Pulsar 180 2007 - 61 - 28 - 2

Bajaj Pulsar 180
INDEX
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
30.
31.
32.
33.
34.
COVER CYLINDER HEAD

CYLINDER HEAD
VALVE
CAMSHAFT / TENSIONER
CYLINDER & PISTON
CRANKSHAFT
BALANCER & BALANCER IDLER GEAR
TRANSMISSION
CHANGE DRUM / SHIFT FORK
GEAR CHANGE MECHANISM
ENGINE ASSLY & CRANKCASE RH
CRANKCASE LH
COVER RH
COVER MAGNETO
CLUTCH
KICK STARTER MECHANISM
CARBURETTOR
AIR CLEANER COMPLETE
SILENCER ASSLY
SEAT ASSLY / SEAT LOCK
OIL PUMP
MAGNETO / C.D.I. / H.T. COIL
STARTER ASSEMBLY
ENGINE MOUNTINGS
FRAME & FRAME FITTING
SWING ARM / REAR SHOCK ABSORBER
RIDER FOOT REST
PILLION FOOT REST / HOLDER
MUDGUARD FRONT & REAR
STAND ASSEMBLY
TYRE / TUBE / RIM
FRONT HUB
FRONT MASTER CYLINDER
FRONT DISC BRAKE
Page No.1.
Bajaj Pulsar 180
35.
36.
37.
38.
39.
40.
41.
42.
43.
44.
45.
46.
47.
48.
49.
50.
REAR HUB
REAR BRAKE PEDAL
HANDLE BAR
FRONT FORK
PAINTED PARTS & DECALS
PETROL COCK, CAP TANK & GAUGE FUEL
FITTINGS-PETROL TANK, SIDE COVER & COVER SEAT
METER ASSEMBLY
CONTROL CABLES
CHAIN CASE
HEAD LAMP & FAIRING
INDICATOR LIGHT ASSEMBLY
TAIL LAMP ASSLY / FRONT & REAR NO. PLATE
ELECTRICAL EQUIPMENTS
TOOL KIT
ACCESSORIES / GRAB HANDLE
Page No.2.
Bajaj Pulsar 180
Model Code: "001MC607" Model Name: "Bajaj Pulsar 180"

Plate Code: "1" Plate Description: "COVER CYLINDER HEAD"
Fig
No
Item Code
Description
Quantity
Serviceable
DJ101195
CYLINDER HEAD ASSY M/C
DJ101207
COVER CYLINDER HEAD
DS101026
COVER - TAPPET
36DS1001
CYLINDER HEAD 'O' RING KIT
DS101166
BUSH - SILENT (COVER HEAD)
DS101096
CAP - CAMSHAFT
39264715
DOMED CAP NUT
DS101084
GASKET -COPPER
39253204
BOLT - HEXAGON HEAD WITH FLANGE

:- M6
39107504
BOLT - FLANGED :- SMALL
10
DH101272
PLUG
11
DG101498
GASKET
Chasis Number
With Effect
From
Page No.3.
Bajaj Pulsar 180

Plate Code: "2" Plate Description: "CYLINDER HEAD"
Fig
No
Item Code
Description
Quantity
Serviceable
DJ101195
CYLINDER HEAD ASSY M/C
39166005
STUD - M8
DJ101012
GASKET -CYLINDER HEAD
DH101508
DAMPER - CYLINDER HEAD
DJ101136
PIPE - INTAKE
39253921
RING - O
DJ121022
INSULATOR - CARBURETTOR
DH121038
CLAMP (45 TO 48)
39167404
BOLT - FLANGE :- M6 X 25
10
DH111012
SLEEVE - SPARK PLUG
11
39260801
SCREW - GRUB :- M5 X 0.8 X 7
12
36DS1001
CYLINDER HEAD 'O' RING KIT
Chasis Number
With Effect
From
Page No.4.
Bajaj Pulsar 180

Plate Code: "3" Plate Description: "VALVE"
Fig
No
Item Code
Description
Quantity
Serviceable
DH101469
SHAFTROCKER ARM
DS101032
SHAFT - ROCKER ARM (EXHAUST)
DS101191
ARM - ROCKER WITH ROLLER
DG101029
COLLET
39201719
SEAL - OIL
36DS1003
VALVE REPAIR KIT
36DJ1004
VALVE KIT PULSAR DTS-I 180
DH101295
WASHER - WAVE (ROCKER ARM)
39244011
WASHER (SPRING STEEL)
Chasis Number
With Effect
From
Page No.5.
Bajaj Pulsar 180

Plate Code: "4" Plate Description: "CAMSHAFT / TENSIONER"
Fig
No
Item Code
Description
Quantity
Serviceable
39204021
RING - O
DH101617
CAMSHAFT
39254220
BEARING - BALL-15X42X13
39188020
BEARING - BALL :- 15 X 32 X 9
(6002-C3)
36DH1003
GUIDE CHAIN KIT
DS101275
SPROCKET - CAM DRIVE :- 16

TEETH
DH101412
COLLAR - CAM SPROCKET
DH101048
WASHER - SPECIAL :- CAMSHAFT
39219804
BOLT - HEXAGON SOCKET HEAD CAP
10
DH101050
CHAIN - CAM :- DID 25 - 98 LI
11
DJ101137
DECOMP. ASSEMBLY
12
DH101011
BOLT - CAM CHAIN TENSIONER

PIVOT
13
DS101277
TENSIONER ASSEMBLY
14
39167404
Chasis Number
With Effect
From
Page No.6.
Bajaj Pulsar 180

Plate Code: "5" Plate Description: "CYLINDER & PISTON"
Fig
No
Item Code
Description
Quantity
Serviceable
DJ101004
GASKET -CYLINDER
39218106
PIN - HOLLOW DOWEL :- 14 X 20
DJ101158
PISTON ASSEMBLY
DJ101106
RING SET PISTON STD (180CC)SPARE PARTS
39213217
RING - SNAP
DJ101155
CYLINDER BLOCK/PISTON ASSY

(PULSAR DTS-I
DJ101206
CYLINDER BLOCK
Chasis Number
With Effect
From
Page No.7.
Bajaj Pulsar 180

Plate Code: "6" Plate Description: "CRANKSHAFT"
Page No.8.
Bajaj Pulsar 180
Fig
No
Item Code
Description
Quantity
Serviceable
DJ101203
CRANKSHAFT ASSY COMP
DJ101223
ASSEMBLY CRANKSHAFT
DH101195
NUT - PRIMARY DRIVE LOCK
39220011
WASHER - PLAIN (PRIMARY DRIVE

GEAR)
36DJ1001
SET PRIMARY DRIVER & DRIVEN PULSAR 180
DS101275
SPROCKET - CAM DRIVE :- 16

TEETH
DH101064
BODY - CENTRIFUGAL OIL FILTER
DH101065
COVER - CENTRIFUGAL OIL FILTER
DH101234
GASKET -CENTRIFUGAL OIL FILTER
39226701
SCREW - SLOTTED & CROSS RECESS

CSK HEAD
10
DH101066
JOINT - OIL DELIVERY :- B
11
DH101067
SPRING - OIL DELIVERY :- B
12
39219908
PIN - SNAP (OIL DELIVERY JOINT

B)
13
31101173
KEY -WOODRUFF FOR CRANKSHAFT

CLUTCH SIDE
14
39220307
PIN - PARALLEL
15
39218304
16
39216511
WASHER - PLAIN
17
39256120
BEARING - BALL 6305
18
DS101154
KEY
Chasis Number
With Effect
From
Page No.9.
Bajaj Pulsar 180

