Parts Service Maintenance Skytrack 8042-10042-10054

Illustrated Parts Manual
Service and Maintenance Manual

Model
8042
10042
10054
8990187-003
FEBRUARY 2000
ANSI
Table of Contents
Page
SECTION 1 MAIN FRAME AND GUARDS
Main Frame .................................................................. 2
Hoods and Guards ....................................................... 4
SECTION 2 OPERATORS CAB AND CONTROLS
Operators Cab - Open ................................................. 6
Operators Cab - Closed (Optional) .............................. 8
Cab Door .................................................................... 10
Operators Seat .......................................................... 12
Control Console.......................................................... 14
Transmission Shift Controls (S/N 9908 & Before) ...... 16
Transmission Shift Controls (S/N 9909 & After) ......... 18
Boom Raise/Lower & Extend/Retract Control ............ 20
Frame Level & Attachment Tilt Control ...................... 22
Throttle Pedal Control ................................................ 24
Service Brake Pedal Control ...................................... 26
Front Windshield Wiper .............................................. 28
Cab Heater (Optional) ................................................ 30
Aux. Hydraulic Control (Optional) ............................... 32
Mirrors ........................................................................ 34
Skylight Windshield Wiper (Optional) ......................... 36
Soft Cab Enclosure (Optional).................................... 38
SECTION 3 DRIVE TRAIN
Converter and Transmission Housings
(S/N 9908 & Before)............................................. 40
Converter Group (S/N 9908 & Before) ....................... 42
Forward, Reverse, Low and 2nd
(S/N 9908 & Before)............................................. 44
Output, Idler and Third (S/N 9908 & Before) .............. 46
Transmission Clutch Groups (S/N 9908 & Before)..... 48
Control Valve Assembly (S/N 9908 & Before)............ 50
Emergency Brake (S/N 9908 & Before) ..................... 52
Transmission Mounting (S/N 9908 & Before) ............. 54
Engine Connect (S/N 9909 & After) ........................... 56
Converter and Layshaft (S/N 9909 & After)................ 58
Oil Pressure Pump (S/N 9909 & After) ....................... 60
Input Shaft (S/N 9909 & After).................................... 62
Gearbox Housing (S/N 9909 & After) ......................... 64
Clutch Pack 1st Gear - 1 of 2 (S/N 9909 & After) ....... 66
Clutch Pack 1st Gear - 2 of 2 (S/N 9909 & After) ....... 68
Clutch Pack 2nd Gear - 1 of 2 (S/N 9909 & After)...... 70
Clutch Pack 2nd Gear - 2 of 2 (S/N 9909 & After)...... 72
Clutch Pack 3rd Gear - 1 of 2 (S/N 9909 & After) ...... 74
Clutch Pack 3rd Gear - 2 of 2 (S/N 9909 & After) ...... 76
Output Shaft (S/N 9909 & After) ................................. 78
Parking Brake (S/N 9909 & After) .............................. 80
Power Take-Off Shaft (S/N 9909 & After) .................. 82
Gearshift System (S/N 9909 & After) ......................... 84
Control Valve (S/N 9909 & After) ............................... 86
8042/10042/10054 Origin 2/00
Page
Transmission Filter & Dipstick (S/N 9909 & After) ......88
Oil Tubes (S/N 9909 & After) ......................................90
Transmission Mounting (S/N 9909 & After) ................92
Drive Shaft - Engine to Transmission
(S/N 9908 & Before) .............................................94
Drive Shaft - Engine to Transmission
(S/N 9909 & After) ................................................96
Drive Shaft - Front and Rear (S/N 9908 & Before) .....98
Drive Shaft - Front and Rear (S/N 9909 & After) ......100
Differential Carrier Assembly ....................................102
Axle Steering Joints ..................................................104
Axle Wheel Ends (S/N 0460 & Before) .....................106
Axle Wheel Ends (S/N 0461 & After) ........................108
Tie Rod and Steering Cylinder Mounting ..................110
Wheels and Tires - 8042...........................................112
Wheels and Tires - 10042/10054..............................114
SECTION 4 POWER PLANT
Engine, Radiator and Oil Cooler Mounting
(S/N 0118 & Before) ...........................................116
Engine, Radiator and Oil Cooler Mounting
(S/N 0119 thru 1598) ..........................................118
Engine, Radiator and Oil Cooler Mounting (EPA)
(S/N 1599 & After) ..............................................120
Torsion Coupler (S/N 9909 & After) ..........................122
Exhaust System ........................................................124
Air Cleaner ................................................................126
Fuel System (S/N 1598 & Before).............................128
Fuel System (EPA) (S/N 1599 & After) .....................130
SECTION 5 HYDRAULIC CIRCUITS
Power Steering Circuit (S/N 9908 & Before) .............132
Power Steering Circuit (S/N 9909 & After) ................134
Control Valves Circuit (S/N 9908 & Before) ..............136
Control Valves Circuit (S/N 9909 & After) .................138
Boom Raise/Lower & Extend/Retract Circuit
(S/N 9908 & Before) ...........................................140
Boom Raise/Lower & Extend/Retract Circuit
(S/N 9909 & After) ..............................................142
Attachment Tilt and Slave Circuit..............................144
Frame Tilt and Stabilizer Circuit ................................146
Service Brake and De-Clutch Circuit ........................148
Valve Plate Assembly
(Without Outriggers 8042 Only)..........................150
Valve Plate Assembly
(With Outriggers 10042/10054 Only)..................152
Transmission Cooling Circuit (S/N 9908 & Before) ...154
Transmission Cooling Circuit (S/N 9909 & After) ......156
Auxiliary Hydraulic Circuit (Optional) ........................158
Outrigger Hydraulic Circuit (10042/10054 Only) .......160
2000 JLG Industries, Inc.
T of C 1
Page
Page
SECTION 6 HYDRAULIC COMPONENTS
SECTION 8 DECALS AND PAINT
Hydraulic Reservoir .................................................. 162

Main Pump (S/N 9908 & Before) .............................. 164
Main Pump (S/N 9909 & After) ................................. 166
Boom Extend Cylinder (Early Production) ................ 168
Boom Extend Cylinder (Current Production) ............ 170
Boom Hoist Cylinder (S/N 5818 & Before) ............... 172
Boom Hoist Cylinder (S/N 5819 & After) .................. 174
Frame Tilt Cylinder ................................................... 176
Stabilizer Cylinder..................................................... 178
Slave Cylinder (Early Production)............................. 180
Slave Cylinder (Current Production)......................... 182
Attachment Tilt Cylinder ........................................... 184
Outrigger Cylinder (S/N 10881 & Before) ................. 186
Outrigger Cylinder (S/N 10882 & After) .................... 188
Swing Carriage Cylinder........................................... 190
Side Tilt Carriage Cylinder........................................ 192
Steering Cylinder (S/N 1167 & Before)..................... 194
Steering Cylinder (S/N 1168 & After)........................ 196
Main Control Valve ................................................... 198
Secondary Control Valve.......................................... 200
Directional Control Valves 1 of 2 .............................. 202
Directional Control Valves 2 of 2 .............................. 204
Decals and Paint ...................................................... 226
SECTION 7 ELECTRICAL
Electrical System - Cab Harness
(S/N 0291 & Before)........................................... 206
(S/N 0292 thru 9908) ......................................... 208
(S/N 9909 and After) .......................................... 210
Electrical System - Engine Harness
(S/N 8042-0206 & Before and
10042-0211 & Before)........................................ 212
(S/N 8042-0207 thru 1598, 10042-0212 thru
1598, 10054-1598 & Before).............................. 214
(S/N 8042-1599 to 5234, 10042-1599 to
5250, 10054-1599 to 5274)................................ 216
Electrical System - Engine Harness (EPA)
(S/N 8042-5235, 10042-5251,
10054-5275 thru 9908) ...................................... 218
Electrical System - Engine Harness (EPA)
(S/N 9909 and After) .......................................... 220
Lighting System ........................................................ 222
Outrigger Electrical Harness (10042/10054 Only).... 224
T of C 2
SECTION 9 BOOM AND ATTACHMENTS

Outer Boom.............................................................. 228
Intermediate Boom - 8042 and 10042...................... 230
Inner Boom - 8042 and 10042 ................................. 232
Quick Attach............................................................. 234
Carriage 48" ............................................................. 236
Carriage 60" (Optional) ............................................ 238
Carriage 72" (Optional) ............................................ 240
Side Tilt Carriage - Early Production (Optional) ....... 242
Side Tilt Carriage - Current Production (Optional) ... 244
Outriggers (10042/10054 Only)................................ 246
Swing Carriage (Optional)........................................ 248
Sheet Material Handler (Optional)............................ 250
Utility Bucket (Optional)............................................ 252
Primary Intermediate Boom - 10054 ........................ 254
Secondary Intermediate Boom - 10054 ................... 256
Inner Boom - 10054 ................................................. 258
Boom Extend Chains - 8042 and 10042 .................. 260
Boom Retract Chain - 8042 and 10042
(S/N 1084 & Before) .......................................... 262
Boom Retract Chain - 8042 and 10042
(S/N 1085 & After) ............................................. 264
Boom Extend Chains - 10054 .................................. 266
Boom Retract Chains - 10054
(S/N 0884 & Before) .......................................... 268
Boom Retract Chains - 10054
(S/N 0885 thru 1084) ......................................... 270
Boom Retract Chains - 10054 (S/N 1085 & After) ... 272
Truss Boom 12 and 15 Ft. (Optional)....................... 274
PART NUMBER INDEX........................................... 277
SECTION 10 GENERAL TROUBLESHOOTING . 287
2000JLG Industries, Inc.
8042/10042/10054 Origin 2/00
SECTION 1
MAIN FRAME AND GUARDS
The parts information in this publication is based on data available at the time it was
printed. Because of continual improvement and advancing product design, your vehicle
may not be identical to the parts information shown. Whenever there is a question, obtain
the latest parts information available from your local dealer.
SECTION 1
MAIN FRAME
Locate the fracture in bearing outer race
at the clock position shown for each
application (Items 5 & 7).
12
11
3
2
10
2
3
9
4
8
7
Boom Pivot
Frame Tilt Cylinder
Stabilizer Cylinder
Hoist Cylinder
Slave Cylinder
10
5
3
11
6
2
3
2
10
5
3
2
10
25
27
8
5
10
26 28
24
23
2
3
8
12
9
13
3
12
13
17
18
10
5
21
5
10
19
16
21
17
18
19
16
15
14
20
14
22
29
20
15
31
22
Kit
PF0791
30
Kit
Kit
PH0012
8042/10042/10054 Rev. 2/00
SECTION 1
MAIN FRAME
Item No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
Part Number
Qty.
Consult Factory
7092292
8303782
8305644
8065640
6620531
8065641
7124331
7125861
8520013
8520021
8303724
8310111
8310067
7079442
8307913
8307912
8310259
8303655
8305643
7099312
8040258
7098563
8305021
5724302
8307012
8310066
8310051
1
8
8
8
8
AR
2
AR
AR
8
2
8
8
8
2
AR
AR
AR
2
2
2
2
1
4
2
4
2
4
Description
Weldment, Frame
Pin, Hoist, Slave, Tilt, and Stabilizer Cylinders
HHCS, 1/2-13 x 4"
Nut, Hex Lock Elastic 1/2-13
Bearing, 2" I.D.
Conduit, 1 x 5' - Cut to Fit
Bearing, 2-3/4" I.D.
Conduit, 1/2 x 5' - Cut to Fit
Conduit, 3/4 x 5' - Cut to Fit
Fitting, Grease
Fitting, Grease 90
HHCS, 3/4-10 x 3-1/2"
Washer, Flat .81 x 2 x .15"
Pin, Axle Pivot
Spacer, Washer .12" Thick
HHCS, 5/8-11 x 4-1/2"
Anchor, Cylinder
Axle
Counterweight
Nut, Hex 1"-8
Washer, Shim .06" Thick
Washer, Lock 1"
Washer, Flat .134" Thick
HHCS, 1-8 x 4"
KITS
29
30
31
7138302
7129313
7129323
8042/10042/10054 Rev. 2/00
1
1
1
Kit, Cylinder Anchor (Includes 1 of Item 5, 1 of Item 10 and 1 of Item 21)

Kit, Hoist Cylinder Pivot Left Side (Includes 1 of Item 2, 1 of Item 5 and 1 of Item 10)
Kit, Hoist Cylinder Pivot Right Side (Includes 1 of Item 2, 1 of Item 5 and 1 of Item 10)
SECTION 1
HOODS AND GUARDS
14
15
13
20
26
21
20
16
31
S/N 9908 & Before
11
32
11
12
22
17
18
18
19
28
27
9
7
17
18
29
12
28
8
26
2
24
30
9
25
11
12
12
6
8
29
If Gap at top
exceeds .06", shim
Lower Pivot with Item 8.
11
16
7
11
12
14
15
13
20
23
5
10
18
19
33
11
12
PF0810
Apply Item 33 to Item 10
PH1330
8042/10042/10054 Rev. 2/00
SECTION 1
HOODS AND GUARDS

Item No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
Part Number
7098262
7084792
7111164
7150393
NLA
7138614
7095452
7097174
8344010
8307110
8303034
7111473
8307002
8305004
8303656
8307203
8307004
8305906
8342807
8342808
8342416
5746241
8580213
8582413
8303729
7084821
8310136
7082311
8304660
8307005
5724742
7094682
8581007
8307202
8526035
8042/10042/10054 Rev. 2/00
Qty.
1
1
1
1
1
1
2
1
3
AR
8
1
18
18
6
6
6
6
2
AR
3
4
2
2
6
1
4
2
2
2
2
2
AR
6
AR
Description
Cover, Tool Box
Cover, Fuel Tank
Cover, Transmission (S/N 9908 & Before)
Cover, Transmission (S/N 9909 & After)
Cover, Fuel/Hydraulic Tank (S/N 11020 & Before) For Service, Order P/N 7138614
Cover, Fuel/Hydraulic Tank (S/N 11021 & After)
Cover, Side Access
Cover, Radiator
Hinge
Washer, Flat 3/8"
TRHDCS, 1/4-20 x 3/4"
Cover
Washer, Lock 1/4"
Nut, Hex 1/4-20
HHCS, 5/16-18 x 7/8"
Washer, Flat 5/16"
Washer, Lock 5/16"
Nut, Retaining 5/16"
Lock w/Key
Key Set
Latch, w/Lock and Key
Tape, Foam - 38" (Cut to Fit)
Grommet
Plug, Bumper
HHCS, 1/4-20 x 5/8"
Shim
TRHDCS, 1/4-20 x 1-1/4"
Insert
SHCS, 3/8-16 x 3/4"
Washer, Lock 3/8"
Gasket
Hinge, Side Access Cover
Tape, Foam - 170" (Cut to Fit)
Washer, Flat 1/4"
Caulk, Clear RTV-08
SECTION 2
OPERATOR S CAB AND CONTROLS
SECTION 2
OPERATORS CAB - OPEN
Torque to
13 - 16 lb/ft
(18 - 22 Nm)
12
Torque to
50 lb/ft
(68 Nm)
18
17
16
15
5 3
14
Frame
37
13
36
Torque to
210 lb/ft
(285 Nm)
2 Places
35
31
25
10
11
24
42
2
40
26
26
3
2
20
21
8
19
23
27
22
32
6
7
30
34
33
33
Torque to
515 lb/ft
(698 Nm)
2 Places
28
29
39
14
38
41
PH0532
8042/10042/10054 Rev. 2/00
SECTION 2
OPERATORS CAB - OPEN

Item No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
Part Number
Qty.
7099742
7112102
8033050
8303034
8033052
8033053
8033031
8033022
8342807
8033051
7150361
8307002
8307109
8466306
8721023
7150382
8307005
8303534
8720014
8305916
8720015
8864038
8065639
8302147
7098342
8303705
8990147
8303729
7124331
8310344
7129261
7082971
7125521
8305645
8305624
8310050
8307012
8310049
8310112
8307010
8303638
8305008
8310070
8310036
7097233
7125691
1
2
20
1
1
1
1
1
1
1
3
3
1
1
1
8
4
1
1
1
1
1
1
1
2
1
2
1
AR
1
1
AR
2
2
1
2
1
1
2
1
4
4
4
1
2
8042/10042/10054 Rev. 2/00
Description
Cab Assembly, Operators Protective Structure Orange, Open - 10042/10054
(Right Rear Corner Post Reinforced)
Cab Assembly, Operators Protective Structure Orange, Open - 8042
Panel, Lower
THMS, Torx, 1/4-20 x 3/4"
Panel, Right Front Console
Panel, Side Console
Gasketing, Sponge Rubber, 25-1/4"
Cover, Battery
Lock, Cam
Panel, Left Front Console (S/N 9908 & Before)
Panel, Left Front Console (S/N 9909 & After)
Washer, Lock 1/4"
Washer, Flat 1/4"
Gauge, Tilt Angle
Column, Steering (S/N 9908 & Before)
Column, Steering (S/N 9909 & After)
Washer, Lock 3/8"
FHCS, 3/8-16 x 1-1/4"
Wheel, Steering
Nut, Steering Column
Cap, Steering Wheel
Arm Rest
Bushing, Sleeve
Pin, Roll
Bracket, Arm Rest
Scr. FLHDC 1/4-20 x 3/4"
Holder, Manual
HHCS, 1/4-20 x 5/8"
Conduit, 1/2 I.D. x 5' - Cut to Fit
Bolt, Carriage 3/8-16 x 10"
Bar, Single Battery Hold Down (Current Production)
Bar, Double Battery Hold Down (Early Production)
Hose, 3/8 x 8.0"
Nut, Lock 3/8-16
Nut, Lock 1/4-20
HHCS, 1-8 x 6"
Washer, Lock 1"
HHCS, 1-8 x 2-3/4"
HHCS, 3/4-10 x 6"
Washer, Lock 3/4"
HHCS, 3/4-10 x 2-3/4"
Nut, Hex 3/8-16
Retainer - 3/8"
Bolt, Carriage 3/8-16 x 1-1/4"
Guard, Bottom
Rope Caulk, 0.2 Dia. x 3.0"
SECTION 2
OPERATORS CAB - CLOSED

(Optional)
47 48
47
42
41
15
See also Skylight
Windshield Wiper
43
49
44
17
16
18
46
45
18
38
35 34
20
20
19
4
37
32
31
6
34
35
36
24
33
50
12
16
14
13
30
26
20
27
24
20
29
10
1
2
25
28
25
24
40
22
11
3
51
23
21
39
Kit
PF0791
PF0810
See
Cab Door
PH0482
8042/10042/10054 Rev. 12/97
SECTION 2
OPERATORS CAB - CLOSED

(Optional)
Item No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
Part Number
Qty.
7112092
7099324
1
1
7127282
See page 7
8307207
8033079
8033081
8033092
8033072
8307113
8305647
8307206
8346010
8307003
8307201
8033085
8033084
8033086
8033087
8033088
8033044
8585135
8303540
8342413
8033090
8305601
8303982
8346011
8585138
8580315
8033479
8033076
8033078
8033077
8033094
8585139
8307204
8580115
8303776
8303540
8585134
8307002
8346009
8033833
8033834
8033835
8033836
8033837
8033838
8033839
8033840
8033082
8585133
1
2
1
4
1
1
1
AR
1
4
4
2
1
8
4
8
1
3
2
1
1
6
4
1
1
1
1
1
1
2
1
2
2
1
2
2
AR
2
1
1
1
1
1
1
2
1
1
1
1
8042/10042/10054 Rev. 2/00
Description
Cab, Enclosed - Complete (Includes Cab Door; 10042 & 10054 Reinforced, Orange)
Cab, Enclosure Kit minus Cab Door (Includes Items 3 thru 49 on this page
and all parts on pages 29 and 37)
Cab Assembly, Operators Protective Structure Enclosed Orange - Optional
Includes: 7099324 - Cab Enclosure Kit
8346008 - Door Assembly
7112102 - Cab Assembly, Operators Protective Structure Orange, Open
Cab Assembly
Washer, Flat 5/8"
Window, Wing
Window, Skylight w/o Wiper Assembly
HHCS, #10-24 x 3/4"
Seal, Rubber, 120"
Washer, Flat 7/16"
Nut, Hex Lock 7/16-14
Washer, Flat 1/2"
Bolt, Striker
Washer, Lock #10
Washer, Flat 3/16"
Hinge, Spring
Window, Rear
Nut, Well
Washer, Nylon
Screw, Phil. Hd, #10-32 x 3/4"
Window Hold Slide Assembly, w/Hardware
Tape, Butyl, 1/4" sq. x 15' Roll
HHCS, 1/4-20 x 1"
Strap
Bracket, Door Mounting
Screw, Self Tap 1/4-20 x 3/4"
Panel, Rear Foam
Weldment, Latch Bracket
Plug, Hole
Window, Front
Wire Assembly, Fan
Fan, Defroster
Connector, Wire
Bracket, Circulation Fan
Washer, Flat Plastic 3/8"
Washer, Flat 3/8"
Knob
HHCS, 1/4-20 x 1/2"
HHCS, 1/4-20 x 1"
Sealant, Urethene, 10 oz. Cartridge
Washer, Lock 1/4"
Window, Right Side Sliding (Includes Items 42 thru 49)
Glass Assembly - Front
Glass Assembly - Rear
Frame Assembly
Trim, Stop - Front
Trim, Stop - Rear
Rubber, Flkd
Rubber, Flkd
Rubber, Flkd
Window, Right Side (Optional)
Window Glue Kit (Includes Items 20, 39, four setting blocks and installation instructions)
SECTION 2
CAB DOOR
9
10
4
9
11
28
8
2
7
6
16
17
30
18
36
27
12
37
14
13
35
31
22
15
32
29
24
25
26
19
26
20
34
24
33
21
23
PH0552
10
8042/10042/10054 Rev. 2/00
SECTION 2
CAB DOOR
Item No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
Part Number
8346008
8033844
8033845
8033843
8033842
8033841
8034544
8034545
8034546
8034547
8034548
8033846
8033847
8033848
8033849
8033850
8033851
8033852
8033853
8033854
8033855
8033856
8033857
8033858
8033859
8033860
8033861
8037206
8033862
8033863
8033864
8033865
8033866
8033867
8033868
8033869
8342808
8042/10042/10054 Rev. 2/00
Qty.
1
1
1
1
1
1
1
1
2
1
1
1
4
1
2
1
2
1
1
1
1
4
1
2
1
2
1
1
3
1
1
1
1
1
1
1
1
Description
Door Assembly (Includes Items 2 thru 36)
Door Weldment
Sliding Window Assembly (Includes Items 4 thru 11)
Glass Assembly - Front
Glass Assembly - Rear
Frame Assembly
Trim, Stop - Front
Trim, Stop - Rear
Rubber, Flkd
Rubber, Flkd
Rubber, Flkd
Paddle Latch
Nut, Hex Locking 1/4-20
Grab Handle
Screw, Self Tapping 1/4 x 3/4"
Door Release
Screw, Self Tapping #10-24 x 1/2"
Bezel
Latch Trip
Spring
Cam Latch - Right Side
Bolt, 1/4-20 x 3/4"
Bolt, Hex Hd. 5/16 x 3/4"
Nut, Hex Locking 5/16"
Shoulder Bolt
Washer, Nylon
Seal, Rubber (17)
Seal, Bulb D .216 x .354 (9.5)
Hole Plug
Rubber Grip
Soundproofing - Upper Door
Soundproofing - Lower Door
Bolt, Hex Hd. 3/8 x 3/4"
Nut, Hex Locking 3/8"
Striker Bolt
Washer, Lock 3/8"
Key Set (Not Shown)
11
SECTION 2
OPERATORS SEAT
6
20
10
7
5
13
9
12
18
11
4
8
19
12
13
3
15
16
14
17
21
22
Kit
Kit
PF0791
PA0064
12
8042/10042/10054 Rev. 2/00
SECTION 2
OPERATORS SEAT
Item No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
Part Number
8864037
8864044
8864041
8864045
8864046
8864039
8864040
NSS
8864043
8303604
7090751
8303697
8307006
8864036
8307106
8305626
7083963
8305008
8307005
8303534
8305006
8303745
8307113
Qty.
1
1
1
1
1
1
1
4
1
2
2
4
2
1
8
12
1
4
4
4
4
4
2
Description
Seat Assembly - Vinyl (Includes Items 2 thru 5)
Seat Assembly - Cloth 2 Piece (Includes Items 2 thru 5)
Cushion, Seat - Vinyl (one piece)
Cushion, Seat - Cloth
Seat Back - Cloth
Slide, w/Handle
Slide, w/o Handle
Screw
Belt, Seat
HHCS, 7/16-20 x 1-1/4"
Mount, Seat
HHCS, 5/16-18 x 3/4"
Washer, Lock 7/16"
Suspension
Washer, Flat 5/16"
Support, Suspension
Nut, Hex 3/8-16
Washer, Lock 3/8"
FLHDCS 3/8-16 x 1-1/4"
Nut, Hex 5/16-18
HHCS, 5/16-18 x 5/8"
Washer, Flat 7/16"
KITS
21
22
7143900
7144000
8042/10042/10054 Rev. 2/00
1
1
Kit, Seat Belt non-retractable 3"

Kit, Seat Belt retractable 3"
13
SECTION 2
CONTROL CONSOLE
1
11
2
3
8
7
4
5
10
6
0900
17
13
11
12
14
18
21
16
20
19
15
PH0543
14
8042/10042/10054 Rev. 2/00
SECTION 2
CONTROL CONSOLE
Item No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
Part Number
7084902
7082292
8464212
8466305
8469030
8467014
8305004
8307002
8303034
8223442
8580312
8223405
8580311
8033201
8223220
7099352
7150371
7111842
7150472
7099332
7111832
4107971
4107981
8223445
8223444
7135942
8042/10042/10054 Rev. 2/00
Qty.
1
1
1
1
4
1
4
4
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Description
Plate, Gauge Mounting
Cover
Gauge, Fuel
Gauge, Warning Lights (Includes Item 5)
Bulb (Not Shown)
Hourmeter
Nut, Hex, 1/4-20
Washer, Lock 1/4"
TRHCS, Torx 1/4-20 x 3/4"
Switch Test
Cap, Seal
Button, Horn
Cap, Seal
Switch, Washer/Wiper Front (Optional)
Switch, Steer Select
Overlay, Left Console - Domestic (S/N 9908 & Before)
Overlay, Left Console - Domestic (S/N 9909 & After)
Overlay, Left Console - Export (S/N 9908 & Before)
Overlay, Left Console - Export (S/N 9909 & After)
Overlay, Right Console - Domestic
Overlay, Right Console - Export
Decal, Outrigger Contact - Domestic (10054 Only)
Decal, Outrigger Contact - Export (10054 Only)
Guard, Switch
Emergency Brake Switch
Switch, Skylight Wiper (Optional)
15
SECTION 2
TRANSMISSION SHIFT CONTROLS

(S/N 9908 & Before)
3
1
4
11
11
13
9
Speed Control
Connection
Torque to
19 - 23 lb/ft
(26 - 31 Nm)
12
Directional Control
Connection
10
8
15
Transmission
Control Valve
14
7
PA0085
16
8042/10042/10054 Rev. 2/00
SECTION 2

(S/N 9908 & Before)
Item No.
Part Number
Qty.
1
2
3
4
5
6
7
8160205
8034694
8580111
8032753
8160042
8305402
8160417
1
1
2
1
2
2
1
8
9
10
11
12
13
14
15
8033240
8033241
8303540
8033242
8033243
8305601
8303106
8307005
4
2
4
2
2
4
4
4
8042/10042/10054 Rev. 2/00
Description
Shifter, Transmission (Includes Items 2 thru 4)
Gate Plate
Knob
Decal Kit (Contains F-N-R & 3-2-1 Decals)
Cable, Control
Nut, Hex Jam 1/4-28
Transmission Connector Kit (Includes Items 8 thru 15 plus all other parts not
identified with an Item number)
Spacer
Clamp
HHCS, 1/4-20 x 1"
Swivel
Pin, Clevis
Nut, Lock
HHCS, 3/8-16 x 2-1/2"
Washer, Lock 3/8"
17
SECTION 2

(S/N 9909 & After)
PH1201
18
8042/10042/10054 Origin 2/00
SECTION 2

(S/N 9909 & After)
Item No.
1
Part Number
1319283
8042/10042/10054 Origin 2/00
Qty.
1
Description
Shifter, Transmission Range Selector
19
SECTION 2
BOOM RAISE/LOWER & EXTEND/RETRACT CONTROL
3
1
5
Boom Raise/Lower
Spool Section
Boom Extend/Retract
Spool Section
9
8
8
7
Front
PH0522
20
8042/10042/10054 Rev. 2/00
SECTION 2
BOOM RAISE/LOWER & EXTEND/RETRACT CONTROL

Item No.
1
2
3
4
5
6
7
8
9
Part Number
8224027
8580110
8160419
8310143
8310144
8160062
8305402
8301439
8302470
8042/10042/10054 Rev. 2/00
Qty.
1
1
1
4
4
2
4
2
2
Description
Joystick (Includes Items 2 and 3)
Knob
Boot
TRHCS #10-24
Nut, Prop. Tee #10-24
Cable, Control
Nut, Hex Jam 1/4-28
Clevis, with Pin and Cotter
Pin, Hair 1/16"
21
SECTION 2
FRAME LEVEL & ATTACHMENT TILT CONTROL
12
2
3
13
1
6
Front
9
8
Attachment Tilt
Spool Section
11
10
8
Frame Tilt
Spool Section
PH0512
22
8042/10042/10054 Rev. 2/00
SECTION 2
FRAME LEVEL & ATTACHMENT TILT CONTROL

Item No.
1
2
3
4
5
6
7
8
9
10
11
12
13
Part Number
8224026
8580110
8160419
8303540
8310001
7098142
8160060
8305005
8160617
8301443
8302470
8303034
8307109
8042/10042/10054 Rev. 2/00
Qty.
1
1
1
4
8
2
2
4
2
2
2
4
4
Description
Joystick, With Gate (Includes Items 2 and 3)
Knob
Boot
HHCS, 1/4-20 x 1"
Nut, Retainer 1/4-20
Spacer
Cable, Control
Nut, Hex 1/4-28
Clevis, Cable
Pin, Clevis 3/16 x 1"
Pin, Hair 1/16"
TRHCS, Torx 1/4-20 x 3/4"
Washer, Flat 1/4"
23
SECTION 2
THROTTLE PEDAL CONTROL
10
1
2
13
22
23
14
9
20
8
26
16
21
S/N 1598 and Before
4
13
14
10
11
24
17
25
18
15
19
12
13
PH0592
24
8042/10042/10054 Rev. 2/00
SECTION 2
THROTTLE PEDAL CONTROL

Item No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
Part Number
8162003
8033178
8303742
8307002
8305004
8160046
8160610
8305002
8307003
8303837
7127102
8340034
8305402
8307109
7127091
8700116
8303799
8307024
8305650
7088522
8301002
8302449
8301402
8303790
8307025
8305624
8042/10042/10054 Rev. 6/98
Qty.
1
1
3
3
3
1
1
2
2
2
1
1
2
AR
1
1
2
2
1
1
1
1
1
2
2
2
Description
Pedal, Throttle (Includes Item 2)
Bellows, Throttle Pedal
FLHDCS 1/4-20 x 1" (Qty 3 for EPA Engines, Qty 5 for Pre-EPA Engines)
Washer, Lock 1/4"
Nut, Hex 1/4-20
Cable, Throttle
Clamp, Cable
Nut, Hex #10-24
Washer, Lock #10
Screw, Round Hd. #10-24 x 3/4"
Bracket, Throttle Cable (EPA Engines)
Rod End
Nut, Jam .25 NF
Washer, Flat SAE 1/4"
Extension, Throttle Lever
Spring
HHCS, M6 x 14mm
Washer, Lock M6
Nut, Lock .25 NF
Bracket, Throttle Cable (Pre-EPA Engines)
Clevis
Pin, Cotter
Pin, Yoke
HHCS, M12 x 30mm
Washer, Lock M12
Nut, Hex Lock Elastic
25
SECTION 2
SERVICE BRAKE PEDAL CONTROL
See Directional
Control Valves
14
12
3
4
13
17
15
18
7
1
6
Torque to
30 lb/ft
(41 Nm)
5
6
8
13
2
10
11
16
9
PG0531
26
8042/10042/10054 Rev. 2/00
SECTION 2
SERVICE BRAKE PEDAL CONTROL

