BILL OF MATERIALS - PIPES & FITTINGS

BILL OF MATERIAL - PIPES / FITTINGS (SATURATOR)
A)
SATURATOR-AMMONIA SULPHATE PULP, MOTHER LIQUOR, CLARIFIED MOTHER LIQUOR SULPHURIC ACID, PHENOLIC SEWERAGE, CONNECTIONS (HOT WATER,
VENTS, LP STEAM / NITROGEN, PURGE BLEED TO SS EQUIPMENT / PIPELINE, C.O. GAS CONDENSATE (DELIVERY HEADER), EMPTYING, DRIPPAGE
Flange
Blind Flange
Eq. Tee
32 x 32
25x25
250x150
100x50
100x32
80x40
80x32
100-AS-002-S
80-AS-003-S
80-AS-004-S
80-AS-005-S
100-AS-006-S
100-AS-007-S
80-AS-008-S
80-AS-009-S
10
80-AS-010-S
11
80-AS-011-S
12
80-AS-012-S
13
80-AS-013-S
14
50-AS-014-S
15
50-AS-016-S
16
80-AS-018-S
17
80-AS-019-S
18
80-AS-020-S
19
25-AS-021-S
20
25-AS-022-S
21
25-AS-023-S
22
25-AS-024-S
23
200-ML-027-S
24
200-ML-028-S
25
100-ML-029-S
26
100-ML-030-S
27
250-ML-031-S
28
100-ML-032-S
29
100-ML-033-S
30
80-ML-034-S
31
80-ML-035-S
32
250-ML-036-S
33
250-ML-037-S
34
100-ML-038-S
35
100-ML-039-S
36
80-ML-040-S
37
80-ML-041-S
38
250-ML-042-S
39
250-ML-043-S
40
150-ML-044-S
41
150-ML-045-S
42
150-ML-046-S
43
150-ML-047-S
44
150-ML-048-S
45
150-ML-049-S
46
150-ML-050-S
47
150-ML-051-S
48
150-ML-052-S
49
25-ML-053-S
50
25-ML-054-S
150
100
80
65
50
40
32
25
250
150
100
80
50
25
1
-
1
6
2
1
2
50x25
50x50
200
50 X 32
100x100
100-AS-001-S
250
80x50
150 x 150
Line No.
80x80
250x250
S. No.
Uneq. Tee
Flange
Blind Flange
Eq. Tee
50x50
32 x 32
25x25
250x150
100x50
25-ML-056-S
53
25-ML-057-S
54
25-ML-058-S
55
25-ML-059-S
56
25-ML-060-S
57
250-CML-061-S
58
100-CML-062-S
59
100-CML-063-S
60
80-CML-064-S
61
80-CML-065-S
62
80-CML-066-S
63
80-CML-067-S
64
80-CML-068-S
65
80-AS-069-S
66
80-AS-070-S
67
80-CML-071-S
68
80-CML-072-S
69
80-CML-073-S
70
100-CML-074-S
71
80-SA-081-S
72
50-SA-082-S
73
50-SA-083-S
74
80-SA-084-S
75
50-SA-085-S
76
50-SA-086-S
77
200-AT-087-S
78
150-AT-088-S
79
25-HW-97-S
80
25-HW-98-S
81
25-HW-99-S
82
25-HW-100-S
83
50-HW-104-S
84
25-HW-105-S
85
25-HW-106-S
86
50-HW-116-S
87
25-HW-117-S
88
25-HW-118S
89
32-HW-127-S
90
32-HW-128-S
91
25-HW-129-S
92
32-HW-130A-S
93
32-HW-130B-S
94
32-HW-131-S
95
32-HW-132-S
96
25-HW-133-S
97
50-E-134-S
98
50-E-135-S
99
50-E-136-S
100
50-E-137-S
101
50-E-138-S
102
50-E-139-S
103
50-E-140-S
104
50-E-141-S
105
50-E-142-S
106
50-E-143-S
80
65
50
40
32
25
250
150
100
80
50
25
80x50
100
100x32
150
50x25
80x80
52
200
50 X 32
100x100
25-ML-055-S
250
80x32
150 x 150
51
Line No.
80x40
250x250
S. No.
Uneq. Tee
1
3
4
6
250
150
100
80
107
50-E-144-S
108
50-E-145-S
109
50-E-146-S
110
50-E-147-S
111
50-E-148-S
112
50-E-149-S
113
50-E-150B-S
114
25-DR-151-S
115
25-DR-152-S
116
25-DR-153-S
117
25-DR-154-S
118
25-DR-155-S
119
25-DR-156-S
120
25-DR-157-S
121
25-DR-158-S
122
25-DR-159-S
123
25-DR-160-S
124
125
50
25
50x25
25
50 X 32
32
80x32
40
80x40
50
80x50
65
100x32
80
100x50
100
250x150
150
25x25
200
32 x 32
250
Uneq. Tee
50x50
Line No.
80x80
S. No.
100x100
Eq. Tee
150 x 150
Blind Flange
250x250
Flange
80-CC-167A-S
80-CC-167B-S
126
80-CC-168A-S
127
80-CC-168B-S
128
80-CC-170A-S
129
80-CC-170B-S
130
150-CC-174-S
131
100-PB-179A-S
132
100-PB-181A-S
133
100-PB-182A-S
134
100-PB-183A-S
135
100-PB-184A-S
136
100-PB-185A-S
137
100-PB-186A-S
138
50-V-191-S
139
100-V-192-S
140
15-V-193-S
141
50-V-194-S
142
100-V-195-S
143
15-V-196-S
144
200-V-197-S
145
200-V-198-S
146
80-V-199-S
147
100-V-200-S
148
80-V-202-S
149
80-V-203-S
150
150-V-204-S
151
150-V-205-S
152
25-SP-207-S
153
25-SP-208-S
154
25-SP-209-S
155
25-SP-210-S
156
25-SP-211-S
157
25-SP-212-S
158
25-SP-213-S
159
25-SP-214-S
160
25-SP-215-S
161
25-SP-216-S
162
25-SP-217-S
4
-
4
-
250
150
100
80
50
25
163
25-SP-218-S
164
32-LPS-265A-S
165
32-LPS-265B-S
166
32-LPS-265C-S
167
32-LPS-265D-S
168
32-LPS-265E-S
169
32-LPS-265F-S
170
50-LPS/N-294-S
171
50-LPS/N-295-S
172
50-LPS/N-296-S
173
50-LPS/N-300-S
174
50-LPS/N-301-S
175
50-LPS/N-302-S
176
50-LPS/N-303-S
177
100-PH-321-S
178
100-PH-322-S
179
80-PH-323-S
180
80-PH-325-S
181
80-PH-326-S
182
200-PH-327-S
50x25
25
50 X 32
32
80x32
40
80x40
50
80x50
65
100x32
80
100x50
100
250x150
150
25x25
200
32 x 32
250
Uneq. Tee
50x50
Line No.
80x80
S. No.
100x100
Eq. Tee
150 x 150
Blind Flange
250x250
Flange
49
12
Total
15
27
40
115
11
10
13
10
33
33
10

