E-C11

INJECTOR
HARNESS
CONNECTOR

E-S6
(L985)

E-S5
(L884)

E-S4
(L983)

INTAKE MANFOLD
AIR TEMPERATURE
SENSOR CONNECTOR

E-C7

INJECTION ACTUATION
PRESSURE CONTROL
VALVE CONNECTOR

Harness And Wire Electrical Schematic Symbols

RENR7913-02
May 2013

E-C15

Symbols

ENGINE HARNESSES

266-7699
283-5607

Pressure
Symbol

CONNECTOR AND SPLICE LOCATIONS

ENGINE COOLANT
TEMPERATURE SENSOR
CONNECTOR

Temperature
Symbol

E-C6

Level
Symbol

Circuit Breaker
Symbol

Flow
Symbol

Symbols and Definitions

BOOST PRESSURE
SENSOR CONNECTOR

E-C3

INLET AIR
HEATER RELAY
CONNECTOR

Fuse: A component in an electrical circuit that will open the circuit if too much current flows
through it.

E-C8

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.

E-S3
(G833)

E-S7
(G850)

Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.

E-S2
(G829)

E-S1
(G828)

Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

ECM
CONNECTOR

ATMOSPHERIC PRESSURE
SENSOR CONNECTOR
INLET AIR HEATER
LAMP/FAN SPEED
CONNECTOR

E-S9
(G827)

E-C9
E-C18

INJECTION ACTUATION
PRESSURE SENSOR
CONNECTOR

PRIMARY (TOP)
SPEED/TIMING
SENSOR CONNECTOR

SECONDARY (BOTTOM)
SPEED/TIMING
SENSOR CONNECTOR

E-C14

TURBO WASTEGATE
SOLENOID CONNECTOR

E-C16

FUEL PRESSURE
SENSOR CONNECTOR

KEY SLOTS
POSITIONED
AS SHOWN

ENGINE OIL
LEVEL SWITCH
CONNECTOR
E-C17

CLR-GA
BK-18
WH-18

ONLY WITH
HARNESS 269-7699

E-C11
WIRE NAME POS TERM/PLUG
A701-E21
1
180-9339
A702-E22
2
180-9339
A703-E23
3
180-9339
A704-E24
4
180-9339
A705-E40
5
180-9339
A706-E41
6
180-9339
L985-E35
7
180-9339
L985-E34
8
180-9339
L984-E30
9
180-9339
L984-E31
10
180-9339
L983-E29
11
180-9339
L983-E28
12
180-9339
ACCESSORY TABLE
PART NAME
P/N
RECEPTACLE AS. 3E-5179
WEDGE
3E-5180

CLR-GA
GY-18
PU-18
BR-18
GN-18
BU-18
GY-18
YL-18
YL-18
OR-18
OR-18
WH-18
WH-18
QTY
1
1

CLR-GA
BR-18
BU-18
PK-18
QTY
1

CLR-GA
GY-18
GN-18
QTY
1

QTY
1

E-C16
WIRE NAME POS
G826-E51
1
G827-E19
2
C991-E52
3
ACCESSORY TABLE
PART NAME
PLUG AS.
E-C17
WIRE NAME POS
G458-E48
A
G829-E47
B
ACCESSORY TABLE
PART NAME
PLUG AS.

TERM/PLUG
180-9340
180-9340
180-9340

CLR-GA
BU-18
PK-18

P/N
237-0227

QTY
1

TERM/PLUG
123-1198
123-1198

CLR-GA
BR-18
BU-18
GY-18

P/N
118-8429

QTY
1

E-C12
WIRE NAME POS TERM/PLUG
E963-E39
A
111-1567
E964-E38
B
111-1567
ACCESSORY TABLE
PART NAME
P/N
RECEPTACLE AS. 100-3320
E-C6
WIRE NAME POS
995-E18
1
G833-E12
2
ACCESSORY TABLE
PART NAME
PLUG AS.
E-C5
WIRE NAME POS
G826-E50
1
G827-E15
2
994-E16
3
ACCESSORY TABLE
PART NAME
PLUG AS.

CLR-GA
BU-18
YL-18
QTY
1

TERM/PLUG
180-9340
180-9340

CLR-GA
BU-18
PK-18

P/N
230-4011

QTY
1

TERM/PLUG
180-9340
180-9340
180-9340

CLR-GA
RD-18
BU-18
GN-18

P/N
237-0227

QTY
1
3

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.

It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.

E-C13
WIRE NAME POS TERM/PLUG
E965-E37
A
111-1567
E966-E36
B
111-1567
ACCESSORY TABLE
PART NAME
P/N
RECEPTACLE AS. 111-2416
E-C7
WIRE NAME POS
C967-E20
1
G833-E13
2
ACCESSORY TABLE
PART NAME
PLUG AS.
E-C18
WIRE NAME POS
C987-E44
A
G850-E42
B
G883-E49
C
ACCESSORY TABLE
PART NAME
PLUG AS.
SEAL

CLR-GA
WH-18
BK-18
QTY
1
1

TERM/PLUG
180-9340
180-9340

CLR-GA
WH-18
GN-18
GY-18

P/N
230-4011

QTY
1

TERM/PLUG
189-9115
189-9115
189-9115

CLR-GA
RD-18
BU-18

P/N
189-9114
189-9116

QTY
1
1

E-C14
WIRE NAME POS
M795-E99
1
C211-E98
2
ACCESSORY TABLE
PART NAME
PLUG AS.
WEDGE
E-C2
WIRE NAME POS
G828-E2
1
G829-E8
2
A747-E10
3
ACCESSORY TABLE
PART NAME
PLUG AS.
E-C8
WIRE NAME POS
C987-E44
1
G850-E43
2
ACCESSORY TABLE
PART NAME
PLUG AS.
WEDGE

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a

coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.
Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is
activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols

TERM/PLUG
180-9340
180-9340

Wire,
Cable,
or
Harness
Assembly Identification: Includes
Harness Identification Letters and
Harness Connector Serialization
Codes (see sample).

