RENR7528-04

July 2012

FLUID POWER SYMBOLS

BASIC COMPONENT SYMBOLS
MAIN

HB

HPDL

HPTR

HPRR

12

HPSI

13

SPRING

CONTROL VALVES

VARIABILITY

SPRING
(ADJUSTABLE)

LINE RESTRICTION
(VARIABLE)

PRESSURE
COMPENSATION

Part
Machine Schematic
Number Location Location
212-0271

D-3

Pump Gp - Piston (Steering)

205-1823

D-3

Pump Gp - Piston (Fan)

204-2578

D-2

Motor Gp - Steering

252-5127

D-4

Motor Gp - Fan Motor With Anticav Valve

205-1821

E-1

Filter Gp - Steering Pump Charge

211-6053

C3

Pump Gp - Piston (Implement)

214-1091

B-2

Valve - In-line Resolver "T"

233-6942

E-7, F-5

Valve - Cooler Bypass

124-8335

D-1

ONE POSITION

TWO POSITION

(1) Steering, Charge and Fan Drive Pump

31

Core As - Oil Clr

209-8380

10

D-1

Manifold - Suction Gallery

209-1392

11

B-2

Manifold Gp - Cont (Manifold & Pilot Pressure Reducing Valve)

301-2269

12

B-5, C-7

Accumulator

200-0750

13

B-5, C-7

14

B-4, C-6

15

F-4

Filter As - Hyd (Pilot System)

126-1813

Valve Gp - Dozer Lift/Tilt

238-2753

Valve Gp - Dozer Lift/Tilt, Ripper Lift/Tip

215-5615

Manifold Gp - Implement Valve Inlet

213-4325

16

E-7, F-4

212-6322

17

E-7, F-4

Valve Gp - Dozer Tilt

212-6323

18

D-7,EF-4

Valve Gp - Ripper Lift

212-6324

19

C-4

Valve Gp - Ripper Tip

212-6324

20

B-4

Cover

211-1751

21

B-5, C-7

Manifold - Tank Return

247-7788

22

C-4

Valve Gp - Dozer Quick Drop

234-3042

23

F-3

Cyl Gp - Lift

250-5861

P T

F-3

Cyl Gp - Lift With Position Sensor

222-1222

Cyl Gp - Tilt

240-7347

25

E-2

Manifold- Ripper Cylinder Supply And Return

211-9491

26

B-5

Cyl Gp - Ripper (Raise)

155-3653

27

B-6, C-6

Cyl Gp - Ripper Tip (Rh)

165-0102

28

C-6

Cyl Gp - Ripper Tip (Lh)

155-3652

29

B-6

Cyl Gp- Pin Puller

6E-3113

30

A-6

PUMP
(VARIABLE & PRESSURE
COMPENSATED)

LINE RESTRICTION
(VARIABLE & PRESSURE
COMPENSATED)

ATTACHMENT

VALVE PORTS

THREE POSITION

TWO - WAY

THREE - WAY

FOUR - WAY

CHECK VALVES

P T

NORMAL POSITION

SHIFTED POSITION

BASIC
SYMBOL

INFINITE POSITION

SPRING
LOADED

SHUTTLE

PILOT
CONTROLLED

FLUID STORAGE RESERVOIRS

D8T Track-Type Tractor

Hydraulic System

PRESSURIZED

RETURN ABOVE FLUID LEVEL

RETURN BELOW FLUID LEVEL

MEASUREMENT

PRESSURE

ROTATING SHAFTS

TEMPERATURE

FLOW

UNIDIRECTIONAL

BIDIRECTIONAL

COMBINATION CONTROLS

J8B1-2393
KPZ1-3626
SOLENOID
OR MANUAL

HPAP

HA

SOLENOID
& PILOT

CP1

SOLENOID &
PILOT OR MANUAL

SERVO

THERMAL

DETENT

MANUAL CONTROL SYMBOLS

Blade Lift Control Valve

PUSH - PULL LEVER

GENERAL MANUAL

MANUAL SHUTOFF

PUSH BUTTON

PEDAL

SPRING

Blade Tilt Control Valve

PILOT CONTROL SYMBOLS

RELEASED PRESSURE

Ripper Lift Control Valve

REMOTE SUPPLY PRESSURE

Ripper Tip Control Valve

Main Relief Valve

Accumulator

FRONT VIEW
24

AUX

PUMP
(2 - SECTION)