A)
SATURATOR-AMMONIA SULPHATE PULP, MOTHER LIQUOR, CLARIFIED MOTHER LIQUOR SULPHURIC ACID, PHENOLIC SEWERAGE, CONNECTIONS
(HOT WATER, VENTS, LP STEAM / NITROGEN, PURGE BLEED TO SS EQUIPMENT / PIPELINE, C.O. GAS CONDENSATE (DELIVERY HEADER), EMPTYING,
DRIPPAGE
Pipe
900 Bend
450 Bend
S. No.
Line No.
250
200
150
100
80
50
32
25
15
250
200
150
100
80
50
32
25
15
250
200
150
100
80
50
15
100-AS-001-S
100-AS-002-S
80-AS-003-S
55
80-AS-004-S
80-AS-005-S
24
100-AS-006-S
100-AS-007-S
80-AS-008-S
73
80-AS-009-S
10
80-AS-010-S
40
11
80-AS-011-S
12
80-AS-012-S
13
80-AS-013-S
14
50-AS-014-S
15
50-AS-016-S
16
80-AS-018-S
29
17
80-AS-019-S
18
80-AS-020-S
19
25-AS-021-S
0.5
20
25-AS-022-S
0.5
21
25-AS-023-S
0.5
22
25-AS-024-S
0.5
23
200-ML-027-S
24
200-ML-028-S
25
100-ML-029-S
26
100-ML-030-S
27
250-ML-031-S
28
100-ML-032-S
29
100-ML-033-S
30
80-ML-034-S
22
31
80-ML-035-S
32
250-ML-036-S
33
250-ML-037-S
34
100-ML-038-S
35
100-ML-039-S
36
80-ML-040-S
22
37
80-ML-041-S
38
250-ML-042-S
39
250-ML-043-S
42
40
150-ML-044-S
15
41
150-ML-045-S
42
150-ML-046-S
2.5
43
150-ML-047-S
11
44
150-ML-048-S
45
150-ML-049-S
2.5
46
150-ML-050-S
11
47
150-ML-051-S
50
48
150-ML-052-S
63
49
25-ML-053-S
1.5
50
25-ML-054-S
1
2
1
2
Pipe
900 Bend
450 Bend
S. No.
Line No.
250
200
150
100
80
50
32
25
15
250
200
150
100
80
50
32
25
15
250
200
150
100
80
50
15
51
25-ML-055-S
52
25-ML-056-S
53
25-ML-057-S
1.5
54
25-ML-058-S
55
25-ML-059-S
56
25-ML-060-S
57
250-CML-061-S
58
100-CML-062-S
59
100-CML-063-S
1.5
60
80-CML-064-S
61
80-CML-065-S
62
80-CML-066-S
63
80-CML-067-S
19
64
80-CML-068-S
37
65
80-AS-069-S
23
66
80-AS-070-S
67
80-CML-071-S
45
68
80-CML-072-S
45
69
80-CML-073-S
30
70
100-CML-074-S
71
80-SA-081-S
30
72
50-SA-082-S
24
73
50-SA-083-S
34
74
80-SA-084-S
28
75
50-SA-085-S
76
50-SA-086-S
14
77
200-AT-087-S
78
150-AT-088-S
79
25-HW-97-S
80
25-HW-98-S
1.5
81
25-HW-99-S
82
25-HW-100-S
83
50-HW-104-S
84
25-HW-105-S
85
25-HW-106-S
13
86
50-HW-116-S
87
25-HW-117-S
88
25-HW-118S
13
89
32-HW-127-S
1.5
90
32-HW-128-S
91
25-HW-129-S
1.5
92
32-HW-130A-S
93
32-HW-130B-S
94
32-HW-131-S
1.5
95
32-HW-132-S