Item No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
Part Number
7111203
7081031
7080891
8305410
8310257
8307104
8310258
8700120
8303742
8305004
8307002
8303534
8305405
8307005
8310170
8307110
7111191
8302406
8042/10042/10054 Rev. 12/97
Qty.
1
1
1
1
1
2
1
1
1
1
1
2
2
2
1
2
1
1
Description
Pedal, Brake
Shaft
Rod, Push
Nut, Jam 1/2-20
Yoke
Washer, Flat 3/4"
Pin, Clevis
Spring
FLHDCS, 1/4-20 x 1-1/4"
Nut, Hex 1/4-20
Washer, Lock 1/4"
FLHDCS, 3/8-16 x 1-1/4"
Nut, Jam 3/8-16
Washer, Lock 3/8"
Screw, Set 3/8-16 x 1-3/4"
Washer, Flat 3/8"
Plate, Actuator
Cotter Pin, 1/8" x 1"
27
SECTION 2
FRONT WINDSHIELD WIPER
L
H
P
S
X
25
26
27
28
35
24
10
43
44
37 36
9
2
15
14
3
41 42
11 8
6 7
38
24
1
12 13
18
17
45
29
20
22
19
Torque to
16
23
21
17 180 - 200 lb/in

(20 - 23 Nm)
Kit
32
40
PF0791
Skylight
Wiper Washer
Reservoir (Ref.)
31
Seat Riser (Ref.)
30
39
34
33
Existing Hardware
from Cab Heater
PH0492
Front
28
8042/10042/10054 Rev. 2/00
SECTION 2
FRONT WINDSHIELD WIPER

Item No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
Part Number
8866492
NSS
NSS
NSS
NSS
NSS
NSS
NSS
NSS
8866382
8033105
8034815
NSS
8307052
8303839
NSS
NSS
8033104
8305006
8866437
NSS
8310002
7112511
8033102
8220073
8303835
8305002
8307046
NSS
8033065
7118941
8303540
8307109
8305624
8866381
8034801
8034802
8033110
8033075
8033103
NSS
8310029
NSS
8305005
8307203
8042/10042/10054 Rev. 2/00
Qty.
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
2
1
1
1
3
3
1
1
1
1
1
1
1
1
1
3
3
3
1
1
1
2
1
1
1
1
1
1
3
Description
Pivot Arm and Shaft Assembly (Includes Items 2 thru 9)
Nut, Acorn 3/8-24
Washer, Internal Tooth Lock 3/8"
Driver, Knurled
Cap, Rubber
Nut, Hex Jam 11/16-24
Washer, Metal
Washer, Cardboard
Shaft Assembly
Wiper Arm - 22"
Spacer
Panto Adapter Kit (Includes Items 13, 38, 41 & 42)
Gasket, Panto (Order P/N 8034815)
Washer, External Tooth Lock #10
Screw, Slotted Pan Head #10-32 x 1/2"
Clip, Spring (Order P/N 8033102)
Washer, Special Flat .5600 x .2510 x .015 (Order Item 24)
Link, Connecting
Nut, Hex Flanged 5/16-18
Drive Arm
Screw, Slotted Hex Head Cap 1/4-28 x 3/4" (Order Item 24)
Washer, External Tooth Lock 1/4"
Wiper Motor Kit (Includes Items 20, 24 thru 29)
Wiper Motor Assembly (Includes mounting bracket, motor, link and hardware)
Adapter, 1/4" Male Blade
Screw, Pan Head #10-24 x 1/2"
Nut, Hex #10-24
Washer, Internal Tooth Lock #10
Bracket, Wiper Motor (Order Item 24)
Washer Reservoir Assembly w/washer pump
Bracket, Washer Bottle Mounting
HHCS, 1/4-20 x 1"
Washer, Flat 1/4"
Nut, Lock 1/4-20
Wiper Blade - 22"
Spray Nozzle
Nozzle Tip
HHCS, 1/4-28 x 3/4"
Hose, Washer 120"
Cable, Wiper
Nut, Acorn 1/4-28 (Order Item 12)
Washer, Internal Tooth Lock 1/4"
Pin, Shoulder (Order Item 1)
Nut, Hex 1/4-28
Washer, Flat 5/16"
29
SECTION 2
CAB HEATER
(Optional)
Seat Riser (Ref.)
5
1
2
3
11
12
8
6
7
HI
12
11
13 14 15
LO
F
OF
19
10
11
9
18
16
19
17
PG0561
30
8042/10042/10054 Rev. 12/97
SECTION 2
CAB HEATER
(Optional)
Item No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
Part Number
8360008
8032793
8032794
8303776
8307002
8223024
8580309
8303995
7075191
7124531
8405007
7125251
8430048
8540023
8360005
8584001
8584003
8220008
7125271
8042/10042/10054 Rev. 2/00
Qty.
1
1
1
2
4
1
1
2
2
2
4
2
1
1
1
1
6
1
1
Description
Heater (Includes Items 2 and 3)
Motor, Heater - 12 VDC
Fan, Heater
HHCS, 1/4-20 x 1/2"
Washer, Lock 1/4"
Switch Kit
Cap
HHCS, #10-24 x 1-1/4"
Spacer, 3/4"
Conduit, 1/4 I.D. x 5"
Clamp
Hose, 5/8 I.D. x 120"
Hose Fitting, Beaded, SAE 10-8P - hose I.D. x male NPT
Reducer, 3/8" NPT x 1/2" NPT
Valve, Shut-off
Tie Wrap, .2 wide x 6.7"
Tie Wrap, .3 wide x 14.8"
Terminal, #10
Hose, 5/8 I.D. x 156"
31
SECTION 2
AUX. HYDRAULIC CONTROL

(Optional)
5
2
11
6
12
13
14
12
7
4
15
Auxiliary
Spool
Control
9
11
10
Front
PH0501
32
8042/10042/10054 Rev. 2/00
SECTION 2
AUX. HYDRAULIC CONTROL

(Optional)
Item No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Part Number
8160406
8580110
8160418
8303758
4105621
8305004
7091323
8305906
8307004
8303697
8160059
8305402
8160617
8302470
8301443
8042/10042/10054 Rev. 12/97
Qty.
1
1
1
2
1
2
1
3
3
3
1
2
1
1
1
Description
Controller (Includes Items 2 and 3)
Knob
Boot
HHCS, 1/4-20 x 2"
Decal, Auxiliary Control
Nut, Hex 1/4-20
Support, Controller
Nut, Retaining 5/16-18
Washer, Lock 5/16"
HHCS, 5/16-18 x 3/4"
Cable, Control
Nut, Jam 1/4-28
Clevis
Pin, Cotter
Pin, Clevis
33
SECTION 2
MIRRORS
Torque to
10 lb/ft
(14 Nm)
Front
1
3
2
Cab (Ref.)
Torque to
23 lb/ft
(31 Nm)
Front
PG0591
34
8042/10042/10054 Rev. 2/00
SECTION 2
MIRRORS
Item No.
Part Number
Qty.
1
2
3
4
8866347
8866350
8866364
8866348
1
1
1
1
8866351
8042/10042/10054 Rev. 12/97
Description
Mirror Assembly, 6.5" x 10", Left Side Cab - Flat Glass (Includes Items 2 and 3)
Lens, 6.5" x 10" Flat Glass Replacement
Loop Assembly
Mirror Assembly, 6.5" x 10" Right Side - Convex Glass
(Includes Item 5 and mounting hardware)
Lens, 6.5" x 10" Convex Glass Replacement
35
SECTION 2
SKYLIGHT WINDSHIELD WIPER

(Optional)
12
11
10
5
8
6
9
5
4
22
13
14
17
18
15
2
14
19
Seat Riser (Reference)
5
16
21
20
Front Windshield
Wiper/Washer
Reservoir (Reference)
Existing Hardware
from Cab Heater
Front
PH0811
36
8042/10042/10054 Rev. 2/00
SECTION 2
SKYLIGHT WINDSHIELD WIPER

(Optional)
Item No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
Part Number
8034797
8033075
8034798
8034799
8034800
8034801
8034802
8034803
8034804
8034805
8034806
8034807
8034808
8034809
7137132
8034810
8034811
8303540
8033065
7118941
8307109
8305624
8034817
8042/10042/10054 Rev. 2/00
Qty.
1
1
2
2
3
1
1
1
1
1
1
1
1
1
1
1
1
3
1
1
3
3
1
Description
Window, Skylight
Hose, Washer 120" (cut to length)
Nut, Hex 5/16-18
Washer, Lock 5/16"
Washer, Black Nylon 5/16"
Spray Nozzle
Nozzle Tip
Grommet, T-Style
Washer, Weather Tight
Nut, Acorn #10-24
Wiper Blade - 20"
Wiper Arm, 15-19" Adjustable
Spacer, Nylon
Wiper Cover Assembly
Kit, Wiper Motor and Switch w/Breaker (S/N P6931A - P8239B)
Skylight Wiper Motor Kit, WWF Auto-SP (S/N P8239C & After)
Screw, #10-24 x 7/8"
HHCS, 1/4-20 x 1"
Washer Reservoir Assembly (Includes washer pump)
Bracket, Washer Bottle Mounting
Washer, Flat 1/4"
Nut, Lock 1/4-20
Wire Harness, Skylight Wiper
37
SECTION 2
SOFT CAB ENCLOSURE

(Optional)
7
6
3
PG1090
PG1080
Kit
PF0791
PH1400
38
8042/10042/10054 Origin 2/00
SECTION 2
SOFT CAB ENCLOSURE

(Optional)
Item No.
1
2
3
4
5
6
7
8
Part Number
8866525
8866526
8866527
8033081
8033479
8585155
8585156
8585133
8042/10042/10054 Origin 2/00
Qty.
1
1
1
1
1
1
1
1
Description
Soft Cab Enclosure Kit - Complete (Includes Items 2 thru 7 plus Installation Instructions)
Rear Window Enclosure - Soft
Door Section - Soft
Glass - Top
Glass - Front
1" Hook Strip Material - 10 ft.
2" Hook Strip Material - 10 ft.
Window Glue Kit
39
SECTION 3
DRIVE TRAIN
SECTION 3
CONVERTER AND TRANSMISSION HOUSINGS

(S/N 9908 & Before)
5
3
21
20
19
6
1
18
2
22
23
24
11
10
9
13
14
15
17
16
12
25
29
28
24
26
27
23
45
30
33
43
42
34
46
26 40
44
47
31
32
18
39
38
37
W
LO
36
X A
37
V
U
36
48
37
62 Y
63
61 W 60
36
35
57
24
41
56
55
54
37
51
52
53
U
49
3R
50
D
LU
64
65
BE
59
58
W
Z
PB0183
40
8042/10042/10054 Rev. 12/97
SECTION 3
CONVERTER AND TRANSMISSION HOUSINGS

(S/N 9908 & Before)
Item No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
Part Number
8032510
8032511
8032500
8032501
8032502
8032503
8032504
8032505
8032506
8320254
8032541
8307005
8032542
8032543
8033199
8032545
8032546
8033886
8032509
8307005
8032547
8032548
8032515
8032516
8032517
8033887
8033888
8032519
8032518
8032549
8033188
8033189
8033193
8033198
8032537
8032523
8032522
8032501
8032538
8033889
8033314
8033303
8033302
8032521
8033349
8033299
8032526
8032539
8032528
8033311
8033312
8032503
8033313
8032532
8033304
8032535
8032536
8033305
8033306
8033307
8032521
8032532
8033308
8033309
8033310
8042/10042/10054 Rev. 2/00
Qty.
1
1
1
1
1
5
1
2
2
1
2
2
1
1
1
1
1
2
1
11
11
1
2
3
1
36
16
1
1
1
1
1
1
1
1
4
4
1
1
20
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
2
2
1
1
1
1
1
1
1
1
Description
Pump Mounting Stud
Pump Mounting Stud
Gasket, Pump To Converter Housing
O-Ring
Charging Pump Assembly
Washer, Lock
Screw
Screw
Nut, Stud
Filter Assembly
Screw
Washer, Lock
Support, Bearing
Retaining Ring
Bearing, Pump Drive Gear
Ring, Locating
Gear, Drive
Pipe Plug
Air Breather
Washer, Lock
Screw
Housing, Converter
Pipe Plug
Pipe Plug
Sleeve, Converter Housing
Washer, Lock
Screw
Gasket, Screen Assembly
Screen Assembly
Gasket, Front Cover
Drain Hose Assembly
Hose Adaptor
Cover, Converter Housing Front
Oil Seal, Front Cover
Gasket, Housing To Case
O-Ring
Tube Sleeve
O-Ring
Tube, Low Speed Clutch Pressure
Screw
Transmission Case Assembly (Includes Items 37, 39, 54 thru 59, 60, 62 & 63)
Bore Plug
Gasket, Rear Cover To Case
Dowel Pin
Rear Cover & Plug Assembly (Includes one of Item 24)
Low Shaft Rear Bearing Cap Assembly (Includes Item 47)
Plug
Pipe Plug
Magnetic Drain Plug
Oil Baffle
Screw
Washer, Lock
Clip, Suction Tube
O-Ring
Suction Tube Assembly
Washer, Lock
Screw
Clutch Lube Tube
3rd Speed Tube
Tube Sleeve
Dowel Pin
O-Ring
Plug
Dipstick Tube Assembly
Dipstick
41
SECTION 3
CONVERTER GROUP
(S/N 9908 & Before)
14
7
3
13
5 6
8
9
2
1
19
18
16
17
15
20
11
3
10
10
29
3
21
12
24
32
22
23
28
31
29
25
30
27
26
41
40
39
38
37
35
36
56
34
42
44
55
33
43
47
45
56
46
48
55
49
50
57
58
59
60
53
52
42
51
54
PB0192
42
8042/10042/10054 Rev. 12/97
SECTION 3
CONVERTER GROUP
(S/N 9908 & Before)
Item No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
Part Number
8032541
8307005
8032545
8032542
8032550
8032551
8032552
8032554
8032555
8032543
8033199
8032553
8032568
8032620
8032567
8032566
8032565
8032564
8032563
8032560
8303620
8307005
8032559
8032558
8032556
8033190
8033191
8033192
8033194
8032574
8033195
8032573
8032578
8032579
8032580
8032581
8032582
8032583
8032584
8032585
8032586
8032587
8032588
8032589
8033196
8033197
8032595
8032592
8032593
8033384
8032594
8033385
8033386
8033373
8303620
8307005
8033885
8033318
8032612
8032613
8042/10042/10054 Rev. 6/94
Qty.
2
2
4
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
6
6
1
1
1
1
1
1
2
1
1
1
1
1
1
8
4
1
1
1
1
2
1
1
1
12
1
1
1
1
1
1
1
1
34
34
1
1
1
1
Description
Screw
Washer, Lock
Ring, Locating
Support, Pump Drive Bearing
Ring, Retaining
Bearing, Gear
Pump Drive Gear
Lockball, Stub Shaft
Shaft, Stub
Ring, Retaining
Bearing, Shaft
Pump Drive Idler Gear
Turbine Shaft Assembly (Includes Item 14)
Ring, Retaining
Bearing, Turbine Shaft
Washer, Locating
Ring, Retaining
Ring, Piston
Ring, Snap
Support, Stator
Screw
Washer, Lock
Spring, Expander
Ring, Piston
Oil Baffle Assembly
Shaft, Reverse Idler
O-Ring
Lockball
Plate, Thrust
Reverse Idler Gear Bearing Assembly
Nut, Bearing Retaining Plate
Gear, Reverse Idler
Ring, Retaining
Member, Reaction
Spacer
Screw
Lock Tab
Impeller
O-Ring
Gear, Impeller Hub
Bearing, Impeller Hub Gear
Ring, Retaining
Hub, Turbine
Turbine
Screw Ring, Turbine To Hub
Screw
O-Ring
Locating Ring, Turbine Hub Bearing
Bearing, Turbine Hub
Impeller Cover
Retaining Washer, Bearing
O-Ring
Input Shaft
Bearing, Input Shaft
Screw
Washer
Flange
O-Ring
Washer
Nut
43
SECTION 3
FORWARD, REVERSE, LOW AND 2ND

(S/N 9908 & Before)
37
RD
WA
R
FO
38
18
26
13
34
33
27
12
21
39
40
11
36
35
25
24
23
22
14
41
31
28
29
42
31
30
18
16
15
W
LO
32
30
15
16
17
18
20
19
14
12
10
13
SE
ER
V
RE
&
D
2N
11
PB0201
44
8042/10042/10054 Rev. 2/00
SECTION 3
FORWARD, REVERSE, LOW AND 2ND

(S/N 9908 & Before)
Item No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
Part Number
8032652
8032651
8032650
8032649
8032648
8032645
8032647
8032646
8032620
8032644
8032640
8033348
8032638
8032615
8032616
8032617
8032643
8032623
8032642
8032620
8032641
8032637
8033355
8032635
8032634
8033356
8033357
8032633
8032632
8032628
8032629
8032631
8032622
8032566
8032614
8032624
8032626
8032503
8032506
8032625
8033358
8032620
8042/10042/10054 Rev. 6/94
Qty.
3
1
1
1
1
2
1
1
1
1
2
2
2
2
2
2
1
3
1
1
1
3
1
1
1
1
1
1
1
2
2
1
1
1
1
1
4
4
4
1
1
1
Description
Ring, Piston
Ring, Retaining
Snap Ring
Bearing, Front
Bearing, Gear
Ring, Retaining
Spacer, Bearing
Reverse Clutch Gear & Retaining Ring Assembly (Includes Item 9)
Ring, Retaining
Bearing, Gear
Snap Ring
Disc Spring Assembly (Contains 5 Pcs.)
Spacer, Piston Return Spring
Piston Return Spring
Spring Retainer
Snap Ring
Bearing, Reverse & 2nd Shaft
Snap Ring
2nd Clutch Disc Hub & Retaining Ring Assembly (Includes Item 20)
Ring, Retaining
Pilot Bearing
Ring, Piston
Ring, Retaining
Sleeve, Piston Ring
Bearing, Forward Shaft
Ring, Retaining
Gear, Forward Shaft
Bearing, Low Speed Clutch
Spacer, Bearing
Bearing, Gear
Locating Ring
Spacer, Gear
Bearing, Low Speed Shaft
Washer, Rear Bearing Support
Ring, Piston
O-Ring
Stud, Cap
Washer, Lock
Nut, Stud
O-Ring
Low Shaft Gear, Hub & Retaining Ring Assembly (Includes Item 42)
Ring, Retaining
45
SECTION 3
OUTPUT, IDLER AND THIRD

(S/N 9908 & Before)
19
17
15
16
15
28
14
13
11
12
8
10
18
20
21
22
23
24
25
26
30
29
27
27
D
3R
See
Emergency
Brake
5 6
39
38
37
36
43
45
46
33
32
31
47
44
35
42
41
34
47
31
32
40
33
PH0250
46
8042/10042/10054 Rev. 2/00
SECTION 3
OUTPUT, IDLER AND THIRD

(S/N 9908 & Before)
Item No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
Part Number
8033870
8033871
8032652
8033872
8032628
8033351
8032615
8032616
8032617
8032643
8033359
8032620
8033360
8033361
8033362
8033363
8033364
8033365
8033873
8033368
8033874
8033875
8033876
8033877
8033878
8033879
8033880
8033881
8033882
8033883
8033372
8033371
8032611
8033198
8033373
8033376
8033375
8033374
8033884
8032604
8032605
8032606
8032627
8032607
8032608
8032609
8033885
8042/10042/10054 Rev. 6/94
Qty.
1
1
2
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
2
4
4
4
2
2
2
1
1
1
1
1
1
1
1
1
4
1
4
4
2
Description
Roll Pin, Outer Race
Piston Ring Outer Race
Ring, Piston
Ring, Retaining
Bearing
Ring, Locating
Spring, Return
Retainer, Spring
Ring, Snap
Bearing, Pilot
3rd Clutch Disc Hub & Retaining Ring Assembly (Includes Item 12)
Ring, Retaining
Carrier, Bearing
Ring, Locating
Ring, Locating
Bearing, 3rd Clutch Disc Hub
Ring, Retaining
Bearing
Idler Shaft & Gear Assembly (46T)
O-Ring
Seal, Brake Housing To Brake Disc Hub
Hub, Brake Disc
Ring, Snap
O-Ring
Plug, Brake Disc Hub
Ring, Snap
O-Ring
Stud, Brake Housing To Rear Cover
Washer, Lock
Nut, Stud
Nut, Flange
Washer, Flange
O-Ring
Oil Seal, Output Shaft
Bearing
Spacer, Output Gear
Gear, Output Shaft (46T)
Spacer, Output Gear
Shaft, Output
Bearing
Oil Seal, Rear Bearing Cap
Gasket, Rear Bearing Cap
Stud, Bearing Cap
Bearing Cap
Washer, Lock
Nut, Stud
Flange, Output
47
SECTION 3
TRANSMISSION CLUTCH GROUPS

(S/N 9908 & Before)
8
LOW
7
6
4
3
2
1
W
LO
16
15
13
12
11
10
9
20
19
18
17
FORWARD
14
D
AR
W
R
FO
24
21
22
23
3RD
D
3R
32
31
29
28
27
26
25
2ND & REVERSE
30
SE
ER
V
RE
D
2N
39
38
37
36
35
34
33
PH0630
48
8042/10042/10054 Rev. 6/94
SECTION 3
TRANSMISSION CLUTCH GROUPS

(S/N 9908 & Before)
Item No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
Part Number
8032653
8032654
8032655
8032656
8032657
8032658
8032659
8033387
8032653
8032654
8032661
8032656
8032657
8032658
8032659
8033347
8032653
8032654
8032661
8032656
8032663
8032658
8032659
8033344
8032653
8032654
8032661
8032656
8032657
8032658
8032659
8032665
8032659
8032658
8032663
8032656
8032661
8032654
8032653
8042/10042/10054 Rev. 6/94
Qty.
1
1
8
8
1
1
1
1
1
1
8
8
1
1
1
1
1
1
6
6
1
1
1
1
1
1
8
8
1
1
1
1
1
1
1
6
6
1
1
Description
Ring, Snap
Backing Plate
Disc, Clutch Inner
Disc, Clutch Outer
Piston, Clutch
Ring, Outer Piston
Seal, Inner Piston
Low Clutch Shaft Drum & Bleed Valve Assembly
Ring, Snap
Backing Plate
Disc, Clutch Inner
Disc, Clutch Outer
Piston, Clutch
Ring, Outer Piston
Seal, Inner Piston
Forward Shaft, Drum & Plug Assembly
Ring, Snap
Backing Plate
Disc, Clutch Inner
Disc, Clutch Outer
Clutch Piston Assembly
Ring, Outer Piston
Seal, Inner Piston
3rd Clutch Shaft, Drum & Plug Assembly
Ring, Snap
Backing Plate
Disc, Clutch Inner
Disc, Clutch Outer
Piston, Clutch
Ring, Outer Piston
Seal, Inner Piston
Rev. & 2nd Shaft, Drum & Plug Assembly
Seal, Inner Piston
Ring, Outer Piston
Piston, Clutch
Disc, Clutch Outer
Disc, Clutch Inner
Backing Plate
Ring, Snap
49
SECTION 3
CONTROL VALVE ASSEMBLY

(S/N 9908 & Before)
17
18
22
3
2
16
19
23
20
21
24
4
13
8
5
14
9
25
15
12
10
11
15
7
PB0232
50
8042/10042/10054 Rev. 6/94
SECTION 3
CONTROL VALVE ASSEMBLY

(S/N 9908 & Before)
Item No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
Part Number
8032666
8307005
8033239
8032672
8032673
8032676
8032679
8032674
8032675
8825174
8032678
8032680
8032682
8032681
8032676
8841314
8033202
8033203
8033204
8033205
8033238
8033890
8032669
8032670
8303987
8042/10042/10054 Rev. 12/97
Qty.
9
9
1
1
1
1
1
1
2
1
1
3
1
1
2
1
1
1
1
1
1
1
2
2
2
Description
Screw
Washer, Lock
Control Valve Assembly (Includes Items 4 thru 7 and Item 16)
Valve Spool
Spring, Control Valve
Stop, Valve Spool
Control Valve Housing Assembly (Includes Items 8 thru 15)
Valve Spool, Forward & Reverse
Oil Seal
Switch, Neutral
Switch Actuating Pin
Pipe Plug
Speed Selector Spool & Plug Assembly (Includes Item 14)
Plug
Stop, Valve Spool
Hydraulic Actuator Assembly (Includes Items 17 thru 21)
O-Ring
Balance Spring & Pin Kit
Piston Seal
Piston
Glyd. Ring Assembly
Gasket, Control Valve
Detent Ball
Detent Spring
Screw, #8-32 x 1/4" Slotted Pan Hd.
51
SECTION 3
EMERGENCY BRAKE
(S/N 9908 & Before)
1
Apply Loctite #242
to Threads and Torque
15 - 20 lb/ft
(20 - 27 Nm)
5
2
4
Apply Loctite #242

to Threads and
Torque 35 - 40 lb/ft
(47 - 54 Nm)
7
6
*9
10
12
8
13
14
*9
15
16
22
11
Kit
21
17
23
20
Kit
8
PF0791
18
19
Apply Loctite #242

to Threads and Torque
85 - 90 lb/ft
(115 - 122 Nm)
Kit
Kit
* Earlier models did not include dowel pins (Item 9).

For earlier models, all tabs on stator discs (Item 6)
must line up over shoulder bolts (Item 3).
PH0131
52
8042/10042/10054 Rev. 2/00
SECTION 3
EMERGENCY BRAKE
(S/N 9908 & Before)
Item No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
Part Number
8033791
8033774
8033775
See Kits
See Kits
See Kits
8033776
See Kits
8033777
8033778
See Kits
8033779
See Kits
See Kits
See Kits
See Kits
8033780
8033781
8033782
Qty.
1
1
4
1
7
7
4
2
4
1
12
1
1
1
1
1
1
1
4
Description
Emergency Brake Assembly (Includes Items 2 thru 19)
Cover
Shoulder Bolt
Disc, Primary
Disc, Rotor
Disc, Stator
HHCS, Socket Head
Case Gasket
Dowel Pin
Spring Plate
Spring, Red
Piston
Back-up Ring
O-Ring
Back-up Ring
O-Ring
Bleeder Screw
Pressure Plate
HHCS, Socket Head
KITS
20
21
22
23
7131852
8033771
8033772
8033773
8042/10042/10054 Rev. 2/00
1
1
1
1
Kit, Repair Park Brake (Includes Items 3, 21, 22 & 23)

Rotor and Stator Disc Kit (Includes Items 4 thru 6 & 8)
O-Ring and Back-up Ring Kit (Includes Items 8 & 13 thru 16)
Spring Kit (Includes Items 8 & 11)
53
SECTION 3
TRANSMISSION MOUNTING
(S/N 9908 & Before)
4
9
5
10
2
3
6
11
7
12
8
13
Frame
PH0241
54
8042/10042/10054 Rev. 2/00
SECTION 3
(S/N 9908 & Before)
Item No.
1
2
3
4
5
6
7
8
9
10
11
12
13
Part Number
8841025
8307010
8303664
7095342
8310051
8278017
7096471
8310116
7111952
8303724
8278007
7054351
8310067
8042/10042/10054 Rev. 7/99
Qty.
Description
1
8
8
Transmission
Washer, Lock 3/4"
HHCS, 3/4-10 x 1-1/2"
2
4
4
4
4
Items 4 thru 8 for Machines Model 8042 S/N 8042-0058 & Before
Items 4 thru 8 for Machines Model 10042 S/N 10042-0057 & Before
Mount, Transmission
HHCS, 1-8 x 4"
Isolator
Washer, Rebound
Nut, Hex Lock Elastic 1-8
2
4
4
4
4
Items 9 thru 13 for Machines Model 8042 S/N 8042-0059 thru 9908
Items 9 thru 13 for Machines Model 10042 S/N 10042-0058 thru 9908
Items 9 thru 13 for Machines Model 10054
Mount, Transmission
HHCS, 3/4-10 x 3-1/2"
Isolator
Washer, Rebound
Nut, Hex Lock Elastic 3/4"
55
SECTION 3
ENGINE CONNECT
(S/N 9909 & After)
8
10
11
14
13
12
15
1
7
9
PH1040
56
8042/10042/10054 Origin 7/99
SECTION 3
ENGINE CONNECT
(S/N 9909 & After)
Item No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Part Number
1319203
1319204
10732095
1319205
1319206
1319207
1319208
10731748
10731751
1319209
1319210
1319211
1319212
1319213
10731702
8042/10042/10054 Origin 7/99
Qty.
1
4
4
1
2
1
1
12
12
1
1
1
1
1
8
Description
Diaphragm
HHCS, M10 x 18mm
Washer, 10,5
Washer
HHCS, M8 x 50mm
Washer
Cover
HHCS, M10 x 45mm
Nut, Hex M10
Bearing
Ring, Retaining 90 x 3
Flange, Input
Shaft, Input
Washer
HHCS, M10 x 16mm
57
SECTION 3
CONVERTER AND LAYSHAFT

(S/N 9909 & After)
1
4
Torque Limit
58.3 lb/ft
(79 Nm)
PH1050
58
8042/10042/10054 Origin 7/99
SECTION 3
CONVERTER AND LAYSHAFT

(S/N 9909 & After)
Item No.
1
2
3
4
5
Part Number
10732110
10732111
10732112
10732113
10732114
10732115
10732116
10732117
10732118
10732119
10732120
10732121
10732122
10731704
8042/10042/10054 Rev. 2/00
Qty.
1
1
1
2
1
1
1
1
1
1
1
1
1
1
Description
Axle
Gear, Idler
HHCS, M12 x 115mm
Bearing, Roller
Bushing, 7,20mm
Bushing, 7,25mm
Bushing, 7,30mm
Bushing, 7,35mm
Bushing, 7,40mm
Bushing, 7,45mm
Bushing, 7,50mm
Bushing, 7,55mm
Bushing, 7,60mm
Converter
59
SECTION 3
OIL PRESSURE PUMP

(S/N 9909 & After)
3
1
Torque Limit
17 lb/ft
(23 Nm)
PH1060
60
8042/10042/10054 Origin 7/99
SECTION 3
OIL PRESSURE PUMP

(S/N 9909 & After)
Item No.
1
2
3
4
5
6
Part Number
10731705
10731706
10731707
1319214
10731710
10731709
8042/10042/10054 Origin 7/99
Qty.
1
1
1
8
8
8
Description
Pump
Seal, Shaft
O-Ring, 192 x 3
SHCS, M8 x 40mm
Washer, 8,4
O-Ring, 8 x 1,5
61
SECTION 3
INPUT SHAFT
(S/N 9909 & After)
3
5
8
6
1
PH1070
62
8042/10042/10054 Origin 7/99
SECTION 3
INPUT SHAFT
(S/N 9909 & After)
Item No.
1
2
3
4
5
6
7
8
Part Number
10731711
10731712
10731713
1319215
10731715
1319216
1319217
10731716
10731717
10731718
10731719
10731720
10731721
10731722
10731723
10731724
10731725
10731726
10731727
10731728
10731729
10731730
10731731
10731732
1319218
10731734
8042/10042/10054 Rev. 2/00
Qty.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
Description
Shaft, Turbine
Bearing, Roller
Gear, Input
Bearing, Roller
Washer, 1,2mm
Washer, 1,25mm
Washer, 1,35mm
Washer, 0.5mm
Washer, 0,6mm
Washer, 0,7mm
Washer, 0,8mm
Washer, 0,9mm
Washer, 1,0mm
Washer, 1,1mm
Washer, 1,3mm
Washer, 1,4mm
Washer, 1,5mm
Washer, 0,65mm
Washer, 0,75mm
Washer, 0,85mm
Washer, 0,95mm
Washer, 1,05mm
Washer, 1,15mm
Ring, Snap
Ring, Piston
Flange, Oil Feed
63
SECTION 3
GEARBOX HOUSING
(S/N 9909 & After)
11
22
21
20
17
10
Torque Limit
4.4 lb/ft
(6 Nm)
19
14
12
25
16
12
3
16
15
13
26
PH0940
OIL
LE
VE
L
18
24
9
23
8
9
7
NOTE: Apply Item 26 to

all Item 6. Torque limit
17 lb/ft (23 Nm).
PH1080
64
8042/10042/10054 Origin 7/99
SECTION 3
GEARBOX HOUSING
(S/N 9909 & After)
Item No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
Part Number
1319219
10731736
10731737
10731738
10731739
1319220
10731741
10731742
10731743
10731744
10731745
10731746
10731747
10731748
10731749
10731750
10731751
10731752
10731753
10731754
1319221
10731756
1319222
10731758
10731759
8526052
8042/10042/10054 Rev. 2/00
Qty.
1
1
1
1
1
3
5
2
2
1
1
3
17
3
2
3
6
1
1
1
8
8
1
4
1
AR
Description
Housing
O-Ring, 150 x 3
Housing, Gearbox
Sheet, Screen
Sheet, Screen
SHCS, M8 x 35mm
Cap, Sealing
Plug, M33 x 2
O-Ring, 30 x 2,5
Breather
Bracket
HHCS, M10 x 55mm
HHCS, M10 x 32mm
HHCS, M10 x 45mm
HHCS, M10 x 85mm
HHCS, M10 x 70mm
Nut, Hex M10
Pin, M6 x 35mm
Sheet, Cover
O-Ring, 294 x 3
HHCS, M8 x 20mm
Washer, M8
Plate, Type
Stud 3 x 5
Ball
Threadlocker, High Strength
65
SECTION 3
CLUTCH PACK 1ST GEAR - 1 OF 2