A B

SOLENOID

Valve Gp - Dozer Lift

HYDRAULIC
PNEUMATIC
ENERGY TRIANGLES

CONTROL VALVES
AB

VENTED

LINE RESTRICTION
(FIXED)

VALVES

VALVE ENVELOPES

Component Location

Pump Gp - Steering, Charge & Fan Drive

RESTRICTION

CP2

Fan Drive Pump

Description

FLUID CONDITIONER

HPS

Steering Charge Pump

Steering Pump

PUMP OR MOTOR

Solenoid

EXTERNAL RETURN

Inlet Manifold

INTERNAL RETURN

SIMPLIFIED

COMPLETE

CROSSING & JOINING LINES

ACCUMULATORS

INTERNAL
SUPPLY PRESSURE

HYDRAULIC & PNEUMATIC CYLINDERS

HPDL
HPTR
HB

HPRR

Pilot Manifold

HPSI

SPRING LOADED

GAS CHARGED

LINES CROSSING

HYDRAULIC MOTORS

HYDRAULIC PUMPS
FIXED
DISPLACEMENT

SINGLE ACTING

LINES JOINING

FIXED
DISPLACEMENT

VARIABLE DISPLACEMENT
NON-COMPENSATED

DOUBLE ACTING

INTERNAL PASSAGEWAYS

VARIABLE DISPLACEMENT
NON-COMPENSATED

INFINITE
POSITIONING

3 POSITION

2 POSITION

HA

Valve Gp - Pin Puller Control

188-6140

31

A-6

Tank

209-6686

32

A-3

Valve - Tank Pressure And Vacuum Relief (Plastic)

116-2810

33

A-4

Valve Gp - Cold Oil Relief

198-9220

34

B-2

Valve - Check

4E-1437

35

E-2

F-2

37

F-2

6E-0397

38

2012 Caterpillar, All Rights Reserved

External
Resolver

Pressure Reducing Valve

(Call Out 12)

CROSS
FLOW

FLOW IN
EITHER
DIRECTION

End Cover
Solenoid

A-3

Printed in U.S.A.

Charging
Valve

REAR VIEW

Valve Gp - Fan Motor Reversing

162-2191

39

F-1

Motor Gp - Fan Motor Without Anticav Valve

205-1820

40

E-1

Pump Gp-fan

319-3593

41

D-2

ELECTRICAL SYMBOLS TABLE

Valve Gp - Dozer Lift/tilt, Winch

215-6822

42

E-7

HYDRAULIC SYMBOLS (ELECTRICAL)

Valve Gp - Cont (Winch)

213-4326

43

D-7

Manifold Gp

191-1443

44

D-7

216-9006

45

D-8

IMPLEMENT CONTROL VALVES

WINCH OPTION

Winch Ar

PARALLEL
FLOW

Pilot Oil
Filter

Pilot Oil
Filter

REVERSING FAN OPTION

ELECTRICAL COMPONENTS

36

FLOW IN ONE
DIRECTION

Sensor Gp - Pressure (Pressure Transducer-Implement Pump)

237-0957

46

B-5, C-7

Sensor Gp - Pressure(Pressure Transducer-Steering Charge)

224-4535

47

C-3

Switch As - Differential Pressure( Steering Charge Filter)

253-2673

48

C-3

Sensor Gp -Temp (Hydraulic Tank-2 Wire Passive Temp Sensor)

145-7028

49

B-3

Sensor Gp - Pressure (Pressure Transducer-Fan Pump)

237-0957

50

B-2

Sensor Gp - Speed / Direction (Steering Motor)