Plate Code: "7" Plate Description: "BALANCER & BALANCER IDLER GEAR"
Fig
No
Item Code
Description
Quantity
Serviceable
DJ101022
BODY BALANCER ASSEMBLY
DH101072
BALANCER - RIGHT HAND BEARING

STOOPER
39167204
DJ101134
GEAR COMPLETE - BALANCER IDLER
39215220
BEARING -DRAWN CUP NEEDLE

ROLER:1X14X15
39255717
CIRCLIP
39168606
PIN - HOLLOW DOWEL
39162011
WASHER - PLAIN :- 10 X 20
52DH0177
SF:BALANCER IDLER HOLDER WITH

BEARING
10
39167404
Chasis Number
With Effect
From
Page No.10.
Bajaj Pulsar 180

Plate Code: "8" Plate Description: "TRANSMISSION"
Page No.11.
Bajaj Pulsar 180
Fig
No
Item Code
Description
Quantity
Serviceable
DH101519
SHAFT - INPUT :- TRANSMISSION
DK101125
SHAFT INTPUT TRANSMISSION (LH

THREAD)
39215811
WASHER - PLAIN
DH101078
GEAR - 4TH :- DRIVE
DH101079
WASHER - SPLINE
DH101235
CIRCLIP
DH101080
GEAR - 3RD :- DRIVE
DH101082
GEAR - 5TH :- DRIVE
DH101084
GEAR - 2ND :- DRIVE
39216011
WASHER - PLAIN
10
DH101416
SHAFT OUTPUT TRANMISSION :SUB-ASSEMBLY
11
DH101336
WASHER - SPECIAL :- 20.2 X 27 X

1
12
DH101108
GEAR - 3RD :- DRIVEN
13
39215911
WASHER - PLAIN
14
DH101110
GEAR - 4TH :- DRIVEN
15
DH101111
BUSH - 1ST :- DRIVEN
16
DJ101110
GEAR - 1ST :- DRIVEN
17
DH101113
GEAR - 5TH :- DRIVEN
18
DH101319
BUSH - 2ND :- DRIVEN
19
DH101333
GEAR - 2 ND :- DRIVEN
20
DH101116
COLLAR - SPROCKET
21
30101061
RING - O
22
DH101117
SPROCKET - DRIVE
23
DJ101063
PLATE - DRIVE SPROCKET
24
39106204
Chasis Number
With Effect
From
Page No.12.
Bajaj Pulsar 180

Plate Code: "9" Plate Description: "CHANGE DRUM / SHIFT FORK"
Fig
No
Item Code
Description
Quantity
Serviceable
DH101130
FORK - GEAR SHIFT (INPUT)
DK101133
FORK GEAR SHIFT INPUT
DH101132
FORK - GEAR SHIFT :- OUTPUT
DK101134
FORK GEAR SHIFT OUTPUT
DH101146
SHAFT - GEAR SHIFT FORK
DH101493
SHAFT - GEAR :- FORKSHIFT
DJ101147
DRUM ASSEMBLY - GEAR SHIFT
DK101132
DRUM COMPLETE GEAR SHIFT
39243704

:- M6
39260607
PIN - PARALLEL
DJ101148
GUIDE - GEAR SHIFT
DK101158
GUIDE
DH101496
SPACER - GUIDE :- GEAR SHIFT
10
DK101135
BUSH (DRUM CHANGE)
Chasis Number
With Effect
From
Page No.13.
Bajaj Pulsar 180

Plate Code: "10" Plate Description: "GEAR CHANGE MECHANISM"
Fig
No
Item Code
Description
Quantity
Serviceable
DH101134
LEVER COMPLETE - GEAR SHIFT
DH101699
LEVER COMPLETE GEAR SHIFT
DH101143
SPRING - SLIDER ARM RESET
DH101714
SPRING ARM RESET
DH101144
SPRING - GEAR SHIFT RETURN
DJ101149
LEVER COMPLETE - CHANGE
31101108
DAMPER
39245304
BOLT - FLANGE :- M6
DH101013
BOLT - GEAR SHIFT DRUM STOOPER
DH101503
STOPPER - DRUM
DH101502
SPRING - STOPPER :- DRUM
10
DH101225
BOLT - SHIFT CHANGE
Chasis Number
With Effect
From
Page No.14.
Bajaj Pulsar 180

Plate Code: "11" Plate Description: "ENGINE ASSLY & CRANKCASE RH"
Fig
No
Item Code
Description
Quantity
Serviceable
DJ101200
ENGINE ASSLY PULSAR 180 CC UG 2
DH101586
CRANKCASE RH
DJ101213
CRANKCASE RH
39253105
STUD - M10
39106204
DH101006
GASKET -CRANKCASE
39258320
BEARING - BALL :- 6004 HN3 SKF
39260220
BEARING - BALL 6202/HN3
39218006
PIN - HOLLOW DOWEL :- 12 X 20
39260120
BEARING - BALL :- 61905 (25 X

42 X 9)
10
DH101487
PLATE - STOPPER :- BEARING DRUM
Chasis Number
With Effect
From
Page No.15.
Bajaj Pulsar 180

Plate Code: "12" Plate Description: "CRANKCASE LH"
Page No.16.
Bajaj Pulsar 180
Fig
No
Item Code
Description
Quantity
Serviceable
DH101582
CRANKCASE - LH
DJ101212
CRANKCASE LH
39253105
STUD - M10
DH101226
GUIDE - STARTER ASSEMBLY
39218819
SEAL - OIL
DH101423
RING - O (GUIDE STARTER)
39075201
SCREW - COUNTERSUNK CROSS :- M6
39260320
BEARING - BALL 6202-RS1/HN3

15X35X11
39258320
BEARING - BALL :- 6004 HN3 SKF
39218520
BEARING - DEEP GROOVE BALL
10
39218919
SEAL - OIL
11
39219019
SEAL - OIL
12
DH101203
PIPE - BREATHER
13
DH101246
TUBE - RUBBER
14
28101174
CLIP - SPRING
15
DH101272
PLUG
16
DG101498
GASKET
17
31201081
SWITCH - NEUTRAL
18
DH101264
GASKET -NEUTRAL SWITCH
19
DH101269
BAFFLE
20
39141402
SCREW -CROSS RECESSED RAISED

CHEESE HEAD
21
39184504
BOLT - HEXAGON WITH FLANGE
22
39167704
BOLT - M6 X 45
23
39230504

:- M8
24
DH101278
PLUG (STARTER MOTOR)
25
DH101169
BUSH - STARTER GEAR INNER
26
DJ201021
CABLE ASSEMBLY - BATTERY TO

EARTH
27
39244811
WASHER - PLAIN
28
DH101422
DAMPER - AXIAL (RUBBER)
Chasis Number
With Effect
From
Page No.17.
Bajaj Pulsar 180

Plate Code: "13" Plate Description: "COVER RH"
Page No.18.
Bajaj Pulsar 180
Fig
No
Item Code
Description
Quantity
Serviceable
DH101149
COVER COMPLETE - RIGHT HAND
DJ101208
COVER COMPLETE RH
DJ101241
COVER COMPLETE RH
DH101197
GROMMET - BREATHER
30101142
SEAL - OIL
39104119
SEAL - OIL
DH101141
RACK
DH101142
SHAFT - CLUTCH RELEASE
39220207
PIN - PARALLEL (CLUTCH SHAFT)
DH101151
GAUGE - OIL LEVEL
DH101152
RING - O :- OIL LEVEL GAUGE 18 X 3
10
39107404
10
11
39099906
PIN - HOLLOW DOWEL
12
DH101018
BRACKET - CLUTCH CABLE
13
DH101154
GASKET -COVER - RIGHT HAND
14
DH121015
PLUNGER - OIL
15
DH121011
PLATE - PLUNGER OIL
16
DH121012
SPRING - JOINT A
17
DH101281
SPRING - TORSION :- CLUTCH

