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7 Wiring Data

Plug Jack Locations


PJ Locations....................................................................................................................

7-3

Wiring Diagrams
Wiring Diagrams..............................................................................................................

WorkCentre Pro 275 Family (CC232-WCP275F)

7-27

July 2005
7-1

Wiring Data

Wiring Data

July 2005
7-2

WorkCentre Pro 275 Family (CC232-WCP275F)

PJ Locations

25. LVPS, Figure 6

PJ Location Tables

26. Main Drive PWB, Figure 4

To locate a PJ, go to the appropriate table.

PJ1 to PJ49, Table 1.

PJ50 to PJ99, Table 2.

PJ100 to PJ149, Table 3.

PJ150 to PJ199, Table 4.

PJ200 to PJ249, Table 5.

PJ250 to PJ299, Table 6.

PJ300 to PJ349, Table 7.

PJ350 to PJ399, Table 8.

PJ400 to PJ449, Table 9.

PJ450 to PJ499, Table 10.

PJ500 to PJ599, Table 11.

27. Network controller, Figure 14


28. Power and control module, Figure 5
29. Power Distribution PWB, Figure 9
30. Riser PWB, Figure 11
31. ROS, Figure 33
32. Scanner PWB, Figure 12
33. Tray 1 and 2 control PWB, Figure 2
34. UI PWB (part of the user interface assembly), Figure 24.
35. Xerographic module, Figure 35

Table 1 PJ1 to PJ49


PJ number PJ location figure

PJ location

Wiring
diagram

Location Figures for PWB Connectors and In-line Connectors

Figure 1

IOT PWB

WD 4

Figure 32

1K LCSS PWB

WD 32

NOTE: Part list references are given with each figure.

Figure 1

IOT PWB

WD 4

1.

BM PWB, Figure 15

Figure 32

1K LCSS PWB

WD 32

DADH PWB, Figure 8

Figure 1

IOT PWB

WD 4

Carriage PWB, Figure 25.

Figure 32

1K LCSS PWB

WD 32

CCD PWB, Figure 31.

Figure 1

IOT PWB

WD 5

Duplex motor driver PWB, Figure 28.

Figure 32

1K LCSS PWB

WD 32

Embedded Fax PWB, Figure 26.

Figure 1

IOT PWB

WD 5

Exposure lamp inverter, Figure 13

Figure 32

1K LCSS PWB

WD 32

Firewire PWB, Figure 27.

Figure 1

IOT PWB

WD 6

Foreign Interface PWB, Figure 17

Figure 32

1K LCSS PWB

WD 32

10. Fuser module, Figure 34

Figure 1

IOT PWB

WD 6

11. HCF Control PWB, Figure 3

Figure 32

1K LCSS PWB

WD 33

12. HCSS PWB, Figure 16

Figure 1

IOT PWB

WD 4

13. HVPS, Figure 30.

Figure 32

1K LCSS PWB

WD 33

14. IOT PWB, Figure 1

Figure 1

IOT PWB

WD 6

15. Image processing PWB, Figure 10

Figure 32

1K LCSS PWB

WD 33

16. In-line connectors PJ 40 and PJ 44, Figure 20

10

Figure 1

IOT PWB

WD 6

17. In-line connector PJ 49, Figure 19

11

Figure 1

IOT PWB

WD 3

18. In-line connector PJ 63, Figure 18

12

Figure 32

1K LCSS PWB

WD 33

19. In-line connector PJ 75, Figure 23.

13

Figure 32

1K LCSS PWB

WD 33

20. In-line connector PJ 93, Figure 21

14

Figure 1

IOT PWB

WD 7

21. In-line connector PJ 152, Figure 22.

14

Figure 32

1K LCSS PWB

WD 34

22. Inverter motor driver PWB, Figure 29.

15

Figure 32

1K LCSS PWB

WD 34

23. LCSS PWB 1K, Figure 32

16

Figure 5 / Figure 6

Power and control assembly / LVPS

WD 1

24. LCSS PWB 2K, Figure 7

16

Figure 32

1K LCSS PWB

WD 34

2.
3.
4.
5.
6.
7.
8.
9.

WorkCentre Pro 275 Family (CC232-WCP275F)

