SERVICE DESCRIPTION

TRIP UF FAST FLUSH PUMP

TRIP UF FAST FLUSH PUMP

TRIP RAW WATER PUMPS

SERVICE OPERATION TERMINATED

(CLOSE INLET & OUTLET VALVES) & ALARM

SERVICE OPERATION TERMINATED

(CLOSE INLET & OUTLET VALVES) & ALARM

SERVICE OPERATION TERMINATED

(CLOSE INLET & OUTLET VALVES) & ALARM

TRIP UF BACKFLUSH PUMP

TRIP UF BACKFLUSH PUMP

TRIP RO HIGH PRESSURE PUMPS

TRIP RO HIGH PRESSURE PUMPS

CLOSE CF A INLET VALVE

CLOSE CF B INLET VALVE

ALARM ON SCADA

TERMINATE SERVICE OPERATION OF ACF

ALARM ON SCADA

HI FLOW AT OUTLET OF RO1 A

HI FLOW AT OUTLET OF RO1 B

HI FLOW AT OUTLET OF RO2 A

HI FLOW AT OUTLET OF RO2 B

SERVICE OPERATION TERMINATED

(CLOSE INLET & OUTLET VALVES) & ALARM

OPEN DUMP VALVE V 68A

OPEN DUMP VALVE V 68 B

TRIP HCL DOSING PUMPS

TERMINATE SERVICE OPERATION OF MB

TRIP UF FEED PUMPS

OPEN VALVE V85A

OPEN VALVE V85B

CLOSE VALVE V86A

CLOSE VALVE V86B

TAG NO

P5 A

P5 B

P1 A/B/C

PSF A

PSF B

PSF C

P6 A

P6 B

P8 A/B/C

P9 A/B/C

V69 A

V69 B

ALARM

ACF

ALARM

ALARM

ALARM

ALARM

ALARM

MB

V68 A

V68 B

DP7 A/B

MB A

P4 A/B

V85 A

V85 B

V86 A

V 86 B

ION EXCHANGE (INDIA) LIMITED

IEI CONTRACT NO : 4003100043 (WTP PLANT FOR MUL)
FLOW DIAGRAM NO : HA1-4003100043-WTP-01-01/02/03
PLANT: WTP PLANT
NOTE : 1) SIGNAL FROM EXISTING LEVEL SWITCH IN DGT TANK IS WIRED TO EXISTING PLC.
EXISTING PLC SHOULD GENERATE OUTPUT TO GIVE TRIP COMMAND TO P10A
2) HIGH LEVEL SIGNAL FROM ALL LEVEL SWITCHES WILL BE ANNUNCIATED
3) REFER VALVE SEQUENCE CHART FOR OPENING & CLOSING SEQUENCE OF MGF & ACF
4) IN CASE OF HI FLOW RATE AT UF PERMEATE OUTLET & RO OUTLETS ALARM WILL BE
GENERATED. IF ALARM PERSISTS FOR 15 MIN IT WILL TRIP PUMPS P4 A/B/C IN CASE
OF UF & P8 A/B/C IN CASE OF RO UNITS.
5) SIGNAL FROM EXISTING LEVEL SWITCH IN UF PERMEATE STORAGE TANK IS WIRED
TO EXISTING PLC. EXISTING PLC SHOULD GENERATE OUTPUT TO GIVE TRIP
COMMAND TO P6 A/B & P7 A/B/C
6) SIGNAL FROM EXISTING LEVEL SWITCH IN BLENDING TANK IS WIRED TO EXISTING PLC
EXISTING PLC SHOULD GENERATE OUTPUT TO GIVE TRIP COMMAND TO P4 A/B/C.
SR NO