LEVER
18
39244311
WASHER - PLAIN
19
36DH1004
SET DAMPER COVER RH
20
39220804

:- M5
21
DS101252
DECAL - CLUTCH COVER
22
DS101201
BUSHING (PTFE)
23
36DH1005
SET PLATE COVER RH
24
DG101418
GAUGE
25
DS101215
CLIP - WIRE
Chasis Number
With Effect
From
Page No.19.
Bajaj Pulsar 180

Plate Code: "14" Plate Description: "COVER MAGNETO"
Fig
No
Item Code
Description
Quantity
Serviceable
DH101155
COVER - MAGNETO
DJ101209
COVER MAGNETO
DH101158
CAP - TIMING HOLE
39219721
RING - O
DH101159
GASKET -MAGNETO COVER
39107404
39099906
PIN - HOLLOW DOWEL
DH101157
CAP - CRANK CENTER
39128321
RING - O
DH101156
COVER - LH :- REAR
DJ101210
COVER LH RR
10
36DH1006
SET DAMPER MAGNETO COVER
11
39220804

:- M5
12
DS101253
DECAL - MAGNETO COVER
13
36DH1007
SET PLATE MAGNETO COVER
14
DJ101190
COVER -LH:REAR WITH GEAR

SHIFTER STICKER
Chasis Number
With Effect
From
Page No.20.
Bajaj Pulsar 180

Plate Code: "15" Plate Description: "CLUTCH"
Page No.21.
Bajaj Pulsar 180
Fig
No
Item Code
Description
Quantity
Serviceable
DH101275
NUT - SPECIAL
36DJ1001
SET PRIMARY DRIVER & DRIVEN PULSAR 180
DH101559
CLUTCH PLATE ASSEMBLY
DJ101179
CLUTCH CENTER
DH101344
PLATE - CLUTCH PRESSURE
DK101163
PLATE CLUTCH PRESSURE
DH101554
DISC CLUTCH FRICTION (`E' TYPE)
DK101149
CLUTCH FRICTION DISK
DH101557
PLATE - CLUTCH
DK101151
PLATE CLUTCH
DH101483
SPRING - CLUTCH CAPACITY
DH101743
SPRING CLUTCH (CAPACITY)
39167404
10
39155304
BOLT - FLANGE :- M6
11
39188020
BEARING - BALL :- 15 X 32 X 9
(6002-C3)
12
DH101484
HOLDER - CLUTCH
12
DK101078
ASSEMBLY CLUTCH LIFTER ROD
13
DH101485
ROD - CLUTCH LIFTER
14
DH101374
PLATE - GUIDE :- CLUTCH

PRESSURE
14
DK101126
SPACER CLUTCH
15
DH101520
NUT - CLUTCH CENTER LOCK
16
DH101180
LEVER ASSEMBLY
17
39220011
WASHER - PLAIN (PRIMARY DRIVE

GEAR)
18
DK101153
SEAT JUDDER SPRING
19
DK101155
SPRING JUDDER
Chasis Number
With Effect
From
Page No.22.
Bajaj Pulsar 180

Plate Code: "16" Plate Description: "KICK STARTER MECHANISM"
Page No.23.
Bajaj Pulsar 180
Fig
No
Item Code
Description
Quantity
Serviceable
DH101128
LEVER - KICK STARTER COMPLETE
DD101097
DAMPER
36DH1008
BOSS KICK SET
DH101537
RATCHET KICK STARTER
DH101531
GEAR KICK IDLER
DH101540
SPINDLE KICK STARTER ASSEMBLY
DH101572
PINION
DH101121
SPRING - KICK STARTER RATCHET
39099311
WASHER - PLAIN
10
39234411
WASHER - PLAIN
11
DH101536
GUIDE KICK
12
DH101548
BOLT - SPECIAL
12
13
DH101125
SPRING - KICK STARTER RUTURN
14
DH101321
BOLT - SPECIAL :- M8 (BASE KICK

LEVER)
15
DH101538
PLATE - STOPPER (GEAR KICK

IDLER)
16
39167204
17
39227611
WASHER - PLAIN
18
39073817
EXTERNAL CIRCLIP TYPE C
19
DH101539
SPINDLE KICK STARTER
KICK STARTER
M10 X 1.25 X
Chasis Number
With Effect
From
Page No.24.
Bajaj Pulsar 180

Plate Code: "17" Plate Description: "CARBURETTOR"
Fig
No
Item Code
Description
Quantity
Serviceable
DJ121032
CARBURETTOR ASSY BS29
36DH1202
VACCUM PISTON KIT PULSAR DTS-I

150
36DH1205
IDLING SCREW SET PULSAR DTS-I
DJ121025
JET NEEDLE
DH121127
SCREW - V C WITH `O' RING
DH121058
SCREW
DH121059
FLOAT ASSEMBLY
36DH1204
JET HOLDER KIT PULSAR DTS-I 150
DH121101
MAGNET ASSEMBLY
10
DJ201105
SWITCH SIDESTAND WITH COUPLER
11
39178001
SCREW PAN - M5
12
DH121093
NEEDLE ASSEMBLY
13
DH121096
SET ADJUSTER(PS) CARBURETTOR
14
DH121095
SET PLUNGER CARBURETTOR
Chasis Number
With Effect
From
Page No.25.
Bajaj Pulsar 180

Plate Code: "18" Plate Description: "AIR CLEANER COMPLETE"
Fig
No
Item Code
Description
Quantity
Serviceable
DH121105
FILTER (CLEANER) COMPLETE - AIR
DH121020
BRACKET - LOCK
01110609
WASHER - PLAIN
39169801
SCREW PAN - M5
DJ121021
TUBE - CONNECTING
DH121037
CARTRIDGE ASSEMBLY
DH121022
ELEMENT - AIR FILTER
39177304
BOLT - HEXAGON WITH FLANGE :M5
31121043
COLLAR
10
39190204
BOLT - FLANGED :- M6
11
39071111
WASHER - PLAIN
12
AA121045
CLAMP (DUCT CARBURETTOR)
Chasis Number
With Effect
From
Page No.26.
Bajaj Pulsar 180

Plate Code: "19" Plate Description: "SILENCER ASSLY"
Fig
No
Item Code
Description
Quantity
Serviceable
DJ101161
SILENCER ASSEMBLY WITH CAT

CONVERTOR
DJ101214
ASSEMBLY SILENCER BLACK
DH101301
SEAL - SHIELD MUFFLER
DH101468
SHIELD - MUFFLER
DH101302
SCREW - TRUSS
DJ101064
GASKET -EXHAUST
39197015
NUT - HEXAGON WITH FLANGE :- M8
39185004
39242511
WASHER - PLAIN
DD161071
NUT - U :- M10 X 1.25 - 6.5 H
10
DH161155
DAMPER - SILENCER
11
DH161157
TUBE - SILENCER MOUNTING
12
DG161124
DAMPER
13
DH101481
GROMMET - SHIELD (MUFFLER)
14
DH101521
SHIELD ASSEMBLY - WIRE
15
DH101525
FLANGE DOMED CAP NUT
Chasis Number
With Effect
From
Page No.27.
Bajaj Pulsar 180