P/N
155-2269
155-2261

14

31

24

39

32

47

40

57

48

70

58

Injection Actuation
Pressure Sensor
Connector
E-C9

Intake Manifold
Air Temperature
Sensor
Connector
E-C7

P/N
230-4013

P/N
155-2269
155-2261

2013 Caterpillar. All Rights Reserved

Injector
Harness
Connector
E-C11

Atmospheric
Pressure
Sensor
Connector
E-C2

Boost
Pressure
Sensor
Connector
E-C3

Turbo
Wastegate
Solenoid
Connector
E-C14

GY-18

PK-18
PK-18

10 11 12
12

11

10

Fuel
Pressure
Sensor
Connector
E-C16

GY-18
BR-18

116-6158

111-2416

100-3320

BU-18
GY-18
B

155-2269

118-8429

230-4013

230-4011

Injection Actuation
Pressure Control
Valve Connector
E-C15

A B C

BU-18
GY-18
PU-18
BR-18
GN-18
PK-18
BR-18
BU-18

189-9114

237-0227

RED

CONNECTORS

GRAY

WH-18
OR-18
YL-18

Engine Coolant
Temperature
Sensor Connector
E-C6

WH-18
BK-18

BU-18
GY-18

Primary Engine
Speed / Timing
Sensor Connector
(Top)
E-C12

Secondary Engine
Speed / Timing
Sensor Connector
(Bottom)
E-C13

E-C1

Engine Oil
Level
Switch
Connector
E-C17

1
2

Deutsch connector: Typical representation

of a Deutsch connector. The plug contains all
sockets and the receptacle contains all pins.

1
2

Sure-Seal connector: Typical representation

of a Sure-Seal connector. The plug and receptacle
contain both pins and sockets.

5A
9X-1123

Fuse (5 Amps)

Component
Part Number

Engine Oil
Pressure
Sensor
Connector
E-C5

J1
Engine
Control
Module

Harness identification code:

This example indicates wire group 325,
wire 135 in harness "AG".

Wire Gauge
Wire Color

Printed in U.S.A.

BU-18

Inlet Air Heater

Lamp/Fan Speed Connector
OR
E-C4 Inlet Air Heater Lamp Connector
(Note A)

155-2252

Receptacle
Pin or Socket Number

325-AG135 PK-14

TERM/PLUG
180-9340
180-9340

E-C18

3E-5179

Part Number: for Connector Receptacle

Plug

Inlet Air Heater

Relay Connector
E-C8

Injector
Harness
Grommet

L-C12
3E-5179

160-7690

23

L-C12
3E-5179

Harness Connector Serialization Code:

The "C" stands for "Connector" and the
number indicates which connector in the
harness (C1, C2, C3, ...).

Part Number: for Connector Plug

TERM/PLUG
180-9340
180-9340
180-9340

WH-18
GN-18

Harness Identification Letter(s):

(A, B, C, ..., AA, AB, AC, ...)

AG-C4
111-7898

CLR-GA

13

Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.

NPH1-UP
LBM1-UP
SAP3956-UP
WAX1-UP

E-C12
E-C13

C7 On-Highway Engine
Electrical System

YL-18
BU-18
GN-18
PK-18
PU-18
WH-18
BK-18

QTY
1
2
1

E-C1
WIRE NAME

POS
1
G828-E1
2
G829-E5
3
4
5
6
7
G850-E9
8
9
10
11
12
13
A747-E10
14
15
16
C991-E52
17
G833-E11
18
19
20
21
22
23
994-E16
24
G849-E17
25
26
27
28
29
30
31
995-E18
32
G458-E48
33
34
C967-E20
35
A701-E21
36
A702-E22
37
A703-E23
38
A704-E24
39
A746-E25
40
G826-E26
41
G827-E14
42
43
L983-E27
44
L984-E32
45
L985-E33
46
47
E964-E38
48
E963-E39
49
50
51
52
53
A705-E40
54
A706-E41
55
56
57
E966-E36
58
E965-E37
59
G883-E49
60
G854-E45
61
G855-E46
62
M795-E99
63
C211-E98
64
65
66
67
68
69
70
ACCESSORY TABLE
PART NAME
PLUG AS.
STRAP
ENDBELL

Diagnostic Code Listing

TERM/PLUG
8T-8737
180-9340
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
8T-8737
8T-8737
180-9340
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
180-9340
8T-8737
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
8T-8737
180-9340
180-9340
180-9340
8T-8737
180-9340
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
180-9340
8T-8737
8T-8737
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
P/N
160-7690
3S-2093
126-1774

