Modelling & Simulation Lab

Assignment
Submitted By:

H. SAAD NASEER
2011-CH-53

Department of Chemical Engineering

SIMULATION OF EQUIPMENTS
FSPILT
122
311
479
2

122
311
5506

122
311

3
1

5985

FSP LIT

Temperature (F)
Pressure (p sia)
Mass Flow R ate (lb/hr)

Strea m ID

From
To

FSPLIT

P hase

VAP OR

FSPLIT

FSPLIT

VAP OR

VAP OR

Substream : MIXED
Mole Flow

lbm ol/hr

BENZE-01

.0209327 1.67462E-3

.0192581

HYDRO-01

592.6832

47.41466

545.2685

CYCLO-01

14.67106

1.173685

13.49737

M ETHA-01

148.3217

11.86573

136.4559

NITRO-01

41.92024

3.353619

38.56662

Total Flow

lbm ol/hr

797.6171

63.80937

733.8077

Total Flow

lb/hr

5984.969

478.7975

5506.171

Total Flow

cuft/hr

16175.29

1294.023

14881.27

Tem perature

122.0000

122.0000

122.0000

P ressure

psia

311.0000

311.0000

311.0000

Vapor Frac

1.000000

1.000000

1.000000

Liquid Frac

0.0

0.0

0.0

Solid Fra c

0.0

0.0

0.0

Enthalpy

Btu/lbm ol

-6597.300

-6597.300

-6597.300

Enthalpy

Btu/lb

-879.2225

-879.2225

-879.2225

Enthalpy

Btu/hr

-5.2621E+ 6 -4.2097E+ 5 -4.8412E+ 6

RSTOIC
110
333
392

RE ACT

32424

318
RX IN

32424
RX OUT

Temperature (F)
Pressure (p sia)
Mass Flow R ate (lb/hr)

y
Strea m ID

RXIN

RXOUT

From

REACT

To

REACT

Phase

MIXED

VAPOR

Substream : MIXED
Mole Flow

lbmol/hr

BENZE-01

220.6076

.4412152

HYDRO-01

1255.205

594.7056

CYCLO-01

107.3492

327.5156

METHA-01

152.1544

152.1544

NITRO-01

42.32530

42.32530

Total Flow

lbmol/hr

1777.641

1117.142

Total Flow

lb/hr

32424.11

32424.11

Total Flow

cuft/hr

27733.38

31677.53

Temperature

110.0000

392.0000

Pressure

psia

333.0000

318.4962

Vapor Frac

.8242927

1.000000

Liquid Frac

.1757073

0.0

0.0

0.0

Solid Fra c
Enthalpy

Btu/lbm ol

-3605.212

-15233.26

Enthalpy

Btu/lb

-197.6546

-524.8477

DISTL

239
218
140
LTE NDS

122
311

DIS TL

Temperature (F)

18507

Pressure (p sia)
Mass Flow R ate (lb/hr)

FEE D

405
218
PRODUCT

18367

y
St ream ID

FEE D

From
To

DISTL

Phase

MIXED

LT ENDS

PRODUCT

DISTL

DISTL

VAPOR

LIQUID

Substream : MIXED
Mole Fl ow

l bmol / hr

BENZ E-01

. 2941976 2. 27538E-3

HYDRO-01

1. 415699

1. 415698 8. 39283E-7

. 2919223

CYCL O-01

218. 9912

1. 025709

MET HA-01

2. 682900

2. 682682 2. 18139E-4

NIT RO-01

. 2835436

. 2835416 2. 02089E-6

217. 9655

Tot al Fl ow

l bmol / hr

223. 6675

5. 409907

218. 2576

Tot al Fl ow

l b/hr

18507. 40

140. 3372

18367. 06

Tot al Fl ow

cuft/ hr

399. 4400

182. 7569

521. 0665

Tem perature

122. 0000

239. 1879

405. 1656

Pressure

psia

311. 0001

217. 5566

217. 5566

2. 85721E-5

1. 000000

Vapor Frac
Li qui d Frac

. 9999714

Sol id Frac

0.0

Ent hal py

Bt u/ lbm ol

-64413. 16

Ent hal py

Bt u/ lb

-778. 4526

Ent hal py

Bt u/ hr

-1.4407E +7

0.0
0.0

0.0
1. 000000
0.0

-24050. 42

-51801. 02

-927. 1276

-615. 5567

-1.3011E +5 -1.1306E +7

PUMP
107
104

331

15

17221
Temperature (F)

PUMP

17221

OUT

Pressure (psia)

IN

Mass Flow Rate (lb/hr)

Stream ID

IN

OU T

From

P UMP

To

P UMP

P hase

LIQU ID

LIQU ID

Substream: MIXED
Mole Flow

lbmol/hr

BEN ZE-01

220.4623

220.4623

H YDRO -01

0.0

0.0

CY CLO-01

0.0

0.0

METHA-01

0.0

0.0

N ITRO -01

0.0

0.0

Total Flow

lbmol/hr

220.4623

220.4623

Total Flow
Total Flow

lb/hr

17221.11

17221.11

cuft/hr

321.9083

322.4779

Temperature

104.0000

106.6641

P res sure

psia

14.50377

330.8932

Vapor Frac

0.0

Liquid Frac

1.000000

Solid Frac

0.0

0.0
1.000000
0.0

Enthalpy

Btu/lbmol

22021.93

22164.41

Enthalpy

Btu/lb

281.9217

283.7457

Enthalpy

Btu/hr

4.85501E+6 4.88642E+6

SIMULATION FROM FYP

OBJECTIVE:

