SENR1499-01

April 2004
1

66

16 17 G

18

9 10 E

67
11 12 13

14

15

19 20

21

22 H

23 J

45
24 17

25

26

27 17

28

29

30 K

31

33

R
32

41

39

34

N 35

29

P 36

37 38

40

39 40

41

42 43

44

45 46
23

17 47

48 49 50
1

51 52

U 60

61 V W

53 54 55

17 62

56 17

57 58 59 T

63 17

18
E80590

Hoist, Torque Converter and Brake Hydraulic System (785C)

56

17

63

54

17

Machine Location
Item Number

55

44
53

52

51

Machine Location
Item Number
45
17
56
63
51
51
41
39
44
40
52
53
66
54
67
55
B
R
S

E80592

Transmission Hydraulic System fmi list

Component Location
Air Breather (Transmission)
Bypass Switch (Quantity = 2)
Hydraulic Filter (Transmission Charging)
Hydraulic Filter (Transmission Lubrication)
Hydraulic Tank (Torque Converter, Hoist, Brake and Transmission) - 785C
Hydraulic Tank (Torque Converter, Pulled Unit, Brake and Transmission) - 784C
Magnetic Screen (Transmission)
Oil Cooler (Transmission)
Pump Drive
Relief Valve (Transmission Cooler Inlet)
Suction Screen
Transmission Charging Pump Section
Transmission Hydraulic Control
Transmission Lubrication Pump Section
Transmission Planetary
Transmission Scavenge Pump Section
Pressure Tap (Transmission Charging Pump Section)
Pressure Tap (Transmission Lubrication Pressure)
Sampling Valve (Transmission Oil)

Steering Hydraulic System

Machine Location
Item Number
59
10
21
20
34
19
44
30
9
23
29
57, 58
F, T
L
K
J
E

Component Description
Breaker Relief Valve
Check Valve (Steering)
Metering Pump (Steering)
Orifice
Piston Pump (Steering) and Pressure Compensator Valve
Pressure Switch (Steering Pump Oil)
Pump Drive
Relief Valve (Cylinder Crossover)
Solenoid and Relief Valve (Steering)
Steering Accumulators
Steering Cylinders
Steering Tank and Filter
Auxiliary Power Unit Port (Steering System)
Pressure Tap (Left Steering Cylinder)
Pressure Tap (Right Steering Cylinder
Pressure Tap (Steering Pump Oil)
Sampling Valve (Steering Oil)

Schematic
Location

Component Description

25

Air/Hydraulic Cylinder (Brake)

46

Air Breather (Hoist, Torque Converter and Brake)

F-2

Brake Valve (Parking and Secondary)

B-2

17

Bypass Switch (Quantity = 5)

Check Valve

B-2

Check Valve (Electric Drive Pump)

B-4

42

Control Valve (Hoist)

E-5

43

Counterbalance Valve (Hoist)

E-6

28

Diverter Valve (Torque Converter and Front Brake Cooling)

F-1

26

Electric Drive Pump (Parking and Secondary Brake Release)

B-4

61

Hoist and Rear Brake Cooling Pump

F-3

Hoist Cylinder

C-6

Hoist Screens

F-5

16

Hydraulic Filter (Parking Brake Release)

D-2

62

Hydraulic Filter (Torque Converter)

E-2

51

Hydraulic Tank (Torque Converter, Hoist, Brake and Transmission)

D-4

60

Lockup Clutch and Synchronizing Valve (Torque Converter)

E-2

15

Makeup Tank for Service Brake Oil

B-1

31

Oil Cooler (Front Brake Cooling)

G-1

37

Oil Cooler (Rear Brake Cooling)

B-6

Orifice

C-1

33

Orifice

G-5

48

Parking Brake Release Pump Section

E-2

34

Piston pump (Steering)

G-3

44

Pump Drive

F-3

65

Relief Valve (Rear Brake Cooling)

D-5

Relief Valve (Torque Converter Inlet)

E-2

22

Relief Valve (Torque Converter Outlet)

F-2

Screen

C-1

38

Screen

B-6

27

Screen (Torque Converter and Front Brake Cooling)

F-1

18

Service and Parking Brake (Front)

H-2, H-5

Service and Parking Brake (Rear)

A-1, A-6

36

Slack Adjuster (Front)