PID-FMI

Flash
Code

Description

PID-FMI

Flash
Code

Description

001-11

72

Cylinder #1 Injector current fault

105-00

64

High Intake Manifold Air Temperature Warning

002-11

72

Cylinder #2 Injector current fault

105-03

38

Intake Manifold Air Temperature voltage high

003-11

73

Cylinder #3 Injector current fault

105-04

38

Intake Manifold Air Temperature voltage low

004-11

73

Cylinder #4 Injector current fault

105-11

64

Very High Intake Manifold Air Temperature

005-11

74

Cylinder #5 Injector current fault

108-03

26

Barometric Pressure voltage high

006-11

74

Cylinder #6 Injector current fault

108-04

26

Barometric Pressure voltage low

022-11

42

Primary to Secondary Engine Speed Signal Calibration

110-00

61

High Coolant Temperature Warning

022-13

42

Engine Speed Signal Calibration Not Performed

110-03

27

Coolant Temperature voltage high

030-08

29

PTO Throttle signal invalid

110-04

27

Coolant Temperature voltage low

030-13

29

PTO Throttle out of calibration

110-11

61

Very High Coolant Temperature

032-05

33

Turbo Wastegate Solenoid current low

111-01

62

Low Coolant Level Warning

032-06

33

Turbo Wastegate Solenoid current high

111-02

12

Coolant Level signal invalid

Coolant Level voltage high

032-11

33

Turbo Wastegate Solenoid current mismatch

111-03

12

041-03

21

8 Volt Supply voltage high

111-04

12

Coolant Level voltage low

041-04

21

8 Volt Supply voltage low

111-11

62

Very Low Coolant Level

042-11

18

Injection Actuation Pressure output fault

128-03

44

Secondary Fuel Level voltage high

043-02

71

Key Switch Fault

128-04

44

Secondary Fuel Level voltage low

064-02

34

Secondary Engine Speed loss of signal

164-00

17

Excessive Injection Actuation Pressure

064-11

34

Secondary Engine Speed no pattern

164-02

15

Injection Actuation Pressure Signal Erratic

070-05

49

Inlet Air Heater current low

164-03

15

Injection Actuation Pressure Voltage High

070-06

49

Inlet Air Heater current high

164-04

15

Injection Actuation Pressure Voltage Low

071-00

01

Idle Shutdown Override

164-11

39

Injection Actuation Pressure system fault

071-01

47

Idle Shutdown

168-00

51

Excessive ECM Battery Power

071-14

47

PTO Shutdown

168-01

51

Low ECM Battery Power

084-00

41

Vehicle Overspeed Warning

168-02

51

ECM Battery Power Intermittent

084-01

31

Vehicle Speed loss of signal

173-00

16

High Exhaust Gas Temperature Derate

084-02

36

Vehicle Speed signal invalid

173-11

16

Very High Exhaust Gas Temperature Derate

084-08

36

Vehicle Speed signal out of range

186-04

00

PTO Engine Shutdown Switch Voltage Low

084-10

36

Vehicle Speed signal rate of change

186-14

47

PTO Engine Shutdown Switch Occurrence

084-14

00

Quick Stop Occurrence

190-00

35

Engine Overspeed Warning

091-08

32

Throttle Position Invalid

190-02

34

Primary Engine Speed loss of signal

091-13

28

Throttle Position out of Calibration

190-11

34

Primary Engine Speed no pattern

094-01

63

Low Fuel Pressure Warning

224-11

00

Theft Deterrent Active

094-03

37

Fuel Pressure Voltage High

224-14

00

Theft Deterrent Active with Engine Cranking

094-04

37

Fuel Pressure Voltage Low

231-02

58

J1939 Data Incorrect

094-11

63

Low Cranking Fuel Pressure

231-11

58

J1939 Data Link Fault

096-03

00

Fuel Level Voltage High

231-12

096-04

00

Fuel Level Voltage Low

231-14

57

Transmission Data Link Derate

100-01

46

Low Oil Pressure Warning

232-03

21

5 Volt Supply voltage high

100-03

24

Oil Pressure voltage high

232-04

21

5 Volt Supply voltage low

100-04

24

Oil Pressure voltage low

246-11

00

Brake Pedal Switch #1 Fault

100-11

46

Very Low Oil Pressure

247-11

00

Brake Pedal Switch #2 Fault

102-01

25

Low Boost Pressure

252-11

59

Engine Software Incorrect

J1939 Device Not Responding

102-02

25

Boost Pressure signal erratic

253-02

56

Check Customer or System Parameters

102-03

25

Boost Pressure voltage high

253-14

56

Truck Manufacturer Parameter Not Programmed

N/A

55

No Diagnostic Code Detected

102-04

25

Boost Pressure voltage low

102-07

25

Boost Pressure not responding

Related Electrical Service Manuals

Title

Form Number

Troubleshooting

SENR9517

Systems Operation / Testing and Adjusting

RENR7572

Note A: Connector E-C4 for Harnesses 266-7696 and 266-7698

Connector E-C18 for Harnesses 266-7699 and 283-5607

(Dimensions: 34 inches x 24 inches)

E-C2

16 Page,

E-C5

E-S8
(G826)

