Conversion of

Gold Wire to
Copper Wire

Copper Wire
Selection

Product
Development

Production

Copper Wire Selection

Package

-Device run rate for

last 6 months &
demand forecast

Copper Wire

considering all
material cost
involved for the
package.

Price of Copper Wire

Wire Size

Product
Development

DOE

-design trial
run based on
significant
parameters for
Cu wire
bonding.

DATA ANALYSIS

-analyze result
frm DOE.

-Analyze data
of ball
diameter, ball
height,, wire
pull & ball
shear

Do final test to
check on yield

-run reliability
test.

documentation

Production

Convert
Machine

Pilot Run

conduct
pilot run to
check on
process
stability of
copper wire
on bonder.

check on
yield and
quality
level of the
product
before
qualificatio
n

plan to
convert all
related
machines
with copper
wire kit

test on its
capability
base on
pilot
machine.

Mass
Production

to set
parameter
tolerance
for all
machine.

Update
related IT
system to
cater the
change

Communica
tion to the
relevant
parties
(Manufactu
ring,
equipment,
Final Test
Team)

Monitor
result of
first 10 lots
at Final Test