PARTS

MANUAL
Models

EH025
ENGINE

PUB-EP5792
Rev. 03/03

940 Lively Blvd. Wood Dale, IL 60191 Phone: 630-350-8200 Fax: 630-350-8212
e-mail: sales@robinamerica.com www.robinamerica.com

Copyright 2003 Robin America, Inc.

HOW TO USE THIS MANUAL

Robin engines are identified by MODEL, SPECIFICATION, and CODE NUMBER. For each
model there may be many different versions called specifications. Each specification will be
unique in some way. The difference may only be the paint color or it may have a different type
of PTO or some other significant difference.
In order the identify the correct service part number, it is important to confirm the specification and code numbers for your engine. The specification and code number together are
know as the PRODUCT NUMBER.
All Robin 4 cycle engines have a Product Number label similar to the label illustrated below.

The Product Number Label has a 15 digit alphanumeric string that consists of the
SPECIFICATION (SPEC) number (11 digits) and the CODE number (4 digits). Please
note the illustration below:

EH025

XXXX

SPEC NO. (11 digits)

CODE NO. (4 digits)

PRODUCT NO. (15 digits)

EH025

-3-

03-03

MANUAL LAYOUT
1

4
3

3
5
8

1. SECTION NAME

Parts are broadly classified according to their functions.

Refer to the Group Index (table of contents) for respective section name.

2. FIG. No.

The FIG. number indexes the reference and part numbers to the illustration. Figure numbers
that vary only in the tens place (i.e..: 700 and 710) are in a group of the same section
(i.e..:Electrical Device Group).

3. REF. No .

The Reference number identifies the part illustration with the corresponding part number in the
part list.

4. SUBASSEMBLY

SUBASSEMBLY parts of part assembly are listed below the assembly part. The subassembly
part reference number is indicated by the number led by "-" such as "-1", "-2".

5. PART NUMBER

It is the number assigned for sales unit. Use the PART No. when making an order.

6. DESCRIPTION

It is designation of the part.

7. QTY.

Quantity of each part used for each product.

8. REMARKS

This gives a distinctive feature and/or a supplementary comment for the type, the specification,
and the part concerned. It also shows part number(s) interchangeable for the part.

9. FROM-TO

This section shows the CODE No. to indicate the history of progress in which improved parts
have been introduced in the product. The FROM-TO CODE No. helps to identify PART No.
being employed in the product concerned. See the examples below:

2101- 2100

EH025

The part is used in the product irrespective of CODE No.

The part is used in the products with CODE No. of 2101 and after this number.
The part is used in the products with CODE No. of 2100 and before this number.

-4-

03-03

GROUP INDEX
Group Name

Page

CRANKCASE GROUP ............................................................................... 6

CRANKSHAFT, PISTON GROUP .............................................................. 8
INTAKE and EXHAUST GROUP.............................................................. 10
COOLING and STARTING GROUP......................................................... 12
FUEL, LUBRICANT GROUP.................................................................... 14
ELECTRIC DEVICE GROUP ................................................................... 16
CLUTCH GROUP .................................................................................... 18
ACCESSORY GROUP............................................................................. 20

INDEX OF DESCRIPTION SYMBOLS

SYMBOL
DESCRIPTION
AY ........................... ASSEMBLY
CP........................... COMPLETE
EX........................... EXPORT (from Japan)
FIG.......................... FIGURE
FR........................... FRONT
" .............................. INCH
INCL. ...................... INCLUDE
~L............................ LITER
L= ........................... LENGTH (in. mm)
L.H. (LH) ................. LEFT-HAND SIDE
MECH ..................... MECHANICAL
NO (NON)............... NONE
OPT......................... OPTIONAL
O.S. ........................ OVER SIZE

EH025

SYMBOL
DESCRIPTION
P= ........................... PITCH (in mm)
P.T.O. (PTO) ........... POWER TAKE OFF
REF......................... REFERENCE
R.H. (RH)................ RIGHT HAND SIDE
RR. ......................... REAR
STD. ....................... STANDARD
SW.......................... SWITCH
T= ........................... THICKNESS (in mm)
UN .......................... UNIT
U.S.......................... UNDER SIZE
~V ........................... VOLTAGE
~W .......................... WATT
W/ ........................... WITH
W/O ........................ WITHOUT