E-C1

RENR7913-02

ENGINE OIL
PRESSURE
SENSOR
CONNECTOR

ENGINE HARNESS WIRING DIAGRAM

ENGINE COOLANT
TEMPERATURE SENSOR
CONNECTOR

L983-A2 WH-16
L983-A4 WH-16

CYLINDER
INJECTOR #6

INJECTOR HARNESS
GROMMET

A701-A1
A702-A3
A703-A5
A704-A7
A705-A9
A706-A11
L985-A10
L985-A12
L984-A6
L984-A8
L983-A2
L983-A4

A706-A11 GY-16
L985-A10 YL-16

L985-A12 YL-16

L984-A6 OR-16
L984-A8 OR-16

A-C1
1552252
GY-16
PU-16
BR-16
GN-16
BU-16
GY-16
YL-16
YL-16
OR-16
OR-16
WH-16
WH-16

INJECTOR HARNESS 222-5917

BOOST PRESSURE
SENSOR CONNECTOR

E-C3

PRIMARY(TOP)
ENGINE SPEED/TIMING SENSORS
236-6221

E-C13
1112416

INJECTION ACTUATION
PRESSURE CONTROL VALVE

(+) BATTERY SWITCHED

E-S2
(G829)

E-S7
(G850)

+5V
RETURN
SIGNAL

INJECTION ACTUATION
PRESSURE SENSOR
267-1402

(-) BATTERY / SENSOR RETURN

OR-18
YL-18
GN-18

A
B
C

G828-E4 WH-18
G829-E6 GN-18
G849-E17 BR-18

A
B
C

E-C5
1552267
G826-E14 BR-18
G827-E49 BU-18
994-E16 GY-18

SENSOR / ACTUATOR SUPPLY

E-C5

E-S8
(G827)

E-C1

ENGINE OIL
PRESSURE
SENSOR
CONNECTOR

ECM
CONNECTOR

E-C2

SIGNAL PLUS TO ECM

SIGNAL MINUS TO ECM

INLET AIR
HEATER LAMP
CONNECTOR

ATMOSPHERIC PRESSURE
SENSOR CONNECTOR

E-S9
(G826)

ENGINE OIL PRESSURE SENSOR

276-9067
(OPTIONAL)

CONTROL PLUS FROM ECM

CONTROL MINUS FROM ECM

E-C4
E-C9

DATA LINK

INJECTION ACTUATION
PRESSURE SENSOR
CONNECTOR

E-C12

TURBO WASTEGATE
SOLENOID CONNECTOR

E-C16

CLR-GA
WH-18
GN-18

BU-18

GY-18

C
PK-18
PK-18

GY-18
BR-18

(Dimensions: 34 inches x 24 inches)

16 Page,

RENR7913-02

BU-18

BU-18
GY-18
PU-18
BR-18
GN-18
PK-18
BR-18
BU-18
WH-18
OR-18
YL-18

WH-18
BK-18

BU-18
GY-18

YL-18
BU-18
PK-18
PU-18
WH-18
BK-18

QTY
1
2
1

POS
1
G828-E1
2
G829-E5
3
4
5
6
7
G850-E9
8
9
10
11
12
13
A747-E10
14
15
16
C991-E49
17
G833-E11
18
19
20
21
22
23
994-E16
24
G849-E17
25
26
27
28
29
30
31
995-E18
32
33
34
C967-E20
35
A701-E21
36
A702-E22
37
A703-E23
38
A704-E24
39
A746-E25
40
G826-E26
41
G827-E47
42
43
L983-E27
44
L984-E32
45
L985-E33
46
47
E964-E38
48
E963-E39
49
50
51
52
53
A705-E40
54
A706-E41
55
56
57
E966-E36
58
E965-E37
59
60
G854-E45
61
G855-E46
62
M795-E99
63
C211-E98
64
65
66
67
68
69
70
ACCESSORY TABLE
PART NAME
PLUG AS.
STRAP
ENDBELL

TERM/PLUG
8T-8737
180-9340
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
8T-8737
8T-8737
180-9340
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
8T-8737
8T-8737
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
8T-8737
180-9340
180-9340
180-9340
8T-8737
180-9340
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
180-9340
8T-8737
8T-8737
180-9340
180-9340
8T-8737
180-9340
180-9340
180-9340
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737

CLR-GA
WH-18
GN-18
GY-18
QTY
1

CLR-GA
RD-18
BU-18
QTY
1
1

CLR-GA
PK-18
PU-18
QTY
1
1

E-C2
WIRE NAME POS
G828-E2
1
G829-E8
2
A747-E10
3
ACCESSORY TABLE
PART NAME
PLUG AS.

E-C8
WIRE NAME POS
C987-E44
1
G850-E43
2
ACCESSORY TABLE
PART NAME
PLUG AS.
WEDGE
E-C15
WIRE NAME POS
G854-E45
1
G855-E46
2
ACCESSORY TABLE
PART NAME
PLUG AS.
WEDGE

TERM/PLUG
180-9340
180-9340
180-9340

CLR-GA
WH-18
GN-18
PK-18
QTY
1

P/N
230-4013

TERM/PLUG
180-9340
180-9340

CLR-GA
WH-18
GN-18
BR-18

P/N
155-2269
155-2261

TERM/PLUG
180-9340
180-9340

QTY
1

CLR-GA
BR-18
BU-18
PK-18

P/N
155-2269
155-2261

QTY
1

E-C3
WIRE NAME POS
G828-E3
1
G829-E7
2
A746-E25
3
ACCESSORY TABLE
PART NAME
PLUG AS.

E-C9
WIRE NAME POS
G828-E4
1
G829-E6
2
G849-E17
3
ACCESSORY TABLE
PART NAME
PLUG AS.
E-C16
WIRE NAME POS
G826-E19
1
G827-E50
2
C991-E49
3
ACCESSORY TABLE
PART NAME
PLUG AS.