INST TAG NO

SERVICE DESCRIPTION

LS 2A

LOW LEVEL IN CIPT A

LS 2B

LOW LEVEL IN CIPT B

X
X

LS 2

LOW LEVEL IN RWST

DPS 1A

HIGH DP ACROSS PSF A

DPS 1B

HIGH DP ACROSS PSF B

DPS 2

HIGH DP ACROSS ACF

HPS 3

COMMON OUTLET OF UF TRAIN 1

HPS 4

COMMON OUTLET OF UF TRAIN 2

HPS 1

DISCHARGE OF BACKFLUSH PUMP A

10

HPS 2

DISCHARGE OF BACKFLUSH PUMP B

11

HPS 5

INLET OF RO1 A

12

HPS 6

INLET OF RO1 B

13

HPS 7

INLET OF RO2 A

14

HPS 8

INLET OF RO2 B

15

LPS 3

3 WAY VALVE OF CF A

16

LPS 4

3 WAY VALVE OF CF B

17

LPS 1

RO FLUSHING INLET SUC PR LOW

18

LPS 2

RO FLUSHING INLET SUC PR LOW

19

CIA 1

OUTLET OF RO1 A COND HIGH

20

CIA 2

OUTLET OF RO1 B COND HIGH

21

CIA 3

OUTLET OF RO2 A COND HIGH

22

CIA 4

OUTLET OF RO2 B COND HIGH

23

CIA 5

MB SERVICE OUTLET COND HIGH

24

FIT 1

HI FLOW AT COMMON OUTLET OF PSF

X
X
X
X
X
X
X

X
X

25

FIT 2

OUTLET OF ACF

26

FIT 3A

UF TRAIN 1 PERMEATE OUTLET

27

FIT 3B

UF TRAIN 2 PERMEATE OUTLET

28

FIT 4

HI FLOWRATE AT OUTLET OF RO1 A

29

FIT 5

HI FLOW RATE AT OUTLET OF RO1 B

30

FIT 6

HI FLOW RATE AT OUTLET OF RO2 A

31

FIT 7

HI FLOW RATE AT OUTLET OF RO2 B

32

FIT 8

OUTLET OF MB

33

ORP 1

INLET OF CF A

X
X
X
X
X
X

34

ORP 2

INLET OF CF B

35

PHIA 1

PH ABNORMAL AT OUTLET OF CF A

36

PHIA 2

PH ABNORMAL AT OUTLET OF CF B

37

PHIA 3

PH ABNORMAL AT RO II INLET

38

PHIA 4

PH ABNORMAL AT RO II INLET

39

PHIA 5

HIGH PH AT MB OUTLET

X
X

X
X

X
X

TRIP TREATED WATER TR PUMP

LOW PH IN DISINFECTION CHAMBER

SEQUENCE OF MGF & ACF.

HIGH PH IN DISINFECTION CHAMBER

3) REFER VALVE SEQUENCE CHART FOR OPENING & CLOSING

HIGH RESIDUAL CHLORINE

ANNUNCIATED.

HIGH DO SIGNAL IN FMR TANK.

2) HIGH LEVEL SIGNAL FROM ALL LEVEL SWITCHES WILL BE

TRIP MGF FEED PUMPS

TO GIVE TRIP COMMAND TO P4 (NEW PUMP)

TRIP FMR FEED PUMPS

TO EXISTING PLC. EXISTING PLC SHOULD GENERATE OUTPUT

P1 A/B/C

NOTE : 1) SIGNAL FROM EXISTING LEVEL SWITCH FROM TWST IS WIRED

SERVICE DESCRIPTION

PLANT: STP PLANT

TAG NO

FLOW DIAGRAM NO : HA1-4003100043-STP-01-01

HIGH LEVEL IN EQUALISATION TANK

ION EXCHANGE (INDIA) LIMITED

IEI CONTRACT NO : 4003100043 (STP PLANT FOR MUL)

4) IN CASE OF HIGH DO VALUES IN FMR TANK OPERATOR TO

LS 1

LOW LEVEL IN EQUALISATION TANK

LS 1

HIGH LEVEL IN EQUALISATION TANK

LS 3

HIGH LEVEL IN FMR TANK

LS 2

LOW LEVEL IN DISINFECTION CHAMBER

DO 1

HI DO IN FMR TANK

FMFT 2

HI TOTALISE FLOW AT ACF OUTLET

ORP 1

INLET OF MGF

P4

ALARM

B1 A/B

P2 A/B

ALARM

INST TAG NO

ALARM

SR NO

ALARM

INITIATE TRIPPING OF B1 A/B IF REQUIRED.