July 2005
7-3

Wiring Data

PJ Locations

Table 1 PJ1 to PJ49

Table 2 PJ50 to PJ99

PJ number PJ location figure

PJ location

Wiring
diagram

56

Left hand door interlock

WD 6

17

Figure 5 / Figure 6

Power and control assembly / LVPS

WD 1

57

Waste toner door switch

WD 6

17

Figure 32

1K LCSS PWB

WD 34

58

Bypass width sensor

WD 6

18

Figure 5 / Figure 6

Power and control assembly / LVPS

WD 1

59

Bypass empty sensor

WD 6

19

Figure 5 / Figure 6

Power and control assembly / LVPS

WD 1

63

Figure 18

In-line connector

WD 12

21

Figure 5

Power and control assembly bulkhead WD 1

64

Figure 1

IOT PWB

WD 7

22

Figure 5

Power and control assembly bulkhead WD 1

67

Bulkhead connector (yellow) tray 2

WD 13

23

Figure 5

Power and control assembly bulkhead WD 1

68

Bulkhead connector (black) tray 1

WD 12

24

Figure 5

Power and control assembly

WD 2

69

Tray 1 paper feed assembly

WD 12

25

Figure 5 / Figure 6

Power and control assembly / LVPS

WD 2

70

Tray 1 paper feed assembly

WD 12

26

Figure 1

IOT PWB

WD 3

71

Tray 1 feed head assembly

WD 12

27

Figure 1

IOT PWB

WD 3

72

Tray 2 paper feed assembly

WD 13

30

IOT exit sensor

WD 5

73

Tray 2 paper feed assembly

WD 13

31

Wait sensor

WD 5

74

Tray 2 feed head assembly

WD 13

32

Duplex sensor

WD 5

75

Figure 23

WD 6

33

Figure 1

IOT PWB

WD 7

In-line connector on toner dispense


module

34

Registration sensor

WD 5

76

Figure 1

IOT PWB

WD 7

Paper path fan thermistor (65 - 75


ppm)

WD 7

35
36

Bypass feed solenoid

WD 6

91

Figure 28

Duplex motor driver PWB

WD 5

37

Registration clutch

WD 5

93

Figure 21

In-line connector on developer module WD 6

38

Inverter nip solenoid

WD 5

95

Toner dispense motor

WD 6

39

Inverter path solenoid

WD 5

96

Toner cartridge drive motor

WD 6

40

Figure 20

In-line connector on duplex transport

WD 5

97

Low toner sensor

WD 6

41

Erase lamp

WD 5

42

Photoreceptor fan

WD 1

43

Vacuum transport fan

WD 5

44

Figure 20

In-line connector on registration trans- WD 5


port

PJ number PJ location figure

PJ location

Wiring diagram

Inverter motor driver PWB

WD 5

100

Figure 34

Fuser drawer connector

WD 2, WD 7

Ambient temperature / humidity sensor WD 6

101

Figure 11

Riser PWB

WD 8

Developer temperature sensor

WD 6

101

Figure 10

Image processing PWB

WD 8

WD 6

102

Figure 10

Image processing PWB

WD 8

WD 5

103

Figure 10

Image processing PWB

WD 8

104

Figure 10

Image processing PWB

WD 8

105

Figure 10

Image processing PWB

WD 4

106

Figure 10

Image processing PWB

WD 10

107

Figure 10

Image processing PWB

WD 8

45
46
47
48
49

Figure 29
Figure 19

Waste bottle full sensor


In-line connector

PJ number PJ location figure

PJ location

Wiring diagram

Table 3 PJ100 to PJ149

Table 2 PJ50 to PJ99


PJ number PJ location figure

PJ location

Wiring diagram

108

Figure 10

Image processing PWB

WD 8

50

Figure 28

Duplex motor

WD 5

109

Figure 10

Image processing PWB

WD 8

55

Figure 29

Inverter motor driver PWB

WD 5

110

Figure 10

Image processing PWB

WD 8

55

Figure 30

HVPS

WD 7

116

Figure 10

Image processing PWB

WD 8

Wiring Data

PJ Locations

July 2005
7-4

WorkCentre Pro 275 Family (CC232-WCP275F)

Table 3 PJ100 to PJ149

Table 4 PJ150 to PJ199

PJ number PJ location figure

PJ location

Wiring diagram

PJ number PJ location figure

PJ location

Wiring diagram

116

Figure 17

Foreign interface PWB

WD 8

156

Figure 11

Riser PWB

WD 8

117

Figure 17

Foreign interface PWB

WD 8

156

Figure 27

Firewire PWB

WD 8

117

Figure 10

Image processing PWB

WD 8

157

Figure 11

Riser PWB

WD 8

118

Figure 10

Image processing PWB

157

Figure 26

Embedded Fax PWB

WD 8

119

Figure 10

Image processing PWB

181

Figure 8

DADH PWB

WD 11

120

Figure 33

ROS

WD 1

183

Figure 8

DADH PWB

WD 11

121

Figure 33

ROS

WD 4

184

Figure 8

DADH PWB

WD 11

122

Figure 33

ROS (32 - 55 ppm)

WD 8

186

Figure 8

DADH PWB

WD 11

122

Figure 33

ROS (65 - 75 ppm)