204-6204

51

D-4

Valve Gp- 5 Section Valve Stack

238-2755

52

F-4

Valve Gp- Aux Valve Section

273-5019

53

C-4, D-4, E-4

TRANSDUCER
(FLUID)

TRANSDUCER
(GAS / AIR)

GENERATOR

ELECTRIC MOTOR

PRESSURE SWITCH

PRESSURE SWITCH
(ADJUSTABLE)

TEMPERATURE
SWITCH

ELECTRICAL WIRE

23

ATTACHMENTS
Dual Tilt Valve Solenoid

29

Check Part Numbers in the Parts Manuals for your Specific Machine.

ELECTRICAL SYMBOLS (ELECTRICAL)

28
45

X2

HFPD

HC

HD

WINCH

(36) Dual Tilt Valve (Attachment)

24

X1

Tap Location
Pressure and Sampling
Tap
Number

E-7, F-5

HB

Imp Pump - Signal

E-7, F-5
C-7, A-5
C-6, A-4

SLP (HC)

L Steering Loop-Motor

SRP (HD)

R Steering Loop-Motor

D-4

Charge Pump Discharge Pressure

C-3

X1

Right Steer Actuator

D-3

X2

Left Steer Actuator

D-3

SOS (F)

HPDR

Hyd Pilot Accumulator Pressure

Regulated Pilot Pressure

Hyd Pilot Dozer Raise

27

HYDRAULIC SCHEMATIC EXAMPLE

CURRENT STANDARD

CURRENT STANDARD

HARNESS IDENTIFICATION CODE THIS EXAMPLE

INDICATES WIRE 135 IN HARNESS AG
WIRE

Hyd Pilot Doer Lower

E-7, F-5

Hyd Pilot Tilt Right

D-7, E-5
D-6, E-4

HPTL

Hyd Pilot Tilt Left

HPRR

Hyd Pilot Ripper Raise

C-5

HPRL

Hyd Pilot Ripper Lower

C-4

HPSO

Hyd Pilot Ripper Tip-out

B-4

HPSI

Hyd Pilot Ripper Tip-in

B-5

HFPD

Hyd Fan Pump Discharge

E-2

HPWO

Hyd Pilot Winch Out

D-6

HPWI

Hyd Pilot Winch In

D-7

CIRCUIT NUMBER
IDENTIFICATION

325-AG135 PK-14

WIRE COLOR

25
CIRCUIT NUMBER
IDENTIFICATION

E-6, F-4

HPDL

FLOW
SWITCH

ELECTRICAL SCHEMATIC EXAMPLE

D-4

HPTR

LEVEL
SWITCH

WIRE NUMBER IDENTIFICATION CODES

Schematic
Location

Imp Pump Pressure

HPS (CP2)

TEMPERATURE
SWITCH

37 38

HA
HPAP (CP1)

10

Description

PRESSURE
SWITCH

STEERING PUMP

HPRL HPSO
HPWO HPWI

53

HPDR

HPTL

33 32

49

SOS
F

48 47

11 34

50

WIRE GAUGE

325-PK

PREVIOUS STANDARD

STEERING MOTOR
WIRE

23

WIRE
COLOR

WIRE COLOR

TOP DOWN VIEW

325-PK-14

52 46 44 43 42

15 14 13 12

STEERING PUMP / MOTOR

24

20 19 18 17 16
8

10 40

30
(9) Thermal Bypass Valve
(10) Hydraulic Oil Cooler

28 29

27

31

51

22 35
41

COMPONENT LOCATIONS

39

CIRCUIT NUMBER
IDENTIFICATION

WIRE GAUGE

(EXAMPLE VALVE)

(Dimensions: 39 inches x 28 inches)

Cyl Gp - Dual Tilt-Angle Blade

BIDIRECTIONAL

30 Page,

Pin Puller Solenoid

36

241-0550

BIDIRECTIONAL

RENR7528-04

(31) Pin Puller Valve (Attachment)

