful
Very harmful
Extremely Harmful
Asset (Infrastructure/Equipment/
Machinery) Damage
No action required
Minor damage
Injuries, absence from the work less or equal to 48

Moderate damage
hrs / temporary disability
Major injuries, absence from the work more than 48
Major damages
hrs / temporary disability
Fatal / Permanent Disability / Chronic diseases. Severe damages/complete destruction
Major incidents involving large number of people
A.5
RISK PRIORITIZATION INDICATORS
Level Of Concerns
Individual
Local or Community
Government Authorities
Industry/Competitor
Global /International
Severity
Likelihood
Insignificant (1)
SLIGHTLY HARMFUL (2)
HARMFUL
(3)
VERY HARMFUL
(4)
EXTREMELY HARMFUL
(5)
HIGHLY UNLIKELY
(1)
TRIVIAL
(1)
TRIVIAL
(2)
TOLERABLE
(3)
TOLERABLE
(4)
MODERATE
(5)
UNLIKELY (2)
TRIVIAL
(2)
TOLERABLE
(4)
MODERATE
(6)
MODERATE
(8)
SUBSTANTIAL
(10)
LIKELY
(3)
TOLERABLE
(3)
MODERATE
(6)
MODERATE
(9)
SUBSTANTIAL
(12)
SUBSTANTIAL (15)
Document code no.

Name of the Site :
MANGALORE
ESSEL WILLCON
HSE

Page no.
OF
12
12
VERY LIKELY
(4)
TOLERABLE
(4)
MODERATE
(8)
SUBSTANTIAL
(12)
SUBSTANTIAL (16)
INTOLERABLE
(20)
CERTAIN (5)
MODERATE
(5)
SUBSTANTIAL (10)
SUBSTANTIAL
(15)
INTOLERABLE
(20)
INTOLERABLE
(25)
A.6
RISK LEVEL
DEFINITION OF LEVEL OF RISKS

ACTION AND TIME SCALE
CATEGORY
Acceptable (Low Risk)
TRIVIAL
TOLERABLE
MODERATE
Continue with the current activity. Monitoring is required to ensure that the controls are effectively maintained.
SUBSTANTIAL
Urgent action is required including engineering / operational controls / administrative controls / PPE / Signages / Training / Behavioral
monitoring
INTOLERABLE
Immediate action should be taken. Work should not be started or continued unitl the impact / risk has been reduced.
* All Intolerable Risks shall be considered as Potential Emergencies and Immediate Action shall be Planned/Taken to Reduce the Risk Levels.
PREPARED By
APPROVED BY
NISANTH.THULASIDAS.MADHAVAN
JOHN VICTOR
Not Acceptable (Medium Risk)
Not Acceptable (High Risk)

Scaffolding Risk Assesment

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Document code no.

Name of the Region :

Name of the document :Format # 02 - For Initial

GUIDELINESFOR FILLING UP OF THE FORMAT

Guidance Criteria for Filling up the Columns

Document code no.

Name of the document :Format # 02 - For Initial

A.2 HAZARD IDENTIFICATION, RISK ASSESSMENT & CONTROL MEASURES WORKSHEET

Residual Risk Assessment

Activity Type of Hazard Category of

Risk Priority Number

Document code no.

Name of the document :Format # 02 - For Initial

Residual Risk Assessment

Activity Type of Hazard Category of

Risk Priority Number

Document code no.

Name of the document :Format # 02 - For Initial

Residual Risk Assessment

Activity Type of Hazard Category of

Risk Priority Number

Fall from Height

Document code no.

Name of the document :Format # 02 - For Initial

Material Striking against

Residual Risk Assessment

Activity Type of Hazard Category of

Risk Priority Number

Document code no.

Name of the document :Format # 02 - For Initial

Risk Priority Number

Slips & trips of

Collapse / fall Major Injuries

Residual Risk Assessment

Activity Type of Hazard Category of

Document code no.

Name of the document :Format # 02 - For Initial

Residual Risk Assessment

Activity Type of Hazard Category of

Risk Priority Number

Document code no.

Name of the document :Format # 02 - For Initial

Risk Priority Number

Residual Risk Assessment

Activity Type of Hazard Category of

Document code no.

Name of the document :Format # 02 - For Initial

Residual Risk Assessment

Activity Type of Hazard Category of

Risk Priority Number

Document code no.

Name of the document :Format # 02 - For Initial

Residual Risk Assessment

Activity Type of Hazard Category of

Risk Priority Number

Note * Acceptable: - If Risk Assessed is Moderate or less (Refer A5)

DETERMINING RISK LIKELIHOOD GUIDANCE CRITERIA

Document code no.

Name of the document :Format # 02 - For Initial

It is un heard in the industry

It has rarely occurred in other construction companies

It has occurred in other construction company