Simulation of at least three equipment from Final Year Project

SIMULATED FLOW SHEET:

Temperature (K)

577

Pressure (atm)

28
104927

MET HANTR

Mass Flow Rate (kg/hr)

2
609
28
HE ATE R

104927
355

3
PREHE AT

571

28
104927

28
104927

FEE D

393
28
104927
CO2-FRE E

FEED STREAM

Temperature = 82 C
Composition (mol %)
Flow Rate
H2 =
63.50%
5995.029 kmol/hr
N2 =
31.78%
3000.526 kmol/hr
CH 4 =
2.45%
230.9409 kmol/hr
Ar =
0.31%
29.43587 kmol/hr
CO =
0.36%
33.98195 kmol/hr
CO 2 =
0.10%
9.338273 kmol/hr
H20 =
1.49%
141.0874 kmol/hr
Total =
100.00%
9440.34 kmol/hr

Modelling & Simulation Lab

METHANTOR

The following reaction take place in this reactor:

Temperature: 304 C
Pressure: 28 atm

PRE-HEATER

PHYSICAL PROPERTY METHOD

SRK Property Method

The SRK property method uses the Soave-Redlich-Kwong (SRK) cubic equation of state
for all thermodynamic properties with option to improve liquid molar volume using volume
correction.
Use the SRK property method for nonpolar or mildly polar mixtures. Examples are
hydrocarbons and light gases, such as carbon dioxide, hydrogen sulfide, and hydrogen.
For systems with polar components, such as alcohols, use the SR-POLAR, WILSON,
NRTL, VANLAAR, or UNIQUAC property methods, or specify values for the lij
parameters. This property method is particularly suitable in the high temperature and high
pressure regions, such as in hydrocarbon processing applications or supercritical
extractions.

Modelling & Simulation Lab

RESULTS

Methanator

Stream ID

C O2 -F REE

From

PR EHEAT

HEATER

METHANTR

PR EHEAT

To

HEATER

METHANTR

PR EHEAT

Ph ase

VAP OR

VAP OR

VAP OR

FEED

PR EHEAT
VAP OR

VAP OR

Su bstream: MIXED
Mole Flow

lbmol/h r

HYDR O-0 1

1 321 7.82

1 321 7.82

1 291 0.71

1 291 0.71

1 321 7.82

NITR O-01

6 615 .0 36

6 615 .0 36

6 615 .0 36

6 615 .0 36

6 615 .0 36

METHA-01

5 09.13 78

5 09.13 78

6 04.64 24

6 04.64 24

5 09.13 78

AR GON

6 4.895 05

6 4.895 05

6 4.895 05

6 4.895 05

6 4.895 05

C ARB O-0 1

2 0.587 36

2 0.587 36

0.0

0.0

2 0.587 36

C ARB O-0 2

7 4.917 27

7 4.917 27

0.0

0.0

7 4.917 27

W ATER

3 11.04 36

3 11.04 36

4 27.13 56

4 27.13 56

3 11.04 36

2 081 3.43

2 081 3.43

2 062 2.42

2 062 2.42

2 081 3.43

To tal Flow

lbmol/h r

To tal Flow

lb/hr

2.31 324 E+5

2.31 324 E+5

2.31 324 E+5

2.31 324 E+5

2.31 324 E+5

To tal Flow

cuft/h r

5.67 172 E+5

5.69 740 E+5

5.99 432 E+5

4.90 560 E+5

6.33 018 E+5

Temperature

5 67.38 84

5 79.20 00

6 36.52 33

2 48.00 00

1 79.60 00

Pressure

psia

4 08.21 00

4 11.05 46

4 08.21 00

4 08.21 00

4 08.21 00

Vapor Frac

1 .0 000 00

1 .0 000 00

1 .0 000 00

1 .0 000 00

1 .0 000 00

Liqu id F rac

0.0

0.0

0.0

0.0

0.0

So lid Frac

0.0

0.0

0.0

0.0

0.0

8 05.96 20

8 91.57 09

8 99.82 88

-1 889 .4 19

-1 957 .6 88

En th alp y

B tu /lbmol

En th alp y

B tu /lb

7 2.516 58

8 0.219 25

8 0.219 25

-1 68.44 06

-1 76.14 33

En th alp y

B tu /h r

1.67 748 E+7

1.85 567 E+7

1.85 567 E+7

-3.896 4E+ 7

-4.074 6E+ 7

En trop y

B tu /lbmol-R

-.88 370 20

-.81 465 67

-.61 367 02

-3 .6 482 36

-4 .1 457 60

En trop y

B tu /lb-R

-.07 951 12

-.07 329 88

-.05 470 83

-.32 523 83

-.37 301 55

Density

lbmol/cu ft

.03 669 68

.03 653 14

.03 440 33

.04 203 85

.03 287 96

Density

lb/cuft

.40 785 56

.40 601 74

.38 590 60

.47 155 16

.36 543 07

1 1.114 18

1 1.114 18

1 1.217 12

1 1.217 12

1 1.114 18

1 767 9.21

1 767 9.21

1 744 9.31

1 744 9.31

1 767 9.21

Average MW
Liq Vol 6 0F

cuft/h r

Modelling & Simulation Lab