-5-

03-03

SECTION 1

CRANKCASE GROUP

FIG. 100

EH025

-6-

03-03

SECTION 1

CRANKCASE GROUP

REF.
10
95
96
270
280
410
415
416
628
665
680
685
686
687
690
710
810
830
850
851
860
870
875

DESCRIPTION
QTY. REMARKS
CYLINDER BLOCK
1
SOCKET HEAD BOLT
6
SOCKET HEAD BOLT
2
OIL GAUGE
1
GASKET
1
CASE, OIL
1
GASKET, CASE
1
SCREW AY
4
BALL
2
SPACER
2
ROCKER COVER CP
1
RETAINER PLATE
1
LEAD VALVE
1
SOCKET HEAD BOLT
1
GASKER, ROCKER COVER 1
SCREW AND WASHER
3
COVER, CAMGEAR
1
GASKET, CAMGEAR COVER 1
BREATHER PIPE
1
HOSE CLAMP
1
SCREW AND WASHER
3
OIL TUBE
1
OIL WEIGHT
1

EH025

PART NO.
592-10050-01
011-90595-10
011-90595-00
592-65006-00
021-31600-20
592-65000-00
592-65001-00
004-36051-80
591-15012-00
592-15014-00
592-10040-00
592-15011-00
592-15010-00
011-90499-80
592-15008-00
004-36051-60
592-15005-02
592-15007-00
592-15009-00
056-10800-10
004-36051-40
592-65002-00
592-65003-00

-7-

FROM-TO

FIG.
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100

03-03

SECTION 2

CRANKSHAFT, PISTON GROUP

FIG. 200

EH025

-8-

03-03

SECTION 2

CRANKSHAFT, PISTON GROUP

REF.
10
45
46
48
55
65
350
360
375
380

DESCRIPTION
CRANKSHAFT
OIL SEAL
OIL SEAL
CLIP
BOLT AND WASHER AY
WASHER
PISTON PIN
PISTON
PISTON RING SET
CLIP

EH025

PART NO.
592-20030-00
044-01299-60
044-01099-70
542-15005-00
001-13061-60
003-12060-00
523-25026-00
592-25009-00
592-20040-00
056-50899-70

QTY. REMARKS
1
1
1
1
1
1
1
1
1
2

-9-

FROM-TO

FIG.
200
200
200
200
200
200
200
200
200
200

03-03

SECTION 3

INTAKE and EXHAUST GROUP

FIG. 300

EH025

- 10 -

03-03

SECTION 3

INTAKE and EXHAUST GROUP

REF.
10
30
50
55
60
70
80
90
100
200
210
220
310
320
340
360
365
510
512
514
520
540
542
543
545
546
547
548
550
560
580
581
605
880
881
884
885
887
888
890
892
894
895
896

DESCRIPTION
CAMGEAR SHAFT
CAMGEAR AY
CAMLIFTER
CAMLIFTER SHAFT
VALVE SPRING
RETAINER SPRING
INTAKE VALVE
EXHAUST VALVE
WASHER
ROCKER SHAFT
PUSH ROD
ROCKER ARM AY
MUFFLER
MUFFLER COVER
GASKET, MUFFLER
SCREW
SOCKET HEAD BOLT
CLEANER PLATE AY
AIR CLEANER PLATE CP
AIR CLEANER COVER
ELEMENT
INSULATOR CP
NUT
NUT
INSULATOR , CARBURETOR
ADJUST SCREW
NUT
SCREW AY
GASKET, INSULATOR
GASKET, CARBURETOR
SCREW
SCREW
PLATE
CHECK VALVE
CHECK VALVE
PLATE, CHECK VALVE
PLATE, SEPERATOR
PIPE, PLATE SEPERATOR
PIPE
CHOKE LEVER
CHOKE PLATE
GASKET
O RING
O RING

EH025

PART NO.
592-35005-01
592-30070-00
592-35000-01
592-35006-00
592-35012-00
592-35013-00
592-35015-00
592-35014-00
592-35038-00
592-35011-01
592-35007-00
592-30020-00
592-30010-00
592-35034-00
592-35016-01
014-00599-62
011-90595-20
592-30040-02
592-30060-01
592-35027-00
592-35032-00
592-30050-01
017-00599-80
002-27060-00
592-35020-00
014-90699-72
002-27060-00
004-36051-08
592-35018-01
592-35019-00
592-35031-00
014-00594-80
592-35026-00
531-65007-01
592-35024-00
592-35025-00
592-35033-00
592-35039-00
592-35030-01
592-35022-00
592-35023-00
021-30699-90
024-01399-70
024-01599-90

QTY. REMARKS
1
1
2
1
2
2
1
1
1
1
2
2
1
1
1
1
2
1
1
1
1
1
2
1
1
1
1
2
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1

- 11 -

FROM-TO

FIG.
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300

03-03

SECTION 4

COOLING and STARTING GROUP

FIG. 400

EH025

- 12 -

03-03

SECTION 4

COOLING and STARTING GROUP

REF.
10
40
90
95
96
200
210
-1
-2
-3
-4
-7
-35
-49

DESCRIPTION
BLOWER HOUSING
SCREW AND WASHER
CYLINDER COVER
SCREW AND WASHER
SCREW
PULLEY
RECOIL STARTER AY
SPIRAL SPRING
REEL
STARTER ROPE
STARTER KNOB
SWING ARM
COLLAR
SET SCREW