TERM/PLUG
180-9340
180-9340
180-9340

CLR-GA
RD-18
BU-18
QTY
1
2
1
1

P/N
230-4013

CLR-GA
GY-18
PU-18
BR-18
GN-18
BU-18
GY-18
YL-18
YL-18
OR-18
OR-18
WH-18
WH-18

TERM/PLUG
180-9340
180-9340
180-9340
P/N
237-0227

TERM/PLUG
180-9340
180-9340
180-9340

QTY
1
1

P/N
237-0227

E-C4
WIRE NAME POS
C987-E44
A
G850-E42
B
ACCESSORY TABLE
PART NAME
PLUG AS.
SEAL
RETAINER
CAP

TERM/PLUG
116-6159
116-6159
P/N
116-6158
100-6674
111-2422
116-6161

E-C11
WIRE NAME POS TERM/PLUG
A701-E21
1
180-9339
A702-E22
2
180-9339
A703-E23
3
180-9339
A704-E24
4
180-9339
A705-E40
5
180-9339
A706-E41
6
180-9339
L985-E35
7
180-9339
L985-E34
8
180-9339
L984-E30
9
180-9339
L984-E31
10
180-9339
L983-E29
11
180-9339
L983-E28
12
180-9339
ACCESSORY TABLE
PART NAME
P/N
RECEPTACLE AS. 3E-5179
WEDGE
3E-5180

CLR-GA
BR-18
BU-18
GY-18
QTY
1

CLR-GA
BK-18
WH-18
QTY
1

E-C5
WIRE NAME POS
G826-E14
1
G827-E49
2
994-E16
3
ACCESSORY TABLE
PART NAME
PLUG AS.

TERM/PLUG
180-9340
180-9340
180-9340

CLR-GA
BU-18
PK-18
QTY
1

P/N
237-0227

E-C12
WIRE NAME POS TERM/PLUG
E963-E39
A
111-1567
E964-E38
B
111-1567
ACCESSORY TABLE
PART NAME
P/N
RECEPTACLE AS. 100-3320

CLR-GA
BU-18
YL-18
QTY
1

INLET AIR
HEATER RELAY
175-2300
209-5581

E-C6
WIRE NAME POS
995-E18
1
G833-E12
2
ACCESSORY TABLE
PART NAME
PLUG AS.

TERM/PLUG
180-9340
180-9340

CLR-GA
BU-18
PK-18

P/N
230-4011

QTY
1

E-C13
WIRE NAME POS TERM/PLUG
E965-E37
A
111-1567
E966-E36
B
111-1567
ACCESSORY TABLE
PART NAME
P/N
RECEPTACLE AS. 111-2416

CLR-GA
WH-18
BK-18
QTY
1
1

E-C7
WIRE NAME POS
C967-E20
1
G833-E13
2
ACCESSORY TABLE
PART NAME
PLUG AS.

E-C14
WIRE NAME POS
M795-E99
1
C211-E98
2
ACCESSORY TABLE
PART NAME
PLUG AS.
WEDGE

A
B

INLET AIR
HEATER GROUND
STRAP

P/N
230-4011

+5V
RETURN
SIGNAL

E-S7

INTAKE MANIFOLD AIR

TEMPERATURE SENSOR
234-5013

G850-E9 BU-18

E-C4
1166158

INLET AIR
HEATER

TERM/PLUG
180-9340
180-9340

1
2

SIGNAL
RETURN

ENGINE COOLANT
TEMPERATURE SENSOR
234-5012

C987-E44 RD-18
G850-E42 BU-18

SIGNAL
RETURN

ENGINE OIL LEVEL SWITCH

183-5903
(OPTIONAL)