WD 9

187

Figure 8

DADH PWB

WD 11

125

Figure 31

CCD PWB

WD 8

188

Figure 8

DADH PWB

WD 10

125

Figure 12

Scanner PWB

WD 9

189

Figure 8

DADH PWB

WD 11

127

Figure 12

Scanner PWB

WD 9

190

Figure 8

DADH PWB

WD 11

130

Figure 24

User interface Assembly

WD 10

191

In-line connector

WD 11

131

Figure 9

Power distribution PWB

WD 2

192

DADH registration sensor

WD 11

132

Figure 9

Power distribution PWB

WD 10

193

DADH width sensor

WD 11

133

Figure 9

Power distribution PWB

WD 10

194

DADH length sensor 2

WD 11

134

Figure 9

Power distribution PWB

WD 10

195

DADH length sensor 1

WD 11

135

Figure 9

Power distribution PWB

WD 10

196

DADH exit sensor

WD 11

137

Figure 9

Power distribution PWB

WD 10

197

DADH take away sensor

WD 11

138

Figure 9

Power distribution PWB

WD 10

198

DADH CVT sensor

WD 11

141

Figure 34

Fuser CRUM connector

WD 4

199

Document present sensor

WD 11

142

Figure 35

Xerographic module CRUM connector WD 4

144

Figure 4

Main drive PWB

WD 4

146

Figure 4

Main drive PWB

WD 4

147

Figure 4

Main drive PWB

WD 4

148

Figure 4

Main drive PWB

WD 4

149

Figure 4

Main drive PWB

Table 5 PJ200 to JP249

WD 4

Table 4 PJ150 to PJ199

PJ number PJ location figure PJ location

Wiring diagram

200

DADH feed sensor

WD 11

201

DADH feed solenoid

WD 11

202

DADH feed clutch

WD 11

203

DADH CVT motor

WD 11

204

DADH feed motor

WD 11

PJ number PJ location figure

PJ location

Wiring diagram

205

In-line connector

WD 11

151

Figure 4

Main drive PWB

WD 4

216

Figure 10

Image processing PWB jumper

151

Figure 5

Power and control module

WD 3

217

Figure 10

Image processing PWB

151

Figure 5

1K LCSS communication harness

WD 3

218

Figure 10

Image processing PWB memory slot

151

Figure 5

2K LCSS communication harness

WD 3

219

Figure 10

Image processing PWB

151

Figure 5

HCSS communication harness

WD 3

220

Figure 10

Image processing PWB memory slot

152

Figure 22

In-line connector

WD 8, WD 10

221

Figure 10

Image processing PWB memory slot

153

Ozone fan

WD 4

222

Figure 10

Image processing PWB jumper

154

Figure 4

Main drive PWB

WD 4

225

Figure 10

Image processing PWB

WD 9

155

Figure 11

Riser PWB

WD 10

226

Figure 10

Image processing PWB

WD 9

WorkCentre Pro 275 Family (CC232-WCP275F)