Plate Code: "20" Plate Description: "SEAT ASSLY / SEAT LOCK"
Fig
No
Item Code
Description
Quantity
Serviceable
DJ211001
SEAT ASSEMBLY COMPLETE FOR `KUPGRADE'
36DH2101
KIT SEAT DAMPER
DH161046
LOCK ASSEMBLY - SEAT
39190204
Chasis Number
With Effect
From
Page No.28.
Bajaj Pulsar 180

Plate Code: "21" Plate Description: "OIL PUMP"
Fig
No
Item Code
Description
Quantity
Serviceable
DH121001
PUMP ASSEMBLY - OIL
39167404
DH121010
MESH - FILTER :- OIL PUMP
39168606
PIN - HOLLOW DOWEL
DH121035
CLIP MESH OIL FILTER
39219421
RING - O
Chasis Number
With Effect
From
Page No.29.
Bajaj Pulsar 180

Plate Code: "22" Plate Description: "MAGNETO / C.D.I. / H.T. COIL"
Page No.30.
Bajaj Pulsar 180
Fig
No
Item Code
Description
Quantity
Serviceable
DJ111007
MAGNETO ASSEMBLY FOR UPGRADE
DJ111004
STATOR ASSEMBLY
39167404
39076101
SCREW PAN CROSS - M5
DH101199
PLATE - STOPPER (WIRING

HARNESS)
39074601
DG111008
PLUG - SPARK
DJ111008
CDI ASSEMBLY
DD111011
GROMMET - SPARK PLUG CAP
10
DJ201102
ASSY.REGULATOR
11
DH111035
COIL - H. T. :- LH WITH GROMMET
12
DH111036
COIL - H. T. :- RH WITH GROMMET
13
DD111048
CAP - SPARK PLUG :- RESISTIVE

1K-OHM
14
DH111015
CAP - SPARK PLUG
15
DD111012
GROMMET FOR H. T. CABLE
16
DH111013
GROMMET - SPARK PLUG
17
39190204
18
DJ161067
BRACKET - H. T. COIL
19
39168004
BOLT - FLANGE :- M6
20
DH111016
GROMMET - SLEEVE :- SPARK PLUG
Chasis Number
With Effect
From
Page No.31.
Bajaj Pulsar 180

Plate Code: "23" Plate Description: "STARTER ASSEMBLY"
Page No.32.
Bajaj Pulsar 180
Fig
No
Item Code
Description
Quantity
Serviceable
DH101578
BODY COMP STARTER CLUTCH
DH101370
SET ROLLER, BUSH & SPRING

STARTER CLUTCH
DH101186
PLATE - ROLLER CLUTCH
DH101401
GEAR - STARTER CLUTCH
DH101170
PLATE - STARTER CLUTCH GEAR

RETURN
39167204
DH101171
STARTER COUNTER
SHAFT
DH101172
COLLER
- STARTER MOTOR
DH101188
GEAR COMPLETE - STARTER COUNTER

ASSEMBLY
10
39215220
BEARING -DRAWN CUP NEEDLE

ROLER:1X14X15
11
39243704

:- M6
12
DH111002
MOTOR ASSEMBLY - STARTER
12
DH111058
MOTOR ASSEMBLY STARTER - BLACK

COLOR
13
39107404
14
DH101372
COVER - STARTER MOTOR
15
39228501
SCREW - SLOTTED & CROSS RECESS

CSK HEAD
16
DH101164
SPRING - STARTER CLUTCH
17
DJ101109
BUSH FOR SPRING STARTER
18
DH101163
ROLLER - CLUTCH
19
DH101533
BUSH - SPRING STARTER CLUTCH
Chasis Number
With Effect
From
Page No.33.
Bajaj Pulsar 180

Plate Code: "24" Plate Description: "ENGINE MOUNTINGS"
Page No.34.
Bajaj Pulsar 180
Fig
No
Item Code
Description
Quantity
Serviceable
DH161170
BRACKET ASSEMBLY- ENGINE

MOUNTING:-FRONT
DH161268
BRACKET COMP-LH:ENGINE-FR WITH

C.I. BUSH
DH161269
BRACKET COMP-RH:ENGINE-FR WITH

C.I. BUSH
39231204

:- M8
39197015
DJ161114
BRACKET COMPLETE - LH :- ENGINE

- LOWER
DJ161115
BRACKET COMPLETE - RH :- ENGINE

- LOWER
39215704
39241204

:- M8
10
39241304

:- M8
11
DH161273
C.I.BUSH REAR LH
12
39196704
BOLT
13
39241404

:- M8
14
DH161271
BRACKET COMP-RH:ENGINE-RR WITH

C.I. BUSH
15
DH161245
NUT - U :- M8 X 1.25
16
39231004

:- M8
17
39231104

:- M8
18
39245711
WASHER - PLAIN
19
DJ161088
BRACKET - LH :- ENGINE HANGER
20
DJ161089
BRACKET - RH :- ENGINE HANGER
Chasis Number
With Effect
From
Page No.35.
Bajaj Pulsar 180

Plate Code: "25" Plate Description: "FRAME & FRAME FITTING"
Fig
No
Item Code
Description
Quantity
Serviceable
DJ161047
FRAME ASSEMBLY
DH161112
CUP - REAR
30181011
NUT
DH181014
CUP - STEERING
36DS1802
BEARING CONE KIT
30181006
BALL - STEEL
46
39168004
BOLT - FLANGE :- M6
DJ161132
HOOK - HARNESS :- LH
DJ161133
HOOK - HARNESS :- RH
Chasis Number
With Effect
From
Page No.36.
Bajaj Pulsar 180

Plate Code: "26" Plate Description: "SWING ARM / REAR SHOCK ABSORBER"
Page No.37.
Bajaj Pulsar 180
Fig
No
Item Code
Description
Quantity
Serviceable
DG171038
BOLT :- PRE-COATED
39071411
WASHER - PLAIN
DJ171019
REAR SHOCK ABSORBER FOR PULSAR

UG WITH 1
DH171014
BUSH - SWING ARM
DH171002
ARM ASSEMBLY - SWING
35171033
NIPPLE - GREASE - BM6
DH171013
COLLAR - SWING ARM
DH171015
SEAL - DUST :- SWING ARM
DJ171008
SLIDER - CHAIN
10
39055302
SELF TAPPING SCREW
11
39045411
PLAIN WASHER
12
DH171012
SHAFT - SWING ARM
13
DH171019
NUT - U :- SWING ARM
14
DJ151036
ADJUSTER - CHAIN
15
DJ151037
ADJUSTER - CHAIN :- RH
16
DJ151047
PLATE - CHAIN ADJUSTER
17
39029215
NUT - HEXAGON :- M6 X 1
18
39074011
WASHER (NON-METALLIC)
19
39071215
NUT - DOMED CAP :- M12
20
39073712
WASHER - SPRING
Chasis Number
With Effect
From
Page No.38.
Bajaj Pulsar 180

Plate Code: "27" Plate Description: "RIDER FOOT REST"
Fig
No
Item Code
Description
Quantity
Serviceable
DJ161130
STEP ASSEMBLY COMPLETE - MAIN

:- LH
39231004

:- M8
DJ161131
STEP ASSEMBLY COMPLETE - MAIN

:- RH
DH161053
RUBBER - MAIN STEP
DH161194
STOPPER - KICK
39096315
39089704
BOLT - HEXAGON HEAD
DH161056
PLATE COMP.LOW.M/STP
DH161100
SPACER - MAIN STEP
10
DJ161090
DAMPER - FOOT STEP
Chasis Number
With Effect
From
Page No.39.
Bajaj Pulsar 180