96
25-HW-133-S
1.5
97
50-E-134-S
20
98
50-E-135-S
1.5
99
50-E-136-S
1.5
100
50-E-137-S
101
50-E-138-S
1.5
102
50-E-139-S
103
50-E-140-S
104
50-E-141-S
20
Pipe
900 Bend
450 Bend
S. No.
Line No.
250
200
150
100
80
50
32
25
15
250
200
150
100
80
50
32
25
15
250
200
150
100
80
50
15
105
50-E-142-S
1.5
106
50-E-143-S
1.5
107
50-E-144-S
108
50-E-145-S
1.5
109
50-E-146-S
110
50-E-147-S
111
50-E-148-S
14
112
50-E-149-S
113
50-E-150B-S
114
25-DR-151-S
115
25-DR-152-S
116
25-DR-153-S
117
25-DR-154-S
118
25-DR-155-S
119
25-DR-156-S
120
25-DR-157-S
121
25-DR-158-S
122
25-DR-159-S
123
25-DR-160-S
124
80-CC-167A-S
24
125
80-CC-167B-S
26
126
80-CC-168A-S
10
127
80-CC-168B-S
128
80-CC-170A-S
24
129
80-CC-170B-S
21
130
150-CC-174-S
20
131
100-PB-179A-S
0.5
132
100-PB-181A-S
0.5
133
100-PB-182A-S
1.5
0.5
134
100-PB-183A-S
1.5
0.5
135
100-PB-184A-S
1.5
0.5
136
100-PB-185A-S
1.5
0.5
137
100-PB-186A-S
138
50-V-191-S
139
100-V-192-S
140
15-V-193-S
141
50-V-194-S
142
100-V-195-S
143
15-V-196-S
144
200-V-197-S
12
145
200-V-198-S
13
146
80-V-199-S
147
100-V-200-S
148
80-V-202-S
27
149
80-V-203-S
150
150-V-204-S
11
151
150-V-205-S
10
152
25-SP-207-S
153
25-SP-208-S
0.5
154
25-SP-209-S
0.5
155
25-SP-210-S
0.5
156
25-SP-211-S
0.5
157
25-SP-212-S
0.5
158
25-SP-213-S
0.5
0.5
31
25
-
4
-
27
-
31
6
-
11
6
5
Pipe
900 Bend
450 Bend
S. No.
Line No.
250
200
150
100
80
50
32
25
15
250
200
150
100
80
50
32
25
159
25-SP-214-S
0.5
160
25-SP-215-S
0.5
161
25-SP-216-S
0.5
162
25-SP-217-S
0.5
163
25-SP-218-S
0.5
164
32-LPS-265A-S
2.5
165
32-LPS-265B-S
2.5
166
32-LPS-265C-S
2.5
167
32-LPS-265D-S
2.5
168
32-LPS-265E-S
2.5
169
32-LPS-265F-S
2.5
170
50-LPS/N-294-S
171
50-LPS/N-295-S
172
50-LPS/N-296-S
173
50-LPS/N-300-S
174
50-LPS/N-301-S
14
175
50-LPS/N-302-S
176
50-LPS/N-303-S
15
177
100-PH-321-S
178
100-PH-322-S
179
80-PH-323-S
20
180
80-PH-325-S
181
80-PH-326-S
182
200-PH-327-S
0.5
Pipe
Pipe Fittings
64
32
206
162
743
287
32.5 105.5
100
80
50
15
15
19
36
82
73
Specifications
ASTM 312 TP316L, Seamless, 50 & below - Sch.80, 65 to 150 - Sch. 40, >150-Sch. 30
a) <50 - A182 F316L ANSI B16.11