July 2005
7-5

Wiring Data

PJ Locations

Table 5 PJ200 to JP249

Table 8 PJ350 to PJ399

PJ number PJ location figure PJ location

Wiring diagram

PJ number PJ location figure

227

Figure 10

Image processing PWB

380

Figure 2

Tray 1 and 2 control PWB

WD 1

228

Figure 10

Image processing PWB

WD 8

381

Figure 2

Tray 1 and 2 control PWB

WD 12

245

Figure 17

Foreign interface PWB

WD 8

382

Figure 2

Tray 1 and 2 control PWB

WD 6

383

Figure 2

Tray 1 and 2 control PWB

WD 12

384

Figure 2

Tray 1 and 2 control PWB

WD 12

385

Figure 2

Tray 1 and 2 control PWB

WD 13

390

Figure 3

HCF control PWB

WD 14

391

Figure 3

HCF control PWB

WD 14

Table 6 PJ250 to PJ299

PJ location

Wiring diagram

PJ number

PJ location figure PJ location

Wiring diagram

290

Figure 13

Exposure lamp inverter

WD 15

392

Figure 3

HCF control PWB

WD 14

291

Full width array

WD 16

393

Figure 3

HCF control PWB

WD 14

292

Figure 13

Exposure lamp inverter

WD 15

394

Figure 3

HCF control PWB

WD 12

395

Figure 3

HCF control PWB

WD 14

396

Figure 3

HCF control PWB

WD 14

397

Figure 3

HCF control PWB

WD 14

398

Figure 3

HCF control PWB

WD 14

399

Figure 3

HCF control PWB

WD 14

Table 7 PJ300 to PJ349


PJ number PJ location figure PJ location

Wiring diagram

300

Figure 7

2K LCSS PWB

WD 17

301

Figure 7

2K LCSS PWB

WD 17

302

Figure 7

2K LCSS PWB

WD 17

303

Figure 7

2K LCSS PWB

WD 17

304

Figure 7

2K LCSS PWB

WD 17

PJ number

PJ location figure PJ location

Wiring diagram

305

Figure 7

2K LCSS PWB

WD 17

401

Figure 25

Carriage PWB

WD 24

306

Figure 7

2K LCSS PWB

WD 18

402

Figure 25

Carriage PWB

WD 26

307

Figure 7

2K LCSS PWB

WD 18

403

Figure 25

Carriage PWB

WD 26

308

Figure 7

2K LCSS PWB

WD 18

404

Figure 25

Carriage PWB

WD 26

309

Figure 7

2K LCSS PWB

WD 19

405

Figure 25

Carriage PWB

WD 26

310

Figure 7

2K LCSS PWB

WD 19

406

Figure 25

Carriage PWB

WD 26

311

Figure 7

2K LCSS PWB

WD 19

407

Figure 25

Carriage PWB

WD 26

312

Figure 7

2K LCSS PWB

WD 19

408

Figure 25

Carriage PWB

WD 27

313

Figure 7

2K LCSS PWB

WD 20

409

Figure 25

Carriage PWB

WD 27

314

Figure 7

2K LCSS PWB

WD 20

410

Figure 25

Carriage PWB

WD 25

315

Figure 7

2K LCSS PWB

WD 20

411

Figure 25

Carriage PWB

WD 23

316

Figure 7

2K LCSS PWB

WD 20

412

Figure 25

Carriage PWB

WD 25

317

Figure 7

2K LCSS PWB

WD 20

413

Figure 25

Carriage PWB

WD 27

318

Figure 7

2K LCSS PWB

WD 20

414

Figure 25

Carriage PWB

WD 27

415

Figure 16

HCSS PWB

WD 22

416

Figure 16

HCSS PWB

WD 22

417

Figure 16

HCSS PWB (not used)

418

Figure 16

HCSS PWB

WD 22

Wiring diagram

419

Figure 16

HCSS PWB

WD 22

WD 19

420

Figure 16

HCSS PWB

WD 23

Table 9 PJ400 to PJ449

Table 8 PJ350 to PJ399


PJ number PJ location figure
350

Wiring Data

PJ Locations

PJ location
Offline staple PWB

July 2005
7-6

WorkCentre Pro 275 Family (CC232-WCP275F)

Table 9 PJ400 to PJ449

Table 10 PJ450 to PJ499

PJ number

PJ location figure PJ location

Wiring diagram

PJ number PJ location figure PJ location

Wiring diagram

421

Figure 16

HCSS PWB

WD 23

464

Figure 13

Exposure lamp inverter

WD 30

422

Figure 16

HCSS PWB

WD 23

465

In-line connector

WD 15

423

Figure 16

HCSS PWB

WD 23

469

Off line staple switch

WD 24

424

Figure 16

HCSS PWB

WD 23

470

Carriage upper limit switch

WD 22

425

Figure 16

HCSS PWB

WD 24

471

Compiler carriage elevator motor

WD 22

426

Figure 16

HCSS PWB

WD 24

472

Carriage lower limit switch

WD 22

427

Figure 16

HCSS PWB

WD 24

474

Bin 1 elevator motor

WD 23

428

Figure 16

HCSS PWB

WD 24

475

Bin 1 lower limit switch

WD 23

429

Figure 16

HCSS PWB

WD 24

476

Bin 1 empty sensor

WD 22

431

Figure 16

HCSS PWB

WD 25

480

Bin 2 empty sensor

WD 22

432

Figure 16

HCSS PWB

WD 25

481

Diverter solenoid

WD 23

433

Figure 16

HCSS PWB

WD 25

482

Hole punch motor

WD 23

434

Figure 16

HCSS PWB

WD 25

483

Entry sensor

WD 23

435

Figure 16

HCSS PWB (not used)

484

Hole punch home sensor

WD 23

438

In-line connector

WD 22

485

Top exit sensor

WD 23

440

In-line connector

WD 22

486

Bin 0 90% full sensor

WD 23

487

Top bin interlock sensor

WD 23

488

Top cover interlock sensor

WD 23

489

Chad bin level sensor

WD 23

493

In-line connector

WD 23

493

In-line connector (off line stapler)

WD 24

Table 10 PJ450 to PJ499


PJ number PJ location figure PJ location

Wiring diagram

450

Figure 31

CCD PWB

WD 10

494

In-line connector

WD 23

450

Figure 12

Scanner PWB

WD 10

494

In-line connector (off line stapler)

WD 24

451

Figure 31

CCD PWB

WD 31

495

OCT module PWB

WD 21

451

Figure 12

Scanner PWB

WD 16

496

Punch sensor

WD 23

452

Figure 12

Scanner PWB

WD 15

453

Figure 12

Scanner PWB

WD 15

454

Figure 12

Scanner PWB

WD 15

455

Figure 12

Scanner PWB

WD 10

456

Figure 12

Scanner PWB

WD 15

Connection PJ location figure PJ location

Wiring diagram

457

Figure 12

Scanner PWB

WD 15

510

BM eject sensor

WD 29

458

Figure 12

Scanner PWB

WD 30

530

In-line connector

WD 7

459

Input module angle sensor

WD 15

531

Paper path cooling fan 1

WD 7

460

Scan carriage home sensor

WD 15

532

Paper path cooling fan 2

WD 7

460

Bin 1 offset motor

WD 22

551

Figure 15

BM PWB

WD 28

461

Bin 1 offset motor

WD 22

552

Figure 15

BM PWB

WD 28

461

Document size sensor 1

WD 15

553

Figure 15

BM PWB

WD 28

462

Document size sensor 2

WD 15

554

Figure 15

BM PWB

WD 28

462

Bin 2 offset motor

WD 22

555

Figure 15

BM PWB

WD 29

463

Bin 2 offset sensor

WD 22

556

Figure 15

BM PWB

WD 29

463

Figure 13

Exposure lamp inverter

WD 30

557

Figure 15

BM PWB

WD 29

WorkCentre Pro 275 Family (CC232-WCP275F)