Plate Code: "28" Plate Description: "PILLION FOOT REST / HOLDER"
Page No.40.
Bajaj Pulsar 180
Fig
No
Item Code
Description
Quantity
Serviceable
DJ161002
HOLDER STEP - LH
DJ161111
STEP HOLDER LH
DJ161003
HOLDER STEP - RH
DJ161112
HOLDER STEP RH
DH161227
STEP ASSEMBLY COMPLETE - LH :PILLION
DJ161128
STEP ASSEMBLY COMPLETE PILLION :- LH
DH161228
STEP ASSEMBLY COMPLETE - RH :PILLION
DJ161129
STEP ASSEMBLY COMPLETE PILLION :- RH
DH161059
RUBBER - PILLION STEP
DJ161122
RUBBER PILLION STEP
DH161060
PLATE - SIDE :- PILLION STEP
DJ161186
PLATE - SIDE :- PILLION STEP
DH161061
PIN - PILLION STEP
30141031
RING - O
39104011
WASHER - PLAIN
10
39078408
PIN - SPLIT
11
39106901
SCREW - HEXAGON HEAD
12
39029215
13
39174104
BOLT ,PLUG 12
Chasis Number
With Effect
From
Page No.41.
Bajaj Pulsar 180

Plate Code: "29" Plate Description: "MUDGUARD FRONT & REAR"
Fig
No
Item Code
Description
Quantity
Serviceable
DJ161069
NAIL - CABLE GUIDE
DH161258
BRACE - FENDER :- 17 WHEEL
DG181008
BOLT - SOCKET
DH161069
FENDER - REAR :- FRONT
39167204
39071111
WASHER - PLAIN
39079815
DJ161051
FENDER - REAR
39168004
BOLT - FLANGE :- M6
10
DJ161091
GROMMET - FRONT FENDER
11
DH161183
MUDFLAP - REAR
12
39242001
SCREW - PAN HEAD :- M5
13
39032615
NUT - NYLOC :- M5 X 0.8
14
39024211
WASHER - PLAIN
Chasis Number
With Effect
From
Page No.42.
Bajaj Pulsar 180

Plate Code: "30" Plate Description: "STAND ASSEMBLY"
Fig
No
Item Code
Description
Quantity
Serviceable
DJ161214
STAND - MAIN
30161157
SHAFT - STAND
39078708
PIN - COTTER
DH161121
SPRING - MAIN STAND
DH161145
COVER - SPRING :- MAIN STAND
DJ161187
STAND - SIDE
DH161066
SPRING - SIDE STAND
DH161146
COVER - SPRING :- SIDE STAND
DF161102
BOLT FOR SIDE STAND MOUNTING
10
39042215
NUT - NYLOC :- M10
11
DH201015
SWITCH - SIDE STAND
12
DH201026
SCREW :- PRE-COATED (M5 X 14) 39152301
13
39079012
WASHER - SPRING
14
30201064
BAND
15
DH161290
BRACKET SIDE STAND
Chasis Number
With Effect
From
Page No.43.
Bajaj Pulsar 180

Plate Code: "31" Plate Description: "TYRE / TUBE / RIM"
Fig
No
Item Code
Description
Quantity
Serviceable
DJ151054
WHEEL :- 1.6 X 17 - DIE CAST :DISC
DJ151077
WHEEL 1.6 X 17 - DC BLACK
DS151048
TYRE 2.75 X 17
DS151049
TUBE 2.75 X 17
DJ151055
WHEEL :- 2.5 X 17 - DIE CAST :DRUM
DJ151078
WHEEL 2.5 X 17 - DC BLACK
DS151031
TYRE :- 100 / 90 X 17
DS151029
TUBE :- 90 / 90 X 17
Chasis Number
With Effect
From
Page No.44.
Bajaj Pulsar 180

Plate Code: "32" Plate Description: "FRONT HUB"
Page No.45.
Bajaj Pulsar 180
Fig
No
Item Code
Description
Quantity
Serviceable
39078708
PIN - COTTER
39268820
BEARING - BALL :- 6301 RS1/C3

(12X37X12)
DE151006
SPACER ASSEMBLY
30151033
SEAL - OIL
DE151012
PLATE - DRIVE FOR SPEEDOMETER

GEAR
DE151008
SEAL - OIL
DJ151014
DISC
39078615
NUT - HEXAGON SLOTTED :- M12 X

1.25
39078111
WASHER - PLAIN
10
DD151036
BOLT - HEXAGON SOCKET HEAD :M6
11
DJ151057
CASE METER GEAR ASSY - AL HSG
12
DS151038
SPEEDOMETER GEAR 21T
13
DS151058
SPACER
14
DJ151041
AXLE
14
DJ151081
AXLE FRONT
Chasis Number
With Effect
From
Page No.46.
Bajaj Pulsar 180

Plate Code: "33" Plate Description: "FRONT MASTER CYLINDER"
Fig
No
Item Code
Description
Quantity
Serviceable
DJ191023
KIT - MAJOR :- MASTER CYLINDER
DJ151076
FRONT BRAKE HOSE
DJ191024
LEVER GRIP RH ETS
DJ191025
BANJO BOLT
DJ191026
COPPER WASHER
DJ191027
CLAMP HOLDER RH
DJ191028
BOLT - CLAMP HOLDER
DJ191029
BOLT - FR BRAKE LEVR
DJ191030
NUT - FR BRAKE LEVER
10
DJ191031
SCREW
11
DJ191032
CYLINDER - MASTER
12
DJ201109
SWITCH FRONT BRAKE MICROSWITCH
14
DJ191035
DIAPHRAGM
15
36DH1902
O RING KIT MASTER CYL.PULSAR

DTS-I
16
DJ010022
DISC BRAKE KIT
17
36DH1901
KIT MINOR
Chasis Number
With Effect
From
Page No.47.
Bajaj Pulsar 180

Plate Code: "34" Plate Description: "FRONT DISC BRAKE"
Fig
No
Item Code
Description
Quantity
Serviceable
DJ151065
DISC - ETS
DH151040
BOLT -SOCKET HEAD:- PRE-COATED

(M6 X 20)
39176904
DJ151068
SPRING PAD
DJ151069
BLEEDER SCREW
DJ151070
BLEEDER CAP
DJ151072
PROTECTION BOOT 8DIA
10
DJ151073
PROTECTION BOOT 9DIA
11
DJ151074
KIT - MINOR :- CALIPER
12
DJ151075
KIT - MAJOR :- CALIPER
Chasis Number
With Effect
From
Page No.48.
Bajaj Pulsar 180

Plate Code: "35" Plate Description: "REAR HUB"
Page No.49.
Bajaj Pulsar 180
Fig
No
Item Code
Description
Quantity
Serviceable
DJ151053
LOCK - DRIVE CHAIN
39268620
BEARING - BALL
15X35X11
6202 RS1/C3 -
39268720
BEARING - BALL
15X42X13
6302 RS1/C3 -
30151075
COLLAR - BEARING
30151076
DAMPER
DH151049
PANEL - BRAKE :- REAR
DJ151085
PANEL RAER BRAKE BLACK
DJ151092
PANEL REAR BRAKE
30151012
CAM - BRAKE
30151038
RING - O
30151005
INDICATOR
10
DJ151059
LEVER - BRAKE :- REAR
11
39244704
BOLT - HEXAGON HEAD :- M6
12
39079815
13
30151105
SHOE - BRAKE FOR SPARE PARTS
14
30151069
SPRING
15
DH151047
COUPLING
16
30101192
BEARING - BALL
16
39224020
BEARING - BALL
17
DJ151033
SLEEVE
18
30151082
SEAL OIL
19
36DJ1502
KIT CHAIN SPROCKET PULSAR DTS-I