SERVICE DESCRIPTION

PHIA 1

IN DISINFECTION CHAMBER

LS (EXISTING)

LOW LEVEL SIGNAL IN TWST

X
X
X
X
X
X
X

TRIP SLUDGE PUMPS

TRIP MGF FEED PUMPS

TRIP HRSCC FEED PUMPS

TRIP LIME DOSING PUMPS

TRIP HD ALKALI TRANSFER PUMPS

TRIP AERATION TANK BLOWERS

HIGH ORP SIGNAL AT ACF OUTLET

HIGH OR LOW PH AT HRSCC OUTLET

HIGH FLOW AT DISCH OF LD ALKALI TR PUMPS

HIGH FLOW AT DISCH OF HD ACIDIC TR PUMPS

P10 A/B

P6 A/B

P5 A/B/C

DP2 A/B/C

P1 A/B/C

B2 A/B

ALARM

ALARM

ALARM

ALARM

NOTE : 1) SIGNAL FROM EXISTING LEVEL SWITCH IN LIME DOSING

TANK IS WIRED TO EXISTING PLC. EXISTING PLC SHOULD
GENERATE OUTPUT TO GIVE TRIP COMMAND TO DP2 A/B/C
2) HIGH LEVEL SIGNAL FROM ALL LEVEL SWITCHES WILL BE
ANNUNCIATED.
3) REFER VALVE SEQUENCE CHART FOR OPENING & CLOSING
SEQUENCE OF MGF & ACF.

SR NO

INST TAG NO

SERVICE DESCRIPTION

LS 1

LOW LEVEL IN LDAC TANK

LS 2

LOW LEVEL IN HDAC TANK

LS 3

LOW LEVEL IN LDAL TANK

LS 4

LOW LEVEL IN OIL REMOVAL TANK

LS 5

LOW LEVEL IN DISINFECTION CHAMBER

LS 6

LOW LEVEL IN EQUALISATION TANK

LS 7

LOW LEVEL IN LIME DOSING TANK

LS 8

LOW LEVEL IN HDAL TANK

DO 1

HI DO IN AERATION TANK

10

FMFT 4

ACF OUTLET TO BLENDING TANK

X
X

11

ORP 1

ACF OUTLET TO BLENDING TANK

12

PHIA 1

HRSCC OUTLET TO AERATION TANK

13

FMFT 1

COMMON DISCH OF LD ALKALI TR PUMPS

14

FMFT 2

COMMON DISCH OF HD ACIDIC TR PUMPS

15

FMFT 3

COMMON DISCH OF LD ACIDIC TR PUMPS

16

FMFT 5

COMMON DISCH OF HD ALKALI TR PUMPS

HIGH FLOW AT DISCH OF HD ALKALI TR PUMPS

TRIP LD ALKALI TRANSFER PUMPS & AGITATOR AG2

P2 A/B/C

PLANT: ETP PLANT

ALARM

TRIP HD ACIDIC TRANSFER PUMPS

P3 A/B/C

FLOW DIAGRAM NO : HA1-4003100043-ETP-01-01

HIGH FLOW AT DISCH OF LD ACIDIC TR PUMPS

TRIP LD ACIDIC TRANSFER PUMPS

P4 A/B/C

IEI CONTRACT NO : 4003100043 (ETP PLANT FOR MUL)

ALARM

SERVICE DESCRIPTION
TAG NO

ION EXCHANGE (INDIA) LIMITED

X
X
X
X
X
X
X
X
X

X
X
X
X
X
X