Table 11 PJ500 to PJ599

July 2005
7-7

Wiring Data

PJ Locations

Table 11 PJ500 to PJ599


Connection PJ location figure PJ location

Wiring diagram

558

Figure 15

BM PWB (not used)

559

Figure 15

BM PWB

WD 29

560

Figure 15

BM PWB

WD 29

561

Figure 15

BM PWB (not used)

562

Figure 15

BM PWB (not used)

563

Figure 15

BM PWB (not used)

565

BM flapper motor

WD 29

566

BM backstop guide home sensor

WD 29

567

BM tamper 1 home sensor

WD 29

568

BM paper present sensor

WD 29

570

BM Bin 2 90% full sensor

WD 29

571

BM stapler head carrier closed sensor

WD 28

572

BM crease blade home sensor

WD 28

573

BM crease roll gate home sensor

WD 28

574

BM crease blade motor encoder sensor WD 28

575

BM crease roll motor encoder sensor

WD 28

576

BM Bin 2 converter belts drive motor

WD 29

577

BM in-line connector

WD 29

578

BM in-line connector

WD 28

579

BM in-line connector

WD 28

580

BM in-line connector

WD 28

581

BM stack hold solenoid

WD 29

582

BM stack hold solenoid

WD 29

583

BM Bin 2

WD 29

584

BM entry sensor

WD 28

585

BM SH1 staples low switch (staple head WD 28


1)

586

BM SH1 staples low switch (staple head WD 28


2)

587

BM flapper home sensor

WD 28

590

BM in-line fuse PWB

WD 29

591

BM in-line fuse PWB

WD 29

596

BM in-line connector

WD 29

597

BM in-line connector

WD 29

Wiring Data

PJ Locations

July 2005
7-8

WorkCentre Pro 275 Family (CC232-WCP275F)

IOT PWB

Tray 1 and 2 Control PWB

Location; PL 1.10 Item 2.

Location; PL 7.10 Item 2.

NOTE: PJ33 is only used on 65-75 ppm machines. PJ64 is only used on 45-75 ppm machines.
Refer to GP 9 for the IOT PWB sparing strategy.

See note

See note

Figure 2 Tray 1 and 2 control PWB

Figure 1 IOT PWB

WorkCentre Pro 275 Family (CC232-WCP275F)

July 2005
7-9

Wiring Data

PJ Locations

HCF Control PWB

Main Drive Module

Location; PL 7.20 Item 2.

Location; (32-55 ppm) PL 4.15 Item 1, (65-75 ppm) PL 4.10 Item 1.

Figure 4 Main drive module

Figure 3 HCF control PWB

Wiring Data

PJ Locations

July 2005
7-10

WorkCentre Pro 275 Family (CC232-WCP275F)

Power and Control Assembly

LVPS and Base Module

Location; PL 1.10 Item 1.

Location; PL 1.10 Item 3.

Figure 6 LVPS and base module

Figure 5 Power and control Assembly

WorkCentre Pro 275 Family (CC232-WCP275F)

July 2005
7-11

Wiring Data

PJ Locations

2K LCSS PWB

DADH PWB

Location; PL 11.26 Item 1.

Location; PL 5.10 Item 5.

Figure 8 DADH PWB

Figure 7 2K LCSS PWB

Wiring Data

PJ Locations

July 2005
7-12

WorkCentre Pro 275 Family (CC232-WCP275F)

Power Distribution PWB

Image Processing PWB

Location; PL 3.10 Item 5.

Location; (32-55 ppm) PL 3.20 Item 3, (65-75 ppm) PL 3.10 Item 3.

Figure 9 Power distribution PWB

Figure 10 Image processing PWB

WorkCentre Pro 275 Family (CC232-WCP275F)

July 2005
7-13

Wiring Data

PJ Locations

Riser PWB

Scanner PWB

Location; (32-55 ppm) PL 3.15 Item 3, (65-75 ppm) PL 3.11 Item 6.

Location; (32-55 ppm) PL 14.25 Item 4, (65-75 ppm) PL 14.16 Item 8.

Figure 11 Riser PWB

Figure 12 Scanner PWB


Wiring Data

PJ Locations

July 2005
7-14

WorkCentre Pro 275 Family (CC232-WCP275F)

Exposure Lamp Inverter

Network Controller PWB

Location; (32-55 ppm) PL 14.25 Item 12, (65-75 ppm) PL 14.15 Item 3.