E-C18
1899114
C987-E44 RD-18
A
G850-E42 BU-18
B
G883-E49 GN-18
C

1
2

E-C7
1552269
C967-E20 BU-18
G833-E13 PK-18

1
2

E-C6
1552269
995-E18 BU-18
G833-E12 PK-18

A
B

E-C17
1188429
G458-E48 GY-18
G829-E47 GN-18

A
B
C

TURBO WASTEGATE SOLENOID

230-9944

Note A:
Connector E-C4 for Harnesses 266-7696 and 266-7698

L985-E35 YL-18
L985-E34 YL-18
L985-E33 YL-18
C991-E49
E963-E39
E964-E38
E965-E37
E966-E36

G854-E45 PK-18
G855-E46 PU-18

994-E16 GY-18
G849-E17 BR-18

G458-E48 GY-18
A746-E25 PK-18
A747-E10 GY-18
G828-E1
G828-E2
G828-E3
G828-E4

E-S1

WH-18
WH-18
WH-18
WH-18

G829-E5
G829-E47
G829-E6
G829-E7
G829-E8

GN-18
GN-18
GN-18
GN-18
GN-18

995-E18 BU-18
G458-E48 GY-18

E-S8

G826-E19 BR-18
G826-E14 BR-18
G826-E26 BR-18

C967-E20
A701-E21
A702-E22
A703-E23
A704-E24
A746-E25
G826-E26
G827-E27

E-S2
1

E-S9

G827-E47 PK-18

L983-E27 WH-18
L984-E32 OR-18
L985-E33 YL-18

G827-E49 PK-18
G827-E50 PK-18

WH-18
GN-18
GY-18

E964-E38 WH-18
E963-E39 BK-18

E-S3

G833-E11 PK-18
1

G833-E13 PK-18
G833-E12 PK-18

WH-18
GN-18
PK-18

WH-18
GN-18
PK-18

C967-E20
G849-E17
995-E18
994-E16

BU-18
BR-18
BU-18
GY-18

G850-E9
G883-E49
M795-E99
C211-E98

BU-18
GN-18
WH-18
BK-18

A705-E40 BU-18
A706-E41 GY-18
E966-E36
E965-E37
G883-E49
G854-E45
G855-E46
M795-E99
C211-E98

GY-16
WH-16
QTY
1
1
1

A701-A1
A
L983-A2
B
ACCESSORY TABLE
PART NAME
P/N
PLUG
153-9693
SEAL
154-0877
CLIP
154-3769

CLR-GA
PU-16
WH-16
QTY
1
1
1

A-C3
WIRE NAME POS TERM/PLUG
A702-A3
A
154-2389
L983-A4
B
154-2389
ACCESSORY TABLE
PART NAME
P/N
PLUG
153-9693
SEAL
154-0877
CLIP
154-3769

CLR-GA
BR-16
OR-16
QTY
1
1
1

A-C4
WIRE NAME POS TERM/PLUG
A703-A5
A
154-2389
L984-A6
B
154-2389
ACCESSORY TABLE
PART NAME
P/N
PLUG
153-9693
SEAL
154-0877
CLIP
154-3769

N/O
RELAY

CHECK ENGINE LAMP

QTY
1
1
1

CLR-GA
BU-16
YL-16
QTY
1
1
1

A-C6
WIRE NAME POS TERM/PLUG
A705-A9
A
154-2389
L985-A10
B
154-2389
ACCESSORY TABLE
PART NAME
P/N
PLUG
153-9693
SEAL
154-0877
CLIP
154-3769

CLR-GA
GY-16
YL-16
QTY
1
1
1

WARNING LAMP

659-PK

FLYBACK
DIODE

L994-YL
659-PK
K998-BU
G880-PK

G880-PK

E718-PK
E991-GY
G836-WH

EXHAUST BRAKE ON/OFF SWITCH

GROUND

A-C7
WIRE NAME POS TERM/PLUG
A706-A11
A
154-2389
L985-A12
B
154-2389
ACCESSORY TABLE
PART NAME
P/N
PLUG
153-9693
SEAL
154-0877
CLIP
154-3769

SPEEDOMETER

STARTER
MOTOR

C974-PU

9 PIN CAB
CONNECTOR
+BAT. A
-BAT. B

- 12V +

- 12V +

BATTERY 3

BATTERY 2

J1587 J1587 +
J1939 SHIELD
J1939 J1939 +

- 12V +

BATTERY 1

D
E
H
J
C
F
G

SIGNAL+

TACHOMETER

SIGNAL-

451-BR

E793-BU
E794-YL
A249-BK
K990-GN
K900-YL
14
14
14
14
14
14
14
14

ENGINE
BLOCK

A-C4

INJECTOR 2

A-C7

A-C6

INJECTOR 1

INJECTOR 5

A-C5

SET/RESUME SWITCH

INJECTOR 6
H795-PK

A-C1

ENGINE
HARNESS

CYLINDER INJECTOR
HARNESS

222-5917

CLR-GA
GY-16
PU-16
BR-16
GN-16
BU-16
GY-16
YL-16
YL-16
OR-16
OR-16
WH-16
WH-16
QTY
1
1

CONNECTOR AND SPLICE LOCATIONS

SYMBOL

ELECTRICAL CONNECTION TO
MACHINE STRUCTURE

DIAGNOSTIC ENABLE SWITCH

H795-PK

G844-PK

N/O MOMENTARY SWITCH

A/C HIGH PRESSURE SWITCH N/C

CIRCUIT GROUPING DESIGNATION

H795-PK

ATCH WIRE, CABLE, COMPONENT

TRANSMISSION NEUTRAL SWITCH N/O

+BAT.

(TRANSMISSION IN GEAR)

ABBREV

COLOR

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

409-OR

E971-GN

E971-GN
PASSIVE MAGNETIC
VEHICLE SPEED
SENSOR

SPLICE
BLADE, SPADE, RING OR SCREW
TERMINAL

COMPONENTS WITHIN THIS AREA ARE CATERPILLAR PROVIDED/OEM INSTALLED

ACCELERATOR PEDAL SENSOR/SWITCH SENSOR COMMON
+8 V
ACCELERATOR PEDAL POSITION

E793-BU
E794-YL
A249-BK
K990-GN
K900-YL
J906-BR
101-RD
101-RD
101-RD
101-RD
229-BK
229-BK
229-BK
229-BK
G839-BU
G838-BR
C978-BR
C979-OR
K999-GN
K980-PK
L902-GN
G840-PU
C975-WH
K982-YL
G841-GN
C992-PU
G842-GY
G882-WH
G843-OR
L901-GY
C977-BU
M990-OR
G879-OR
G844-PK
C983-WH
C984-YL
409-OR

G882-WH

C977-BU

CONNECTOR
H#

SERVICE BRAKE PEDAL POSITION SWITCH #2 N/O

(PEDAL RELEASED POSITION)

CLUTCH PEDAL POSITION SWITCH N/C

INTERNAL ELECTRICAL CONNECTION

TO SURFACE OF COMPONENT

+BAT.