H-3

35

Slack Adjuster (Rear)

A-3, H-3

52

Suction Screens

E-4

64

Torque Converter

F-2

49

Torque Converter Charging Pump Section

E-2

50

Torque Converter Scavenge Pump Section

E-2

14

Traction Control Valve

B-3

Auxiliary Power Unit Port (Hoist)

C-6

Pressure Tap (Front Service Brake)

H-3

Pressure Tap (Hoist and Rear Brake Cooling Pump)

F-3

Pressure Tap (Left Rear Brake Cooling)

A-1

Pressure Tap (Left Rear Parking Brake)

A-1

Pressure Tap (Lockup Clutch and Synchronizing Valve)

E-2

Pressure Tap (Rear Service Brakes)

A-3

Pressure Tap (Right Rear Parking Brake)

A-6

Pressure Tap (Torque Converter Charging)

E-2

Pressure Tap (Torque Converter Outlet)

F-2

Sampling Valve (Hoist, Torque Converter and Brake System)

D-2

Rear Axle Hydraulic System

17
70
72
11
69
71
32
24
12
73
68
52
13

785C:
1HW1-Up
APX1-450

785C (HAA):
5AZ1-399

D-2, E-2, F-5

Machine Location
Item Number

784C:
2PZ1-105

A-3, H-3

47

V, W

784C Tractor and 785C Off-Highway

Truck Hydraulic System

fmi list

Printed in U.S.A.

2004 Caterpillar
All Rights Reserved

29

30
23

10

Steering Hydraulic System

Machine Location
Item Number
59
10
21
20
34
19
44
30
9
23
29
57, 58
F, T
L
K
J
E

fmi list
J

Component Description
Breaker Relief Valve
Check Valve (Steering)
Metering Pump (Steering)
Orifice
Piston Pump (Steering) and Pressure Compensator Valve
Pressure Switch (Steering) and Pressure Compensator Valve
Pump Drive
Relief Valve (Cylinder Crossover)
Solenoid and Relief Valve (Steering)
Steering Accumulators
Steering Cylinders
Steering Tank and Filter
Auxiliary Power Unit Port (Steering System)
Pressure Tap (Left Steering Cylinder)
Pressure Tap (Right Steering Cylinder)
Pressure Tap (Steering Pump Oil)
Sampling Valve (Steering Oil)

9
E
21

19

20

Component Description
Bypass Switch
Cooling Fan (Attachment)
Differential and Bevel Gear
Flow Control and Relief Valve (Rear Axle Oil)
Flow Control Valve (Part of #11)
Relief and Temperature Control Valve (Part of #11)
Gear Pump (Rear Axle Oil)
Power Train Filter (Rear Axle Oil Pump)
Pressure Sensor (Rear Axle)
Rear Axle Housing
Rear Wheel
Suction Screen
Temperature Sensor (Rear Axle Oil)

34

59

44

57

58

E80591

Hoist, Torque Converter and Brake Hydraulic System (785C)

Machine Location
Item Number

15

27

31

17

1
7

18
D

22

17

60

28

U
H

64
46

17
49
62

25

16

48
50

25

14

3
W

61

44

34

3
35

36

25

Air/Hydraulic Cylinder (Brake)

46

Air Breather (Hoist, Torque Converter and Brake)

F-2

Brake Valve (Parking and Secondary)

B-2

17

Bypass Switch (Quantity = 5)

Check Valve

B-2

Check Valve (Electric Drive Pump)

B-4

42

Control Valve (Hoist)

E-5

43

Counterbalance Valve (Hoist)

E-6

28

Diverter Valve (Torque Converter and Front Brake Cooling)

F-1

26

Electric Drive Pump (Parking and Secoundary Brake Release)

B-4

61

Hoist and Rear Brake Cooling Pump

F-3

Hoist Cylinder

C-6

52

52

51

A-3

D-2, E-2, F-5

47

Hoist Screens

F-5

16

Hydraulic Filter (Parking Brake Release)

D-2

62

Hydraulic Filter (Torque Converter)

E-2

51

Hydraulic Tank (Torque Converter, Hoist, Brake and Transmission

D-4

60

Lockup Clutch and Synchonizing Valve (Torque Converter)