b) 50 and above - A403-WP 316L, ANSI B16.9
ii) Tees
a) <50 - A182 F316L ANSI B16.11
b) 50 and above - A403-WP 316L, ANSI B16.9
iii) Reducers
a) <50 - A182 W316L , ANSI B16.11
b) 50 and above - A403-WP 316L ANSI B16.9
Flanges
150
i) Bends
3)
200
SPECIFICATIONS - PIPES / FITTINGS

Item
250
1
Total
S. No.
15
A182 F 316L, ANSI B16.5, Class 150
16
61
10
20
10

A)
SATURATOR-AMMONIA SULPHATE PULP, MOTHER LIQUOR, CLARIFIED MOTHER LIQUOR SULPHURIC ACID, PHENOLIC
SEWERAGE, CONNECTIONS (HOT WATER, VENTS, LP STEAM / NITROGEN, PURGE BLEED TO SS EQUIPMENT / PIPELINE,
C.O. GAS CONDENSATE (DELIVERY HEADER), EMPTYING, DRIPPAGE
Conc. Red
32 x 25
100 x 65
80 x 65
1"x1/2"
1"x1/4"
1"x1/8"
150
200
100
100-AS-001-S
100-AS-002-S
80-AS-003-S
80-AS-004-S
80-AS-005-S
100-AS-006-S
100-AS-007-S
80-AS-008-S
80-AS-009-S
10
80-AS-010-S
11
80-AS-011-S
12
80-AS-012-S
13
80-AS-013-S
14
50-AS-014-S
15
50-AS-016-S
16
80-AS-018-S
17
80-AS-019-S
18
80-AS-020-S
19
25-AS-021-S
20
25-AS-022-S
21
25-AS-023-S
22
25-AS-024-S
23
200-ML-027-S
24
200-ML-028-S
25
100-ML-029-S
26
100-ML-030-S
27
250-ML-031-S
28
100-ML-032-S
29
100-ML-033-S
30
80-ML-034-S
31
80-ML-035-S
32
250-ML-036-S
33
250-ML-037-S
34
100-ML-038-S
35
100-ML-039-S
36
80-ML-040-S
37
80-ML-041-S
38
250-ML-042-S
39
250-ML-043-S
40
150-ML-044-S
41
150-ML-045-S
42
150-ML-046-S
43
150-ML-047-S
44
150-ML-048-S
45
150-ML-049-S
46
150-ML-050-S
47
150-ML-051-S
48
150-ML-052-S
49
25-ML-053-S
50
25-ML-054-S
80x40
15
Line No.
80x50
50 x 32
Vent Hood
100x65
Funnel
150 X 80
Nipple
200 x 150
S. No.
Half
Coupling
Ecc. Red.
80
50
Half
Coupling
Ecc. Red.
200
52
25-ML-056-S
53
25-ML-057-S
54
25-ML-058-S
55
25-ML-059-S
56
25-ML-060-S
57
250-CML-061-S
58
100-CML-062-S
59
100-CML-063-S
60
80-CML-064-S
61
80-CML-065-S
62
80-CML-066-S
63
80-CML-067-S
64
80-CML-068-S
65
80-AS-069-S
66
80-AS-070-S
67
80-CML-071-S
68
80-CML-072-S
69
80-CML-073-S
70
100-CML-074-S
71
80-SA-081-S
72
50-SA-082-S
73
50-SA-083-S
74
80-SA-084-S
75
50-SA-085-S
76
50-SA-086-S
77
200-AT-087-S
78
150-AT-088-S
79
25-HW-97-S
80
25-HW-98-S
81
25-HW-99-S
82
25-HW-100-S
83
50-HW-104-S
84
25-HW-105-S
85
25-HW-106-S
86
50-HW-116-S
87
25-HW-117-S