Location; PL 16.10 Item 1.

Figure 13 Exposure lamp inverter

Figure 14 Network controller PWB

WorkCentre Pro 275 Family (CC232-WCP275F)

July 2005
7-15

Wiring Data

PJ Locations

BM PWB

HCSS PWB

Location; PL 11.86 Item 10.

Location; PL 11.56 Item 5.

Figure 16 HCSS PWB

Figure 15 BM PWB

Wiring Data

PJ Locations

July 2005
7-16

WorkCentre Pro 275 Family (CC232-WCP275F)

Foreign Interface PWB

In-line Connector PJ63

Location; PL 3.11 Item 3.

Location; PL 7.10.

Tray 1 and 2 control PWB

Figure 17 Foreign interface PWB

PJ63

Figure 18 PJ63

WorkCentre Pro 275 Family (CC232-WCP275F)

July 2005
7-17

Wiring Data

PJ Locations

In-line Connector PJ49

In-line Connectors PJ40 and PJ44

Location; PL 10.10.

Location; PL 8.20.

PJ44
Inverter assembly

Wiring Data

Duplex transport

PJ49

Figure 20 PJ40 and PJ44

Figure 19 PJ49

PJ Locations

PJ40

July 2005
7-18

WorkCentre Pro 275 Family (CC232-WCP275F)

In-line Connector PJ93

In-line Connector PJ152

Location; PL 9.15.

Location; PL 3.10.

Image processing PWB module

PJ93

PJ152

Developer bias connection


Developer module

Figure 21 PJ93

WorkCentre Pro 275 Family (CC232-WCP275F)

Figure 22 PJ152

July 2005
7-19

Wiring Data

PJ Locations

In-line Connector PJ75

UI PWB

Location; PL 9.15.

Location; PL 2.10 Item 1 (part of user interface assembly).

PJ75

Toner dispense module

Figure 23 PJ75

Wiring Data

PJ Locations

Figure 24 UI PWB

July 2005
7-20

WorkCentre Pro 275 Family (CC232-WCP275F)

Carriage PWB

Embedded Fax PWB

Location; PL 11.46 Item 5 and PL 11.72 Item 5.

Location; PL 20.10 Item 4.

Figure 26 Embedded Fax PWB

Figure 25 Carriage PWB

WorkCentre Pro 275 Family (CC232-WCP275F)

July 2005
7-21

Wiring Data

PJ Locations

Firewire PWB

Duplex Motor Driver PWB

Location; PL 3.11 Item 7.

Location; PL 8.20 Item 9.

Figure 27 Firewire PWB

Figure 28 Duplex motor driver PWB

Wiring Data

PJ Locations

July 2005
7-22

WorkCentre Pro 275 Family (CC232-WCP275F)

Inverter Motor Driver PWB

HVPS

Location; (32-55 ppm) PL 10.13 Item 22, (65-75 ppm) PL 10.11 Item 22.

Location; PL 1.10 Item 5.

Figure 29 Inverter motor driver PWB

Figure 30 HVPS

WorkCentre Pro 275 Family (CC232-WCP275F)

July 2005
7-23

Wiring Data

PJ Locations

CCD PWB

1K LCSS PWB

Location; PL 14.25 Item 19

Location; PL 11.124 Item 1

Figure 31 CCD PWB

Wiring Data

PJ Locations

Figure 32 1K LCSS PWB

July 2005
7-24

WorkCentre Pro 275 Family (CC232-WCP275F)

ROS

Fuser Module

Location: PL 6.10 Item 4.

Location: (32-55 ppm) PL 10.8 Item 1, (65-75 ppm) PL 10.10 Item 1

PJ120

PJ122
Fuser drawer connector PJ100
PJ18
(harness)

PJ109 (32-55 ppm)


PJ228 (65-75 ppm)
PJ121

PJ2 (harness)
Fuser CRUM PJ141

Figure 33 ROS

Figure 34 Fuser module

WorkCentre Pro 275 Family (CC232-WCP275F)

July 2005
7-25

Wiring Data

PJ Locations

Xerographic Module
Location: (32-38 ppm) PL 9.22 Item 2, (45-75 ppm) PL 9.20 Item 2

Xerographic CRUM
PJ142

Figure 35 Xerographic module

Wiring Data

PJ Locations

July 2005
7-26

WorkCentre Pro 275 Family (CC232-WCP275F)

Wiring Diagrams

The complete component to PWB wiring is shown. All interconnecting connectors are
shown, in part or in whole. Connectors shown in part have reference to other wiring diagrams as necessary.

Where necessary, components have references to show additional connections to them.

Straight through tracks on the PWBs are shown.

Purpose
Wiring diagrams are an aid to trace wiring faults. Wiring Diagrams are used to complement the
circuit diagram in the relevant RAP.