UG
19
36DJ4005
KIT CHAIN SPROCKET PULSAR DTSI

(MODIF)
20
30151081
WASHER - LOCK
21
DJ151048
BOLT - D FOR COUPLING ASSEMBLY
22
39069415
NUT - HEXAGON LOCK :- M8 X 1.25
23
DJ151032
AXLE - REAR
24
DH171019
NUT - U :- SWING ARM
25
39080115
26
DJ151035
COLLAR
27
DJ151034
COLLAR
Chasis Number
With Effect
From
Page No.50.
Bajaj Pulsar 180
28
39256611
WASHER - PLAIN
29
39256711
WASHER - PLAIN
Page No.51.
Bajaj Pulsar 180

Plate Code: "36" Plate Description: "REAR BRAKE PEDAL"
Page No.52.
Bajaj Pulsar 180
Fig
No
Item Code
Description
Quantity
Serviceable
DH191001
LEVER - BRAKE
DJ191021
LEVER - BRAKE
39212104
DH191013
SPACER FOR BRAKE SHAFT ASSEMBLY
DH191006
SPRING - BRAKE PEDAL
39153721
RING - O
DH191023
CUP FOR BRAKE SHAFT
DJ191010
ROD - BRAKE
DD151009
INDICATOR
10
39021911
WASHER - PLAIN
11
39080808
PIN - SPLIT
12
30191035
SPRING
13
15191026
PIN
14
30191036
NUT - BRAKE ADJUSTER
15
DJ151042
ROD - TORQUE
16
DH151029
BOLT - STEP :- TORQUE ROD
17
30151095
BOLT - HEXAGON
18
39078912
WASHER - SPRING
19
39079415
NUT - HEXAGON FINE :- M10 X

1.25
20
39080708
PIN - SNAP
21
39020111
WASHER - PLAIN
FOR FRONT
Chasis Number
With Effect
From
Page No.53.
Bajaj Pulsar 180

Plate Code: "37" Plate Description: "HANDLE BAR"
Page No.54.
Bajaj Pulsar 180
Fig
No
Item Code
Description
Quantity
Serviceable
DJ181067
HANDLE BAR (SATIN FINISH) K2
DJ181076
HOLDER ASSEMBLY - HANDLE
39171404
BOLT - FLANGED
DJ201024
SWITCH - CONTROL :- LH
DJ201012
CONTROL SWITCH RH
DJ191009
HOLDER ASSEMBLY COMPLETE - LH
DJ191004
HOLDER - LH
DH191002
LEVER - GRIP :- LEFT
DD191085
STUD - LEVER HANDLE
10
39118415
NUT - NYLOC :- M5 X 0.8
11
30191024
SCREW
12
30191017
NUT
13
39021911
WASHER - PLAIN
14
39072504
BOLT - HEXAGON :- M6 X 1
15
DH191007
GRIP - HAND :- LH
16
DH191014
GRIP ASSEMBLY - RH
17
DH191019
BOOT - FOR LEVER
18
DJ181011
WEIGHT - HANDLEBAR
19
DH181040
BOLT :- PRE-COATED SOCKET HEAD

(M6 X 50)
20
DJ181039
PAD - HOLDER HANDLE
21
DJ221003
MIRROR ASSEMBLY - LH FOR `KUPGRADE'
22
DJ221004
MIRROR ASSEMBLY - RH FOR `KUPGRADE'
23
30191048
BAND
24
DS181022
SWITCH ASSEMBLY - IGNITION
25
39194304
BOLT - FLANGED
26
DJ201090
SWITCH - CLUTCH (M8)
27
DH191017
PIPE - THROTTLE
Chasis Number
With Effect
From
Page No.55.
Bajaj Pulsar 180

Plate Code: "38" Plate Description: "FRONT FORK"
Page No.56.
Bajaj Pulsar 180
Fig
No
Item Code
Description
Quantity
Serviceable
DJ181089
SEAL - DUST
DJ181088
STOPPER - OIL SEAL
DJ181087
SEAL - OIL FOR 31 DIA. FORK
DJ181101
TUBE - OUTER :- LH - DU 135
DJ181102
TUBE - OUTER :- RH - DU 135
30181026
GASKET
30181025
BOLT
DS181077
CYLINDER COMPLETE - FORK
DJ181045
CLAMP - BELLOW
10
DJ181044
BELLOW - FORK
11
DJ181070
CLAMP - HOSE PIPE
12
DH181009
GROMMET - FORK :- TOP
13
DJ181103
PIPE - INNER :- DU 135
14
DJ181104
SPRING - MAIN :- 135 DU WITH

SPACER TUBE
15
30181044
BOLT
16
DH181015
BOLT - FORK
17
30181029
RING - O
18
30181028
SEAT - FORK SPRING
19
DJ181017
HOLDER - FORK :- UPPER
20
DJ181052
COVER - TRAIL :- B (31 - BLACK)
21
DJ181100
FORK ASY-FR:DU BUSH,135STROKE

FOR FAIRN
22
DJ181041
HOLDER - FORK :- UNDER
23
39078912
WASHER - SPRING
24
39181304
BOLT -HEX. : M10X1.25 ENDURANCE SYSTEM
25
DH181023
BEARING CONE - (FORK)
26
DJ181085
CUSHION RUBBER 31
27
DJ181112
LAMP SHADE ASSEMBLY - KUP2
28
DG181008
BOLT - SOCKET
29
DS181072
WASHER - GUIDE BUSH
30
DS181070
BUSH - GUIDE
31
DS181071
BUSH - SLIDE
32
DM181010
WASHER - FORK SPRING
Chasis Number
With Effect
From
Page No.57.
Bajaj Pulsar 180
33
DS181085
SEAT - FORK PIPE
Page No.58.
Bajaj Pulsar 180

Plate Code: "39" Plate Description: "PAINTED PARTS & DECALS"
Page No.59.
Bajaj Pulsar 180
Fig
No
Item Code
Description
Quantity
Serviceable
DH71021C
PETROL TANK MAGIC SILVER
DH7102T8
TANK -FUEL WARM SILVER (MET)
DH7102W1
PETROL TANK
DH7102X3
TANK -FUEL EBONY BLACK(MET)
DH7102X4
PETROL TANK RED
DH7102X6
PETROL TANK BLUE
DH73011C
SIDE COVER LH MAGIC SILVER
DH7301T8
SIDE COVER LH-WARM SILVER
DH7301W1
SIDE COVER LH-PURPLE
DH7301X3
SIDE COVER LH EBONY BLACK
DH7301X4
SIDE COVER L FL. RED
DH7301X6
SIDE COVER LH M.BLUE
DH73021C
SIDE COVER RH MAGIC SILVER
DH7302T8
SIDE COVER RH-WARM SILVER
DH7302W1
SIDE COVER RH-PURPLE
DH7302X3
COVER RH.
DH7302X4
SIDE COVER R FL. RED
DH7302X6
SIDE COVER RH M.BLUE
DH73031C
SEAT COWL MAGIC SILVER
DH7303T8
SEAT COWL WITH DECAL -WARM