88
25-HW-118S
89
32-HW-127-S
90
32-HW-128-S
91
25-HW-129-S
92
32-HW-130A-S
93
32-HW-130B-S
94
32-HW-131-S
95
32-HW-132-S
96
25-HW-133-S
97
50-E-134-S
98
50-E-135-S
99
50-E-136-S
100
50-E-137-S
101
50-E-138-S
102
50-E-139-S
103
50-E-140-S
104
50-E-141-S
105
50-E-142-S
106
50-E-143-S
80 x 65
32 x 25
50 x 32
25-ML-055-S
80x40
51
80x50
100
Line No.
100x65
150
Vent Hood
1"x1/8"
Funnel
1"x1/4"
Nipple
1"x1/2"
100 x 65
150 X 80
S. No.
200 x 150
Conc. Red
15
80
50
Conc. Red
80 x 65
50-E-147-S
111
50-E-148-S
112
50-E-149-S
113
50-E-150B-S
114
25-DR-151-S
115
25-DR-152-S
116
25-DR-153-S
117
25-DR-154-S
118
25-DR-155-S
119
25-DR-156-S
120
25-DR-157-S
121
25-DR-158-S
122
25-DR-159-S
123
25-DR-160-S
124
80-CC-167A-S
125
80-CC-167B-S
126
80-CC-168A-S
127
80-CC-168B-S
128
80-CC-170A-S
129
80-CC-170B-S
130
150-CC-174-S
131
100-PB-179A-S
132
100-PB-181A-S
133
100-PB-182A-S
134
100-PB-183A-S
135
100-PB-184A-S
136
100-PB-185A-S
137
100-PB-186A-S
138
50-V-191-S
139
100-V-192-S
140
15-V-193-S
141
50-V-194-S
142
100-V-195-S
143
15-V-196-S
144
200-V-197-S
145
200-V-198-S
146
80-V-199-S
147
100-V-200-S
148
80-V-202-S
149
80-V-203-S
150
150-V-204-S
151
150-V-205-S
152
25-SP-207-S
153
25-SP-208-S
154
25-SP-209-S
155
25-SP-210-S
156
25-SP-211-S
157
25-SP-212-S
158
25-SP-213-S
159
25-SP-214-S
160
25-SP-215-S
161
25-SP-216-S
162
25-SP-217-S
108
50-E-145-S
109
50-E-146-S
110
200
100 x 65
150
32 x 25
50-E-144-S
1"x1/8"
50 x 32
107
1"x1/4"
80x40
15
Line No.
1"x1/2"
80x50
Vent Hood
100x65
Funnel
150 X 80
Nipple
200 x 150
S. No.
Half
Coupling
Ecc. Red.
100
80
50
1
1
1
1
1
1
1
1
166
32-LPS-265C-S
167
32-LPS-265D-S
168
32-LPS-265E-S
169
32-LPS-265F-S
170
50-LPS/N-294-S
171
50-LPS/N-295-S
172
50-LPS/N-296-S
173
50-LPS/N-300-S
174
50-LPS/N-301-S
175
50-LPS/N-302-S
176
50-LPS/N-303-S
177
100-PH-321-S
178
100-PH-322-S
179
80-PH-323-S
180
80-PH-325-S
181
80-PH-326-S
182
200-PH-327-S
150
32-LPS-265B-S
1"x1/8"
32-LPS-265A-S
165
1"x1/4"
164
15
1"x1/2"
25-SP-218-S
Funnel
80 x 65
100 x 65
32 x 25
50 x 32
163
Nipple
12
Vent Hood
200
Half
Coupling
Ecc. Red.
80x40
80x50
Line No.
100x65
200 x 150
S. No.
150 X 80
Conc. Red
100
80
50
Total
12
12