H795-PK
(PEDAL RELEASED POSITION)

N/O MOMENTARY SWITCH

C992-PU

CIRCUIT CONNECTED
CIRCUIT NOT CONNECTED

L902-GN

SERVICE BRAKE PEDAL POSITION SWITCH N/C

H795-PK
(PEDAL RELEASED POSITION)

DESCRIPTION

GXL
GXL
GXL
GXL
GXL
GXL
GXL
GXL

C975-WH

CRUISE CONTROL ON/OFF SWITCH

A-C1
WIRE NAME POS TERM/PLUG
A701-A1
1
180-9340
A702-A3
2
180-9340
A703-A5
3
180-9340
A704-A7
4
180-9340
A705-A9
5
180-9340
A706-A11
6
180-9340
L985-A12
7
180-9340
L985-A10
8
180-9340
L984-A8
9
180-9340
L984-A6
10
180-9340
L983-A4
11
180-9340
L983-A2
12
180-9340
ACCESSORY TABLE
PART NAME
P/N
RECEPTACLE AS. 155-2252
WEDGE
155-2258

FAST IDLE ENABLE SWITCH

H795-PK

INJECTOR 4

AWG
AWG
AWG
AWG
AWG
AWG
AWG
AWG

C978-BR
C979-OR

H795-PK

A-C2

10A

C974-PU
C973-GN
993-BR
F713-OR
450-YL
451-BR

450-YL

10A

TO ALLISON AT/MT/HT SHIFT

MODULATOR FOR AUTOMATIC
TRANSMISSIONS

C973-GN

SIGNAL-

10A

INJECTOR 3

SPEED/TIMING TOP(+)
SPEED/TIMING TOP(-)

INJECTOR CYL 5
INJECTOR CYL 6
SPEED/TIMING BOTTOM(+)
SPEED/TIMING BOTTOM(-)
FAN SPEED INPUT
IAP CONTROL VALVE(+)
IAP CONTROL VALVE(-)
TURBO WASTEGATE(+)
TURBO WASTEGATE(-)

ECM GND STRAP

ENGINE CONTROL MODULE

10A

A-C3

INJECTOR COMMON CYL 1&2

INJECTOR COMMON CYL 3&4
INJECTOR COMMON CYL 5&6

L994-YL

FAST IDLE ENABLED LAMP

OR
WAIT TO START LAMP

OFF
ON
START

A-C5
WIRE NAME POS TERM/PLUG
A704-A7
A
154-2389
L984-A8
B
154-2389
ACCESSORY TABLE
PART NAME
P/N
PLUG
153-9693
SEAL
154-0877
CLIP
154-3769

ENGINE COOLANT TEMPERATURE

ENGINE OIL LEVEL-(266-7699
ONLY)
INTAKE MANIFOLD AIR TEMP
INJECTOR CYL 1
INJECTOR CYL 2
INJECTOR CYL 3
INJECTOR CYL 4
BOOST PRESSURE
ENGINE OIL PRESSURE (+5V)
ENGINE OIL PRESSURE COMMON