217-4326

Cyl Gp - Dual Tilt

UNIDIRECTIONAL

HPS
HPAP

DUAL TILT OPTION

Valve Gp - Dual Tilt Valve

UNIDIRECTIONAL

(8) IN-LINE RESOLVER VALVE "T"

233-6942

DOZER LIFT

(17) DOZER LIFT

CONTROL VALVE
212-6322

W1

(37) DUAL TILT

CYLINDER
241-0550
(24) LIFT CYLINDER
250-5861
LIFT CYLINDER
WITH POSITION
SENSOR
222-1222

HA

(16) IMPLEMENT INLET

MANIFOLD VALVE
213-4325

(23) DOZER
QUICK
DROP VALVE
234-3042

HPDR

HPDL

HB

(18) DOZER TILT

CONTROL VALVE
212-6323

SINGLE TILT CYLINDER

HPTL

(2) PISTON PUMP (STEERING)

205-1823

(17) DOZER LIFT

CONTROL VALVE
212-6322
HPDR

(53) VALVE GP
AUX VALVE SECTION
273-5019

(18) DOZER TILT

CONTROL VALVE
212-6323

RAISE

SRP
HD

(35) VALVE CHECK

4E-1437 (3) PISTON PUMP
(FAN)
204-2578
P

(5) PISTON MOTOR (FAN MOTOR

WITH ANTICAV VALVE)
205-1821

C1

HFPD

T2

PORT A
PORT B

(43) WINCH
CONTROL VALVE
213-4326
HPTR
R1

(PRESSURE
TRANSDUCERFAN PUMP)
237-0957

(51) SPEED / DIRECTION

SENSOR
(4) PISTON
(STEERING MOTOR)
MOTOR
204-6204
(STEERING)
252-5127

AUX1

LOWER

HPTL

DOZER TILT

(40) PISTON MOTOR (FAN MOTOR

WITHOUT ANTICAV VALVE)
205-1820

(53) VALVE GP
AUX VALVE SECTION
273-5019

R1
TILT R

C2
AUX2

TILT L

X
X

SLP
HC

PORT A
PORT B

P
DC

X2

X1

HPW0

R0

R0

(53) VALVE GP
AUX VALVE SECTION
273-5019

WINCH

AUX3

SOS
F

PORT A
PORT B

(28) RIPPER TIP

CYLINDER (RH)
165-0102
D

CP1

HPS
CP2

(27) RIPPER
CYLINDER (RAISE)
155-3653

HPRL

RIPPER LIFT

(22) MANIFOLD TANK RETURN

247-7788

HPRR

(14) PILOT
SYSTEM
FILTER
126-1813

HPAP

(9) COOLER
BYPASS
VALVE
124-8335

(47) PRESSURE SENSOR

(PRESSURE TRANSUCERSTEERING CHARGE)
224-4535

(19) RIPPER LIFT CONTROL VALVE

212-6324
C

(10) OIL COOLER

209-8380

(6) STEERING PUMP

CHARGE FILTER
211-6053

(21) COVER
211-1751

PBY
RETURN

(41) FAN PUMP

319-3593

(48) DIFFERENTIAL
PRESSURE SWITCH
(STEERING CHARGE FILTER
253-2673

HPW1

(Dimensions: 39 inches x 28 inches)

(1) STEERING, CHARGE AND FAN DRIVE PUMP

212-0271
(50) PRESSURE SENSOR

HPDL

30 Page,

FAN REVERSING VALVE OPTION

TILT R

DOZER TILT

DOZER LIFT

T2

DUAL TILT CYLINDER OPTION

TILT L

HPTR

RENR7528-04

(39) FAN MOTOR

REVERSING VALVE
162-2191

(25) TILT CYLINDER

(STANDARD)
240-7347

(44) MANIFOLD GP
216-9006

(38) DUAL
TILT
CYLINDER
ANGLE
BLADE
6E-0397

RAISE

HA

(45) WINCH ARRANGEMENT

216-9006

(T2)

