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Data of influence
Mill data
Feed material
Type of mill
Diameter
Additives
Compartment length
Grindability
Critical speed
Feed size
Sense of rotation
Product fineness
Circuit
4
Data of influence
Mill operation
Lining data
Feeding system
Fastening method
Ball charge
Size of plates
Reason of replacement
1. Constant speed
2. Constant acceleration
3. Decreasing acceleration
4. Increasing acceleration
1. No axial movement
2. Classifying effect
10
11
12
13
Experience
15
Experience
100%
94%
Experience
Experience
Activator lining system
Step-lining system
Progressive activation
Linear activation
17
Experience
Experience
Activator lining system
Step-lining system
Progressive activation
Linear activation
18
Experience
Experience
Activator lining system
Step-lining system
Progressive activation
Linear activation
19
Experience
20
Experience
Coarse grinding
(A) Progressive lifter type Activator
GF* (A) 100%
(over the lifetime)
* GF = Grinding factor
21
(A)
(B)
(C)
(D)
(E)
Experience
Coarse grinding
(B) Conventional stepliner
GF* (B) < GF* (A) ~ 6%
* GF = Grinding factor
22
(A)
(B)
(C)
(D)
(E)
Experience
Coarse grinding
(C) Wave liner type Duolift
GF* (C) < GF* (A) ~ 6-8%
* GF = Grinding factor
23
(A)
(B)
(C)
(D)
(E)
Experience
Coarse grinding
(D) Stepliner type X-lift
GF* (D) < GF* (A) ~ 10-12%
* GF = Grinding factor
24
(A)
(B)
(C)
(D)
(E)
Experience
Coarse grinding
(E) Stepliner with wave profile
GF* (E) < GF* (A) ~ 10-12%
* GF = Grinding factor
25
(A)
(B)
(C)
(D)
(E)
Experience
Fine grinding
Classifying lining with activator profile
26
Experience
Fine grinding
Conventional classifying lining with wave profile
27
Experience
Fine grinding
Wave lining type Dragpeb (without classifying effect)
28
Experience
Fine grinding
CPB Classifying spiral lining (CSL-Lining)
29
Fastening types
30
Fastening types
Bolted
o Requires a drilling in the
mill tube for every plate
o Easy handling during
installation and
maintenance
31
Fastening types
Semi-bolted
o Minimum two bolted
rows in total
o Requires special tools
an experienced fitters
32
Fastening types
Boltless
o Plates are forced-fitted
with positive locking
without any bolts
o Requires precise
preparation, special
tools and very
experienced fitters
33
Head lining
35
Head lining
Head lining
Concept
o Main function: protection of mill head against wear
o Division of the wear plates into ring segments
o Adjustment of plate thickness to the wear conditions and the
targeted lifetime
36
Head lining
Conical design
Conical head lining plates on
a conical mill head are
exposed to the high impact
of the grinding media.
Result: high risk of breakage
of head lining plates
37
Head lining
38
Materials
o Materials
39
Materials
Materials
5 % Cr
40
0.5 % C
48-53 HRC
Any questions?
Feel free to ask!
Thank you for your kind attention.
41