(S/N 9909 & After)
33
32
15
29
30
31
13
19
14
6 7
10
14
12 2
8
11
13
21
12 22
20
25
23
24 26
17
16
28
24 27
37
15
16
17
18
36
35
34
38
PH1100
66
8042/10042/10054 Origin 7/99
SECTION 3

(S/N 9909 & After)
Item No.
1
2
3
4
5
6
7
8
Part Number
1319223
10731761
10731762
10731763
10731764
10731765
10731766
10731767
10731768
10731769
10731770
10731771
10731772
10731773
10731774
10731775
10731776
10731777
10731778
10731779
10731780
10731781
10731782
10731783
10731784
10731785
10731786
10731787
1319285
1319286
1319287
1319288
1319224
10731789
10731790
10731791
10731792
10731793
10731794
10731795
10731796
10731797
10731798
10731799
10731800
10731801
10731802
10731803
10731804
10731805
10731806
10731807
10731808
10731809
10731810
Qty.
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3
1
1
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
Description
Shaft
Ball
Bearing, Ball
Shim, 0,9mm
Shim, 0,95mm
Shim, 1,00mm
Shim, 1,05mm
Shim, 1,1mm
Shim, 1,15mm
Shim, 1,2mm
Shim, 1,25mm
Shim, 1,3mm
Shim, 1,35mm
Shim, 1,4mm
Shim, 1,45mm
Shim, 1,5mm
Shim, 1,55mm
Shim, 1,6mm
Shim, 1,65mm
Shim, 1,7mm
Shim, 1,75mm
Shim, 1,8mm
Shim, 1,85mm
Shim, 1,9mm
Shim, 1,95mm
Shim, 2,0mm
Shim, 2,05mm
Shim, 2,1mm
Shim, 2,15mm
Shim, 2,2mm
Shim, 2,25mm
Shim, 2,3mm
Ring, Piston 45 x 2,5
Ring, Retaining 45 x 1,75
Bearing, Ball
Shim, 1,3mm
Shim, 1,35mm
Shim, 1,4mm
Shim, 1,45mm
Shim, 1,5mm
Shim, 1,55mm
Shim, 1,6mm
Shim, 1,65mm
Shim, 1,7mm
Shim, 1,75mm
Shim, 1,8mm
Shim, 1,85mm
Shim, 1,9mm
Shim, 1,95mm
Shim, 2,0mm
Shim, 2,05mm
Shim, 2,1mm
Shim, 2,15mm
Shim, 2,2mm
Shim, 2,25mm
continued on next parts list
8042/10042/10054 Rev. 2/00
67
SECTION 3

(S/N 9909 & After)
33
32
15
29
30
31
13
19
14
6 7
10
14
12 2
8
11
13
21
12 22
20
25
23
24 26
17
16
28
24 27
37
15
16
17
18
36
35
34
38
PH1100
68
8042/10042/10054 Origin 7/99
SECTION 3

(S/N 9909 & After)
Item No.
8
(cont.)
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
Part Number
10731811
10731812
10731813
10731814
10731815
10731816
10731817
10731818
10731819
10731820
10731821
10731822
10731823
10731824
10731825
10731826
10731827
10731828
10731829
10731830
10731831
10731832
10731833
10731834
10731835
1319225
10731836
10731837
10731838
10731839
10732107
10731841
10731842
10731843
10731844
10731845
10731846
10731847
10731848
10731847
10731848
10731849
10731850
10731851
10731847
10731748
10731747
10731748
10731749
10731750
10731751
8042/10042/10054 Rev. 2/00
Qty.
4
4
4
4
4
4
4
4
4
4
4
1
1
1
10
2
2
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
5
2
1
1
1
8
1
3
2
1
1
1
6
1
Description
Shim, 2,3mm
Shim, 2,35mm
Shim, 2,4mm
Shim, 2,45mm
Shim, 2,5mm
Shim, 2,55mm
Shim, 2,6mm
Shim, 2,65mm
Shim, 2,7mm
Shim, 2,75mm
Shim, 2,8mm
Bush
Gear, Spur Z=44
Bearing, Ball
Spring, Cup
Ring, Snap
Shim, End
O-Ring, 60 x 3
O-Ring, 120 x 3
Piston
Carrier, Disc
Ring, Snap
Bearing, Snap
Shim, 0,8mm
Shim, 0,9mm
Shim, 0,95mm
Shim, 1,0mm
Shim, 1,1mm
Shim, 1,2mm
Shim, 1,3mm
Cage, Needle
Bush
Gear, Spur Z=27
Ring, Internal
Bearing, Ball
Disc, Inner Clutch
Disc, Inner Clutch
Disc, Inner Clutch 2,0mm
Disc, Outer Clutch
Disc, Outer Clutch
Disc, Inner Clutch
Disc, Inner Clutch
Disc, Outer Clutch
Disc, Outer Clutch
69
SECTION 3
CLUTCH PACK 2ND GEAR - 1 OF 2

(S/N 9909 & After)
26
28
26
27
26
30
29
14
1
6
19
4 5
16 17
10
7 8
13 2
11 9
12
15
14
24 22
21
15
23
20
16
18 17
25
11
13 9
18
34
32
35 31
33
31
31
PH1110
70
8042/10042/10054 Origin 7/99
SECTION 3

(S/N 9909 & After)
Item No.
Part Number
Qty.
Description
1319226
Shaft
2
3
4
10731761
1319227
10731854
10731855
10731856
10731857
10731858
10731859
10731860
10731861
10731862
10731863
10731864
10731865
10731866
10731867
10731868
10731869
10731870
10731871
10731872
10731873
10731874
10731875
10731876
10731877
10731878
10731879
10731880
10731881
10731882
10731883
10731884
10731885
10731886
10731789
1319224
1319215
10731791
10731792
10731793
10731794
10731795
10731796
10731797
10731798
10731799
10731800
10731801
10731802
10731803
10731804
10731805
10731806
10731807
10731808
10731809
10731810
10731811
10731812
10731813
10731814
10731815
10731816
10731817
10731818
10731819
10731820
10731821
10731805
10731887
10731888
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
2
Ball
Bearing, Roller
Washer, 0,8mm
Washer, 0,85mm
Washer, 0,9mm
Washer, 0,95mm
Washer, 1,0mm
Washer, 1,05mm
Washer, 1,1mm
Washer, 1,15mm
Washer, 1,2mm
Washer, 1,25mm
Washer, 1,3mm
Washer, 1,35mm
Washer, 1,4mm
Washer, 1,45mm
Washer, 1,5mm
Washer, 1,55mm
Washer, 1,6mm
Washer, 1,65mm
Washer, 1,7mm
Washer, 1,75mm
Washer, 1,8mm
Washer, 1,85mm
Washer, 1,9mm
Washer, 1,95mm
Washer, 2,0mm
Washer, 2,05mm
Washer, 2,1mm
Washer, 2,15mm
Washer, 2,2mm
Washer, 2,25mm
Washer, 2,3mm
Washer, 2,35mm
Washer, 2,4mm
Bearing, Roller
Shim, 1,3mm
Shim, 1,35mm
Shim, 1,4mm
Shim, 1,45mm
Shim, 1,5mm
Shim, 1,55mm
Shim, 1,6mm
Shim, 1,65mm
Shim, 1,7mm
Shim, 1,75mm
Shim, 1,8mm
Shim, 1,85mm
Shim, 1,9mm
Shim, 1,95mm
Shim, 2,0mm
Shim, 2,05mm
Shim, 2,1mm
Shim, 2,15mm
Shim, 2,2mm
Shim, 2,25mm
Shim, 2,3mm
Shim, 2,35mm
Shim, 2,4mm
Shim, 2,45mm
Shim, 2,5mm
Shim, 2,55mm
Shim, 2,6mm
Shim, 2,65mm
Shim, 2,7mm
Shim, 2,75mm
Shim, 2,8mm
Shim
Bush
Bearing, Roller
5
6
7
8
9
10
11

8042/10042/10054 Rev. 2/00
71
SECTION 3

(S/N 9909 & After)
26
28
26
27
26
30
29
14
1
6
19
4 5
16 17
10
7 8
13 2
11 9
12
15
14
24 22
21
15
23
20
16
18 17
25
11
13 9
18
34
32
35 31
33
31
31
PH1110
72
8042/10042/10054 Origin 7/99
SECTION 3

(S/N 9909 & After)
Item No.
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
Part Number
10731889
10731825
10731826
10731827
10731828
10731829
10731830
10731831
10731832
10731890
10731891
10731892
10731893
10731894
10731895
10731896
10731897
10731898
10731899
10731900
10731901
10731902
10731903
10731904
10731905
10731906
10731907
10731908
10731909
10731910
10731847
10731848
10731847
10731848
10731849
10731850
10731851
10731847
10731848
10731847
10731848
10731849
10731850
10731851
8042/10042/10054 Rev. 2/00
Qty.
1
10
2
2
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
5
2
1
1
1
8
1
3
2
1
1
1
6
1
Description
Gear, Spur Z=44
Spring, Cup
Ring, Snap
Shim, End
O-Ring, 60 x 3
O-Ring, 120 x 3
Piston
Carrier, Disc
Ring, Snap 48
Gear, Spur
Bearing, Roller
Bearing, Roller
Shim, 1,0mm
Shim, 1,05mm
Shim, 1,1mm
Shim, 1,15mm
Shim, 1,2mm
Shim, 1,25mm
Shim, 1,3mm
Shim, 1,35mm
Shim, 1,4mm
Shim, 1,45mm
Shim, 1,5mm
Shim, 1,55mm
Shim, 1,6mm
Shim, 1,65mm
Shim, 1,7mm
Shim, 1,75mm
Shim, 1,8mm
Nut, Slotted
Disc, Inner Clutch
Disc, Inner Clutch
Disc, Outer Clutch
Disc, Outer Clutch
Disc, Inner Clutch
Disc, Inner Clutch
Disc, Outer Clutch
Disc, Outer Clutch
73
SECTION 3
CLUTCH PACK 3RD GEAR - 1 OF 2

(S/N 9909 & After)
1
6
5
8
15 16
13 14
17 2
10
12
11
42
38
39
40
41
18
19
18
28
17 27
26
19 24
22
23
21 20
20
21
36 37
28 35
22
31
32
34
30 33
25
29
46
45
44
43
47
PH1120
74
8042/10042/10054 Origin 7/99
SECTION 3

(S/N 9909 & After)
Item No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
Part Number
10731911
10731761
10731912
10731913
1319230
1319220
10731789
1319224
10732103
10732104
10732105
10732106
10731824
10731834
10731835
1319225
10731836
10731837
10731838
10731839
10732107
10731791
10731792
10731793
10731794
10731795
10731796
10731797
10731798
10731799
10731800
10731801
10731802
10731803
10731804
10731805
10731806
10731807
10731808
10731809
10731810
10731811
10731812
10731813
10731814
10731815
10731816
10731817
10731818
10731819
10731820
10731821
10731825
10731826
10731827
Qty.
1
2
1
1
1
2
1
3
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
10
2
2
Description
Shaft
Ball
Bearing, Ball
Ring, Snap 100
Washer
HHCS, M8 x 35mm
Gear, Spur Z=29
Cage, Needle
Ring, Internal
Bush
Bearing, Ball
Shim, 0,8mm
Shim, 0,9mm
Shim, 0,95mm
Shim, 1,0mm
Shim, 1,1mm
Shim, 1,2mm
Shim, 1,3mm
Shim, 1,3mm
Shim, 1,35mm
Shim, 1,4mm
Shim, 1,45mm
Shim, 1,5mm
Shim, 1,55mm
Shim, 1,6mm
Shim, 1,65mm
Shim, 1,7mm
Shim, 1,75mm
Shim, 1,8mm
Shim, 1,85mm
Shim, 1,9mm
Shim, 1,95mm
Shim, 2,0mm
Shim, 2,05mm
Shim, 2,1mm
Shim, 2,15mm
Shim, 2,2mm
Shim, 2,25mm
Shim, 2,3mm
Shim, 2,35mm
Shim, 2,4mm
Shim, 2,45mm
Shim, 2,5mm
Shim, 2,55mm
Shim, 2,6mm
Shim, 2,65mm
Shim, 2,7mm
Shim, 2,75mm
Shim, 2,8mm
Spring, Cup
Ring, Snap
Shim, End
8042/10042/10054 Rev. 2/00
75
SECTION 3

(S/N 9909 & After)
1
6
5
8
15 16
13 14
17 2
10
12
11
42
38
39
40
41
18
19
18
28
17 27
26
19 24
22
23
21 20
20
21
36 37
28 35
22
31
32
34
30 33
25
29
46
45
44
43
47
PH1120
76
8042/10042/10054 Origin 7/99
SECTION 3

(S/N 9909 & After)
Item No.
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
Part Number
10731828
10731829
10731830
10731916
10731832
10731917
10731918
10731919
10731920
10731921
1319234
1319235
10731928
10731929
10731930
10731931
10731932
10731933
10731934
10731935
10731936
10731937
10731938
10731839
10731840
10731841
10731842
10731843
10731844
10731845
10731846
10731847
10731848
10731849
10731850
10731851
10731852
10731847
10731848
10731847
10731848
10731849
10731850
10731851
10731847
10731848
10731847
10731848
10731849
10731850
10731851
8042/10042/10054 Rev. 2/00
Qty.
2
2
2
1
1
1
1
1
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3
2
1
1
1
6
1
3
2
1
1
1
6
1
Description
O-Ring, 60 x 3
O-Ring, 120 x 3
Piston
Carrier, Disc
Ring, Snap 48
Gear, Spur Z=56
Cage, Roller
Shim, 3,4mm
Shim, 1,6mm
Washer, Thrust
Bearing, Roller
Washer, 1,0mm
Washer, 1,05mm
Washer, 1,1mm
Washer, 1,15mm
Washer, 1,2mm
Washer, 1,25mm
Washer, 1,3mm
Washer, 1,35mm
Washer, 1,4mm
Shim, 0,8mm
Shim, 0,85mm
Shim, 0,9mm
Shim, 0,95mm
Shim, 1,0mm
Shim, 1,05mm
Shim, 1,1mm
Shim, 1,15mm
Shim, 1,2mm
Shim, 1,25mm
Shim, 1,3mm
Cage, Needle
Shim
Disc, Inner Clutch
Disc, Inner Clutch
Disc, Outer Clutch
Disc, Outer Clutch
Disc, Inner Clutch
Disc, Inner Clutch
Disc, Outer Clutch
Disc, Outer Clutch
77
SECTION 3
OUTPUT SHAFT
(S/N 9909 & After)
56
Torque Limit
25 lb/ft
(34 Nm)
OIL
LE
VE
L
10
11
10
12
1
6 5
8 7
12
PH1130
78
8042/10042/10054 Origin 7/99
SECTION 3
OUTPUT SHAFT
(S/N 9909 & After)
Item No.
1
2
3
4
5
6
7
8
9
10
11
12
Part Number
10731953
10731954
10731955
10731956
10839156
10731957
10731958
10731959
10731960
10731961
10731962
10731963
10731964
10731965
10731966
10731967
10731968
10731969
10731970
10731971
10731972
10731973
10731974
10731975
10731976
10731977
8042/10042/10054 Rev. 2/00
Qty.
1
1
1
1
2
2
2
4
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
Description
Shaft, Output
Gear, Output
Bearing, Ball
Flange, Input
O-Ring, 38 x 4
Washer
Washer, Tab
HHCS, M8 x 25mm
Bearing, Ball
Shim, 1,0mm
Shim, 1,05mm
Shim, 1,1mm
Shim, 1,15mm
Shim, 1,2mm
Shim, 1,25mm
Shim, 1,3mm
Shim, 1,35mm
Shim, 1,4mm
Shim, 1,45mm
Shim, 1,5mm
Shim, 1,55mm
Shim, 1,6mm
Shim, 1,65mm
Shim, 1,7mm
Seal, Shaft 70 x 100 x 10
79
SECTION 3
PARKING BRAKE
(S/N 9909 & After)
22
15
PH0940
16
12
11
10
NOTE: Apply Item 22 to

all Item 14. Torque limit
7 lb/ft (9,5 Nm).
19 17
13
14
21
20
19 18
5
PH1140
80
8042/10042/10054 Origin 7/99
SECTION 3
PARKING BRAKE
(S/N 9909 & After)
Item No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
Part Number
10731981
10731982
10731983
10731984
10731985
10731986
10731987
10731988
10732097
10732093
10732094
10732095
1319237
10731980
10731751
10732098
10732099
10732099
10732101
10731978
10731979
8526052
8042/10042/10054 Rev. 2/00
Qty.
1
1
2
1
1
1
1
1
1
1
8
8
1
4
2
1
1
1
2
1
1
AR
Description
Shoe, Brake (Includes Items 2 thru 8)
Shoe, Brake Without Asbestos
Spring, Tension
Bolt, Anchor
Pin
Washer
Cam, Brake
Flange, Output
Drum, Brake
HHCS, M10 x 25mm
Washer, 10,5
Plate, Cover
SHCS, M6 x 10mm
Nut, Hex M10
Plate, Cover
Washer
Washer
HHCS, M10 x 22mm
O-Ring, 17,3 x 2,4
O-Ring, 25,3 x 2,4
Threadlocker, High Strength
81
SECTION 3
POWER TAKE-OFF SHAFT

(S/N 9909 & After)
7 5
10
OIL
LE
VE
L
PH1150
82
8042/10042/10054 Origin 7/99
SECTION 3
POWER TAKE-OFF SHAFT

(S/N 9909 & After)
Item No.
1
2
3
4
5
6
7
8
9
10
Part Number
10731989
1319238
1319218
1319240
10731992
10731993
10731994
10731995
10731996
10731997
10731998
10731999
10732000
10732001
10732002
10732003
10732004
1319241
1319242
1319243
1319244
1319245
1319246
1319247
1319248
1319249
1319250
1319251
1319252
10732005
10731845
1319253
1319254
1319255
8042/10042/10054 Rev. 2/00
Qty.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
2
Description
Shaft, Central
Bush
Ring, Piston
Bearing, Ball
Shim, 1,0mm
Shim, 1,05mm
Shim, 1,1mm
Shim, 1,15mm
Shim, 1,2mm
Shim, 1,25mm
Shim, 1,3mm
Shim, 1,35mm
Shim, 1,40mm
Shim, 1,45mm
Shim, 1,5mm
Shim, 1,55mm
Shim, 1,6mm
Shim, 1,65mm
Shim, 1,70mm
Shim, 1,75mm
Shim, 1,80mm
Shim, 1,85mm
Shim, 1,90mm
Shim, 1,95mm
Shim, 2,00mm
Shim, 2,05mm
Shim, 2,10mm
Shim, 2,15mm
Shim, 2,20mm
O-Ring, 104 x 3
Flange, Pump
SHCS, M14 x 35mm
83
SECTION 3
GEARSHIFT SYSTEM
(S/N 9909 & After)
7
8
11
12
1
11
10
Torque Limit
17 lb/ft
(23 Nm)
19 18
17
21
20
16
15
14 13
6
5
PH1160
84
8042/10042/10054 Origin 7/99
SECTION 3
GEARSHIFT SYSTEM
(S/N 9909 & After)
Item No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
Part Number
1319256
10732007
1319257
10732009
1319220
10731710
10732011
10732012
10732013
1319259
10731710
1319260
10732017
10731709
1319261
10837660
10732021
10732022
10732023
10732024
10732025
8042/10042/10054 Origin 7/99
Qty.
1
1
1
1
11
11
1
1
1
16
17
1
1
1
1
1
1
2
1
1
1
Description
Gasket
Plate, Cover
Gasket
Plate, Duct
SHCS, M8 x 35mm
Washer, 8,4
Gasket
Plate, Cover
Gasket
SHCS, M8 x 65mm
Washer, 8,4
SHCS, M8 x 85mm
Plug, M10 x 1
O-Ring, 8 x 1,5
Plug, M14 x 1,5
O-Ring, 11 x 2
Spool, Valve
Washer, 6,4
Spring, Compression
Plug, M20 x 1,5
O-Ring, 17 x 2
85
SECTION 3
CONTROL VALVE
(S/N 9909 & After)
49
47
48
43
Torque Limit
4 lb/ft
(5,5 Nm)
42
39
40
29
41
28
36
19
31
20
38
35
37
34
33
32
44
30
22
46
45
2
10
11
4
3
9
5
17
51
50
18
21
12
53
54
23
52
55
13
15
16
14
24
25
27
26
Torque Limit
4 lb/ft
(5,5 Nm)
PH1170
86
8042/10042/10054 Origin 7/99
SECTION 3
CONTROL VALVE
(S/N 9909 & After)
Item No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
Part Number
10837728
1319262
1319263
10732018
10732027
10732028
10732029
10732030
10732031
10732032
10732033
10732034
10732035
10732036
1319264
10731709
10732037
10732038
10732039
10732040
10732041
10732042
10732043
10732044
10732045
10732046
10732047
10732048
10732049
10732049
10732050
10732051
1319265
10732053
10732054
10732015
10732049
10732050
10732049
10732055
10732049
10732056
1319266
1319267
1319268
10732058
10732060
10732061
1319269
10732063
10732064
10732060
10732065
1319270
10732067
10732068
10732069
10732070
10732017
10731709
10732071
10732072
10732018
10732076
8042/10042/10054 Rev. 2/00
Qty.
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
9
9
1
1
1
1
1
1
1
1
1
1
2
10
5
5
5
5
1
2
1
1
1
1
8
8
2
2
2
2
Description
Valve Assembly, Control (Includes Items 2 thru 55)
Housing, Valve
Sleeve, Screw-In
O-Ring, 15 x 2
Spring, Compression
Piston
Ring, Shim 10 x 16 x 1
Orifice, 0,6mm
Orifice, 0,7mm
Orifice, 0,8mm
Orifice, 0,65mm
Orifice, 0,75mm
Orifice, 0,85mm
Orifice, 0,90mm
Orifice, 0,95mm
O-Ring, 8 x 1,5
O-Ring, 6 x 1,5
Piston
Spring, Compression
Spring, Compression
Piston
Washer
Ring, Shim 15 x 21 x 0,5
Piston
Spring, Compression
Plate, Stop
Spring, Compression
Spring, Compression
Piston
Piston
Gasket
Cover
SHCS, M6 x 20mm
Washer, M6
Spring, Compression
Piston
Spring, Compression
Piston
Spring, Compression
Piston
Valve, Reduction
Ring
Plate, Fixing
Spring, Compression
SHCS, M5 x 12mm
Ball
Valve, Solenoid
Plate, Fixing
Washer
SHCS, M5 x 12mm
Harness, Wiring
SHCS, M6 x 14mm
Plate, Fixing
Cover
O-Ring, 159,2 x 5,7
Bracket, Clamp
Plug, M10 x 1
O-Ring, 8 x 1,5
Ball
Spring, Compression
O-Ring, 15 x 2
Plug, M18 x 1,5
87
SECTION 3
TRANSMISSION FILTER & DIPSTICK

(S/N 9909 & After)
11
12
11
12
7
9
11
12
15
10
17 18
11
12
14
12 11
13
16
OIL
LE
VE
L
Torque Limit
17 lb/ft
(23 Nm)
4
3
88
3
PH1180
8042/10042/10054 Origin 7/99
SECTION 3
TRANSMISSION FILTER & DIPSTICK

(S/N 9909 & After)
Item No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
Part Number
10731923
10731924
10731925
10731926
1319271
1319272
1319273
10732071
1319274
10732083
10732076
10732018
10732078
8035733
8035734
10731743
10732081
10732082
8042/10042/10054 Rev. 2/00
Qty.
1
1
2
1
2
4
1
1
1
1
5
5
1
1
1
1
1
1
Description
Fixture, Holding
Cover
O-Ring, 98 x 4
Filter
SHCS, M8 x 60mm
HHCS, M8 x 75mm
Insert, Valve
Ball
Spring, Compression
Cap, Sealing
Plug, M18 x 1,5
O-Ring, 15 x 2
Union, Pipe
Tube, Oil Level
Dipstick, Oil
O-Ring, 30 x 2,5
HHCS, M20 x 20mm
Washer, M20
89
SECTION 3
OIL TUBES
(S/N 9909 & After)
9
11
10
2
1
6
2
1
2
1
1
2
1
PH1210
90
8042/10042/10054 Origin 7/99
SECTION 3
OIL TUBES
(S/N 9909 & After)
Item No.
1
2
3
4
5
6
7
8
9
10
11
Part Number
1319275
10732085
1319276
1319277
1319278
1319279
10732089
10732090
10732091
10732092
10732085
8042/10042/10054 Origin 7/99
Qty.
8
8
1
1
1
1
1
2
2
2
2
Description
Sleeve, Screw-In
O-Ring, 13 x 2
Pipe
Pipe
Pipe
Pipe
Tube, Suction
Union, Pipe
O-Ring, 38 x 2,5
Plug, M16 x 1,5
O-Ring, 13 x 2
91
SECTION 3
(S/N 9909 & After)
Torque to
48 lb/ft
(65 Nm)
Torque to
35 lb/ft
(47 Nm)
17
16
18
1
4
Front
Torsion Coupler
29
3
13
Torque to
32 - 37 lb/ft
(43 - 50 Nm)
Torque to
34 lb/ft
(46 Nm)
14
15
20
21
19
26
22
27
13
19
11
25
24
23
15
Torque to
302 lb/ft
(409 Nm)
12
28
Torque to
34 lb/ft
(46 Nm)
Torque to
32 - 37 lb/ft
(43 - 50 Nm)
8
12
11
Torque to
302 lb/ft
(409 Nm)
7
10
PH1240
92
8042/10042/10054 Origin 2/00
SECTION 3
(S/N 9909 & After)
Item No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
Part Number
8841040
7150192
7150182
7150202
7138186
7150082
7054351
8278007
8303724
8310067
8310427
8307047
8882009
7138208
8880218
8310425
8307006
8880219
8302470
8303519
8307025
8307220
10136599
10701363
10701562
10238805
10138907
10715335
8630016
8042/10042/10054 Origin 2/00
Qty.
1
1
1
1
1
1
4
4
4
4
8
8
4
1
2
4
4
2
2
4
4
4
1
1
1
1
1
1
1
Description
Transmission, ZF 4 WG100
Shaft, Drive (Front Axle)
Shaft, Drive (Rear Axle)
Shaft, Drive (Engine Input)
Front Mount, Transmission
Rear Mount, Transmission
Washer, Rebound
Mount, Isolation
HHCS, .75NC x 3.5
Nut, Lock .75NC ESNA
HHCS, M20 x 40mm Long (8.8)
Washer, Lock M20
Assembly, U-Bolt
Pump Assembly
Kit, Strap
HHCS, .438 - 20UNF x 1.25 GR8
Washer, Lock .438
Kit, Fixing 1410
Hair Pin
HHCS, M12 x 40mm Lg 8.8
Washer, Lock M12
Washer, Flat M12
Clevis
Washer, Star
Nut, Lock
Cylinder, Park Brake
Pin, Clevis
Pin, Clevis
O-Ring
93
SECTION 3
DRIVE SHAFT - ENGINE TO TRANSMISSION

(S/N 9908 & Before)
To Engine
8
1
2
Cap
Retaining
Ring
Felt Seal
4
6
3
Torque to 55 - 60 lb/ft
(75 - 81 Nm)
PH0452
94
8042/10042/10054 Rev. 7/99
SECTION 3

(S/N 9908 & Before)
Item No.
1
2
3
4
5
6
7
8
Part Number
7096592
8033798
8033009
8033797
8033007
8033796
8880218
6619261
8042/10042/10054 Rev. 7/99
Qty.
1
1
1
1
1
1
2
1
Description
Drive Shaft - Engine to Transmission (Inludes Items 2 thru 6)
Shaft Assembly
Cross and Bearing Assembly
Sleeve Assembly
Fitting, Grease
Package, Seal
Kit, Strap (Each Kit Includes 1 Strap and 2 Screws)
Key, Shaft to Engine
95
SECTION 3

(S/N 9909 & After)
16
To Engine
15
1
Torque to
48 lb/ft
(65 Nm)
7
4
2
6
11
13
12
9
10
8
4
6
Torque to
35 lb/ft
(47 Nm)
14
PH2040
96
8042/10042/10054 Origin 7/99
SECTION 3

(S/N 9909 & After)
Item No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
Part Number
7150202
8035618
8034593
8035620
8035628
8035622
8033652
8035617
8033003
8033004
8035623
8035624
8035625
8880219
8310425
8307006
8042/10042/10054 Origin 7/99
Qty.
1
1
1
2
8
8
1
1
1
1
1
1
1
2
4
4
Description
Drive Shaft - Engine to Transmission (Includes Items 2 thru 13)
Tight Joint Assembly (Includes Items 3 thru 7)
Shaft Assembly
Cross
Bearing
Snap Ring
Flange Yoke
Slip Joint Assembly (Includes Items 4 thru 6 and 9 thru 13)
Slip Yoke
Fitting, Grease
Cap, Dust
Seal
Washer
HHCS, 7/16-20UNF x 1.25 Gr.8
Washer, Lock 7/16
97
SECTION 3
DRIVE SHAFT - FRONT AND REAR

(S/N 9908 & Before)
9
1
2
Torque to
55 - 60 lb/ft
(75 - 81 Nm)
3
8
7
6
Cap
Retaining
Ring
Felt Seal
4
10
Torque to
32 - 37 lb/ft
(43 - 50 Nm)
PH0421
98
8042/10042/10054 Rev. 7/99
SECTION 3

(S/N 9908 & Before)
Item No.
Part Number
Qty.
1
2
7096632
7099832
1
1
3
4
5
6
7
8
9
10
8033097
8033009
8033006
8033007
8033008
8033098
8880218
8882009
1
2
1
1
1
1
2
2
8042/10042/10054 Rev. 7/99
Description
Drive Shaft - Front Axle (Includes Items 3 thru 7)
Drive Shaft - Rear Axle (Includes Items 4 thru 8)
NOTE: Quantities Listed Below Are For One Drive Shaft Assembly
Shaft Assembly - Front Axle
Cross and Bearing Assembly
Sleeve Assembly
Fitting, Grease
Seal Package
Shaft Assembly - Rear Axle
U-Bolt Assembly
99
SECTION 3

(S/N 9909 & After)
2
1
2
3
PH1340
100
8042/10042/10054 Origin 2/00
SECTION 3

(S/N 9909 & After)
Item No.
1
2
3
Part Number
7150192
8035778
7150182
8042/10042/10054 Origin 2/00
Qty.
1
4
1
Description
Drive Shaft - Front (Includes 2 of Item 2)
Cross and Bearing Kit
Drive Shaft - Rear (Includes 2 of Item 2)
101
SECTION 3
DIFFERENTIAL CARRIER ASSEMBLY

44
43
39
37
1
2
10*
35
31**
43
40
44
6
36
42
30**
25**
34**
10*
27**
29**
29**
38
5
34**
33** 28**
45
41
34**
11*
33**
29**
28**
26**
32**
9*
31**
3
2
15
*Item 8 Includes These Parts