SILVER
DH7303W1
SEAT COWL -- DAMSON PURPLE
DH7303X3
SEAT COWL
EBONY B
DH7303X4
SEAT COWL FLAME RED
DH7303X6
SEAT COWL METALIC BL
DJ73022P
FRONT FENDER BRONZE GOLD
DJ73022Q
FRONT FENDER ORANGE COPPER
DJ73022T
FRONT FENDER TITANIUM SILVER
DJ73022U
FRONT FENDER
DJ7302X3
FRONT FENDER EBONY BLACK
DJ7302X4
FRONT FENDER FLAME RED
DH141020
TAPE - SEAT
DJ74011C
FAIRING PULSAR UG MAGIC SILVER

DJ181032
PURPLE
EBONY B
NAVARRIYA VOILET
Chasis Number
With Effect
From
Page No.60.
Bajaj Pulsar 180
DJ7401T8
FAIRING-WARM SILVER
DJ7401W1
FAIRING-PURPLE
DJ7401X3
FAIRING-BLACK
DJ7401X4
FAIRING-RED
DJ7401X6
FAIRING-BLUE
36DJ1406
DECAL SET PULSER-180
Page No.61.
Bajaj Pulsar 180

Plate Code: "40" Plate Description: "PETROL COCK, CAP TANK & GAUGE
FUEL"
Page No.62.
Bajaj Pulsar 180
Fig
No
Item Code
Description
Quantity
Serviceable
DH141050
CAP TANK W/O LOCK
39084001
39238104

:- M5
DJ141007
TAP (COCK) ASSEMBLY- FUEL:ADVIK (K-UP)
DH181044
LOCK SET 4 IN 1 (W/O TANK CAP)
30141039
PACKING
DD141022
BOLT - FLANGED
39074011
WASHER (NON-METALLIC)
DH201013
GAUGE - FUEL
10
30141028
GASKET
11
30141032
BOLT
12
DJ141006
PIPE - FUEL FOR K-UP WITH ADVIK

COCK
13
30141015
CLAMP
14
DH141024
PIPE - DRAIN
15
DJ141002
CLAMP - DRAIN PIPE
Chasis Number
With Effect
From
Page No.63.
Bajaj Pulsar 180

Plate Code: "41" Plate Description: "FITTINGS-PETROL TANK, SIDE COVER &
COVER SEAT"
Fig
No
Item Code
Description
Quantity
Serviceable
36DH1601
GROMMET KIT FOR SIDE COVER
DH141031
TAPE - TANK :- INNER
39160701
SCREW - M6
DH161231
LOCK WITH KEY - SIDE COVER
DJ181110
LOCK SET 4 IN 1 - MODULAR

IGNITION SWITC
DH141023
DAMPER - REAR
DJ141008
DAMPER - FRONT
39155604
BOLT - FLANGE
39242411
WASHER - PLAIN
Chasis Number
With Effect
From
Page No.64.
Bajaj Pulsar 180

Plate Code: "42" Plate Description: "METER ASSEMBLY"
Fig
No
Item Code
Description
Quantity
Serviceable
DJ191050
CABLE - SPEEDOMETER - INNER
DH191049
SPEEDOMETER SWIVEL RESET VISOR
DJ191018
SPEEDOMETER UPGRADE
DH191052
SPEEDOMETER SWIVEL RESET SPEEDO

SYSTEM
DH191028
METER - FUEL
DH191029
LAMP :- 12V, 1.4 W
DH191051
SPEEDOMETER SWIVEL
COVER
DJ191051
BRACKET - SPEEDOMETER
DH191037
LAMP :- 12V, 3W
10
DH191050
SPEEDOMETER SWIVEL TYPE RESET

HOUSING
11
DD191031
GROMMET - SPECIAL
12
DD191133
KNOB - TRIPMETER :- RETURN TYPE
13
DG191098
SCREW (KNOB RESET TRIP

METER):SPARE PART
14
39079815
RESET LOWER
Chasis Number
With Effect
From
Page No.65.
Bajaj Pulsar 180

Plate Code: "43" Plate Description: "CONTROL CABLES"
Fig
No
Item Code
Description
Quantity
Serviceable
DJ191014
CABLE - THROTTLE FOR `K2UPGRADE'
DJ191015
CABLE - CLUTCH WITH BEND TUBE
DJ191012
CABLE - STARTER FOR `K2UPGRADE'
DJ191048
SPEEDOMETER CABLE
30191067
SEAL - OIL
DJ191050
CABLE - SPEEDOMETER - INNER
Chasis Number
With Effect
From
Page No.66.
Bajaj Pulsar 180

Plate Code: "44" Plate Description: "CHAIN CASE"
Fig
No
Item Code
Description
Quantity
Serviceable
36DJ4001
KIT CHAIN CASE PULSAR DTSI UG1
36DJ4002
KIT CHAIN CASE PULSAR DTSI

BLACK
36DJ4004
KIT CASE CHAIN ASSLY PULSAR 180

MODIFIED
DS161164
RUBBER PAD
15161069
CAP - RUBBER
DH161073
LABLE - INSTRUCTION
39089704
BOLT - HEXAGON HEAD
39247504

:- M6
39071111
WASHER - PLAIN
Chasis Number
With Effect
From
Page No.67.
Bajaj Pulsar 180

Plate Code: "45" Plate Description: "HEAD LAMP & FAIRING"
Page No.68.
Bajaj Pulsar 180
Fig
No
Item Code
Description
Quantity
Serviceable
DJ201104
ASSEMBLY HEAD LAMPFAIRING&BLINKERS
39177802
SCREW - TAPPING :- 4 X 14
DJ181077
BOLT - SPECIAL :- FAIRING

MOUNTING
DD201160
LAMP :- 12V - 35 / 35W - HS1

(IMPORTED)
DJ201091
BULB - HS1 PHOENIX :- 35 / 35 W
DJ181069
PACKING - FAIRING
DJ181033
WINDSHIELD
DF181098
SCREW - STAINLESS STEELS :- M5

X L = 14
DL181010
NUT - WELL :- M5
10
39214124
WASHER (NON METALIC ROUND

WASHER)
11
DJ181034
FLAP - FAIRING :- LH
12
DJ181035
FLAP - FAIRING :- RH
13
DJ181036
PLUG - SIDE FLAP
14
39070501
SCREW - M5
15
DJ181026
BRACKET - FAIRING MOUNTING :UPPER
16
DJ181037
DECAL - WINDSHIELD :- K-UP
17
DJ181064
GROMMET - FAIRING MOUNTING
18
DJ181029
COLLAR - FAIRING MOUNTING
19
39155304
BOLT - FLANGE :- M6
20
DJ181065
NUT - CLIP :- M6
21
39021111
WASHER - PLAIN
Chasis Number
With Effect
From
Page No.69.
Bajaj Pulsar 180

Plate Code: "46" Plate Description: "INDICATOR LIGHT ASSEMBLY"
Fig
No
Item Code
Description
Quantity
Serviceable
DJ201082
BLINKER FRONT LH - WITH LOCK

TYPE TERMIN
DJ201083
BLINKER FRONT RH - WITH LOCK

TYPE TERMIN
DJ201086
LAMP -BLINKR:FR-LH:LONG+LOC TYP

TERMINAL
DJ201041
LAMP -SIGNAL(BLINKER):-RRRH(CLEAR LENS)
DJ201087
LAMP -BLINKR:FR-RH:LONG+LOC TYP

TERMINAL
39197015
DJ201095
LENS - BLINKER :- LH (VARROC

SPARES)
DJ201096
LENS - BLINKER :- RH (VARROC

SPARES)
Chasis Number
With Effect
From
Page No.70.
Bajaj Pulsar 180

Plate Code: "47" Plate Description: "TAIL LAMP ASSLY / FRONT & REAR NO.
PLATE"
Page No.71.
Bajaj Pulsar 180
Fig
No
Item Code
Description
Quantity
Serviceable
DJ201061
LAMP ASSEMBLY-TAIL:-CLEAR FOR