Introduction
The main PWB connections are in the following wiring diagrams:
Input power, LVPS and power distribution, Wiring Diagram 1, Wiring Diagram 2.
LVPS and IOT PWB, Wiring Diagram 3.
IOT PWB, Image processing PWB and drives module, Wiring Diagram 4.
IOT PWB and paper path module, Wiring Diagram 5.
IOT PWB, HVPS, paper path module and developer module, Wiring Diagram 6.
IOT PWB, HVPS, Wiring Diagram 7.
Image processing PWB (32-55 ppm), Wiring Diagram 8.
Image processing PWB (65-75 ppm), Wiring Diagram 9.
DADH PWB, Wiring Diagram 10.

How to use Wiring Diagrams


NOTE: All Adjustments, Repairs and Part List references are shown in the relevant RAP.
Wiring Diagrams are used in conjunction with the circuit diagrams and their supporting RAPs.
The following steps should be used:
1.

From the circuit diagram in the RAP, note the name of the PWB.

2.

Note the component and its harness connection on the PWB.

3.

Go to the relevant Wiring Diagram.

4.

Locate the connector on the PWB.

5.

Assess the dependency of other components in the same harness connected to the
PWB.

6.

Isolate and repair the wiring fault.

DADH PWB, Wiring Diagram 11.


Tray 1 & tray 2 control PWB, Wiring Diagram 12.
Tray 1 & tray 2 control PWB, Wiring Diagram 13.
HCF PWB, Wiring Diagram 14.
Scanner PWB (32-55 ppm), Wiring Diagram 30.
Scanner PWB (32-55 ppm), Wiring Diagram 31.
Scanner PWB (65-75 ppm), Wiring Diagram 15.
Scanner PWB (65-75 ppm), Wiring Diagram 16.
2K LCSS PWB, Wiring Diagram 17.
2K LCSS PWB, Wiring Diagram 18.
2K LCSS PWB, Wiring Diagram 19.
2K LCSS PWB, Wiring Diagram 20.
OCT, Wiring Diagram 21.
HCSS PWB, Wiring Diagram 22.
HCSS PWB, Wiring Diagram 23.
HCSS PWB, Wiring Diagram 24.
HCSS PWB, Wiring Diagram 25.
Carriage PWB, Wiring Diagram 26.
Carriage PWB, Wiring Diagram 27.
BM PWB, Wiring Diagram 28.
BM PWB, Wiring Diagram 29.
1K LCSS PWB, Wiring Diagram 32.
1K LCSS PWB, Wiring Diagram 33.
1K LCSS PWB, Wiring Diagram 34.
Network controller, Wiring Diagram 35.
The diagrams have the following features:

The connections on the PWBs are in PJ numerical sequence where possible.

WorkCentre Pro 275 Family (CC232-WCP275F)

July 2005
7-27

Wiring Data

Wiring Diagrams

Wiring Diagram 1

Figure 1 Wiring Diagram 1

Wiring Data

Wiring Diagrams

July 2005
7-28

WorkCentre Pro 275 Family (CC232-WCP275F)

Wiring Diagram 2

Figure 2 Wiring Diagram 2

WorkCentre Pro 275 Family (CC232-WCP275F)

July 2005
7-29

Wiring Data

Wiring Diagrams

Wiring Diagram 3

Figure 3 Wiring Diagram 3

Wiring Data

Wiring Diagrams

July 2005
7-30

WorkCentre Pro 275 Family (CC232-WCP275F)

Wiring Diagram 4

Figure 4 Wiring Diagram 4

WorkCentre Pro 275 Family (CC232-WCP275F)

July 2005
7-31

Wiring Data

Wiring Diagrams

Wiring Diagram 5

Figure 5 Wiring Diagram 5

Wiring Data

Wiring Diagrams

July 2005
7-32

WorkCentre Pro 275 Family (CC232-WCP275F)

Wiring Diagram 6

Figure 6 Wiring Diagram 6

WorkCentre Pro 275 Family (CC232-WCP275F)

July 2005
7-33

Wiring Data

Wiring Diagrams

Wiring Diagram 7

Figure 7 Wiring Diagram 7

Wiring Data

Wiring Diagrams

July 2005
7-34

WorkCentre Pro 275 Family (CC232-WCP275F)

Wiring Diagram 8

Figure 8 Wiring Diagram 8

WorkCentre Pro 275 Family (CC232-WCP275F)

July 2005
7-35

Wiring Data

Wiring Diagrams

Wiring Diagram 9

Figure 9 Wiring Diagram 9

Wiring Data

Wiring Diagrams

July 2005
7-36

WorkCentre Pro 275 Family (CC232-WCP275F)

Wiring Diagram 10

Figure 10 Wiring Diagram 10

WorkCentre Pro 275 Family (CC232-WCP275F)

July 2005
7-37

Wiring Data

Wiring Diagrams

Wiring Diagram 11

Figure 11 Wiring Diagram 11

Wiring Data

Wiring Diagrams

July 2005
7-38

WorkCentre Pro 275 Family (CC232-WCP275F)