**Item 24 Includes These Parts
ITEM 14 SPACER,
PINION BEARING CHART
PART NO.
THICKNESS
8034506
.5135"
8034507
.5165"
8034508
.5195"
8034509
.5225"
8034510
.5245"
8034511
.5255"
8034512
.5265"
8034513
.5275"
8034514
.5285"
8034515
.5295"
8034516
.5305"
8034517
.5315"
8034518
.5325"
8034519
.5335"
8034520
.5345"
8034521
.5355"
8034522
.5375"
8034523
.5395"
8034524
.5405"
8034525
.5435"
8034526
.5485"
16
23
12
Apply
Loctite #271
to Threads
22
14
21
22
23
17
46
20
19
18
13
PF0760
PH0261
102
8042/10042/10054 Rev. 7/99
SECTION 3
DIFFERENTIAL CARRIER ASSEMBLY

Item No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Part Number
Qty.
37
38
39
40
41
42
43
44
45
8033966
8033967
8033968
8033969
8033970
8033971
8033972
8033973
NSS
NSS
8033974
8033975
8033810
See Chart
8033976
8033977
8033978
8033979
8033806
8033980
8033981
8033982
8033983
8033984
8033985
8033986
8033987
8033988
8033989
8033990
8033991
8033992
8033993
8033994
8033995
8033996
8033997
8033998
8033999
8034500
8034501
8032895
8034502
8033228
8034503
8526044
8034504
8033809
8034505
1
2
2
2
2
14
1
1
1
2
4
1
1
1
AR
AR
AR
6
1
1
1
1
1
2
2
1
1
1
8
2
4
1
2
8
2
4
1
6
2
2
1
1
1
1
10
1
2
2
10
46
8033802
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
8042/10042/10054 Rev. 2/00
Description
Differential Carrier Assembly (Includes Items 2 thru 34)
Ring, Adjusting
Cup, Roller Bearing
Lock, Bearing Adjusting Ring
Pin, Cotter
Rivet (Solid)
Gear and Pinion Assembly (Matched Set)
Carrier Assembly (Includes Items 9 thru 11)
Carrier
Cap, Differential Bearing
Bolt, Hex
Bearing Assembly
Nut, Pinion (See Kits)
Spacer, Pinion Bearing
Shim, .010"
Shim, .030"
Shim, .005"
Bolt, Hex
Seal, Oil (See Kits)
Washer
End Yoke Assembly (Includes Item 20)
Slinger, Dust
Cap Assembly, Bearing Retainer (Includes Item 22)
Cup, Roller Bearing
Cone, Roller Bearing
Differential Case Assembly (Includes Items 25 thru 34)
Flange Half, Differential Case
Cap Half, Differential Case
Bolt
Washer, Thrust (Differential Gear)
Washer, Thrust (Differential Pinion)
Shaft, Differential Cross
Nut, Lock
Gear, Differential
Pinion, Differential
Plug, Pipe
Stud, Dowel (2" O.A.L.)
Stud, Dowel (2.38" O.A.L.)
Stud, Dowel (2.81" O.A.L.)
Housing, Axle
Plug, Magnetic Pipe
Grease Fitting
Breather
Nut, Flange Lock
Cartridge, Gasket Eliminator 10.15 fl. oz.
Bushing, Axle Pivot
Seal, Oil - Pivot Pin (See Kits)
Washer, Flat
KITS
Seal Kit, Axle (Includes the following Items which contains enough
seals to service one complete axle)
Oil Seal - Pinion (Item 17, Page 103)
Oil Seal - Pivot Pin (Item 44, Page 103)
Nut, Pinion (Item 13, Page 103)
Oil Seal - Axle Shaft (Item 7, Page 105)
Oil Seal - King Pin (Item 18, Page 105)
Oil Seal - Wheel Hub (Item 44, Page 107)
Oil Seal - Spindle (Item 31, Page 107)
Seal Kit - Wet Brake (See Kits Page 107)
103
SECTION 3
AXLE STEERING JOINTS
18
19
20
21
14
13
15
21
5
16
17
20
4
19
10
9
18
6
2
11
3
12
Torque to
80 - 100 lb/ft
(109 - 136 Nm)
17
16
15
14
13
PH0270
104
8042/10042/10054 Rev. 6/94
SECTION 3
AXLE STEERING JOINTS

Item No.
Part Number
Qty.
Description
NOTE: Quantities are for one axle.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
8033815
8033816
8033817
8033818
8033805
8033009
8033804
8033820
8033821
8033822
8033823
8032876
8032875
8032877
8033824
8032880
8032881
8032882
8032979
8032883
8032885
8032886
8042/10042/10054 Rev. 2/00
2
1
1
1
1
1
2
2
1
1
24
24
24
4
16
4
AR
AR
4
4
4
4
Shaft & Joint Assembly, Front & Rear Axles (Includes Items 2 thru 6)
Shaft, Outer
Slinger, Dust (Outer)
Shaft, Inner
Slinger, Dust (Inner)
Cross and Bearing Kit
Seal, Oil - Axle Shaft (See Kits Page 103)
Bushing
Knuckle Assembly, Left Front, Right Rear (Includes Item 10)
Knuckle Assembly, Not Shown, Right Front, Left Rear (Includes Item 10)
Stud, Dowell
Washer, Flat
Nut, Lock
Grease Fitting
HHCS, Hex Head
Cap, King Pin
Shim, Formed
Shim, Formed
Seal, Oil - King Pin (See Kits Page 103)
Cup, Roller Bearing
Retainer, Grease
105
SECTION 3
AXLE WHEEL ENDS

(S/N 0460 & Before)
28
29
26
31
30
44
40
37
41
43
25
Torque to
450 - 500 lb/ft
(610 - 678 Nm)
38
24
39
42
35
PH0920
PH0910
46
36
23
45
34
22
33
32
21
20
PH0910
19
47
14
27
10
17
(61 - 67 Nm)
13
11
12
11
10
8
18
4
5
16
15
50
49
48
2
Kit
Kit
PF0791
PF0791
Torque to
90 - 100 lb/ft
(122 - 136 Nm)
Kit
PF0791
PH0642
106
8042/10042/10054 Rev. 2/00
SECTION 3
AXLE WHEEL ENDS

(S/N 0460 & Before)
Item No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
Part Number
Qty.
35
36
37
38
39
40
41
42
43
44
45
46
47
8034814
8032906
8033012
8032903
8032895
8032894
8032900
8032899
8032896
8032901
8032898
8032897
8032902
8032904
8033826
8033827
NSS
NSS
8032912
8034692
8034693
8032922
8032923
A See Kits
8033828
8032826
A 8034581
8032984
8032985
8033829
8033803
A 8032920
8032949
8032972
8035268
8035269
8035270
8035271
8035272
8032973
8032974
8032910
8032913
8033831
8033832
8032891
8032892
8032893
8786516
8032914
8032983
8522043
8522045
8522048
1
18
1
1
1
1
3
3
1
6
150
3
3
1
1
1
4
4
1
1
1
2
1
1
1
2
1
1
1
1
1
1
1
AR
AR
AR
AR
AR
AR
AR
AR
1
1
1
1
1
1
10
10
1
1
1
1
1
48
49
50
8034688
8034819
A 8033799
1
1
1
Description
NOTE: Quantities are for one wheel end assembly unless otherwise specified.
Wheel End Assembly, Front & Rear (Includes Items 2 thru 44)
Screw, Hex Hd, Self Locking
Planetary Gear Assembly (Includes Items 4 thru 14)
Flange, Planetary Drive
Plug, Pipe
Plug, Hex Hd
Pin, Roll
Shaft, Planet Gear
Washer, Drive Flange
Washer, Keyed
Bearing, Single Roller
Washer, Planet Gear
Gear, Spur
Plate, Lining Stop
Ring, Snap
Gear, Spur
Plate, Lining Stop (See Kits)
Disc Assembly (See Kits)
Piston
O-Ring (See Kits)
O-Ring (See Kits)
O-Ring (See Kits)
O-Ring (See Kits)
Spindle Assembly (Includes Items 25 & 26)
Bushing, Spindle
Seat, Insert
Screw and Washer Kit (Includes six screws & six washers)
Plug, Bleeder
O-Ring, Bleeder Plug
Fitting, Brake
Seal, Oil - Spindle (See Kits Page 103)
Retainer, Bearing Adjusting Ring (Includes Item 33)
Tubing, Brake
Shim, Adjusting (.010")
Gear, Planetary Ring
Cone, Roller
Hub Assembly (Includes Items 38 thru 41)
Hub, Planetary
Cup, Roller Bearing
Cup, Roller Bearing
Bolt, Wheel, Right Side
Nut, Wheel
Seal, Oil - Wheel Hub (See Kits Page 103)
Friction Modifier Fluid (Low Odor) - 32 Oz. (enough to service 4 wheel ends)
Wheel End Oil 2-1/2 Gal. (enough to service 4 wheel ends)
Wheel End Oil 1 Gal.
KITS
Brake Kit (Includes Items 17 thru 18) (this kit services one wheel end)
Wet Brake Seal Kit (Includes Items 20 thru 23)
Spindle Kit (Includes Items 24 thru 27)
A Identify bolt size before ordering.

If 3/8" order similar parts on this page.
If 1/2" order similar parts on page 109.
8042/10042/10054 Rev. 2/00
107
SECTION 3
AXLE WHEEL ENDS

(S/N 0461 & After)
29
30
26
31
32
45
38
44
41
25
42
39
24
Torque to
450 - 500 lb/ft
(610 - 678 Nm)
40
43
PH0920
PH0910
36
46
47
37
23
35
22
34
33
21
PH0910
20
48
19
3
14
17
28
10
27
13
11
12
11
Torque to
130 - 140 lb/ft
(176 - 190 Nm)
10
8
9
7
18
4
5
16
15
50
49
Kit
PF0791
51
Kit
PF0791
2
Torque to
90 - 100 lb/ft
(122 - 136 Nm)
Kit
PF0791
PH0643
108
8042/10042/10054 Rev. 2/00
SECTION 3
AXLE WHEEL ENDS

(S/N 0461 & After)
Item No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
Part Number
Qty.
36
37
38
39
40
41
42
43
44
45
46
47
48
8034814
8032906
8033012
8032903
8032895
8032894
8032900
8032899
8032896
8032901
8032898
8032897
8032902
8032904
8033826
8033827
NSS
NSS
8032912
8034692
8034693
8032922
8032923
See Kits
8033828
8032826
8034584
8034585
8032984
8032985
8033829
8033803
8034586
8032949
8032972
8035268
8035269
8035270
8035271
8035272
8032973
8032974
8032910
8032913
8033831
8033832
8032891
8032892
8032893
8786516
8032914
8032983
8522043
8522045
8522048
1
18
1
1
1
1
3
3
1
6
150
3
3
1
1
1
4
4
1
1
1
2
1
1
1
2
6
6
1
1
1
1
1
1
AR
AR
AR
AR
AR
AR
AR
AR
1
1
1
1
1
1
10
10
1
1
1
1
1
49
50
51
8034688
8034819
8034590
1
1
1
8042/10042/10054 Rev. 2/00
Description
NOTE: Quantities are for one wheel end assembly unless otherwise specified.
Wheel End Assembly, Front & Rear (Includes Items 2 thru 45)
Screw, Hex Hd, Self Locking
Planetary Gear Assembly (Includes Items 4 thru 14)
Flange, Planetary Drive
Plug, Pipe
Plug, Hex Hd
Pin, Roll
Shaft, Planet Gear
Washer, Drive Flange
Washer, Keyed
Bearing, Single Roller
Washer, Planet Gear
Gear, Spur
Plate, Lining Stop
Ring, Snap
Gear, Spur
Plate, Lining Stop (See Kits)
Disc Assembly (See Kits)
Piston
O-Ring (See Kits)
O-Ring (See Kits)
O-Ring (See Kits)
O-Ring (See Kits)
Spindle Assembly (Includes Items 25 & 26)
Bushing, Spindle
Seat, Insert
Screw, 12 Point Cap - 1/2"
Washer, Flat Hardened 1/2"
Plug, Bleeder
O-Ring, Bleeder Plug
Fitting, Brake
Seal, Oil - Spindle (See Kits Page 103)
Retainer, Bearing Adjusting Ring (Includes Item 34)
Tubing, Brake
Gear, Planetary Ring
Cone, Roller
Hub Assembly (Includes Items 39 thru 42)
Hub, Planetary
Cup, Roller Bearing
Cup, Roller Bearing
Bolt, Wheel, Right Side
Nut, Wheel
Seal, Oil - Wheel Hub (See Kits Page 103)
Friction Modifier Fluid (Low Odor) 32 Oz. (enough to service 4 wheel ends)
Wheel End Oil 2-1/2 Gal. (enough to service 4 wheel ends)
Wheel End Oil 1 Gal.
KITS
Brake Kit (Includes Items 17 & 18) (this kit services one wheel end)
Wet Brake Seal Kit (Includes Items 20 thru 23)
Service Kit, Spindle (Includes Items 24 thru 27)
109
SECTION 3
TIE ROD AND STEERING CYLINDER MOUNTING
See
Steering
Cylinder
11
10
9
5
3*
11
10
4
9
6
2
ACTUAL SIZE
8
7*
9
1-1/8-16
Item #3
P/N 8033962
Front
1-1/8-12
Item #7
P/N 8033964
*IMPORTANT:
When replacing Socket Assembly
(Items #3 or 7) measure the
threads per inch to ensure
ordering the correct socket. The
tie rod is symetrical and could be
assembled to the axle opposite as
shown above.
PH0282
110
8042/10042/10054 Rev. 2/00
SECTION 3
TIE ROD AND STEERING CYLINDER MOUNTING

Item No.
Part Number
Qty.
Description
NOTE: Quantities listed are for one axle.
1
2
3
8033960
8033961
8033962
1
1
1
4
5
6
7
8033963
8033965
8032930
8033964
1
1
2
1
8
9
10
11
8033963
8033965
8340025
8032816
1
3
2
AR
8042/10042/10054 Rev. 7/98
Tie Rod Assembly (Includes Items 2 thru 9)

Tube, Tie Rod
Socket Assembly, 1-1/8 - 16 RH Thread
(Includes nut, cotter pin & boot) See IMPORTANT Note
Boot
Cotter Pin
Clamp Assembly
Socket Assembly, 1-1/8 - 12 RH Thread
(Includes nut, cotter pin & boot) See IMPORTANT Note
Boot
Cotter Pin
Socket Assembly, Steer Cylinder (Includes nut, cotter pin & boot)
Boot
111
SECTION 3
WHEELS AND TIRES - 8042
Warning
Mis-Matched tire sizes or mixing of tire types (Radial

and Bias ply) may compromise vehicle stability and
may result in vehicle tipover.
5
17
25
34
44
1
13
21
29
39
33
38
43
48
7
19
27
36
45
6
18
26
35
46
4
8
16
47
20
24
28
32
37
42
2
14
22
30
41
3
15
23
31
40
11
9
10
12
PH0461
112
8042 Rev. 2/00
SECTION 3
WHEELS AND TIRES - 8042

Item No.
Part Number
Qty.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
7119642
7092533
8780031
8786514
7119632
7092533
8780031
8786514
7092612
7092533
8780264
8786514
7110772
7098733
8780036
8786514
7110762
7098733
8780036
8786514
7099532
7098733
8780037
8786514
7099522
7098733
8780037
8786514
7119662
2
1
1
1
2
1
1
1
4
1
1
1
2
1
1
1
2
1
1
1
2
1
1
1
2
1
1
1
2
30
31
32
33
34
7092533
8780031
8786514
4108161
7119652
1
1
1
1
2
35
36
37
38
39
7092533
8780031
8786514
4108161
7138240
1
1
1
1
2
40
41
42
43
44
8780045
7092533
8786514
4108161
7138241
1
1
1
1
2
45
46
47
48
8780045
7092533
8786514
4108161
1
1
1
1
8042 Rev. 2/00
Description
Tire & Wheel Assy, Right Side - 13.00 x 24, 12 Ply (Includes Items 2 thru 4)
Wheel, 9024 GR
Tire, 13.00 x 24, 12 Ply
Stem, Valve
Tire & Wheel Assy, Left Side - 13.00 x 24, 12 Ply (Includes Items 6 thru 8)
Wheel, 9024 GR
Tire, 13.00 x 24, 12 Ply
Stem, Valve
Tire & Wheel Assy, Left or Right Side - 13.00 R24, 14 Ply (Includes Items 10 thru 12)
Wheel, 9024 GR
Tire, 13.00 R24 Radial
Stem, Valve
Wheel, 1325LR x 1.5 Offset
Tire, 15.5 x 25, 12 Ply
Stem, Valve
Tire, 15.5 x 25, 12 Ply
Stem, Valve
Tire, 17.5 x 25, 12 Ply
Stem, Valve
Tire, 17.5 x 25, 12 Ply
Stem, Valve
Tire & Wheel Assy, Right Side - 13.00 x 24, 12 Ply with Trak Seal
(Includes Items 30 thru 32)
Wheel, 9024 GR
Tire, 13.00 x 24, 12 Ply
Stem, Valve
Label, Hydrofill
Tire & Wheel Assy, Left Side - 13.00 x 24, 12 Ply with Trak Seal
Wheel, 9024 GR
Tire, 13.00 x 24, 12 Ply
Stem, Valve
Label, Hydrofill
Tire & Wheel Assy, Right Side - 13.00 x 24, 12 Ply Yokohama
Tire, 13.00 x 24, 12 Ply
Wheel, 9024 GR
Stem, Valve
Label, Hydrofill
Tire & Wheel Assy, Left Side - 13.00 x 24, 12 Ply Yokohama
Tire, 13.00 x 24, 12 Ply
Wheel, 9024 GR
Stem, Valve
Label, Hydrofill
113
SECTION 3
WHEELS AND TIRES - 10042/10054

!
Warning
Mis-Matched tire sizes or mixing of tire types (Radial

and Bias ply) may compromise vehicle stability and
may result in vehicle tipover.
7
6
4
8
10
14
15
11
14
10
12 & 16
9
13
18
22
23
19
22
18
20 & 24
21
114
17
PH0651
10042/10054 Rev. 2/00
SECTION 3
WHEELS AND TIRES - 10042/10054

Item No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
Part Number
7099532
7098733
8780037
8786514
7099522
7098733
8780037
8786514
7099702
7110333
8780035
8786559
7099692
7110333
8780035
8786559
7110352
7110333
8780037
8786559
7110342
7110333
8780037
8786559
10042/10054 Rev. 12/97
Qty.
2
1
1
1
2
1
1
1
2
1
1
1
2
1
1
1
2
1
1
1
2
1
1
1
Description
Tire, 17.5 x 25, 12 Ply
Stem, Valve
Tire, 17.5 x 25, 12 Ply
Stem, Valve
Tire & Wheel Assy, Right Side - 17.5 R25, 2 Star (Includes Items 10 thru 12)
Wheel, 14.00 - 25
Tire, 17.5 R25, 2 Star, Radial
Stem, Valve
Tire & Wheel Assy, Left Side - 17.5 R25, 2 Star (Includes Items 14 thru 16)
Wheel, 14.00 - 25
Tire, 17.5 R25, 2 Star, Radial
Stem, Valve
Wheel, 14.00 - 25
Tire, 17.5 x 25, 12 Ply
Stem, Valve
Wheel, 14.00 - 25
Tire, 17.5 x 25, 12 Ply
Stem, Valve
115
SECTION 4
POWER PLANT
SECTION 4
ENGINE, RADIATOR AND OIL COOLER MOUNTING

(S/N 0118 & Before)
2
3
4
12
67
1
Left Side
Engine
Mount
14
15
16
17
13
Left Side of Engine
6 7
10
63
44
64
11
66
65
19 20
59
58
58
44
41
43
44
42
56
55
54
50
18
62
21
57
61
11 10
22
60
48
56
23
58
24
25
47
51
52
47
46
39
46
26
32
53
37
49
38
33
34
39
35
41
28
36
45
40
44
31
30
29
27
42
43
44
69
PS0940
116
10
11
68
PS0950
PH0077
8042/10042 Rev. 2/00
SECTION 4

(S/N 0118 & Before)
Item No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
Part Number
7096692
8262131
8270221
8270220
8033342
8272009
8310028
8307222
8080613
7095272
8303790
8307025
8320262
8277162
8303742
8310002
8307109
8305624
7054632
8307023
8303784
7095282
8303702
8278012
7095831
8305644
7133022
7127003
7132912
7127013
8307025
8303519
8310067
8278007
7054351
8303724
7085422
8866341
8305626
8307106
8406101
8303106
8278008
7057141
8305645
7094592
8307004
8303744
2712993
8904001
5724284
8403224
8405104
8180308
8180307
7099943
8307110
8405203
8405104
7093783
7093772
8303622
7099912
8303679
7150523
8140309
8277161
7088352
8033340
7138291
7138301
8042/10042 Rev. 2/00
Qty.
1
1
1
1
1
1
4
4
1
1
14
14
1
1
2
2
2
2
1
4
4
1
2
2
2
2
1
1
1
1
2
2
1
1
1
1
1
1
4
8
1
3
3
3
14
1
10
10
1
1
1
1
1
2
1
1
2
1
3
1
1
1
1
8
1
1
1
1
1
1
1
Description
Engine, Cummins 4BT 3.9 Turbo
Engine, Cummins 4BTA 3.9 After Cooled Turbo
Alternator, Bosch
Fan, Alternator
Pulley, Alternator
Fan, Puller 17"
HHCS, M8 x 70mm
Washer, Flat M8
Belt, Engine Fan
Mount, Engine Left Side
HHCS, M12 x 30mm
Washer, Lock M12
Element, Engine Oil Filter (Also included in Filter Kits 68 and 69)
Solenoid, Relay for Starter, Sealed
FLHDCS, 1/4-20 x 1"
Washer, Lock 1/4" External Teeth
Washer, Flat 1/4"
Cover, Flywheel
Washer, Lock M10
HHCS, M10 x 20mm
Mount, Engine Right Side
HHCS, 1/2-13 x 3"
Mount, Vibration
Washer, Rebound
Kit, Engine Mount (Includes Items 27 & 28)
Mount, Engine
Kit, Muffler Strap (Includes Items 29 thru 31)
Bracket, Muffler
Washer, Lock M12
HHCS, M12 x 35mm
Mount, Vibration
Washer, Rebound
HHCS, 3/4-10 x 3-1/2"
Tank, Radiator Overflow (Includes Item 37)
Cap w/ Tether
Washer, Flat 5/16"
Support, Hose 5/8"
HHCS, 3/8-16 x 2-1/2"
Mount, Vibration
Washer, Rebound
Bar, Radiator Mount
Washer, Lock 5/16"
HHCS, 5/16-18 x 1/2"
Oil Cooler
Cock, Drain 1/4"
Radiator (Includes Items 51 thru 54)
Cap, Connection
Clamp, Hose 2-1/4"
Stud, Radiator Mount
Cap, Radiator
Shroud, Radiator
Washer, Flat 3/8"
Clamp, Hose 3"
Clamp, Hose 2-1/4"
Hose, Upper Radiator
Hose, Lower Radiator
HHCS, 3/8-16 x 2"
Support, Upper Radiator
HHCS, 3/8-16 x 1-3/4"
Kit, Torsion Dampener Coupling (Includes Coupler, Shaft, Hardware & Instructions)
Bushing, Split Tapered
Heater, Coolant
Freeze Plug
Starter, 12V (Includes Solenoid)
Kit, 250 Hour Filter (Includes 4 Filters; Engine Oil Filter & 3 Fuel Filters)
Kit, 1000 Hour Filter (Includes 7 Filters; Engine Oil Filter, 3 Fuel Filters,
Primary Air Filter, Transmission Oil Filter & Hydraulic Oil Filter)
117
SECTION 4

(S/N 0119 thru 1598)
2
3
4
12
65
Left Side
Engine
Mount
13
14
15
16
17
Left Side of Engine
10
7
6
61
11
62
64
63
43
20
58
57
19
57
18
43
41 42 43
55
53 54 40
11
10
22
50
60 55
48
55
57
45
51
52
47
46
26
37
39
55
41
42
67
PS0940
25
32
35
36
28
31
43
24
11
10
33
34
38
46
45 49
44
23
59
46
47
21
56
44
30
29
27
66
PS0950
PH0076
118
8042/10042/10054 Rev. 2/00
SECTION 4

(S/N 0119 thru 1598)
Item No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
Part Number
8262137
8262138
8270221
8270220
8033342
8272009
8310028
8307222
8080613
7095272
8303790
8307025
8320262
8277162
8303742
8310002
8307109
8305624
7054632
8307023
8303784
7095282
8303702
8278012
7095831
8305644
7133022
7127003
7132912
7127013
8307025
8303519
8310067
8278007
7054351
8303724
7085422
8866341
8305626
8406101
8303106
8278008
7057141
8305645
8303622
8307004
8307203
8303697
2712993
8904001
7127034
8403224
8405104
8180307
7127043
8307204
8405203
8405104
7093783
7093772
7099912
8303679
7150523
8140309
8277161
7088352
8033340
7138291
7138301
8042/10042/10054 Rev. 2/00
Qty.
1
1
1
1
1
1
4
4
1
1
14
14
1
1
2
2
5
2
1
4
4
1
2
2
2
2
1
1
1
1
2
2
1
1
1
1
1
1
4
1
1
3
3
12
3
10
10
10
1
1
1
1
1
1
1
7
1
3
1
1
1
8
1
1
1
1
1
1
1
Description
Engine, Cummins 4BT 3.9 Turbo
Engine, Cummins 4BTA 3.9 After Cooled Turbo
Alternator, Bosch
Fan, Alternator
Pulley, Alternator
Fan, Puller 17"
HHCS, M8 x 70mm
Washer, Flat M8
Belt, Engine Fan
HHCS, M12 x 30mm
Washer, Lock M12
Element, Engine Oil Filter (Also included in Filter Kits 66 and 67)
Solenoid, Relay for Starter
FLHDCS, 1/4-20 x 1"
Washer, Flat 1/4"
Cover, Flywheel
Washer, Lock M10
HHCS, M10 x 20mm
HHCS, 1/2-13 x 3"
Mount, Vibration
Washer, Rebound
Kit, Engine Mount (Includes Items 27 & 28)
Mount, Engine
Kit, Muffler Strap (Includes Items 29 thru 31)
Bracket, Muffler
Washer, Lock M12
HHCS, M12 x 35mm
Mount, Vibration
Washer, Rebound
HHCS, 3/4-10 x 3-1/2"
Cap w/Tether
Support, Hose 5/8"
HHCS, 3/8-16 x 2-1/2"
Mount, Vibration
Washer, Rebound
HHCS, 3/8-16 x 2"
Washer, Lock 5/16"
Washer, Flat 0.31
HHCS, 0.31 x 0.75"
Oil Cooler
Cock, Drain 1/4"
Radiator (Includes Items 51 thru 53)
Cap, Connection
Clamp, Hose 2-1/4"
Cap, Radiator
Shroud, Radiator
Washer, Flat 3/8" Heavy
Clamp, Hose 3"
Clamp, Hose 2-1/4"
HHCS, 3/8-16 x 1-3/4"
Heater, Coolant
Freeze Plug
Kit, 250 Hour Filter (Includes 4 Filters; Engine Oil Filter & 3 Fuel Filters)
Kit, 1000 Hour Filter (Includes 7 Filters; Engine Oil Filter, 3 Fuel Filters, Primary Air Filter,
Transmission Oil Filter & Hydraulic Oil Filter)
119
SECTION 4
ENGINE, RADIATOR AND OIL COOLER MOUNTING (EPA)

(S/N 1599 & After)
Left Side
Engine
Mount
2
3
4
12
60
14
15
16
17
5
13
Left Side of Engine
56
54
6
10
38
11
55
20
19
57
50
49
18
9
49
38
46
35
37
10 22
47 36
45
44
53 47
21
48
52
58
59
51 11
49
47
42
11
38
23
27
24
25
41
39 61
32
11
26
16
40
41
39
28
33
43
29
34
36
37
38
30
63
62
PS0940
PS0940
120
64
31
52
47
10
PS0950
PH0075
8042/10042/10054 Rev. 2/00
SECTION 4
ENGINE, RADIATOR AND OIL COOLER MOUNTING (EPA)