K-UPGRADE
DJ201074
LENS
20201029
LAMP :- 12V - 21/5W, P 21/5W
DD201011
DAMPER
31201001
COLLAR
39021111
WASHER - PLAIN
39212415

X 1
39197215
39070501
SCREW - M5
10
DJ161072
BRACKET - REAR NUMBER PLATE
11
39177304
12
DP161145
PLATE -NO.:RR-SAME AS SECURITY

PLATE,RTO
13
39168004
BOLT - FLANGE :- M6
14
DP161144
PLATE -NO.:FR-SAME AS SECURITY

PLATE,RTO
15
DJ181111
BRACKET - NUMBER PLATE

MOUNTING:- K-UP-2
16
DJ201056
ASSY LIGHT NO. PLATE
17
39178301
SCREW - TRUSS :- M5 X 0.8 X 10
18
30201029
LAMP :- 12V - 4W
- CLEAR :- TAIL LIGHT
Chasis Number
With Effect
From
Page No.72.
Bajaj Pulsar 180

Plate Code: "48" Plate Description: "ELECTRICAL EQUIPMENTS"
Page No.73.
Bajaj Pulsar 180
Fig
No
Item Code
Description
Quantity
Serviceable
DH201011
HORN - LH WITH STAY
DH201014
HORN - RH WITH STAY
39150711
WASHER - PLAIN
39195604
30191048
BAND
30201064
BAND
DJ201110
SWITCH CLUTCH INTEGRAL
DS201029
BRAKE SWITCH ASSY RR
DH191012
SPRING - BRAKE SWITCH
10
DH201019
GROMMET - REAR BRAKE SWITCH
11
DJ201036
BATTERY :- 12V - 9AH CHARGE
12
DJ161006
PAD I - RUBBER :- BATTERY

BRACKET
13
DJ161007
PAD II - RUBBER :- BATTERY

BRACKET
14
DJ161008
PAD III - RUBBER :- BATTERY

BRACKET
15
DH161119
BAND - BATTERY
16
DS201025
FLASHER - D. C. :- SOLID STATE
17
DJ201019
RELAY - STATER WITH DAMPER
18
DJ201028
RELAY (INTERLOCKING)
19
30201104
BOX - FUSE WITH DAMPER
20
30201085
FUSE - 15 AMPS
21
DJ201020
CABLE ASSEMBLY- BATTERY TO

STARTER RELAY
22
DJ201021
CABLE ASSEMBLY - BATTERY TO

EARTH
Chasis Number
With Effect
From
Page No.74.
Bajaj Pulsar 180

Plate Code: "49" Plate Description: "TOOL KIT"
Fig
No
Item Code
Description
Quantity
Serviceable
DH221004
TOOL-KIT
DH211005
BAND :- TOOL-KIT
Chasis Number
With Effect
From
Page No.75.
Bajaj Pulsar 180

Plate Code: "50" Plate Description: "ACCESSORIES / GRAB HANDLE"
Page No.76.
Bajaj Pulsar 180
Fig
No
Item Code
Description
Quantity
Serviceable
DH161075
GUARD - LEG
DJ161226
KIT LEG GUARD ASSLY.-BLACK
DH161137
HOOK - LEG GUARD
DH161139
SPACER - LEG GUARD
39227515
DJ161215
SAREE GUARD ASSEMBLY
DJ161224
GUARD SAREE BLACK
DH161255
BOLT SPECIAL M8
39078912
WASHER - SPRING
39008004
BOLT - HEXAGON HEAD
39160804
BOLT - HEXAGON SOCKET HEAD :M10 X 1.5
59040013
BOLT HEX.SOCKET HD. M10 X 60L
10
39029615
HEXAGON NUT-M10
11
DH161144
CAP - SARI GUARD
12
DH161047
HANDLE - GRAB
13
39231004

:- M8
14
DD221003
PLUG
15
DH161199
BOOT - SARI GUARD
Chasis Number
With Effect
From
Page No.77.

Pulsar 180 2007 - 61 - 28 - 2

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Pulsar 180 2007 - 61 - 28 - 2

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Bajaj Pulsar 180

COVER CYLINDER HEAD

Bajaj Pulsar 180

Bajaj Pulsar 180

Model Code: "001MC607" Model Name: "Bajaj Pulsar 180"

CYLINDER HEAD ASSY M/C

COVER CYLINDER HEAD

CYLINDER HEAD 'O' RING KIT

BUSH - SILENT (COVER HEAD)

DOMED CAP NUT

BOLT - HEXAGON HEAD WITH FLANGE

BOLT - FLANGED :- SMALL

Bajaj Pulsar 180

Model Code: "001MC607" Model Name: "Bajaj Pulsar 180"

CYLINDER HEAD ASSY M/C

GASKET -CYLINDER HEAD

DAMPER - CYLINDER HEAD

CLAMP (45 TO 48)

SLEEVE - SPARK PLUG

SCREW - GRUB :- M5 X 0.8 X 7

CYLINDER HEAD 'O' RING KIT

Bajaj Pulsar 180

Model Code: "001MC607" Model Name: "Bajaj Pulsar 180"

SHAFT - ROCKER ARM (EXHAUST)

ARM - ROCKER WITH ROLLER

VALVE REPAIR KIT

VALVE KIT PULSAR DTS-I 180

WASHER - WAVE (ROCKER ARM)

WASHER (SPRING STEEL)

Bajaj Pulsar 180

Model Code: "001MC607" Model Name: "Bajaj Pulsar 180"

GUIDE CHAIN KIT

SPROCKET - CAM DRIVE :- 16

COLLAR - CAM SPROCKET

WASHER - SPECIAL :- CAMSHAFT

BOLT - HEXAGON SOCKET HEAD CAP

CHAIN - CAM :- DID 25 - 98 LI

BOLT - CAM CHAIN TENSIONER

Bajaj Pulsar 180

Model Code: "001MC607" Model Name: "Bajaj Pulsar 180"

PIN - HOLLOW DOWEL :- 14 X 20

RING SET PISTON STD (180CC)SPARE PARTS

CYLINDER BLOCK/PISTON ASSY

Bajaj Pulsar 180

Model Code: "001MC607" Model Name: "Bajaj Pulsar 180"

Bajaj Pulsar 180

CRANKSHAFT ASSY COMP

NUT - PRIMARY DRIVE LOCK

WASHER - PLAIN (PRIMARY DRIVE

SET PRIMARY DRIVER & DRIVEN PULSAR 180

SPROCKET - CAM DRIVE :- 16

BODY - CENTRIFUGAL OIL FILTER

COVER - CENTRIFUGAL OIL FILTER

GASKET -CENTRIFUGAL OIL FILTER

SCREW - SLOTTED & CROSS RECESS

JOINT - OIL DELIVERY :- B

SPRING - OIL DELIVERY :- B

PIN - SNAP (OIL DELIVERY JOINT

KEY -WOODRUFF FOR CRANKSHAFT

BOLT - HEXAGON HEAD WITH FLANGE

BEARING - BALL 6305

Bajaj Pulsar 180