LOWER

T1

(16) IMPLEMENT INLET

MANIFOLD VALVE
213-4325

C2

(36) DUAL TILT

VALVE
217-4326

W2

(42) DOZER LIFT/TILT, WINCH VALVE

215-6822

C1

HB

(8) IN-LINE RESOLVER VALVE "T"

233-6942

(38) DUAL TILT

CYLINDER ANGLE BLADE
6E-0397

(52) VALVE GP
5 SECTION VALVE STACK
273-5019

(15) DOZER LIFT/TILT VALVE

238-2753
DOZER LIFT/TILT,
RIPPER LIFT/TIP VALVE
215-5615

RAISE
LOWER

HYDRAULIC CIRCUIT COLOR DESCRIPTIONS

TIP IN

IMPLEMENT PUMP OUTPUT

PILOT PUMP OUTPUT

TIP OUT

WINCH UNIT

HPSO

RIPPER TIP

(46) PRESSURE SENSOR

PRESSURE TRANSDUCER
IMPLEMENT PUMP)
237-0957

(13) ACCUMULATOR
200-0750

(12) MANIFOLD AND

PILOT PRESSURE
REDUCING VALVE
301-2269

FAN PUMP OUTPUT / RIPPER PIN PULLER

LOAD SENSING
LIFT CYLINDERS
SUPPLY LINE
DRAIN / RETURN LINE
STEERING AND CHARGE PUMP OUTPUT
RIPPER CYLINDERS / WINCH UNIT (IF EQUIPPED)
SINGLE AND DUAL TILT CYLINDERS

HPSI

T2

(29) RIPPER TIP

CYLINDER (LH)
155-3652

WINCH SYSTEM OPTION

AUXILIARY VALVE SECTION

(20) RIPPER TIP

CONTROL VALVE
212-6324

(26) RIPPER
CYLINDER
SUPPLY AND
RETURN
MANIFOLD
211-9491

(21) COVER
211-1751

PBY
RETURN

(14) PILOT
(49) TEMP SENSOR
SYSTEM (HYDRAULIC TANK-2 WIRE
FILTER
PASSIVE TEMP SENSOR)
126-1813
145-7028

(27) RIPPER
CYLINDER (RAISE)
155-3653

(46) PRESSURE SENSOR

PRESSURE TRANSDUCER
IMPLEMENT PUMP)
237-0957

DRIVESHAFT
TO PTO PUMP

LINE PATTERNS
Pressure Line
Pilot / Load Sensing Pressure

(7) PISTON PUMP (IMPLEMENT)

214-1091

Drain / Return Lines

(34) COLD OIL

RELIEF VALVE
198-9220

Component Group

CALLOUTS
Taps (Pressure, Sampling, Sensor - by letter)

YY

(11) MANIFOLD SUCTION

GALLERY
209-1392

Callout Number
(Machine Location from
Component LocationsTable)

(52) VALVE GP - CONTROL

138-1234
Part Number

Component
Name

HPAP
CP1

PRESSURE
SUPPLIED BY
TRANSMISSION

MACHINE ARRANGEMENTS

A
WINCH
SYSTEM OPTION

STANDARD
ARRANGMENT

HPS
CP2

(13) ACCUMULATOR
200-0750

(31) PIN PULLER

CONTROL VALVE
188-6140

(12) MANIFOLD AND

PILOT PRESSURE
REDUCING VALVE
301-2269

(32) TANK
209-6686

AIR RELIEF
VACUUM RELIEF

BREATHER FILTER

RIPPER PIN PULLER

(33) TANK PRESSURE AND

VACUUM RELIEF VALVE (PLASTIC)
116-2810

(30) PIN PULLER CYLINDER

6E-3113

THIS SCHEMATIC IS FOR THE D8T TRACK-TYPE TRACTOR HYDRAULIC SYSTEM

MEDIA NUMBER: RENR7528-04
SCHEMATIC PART NUMBER: 209-9744, CHANGE: 11, VERSION: Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.