(S/N 1599 & After)
Item No.
1
Part Number
Qty.
43
44
45
46
47
48
49
50
51
52
53
54
55
8262142
8262143
8270221
8270220
8033342
8272017
8303550
8307222
8080613
7095272
8303790
8307025
8320262
8277162
8303742
8310002
8307109
8305624
7054632
8307023
8303784
7095282
8303702
8278012
7095831
8305644
7127003
8310067
8278007
7054351
8303724
7085422
8866341
8305626
8406101
8303106
8278008
7057141
8305645
8307004
8307106
8303697
2712993
2713054
8904001
7127034
8180307
7127043
8307110
8405203
8405104
7093783
7093772
8303622
7099912
8303679
7150523
1
1
1
1
1
1
4
4
1
1
14
14
1
1
2
2
4
2
1
4
4
1
2
2
2
2
1
1
1
1
1
1
1
4
1
3
3
3
14
10
6
10
1
1
1
1
1
1
5
1
3
1
1
3
1
8
1
56
57
58
59
60
61
62
63
7137643
8140309
8277161
7127013
8303519
8033340
8307203
7138290
7138297
1
1
1
1
2
1
6
1
1
64
7138848
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
8042/10042/10054 Rev. 2/00
Description
Engine, Cummins 4BT 3.9 Turbo (8042)
Engine, Cummins 4BTA 3.9 After Cooled Turbo (10042 & 10054)
Alternator, Bosch
Fan, Alternator
Pulley, Alternator
Fan
HHCS, M8 x 60mm
Washer, Flat M8
Belt, Engine Fan
HHCS, M12 x 30mm
Washer, Lock M12
Element, Engine Oil Filter (Also included in Filter Kits 62, 63 and 64)
Solenoid, Relay for Starter
FLHDCS, 1/4-20 x 1"
Washer, Flat 1/4"
Cover, Flywheel
Washer, Lock M10
HHCS, M10 x 20mm
HHCS, 1/2-13 x 3"
Mount, Vibration
Washer, Rebound
Mount, Engine
Mount, Vibration
Washer, Rebound
HHCS, 3/4-10 x 3-1/2"
Cap w/Tether
Support, Hose 5/8"
HHCS, 3/8-16 x 2-1/2"
Mount, Vibration
Washer, Rebound
Washer, Lock 0.31
Washer, Flat 0.31
HHCS, 0.31 x 0.75"
Oil Cooler (S/N 1599 thru 9908)
Oil Cooler (S/N 9909 & After)
Cock, Drain 1/4"
Radiator (Includes Item 45)
Cap, Radiator
Shroud, Radiator
Washer, Flat 3/8"
Clamp, Hose 3"
Clamp, Hose 2-1/4"
HHCS, 3/8-16 x 2"
HHCS, 3/8-16 x 1-3/4"
(S/N 1599 thru 9908)
Torsion Dampener Coupling (S/N 9909 & After)
Heater, Coolant
Bracket, Muffler
HHCS, M12 x 35mm
Washer, Flat
Kit, 250 Hour Filter (Includes 3 Filters; Engine Oil Filter & Both Fuel Filters)
Kit, 1000 Hour Filter (Includes 6 Filters; Engine Oil Filter, Both Fuel Filters, Primary Air
Filter, Transmission Oil Filter & Hydraulic Oil Filter) (S/N 1599 thru 9908)
Kit, 1000 Hour Filter (Includes 6 Filters; Engine Oil Filter, Both Fuel Filters, Primary Air
Filter, Transmission Oil Filter & Hydraulic Oil Filter) (S/N 9909 & After)
121
SECTION 4
TORSION COUPLER
(S/N 9909 & After)
2
3
4
To Engine
PH1230
122
8042/10042/10054 Origin 7/99
SECTION 4
TORSION COUPLER
(S/N 9909 & After)
Item No.
1
2
3
4
5
6
Part Number
7137643
8035555
8035556
8035557
8035558
8035559
8042/10042/10054 Origin 7/99
Qty.
1
1
1
6
6
1
Description
Coupling Assembly, Torsion (Includes Items 2 thru 6)
Assembly, Shaft and Bearing
Housing, Protective
Bolt, Hex Hd. M10 x 25mm
Washer, Flat M10
Element, Torsion Coupling
123
SECTION 4
EXHAUST SYSTEM
To Turbo
Charger
1
2
5
6
8
3
4
7
10
11
10
PH0091
124
8042/10042/10054 Rev. 2/00
SECTION 4
EXHAUST SYSTEM
Item No.
1
2
3
4
5
6
7
8
9
10
11
Part Number
8275240
7126953
7088283
8275247
8275212
8275248
8275212
8303621
8307204
8305645
7127022
7110022
7126962
7086742
7126992
7097452
7126922
7079162
8042/10042/10054 Rev. 2/00
Qty.
1
1
1
1
1
2
2
2
2
2
1
1
1
1
2
2
1
1
Description
Clamp, V-Band
Pipe, Exhaust (S/N 1599 & After)
Pipe, Exhaust (S/N 1598 & Before)
Clamp, Muffler 3.00" (S/N 1599 & After)
Clamp, Muffler 2.50" (S/N 1598 & Before)
Clamp, Muffler 2.75" (S/N 1599 & After)
Clamp, Muffler 2.50" (S/N 1598 & Before)
HHCS, 3/8-16 x 1-1/2"
Support, Exhaust Pipe (S/N 1599 & After)
Support, Exhaust Pipe (S/N 1598 & Before)
Pipe, Tail (S/N 1599 & After)
Pipe, Tail (S/N 1598 & Before)
Clamp, Band (S/N 1599 & After)
Clamp, Band (S/N 1598 & Before)
Muffler (S/N 1599 & After)
Muffler (S/N 1598 & Before)
125
SECTION 4
AIR CLEANER
4
5
3
7
2
8
18
6
9
19
10
16
11
14
17
13
15
14
12
PH0081
126
8042/10042/10054 Rev. 2/00
SECTION 4
AIR CLEANER
Item No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
Part Number
7097323
8273240
7095302
8303697
8307203
8305626
8303618
8307025
8273241
8273013
8032764
8273237
8273238
8273272
8032762
8405307
7095393
8405404
8405305
8042/10042/10054 Rev. 2/00
Qty.
1
2
1
4
4
4
2
2
1
1
1
1
1
2
1
1
1
1
1
Description
Scoop, Air Intake
Band, Air Cleaner Mounting
Bracket, Air Cleaner Mounting
HHCS, 0.31 x 0.75"
Washer, Flat 5/16"
Nut, Hex Lock Elastic 5/16"
HHCS, M12 x 25mm
Washer, Lock M12
Indicator, 25" Service
Air Cleaner Assembly (Includes Items 11 thru 15)
Valve, Vacuator
Element, Primary
Element, Safety
Nut, Assembly
Cover, End
Clamp, T-Bolt 3-13/16" I.D.
Hose, Air Intake
Clamp, T-Bolt Band 4.38" I.D.
Clamp, T-Bolt Band 3.38" I.D.
127
SECTION 4
FUEL SYSTEM
(S/N 1598 & Before)
Engine Is Turned Around 180
From Mounted Position
For Clarity
10
11
8
5
6
10
12
2
1
19
Fuel
Supply
22
10
14
13
20
13
15
16
Fuel
Return
10
17
10
22
21
18
PH0031
128
8042/10042/10054 Rev. 2/00
SECTION 4
FUEL SYSTEM
(S/N 1598 & Before)
Item No.
Part Number
Qty.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
7136034
7138209
NLA
7138714
NLA
8305626
7118222
8310163
8430007
8410009
7127881
8274022
7127871
7125421
8640903
8541435
8430034
8430035
1
1
1
1
1
4
1
5
1
4
1
1
1
1
1
1
1
1
19
20
21
22
8320250
8320253
8630012
8405009
1
1
2
2
8042/10042/10054 Rev. 2/00
Description
Tank, Fuel and Hydraulic
Gasket
Screen, Fillneck (For Service, Order P/N 8322022)
Neck, Filler/Breather
Cap, Fill w/Chain (For Service, Order P/N 8322022)
Sender, Fuel Level
THCS, #10 x 5/8"
Hose Fitting, Long, Barbed, SAE 6-4P - hose I.D. x male NPT, Fits 3/8" Hose
Clamp, Hose 1.06 Dia.
Hose, Fuel Supply .38 x 4"
Strainer, Fuel
Hose, Fuel Return .25 x 105"
O-Ring
Plug, Magnetic, Hex Hd., 1" str. thd.
Hose Fitting, Elbow, 90, Beaded, SAE 6-6 - hose I.D. x male str. thd. o-ring
Hose Fitting, Elbow, 90, Beaded, SAE 4-4 - hose I.D. x male str. thd. o-ring,
Fits 1/4" Hose
Element, Fuel Filter - Secondary
Element, Fuel Filter - Primary
O-Ring
Clamp, Hose .62
129
SECTION 4
FUEL SYSTEM (EPA)

(S/N 1599 & After)
Engine Is Turned Around 180
From Mounted Position
For Clarity
10
11
8
5
6
10
12
3
2
20 10
14 13
21
Fuel
Supply
13
15
16
Fuel
Return
10
17
14
20
19
18
PH0032
130
8042/10042/10054 Rev. 2/00
SECTION 4
FUEL SYSTEM (EPA)

(S/N 1599 & After)
Item No.
1
2
3
4
5
Part Number
Qty.
6
7
8
9
10
11
12
13
14
15
16
17
18
7136034
7138209
NLA
7138714
NLA
8322029
8305626
7118222
8310163
8430007
8410009
7127881
8274022
7127871
7127081
8640903
8541435
8430034
8430064
1
1
1
1
1
1
4
1
5
1
4
1
1
1
1
1
1
1
1
19
20
21
8630012
8405009
8320270
2
2
1
8042/10042/10054 Rev. 2/00
Description
Tank, Fuel and Hydraulic
Gasket
Screen, Fillneck (For Service, Order P/N 8322022)
Neck, Filler/Breather
Cap, Fill w/Chain (S/N 9499 & Before) (For Service, Order P/N 8322022)
Cap, Fill w/Chain (S/N 9500 & After)
Sender, Fuel Level
THCS, #10 x 5/8"
Hose Fitting, Long, Barbed, SAE 6-4P - hose I.D. x male NPT, Fits 3/8" Hose
Clamp, Hose 1.06 Dia.
Strainer, Fuel
Hose, Fuel Return .31 x 123"
O-Ring
Hose Fitting, Elbow, 90, Beaded, SAE 6-6 - hose I.D. x male str. thd. o-ring
Hose Fitting, Elbow, 90, Beaded, SAE 5-6 - hose I.D. x male str. thd. o-ring,
Fits 5/16" Hose
O-Ring
Clamp, Hose .62
Element, Fuel Filter
131
SECTION 5
HYDRAULIC CIRCUITS
SECTION 5
POWER STEERING CIRCUIT

(S/N 9908 & Before)
32
36
24
23
To Port
CF
33 1
39
Load Sense Port
41
19
To Port
EF
Outlet Port
42
38
25
1
26
2
2
4
To Port
T
To Port
LS
28
33
20
17 18
8
35
5
37
12
L
T
13
21
Front
Steering Cylinders
Main Control Valve

(Rotated For Clarity)
10
16
11
34
35
7
P
R
11
15
14
12
17
19
20
21
14
To Port
3 1
Inlet
Port
18
Front
14
29
4
32
28
To Port
1
40
31
10 30
2722
To Port
2
Main Pump
Rear
Steering Cylinders
14
To Port
B
12
Pressure
Reducing
Valve
P
Port
T
BR
K
11
35
To Port
A
To Port
T
10
Port
P
Underneath View of Valve Plate

See Valve Plate Assembly
132
PH0142
8042/10042/10054 Rev. 2/00
SECTION 5

(S/N 9908 & Before)
Item No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
Part Number
7150412
8760134
8760118
2713432
8760141
8584007
2713242
2713332
2711992
2712942
2711972
2712122
8721029
8760311
8760140
8760143
8760110
2712142
2712112
2710802
8760449
8760460
8760303
8904047
8760109
8760501
8760313
8760449
8760488
8902838
8310158
8307004
8305006
8406105
2712012
8310159
8770016
8765204
8760474
6604882
8760504
8760401
8042/10042/10054 Rev. 2/00
Qty.
2
3
1
2
1
2
5
2
1
1
1
1
1
4
1
1
2
1
1
1
4
1
1
1
1
1
1
2
1
1
2
4
4
1
1
2
1
1
1
1
1
1
Description
Hose, .75 I.D. x 18" Long
Connector, Straight, SAE 6-4 - male JIC 37 x male str. thd. o-ring
Connector, Male Tube End w/Outlet Check, 6-6
Tie Wrap 5"
Steering Unit
Elbow, 90 SAE 6 - male JIC 37 x male str. thd. o-ring
Connector, Male Tube End w/Inlet Check, 8-8
Connector, Long, SAE 8 - male JIC 37 x male str. thd. o-ring
Tee, Male Run, SAE 6 - male JIC 37 x male str. thd. o-ring
Reducer, SAE 8-6 - male str. thd. o-ring x female internal o-ring boss
Priority Valve
Connector, Straight, SAE 12 - male JIC 37 x male str. thd. o-ring
Tee, Female Run, SAE 6 - male JIC 37 x female JIC 37 swivel
Elbow, 90 SAE 6-8 - male JIC 37 x male str. thd. o-ring
Cap, SAE 6 - JIC 37
Valve, Shuttle
Washer, Lock 5/16
Nut, Hex 5/16-18
Clamp
Elbow, 90, SAE 8 - male JIC 37 x female JIC 37 swivel
Reducer, Tube End, SAE 12-8 - JIC 37
Nut, SAE 12 - JIC 37
133
SECTION 5

(S/N 9909 & After)
22
To Port
CF
31
35
Load Sense Port
32 46
38
23
13
47
43
To Port
EF
To Port
T
To Port
LS
44 42
18
24
1
25
2
2
To Port
2
26
21
27
To Port
1
13
16
19
11
16
P
R
Main Control Valve

7
34
4
36
11
34
T
12
20
Front
Steering Cylinders
15
10
6
6
1
Inlet
Port
17
33
20
13
To Port
3
32
10
13
6
18
14
48
49
27
31
Front
Rear
Steering Cylinders
17
19
50
28
3
3
30
9 29
Main Pump
40
41
37
39
45
Outlet Port
13
To Port
B
11
Pressure
Reducing
Valve
P
Port
T
BR
K
10
9
To Port
A
Port
P

134
To Port
T
PH1360
8042/10042/10054 Origin 2/00
SECTION 5

(S/N 9909 & After)
Item No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
Part Number
7150412
8760134
2713432
8760141
8584007
2713242
2713332
2711992
2712942
2711972
2712122
8721029
8760311
8760140
8760143
8760110
2712142
2712112
2710802
8760449
8760460
8760307
8904047
8760109
8760501
8760313
8760449
8760488
8902838
8310158
8307004
8305006
8406105
2712012
8310159
8770016
8765204
8760474
6604882
8760504
8760401
8760493
8760407
8430037
8430032
7150312
8303675
8530030
8640123
8307005
8042/10042/10054 Origin 2/00
Qty.
1
2
2
1
2
5
2
1
1
1
1
1
5
1
1
2
1
1
1
4
1
1
1
1
1
1
2
1
1
2
4
4
1
1
2
1
1
1
1
1
1
1
1
1
1
1
4
2
1
4
Description
Tie Wrap 5"
Steering Unit
Connector, Male Tube End w/Inlet Check, 8-8
Priority Valve
Cap, SAE 6 - JIC 37
Valve, Shuttle
Washer, Lock 5/16
Nut, Hex 5/16-18
Clamp
Nut, SAE 8 - JIC 37
Nipple, Diagnostic
Plug, Dust
Capscrew
Flange Half, SAE 16
O-Ring
Washer, Lock 3/8
135
SECTION 5
CONTROL VALVES CIRCUIT

(S/N 9908 & Before)
See Hydraulic
Reservoir
Main Pump
28
19
Control
Drain Port
21 26
2
3
18
20
5
4
27
22
19
Inlet
Port
Main
Control
Valve
2
1
See
Main Pump
12
7
Load
Sense
Port
11
13
Inlet
Port
6
7
Front
14
6
10
17
12
Outlet
Port
16
24
15
T
Axle
Stabilizer
Valve
Port
P
22
23
13
See
Secondary
Control
Valve
21
21
25
See Main Control

Valve
BR
K
2
29

To Priority Valve
P Port Tee
PH0152
136
8042/10042/10054 Rev. 2/00
SECTION 5

(S/N 9908 & Before)
Item No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
Part Number
2713292
2712942
8760117
8770015
2713442
2711872
8760401
8760504
8760482
8760118
8760474
6605202
2711972
8760457
8760141
8760107
8760493
7121013
8304624
7099072
8307206
8307007
8310337
8305012
8310178
8640405
8307206
8584007
6604882
8042/10042/10054 Rev. 2/00
Qty.
1
2
1
1
1
1
2
2
1
1
1
1
1
1
1
1
1
1
6
1
7
5
1
3
2
1
AR
1
1
Description
Hose, 1.50 I.D. x 29-1/2" Long
Hose, .50 I.D. x 44-1/2" Long
Tee, Male Branch, SAE 6 - male JIC 37 x male str. thd. o-ring
Spacer, Pump
HHCS, 1/2-13 x 2"
Gasket
Washer, Flat 1/2"
Washer, Lock 1/2"
Nut, Hex 1/2-13
O-Ring
Washer, Flat 1/2"
Tie Wrap, 5" - Oil Cooler Hose Support
137
SECTION 5

(S/N 9909 & After)
See Hydraulic
Reservoir
26
2
3
25
1
38
37
19 36
Main
Pump
Inlet
Port
35
17
21
18
4
11
6
12
7
8
Load
Sense
Port
33
13
32
10
31
34
9
30
Front
29
5
16
15
12
28
20
23
14
20
24
21
22
T
P
See
Secondary
Control
Valve
11
Port
P
BR
Axle
Stabilizer
Valve
See Main Control

Valve
2
27
138
To Priority Valve
P Port Tee
PH1370
8042/10042/10054 Origin 2/00
SECTION 5

(S/N 9909 & After)
Item No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
Part Number
7150492
7150502
8760308
7150302
2711872
8760401
8760504
8760482
8760302
8760317
6604882
2711972
8760501
8760141
8760107
8760493
8546407
8303626
8640208
8307206
8307007
8310337
8305012
8310178
8630016
8584007
6604882
8765204
8760495
8760415
8770159
8760529
8760311
8760276
8760451
8405209
8303519
8307025
8307220
8042/10042/10054 Origin 2/00
Qty.
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
4
1
4
7
1
3
2
1
1
1
1
1
1
1
1
1
1
1
1
4
4
4
Description
Hose, 1 I.D. x 29" Long
Hose, 2" I.D. x 29" Long
Flange
Capscrew
O-Ring
Washer, Flat 1/2"
Washer, Lock 1/2"
Nut, Hex 1/2-13
O-Ring
Tie Wrap, 5" - Oil Cooler Hose Support
Elbow, 90, SAE 8 - male JIC 37 x female JIC 37 swivel (8042 & 10042)
Tee, Female Branch, SAE 8 - male JIC 37 x female JIC 37 swivel (10054 Only)
Plug, Hex Hd., SAE 6 - male str. thd. o-ring
Clamp, T-Bolt Band
HHCS M12 x 40mm
Washer, Lock M12
Washer, Flat M12
139
SECTION 5
BOOM RAISE/LOWER & EXTEND/RETRACT CIRCUIT

(S/N 9908 & Before)
18
17
4
16
Boom
15
1
10054 Only
6
7
8
Extend
Port
Retract
Port
11
Raise
Port
12
Lower
Port
Front
10
14
13
A - Boom Extend Port

B - Boom Retract Port
C - Boom Raise Port Extend
D - Boom Lower Port Retract
Lower
Port
10
4
4
9
Raise
Port
Main Control Valve

(Rotated for Clarity)
9
C
PH0161
140
8042/10042/10054 Rev. 2/00
SECTION 5

(S/N 9908 & Before)
Item No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
Part Number
Qty.
7133802
7133812
8760039
2713262
8760305
8305626
8769128
8769127
8760109
1
1
2
2
2
1
1
1
4
8760109
2713282
2711852
8584007
8760111
8760483
8770030
8902251
8770012
8760317
2
2
1
2
2
1
1
1
1
8042/10042/10054 Rev. 2/00
Description
Tube, Boom Ext. Cyl.
Union, Bulkhead, Straight, SAE 12 - male JIC 37
Cover, Clamp
Clamp, Twin (Only half used)
(8042/10042 Only)
(10054 Only)
Tie Wrap, Heavy Duty 5"
Union, SAE 12 - male str. thd. o-ring
Valve, Boom Extend Lockout
141
SECTION 5

(S/N 9909 & After)
5
5
3
4
13
Boom
15
17
14
16
10054 Only
6
7
8
Extend
Port
Retract
Port
10
18
12
19
Front
11
A - Boom Extend Port
B - Boom Retract Port
C - Boom Raise Port Extend
D - Boom Lower Port Retract
12
18
19
14
5
14
Lower
Port
Raise
Port
Main Control Valve

(Rotated for Clarity)
PH1380
142
8042/10042/10054 Origin 2/00
SECTION 5

(S/N 9909 & After)
Item No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
Part Number
7133802
7133812
8760039
7150452
8760305
8305626
8769128
8769127
2711852
8584007
8760111
8760483
8902251
8770157
8760134
8760138
2716516
7150442
7150432
8042/10042/10054 Origin 2/00
Qty.
1
1
2
2
5
1
1
1
2
1
2
2
1
2
1
1
1
1
1
Description
Cover, Clamp
Clamp, Twin (Only half used)
Tie Wrap, Heavy Duty 5"
Valve, Boom Extend Lockout
Elbow, Long, 90 SAE 12-12 - male JIC 37 x male str. thd. o-ring
Connector, Straight, SAE 12-12 - male str. thd. o-ring x female JIC 37 swivel
Hose, .625 I.D. x 34.5" Long
143
SECTION 5
ATTACHMENT TILT AND SLAVE CIRCUIT

22
23
25
24
3
12
PH0940
26
28
11
NOTE: Secure
Items 10 & 12
with Item 28
8
27
20
10
8
7
Retract
Port
14
13
20
Retract
Port
Extend
Port
20
15
Extend
Port
15
18
23
23
21
16
20
21
17
18
10054 Only
18
18
19
Extend
Port
Secondary
Control
Valve
Retract
Port
T
Front
20
29
Extend
Port
Kit
PF0791
BR
Retract
Port
18

PH0172
144
8042/10042/10054 Rev. 2/00
SECTION 5
ATTACHMENT TILT AND SLAVE CIRCUIT

Item No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
Part Number
Qty.
8303752
8307004
8769149
8750003
8750003
8769161
2713452
8303739
8769123
8769122
7133823
7133833
8760037
2713222
6605202
8760477
6604982
8760493
2712872
8760143
8760107
2
2
1
4
6
2
2
3
5
3
1
1
2
2
2
2
2
2
2
1
7
8760107
8760307
7112452
2713642
NSS
8584001
8769140
8305626
8526048
2
1
4
1
2
1
1
AR
Description
HHCS, 5/16-18 x 3-1/2"
Washer, Lock 5/16"
Cover Plate, Single Clamp
Clamp, .62 Dia. Single (8042/10042 Only)
Clamp, .62 Dia. Single (10054 Only)
Clamp, .75 Dia. Single (8042/10042 Only)
Hose Assembly, Boom (8042/10042 Only)
HHCS, 5/16-18 x 1-1/4"
Cover Plate, Twin
Clamp, .62 Dia. Twin
Tube, Boom Attachment Tilt - Retract
Tube, Boom Attachment Tilt - Extend
Hose, .50 I.D. x 44-1/2" Long
Tee, Bulkhead, Male Run, SAE 8 - male JIC 37
(8042/10042 Only)
(10054 Only)
Elbow, 45 SAE 8 - male JIC 37 x male str. thd. o-ring (10054 Only)
Hose and Carrier Assembly (Includes Items 23 thru 25)
Hose Assembly
Carrier, Hose (For Service, Order Item 22)
Tie Wrap
Clamp Set, .675 twin
Sealant
KITS
29
7117812
Kit, Hose Carrier Update

NOTE:
Kit Purpose:
To bring Early Production Hose Carrier (Item 24) up-to-date with solid bars in every other
link instead of in every link, with poly rollers added to bars, and with adhesive patch
coated screws instead of liquid sealant application.
8042/10042/10054 Rev. 2/00
145
SECTION 5
FRAME TILT AND STABILIZER CIRCUIT
Retract
Port
Extend
Port
4
7
Retract
Port
Extend
Port
1
5
1
1
1
1
Front
To Port
TC
Secondary
Control Valve
Pressure
Reducing
Valve
To Port
SB
Stabilizer Valve
See Page 205
Steer
Select
Valve
BR
To Port
SR

PH0181
146
8042/10042/10054 Rev. 2/00
SECTION 5
FRAME TILT AND STABILIZER CIRCUIT

Item No.
1
2
3
4
5
6
7
Part Number
2711892
8770012
8760276
8760134
2713332
8760110
8760268
8042/10042/10054 Rev. 12/97
Qty.
2
1
1
3
2
1
1
Description
147
SECTION 5
SERVICE BRAKE AND DE-CLUTCH CIRCUIT
Hydraulic
Reservoir
10
11
12
13
5
14
18
9
7
9
7
6
4
9
19
3
2
1
10
7
17
15
16
11
7
9
3
Front
Pressure
Reducing Valve
Port C1
10
BR
To Transmission
De-Clutch
Port
C2
To Port
BRK
11
To Transmission
Emergency Brake
3
Underneath View of Valve Plate - See Valve Plate Assembly
PH0193
148
8042/10042/10054 Rev. 2/00
SECTION 5
SERVICE BRAKE AND DE-CLUTCH CIRCUIT

Item No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
Part Number
NLA
7119813
8902222
8760110
2712332
2705122
6604972
8760455
8406105
6605772
2712092
6611752
6604712
8760011
8760113
8584007
8760501
8430046
8430032
6605772
2712012
8760276
8042/10042/10054 Rev. 2/00
Qty.
1
1
1
3
1
1
1
3
4
1
4
1
1
1
1
1
1
1
1
1
1
1
Description
Valve, Brake (S/N 0653 & Before) For Service, Order P/N 8902222
Kit, Brake Valve (S/N 0654 thru 1167)
Valve, Brake (S/N 1168 & After)
Tee, Bulkhead, Male Branch, SAE 6 - male JIC 37
Clamp
Connector, Straight, SAE 4-2P - male JIC 37 x male NPT
Tie Wrap, 5" (Hose Support)
Tee, Female Run, SAE 6 - male JIC 37 x female JIC 37 swivel (S/N 9909 & After)
Nipple, Diagnostic (S/N 9909 & After)
Plug, Dust (S/N 9909 & After)
Hose, .38 I.D. x 66" Long (S/N 9908 & Before)
Hose, .38 I.D. x 75" Long (S/N 9909 & After)
Elbow, 45, SAE 6 - male JIC 37 x female JIC 37 swivel (S/N 9909 & After)
149
SECTION 5
VALVE PLATE ASSEMBLY

(Without Outriggers 8042 Only)
12
13
34
33
11
7
32
17
14
24
13
37
To Control
Valve P
Port Tee
10
24
16
20
35
26
3 4
36
1
8
25
15
12
19 22
20
18
35
To
Priority Valve
P Port Tee
27
21
23
NOTE: O-rings must

be replaced
whenever replacing
Item 16 or Item 21.
Return
to Tank
28
29
30
31
Front
Valve Plate Shown as
Mounted for Clarity
PH0122
150
8042 Rev. 2/00
SECTION 5

(Without Outriggers 8042 Only)
Item No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
8042 Rev. 2/00
Part Number
Qty.
7098293
8902111
8760110
8760313
8304608
8902137
8304631
8305626
7115712
1
1
3
1
2
1
4
2
1
8902152
8584001
8760303
6604882
6605652
8303675
8305645
8902255
8902266
8760419
8760113
8760136
8760107
8902267
8310137
8760117
8760311
8278008
8305624
8304042
8310070
7057141
8307005
8305008
8760107
8760458
8760407
8630000
8310153
8760268
1
1
2
1
3
3
1
1
2
2
1
1
1
2
4
2
4
2
4
4
4
4
4
1
1
1
2
4
1
Description
Plate, Valve Mounting
Body, Steer Select Valve
SHCS, 5/16-18 x 1-1/2"
Valve, Steer Select (See Page 203 For Parts Breakdown)
SCHS, #10-24 x 2"
Nut, Lock 5/16-18
Kit, Secondary Control Valve (Does Not Include Fittings) S/N 8042-0266 & Before
(See Page 201 For Parts Breakdown)
Secondary Control Valve (Does Not Include Fittings) S/N 8042-0267 & After
Tie Wrap, 3/16" Wide x 6-11/16" Long
Hose, 1/2" I.D. x 62" Long
HHCS, 3/8-16 x 1-1/4"
Nut, Lock 3/8-16
Valve, Pressure Reducing (See Page 205 For Parts Breakdown) (S/N 0653 & Before)
Valve, Pressure Reducing (See Page 205 For Parts Breakdown) (S/N 0654 & After)
Valve, Axle Stabilizer (See Page 205 For Parts Breakdown)
SHCS, 1/4-20 x 2-1/2"
Isolator
Nut, Lock 1/4-20
Bolt, Retainer 3/8"
Washer, Rebound
Washer, Lock 3/8"
Nut, Hex 3/8-16
Nut, SAE 8 - JIC 37
O-Ring
SHCS, 1/4-20 x 3"
151
SECTION 5

(With Outriggers 10042/10054 Only)
35
39
32
35
20
40
38
37
39
38
12
13
40
43
39
32
20
33
34
11
35
36
13
24
5
9
To Control
Valve P
Port Tee
14
10
17
16
26
24
23
41
BR
K
P
32
43 19 22
8
8
15
25
To
Priority Valve
P Port Tee
27
28
42
18
41
21
23
NOTE: O-rings must be

replaced whenever
replacing Item 16
or Item 21.
Return
to Tank
29
30
31
Front
Valve Plate Shown as

Mounted for Clarity
PH0112
152
10042/10054 Rev. 2/00
SECTION 5

(With Outriggers 10042/10054 Only)
Item No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
Part Number
Qty.
7098293
8902111
8760110
8760313
8304608
8902137
8304631
8305626
7115712
1
1
5
1
2
1
4
4
1
8902152
8584001
8760419
7111122
2716545
6605652
8303675
8305645
8902266
8760268
8760113
8760136
8760510
8902267
8310137
8760117
8760311
8278008
8305624
8304042
8310070
8307204
8307005
8305008
8760107
8310138
8310081
8902141
8902193
2713322
8760459
8760117
8760141
8760143
8760117
8760458
8760460
8760407
8630000
8310153
6604882
1
2
1
1
1
3
3
1
1
2
1
2
1
2
4
2
4
2
4
4
4
4
4
3
2
2
1
1
2
1
1
1
2
2
3
2
3
2
4
2
10042/10054 Rev. 2/00
Description
Plate, Valve Mounting
Body, Steer Select Valve
SHCS, 5/16-18 x 1-1/2"
Valve, Steer Select (See Page 203 For Parts Breakdown)
SCHS, #10-24 x 2"
Nut, Lock 5/16-18
Kit, Secondary Control Valve (Does Not Include Fittings) S/N 0266 & Before
Secondary Control Valve (Does Not Include Fittings) S/N 0267 & After
Tie Wrap, 3/16" Wide x 6-11/16" Long
Tube Assembly (S/N 10881 & Before)
Hose, .38 x 17" (S/N 10882 & After)
HHCS, 3/8-16 x 1-1/4"
Nut, Lock 3/8-16
Valve, Pressure Reducing (See Page 205 For Parts Breakdown)
Valve, Stabilizer (See Page 205 For Parts Breakdown)
SHCS, 1/4-20 x 2-1/2"
Isolator
Nut, Lock 1/4-20
Bolt, Retainer 3/8"
Washer, Flat 3/8"
Washer, Lock 3/8"
Nut, Hex 3/8-16
SHCS, 5/16-18 x 4" (S/N 10881 & Before)
SHCS, 5/16-18 x 4" (S/N 10882 & After)
Valve, Outrigger (See Page 203 For Parts Breakdown) (S/N 10881 & Before)
Valve, Outrigger (See Page 203 For Parts Breakdown) (S/N 10882 & After)
Tee, Female Branch, SAE 6-6 - male JIC 37 x female JIC 37 swivel
Connector, Straight, SAE 6 - male JIC 37 x male str. thd. o-ring (S/N 10881 & Before)
Connector, Male Tube End w/Outlet Check, 6-6 (S/N 10882 & After)
Connector, Long, SAE 8 - male JIC 37 x male str. thd. o-ring (S/N 10881 & Before)
Connector, Straight, SAE 6 - male JIC 37 x male str. thd. o-ring (S/N 10882 & After)
Reducer, Tube End, SAE 8-6 - JIC 37 (S/N 10881 & Before)
Reducer, SAE 8-6 - male str. thd. o-ring x female internal o-ring boss (S/N 10882 & After)
Nut, SAE 8 - JIC 37 (S/N 10881 & Before)
O-Ring
SHCS, 1/4-20 x 3"
153
SECTION 5
TRANSMISSION COOLING CIRCUIT

(S/N 9908 & Before)
Transmission
Transmission
Oil Cooler
2
2
4
3
PH0202
154
8042/10042/10054 Rev. 2/00
SECTION 5

(S/N 9908 & Before)
Item No.
1
2
3
4
Part Number
6604912
8760109
7124471
8584007
8042/10042/10054 Rev. 2/00
Qty.
2
4
2
2
Description
Conduit, 1 I.D. x 12.5"
Tie, plastic, .5 x 20.1"
155
SECTION 5

(S/N 9909 & After)
1
3
1
2
Transmission
Oil Cooler
2
5
4
5
4
Transmission
PH1390
156
8042/10042/10054 Origin 2/00
SECTION 5

(S/N 9909 & After)
Item No.
1
2
3
4
5
6
7
Part Number
7150282
8760254
8760305
8630017
8770158
8770157
8760431
8042/10042/10054 Origin 2/00
Qty.
2
3
1
2
2
1
2
Description
O-Ring, 23mm x 2mm
Connector, M26 x 12 - 37 Flare
Elbow, Long, 90 SAE 12-12 - male JIC 37 x male str. thd. o-ring
157
SECTION 5
AUXILIARY HYDRAULIC CIRCUIT

(Optional)
12
31
28
30
1
2
29
11
10
6
8
13
9
14
20
21
27
15
26
22
23
24
25
19
17
Port
B
16
Port
A
18
32
Kit

PF0791
PH0212
158
8042/10042/10054 Rev. 12/97
SECTION 5
AUXILIARY HYDRAULIC CIRCUIT

(Optional)
Item No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
Part Number
8310081
8307004
8307203
7111402
8303679
8303622
8769161
8750003
2713082
8769122
8303757
7133843
7133853
8760037
2713212
8760264
2712872
8760107
8760143
8420055
8420053
8430006
8640029
8430005
8640029
8640028
8640032
8760142
8760045
7112452
NSS
8584001
2713642
Qty.
2
2
2
1
2
2
2
2
2
3
3
1
1
2
2
2
2
1
1
1
1
1
1
1
1
1
1
2
2
1
1
2
4
Description
HHCS, 5/16-18 x 5"
Washer, Lock .31"
Support, Clamp
HHCS, 3/8-16 x 1-3/4" (8042/10042 Only)
HHCS, 3/8-16 x 2" (10054 Only)
Clamp, Single .75 I.D. (8042/10042 Only)
Clamp, Single .62 I.D. (10054 Only)
Hose, .50 I.D. x 426" Long (8042/10042 Only)
Clamp, Twin .62 I.D. (Two Halves)
HHCS, 5/16-18 x 2-1/2"
Tube Assembly
Tube Assembly
Elbow, 90, Bulkhead, SAE 8 - male JIC 37
Plug, Dust #8
Cap, Dust #8
Quick Disconnect, Male, SAE 8-8ORB - female internal (Includes Item 21)
Seal, Nose (Not Shown)
Quick Disconnect, Female, SAE 8-8ORB - female internal (Includes Items 23 thru 25)
Seal, Coupler Body (Not Shown)
Back-Up Ring, Coupler Body Seal (Not Shown)
Connector, Straight, SAE 8-8 - male str. thd. o-ring x female JIC 37 swivel
Hose and Carrier Assembly (Includes Items 29 thru 31)
Carrier, Hose (For Service, Order Item 28)
Tie Wrap
Hose Assembly
KITS
32
7117812
Kit, Hose Carrier Update