P1
1607689 J1

KEY SWITCH

CLR-GA
GN-16
OR-16

TIMING CALIBRATION(+)
TIMING CALIBRATION(-)
ENGINE OIL PRESSURE
INJECTION ACT. PRESSURE

CIRCUITS WITHIN THIS AREA ARE RECOMMENDATIONS

SIGNAL+

TERM/PLUG
154-2389
154-2389

FUEL PRESSURE SENSOR

TEMPERATURE SENSOR COMMON

TYPICAL VEHICLE HARNESS WIRING DIAGRAM

ALTERNATOR

A-C2
WIRE NAME POS

YL-18
BU-18
GN-18
PK-18
PU-18
WH-18
BK-18

ATMOSPHERIC PRESSURE

TO ECM
MOUNTING
BOLT

C981-GY

CLR-GA

BU-18
GY-18
PU-18
BR-18
GN-18
PK-18
BR-18
BU-18

INLET AIR HEATER RELAY

B
A

C987-RD

P/N
155-2269
155-2261

C991-E49 PK-18
G833-E11 PK-18

G850-E9 BU-18
G883-E49 GN-18

E-C4
INLET AIR
HEATER LAMP

A747-E10 GY-18

BK-18
BK-18
WH-18
BU-18
YL-18

PRESSURE SENSOR +5V

PRESSURE SENSOR COMMON

M795-E99 WH-18
C211-E98 BK-18

1
2

Connector E-C18 for Harnesses 266-7699 and 283-5607

TERM/PLUG
180-9340
180-9340

G850-E9 BU-18

ENGINE CONTROL MODULE

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

E-C14
1552269

EXHAUST BRAKE
SOLENOID

P/N
160-7690
3S-2093
126-1774

BK-18
BK-18

E-C8
1552269
C987-E44 RD-18
G850-E43 BU-18

A
B
C

E-C2
1552267
G828-E2
G829-E8
A747-E10
E-C16
3E3370
G826-E19
G827-E50
C991-E49
E-C3
1552267
G828-E3
G829-E7
A746-E25

A
B
C

OR-18
YL-18
GN-18

BOOST PRESSURE SENSOR

266-8650

K995-OR

FUEL PRESSURE
SENSOR CONNECTOR

KEY SLOTS
POSITIONED
AS SHOWN
E-C1
WIRE NAME

+5V
RETURN
SIGNAL

C987-RD

E-C14

K995-OR

E-C13

SECONDARY (BOTTOM)
SPEED/TIMING
SENSOR CONNECTOR

+5V
RETURN
SIGNAL

ATMOSPHERIC PRESSURE SENSOR

276-8548

FUEL PRESSURE SENSOR

276-9067

PRIMARY (TOP)
SPEED/TIMING
SENSOR CONNECTOR

+5V
RETURN
SIGNAL

E-S6

E-C9
3E3370

STARTING CIRCUIT

G828-E1 WH-18
G829-E5 GN-18
E-S5

G855-E46 PU-18
G854-E45 PK-18

1
2

E-C1
1607690

E-S4

L984-E30 OR-18
L984-E31 OR-18
L984-E32 OR-18

E-C15
1552269

(+) BATTERY

GY-18
PU-18
BR-18
GN-18
BU-18
GY-18

L983-E29 WH-18
L983-E28 WH-18
L983-E27 WH-18

E965-E37 BU-18
E966-E36 YL-18

A
B

SECONDARY(BOTTOM)

GY-18
PU-18
BR-18
GN-18
BU-18
GY-18
YL-18
YL-18
OR-18
OR-18
WH-18
WH-18

E963-E39 BU-18
E964-E38 WH-18

A
B

E-S1
(G828)

E-S3
(G833)

1
2
3
4
5
6
7
8
9
10
11
12

E-C11
3E5179
A701-E21
A702-E22
A703-E23
A704-E24
A705-E40
A706-E41
L985-E35
L985-E34
L984-E30
L984-E31
L983-E29
L983-E28

E-C12
1003320

E-C8

INLET AIR
HEATER
CONNECTOR

A701-E21
A702-E22
A703-E23
A704-E24
A705-E40
A706-E41

INJECTOR
HARNESS
CONNECTOR

B
A

B
A

B
A

CYLINDER
INJECTOR #5

CONNECTOR AND SPLICE LOCATIONS

E-C6

A705-A9 BU-16

A-C7
1539693

A-C2
1539693

266-7696
266-7698

CYLINDER
INJECTOR #4

A-C4
1539693

ENGINE HARNESSES

CYLINDER
INJECTOR #3

A704-A7 GN-16

B
A

CYLINDER
CYLINDER
INJECTOR #1 INJECTOR #2

A703-A5 BR-16

A-C5
1539693

E-C15

INJECTION ACTUATION
PRESSURE CONTROL
VALVE CONNECTOR

B
A

E-C7

A-C3
1539693

INTAKE MANFOLD
AIR TEMPERATURE
SENSOR CONNECTOR

B
A

E-S5
(L984)

E-S4
(L983)

INJECTOR
HARNESS
CONNECTOR

A702-A3 PU-16

E-S6
(L985)

A-C6
1539693

A701-A1 GY-16
E-C11

BK
RD
WH

B
A
C

G808-BU
G809-GN

G808-BU
G809-GN
G845-PU
H795-PK
C985-BU
C986-BR
G837-YL

1
2

H795-PK
C985-BU
C986-BR

ACCELERATOR PEDAL POSITION SENSOR

COOLING FAN
SOLENOID

28
29
30
31
14
61
10
12
13
15
16
1
36
37
27
26
3
17
38
39
57
43
9
8
42
34
50
70
48
52
53
55
63
65
67
69
20
19
35
44
56
58
40
21
59
60
7
45
25
47
64
6
18
22
23
2
46
49
54
62
24
41
51
32
33
68
5
4
66
11

CHECK ENGINE LAMP

WARNING LAMP
OUTPUT #1
OUTPUT #9

OUTPUT #2
OUTPUT #3
OUTPUT #4
EXHAUST BRAKE ON/OFF SWITCH
SPEEDOMETER POSITIVE
SPEEDOMETER NEGATIVE

INPUT SENSOR COMMON #2

INPUT #14
TACHOMETER POSITIVE
TACHOMETER NEGATIVE

J1587 DATA LINK NEGATIVE

J1587 DATA LINK POSITIVE
J1939 DATA LINK SHIELD
J1939 DATA LINK NEGATIVE
J1939 DATA LINK POSITIVE
IGNITION KEY SWITCH
UNSWITCHED +BATTERY
UNSWITCHED +BATTERY
UNSWITCHED +BATTERY
UNSWITCHED +BATTERY
-BATTERY
-BATTERY
-BATTERY
-BATTERY
OUTPUT #7
OUTPUT #6
SET
RESUME
INPUT #1 (PTO ON/OFF SWITCH)
INPUT #2
INPUT #18
OUTPUT #8
CRUISE CONTROL ON/OFF SWITCH
INPUT #3
INPUT #4
SERVICE BRAKE PEDAL POSITION SWITCH

INPUT #5
INPUT #13
INPUT #6
INPUT SENSOR COMMON #1
CLUTCH PEDAL POSITION SWITCH
INPUT #19
+5V
INPUT #7
ENGINE COOLANT LEVEL NORMAL
ENGINE COOLANT LEVEL LOW
INPUT #12
INPUT #11
VEHICLE SPEED IN POSITIVE
VEHICLE SPEED IN NEGATIVE
INPUT #8 (REMOTE PTO ACCELERATOR)
AP SENSOR/SWITCH COMMON
+8V
ACCELERATOR PEDAL POSITION
OUTPUT #5

ARC
SUPPRESSOR

THIS SCHEMATIC IS FOR THE C7 ON-HIGHWAY ENGINE ELECTRICAL SYSTEM

MEDIA NUMBER: RENR7913-02
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.