SATURATOR -HOT WATER, COLD SERVICE WATER, EMPTYING (CS SEAL POT)
25
15
100
80
50
32
15
250
200
150
100
80
50
50-HW-92C
50-HW-93-C
50-HW-94-C
23
25-HW-95-C
25-HW-96-C
50-HW-101-C
40
50-HW-102-C
16
50-HW-103-C
40
32
25
250
150
80
50
25
11
25-HW-109-C
12
50-HW-110-C
13
25-HW-111-C
0.5
14
25-HW-112-C
0.5
15
25-HW-113-C
16
50-HW-114-C
19
17
50-HW-115-C
1.5
18
25-HW-119-C
19
25-HW-120-C
20
25-HW-121-C
21
50-HW-122-C
22
25-HW-123-C
0.5
23
25-HW-124-C
0.5
24
25-HW-125-C
25
50-HW-126-C
26
50-E-150A-C
27
25-SP-206-C
28
25-SP-219-C
0.5
29
50-CSW-221-C
30
32-CSW-222-C
18
31
32-CSW-223-C
10
32
25-CSW-224-C
2.5
33
25-CSW-225-C
2.5
34
25CSW-226-C
2.5
35
25-CSW-227-C
2.5
36
25-CSW-228-C
11.5
37
25-CSW-229-C
2.5
38
25-CSW-230-C
11.5
39
25-CSW-231-C
2.5
40
25-CSW-232-C
2.5
41
25-CSW-233-C
2.5
42
50-CSW-234-C
43
25-CSW-235-C
44
25-CSW-236-C
45
50-HSW-238-C
46
25-HSW-239-C
47
25-HSW-240-C
Total
1
4
20
14
15
6
4
Item
Pipe Fittings
28
44
2
48
IS : 1239 (Part I), heavy ERW black
b) 65 to 150 - Seamless B.W. elbow to ASTM A-234 Gr. WPB Sch. 40, dimension to ANSI B16.9
Fabricated from pipes / plates
iii) Reducers
a) 80 and below - Seamless B.W. /S.W. forged to ASTM A 234 Gr. WPB and Sch. 40, dimension to ANSI B16.9/16.11
b) Above 80 - Fabricated from pipes / plates
Flanges
2
1
a) 50 and below - Fabricated from pipes by cold bending with radius 3DN
3)
i) Bends
ii) Tees
Specifications
3
116.5
14
14
Pipe
2
1
80

S. No.
273.5
25-HW-108-C
25-HW-107-C
50
80
10
100
20
15
Vent Hood
1"x1/8"
32
Nipple
1"x1/4"
50
Half Coupling
1"x1/2"
80
100 x 65
100
50x25
150
80x40
25
80x50
32
50x25
50
50x32
80
Ecc.
Red.
Conc. Red
80x32
100
80x50
150
100x32
200
150x50
Line No.
150x100
S. No.
Uneq. Tee
25 x 25
Eq. Tee
50 x 25
Blind Flange
50 x 32
Flange
50 x 50
450 Bend
80 x 80
900 Bend
100 x 100
Pipe
250 x 250
B)
Slip-on flanges to IS:6392 Table-11/Table17 (as applicable) made from carbon steel plates to IS:2062 Gr. B
38
20
1
4