NOTE:
Kit Purpose:
To bring Early Production Hose Carrier (Item 29) up-to-date with solid bars in every other
link instead of in every link, with poly rollers added to bars, and with adhesive patch
coated screws instead of liquid sealant application.
8042/10042/10054 Rev. 2/00
159
SECTION 5
OUTRIGGER HYDRAULIC CIRCUIT

(10042/10054 Only)
5
1
6
4
1
5
Extend
Port
Retract
Port
2
Retract
Port
Extend
Port
Front
Port
B2
6
Outrigger
Valve
Secondary
Control
Valve
Port
B1
To Left Cylinder
Extend Port
Port
A1
To Left Cylinder
Retract Port
Port
A2
Steer
Select
Valve
Pressure
Reducing Valve
To Right Cylinder
Extend Port
To Right Cylinder
Retract Port
Stabilizer
Cylinder Valve

PH0412
160
10042/10054 Rev. 2/00
SECTION 5
OUTRIGGER HYDRAULIC CIRCUIT

(10042/10054 Only)
Item No.
1
2
3
4
5
6
Part Number
2711982
8760311
8584001
8584003
8760029
2712952
10042/10054 Rev. 12/97
Qty.
4
4
2
1
4
4
Description
Hose Assembly, 3/8" I.D.
Tie Wrap (10054 Only)
Tie Wrap
Union, SAE 6 - male JIC 37
Hose Assembly, 3/8" I.D.
161
SECTION 6
HYDRAULIC COMPONENTS
SECTION 6
HYDRAULIC RESERVOIR
9
16
5
6
10
19
18
13
17
20
11 4
12
13
3
14
1
S/N 9499 & Before
15
25
2
(5 - 7 Nm)
9
See
Fuel Tank
24
In
21
Hydraulic
Reservoir
16
19
18
Drain
Out
11
12
26
13
14
17
13
To
Brake Valve
23
2
To Main
Pump Inlet
22
6
PH0103
162
8042/10042/10054 Rev. 2/00
SECTION 6
HYDRAULIC RESERVOIR
Item No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
Part Number
NLA
7136034
NLA
7138209
NLA
NLA
7138714
NLA
8322029
8305626
8305626
7094562
8320265
8464012
8760118
8640903
8541435
8760110
8760110
8760501
8760351
8223217
8223226
8310129
8307009
8305014
7098271
8760102
7138164
8324029
8760419
8760451
8760107
8042/10042/10054 Rev. 2/00
Qty.
1
1
2
3
1
1
1
1
1
8
12
1
1
1
1
1
1
3
2
1
1
1
1
4
4
4
1
1
1
1
1
1
1
Description
Tank, Fuel and Hydraulic (S/N 9499 & Before) (For Service, Order P/N 7136034)
Tank, Fuel and Hydraulic (S/N 9500 & After)
Gasket (S/N 9499 & Before) (For Service, Order P/N 7138209)
Gasket (S/N 9500 & After)
Screen, Fill Neck (For Service, Order P/N 8322022)
Neck, Filler/Breather (S/N 9499 & Before) (For Service, Order P/N 8322022 & 7138714)
Neck, Filler/Breather (S/N 9500 & After)
Cap, Filler (S/N 9499 & Before) (For Service, Order P/N 8322022)
Cap, Filler (S/N 9500 & After)
Nut, Hex Lock Elastic 5/16-18 (S/N 9499 & Before)
Nut, Hex Lock Elastic 5/16-18 (S/N 9500 & After)
Head, Filter (with by-pass)
Element, Hydraulic Oil Filter
Gauge, Sight
Connector, Straight, SAE 12-16 - male JIC 37 x male str. thd. o-ring (S/N 9499 & Before)
O-Ring
Connector, Straight, SAE 6-8 - male JIC 37 x male str. thd. o-ring (S/N 9499 & Before)
Connector, Straight, SAE 6-8 - male JIC 37 x male str. thd. o-ring (S/N 9500 & After)
Elbow, 45 SAE 24 - male JIC 37 x male str. thd. o-ring (S/N 9499 & Before)
Switch, Hydraulic Temperature - 210F (S/N 9499 & Before)
Switch, Hydraulic Temperature - 195F (S/N 9500 & After)
Washer, Lock 5/8"
Nut, Hex 5/8-11
Tee, Swivel #12 Ported (S/N 9499 & Before)
Tube Assembly (S/N 9500 & After)
Strainer (S/N 9500 & After)
Plug, Hex Hd., SAE 8 - male str. thd. o-ring (S/N 9500 & After)
Plug, Hex Hd., SAE 6 - male str. thd. o-ring (S/N 9500 & After)
163
SECTION 6
MAIN PUMP
(S/N 9908 & Before)
55
2
3
4
6
7
8
15
14
13
18
16
22
17
12
11
19
23 24
45
10
21
25
26
53
52
9
51
48 49 50
47
27
54
28
29
30
31
8
20
46
33
32
40
39
34
37
36 38
35
41
41
44
37
38
39
41
36
42
40
42
57
56
41
58
43
PF0760
Kit
PF0791
164
Torque to
80 lb/ft
(108 Nm)
Kit
PH0292
8042/10042/10054 Rev. 2/00
SECTION 6
MAIN PUMP
(S/N 9908 & Before)
Item No.
Part Number
Qty.
8444223
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
8033896
8033897
8033898
8033899
8033900
8033901
8033902
8033903
8033904
8033905
8033906
8033907
8033908
8033909
8033910
8033911
8033912
8034818
8033914
8033959
8033916
8033917
8033918
8033919
8033920
8033921
8033922
8033923
8033924
8033925
8033926
8033927
8033928
8033929
8033930
8033931
8033932
8033933
8033934
8033935
8033936
8033937
8033938
8033939
8034812
8033952
8033953
8033954
8033955
8033956
8033957
8033958
8033913
7099072
1
1
1
1
1
1
2
3
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
2
1
1
1
7
1
1
1
1
2
2
2
2
2
4
2
1
1
1
1
1
AR
AR
1
1
1
1
1
1
56
57
8032752
7136374
1
1
58
7138340
8042/10042/10054 Rev. 2/00
Description
Pump, Complete (Includes Items 2 thru 54)
(Also must order 7135391 Kit, Relief Valve Hoist/Extend)
Snap Ring
Ball Bearing
Snap Ring
Snap Ring
Shaft Seal
Shaft, Spline
Plug
Plug
Housing, Right Side
O-Ring
Back-up Ring
Back-up Ring
O-Ring
Back-up Ring
O-Ring
Spool
Sleeve
Cap & Plug Assembly
Ball
O-Ring
Cap Assembly, Airbleed
Roll Pin
O-Ring
Port Plate, CW
Barrel
Retainer
Spring, Barrel
Ball Seat
Retainer, Slipper
Piston Assembly
Piston, Servo
O-Ring
Swash Plate
Housing, Trunion
Thrust Washer
Trunion Cap
Needle Bearing
O-Ring
Snap Ring
HHCS
HHCS
Plug
Pin, Trunion
Plug, Servo
Screw Assembly, Adjusting
Cap, Differential
Shim, Differential
Shim, Differential
Piston
Spring, Modulator
Spring, Retaining
Spring, Servo
O-Ring
Gasket, Mounting
KITS
Kit, Seal
Kit, Retrofits to a Current Production Pump
(Includes Pump, Hoses, Hardware & Instructions) S/N 9499 & Before
Kit, Retrofits to a Current Production Pump
(Includes Pump, Hoses, Hardware & Instructions) S/N 9500 thru 9908
165
SECTION 6
MAIN PUMP
(S/N 9909 & After)
*Item
2
3
7
9
10
17
47
55
56
58
60
33
6 32
5 4
34
56*
13
18
60* 61
17*
19 20
21 59
Torque values
13.3-17.8 lb/ft (18-24 Nm)
192.4-222 lb/ft (280-300 Nm)
21.5-23.7 lb/ft (29-32 Nm)
76.2-94 lb/ft (103-127 Nm)
76.2-94 lb/ft (103-127 Nm)
55.5-61.4 lb/ft (75-83 Nm)
2.7-3.3 lb/ft (3-4 Nm)
76.2-94 lb/ft (103-127 Nm)
23-27.4 lb/ft (31-37 Nm)
9.6-11 lb/ft (13-15 Nm)
11.1-11.8 lb/ft (15-16 Nm)
35
24 25
22 23
26
12
10*
3* 4
16
57
18
17*
14 15
2*
11
7* 8
27 28
9*
53
45 46
43 44
29 30
31
36
52
54
62
49 50 51
42
40 41
39
38
55*
37
63
47*
58*
166
48
64
65
14
66
68
69
67
PF0760
PH1221
8042/10042/10054 Origin 7/99
SECTION 6
MAIN PUMP
(S/N 9909 & After)
Item No.
1
2
3
Part Number
Qty.
Description
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
8444227
8035567
8035568
8035569
NSS
NSS
8035570
8035571
8035572
NSS
8035573
8035574
8035575
NSS
NSS
8035577
NSS
8035578
8035579
8035580
NSS
8035581
8035582
NSS
NSS
NSS
NSS
NSS
NSS
NSS
NSS
NSS
8035583
8035584
NSS
NSS
8035585
8035586
8035587
NSS
NSS
NSS
NSS
NSS
NSS
8035588
NSS
8035589
NSS
NSS
NSS
NSS
NSS
NSS
8035590
8035591
8035592
8035593
8035595
8035596
NSS
8035597
8035598
8630016
1
1
1
2
2
2
3
1
1
3
1
4
1
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
9
1
1
1
1
1
1
2
2
1
1
1
1
1
1
4
4
1
4
1
2
2
1
Pump, Piston, Complete (Includes Items 2 thru 61)

Nut, Jam
Cap (S Stop)
Cap (F Stop)
O-Ring (Order Item 64)
Ring, Backup (Order Item 64)
Screw, Adjustment
Plug, SAE Gage Port
Plug, ISO Gage Port
Screw
Screw
Block, Valve
Subassembly, Control (Order Item 63)
Pin
Gasket (Order Item 64)
Housing
Plug, Drain
O-Ring
Bearing (Order Item 67)
Pin
Plate, Valve
Ring, Retaining (Order Item 65)
Guide, Spring (Order Item 65)
Spring (Order Item 65)
Guide, Spring (Order Item 65)
Block, Cylinder (Order Item 65)
Sleeve, Control
Nut, Hex
Ring, Glide (Order Item 64)
Piston, Control
Link, Chain
Shaft
Plate, Limiter (Order Item 65)
Spacer (Order Item 65)
Subassembly, Piston and Shoes (Order Item 65)
Cage, Shoe (Order Item 65)
Yoke (Order Item 66)
Pin (Order Item 66)
Button
Seat (Order Item 66)
Spring
Screw (Order Item 66)
Bearing, Saddle (Order Item 66)
Bearing (Order Item 67)
Seal, Shaft (Order Item 68)
Ring, Retaining (Order Item 68)
Gasket (Order Item 64)
Spring
Flange
Screw
Screw
Pin
Screw
Spacer, Shaft (Order Item 69)
Plug
O-Ring
O-Ring, 130mm x 3mm
63
64
65
66
67
68
69
8035560
8035561
8035562
8035563
8035564
8035565
8035566
1
1
1
1
1
1
1
Kit, Control
Kit, Seal
Kit, Rotating Group
Kit, Yoke and Saddle Bearing
Kit, Shaft Bearing
Kit, Shaft Seal
Kit, Shaft Spacer
4
5
6
7
KITS
8042/10042/10054 Origin 7/99
167
SECTION 6
BOOM EXTEND CYLINDER

(Early Production)
VENDOR
STAMPING
IMPORTANT:
There are two similar but distinctly different Boom Extend
Cylinders. Make sure you know which version you have
before ordering replacement parts. On Early Production
cylinders, the gland is installed flush with the cylinder
tube and has TJB stamped on the gland. On the
Current Production cylinders, the gland has a lip that
bottoms out against the cylinder tube.
EARLY PRODUCTION

(203 - 217 Nm)
CURRENT PRODUCTION
2
Retract
Port
15
3
16
17
Torque to
150 - 160 lb/ft
(203 - 217 Nm)
5
4
14
13
12
Extend
Port
5
7
11
10
4
18
19
20
PF0760
PH0342
168
8042/10042/10054 Rev. 7/99
SECTION 6

(Early Production)
Item No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
Part Number
NLA
NSS
8902261
See Kits
See Kits
See Kits
8033734
8033735
See Kits
See Kits
8033732
See Kits
See Kits
See Kits
8033733
8033737
8033738
Qty.
1
1
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
Description
Cylinder, Boom Extend (Includes Items 2 thru 17) (For Service, Order P/N 2716173)
Tube, Cylinder (Serviced Only in Boom Extend Cylinder Item 1)
Valve, Counterbalance - preset to 3500 psi (See Kits)
Wear Ring
O-Ring
Seal, Piston
Piston
Tube, Stop
O-Ring
Ring, Backup
Gland
Seal, Rod
Seal, Rod
Wiper
Rod
Screw, Set
Screw, Cone Point Set
KITS
18
19
20
8035513
8205657
8035247
8042/10042/10054 Rev. 2/00
1
1
1
Seal Kit, Services Both Early and Current Production Cylinders

Seal Kit, Counterbalance Valve (Includes 3 O-Rings & 4 Backup Rings)
Seal Kit, Gland Static Seal (Includes Items 5, 9 & 10)
169
SECTION 6

(Current Production)
IMPORTANT:
VENDOR
STAMPING
There are two similar but distinctly different Boom Extend

EARLY PRODUCTION
CURRENT PRODUCTION
23
20
Loctite and Torque to
1800 - 2000 lb/ft
(2441 - 2712 Nm)
Torque to
Torque to
150 - 160 lb/ft
(203 - 217 Nm)
22 155 - 165 lb/in
14
11
7
8
(18 - 19 Nm)
17
20
22
23
5
6
7
8
20
11
17
3
20
14
18
16
19
10
Torque to
300 - 400 lb/ft
(407 - 542 Nm)
18
16
21
19 13
15
12
19
24
12
21
15
13
25
PF0760
PH2031
170
8042/10042/10054 Rev. 2/00
SECTION 6

Item No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
Part Number
2716173
NSS
8035800
8035539
8035616
8035615
8035536
8035315
8035514
See Kits
See Kits
See Kits
See Kits
See Kits
See Kits
See Kits
See Kits
See Kits
See Kits
See Kits
See Kits
See Kits
8520013
Qty.
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
2
2
2
1
2
Description
Cylinder, Boom Extend (Includes Items 2 thru 23)
Tube, Cylinder (Serviced Only in Boom Extend Cylinder Item 1)
Piston
Gland, Head
Spacer, Rod
Rod, Weldment
Screw, Set 5/16-18 UNC x .50 Lg.
Screw, Set 5/16-18 UNC x .63 Lg.
Valve, Counterbalance - preset to 3500 psi
O-Ring
O-Ring
O-Ring
O-Ring
Ring, Backup
Ring, Backup
Seal, Rod
Seal, Piston
Wiper, HD Rod Sealed O.D.
Wearband
Wearband
Insert, Locking
Square Ring
Grease Fitting
KITS
24
25
8035513
8205657
8042/10042/10054 Rev. 2/00
1
1
Seal Kit, Services Both Early and Current Production Cylinders

Seal Kit, Counterbalance Valve
171
SECTION 6
BOOM HOIST CYLINDER

(S/N 5818 & Before)
Torque to
45 - 50 lb/ft
(61 - 68 Nm)
12
11
2
10
9
8
7
6
15
14
13
Torque to 600 lb/ft
(814 Nm)
and Stake 4 Places
16
17
PF0760
PH0231
172
8042/10042/10054 Rev. 7/99
SECTION 6
BOOM HOIST CYLINDER

(S/N 5818 & Before)
Item No.
Part Number
Qty.
1
2
NLA
2713803
2
2
NSS
NSS
8205726
8032714
See Kits
See Kits
8033729
8033730
See Kits
See Kits
8033727
See Kits
See Kits
8033728
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
5
6
7
8
9
10
11
12
13
14
15
Description
Cylinder, Boom Hoist (Includes Items 3 thru 15) (For Service, Order P/N 2714993)
Cylinder, Boom Hoist w/Load Indicator Port (Includes Items 3 thru 15)
NOTE: Quantities Listed Below Are For 1 Cylinder Only
Tube, Cylinder (Serviced Only in Item 1)
Tube, Cylinder w/Load Indicator Port (Serviced Only in Item 2)
Nut
O-Ring
Seal, Piston
Piston
Tube, Stop
O-Ring
Ring, Backup
Gland
Seal, Rod
Wiper
Rod
KITS
16
17
8033731
8205656
8042/10042/10054 Rev. 2/00
1
1
Seal Kit, Boom Hoist Cylinder (Includes Items 6, 7, 10, 11, 13 and 14)
Seal Kit, Counterbalance Valve (Includes 3 O-Rings & 3 Backup Rings)
173
SECTION 6
BOOM HOIST CYLINDER

(S/N 5819 & After)
1
Retract Port
3
Extend Port
14
4
13
16
7
16
8
10
12
17
Torque to
45 - 50 lb/ft
(61 - 68 Nm)
11
11
10
17
16
7
16
5
18
14
15
13
19
Loctite and Torque to
1750 - 2000 lb/ft
(2373 - 2712 Nm)
PF0760
20
PH2010
174
8042/10042/10054 Origin 7/99
SECTION 6
BOOM HOIST CYLINDER

(S/N 5819 & After)
Item No.
Part Number
Qty.
1
2
2714993
2713803
2
2
NSS
NSS
8035542
8035308
See Kits
See Kits
8035545
8035608
See Kits
See Kits
8035609
See Kits
See Kits
8035607
See Kits
See Kits
8035610
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
Description
Cylinder, Boom Hoist (Includes Items 3 thru 18)
Cylinder, Boom Hoist w/Load Indicator Port (Includes Items 3 thru 18)
Tube, Cylinder w/Load Indicator Port (Serviced Only in Item 2)
Valve, Counterbalance - present 4000 psi (See Kits)
Nut, Lock
O-Ring
Seal, Piston
Piston
Spacer, Rod
O-Ring
Ring, Backup
Gland
Seal, Rod
Wiper
Rod
Wearband
Wearband
Collar, Locking
KITS
19
20
8035386
8205656
8042/10042/10054 Rev. 2/00
1
1
Seal Kit, Boom Hoist Cylinder (Includes Items 6, 7, 10, 11, 13, 14, 16 & 17)
Seal Kit, Counterbalance Valve (Includes 3 O-Rings & 3 Back-Up Rings)
175
SECTION 6
FRAME TILT CYLINDER
15
7
Torque to
30 - 35 lb/ft
(41 - 48 Nm)
PF0760
16
6
PF0760
14
1
10
2
Extend
Port
11
Retract
Port
12
13
Apply Loctite # 271
to Threads
4
5
Torque to 450 lb/ft

(610 Nm)
and Stake 4 Places
PH0362
176
8042/10042/10054 Rev. 2/00
SECTION 6
FRAME TILT CYLINDER

Item No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
Part Number
7115662
2713853
NSS
8902511
8032726
See Kits
See Kits
8033745
8033744
See Kits
See Kits
8032728
See Kits
See Kits
8033746
Qty.
1
1
1
2
1
1
1
1
1
1
1
1
1
1
2
Description
Cylinder, Frame Tilt (Includes Items 2 thru 14) (S/N 0266 & Before)
Cylinder, Frame Tilt (Includes Items 2 thru 13) (S/N 0267 & After)
Valve, Pilot Check (See Kits)
Nut
O-Ring
Seal, Piston
Piston
Rod
O-Ring
Back-up Ring
Gland
Seal, Rod
Wiper
Orifice, .070 Dia. (S/N 0266 & Before)
KITS
15
16
8033747
8205655
8042/10042/10054 Rev. 2/00
1
1
Seal Kit, Frame Tilt Cylinder (Includes Items 5, 6, 9, 10, 12 & 13)
Seal Kit, Pilot Check Valve (Includes 3 O-Rings & 3 Back-Up Rings)
177
SECTION 6
STABILIZER CYLINDER
Sol. 2
Torque to
30 - 35 lb/ft
(41 - 48 Nm)
Sol. 6
7
8
4
17
6
10
2
11
12
Extend
Port
18
19
PF0760
13
16
Retract
Port
14
15
Sol. 1
20
PF0760
Sol. 5
PF0760
PH0351
178
8042/10042/10054 Rev. 2/00
SECTION 6
STABILIZER CYLINDER
Item No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
Part Number
2713333
NSS
8902511
8033755
8033704
8033715
8032726
See Kits
8033745
See Kits
See Kits
See Kits
8032728
See Kits
See Kits
8033744
8033721
Qty.
1
1
2
2
2
2
1
1
1
1
1
1
1
1
1
1
2
Description
Cylinder, Stabilizer (Includes Items 2 thru 17)
Solenoid Valve (See Kits)
Solenoid Valve (See Kits)
Orifice, .060 Dia.
Nut
O-Ring
Piston
Seal, Piston
O-Ring
Back-up Ring
Gland
Seal, Rod
Wiper
Rod
Orifice, .029 Dia.
KITS
18
19
20
8033747
8205655
8033756
8042/10042/10054 Rev. 2/00
1
1
1
Seal Kit, Stabilizer Cylinder (Includes Items 8, 10 thru 12, 14 & 15)
Seal Kit, Solenoid Valve
179
SECTION 6
SLAVE CYLINDER
(Early Production)
VENDOR
STAMPING
IMPORTANT:
There are two similar but distinctly different Slave
EARLY PRODUCTION
CURRENT PRODUCTION
13
Apply Loctite #271 to threads.

Torque to 500 lb/ft (678 Nm)
and stake 4 places.
12
9
2
11
8
7
7
1
5
10
6
4
Retract
Port
14
PF0760
Extend
Port
PH0372
180
8042/10042/10054 Rev. 7/99
SECTION 6
SLAVE CYLINDER
(Early Production)
Item No.
Part Number
Qty.
NLA
2
3
4
5
6
7
8
9
10
11
12
13
NSS
8032726
8033741
See Kits
See Kits
See Kits
See Kits
8205506
8033742
8033740
See Kits
See Kits
1
1
1
2
1
1
1
1
1
1
1
1
Description
Cylinder, Slave (Includes Items 2 thru 13) (For Service, Order P/N 2714973)
Nut
Piston
Seal, Piston
O-Ring
O-Ring
Ring, Backup
Gland
Washer, Thrust
Rod
Seal, Rod
Wiper
KITS
14
8034695
8042/10042/10054 Rev. 2/00
Seal Kit, Slave Cylinder (Includes Items 5 thru 8, 12 & 13)

(Services Both Early and Current Production Cylinders)
181
SECTION 6
SLAVE CYLINDER
VENDOR
STAMPING
IMPORTANT:
There are two similar but distinctly different Slave
EARLY PRODUCTION
CURRENT PRODUCTION
16
13
10
16
13
17
16
3
Apply Loctite #271
to threads. Torque
to 900 - 1050 lb/ft
(1220 - 1424 Nm).
14
16
6
Torque to
300 - 400 lb/ft
(407 - 542 Nm)
12
4
2
1
14
9
17
11
8
12
15
15
11
8
Extend Port
Retract Port
18
PF0760
PH2020
182
8042/10042/10054 Origin 7/99
SECTION 6
SLAVE CYLINDER
Item No.
Part Number
Qty.
2714973
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
NSS
8035613
8035612
8035611
8035547
See Kits
See Kits
See Kits
See Kits
See Kits
See Kits
See Kits
See Kits
See Kits
See Kits
See Kits
1
1
1
1
1
1
1
1
2
1
1
1
1
2
2
2
Description
Cylinder, Slave (Includes Items 2 thru 17)
Piston
Gland, Head
Rod
Nut, Lock 1.375-12 UNF
O-Ring
O-Ring
O-Ring
Ring, Backup
Ring, Backup
Z-Seal, Deep
T-Seal, Capped
Wiper, HD Rod Sealed O.D.
Wearband
Wearband
Insert, Locking
KITS
18
8034695
8042/10042/10054 Rev. 2/00
Seal Kit, Slave Cylinder (Includes Items 7 thru 17)

(Services Both Early and Current Production Cylinders)
183
SECTION 6
ATTACHMENT TILT CYLINDER
3
Apply Loctite #271
to Threads
1
2
9 10
12 13
Torque to
600 lb/ft (814 Nm)
and Stake 4 Places
Retract
Port
Extend
Port
11
4
14
10
Torque to
40 - 50 lb/ft
(61 - 68 Nm)
15
13
12
8
7
6
17
5
16
PF0760
PF0760
PH0221
184
8042/10042/10054 Rev. 2/00
SECTION 6
ATTACHMENT TILT CYLINDER

Item No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Part Number
2712973
NSS
8032714
8902260
See Kits
8033724
See Kits
8033725
See Kits
See Kits
8033722
See Kits
See Kits
8033723
7089722
Qty.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
Description
Cylinder, Attachment Tilt (Includes Items 2 thru 15)
Nut
Seal, Piston
Piston
O-Ring
Washer, Thrust
O-Ring
Back-Up Ring
Gland
Seal, Rod
Wiper
Rod
Bushing
KITS
16
17
8033726
8205656
8042/10042/10054 Rev. 2/00
1
1
Seal Kit, Attachment Tilt Cylinder (Includes Items 5, 7, 9, 10, 12 & 13)
Seal Kit, Counterbalance Valve (Includes 3 O-Rings & 4 Back-Up Rings)
185
SECTION 6
OUTRIGGER CYLINDER
(S/N 10881 & Before)
Torque to
400 lb/ft
(542 Nm) and
Stake 4 Places
Apply Loctite
#271 to Threads
2
4
5
Torque to
30 - 35 lb/ft
(41 - 48 Nm)
14
Torque to
30 - 35 lb/ft
(41 - 48 Nm)
Retract
Port
13
12
11
Extend
Port
10
9
4
12
9 10
7
6
13
15
16
PF0760
PF0760
PH0382
186
8042/10042/10054 Rev. 2/00
SECTION 6
OUTRIGGER CYLINDER
Item No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
Part Number
NLA
NSS
8032702
See Kits
8902511
See Kits
8033750
See Kits
See Kits
See Kits
8033748
See Kits
See Kits
8033749
Qty.
1
1
1
2
2
1
1
1
1
1
1
1
1
1
Description
Cylinder, Outrigger (Includes Items 2 thru 14) (For Service, Order P/N 2716163)
Nut
Wear Ring
Seal, Piston
Piston
O-Ring
O-Ring
Back-Up Ring
Gland
Seal, Rod
Wiper
Rod
KITS
15
16
8033751
8205655
8042/10042/10054 Rev. 2/00
1
1
Seal Kit, Outrigger Cylinder (Includes Items 4, 6, 8 thru 10, 12 & 13)
187
SECTION 6
OUTRIGGER CYLINDER
(S/N 10882 & After)
Torque to
25 - 38 lb/ft
(34 - 41 Nm)
2
6
15
Torque to
30 - 35 lb/ft
(41 - 47 Nm)
13
10
18
16
12 4
Torque to
300 - 400 lb/ft
(407 - 542 Nm)
11
9
17
12
11
14
17
16
9
17
Apply Loctite
and Torque to
1300 - 1500 lb/ft
(1762 - 2034 Nm)
14
17
10
18
15
13
PF0760
19
PF0760
20
PH1260
188
8042/10042/10054 Origin 2/00
SECTION 6
OUTRIGGER CYLINDER
(S/N 10882 & After)
Item No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
Part Number
2716163
NSS
8035727
8035728
8035729
8035730
8035322
8035731
See Kits
See Kits
See Kits
See Kits
See Kits
See Kits
See Kits
See Kits
See Kits
See Kits
Qty.
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
2
2
2
Description
Cylinder, Outrigger (Includes Items 2 thru 18)
Tube, Weldment (Serviced Only in Item 1)
Piston
Gland, Head
Rod, Weldment
Plug, SAE No. 4 Steel Hex Head
Nut, Lock UNF 1.5-12
Valve, PO Check, CKCB-XCN
O-Ring
O-Ring
O-Ring
Ring, Back-Up
Z-Seal, Deep w/Rod Back-Up
T-Seal, Capped
Wiper, Hd Rod - Sealed O.D.
Wearband, Precision
Wearband, Precision
Insert, Locking
KITS
19
20
8035732
8035519
8042/10042/10054 Origin 2/00
1
1
Seal Kit (Includes Items 9 thru 18)

Seal Kit (Includes P/N 8035732 and P/N 8033751)
189
SECTION 6
SWING CARRIAGE CYLINDER
2
1
4
Torque to
250 lb/ft
(339 Nm)
Apply Loctite
#271 to Inside
Threads
Retract
Port
14
X
Port
Extend
Port
11
7
8
13
9
10
Torque to
30 - 35 lb/ft
(41 - 48 Nm)
Torque to
30 - 35 lb/ft
(41 - 48 Nm)
12
15
PF0760
17
16
PF0760
PF0760
PH0441
190
8042/10042/10054 Rev. 2/00
SECTION 6
SWING CARRIAGE CYLINDER

Item No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
Part Number
2713363
NSS
See Kits
See Kits
8033783
See Kits
See Kits
8033784
See Kits
See Kits
8033785
8033786
8902842
8033788
Qty.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Description
Cylinder, Swing Carriage (Includes Items 2 thru 14)
Wear Ring
Seal, Piston
Piston
O-Ring
Back-Up Ring
Gland
Seal, Rod
Wiper
Rod
Valve, Counterbalance Cartridge - preset to 3000 psi (See Kits)
Valve, Direct Acting Relief - preset to 2000 psi (See Kits)
Orifice, .038 Dia.
KITS
15
16
17
8033789
8205655
8033790
8042/10042/10054 Rev. 2/00
1
1
1
Seal Kit, Swing Carriage Cylinder (Includes Items 3, 4, 6, 7, 9, & 10)

Seal Kit, Valve Item 12 (Includes 3 O-Rings & 3 Back-Up Rings)
Seal Kit, Valve Item 13 (Includes 2 O-Rings, 1 Back-Up Ring & 1 Gland Ring)
191
SECTION 6
SIDE TILT CARRIAGE CYLINDER
4
14
13
1
5
12
11
9
10
3
15
Torque to
30 - 35 lb/ft
(41 - 48 Nm)
Apply Loctite
#271 to Threads
Torque to 350 lb/ft
(475 Nm) and
Stake 4 Places
16
15
Retract
Port
Extend
Port
17
PF0760
PF0760
PH0800
192
8042/10042/10054 Rev. 2/00
SECTION 6
SIDE TILT CARRIAGE CYLINDER