E-2

15

Makeup Tank for Service Brake Oil

B-1

31

Oil Cooler (Front Brake Cooling)

G-1

37

Oil Cooler (Rear Brake Cooling)

B-6

Orifice

C-1

33

Orifice

G-5

48

Parking Brakes Release Pump Section

E-2

34

Piston Pump (Steering)

G-3

44

Pump Drive

F-3

65

Relief Valve (Rear Brake Cooling)

D-5
E-2

Relief Valve (Torque Converter Inlet)

22

Relief Valve (Torque Converter Outlet)

F-2

Screen

C-1

38

Screen

B-6

27

Screen (Torque Converter and Front Brake Cooling)

F-1

18

Service and Parking Brake (Front)

H-2, H-5

Service and Parking Brake (Rear)

A-1, A-6

36

Slack Adjuster (Front)

H-3

35

Slack Adjuster (Rear)

A-3

52

Suction Screens

E-4

64

Torque Converter

F-2

49

Torque Converter Charging Pump Section

E-2

50

Torque Converter Scavenge Pump Section

E-2

14

Traction Control Valve

B-3

Auxiliary Power Unit Port (Hoist)

C-6

Pressure Tap (Front Service Brakes)

H-3

V,W

Schematic
Location

Component Description

Pressure Tap (Hoist and Rear Brake Cooling Pump)

F-3

Pressure Tap (Left Rear Brake Cooling)

A-1

Pressure Tap (Left Rear Parking Brake)

A-1

Pressure Tap (Lockup Clutch and Synchronizing Valve)

E-2

Pressure Tap (Rear Service Brakes)

A-3

Pressure Tap (Right Rear Parking Brake)

A-6

Pressure Tap (Torque Converter Charging)

E-2

Pressure Tap (Torque Converter Outlet)

F-2

Sampling Valve (Hoist, Torque Converter and Brake System)

D-2

26
42

33

5
18

C
1

65

47

E81240

15

17

37

38

74

75

43

E80593

46

H
G

16

76

Pulled Unit, Torque Converter and Brake Hydraulic System (784C)

Machine Location
Item Number

68

69

70

24

12

13

32

71

72

Rear Axle Hydraulic System

Machine Location
Item Number
17

17

73

52

E80840

Component Location
Bypass Switch

70

Cooling Fan (Attachment)

72

Differential and Bevel Gear

11

Flow Control and Relief Valve (Rear Axle Oil)

69

Flow Control Valve (Part of #11)

71

Relief and Temperature Control Valve (Part of #11)

32

Gear Pump (Rear Axle Oil)

24

Power Train Filter (Rear Axle)

12

Preassure Sensor (Rear Axle Oil)

73

Rear Axle Housing

68

Rear Wheel

52

Suction Screen

13

Temperature Sensor (Rear Axle Oil)

75
46
79
80
81
4
17
5
42
43
47
16
82
51
74
15
78
37
48
61
76
77
38
52
49
50
V,W
G

51

Component Description
Air/Hydraulic Cylinder (Pulled Unit Service Brakes)
Air Breather (Pulled Unit, Torque Converter and Brake)
Block
Block
Block
Brack Valve (Parking and Secondary
Bypass Switch
Check Valve
Control Valve (Pulled Unit)
Counterbalance Valve (Hoist)
Hoist Screens
Hydraulic Filter (Parking Brakes Release)
Hydraulic Filter (Pulled Unit Brake Cooling)
Hydraulic Tank (Torque Converter, Pulled Unit, Brake and Transmission)
Makeup Tank for Pulled Unit Service Brake Oil
Makeup Tank for Service Brake Oil
Oil Cooler (Pulled Unit Brake Cooling)
Oil Cooler (Rear Brake Cooling)
Parking Brakes Release Pump Section
Pulled Unit and Rear Brake Cooling Pump
Pulled Unit Brake Cooling Pump Section
Relief Valve (Pulled Unit Brake Cooling)
Screen
Suction Screens
Torque Converter Charging Pump Section
Torque Converter Scavenge Pump Section
Preasure Tap (Pulled Unit and Rear Brake Cooling Pump)
Sampling Valve (Pulled Unit, Torque Converter and Brake System)

48

49

50

W
52

61

52

77
78

79

17

47

47
37

38

17
81

42

82

80