EH025

PART NO.
525-55011-00
004-36051-60
592-55001-00
004-36051-00
004-36041-60
519-55000-00
592-50010-01
521-50020-30
592-50010-30
592-50010-50
52-50040-20
519-50021-00
519-50021-10
519-50020-60

QTY. REMARKS
1
3
1
2
4
1
1
1
1
1
1
1
1
1

- 13 -

FROM-TO

FIG.
400
400
400
400
400
400
400
400
400
400
400
400
400
400

03-03

SECTION 5

FUEL LUBRICANT GROUP

FIG. 500

EH025

- 14 -

03-03

SECTION 5

FUEL LUBRICANT GROUP

REF.
10
30
40
80
90
110
111
112

DESCRIPTION
FUEL TANK
FUEL TANK CAP
FUEL FILTER
TUBE
HOSE CLAMP
PLATE
PLATE
DAMPER

EH025

PART NO.
592-65004-00
592-60040-01
523-65039-00
592-60030-00
056-10599-90
503-65002-00
503-65003-00
519-65003-01

QTY. REMARKS
1
1
1
1
1
1
1
1

- 15 -

FROM-TO

FIG.
500
500
500
500
500
500
500
500

03-03

SECTION 5

FUEL LUBRICANT GROUP

FIG. 510

EH025

- 16 -

03-03

SECTION 5

FUEL LUBRICANT GROUP

REF.
210
-1
-8
-9
-10
-11
-12
-13
-14
-15
-16
-17
-18
-19
-20
-21
-22
-23
-24

DESCRIPTION
QTY. REMARKS
CABURETOR
1
PUMP BODY AY
1
AIR PURGE BODY AY
1
PRIMER PUMP COVER
1
PRIMER PUMP
1
DIAPHRAGM METER AY
1
GASKET, DIAPHRAGM METER
1
DIAPHRAGM PUMP
1
PUMP GASKET
1
JET
1
O RING
1
SPRING RETAINER RING
1
WASHER
1
SWIVEL
1
PLUG
1
THROTTLE VALVE AY
1
SPRING PUMP
1
SCREW
2
SCREW
4

EH025

PART NO.
592-60020-02
592-60020-60
523-60461-40
523-60460-50
524-60011-50
592-60080-10
523-60460-40
524-60010-40
592-60020-40
592-60021-10
524-60010-10
531-60051-20
252-62601-08
523-60180-40
520-60081-10
592-60020-10
252-62611-08
520-60080-30
523-60460-10

- 17 -

FROM-TO

FIG.
510
510
510
510
510
510
510
510
510
510
510
510
510
510
510
510
510
510
510

03-03

SECTION 6

ELECTRIC DEVICE GROUP

FIG. 600

EH025

- 18 -

03-03

SECTION 6

ELECTRIC DEVICE GROUP

REF.
10
11
30
60
95
100
110
112

DESCRIPTION
FLYWHEEL
IGNITION COIL
SCREW
STOP SWITCH
SPRING, PLUG CAP
SPARK PLUG
SPARK PLUG CAP
COVER, PLUG

EH025

PART NO.
592-70010-20
592-70010-10
014-00499-20
592-70020-00
065-40099-31
065-01099-50
592-75001-00
592-75000-00

QTY. REMARKS
1
1
2
1
1
1
1
1

- 19 -

FROM-TO

FIG.
600
600
600
600
600
600
600
600

03-03

SECTION 7

CLUTCH GROUP

FIG. 700

EH025

- 20 -

03-03

SECTION 7

CLUTCH GROUP

REF.

PART NO.

DESCRIPTION

210
220
230
240

592-85000-00
592-85001-00
592-85002-00
592-85003-00

SHOE, CLUTCH
SPRING
BOLT, CLUTCH
WASHER

EH025

QTY. REMARKS
2
1
2
2

- 21 -

FROM-TO

FIG.
700
700
700
700

03-03

SECTION 8

ACCESSORY GROUP

FIG. 800

EH025

- 22 -

03-03

SECTION 8

ACCESSORY GROUP

REF.
10
100
110
160

DESCRIPTION
TOOL
LABEL, TRADE MARK
LABEL, CAUTION
LABEL, MODEL

EH025

PART NO.
592-90020-00
592-95011-00
073-63899-61
592-95000-00

QTY. REMARKS
1
1
1
1

- 23 -

FROM-TO

FIG.
800
800
800
800

03-03

PRINTED IN THE USA