Item No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Part Number
2711613
NSS
8902511
8205545
8205546
8205547
8205548
8205514
See Kits
See Kits
See Kits
See Kits
See Kits
See Kits
8520013
Qty.
1
1
2
1
1
1
1
1
1
1
1
1
1
1
2
Description
Side Tilt Carriage Cylinder (Includes Items 2 thru 14)
Piston
Gland
Rod
Nut, Piston
Bearing, Self-Aligning
Seal, Rod
Wiper
O-Ring
Ring, Back-Up
O-Ring
Seal, Piston
Fitting, Grease
KITS
16
17
8205661
8205655
8042/10042/10054 Rev. 2/00
1
1
Seal Kit, Side Tilt Carriage Cylinder (Includes Items 9 thru 14)
Seal Kit, Pilot Check Valve
193
SECTION 6
STEERING CYLINDER
(S/N 1167 & Before)
2
Extend Port
6
3
11
13
Retract Port
10
9
9
5
12
7
12
7
14
PF0760
PH0621
194
8042/10042/10054 Rev. 12/97
SECTION 6
STEERING CYLINDER
(S/N 1167 & Before)
Item No.
Part Number
Qty.
NLA
2
3
4
5
6
7
8
9
10
11
12
13
NSS
8033811
8033812
8033813
8033814
See Kits
See Kits
See Kits
See Kits
See Kits
See Kits
See Kits
1
1
1
1
1
1
1
1
1
1
1
1
Description
Steering Cylinder (Includes Items 2 thru 13) (For Service, Order P/N 8034684)
Barrel Assembly (Serviced Only in Item 1)
Piston
Rod
Gland
Nut, Hex Lock
Wiper, Rod
Seal, Rod
O-Ring
O-Ring
Seal, Piston
Lock Ring
Wear Ring
KITS
14
8033801
8042/10042/10054 Rev. 2/00
Seal Kit, Steering Cylinder (Includes Items 7 thru 13)
195
SECTION 6
STEERING CYLINDER
(S/N 1168 & After)
Extend Port
2
11
13
13
Retract Port
14
10
Torque to
160 lb/ft (217 Nm)
6
3
13
14
11
10
PF0760
15
13
16
12 15
9
7
12
7
PH0900
196
8042/10042/10054 Rev. 12/97
SECTION 6
STEERING CYLINDER
(S/N 1168 & After)
Item No.
Part Number
Qty.
8034684
2
3
4
5
6
7
8
9
10
11
12
13
14
15
NSS
8034821
8034822
8034823
8034824
See Kit
See Kit
See Kit
See Kit
See Kit
See Kit
See Kit
See Kit
See Kit
1
1
1
1
1
1
1
1
1
1
1
2
1
1
Description
Steering Cylinder (Includes Items 2 thru 15)
Barrel Assembly (Serviced Only in Item 1)
Piston
Rod - 17.06" Long
Gland
Nut, Hex Lock
Wiper, Rod
Seal, U-Cup
O-Ring
O-Ring
Seal, Piston
Wire Retainer
Wear Ring
Expander
Back-up Ring
KITS
16
8034691
8042/10042/10054 Rev. 2/00
Seal Kit, Steering Cylinder (Includes Items 7 thru 15)
197
SECTION 6
MAIN CONTROL VALVE

30
3
10
11
19
18
11
12
12
20
BO
OM
EX
TE
ND
17
2
BO
OM
34
16
20
7
8
16
15
HO
IST
32
14
13
31
33
32
21
25
21
20
29
22
23
30
28
37
38
26
35
36
27
Kit
PF0791
PF0760
25
24
23
PH1250
198
8042/10042/10054 Rev. 2/00
SECTION 6
MAIN CONTROL VALVE

Item No.
1
Part Number
Qty.
2
3
NLA
NLA
8902186
8034534
7130912
1
1
1
1
1
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
8035267
8034552
8034551
8034697
See Kits
See Kits
See Kits
See Kits
See Kits
See Kits
See Kits
See Kits
See Kits
See Kits
See Kits
See Kits
8034539
8034538
See Kits
See Kits
See Kits
See Kits
See Kits
See Kits
See Kits
See Kits
See Kits
See Kits
See Kits
See Kits
8035387
8760451
1
1
1
1
2
2
2
2
1
1
2
1
1
2
1
1
1
2
2
1
2
1
2
1
1
1
1
2
2
4
1
1
Description
Main Control Valve (S/N 0224 & Before) For Service, Order Kit P/N 7115652
Main Control Valve (S/N 0225 thru 8540) For Service, Order P/N 8902186
Main Control Valve (Includes Items 2 thru 34) S/N 8541 & After
Section, Inlet (Includes 1 of Item 6)
Kit, Outlet Section (Includes Inlet & Outlet Sections and Mounting Hardware)
(S/N 2199 & Before)
Section - Outlet (S/N 2200 & After)
Section, Boom Extend (Includes Items 6 thru 18)
Section, Boom Hoist (Includes Items 6 thru 18)
O-Ring (See Kits)
O-Ring
Wiper
Plate, Seal
Screw, Rd. Hd. Mach.
Poppet, C.V.
Spring
HHCS
Cap, Spool
End, Spool
Seat, Spring
Spring
Shuttle
Plug, Shut-off
Relief Valve Assembly - Preset at 3200 50 psi (Includes Items 21 thru 28)
O-Ring
Ring, Back-Up
O-Ring
O-Ring
Ring, Back-Up
Spring
Spring
Spring
Tie Rod
Nut, Special
Tie Rod
Nut, Special
Valve, Main Relief (Preset at 3500 50 psi)
KITS
35
8034541
AR
36
37
38
8034540
8903011
7115652
1
1
1
8042/10042/10054 Rev. 2/00
Rebuild Kit for Items 4 & 5

(Includes 3 of Item 6 and listed quantities of Items 7 thru 18)
Seal & Spring Kit for Relief Valve - Item 20
Tie Rod Kit - 2 Section Valve (Includes Items 29 thru 32)
Kit, Main Control Valve (Includes Valve and Instructions)
199
SECTION 6
SECONDARY CONTROL VALVE
29
25
31
33
26
27
32
30
28
14
24
42
35
40
39
3
12
23
24
13
6
15
16
5
17
18
19
41
18
10
22
4
12
13
21
7
40
39
7
FR
AM
ET
ILT
7
23
AU
X.
H
20 YD.
AT
TA
CH
.T
ILT
20
37
36
10
11
38
34
37
35
43
44
46
45
47
Kit
PF0760
PF0760
PF0760
Kit
PF0791
PH0472
200
8042/10042/10054 Rev. 2/00
SECTION 6
SECONDARY CONTROL VALVE

Item No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
Part Number
Qty.
NLA
8902152
8034527
8034528
8034549
8034530
8034531
See Kits
See Kits
See Kits
See Kits
See Kits
See Kits
See Kits
See Kits
See Kits
See Kits
See Kits
See Kits
See Kits
See Kits
See Kits
See Kits
8902512
8034532
See Kits
See Kits
See Kits
See Kits
See Kits
See Kits
See Kits
See Kits
See Kits
See Kits
See Kits
See Kits
See Kits
8760420
8034557
8034556
8034554
8034555
1
1
1
1
1
1
2
2
2
2
1
1
2
1
1
1
2
1
2
1
1
2
2
1
1
1
1
1
1
1
2
1
1
2
2
4
1
2
2
1
1
Description
Secondary Control Valve, Frame Tilt, Attachment Tilt & Auxiliary Hydraulics
(S/N 0266 & Before) For Service, Order Kit P/N 7115712
Secondary Control Valve, Frame Tilt, Attachment Tilt & Auxiliary Hydraulics
(Includes Items 2 thru 42) (S/N 0267 & After)
Section, Inlet (Includes 1 of Item 7)
Section, Outlet
Section, Frame Tilt (Includes Items 7 thru 11 and 14 thru 22)
Section, Attachment Tilt (Includes Items 7 thru 20)
Section, Auxiliary Hydraulics (Includes Items 7 thru 20)
O-Ring
O-Ring
Wiper
Plate, Seal
Screw, Rd. Hd. Mach.
Poppet, C.V.
Spring
HHCS
Cap, Spool
End, Spool
O-Ring
Seat, Spring
Spring
Shuttle
Spring
Piston - Compensator, C.V.
Plug, Shut-off
Relief Valve Assembly - Preset at 3200 50 psi (Includes Items 25 thru 33)
O-Ring
Ring, Back-Up
O-Ring
O-Ring
Ring, Back-Up
Spring
O-Ring
O-Ring
Spring
Tie Rod
Nut, Special
Tie Rod
Nut, Special
O-Ring
Ring, Back-Up
Screw, Flow Control
Screw, Flow Control
KITS
43
8034542
AR
44
8034550
45
46
47
8902495
8902095
7115712
1
1
1
8042/10042/10054 Rev. 2/00
Rebuild Kit for Items 5 & 6

(Includes 4 of Item 7 & listed quantities of Items 8 thru 20)
Rebuild Kit for Item 4
(Includes 4 of Item 7 & listed quantities of Items 8 thru 11 and 14 thru 22)
Seal & Spring Kit for Relief Valve - Item 24
Tie Rod Kit - 3 Section Valve (Includes Items 34 thru 37)
Kit, Secondary Control Valve, Frame Tilt, Attachment Tilt & Auxiliary Hydraulics
(Includes Valve & Instructions)
201
SECTION 6
DIRECTIONAL CONTROL VALVES 1 OF 2

9
7
2
10
10
6
12
11
Torque to
65 lb/ft
(88 Nm)
P
T
C1
S
T
8
Torque to
35 lb/ft
(48 Nm)
V1
13
14
Torque to
35 lb/ft
(48 Nm)
3
3
2
1
19
15
16
18
17
PF0760
PH0950
202
8042/10042/10054 Rev. 2/00
SECTION 6

Item No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
Part Number
NLA
7119813
8902222
8902137
8904047
8902838
8902846
8902141
8902193
8902140
8904049
8304631
8640017
8902251
8034558
8034559
8034560
Qty.
1
1
1
1
1
1
1
1
1
2
2
8
AR
1
1
1
1
Description
Brake Valve (S/N 0653 and Before) For Service, Order P/N 8902222
Brake Valve Kit (S/N 0654 thru 1167)
Brake Valve (S/N 1168 and After)
Valve, Steer Select
Valve, Priority
Valve, Shuttle (Includes Item 5)
Cartridge, Shuttle Valve (See Kits)
Valve, Outrigger (Includes Items 7 & 8) (S/N 10881 & Before)
Valve, Outrigger (Includes Items 7 & 8) (S/N 10882 & After)
Solenoid Valve Assembly
Check Valve, Back to Back (See Kits)
SHCS, #10-24 x 2"
O-Ring
Valve, Boom Extend Lockout (Includes Items 12 thru 14)
Cartridge, Poppet Type (See Kits)
Stem, Coil (See Kits)
Coil Assembly
KITS
15
16
17
18
19
8033254
8205655
8205655
8034561
8034562
8042/10042/10054 Rev. 2/00
1
1
1
1
1
Repair Kit, Brake Valve (For Item 1)

Seal Kit, Pressure Reducing Valve (For Item 5)
Seal Kit, Check Valve, Back to Back (For Item 8)
Seal Kit, Stem, Coil (For Item 13)
Seal Kit, Cartridge, Poppet Type (For Item 12)
203
SECTION 6

3
Torque to
35 lb/ft
(48 Nm)
2
Torque to
35 lb/ft
(48 Nm)
Torque to
35 lb/ft
(48 Nm)
S/N 0653 & Before
10
Torque to
35 lb/ft
(48 Nm)
Torque to
35 lb/ft
(48 Nm)
11
Torque to
35 lb/ft
(48 Nm)
7
S/N 0653 & Before
Torque to
35 lb/ft
(48 Nm)
9
16
17
18
19
20
Discard
Check
Valve
Kit
PF0791
6
12
13
14
15
S/N 0654 thru 2194
PF0760
PH0960
204
8042/10042/10054 Rev. 2/00
SECTION 6

Item No.
1
2
3
4
5
7
8
9
10
11
Part Number
Qty.
NLA
8902266
8033760
8034575
NLA
8902689
8033769
8034577
NLA
1
1
1
1
1
1
1
1
NLA
8902267
NLA
NLA
8902688
8033770
8034578
8033760
8034575
8033753
8902690
8640019
8310153
1
1
1
1
1
1
1
1
1
1
2
4
Description
Valve, Pressure Reducing (S/N 0653 and Before) (Includes Items 2 thru 4)
(See Kits Item 16 or 17)
Valve, Pressure Reducing (S/N 0654 and After) (Includes Items 2 thru 4)
Solenoid Valve (S/N 0653 and Before) (See Kits Item 12)
Solenoid Valve (S/N 0654 and After) (See Kits Item 12)
Cartridge, Pressure Reducing (S/N 0653 & Before) (See Kits Item 13)
Cartridge, Pressure Reducing (S/N 0654 and After) (See Kits Item 13)
Cartridge, Check Valve (S/N 0653 and Before) (See Kits Item 15)
Cartridge, Check Valve (S/N 0654 and After) (See Kits Item 15)
Valve, Axle Stabilizer (S/N 0653 and Before) (Includes Items 6 thru 11)
(See Kits Item 18)
Valve, Axle Stabilizer (S/N 0654 thru 2194) (Includes Items 6 thru 11)
(See Kits Item 19)
Valve, Axle Stabilizer (S/N 2195 & After) (Includes Items 6 thru 11)
Pressure Reducing Valve - 60 psi (S/N 0653 and Before) (See Kits Item 20)
Pressure Reducing Valve - 60 psi (S/N 0654 thru 2194) (See Kits Item 19)
Pressure Reducing Valve - 200 psi (S/N 2195 and After) (See Kits Item 13)
Check Valve (S/N 0653 and Before) (See Kits Item 15)
Plug (S/N 0654 thru 2194) (See Kits Item 15)
O-Ring
SHCS, 1/4-20 x 3"
KITS
12
13
14
15
16
17
18
19
20
8033761
8034571
8033768
8034570
8205655
8034570
8033763
8034569
7117692
7117292
7117282
7130564
7131274
8042/10042/10054 Rev. 2/00
1
1
1
1
1
1
1
1
1
1
1
1
1
Seal Kit, Solenoid Valve (S/N 0653 and Before)

Seal Kit, Solenoid Valve (S/N 0654 and After)
Seal Kit, Pressure Reducing Cartridge (S/N 0653 and Before)
Seal Kit, Pressure Reducing Cartridge (S/N 0654 and After)
Seal Kit, Pressure Reducing Valve (S/N 0653 and Before)
Seal Kit, Pressure Reducing Valve (S/N 0654 and After)
Seal Kit, Check Valve (S/N 0653 and Before)
Seal Kit, Check Valve (S/N 0654 and After)
Rework Kit, Press. Red. Valve Models 8042 & 10042 (S/N 0653 and Before)
Rework Kit, Press. Red. Valve Model 10054 Only (S/N 0653 and Before)
Rework Kit, Stabilizer Valve (S/N 0653 and Before)
Rework Kit, Park Brake Valves (S/N 0654 thru 2194)
Rework Kit, Park Brake Valves (S/N 0653 and Before)
205
SECTION 7
ELECTRICAL
SECTION 7
ELECTRICAL SYSTEM - CAB HARNESS

(S/N 0291 & Before)
CIRCULATION FAN
OPT. ENCL. CAB
WIPER MOTOR OPT. ENCL. CAB

BLK
18
P
GRN
MOTOR
RED
33
32
1
28
12
13
15
35
12
43
12
36
10
27
11
33
45
35
43
44
45
24
30
31
14
41
42
45
45
RED
40
GREEN
WHITE
48
47
45
46
2
8
35
20
10
38
18
25
6
16
48 28
32
41
41
40
27
31
15
17
1
34
14
27
36
28
40
40
47
STEER SELECT
VALVE
35
37
43
NOT
USED
BLACK
39
46
20
31
20
10
WASHER
BOTTLE
OPT.
15
38
42
26
36
13
18
2
5
16
17
12
22
38
39
19
25
19
26
21
11
24
40
8
9
11
13
14
3
10
32
1 26 34
3
22
34
25
19
20
42
38
16
46
33
24
17
30
20
6
7
OPT. BREAKER LOCATIONS
30
SWITCH
20
NOT
USED
22
23
24
29
2
3
2
PH0601
206
8042/10042 Rev. 12/97
SECTION 7

(S/N 0291 & Before)
Item No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
Part Number
7114763
8220882
8688026
7112511
8033201
8223442
8580312
8223405
8580311
8464212
8466305
8467014
8223220
8220050
8033065
8223436
8223438
8033078
8229215
7047041
8229218
8305004
8307109
8307026
8229216
8229226
8223024
8584001
8307002
8223444
8223445
8584003
8469028
7112422
8223517
7115163
8305003
8220008
8160621
8032756
8223025
8229232
8303835
8305002
8307003
8042/10042 Rev. 12/97
Qty.
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3
1
1
2
3
2
1
1
1
AR
2
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
Description
Harness, Cab (Includes Items 2 & 3)
Connector, Solenoid (Includes Item 3)
Seal, Connector (Not Shown)
Motor Kit, Windshield Wiper
Switch, Windshield Washer/ Wiper
Switch, Test
Boot, Test Switch
Button, Horn
Boot, Horn Button
Gauge, Fuel
Gauge, Warning Lights
Hourmeter
Terminal - Male
Washer Reservoir Assembly
Switch, Ignition (w/Keys)
Key, Ignition (Not Shown)
Fan, Circulation
Circuit Breaker, 6 amp (4 reqd. on Closed Cab)
Wire Assembly (Enclosed Cab Only)
Bracket, Cricuit Breaker
Nut, Hex, 1/4-20
Washer, Flat 1/4"
Washer, Lock, Int. Tooth 3/8"
Circuit Breaker, 10 amp
Circuit Breaker, 40 amp
Switch Kit, Heater
Wrap, Tie (Not Shown)
Washer, Lock 1/4"
Switch, Emergency Brake
Guard, Switch
Wrap, Tie
Warning Light
Wire Assembly
Relay
Harness, Stabilizer
Nut, Hex #10-32
Terminal, Ring #10
Switch, Reverse
Solenoid, Steer Select
Switch, Brake
Circuit Breaker 20 amp (optional)
SHCS #10 x 1/2"
Nut, Hex #10
Washer, Lock #10
207
SECTION 7

(S/N 0292 thru 9908)
25
32
43
29
19
20
21
35
26
DEFOG FAN OPT. ENCL. CAB
18
30
44
4
FRONT WIPER - OPT. ENCL. CAB
P
GRN
20
RED
BLK
YELLOW
RED/BLK
SWITCH W
L
SWITCH
6
7
53
33
32
33
13
24
17
38
G
13
14
NOT
USED
12
43
8
9 13
11
2
5
12
28
1 26 34
45A
46
12C
40B 2C 20A
47 2
36
15
38
11
45
27
22
11
24
42
NOT
USED
53
43
42
30
31
14
24
40
2
41
41
42
40
41
47
2
9
STEER SELECT
VALVE
45
27
31
15
17
1
34
14
27
36
28
31
30
35
20
10
38
18
25
6
16
46
20
1
32
7
WASHER BOTTLES-OPT.
FRT.
SKY.
33
26
36
12
3A
2D
16
17
40
18
35
52
10
I
22
7
39
16
15
46
10
25
22
23
24
29
51
MOTOR
12
34
50
SKYLIGHT WIPER - OPT. ENCL. CAB
BLK
MOTOR
20
40
2
3
BLACK
8
RED
19 20
21
39
GREEN
WHITE
45
46
37
PH0701
208
8042/10042/10054 Rev. 2/00
SECTION 7

(S/N 0292 thru 9908)
Item No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
Part Number
7114754
8220882
8688026
7112511
8033201
8223442
8580312
8223405
8580311
8464212
8466305
8467014
8223220
8220050
8033065
8223436
8223438
8033078
8229233
8229234
8229235
8305004
8307109
8307026
8305002
8229238
8223024
8584001
8307106
8223444
8223445
8307003
8469028
7112422
8225117
7114604
8582007
8220008
8307027
8032756
8223025
8584003
8307111
8034810
8042/10042/10054 Rev. 2/00
Qty.
1
2
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1
2
2
4
2
1
AR
3
1
1
4
1
1
2
1
3
1
1
2
1
1
4
1
Description
Harness, Cab (Includes Items 2 & 3)
Seal, Connector - Not Shown
Switch, Windshield Washer/Wiper
Switch, Test
Boot, Test Switch
Button, Horn
Boot, Horn Button
Gauge, Fuel
Hourmeter
Terminal - Male
Fan, Defrost
Fuse, 7.5 amp (3 required on Closed Cab)
Fuse, 10 amp (3 required on Closed Cab)
Fuse, 20 amp (Opt. Light Package)
Nut, Hex, 1/4-20
Washer, Flat 1/4"
Washer, Lock, Int. Tooth 3/8"
Nut, Hex #10
Fuse, 40 Amps
Switch Kit, Heater
Washer, Flat 5/16" LT
Guard, Switch
Washer, Lock #10
Warning Light
Wire Assembly
Relay
Harness, Stabilizer
Clip, Spare Fuse
Terminal, Ring #10
Washer, Lock Ext. Tooth 5/16"
Switch, Brake
Washer, Flat #10
Skylight Wiper Motor
209
SECTION 7

(S/N 9909 and After)
20
19
21
31
23
5
39
FRT. WIPER OPT.

SWITCH
BLK
MOTOR
20C
RED
GRN
SKYLIGHT WIPER OPT.

MOTOR
BLK
YELLOW
RED/BLK
32 5
5 B
B
1 W 4
2 3
18
DEFOG FAN
OPT.
20B
SWITCH
11
33
10
6
7
53
LOGIC HARNESS
32
2G
2F
S
I
16
17
45A
36
12
45
46B
53
2E
52
51
NOT
USED
107
PARK BRAKE
SWITCH
110
100
109
CAB GRD
STUD
6
5
45B
1B
27
28
2D
45
STEER SELECT
VALVE
FROM
LOGIC
HARNESS
45C
46A
106
20
21 23
32
210
NOT
USED
2C
6
15
1
36
40
2J
51
2
35
14
40A
2H
20
38
29
38
22
34
25
16
31
17
34
27
28
47
2
3
108
TRANMISSION
HARNESS
19
18
43
2
41
2
111
112
12C
10
LOGIC
HARNESS
36
42
NOT
USED
1
2
3
4
24B
14
LOGIC HARNESS
42
3A
20A
37
15
20C
31
26
22
WASHER BOTTLES OPT.

FRT. SKY.
33
11
NOT 41
USED
40B
27
35
13
38
2K
47
NOT
USED
11
43
28
12A
35
8
9
10
13
6
18
40C
22
24
2
4
12
34
26
1
3A
16
15
1A
3
33
17
48
14
25
24A
12B
7A
52
2L
30
13
NOT
USED
NOT
USED
50
51
39
46
30
26
29
38
22 24
32
35
30
TO STARTER RELAY
TO TRANSMISSION
CONTROL VALVE
PH1270
8042/10042/10054 Origin 2/00
SECTION 7

Item No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
Part Number
7117704
8220882
8526035
7112511
8033201
8223442
8580312
8223405
8580311
8464212
8466305
8467014
8223220
8220050
8033065
8223436
8223438
8033078
8229233
8229234
8229235
8305002
8229238
8223024
8584001
8307106
8223444
8223445
8307003
8469028
8225117
8582007
8220008
8307027
8032756
8223025
8584003
8307111
8034810
8042/10042/10054 Origin 2/00
Qty.
1
2
AR
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
2
3
1
4
2
1
AR
3
1
1
4
1
2
4
1
1
2
1
1
4
1
Description
Harness, Cab (Includes Item 2)
Connector, Solenoid
Sealant
Switch, Windshield Washer/Wiper
Switch, Test
Boot, Test Switch
Button, Horn
Boot, Horn Button
Gauge, Fuel
Hourmeter
Terminal - Male
Fan, Defrost
Fuse, 7.5 amp (3 required on Closed Cab)
Fuse, 10 amp
Fuse, 20 amp (Opt. Light Package)
Nut, Hex #10
Fuse, 40 Amps
Switch Kit, Heater
Guard, Switch
Washer, Lock #10
Warning Light
Relay
Clip, Spare Fuse
Terminal, Ring #10
Washer, Lock Ext. Tooth 5/16"
Switch, Brake
Washer, Flat #10
Skylight Wiper Motor
211
SECTION 7
ELECTRICAL SYSTEM - ENGINE HARNESS

(S/N 8042-0206 & Before and 10042-0211 & Before)
32
BLACK WIRE
BLUE WIRE
BROWN WIRE
16
17
18
19
HYDRAULIC
TANK
6
10
12
13
15
25
21
15
18
44
NOT USED
33
14
27 19 36 38 2
18
6
20 25
NOT
USED
35
1
31
37 14
23
19
31
34
20
15
FRAME GRD
29
44
1
21
14
17
SEE VIEW A-A
36
NOT
USED
28 2
47 2
29
30
24
37
27
10
16
17
31
34
1
31
34
38
22
7
8
9
18
35
35
20
2 10 35
16
NOT
USED
FRAME
GRD
25
20
29
26 30
27
SEE VIEW A-A

WIRE #38
28 2 47 2
28
47
28
12
10
D+
B+
WIRE #5
(-)
WIRE #6
(+)
VIEW A-A
11
ALTERNATOR AS VIEWED
FROM BACKSIDE
(-)
(+)
PH0610
212
8042/10042 Rev. 2/00
SECTION 7

(S/N 8042-0206 & Before and 10042-0211 & Before)
Item No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
Part Number
7098864
8270014
7114612
7098762
7068651
8270602
8270617
8305004
8307002
8305006
8307006
8307106
8307004
8305438
8303697
8310041
8305201
8220073
8223510
8223217
8223216
8033406
8034813
8277162
8033340
8270221
8307022
8305043
7118222
8310077
8310078
8584001
7099882
8307023
8303987
8223217
8042/10042 Rev. 2/00
Qty.
1
2
1
1
1
1
1
2
2
4
2
4
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3
3
AR
1
1
2
1
Description
Harness, Engine
Battery, 12 Volt
Cable, Battery - Negative
Cable, Battery - Positive
Cable, Battery Ground
Horn
Alarm, Backup
Nut, Hex, 1/4-20
Washer, Lock 1/4"
Nut, Hex, 5/16-18
Washer, Lock 7/16"
Washer, Flat 5/16"
Washer, Lock 5/16"
Nut, Hex Jam M10
HHCS, 5/16-18 x 3/4"
Washer, Lock, Ext. Tooth #8
Nut, Hex, Brass #8-32
Terminal, Slip-On Male #10 SCR
Sender, Low Oil Pressure 1/8-27
Sender, Water Temperature
Switch, Transmission Temperature
Solenoid, Fuel Run (Used on CAV Injection Pumps)
Solenoid, Fuel Run (Used on Bosch Injection Pumps)
Relay, Starter
Starter (Includes Starter Solenoid)
Alternator
Washer, Lock M8
Nut, Hex M8-1,25
Sender, Fuel Level
Nut, Hex Jam M5-0,8
Washer, Lock M5
Tie Wrap (Not Shown)
Boom Sensor - Angle
Washer, Lock M10
Screw, Slotted #8
Switch, Hydraulic Oil Temperature
213
SECTION 7

(S/N 8042-0207 thru 1598, 10042-0212 thru 1598, 10054-1598 & Before)
11
BLACK WIRE
TO BOOM EXTEND
SENSOR (10054 ONLY)
(NOT USED ON
8042 OR 10042)
BLUE WIRE
49
23
2
BROWN WIRE
16
17
18
19
HYDRAULIC
TANK
15
15
18
44
49
23
12
14
13
NOT USED
27 19 36 38 2
35
25
18
6
20 25
NOT
USED
35
1
31
37 14
23
24
37
27
20
29
30
25
NOT
USED
19
31
34
10
16
17
2
31
34
1
10
21
(NOT USED ON
8042 OR 10042)
38
22
7
8
9
18
TO LOGIC
HARNESS (10054 ONLY)
20
16
2 10 35
29
26 30
27
29
15
2
44
21
17
NOT
USED
28 2
14
47 2
36
WIRE #38
28 2 47 2
28
47
D+
B+
28
WIRE #5
(-)
WIRE #6
(+)
(-)
FROM BACKSIDE
(+)
PH0611
214
8042/10042/10054 Rev. 2/00
SECTION 7

(S/N 8042-0207 thru 1598, 10042-0212 thru 1598, 10054-1598 & Before)
Item No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
Part Number
7126684
8270014
7114542
7098762
8310202
8270602
8270617
8305004
8307002
8584001
7099882
8307023
8303987
8305438
8223217
8310041
8305201
8220073
8223510
8223217
8223216
8033406
8034813
8277162
8033340
8270221
8307022
8305043
7118222
8310077
8310078
8042/10042/10054 Rev. 2/00
Qty.
1
2
1
1
1
1
1
2
2
AR
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3
3
Description
Harness, Engine
Battery, 12 Volt
Cable, Dual Battery - Negative
Cable, Dual Battery - Positive
HHCS, 3/8 x 3/4"
Horn (Includes Mounting Hardware)
Alarm, Backup
Nut, Hex, 1/4-20
Washer, Lock 1/4"
Boom Sensor - Angle
Washer, Lock M10
Screw, Slotted #8
Nut, Hex Jam M10
Sender, Low Oil Pressure 1/8-27
Relay, Starter
Alternator
Washer, Lock M8
Nut, Hex M8-1,25
Sender, Fuel Level
Nut, Hex Jam M5-0,8
Washer, Lock M5
215
SECTION 7

(S/N 8042-1599 to 5234, 10042-1599 to 5250, 10054-1599 to 5274)
11
TO BOOM EXTEND
SENSOR (10054 ONLY)
(NOT USED ON
8042 OR 10042)
22
BLUE WIRE
49
23
2
18
TO LOGIC
16
17
18
19
1
10
21
(NOT USED ON
8042 OR 10042)
12
14
13
27 30A 36 38 2
18
6
20 25
NOT
USED
35
1
31
37 14
20
23
24
19
15
1
21
17
20
NOT
USED
29
2
44
NOT
USED
28 2
14
47 2
36
TO STABILIZER
HARNESS
28
19
31
27
2
31
NOT USED
37
34
16
10
16
17
2 10 35
15
35
25
34
44
23
38
7
8
9
30A
18
49
20
BROWN WIRE
20
HYDRAULIC
TANK
15
BLACK WIRE
NOT
USED
25
29
30
29
30
26
27
WIRE #38
28 2 47 2
47
D+
28
B+
WIRE #5
(-)
WIRE #6
(+)
FROM BACKSIDE
(-)
(+)
PH0613
216
8042/10042/10054 Rev. 2/00
SECTION 7

(S/N 8042-1599 to 5234, 10042-1599 to 5250, 10054-1599 to 5274)
Item No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
Part Number
7126684
8270014
7114542
7098762
8310202
8270602
8270617
8305004
8307002
8584001
7099882
8307023
8303987
8305438
8223217
8310041
8305201
8220073
8223610
8223217
8223216
8033406
8034813
8277162
8033340
8270221
8307022
8305043
7118222
8310077
8310078
8042/10042/10054 Rev. 2/00
Qty.
1
2
1
1
1
1
1
2
2
AR
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3
3
Description
Harness, Engine
Battery, 12 Volt
Cable, Dual Battery - Negative
Cable, Dual Battery - Positive
HHCS, 3/8 x 3/4"
Alarm, Backup
Nut, Hex, 1/4-20
Washer, Lock 1/4"
Boom Sensor - Angle
Washer, Lock M10
Screw, Slotted #8
Nut, Hex Jam M10
Sender, Low Oil Pressure M10
Relay, Starter
Alternator
Washer, Lock M8
Nut, Hex M8-1,25
Sender, Fuel Level
Nut, Hex Jam M5-0,8
Washer, Lock M5
217
SECTION 7
ELECTRICAL SYSTEM - ENGINE HARNESS (EPA)

(S/N 8042-5235, 10042-5251, 10054-5275 thru 9908)
12
23
TO BOOM EXTEND
SENSOR (10054 ONLY)
(NOT USED ON
8042 OR 10042)
BLUE WIRE
49
23
2
18
TO LOGIC
49
1
11
22
6
7
(NOT USED ON
8042 OR 10042)
27 30A 36 38 2
18
6
20 25
NOT
USED
35
1
31
37 14
25
19
15
1
21
17
20
NOT
USED
29
2
44
NOT
USED
28 2
14
47 2
36
TO STABILIZER
HARNESS
28
21
24
37
27
2
31
NOT USED
10
31
34
16
19
16
17
2 10 35
44
13
15
35
25
34
15
14
38
8
9
10
30A
18
23
20
BROWN WIRE
20
17
18
19
20
HYDRAULIC
TANK
16
BLACK WIRE
NOT
USED
26
30
31
30
31
27
28
WIRE #38
28 2 47 2
47
D+
29
B+
WIRE #5
WIRE #6
FROM BACKSIDE
2
(-)
(+)
PH0612
218
8042/10042/10054 Rev. 2/00
SECTION 7