SATURATOR - L.P. STEAM
150
100
80
50
32
25
15
100
80
50
32
15
150
100
80
50
40
32
25
80
32
80-LPS-251-C
90
80-LPS-252-C
12
80-LPS-253-C
19
50-LPS-254-C
50-LPS-255A-C
50-LPS-255B-C
50-LPS-256-C
50-LPS-257A-C
50-LPS-257B-C
10
32-LPS-258-C
15
11
32-LPS-259-C
15
12
50-LPS-260-C
13
50-LPS-261-C
14
32-LPS-262-C
10
15
32-LPS-263A-C
2.5
16
32-LPS-263B-C
2.5
17
32-LPS-263C-C
2.5
18
32-LPS-263D-C
2.5
19
32-LPS-263E-C
2.5
20
32-LPS-263F-C
2.5
21
32-LPS-263G-C
2.5
22
32-LPS-263-H-C
2.5
23
32-LPS-264-C
10
24
50-LPS-266-C
25
25-LPS-267-C
26
25-LPS-268-C
27
32-LPS-269-C
28
50-LPS/N-291-C
29
50-LPS/N-292-C
10
30
50-LPS/N-293-C
Total
8
71
4
22
2
30
121
Item
Pipe (IBR)
Pipe Fittings (IBR)
80
17
4
2
2
30
18
ASTM A106 Gr. B or equivalent, seamless, black
b) 65 and above - Forged steel fittings materials conforming to ASTM A 234 Gr. WPB, Sch 40 butt weld ends dimensions as per ANSI B16.9
Flanges (IBR)
a) 50 abd below - 3000 lb forged steel, body material conforming to ASTM A234 Gr. WPB socket weld ends dimensions as per ANSI B16.11
3)
50
Specifications
80

S. No.
100
10
15
21
25
Vent Hood
1"x1/8"
15
1"x1/4"
25
Nipple
1"x1/2"
32
100 X 65
50
80x40
80
Half
Coupling
50X 25
100
80x50
150
Ecc.
Red
Conc. Red
32x25
Line No.
Uneq. Tee
80x32
S. No.
Eq. Tee
80x50
Blind Flange
32x32
Flange
450 Bend
50x50
900 Bend
80x80
Pipe
100x100
C)
Flange made from carbon steel plates to IS:2002, Gr. 2A and dimensions to Table H of Appendix E of IBR
1
3
16

SATURATOR - L.P. STEAM CONDENSATE, ALKALI, COKE OVEN GAS CONDENSATE
15
150
100
23
9
12
15
12
10
18
80
50
32
25
15
100
2
2
2
3
3
4
4
80
50
32
15
100
2
1
1
80
50
Item
1
1
Pipe
Pipe Fittings
115
1
40
92
24
Nipple
25
15
Vent Hood
100
80
50
2
2
2
2
14
28
4
12
ASTM A106 Gr. B or equivalent, seamless, black
As per IS:6392, Table 11/17
Half Coupling
b) 65 and above - Forged steel fittings materials conforming to ASTM A 234 Gr. WPB, Sch 40 butt weld ends dimensions as per ANSI B16.9
Flanges
32
4
4
2
0
80
6
6
8
0
150
2
3
26
26
a) 50 abd below - 3000 lb forged steel, body material conforming to ASTM A234 Gr. WPB socket weld ends dimensions as per ANSI B16.11
3)
25
Specifications
32
1
1
1
1
1
1
1

S. No.
40
4
2
2
4
4
4
4
35
39
150
1"x1/8"
25
1"x1/4"
32
1"x1/2"
50
50X 25
80
100x65
80-CC-161A-C
80-CC-161B-C
80-CC-162-C
80-CC-163-C
80-CC-164-C
80-CC-165-C
80-CC-171-C
80-CC-172-C
150-CC-173-C
80-CC-175-C
150-SC-316-C
50-SC-317-C
50-SC-318-C
80-PH-324-C
50-A-329-C
Total
100
Ecc.
Red
80x40
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
150
Conc. Red
80x50
Line No.
Uneq. Tee
32x25
Eq. Tee
80x32
Blind Flange
80x50
Flange
32x32
450 Bend
50x50
900 Bend
80x80
Pipe
S. No.
100x100
D)
11