Wiring Diagram 12

Figure 12 Wiring Diagram 12

WorkCentre Pro 275 Family (CC232-WCP275F)

July 2005
7-39

Wiring Data

Wiring Diagrams

Wiring Diagram 13

Figure 13 Wiring Diagram 13

Wiring Data

Wiring Diagrams

July 2005
7-40

WorkCentre Pro 275 Family (CC232-WCP275F)

Wiring Diagram 14

Figure 14 Wiring Diagram 14

WorkCentre Pro 275 Family (CC232-WCP275F)

July 2005
7-41

Wiring Data

Wiring Diagrams

Wiring Diagram 15

Figure 15 Wiring Diagram 15

Wiring Data

Wiring Diagrams

July 2005
7-42

WorkCentre Pro 275 Family (CC232-WCP275F)

Wiring Diagram 16

Figure 16 Wiring Diagram 16

WorkCentre Pro 275 Family (CC232-WCP275F)

July 2005
7-43

Wiring Data

Wiring Diagrams

Wiring Diagram 17

Figure 17 Wiring Diagram 17

Wiring Data

Wiring Diagrams

July 2005
7-44

WorkCentre Pro 275 Family (CC232-WCP275F)

Wiring Diagram 18

Figure 18 Wiring Diagram 18

WorkCentre Pro 275 Family (CC232-WCP275F)

July 2005
7-45

Wiring Data

Wiring Diagrams

Wiring Diagram 19

Figure 19 Wiring Diagram 19

Wiring Data

Wiring Diagrams

July 2005
7-46

WorkCentre Pro 275 Family (CC232-WCP275F)

Wiring Diagram 20

Figure 20 Wiring Diagram 20

WorkCentre Pro 275 Family (CC232-WCP275F)

July 2005
7-47

Wiring Data

Wiring Diagrams

Wiring Diagram 21

Figure 21 Wiring diagram 21

Wiring Data

Wiring Diagrams

July 2005
7-48

WorkCentre Pro 275 Family (CC232-WCP275F)

Wiring Diagram 22

Figure 22 Wiring Diagram 22

WorkCentre Pro 275 Family (CC232-WCP275F)

July 2005
7-49

Wiring Data

Wiring Diagrams

Wiring Diagram 23

Figure 23 Wiring Diagram 23

Wiring Data

Wiring Diagrams

July 2005
7-50

WorkCentre Pro 275 Family (CC232-WCP275F)

Wiring Diagram 24

Figure 24 Wiring Diagram 24

WorkCentre Pro 275 Family (CC232-WCP275F)

July 2005
7-51

Wiring Data

Wiring Diagrams

Wiring Diagram 25

Figure 25 Wiring Diagram 25

Wiring Data

Wiring Diagrams

July 2005
7-52

WorkCentre Pro 275 Family (CC232-WCP275F)

Wiring Diagram 26

Figure 26 Wiring Diagram 26

WorkCentre Pro 275 Family (CC232-WCP275F)

July 2005
7-53

Wiring Data

Wiring Diagrams

Wiring Diagram 27

Figure 27 Wiring Diagram 27

Wiring Data

Wiring Diagrams

July 2005
7-54

WorkCentre Pro 275 Family (CC232-WCP275F)

Wiring Diagram 28

Figure 28 Wiring Diagram 28

WorkCentre Pro 275 Family (CC232-WCP275F)

July 2005
7-55

Wiring Data

Wiring Diagrams

Wiring Diagram 29

Figure 29 Wiring Diagram 29

Wiring Data

Wiring Diagrams

July 2005
7-56

WorkCentre Pro 275 Family (CC232-WCP275F)

Wiring Diagram 30

Figure 30 Wiring Diagram 30

WorkCentre Pro 275 Family (CC232-WCP275F)

July 2005
7-57

Wiring Data

Wiring Diagrams

Wiring Diagram 31

Figure 31 Wiring Diagram 31

Wiring Data

Wiring Diagrams

July 2005
7-58

WorkCentre Pro 275 Family (CC232-WCP275F)

Wiring Diagram 32

Figure 32 Wiring Diagram 32

WorkCentre Pro 275 Family (CC232-WCP275F)

July 2005
7-59

Wiring Data

Wiring Diagrams

Wiring Diagram 33

Figure 33 Wiring Diagram 33

Wiring Data

Wiring Diagrams

July 2005
7-60

WorkCentre Pro 275 Family (CC232-WCP275F)

Wiring Diagram 34

Figure 34 Wiring Diagram 34

WorkCentre Pro 275 Family (CC232-WCP275F)

July 2005
7-61

Wiring Data

Wiring Diagrams

Wiring Diagram 35

Figure 35 Wiring Diagram 35

Wiring Data

Wiring Diagrams

July 2005
7-62

WorkCentre Pro 275 Family (CC232-WCP275F)

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