SATURATOR - NITROGEN, INSTRUMENT AIR, PURGE BLEED, VENTS
32
25
15
100
80
50
32
15
200
150
100
80
50
40
32
25
150
100
80
50
25
15
Vent Hood
1"x1/8"
50
1"x1/4"
80
Nipple
1"x1/2"
100
100 x 65
150
Ecc. Red. Half Coupling

50x25
15
80x40
25
80x50
32
50x25
50
50x32
80
Conc. Rod
80x32
100
80x50
150
100x50
200
150x50
Line No.
Uneq. Tee
150x100
Eq. Tee
25 x 25
Blind Flange
50 x 25
Flange
S. No.
50 x 32
450 Bend
50 x 50
900 Bend
80 x 80
Pipe
100 x 100
E)
100
100-PB-176-C
20
0.5
100-PB-177-C
20
0.5
100-PB-178-C
0.5
100-PB-179B-C
100-PB-180-C
100-PB-181B-C
22
100-PB-182B-C
18
100-PB-183B-C
24
-
100-PB-184B-C
18
10
100-PB-185B-C
3
18
0.5
11
100-PB-186B-C
80-V-201-C
13
150-N-271-C
14
100-N-272-C
26
15
100-N-273-C
26
16
50-N-274-C
48
17
50-N-275-C
40
18
50-N-276-C
19
50-N-277A-C
20
50-N-277B-C
21
50-N-279-C
22
4
26
36
2
2
5
3.5
50-N-280-C
2.5
23
50-N-281-C
24
50-N-282A-C
25
50-N-282B-C
26
200-PH-328-C
27
50-I-330-C
Total
202
26
40
155
39
2
8

S. No.
Item
Pipe
Pipe Fittings
Specifications
IS : 1239 (Part I), ERW black medium upto 150
IS : 1978, ERW black medium for 200
i) Bends
50 and below :- Fabricated from pipes by cold bending with radius 3DN / forged carbon steel, 3000 lbs, SW, ASTM A105, ANSI B16.11
65 to 200 :- Seamless B.W. elbow to ASTM A234 Gr. WPB Sch. 40 dimension to ANSI B16.9
ii) Tees / reducers
50 and below :- Forged carbon steel, 3000 lbs, SW, ASTM A105, ANSI B16.11
65 to 200 :- Seamless B.W. elbow to ASTM A234 Gr. WPB Sch. 40 dimension to ANSI B16.9
3) Flanges
1.5
36
50
12
1.5
80
Plate flanges to IS:6392 Table-11/17 made from carbon steel plates to IS:2062 Gr.B with bore to suit pipe O.D
22
3
23
1
5

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BILL OF MATERIAL - PIPES / FITTINGS (SATURATOR)

BILL OF MATERIAL - PIPES / FITTINGS (SATURATOR)

a) <50 - A182 F316L ANSI B16.11

SPECIFICATIONS - PIPES / FITTINGS

A182 F 316L, ANSI B16.5, Class 150

BILL OF MATERIAL - PIPES / FITTINGS (SATURATOR)

BILL OF MATERIAL - PIPES / FITTINGS (SATURATOR)

IS : 1239 (Part I), heavy ERW black

SPECIFICATIONS - PIPES / FITTINGS

BILL OF MATERIAL - PIPES / FITTINGS (SATURATOR)

Pipe Fittings (IBR)

ASTM A106 Gr. B or equivalent, seamless, black

SPECIFICATIONS - PIPES / FITTINGS

BILL OF MATERIAL - PIPES / FITTINGS (SATURATOR)

ASTM A106 Gr. B or equivalent, seamless, black

As per IS:6392, Table 11/17

SPECIFICATIONS - PIPES / FITTINGS

BILL OF MATERIAL - PIPES / FITTINGS (SATURATOR)

Ecc. Red. Half Coupling

SPECIFICATIONS - PIPES / FITTINGS

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