(S/N 8042-5235, 10042-5251, 10054-5275 thru 9908)
Item No.
Part Number
Qty.
1
2
3
4
5
6
7126684
8270134
7129392
7129382
8310202
7134832
1
1
1
1
1
1
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
8270625
8270617
8305004
8307002
8584001
7099882
8307023
8303987
8305438
8223217
8310041
8305201
8220073
8223610
8223217
8223216
8035276
8277162
8033340
8270221
8307022
8305043
7118222
8310077
8310078
1
1
2
2
AR
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3
3
8042/10042/10054 Rev. 2/00
Description
Harness, Engine
Battery, 12 Volt
Cable, Single Battery - Negative
Cable, Single Battery - Positive
HHCS, 3/8 x 3/4"
Kit, Horn (Includes Item 7 and female terminal to replace ring terminal on early
production units)
Alarm, Backup
Nut, Hex, 1/4-20
Washer, Lock 1/4"
Boom Sensor - Angle
Washer, Lock M10
Screw, Slotted #8
Nut, Hex Jam M10
Solenoid, Fuel Run
Relay, Starter
Alternator
Washer, Lock M8
Nut, Hex M8-1,25
Sender, Fuel Level
Nut, Hex Jam M5-0,8
Washer, Lock M5
219
SECTION 7

31
109
D E F
A BC
1
2
3
4
5
TO BACKUP
ALARM
100
101
102
103
104
105
111
110
100 107
A B
108
100
87
86
111
102
108
113
105
107
103
11
A B C D
85
87
86
108
110
104
106
BLACK WIRE
101
114
TO BOOM EXTEND
SENSOR (10054 ONLY)
114
102
114
112
A B C D
86
100
30
85
87
30
85
100
109
30
TO
STARTER
RELAY
106
112
104
111
GREEN WIRE
ENGINE HARNESS
30
32
113
113
14
HYDRAULIC
TANK
BROWN WIRE
15
16
17
18
16
18
25
16
31
17
34
27
TO STABILIZER
HARNESS
18
NOT
USED
20 25
35
1
31
15
44
15
37 14
21
14
17
36
12
13
27 30A 19
NOT
USED
22
28 2
24
28
29
NOT
USED
37
19
47 2
38 2 5 6
19
NOT
USED
20
NOT
USED
NOT
USED
23
28
29
25
26
29
28 2 47 2
WIRE #38
36
30B 44
28
47
33
35
10
7
8
9
2
31
1
10
100
38
2 10 35
21
20
20
30A
34
STUD ON
TRANSMISSION
34
20
BLUE WIRE
49
23
(NOT USED ON
8042 OR 10042)
27
23
STABILIZER
CYLINDER
49
TO LOGIC HARNESS (10054 ONLY)
(NOT USED ON 8042 OR 10042)
NOT
USED
B+
D+
WIRE #5
WIRE #6
FROM BACKSIDE
PH1280
220
8042/10042/10054 Origin 2/00
SECTION 7

Item No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
Part Number
7134894
8270134
7129392
7129382
8310202
8270625
8270617
8305004
8307002
8584001
7099882
8307023
8305438
8223217
8310041
8305201
8220073
8223610
8223217
8223216
8035276
8277162
8033340
8270221
8307022
8305043
7118222
8310077
8310078
7150402
8035805
8035806
8305038
7150521
8042/10042/10054 Origin 2/00
Qty.
1
1
1
1
1
1
1
2
2
AR
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3
3
1
1
2
2
1
Description
Harness, Engine
Battery, 12 Volt
Cable, Single Battery - Negative
Cable, Single Battery - Positive
HHCS, 3/8 x 3/4
Alarm, Backup
Nut, Hex, 1/4-20
Washer, Lock 1/4"
Boom Sensor - Angle
Washer, Lock M10
Nut, Hex Jam M10
Solenoid, Fuel Run
Relay, Starter
Alternator
Washer, Lock M8
Nut, Hex M8-1,25
Sender, Fuel Level
Nut, Hex Jam M5-0,8
Washer, Lock M5
Transmission Harness
Diode Pac
Diode - 3 amp 1000 volt
Nut M10
Wire Assembly
221
SECTION 7
LIGHTING SYSTEM
Torque Item 5 to 120 lb/ft
(163 Nm) 4 Places
19
25
27
21
18
4
5
6
7
18
19
25
27
28
22
25
21
22
2
17
20
24
4
5
6
7
18
3
25
27
29
15
16
3
25
27
29
10
11
12
13
14
8
9
23
2
28
BOOM LIGHT
15
IGN. SW.
2
RIGHT FRONT
RIGHT REAR
5
4
19
10
11
3
2
2
5
54
9
2
8
12
TO FUEL GAUGE
9
6
4
3
7
7
11 8 5
10
17
54 14
15
26
34
11
15
34
15
1
14
STOP LIGHT SW.
19
3
LEFT FRONT
3
34
12
12
10
1
LEFT REAR
PH0432
222
8042/10042/10054 Rev. 2/00
SECTION 7
LIGHTING SYSTEM
Item No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
Part Number
7098973
5721202
8500036
7112302
8303632
8307009
8307207
8223025
7111191
8223424
8500201
8303837
8305627
8307111
8223419
7124331
8223016
8305014
8500009
8584018
8584003
8584001
8305405
7058372
8307206
8229235
8220050
7110782
8310058
8042/10042/10054 Rev. 2/00
Qty.
1
5
2
4
8
8
8
1
1
1
1
2
2
2
1
1
1
8
2
6
6
27
1
1
AR
1
6
1
4
Description
Harness, Wiring
Light, Head and Work
Light, Turn Signal
Bracket, Mounting
HHCS, 5/8-11 x 2-1/2"
Washer, Lock 5/8"
Switch, Momentary Brake Light
Plate, Actuator
Mount, Flasher
Flasher
Screw, Rd. Hd. Mach., #10-24 x 3/4"
Nut, Hex Lock #10-24
Washer, Flat #10
Switch, Turn Signal
Conduit, 1/2 I.D. x 5' - Cut to Fit
Switch, Head and Tail Lights
Nut, Hex 5/8-11
Stop/Turn Signal Light
Mount, Tie
Tie, Plastic, 14.8"
Tie, Plastic, 6.7"
Nut, Hex Jam 3/8"
Fuel Gauge Light Assembly
Fuse, 20 amp
Terminal, Blade Male 1/4"
Cord, Boom Work Light
Washer, Flat 5/8 Hardened
223
SECTION 7
OUTRIGGER ELECTRICAL HARNESS

(10042/10054 Only)
TOGGLE SWITCHES
GREY/PURPLE
L.H. TOP
TOP R.H.
PURPLE/WHITE
RED/GREY
62 61
BLACK
64
60 63
RED/GREY
61
YELLOW/
GREEN
63
BLACK
2
3
BROWN/
YELLOW
BROWN/YELLOW
BROWN/YELLOW
64
YELLOW/GREEN
OUTRIGGER VALVE
60
6AMP
YELLOW/GREEN
GREY/PURPLE
BLACK
PURPLE/WHITE
BLACK
50
62
60
18
20
BLACK
10AMP
BLACK
Kit
20
PH0791
For Units w/Circuit

Breakers
10042 Only
16
1
57
50
R.H.
23
Outrigger
Cylinders
49
57
L.H.
67
GREY/PURPLE
56
64
60
YELLOW/GREEN
16
L.H. Top
Cab Harness
35 7
62
Boom Extend Solenoid
Top
68
RED/GREY
58
49 23
Outrigger
Switches
YELLOW/
GREEN
7
8
9
10
Engine Harness
BROWN/YELLOW
R.H.
PURPLE/WHITE
49 23
2 51
Park Brake Solenoid
2
10A
23
49
60
10
56
13
14
15
17
61
67
50
2A
58
Ground
Stud
2C
BROWN/YELLOW
PURPLE/GREY 63
64
BLACK
62
2
PURPLE/WHITE
BLACK
61
Valve
BLACK
BLACK
RED/GREY
2
3
11
45
52
107
51
Not Used
224
2B
Brake Switch
Transmission
Harness
68
63
51
45
12
Not
Used
10054 Only
PH0691
10042/10054 Rev. 2/00
SECTION 7
OUTRIGGER ELECTRICAL HARNESS

(10042/10054 Only)
Item No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
Part Number
7099923
7115114
8220882
8688026
8223221
7112592
7138469
7099882
7112582
7138468
8303738
8307005
8310113
8225117
8229233
8307111
8305002
8307003
8223525
8307106
Qty.
1
1
4
4
2
1
1
1
1
1
2
2
2
8
2
2
2
2
2
2
Description
Harness, Wiring (Includes Items 2 & 3) - (10042 Only)
Harness, Logic (Includes Items 2 & 3) - (10054 Only)
Seal, Connector (Not Shown)
Switch, Toggle
Wire Assembly
Kit, Boom Sensor (S/N 9915 & Before)
Sensor, Boom (S/N 9916 & After)
Clip (S/N 9915 & Before)
Clip (S/N 9916 & After)
HHCS, 3/8-16 x 7/8"
Washer, Lock 3/8"
Nut, Cage 3/8-16
Relay
Fuse, 7.5 amp
Washer, Flat #10
Nut, Hex #10
Washer, Lock #10
Switch, Pressure
Washer, Flat 5/16 LT
KITS
18
7116632
10042/10054 Rev. 2/00
Kit, Outrigger, Wire Harness

This kit is available to convert 10042 wire harness for use with circuit breakers
225
SECTION 8
DECALS AND PAINT
SECTION 8
DECALS AND PAINT
4
13
12
11
14
Low Engine
Idle Setting
(No Load)
1050 50 RPM
4107901
33
23
4108302
10
5
See
Control Console
22
29
36
15
16
4107462
21
19
35
25
Only Use an Approved

Work Platform.
60
75
Only Lift or Lower

personnel when using
a work platform
Never move machine
with personnel on
the work platform.
-15
30
15
45
6
24
20
18
WARNING
ARNING - Mandatory
ADVERTENCIA
TENCIA - Mandatorio
AVERTISSEMENT
TISSEMENT - Obligatorie
WARNUNG
ARNUNG - Vorgeschrieben
V
26
34 37
4107001
27
28
29
30
31
32
PF0780
38
39
40
41
PF0770
9
MOVING PARTS can
cut offf fingers or hands.
Keep hands clear of

fans and belts while
engine is running.
running
De
ca
it
lK
17
PF0790
PH0323
226
8042/10042/10054 Rev. 2/00
SECTION 8
DECALS AND PAINT

Item No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
Part Number
4106872
4110113
4107352
4100181
4107412
4108081
4108302
4110123
4110124
4110125
4107232
4107243
4107252
4110119
4107272
4107283
4106781
4108441
4105171
4107402
4108041
4106681
4110120
4107601
4105262
4107452
4106991
4107442
4107482
4107462
4105621
4107901
4107001
7010491
4108201
8528074
8528100
8528085
8528071
8528101
8528086
4108181
4106761
7111842
7150472
7099352
7150371
7111832
7099332
4107342
4107632
4107572
4107992
4107922
4108002
Qty.
1
1
1
1
2
2
1
2
2
2
2
2
2
1
2
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1 gal
1 gal
1 gal
1 can
1 can
1 can
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Description
Decal, TRAK INTERNATIONAL (Earlier Models)
Decal, Omni Quip (Later Models)
Decal, Lubrication and Maintenance Chart
Decal, Hydraulic Oil
Decal, Moving Parts Warning - Domestic Only
Decal, Moving Parts Warning - Export Only
Decal, Hydraulic Oil Level
Decal, 8042
Decal, 10042
Decal, 10054
Decal, Rear Stripe
Decal, Upper Curve Stripe
Decal, Lower Curve Stripe
Decal, Stripe
Decal, Boom Stripe
Decal, SKYTRAK
Decal, TI Logo (Earlier Models)
Decal, OmniQuip (Later Models)
Decal, Diesel Fuel
Decal, Explosion Warning
Decal, Explosion Warning - Export Only
Decal, TRAK INTERNATIONAL (Steering Wheel Center) (Earlier Models)
Decal, SkyTrak International (Steering Wheel Center) (Later Models)
Decal, Stabilizer
Decal, Boom Angle
Decal, Carrying Personnel Warning - Domestic Only
Decal, Carrying Personnel Warning - Export Only
Decal, Boom Extend Letters (Off White)
Decal, Boom Extend Letters (Black)
Decal, Side Console
Decal, Optional Hydraulics
Decal, Low Engine Idle
Decal, Hydrofill - Export Only
Safety Walk, 6" x 12"
Ring, Key
Paint, Orange, Acrylic Enamel (Service Repaint)
Paint, Black, Acrylic Enamel (Service Repaint)
Paint, Off White, Acrylic Enamel (Service Repaint)
Paint, Orange, Acrylic Enamel (16 oz. spray - touch-up)
Paint, Black, Acrylic Enamel (16 oz. spray - touch-up)
Paint, Off White, Acrylic Enamel (16 oz. spray - touch-up)
Decal, Made in USA
Decal, TI Logo - Closed Cab/Export Only
Decal, Overlay, Left Hand - Export Only (S/N 9908 & Before)
Decal, Overlay, Left Hand - Export Only (S/N 9909 & After)
Decal, Overlay, Left Hand - Domestic Only (S/N 9908 & Before)
Decal, Overlay, Left Hand - Domestic Only (S/N 9909 & After)
Decal, Overlay, Right Hand - Export Only
Decal, Overlay, Right Hand - Domestic Only
Capacity Charts, 8042 - Domestic Only
Capacity Charts, 8042 - Export Only
KITS
38
39
40
41
7099362
7112391
7116152
7116162
8042/10042/10054 Rev. 2/00
1
1
1
1
Kit, Decal Set, 8042/10042 - Domestic Only

Kit, Decal Set, 8042/10042 - Export Only
Kit, Decal Set, 10054 - Domestic Only
Kit, Decal Set, 10054 - Export Only
227
SECTION 9
BOOM AND ATTACHMENTS
SECTION 9
OUTER BOOM
34
35
4
2
36
6
39
36
37
11
38
23
24
28
20
22
12
13
7
21
11
17
16
18
9
8
21
22
20
12
32
15
8
28
30
31
20
8
9
29
20
13
15
7
8
19
15
14
20
22
26
22
22
14
7
23 24
10
25
27
33
PH0940
NOTE: Apply Item 33 to All

screws that secure wear
pads and torque to
31 3 lb/ft (42 4 Nm).
S/N 0884 & Before Only

PH0053
228
8042/10042/10054 Rev. 2/00
SECTION 9
OUTER BOOM
Item No.
Part Number
Qty.
7116854
NLA
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
8303655
8305643
7097682
8307910
8307911
8307204
8307005
8303681
7097382
8065640
7092292
8305644
8303782
8642224
8307113
7075611
8305647
7096562
7082311
8520013
7111572
7082342
7082362
7096882
7096772
8303041
8303620
8303621
5724622
8305645
7096552
8526036
8303697
8307106
8305906
8307004
8303715
7116792
2
2
2
AR
AR
12
22
8
1
4
4
4
4
4
2
1
1
1
21
4
9
AR
AR
2
1
3
8
6
1
1
1
AR
1
1
2
1
1
1
8042/10042/10054 Rev. 2/00
Description
Outer Boom (S/N 0885 and After)
Outer Boom (S/N 0884 and Before) For Service, Order Kit 7116871 which includes
Items 1, 34 thru 39
HHCS, 5/8-11 x 4.50"
Pin, Boom Pivot
Washer, Shim 2.75 Dia. x .075"
Washer, Shim 2.75 Dia. x .135"
Washer, Flat 3/8"
Washer, Lock 3/8"
HHCS, 3/8-16 x 3/4"
Cover, Rear Boom (S/N 0884 and Before)
Bearing, Self-Aligning 2" Dia.
Pin, Hoist and Slave Cylinders
HHCS, 1/2-13 x 4"
Ring, Retaining 2" Dia.
Washer, Flat 7/16"
Pointer
Pin, Extend Cylinder (rod end)
Insert, Wear Pad
Fitting, Lube 1/8" Straight
Wear Pad
Shim, Wear Pad (.07")
Shim, Wear Pad (.13")
Spacer, Wear Pad (.62")
Spacer, Wear Pad (special)
HHCS, 3/8-16 x 1/2"
HHCS, 3/8-16 x 1"
HHCS, 3/8-16 x 1-1/2"
Bumper, Rubber
Pin, Extend Cylinder (base end)
Tube, Thread Locking Compound .5cc
HHCS, 5/16-18 x 3/4"
Washer, Flat 5/16"
Nut, Retainer 5/16-18
Washer, Lock 5/16"
HHCS, 5/16-18 x 1-1/2"
Cover, Rear Boom (S/N 0885 and After)
229
SECTION 9
INTERMEDIATE BOOM - 8042 AND 10042
41
30 25
41
32
24
28
23
33
S/N 0481 & Before-Complete Early

Model Hose Reel Assemblies Are
No Longer Available, Order Item 22.
27
26
36
31
39
38
4 37
29
22
34
Kit
PF0791
42
43
44
20
38 6
29
39
11
38
7
9
10
20
Kit
1
12
PF0791
21
16
17
13
14
6
35
40
2
3
5
18
16
4
18
3
5
15
19
13
14
PH0940

pads and torque to
31 3 lb/ft (42 4 Nm).
PH0042
230
8042/10042 Rev. 2/00
SECTION 9
INTERMEDIATE BOOM - 8042 AND 10042

Item No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
Part Number
Qty.
NLA
NLA
NLA
7116784
7082362
7082342
7082311
7111572
8307204
8307005
8303620
NLA
NLA
NLA
NLA
7114112
NLA
8307007
8303735
NLA
NLA
7117572
8303621
8303681
7096882
8526036
NLA
NLA
7117502
8520001
7117072
7116812
7116642
7116652
7116662
7116691
8310235
8305645
8310209
8305644
8307206
8310245
8307204
7096702
8303679
8303675
8307204
8307005
7082342
8065214
1
AR
AR
37
16
25
37
9
2
1
1
1
1
1
2
2
1
1
1
10
16
4
AR
2
2
2
1
1
4
5
1
1
10
1
2
1
1
2
1
1
1
2
2
10
4
2
2
Description
Intermediate Boom (S/N 0218 & Before) For Service, Order P/N 7116784,
Kit P/N 7117513 and Kit P/N 7117072
Intermediate Boom (S/N 0219 thru 0453) For Service, Order P/N 7116784,
Kit P/N 7117523 and Kit P/N 7117072
Intermediate Boom (S/N 0454 thru 0481) For Service, Order P/N 7116784 and
Kit P/N 7117072
Intermediate Boom (S/N 0482 & After)
Shim, Wear Pad (.13" thick)
Insert, Wear Pad
Wear Pad
Washer, Flat 3/8"
Washer, Lock 3/8"
HHCS, 3/8-16 x 1"
Bushing, Chain Sheave, For Service, Order Kit P/N 7138980
Sheave, Retract Chain, For Service, Order Kit P/N 7138980
Sheave Extend Chain (S/N 0218 & Before) For Service, Order Kit P/N 7117513
Sheave, Extend Chain (S/N 0219 thru 0453) For Service, Order Kit P/N 7117523
Sheave, Extend Chain (S/N 0454 & After)
Pin, Retract Chain Sheave, For Service, Order Kit P/N 7138980
Washer, Lock 1/2"
HHCS, 1/2-13 x 3/4"
Pin, Extend Chain Sheave (S/N 0218 & Before) For Service, Order Kit P/N 7117513
Pin, Extend Chain Sheave (S/N 0219 thru 0453) For Service, Order Kit P/N 7117523
Pin, Extend Chain Sheave (S/N 0454 & After)
HHCS, 3/8-16 x 1-1/2"
HHCS, 3/8-16 x 3/4"
Spacer, Wear Pad (0.62 thick)
Bushing, Chain Sheave (S/N 0218 & Before) For Service, Order Kit P/N 7117513
Bushing, Chain Sheave (S/N 0219 thru 0453) For Service, Order Kit P/N 7117523
Bushing, Chain Sheave (S/N 0454 & After)
Kit, Hose Pulley (Includes Items 23 thru 39)
Pulley, Roller
Divider
Bracket, Right Side
Bracket, Left Side
Spacer
Screw, Shoulder 1/2 x 5"
Nut, Lock 3/8-16 Elastic
HHCS, 1/2-13 x 6"
Washer, Flat 1/2" Heavy (.109 thick)
Screw, Shoulder 1/2 x 4"
Spacer, Wear Pad (0.5" thick)
HHCS, 3/8-16 x 1-3/4"
HHCS, 3/8-16 x 1-1/4"
Washer, Flat 3/8"
Washer, Lock 3/8"
Shim, Wear Pad (.075 thick)
Bearing, Hose Pulley (S/N 0481 and Before)
KITS
42
43
44
7117513
7117523
7138980
8042/10042 Rev. 2/00
1
1
1
Kit, Extend Chain Sheave (S/N 0218 & Before) (Includes Items 11, 15 & 20)
Kit, Extend Chain Sheave (S/N 0219 thru 0453) (Includes Items 11, 15 & 20)
Kit, Retract Chain Sheave (Includes Items 9, 10, 12 and New Hardware for
Rear Boom Cover and Instructions)
231
SECTION 9
INNER BOOM - 8042 AND 10042

4
5
6
9
3
7
8
1
10
3
1
11
3
S/N 8042-0866 or
10042-0880 & Before
(No Longer Available)
25
13
5
4
24
22
PH0940
14

pads and torque to
31 3 lb/ft (42 4 Nm).
21
22
12
23
17
12
19
20
16
15
15
26
27
28
18
PH0063
232
8042/10042 Rev. 2/00
SECTION 9
INNER BOOM - 8042 AND 10042

Item No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
Part Number
Qty.
7118662
7117113
8303679
8307005
7082311
7111572
7096882
7082362
7082342
8303675
8303681
8307204
7095312
7096702
8520021
8520013
8305644
7083992
8305643
7095352
8303666
7095522
8642224
8303772
8526036
7125811
8307918
8310093
8307904
6
16
16
7
2
AR
AR
2
8
8
2
1
1
3
1
1
1
1
1
1
2
1
AR
1
2
AR
AR
8042/10042 Rev. 12/97
Description
Kit, Inner Boom (S/N 8042-0866 or 10042-0880 and Before)
Includes bushings, chain links, hardware and chain clevis
Inner Boom (S/N 8042-0867 or 10042-0881 and After)
Includes 2 of Item 12
HHCS, 3/8-16 x 1-1/2"
Washer, Lock 3/8"
Insert, Wear Pad
Wear Pad
Spacer, Wear Pad, .62"
Shim, Wear Pad, .13"
Shim, Wear Pad, .07"
HHCS, 3/8-16 x 1-1/4"
HHCS, 3/8-16 x 3/4"
Washer, Flat 3/8"
Bushing, Quick Attach Pivot
Fitting, Lube, 1/8" 90
Fitting, Lube, 1/8" Straight
Pin, Attachment Tilt Cylinder (rod end)
Pin, Pivot, Quick Attach
HHCS, 5/8-11 x 5"
Pin, Attachment Tilt Cylinder (base end)
Ring, Retaining. 2" Dia.
HHCS, 1/2-13 x 5"
Conduit, Plastic 3/4 x 8.00
Washer, Shim 2.00 x 3.50 x 0.134
Washer, Shim 2.00 x 3.50 x 0.75
Washer, Shim 2.00 x 3.50 x 0.048
233
SECTION 9
QUICK ATTACH
3
8
7
6
5
4
PA0746
234
8042/10042/10054 Rev. 2/00
SECTION 9
QUICK ATTACH
Item No.
1
2
3
4
5
6
7
8
Part Number
7085102
7120742
8305619
7085552
7085571
7085562
8307104
8303638
8042/10042/10054 Rev. 2/00
Qty.
1
1
1
1
1
1
1
1
Description
Quick Attach Assembly (Includes Items 2 thru 8)
Quick Attach
Spring, Torsion
Spacer
Latch
Washer, Flat 3/4"
HHCS, 3/4-10 x 2-3/4"
235
SECTION 9
CARRIAGE 48"
2
3
1
2
3
4
6
7
5
9
10
PA0744
236
8042/10042/10054 Rev. 2/00
SECTION 9
CARRIAGE 48"
Item No.
1
2
3
4
5
6
7
8
9
10
Part Number
7083054
8303634
7086471
8305643
7118892
7118882
8310276
8310266
7128772
7097523
7097543
7097533
7085073
8042/10042/10054 Rev. 7/98
Qty.
1
2
2
2
1
1
1
1
1
2
2
2
6
Description
Carriage, 48"
HHCS, 5/8-11 x 4"
Collar
Pin, Lock (Includes Items 6 thru 8)
Pin
Washer, .51 x 1.88 x 1.25"
Bolt, Eye 1/2 x 13 x 2" Length Shank
Shaft, 48"
Fork, Pallet 48" x 4" x 2" (4,000 lb. Rating) - 8042 Only
Fork, Pallet 48" x 4" x 2.25" (5,000 lb. Rating) - 10042/10054 Only
Fork, Lumber (Not Shown)
Fork, Block (Not Shown)
237
SECTION 9
CARRIAGE 60"
(Optional)
2
3
4
1
2
3
4
6
7
10
PA0744
238
8042/10042/10054 Rev. 2/00
SECTION 9
CARRIAGE 60"
(Optional)
Item No.
1
2
3
4
5
6
7
8
9
10
Part Number
7086304
8303634
7086471
8305643
7118892
7118882
8310276
8310266
7128792
7097523
7097543
7097533
7085073
8042/10042/10054 Rev. 7/98
Qty.
1
2
2
2
1
1
1
1
1
2
2
2
6
Description
Carriage, 60"
HHCS, 5/8-11 x 4"
Collar
Pin
Washer, .51 x 1.88 x 1.25"
Shaft, 60"
239
SECTION 9
CARRIAGE 72"
(Optional)
2
3
4
2
3
4
5
9
10
PA0744
240
8042/10042/10054 Rev. 2/00
SECTION 9
CARRIAGE 72"
(Optional)
Item No.
1
2
3
4
5
6
7
8
9
10
Part Number
7090814
8303634
7086471
8305643
7118892
7118882
8310276
8310266
7128802
7097523
7097543
7097533
7085073
8042/10042/10054 Rev. 7/98
Qty.
1
2
2
2
1
1
1
1
1
2
2
2
6
Description
Carriage, 72"
HHCS, 5/8-11 x 4"
Collar
Pin
Washer, .51 x 1.88 x 1.25"
Shaft, 72"
241
SECTION 9
SIDE TILT CARRIAGE - EARLY PRODUCTION

(Optional)
IMPORTANT:
There are two similar but distinctly different Side Tilt
Carriages. Make sure you know which version you
have before ordering replacement parts. All reference
to the right or left side are given from the operator's
seat looking forward. An "Early Production" Carriage
has its hydraulic cylinder attached on the operator's
left side. The "Current Production" Carriage has its
hydraulic cylinder attached on the right side, out of the
operator's line of sight.
23
24
18
19
20
21
25
15
CURRENT PRODUCTION
16
17
15
EARLY PRODUCTION
(VIEWED FROM OPERATOR'S SEAT LOOKING FORWARD)
13
14
26
8 9
10 29
Side Tilt
Cylinder
11
7
11
33
31
12
32
27
8
28
12
6 11
3
2
22
30
4
33
32
31
34
PA1153
242
8042/10042/10054 Rev. 2/00
SECTION 9
SIDE TILT CARRIAGE - EARLY PRODUCTION

(Optional)
Item No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
Part Number
7089044
7089054
7098354
7065482
8303739
8305626
Consult Factory
7077501
7077511
7077481
8065634
8642001
8642235
8760117
8584001
2711992
8760110
8430006
8640029
8430005
8640029
8640028
8640032
8541433
8420053
8420055
7125741
7085411
7085501
8303770
8305645
7128772
7128792
7128802
7086471
8303634
8305643
7097523
7097543
7097533
7085073
8042/10042/10054 Rev. 2/00
Qty.
1
1
1
2
2
2
1
1
1
2
1
1
4
2
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
2
2
2
6
Description
Carriage, Side Tilt - 48"
Pad, Wear
HHCS, 5/16-18 x 1-1/4"
Base, Pivot
Pin, Cyl. Base
Pin, Cyl. Rod
Spacer
Bushing, Self Align
Ring, Snap
Ring, Snap
Tie Wrap
Hose Assembly
Quick Disconnect, Female, SAE 8-8ORB - female internal (Includes Items 19, 20 & 21)
Plug, Pipe, Skt. Hd. - 1/8" NPTF
Cap, Dust #8
Plug, Dust #8
Molding
Pin, Pivot
Collar, Pin Locking
HHCS, 3/8-16 x 2-3/4"
Nut, Hex Lock 3/8-16 ESNA
Shaft, Fork Pivot 48"
Hub, Lock
HHCS, 5/8-11 x 4"
Fork, Blocking (Not Shown)
243
SECTION 9
SIDE TILT CARRIAGE - CURRENT PRODUCTION

(Optional)
IMPORTANT:
There are two similar but distinctly different Side Tilt
Carriages. Make sure you know which version you
have before ordering replacement parts. All reference
to the right or left side are given from the operator's
seat looking forward. An "Early Production" Carriage
has its hydraulic cylinder attached on the operator's
left side. The "Current Production" Carriage has its
hydraulic cylinder attached on the right side, out of the
operator's line of sight.
24
18
19
20
21
25
15
23
CURRENT PRODUCTION
37
16
17
15
EARLY PRODUCTION
(VIEWED FROM OPERATOR'S SEAT LOOKING FORWARD)
13
14
26
Side Tilt
Cylinder
10
7 11
28
33
31
11
32
11
27
29
12
35
1
5
3
36
2
30
22
38
33
31
32
34
PA1591
244
8042/10042/10054 Rev. 2/00
SECTION 9
SIDE TILT CARRIAGE - CURRENT PRODUCTION

(Optional)
Item No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
Part Number
7117244
7117254
7117264
7065482
8303739
8305626
7117204
7077501
7077511
7077481
8065634
8642001
8642235
8760117
8584001
2711992
8760110
8430006
8640029
8430005
8640029
8640028
8640032
8541433
8420053
8420055
7125741
7085411
7085501
8303770
8305645
7128772
7128792
7128802
7086471
8303634
8305643
7097523
7097543
7097533
7085073
8307203
7070191
4108232
7119341
8042/10042/10054 Rev. 12/97
Qty.
1
1
1
2
2
2
1
1
1
2
1
1
4
2
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
2
2
2
6
2
AR
1
1
Description
Pad, Wear
HHCS, 5/16-18 x 1-1/4"
Base, Pivot
Pin, Cyl. Base
Pin, Cyl. Rod
Spacer
Bushing, Self Align
Ring, Snap
Ring, Snap
Tie Wrap
Hose Assembly
Plug, Pipe, Skt. Hd. - 1/8" NPTF
Cap, Dust #8
Plug, Dust #8
Molding
Pin, Pivot
Collar, Pin Locking
HHCS, 3/8-16 x 2-3/4"
Nut, Hex Lock 3/8-16 ESNA
Hub, Lock
HHCS, 5/8-11 x 4"
Washer, Flat Heavy
Shim
Decal, Capacity Chart
Plate, Capacity
245
SECTION 9
OUTRIGGERS
(10042/10054 Only)
1
2
3
4
5
3
6
7
9
10
18
See also
Outrigger Cylinder
17
13
11
12
1
14
8
19
20
21
22
15
16
27
17
21
28
23
25
24
26
21
PH0402
246
10042/10054 Rev. 2/00
SECTION 9
OUTRIGGERS
(10042/10054 Only)
Item No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
Part Number
8305643
7115432
7110002
8769159
8769160
8769158
8307107
8303717
7124491
8303655
8065063
7090832
8307912
8307913
8303794
8310067
7090634
8520013
2716163
8310151
7090871
8305644
7091373
7090891
7090822
8303629
7090951
8303628
7125801
10042/10054 Rev. 2/00
Qty.
3
1
1
2
1
1
AR
2
2
1
1
1
1
1
8
8
1
10
2
2
2
6
2
2
2
2
2
2
4
Description
Plate, Boom Stop 5-1/4" Long (S/N 0807 & Before)
Plate, Boom Stop 12-1/4" Long (S/N 0808 & After)
Cover Plate
Safety Plate
Clamp, Single 3" (2 Halves)
Washer, Flat 5/8"
HHCS, 5/8-11 x 7-1/2" Grade 5
Conduit, 1.0 I.D. x 15.5"
HHCS, 5/8-11 x 4-1/2" Grade 5
Bushing, 3" I.D. x 2" Long
Pin, Axle Pivot
Shim, 3.06 I.D. x .06"
Shim, 3.06 I.D. x .12"
HHCS, 3/4-10 x 3-1/2" Grade 8
Frame, Outrigger
Grease Fitting
Cylinder, Outrigger
HHCS, 1/2-13 x 7" Grade 5
Pin, Cylinder Pivot
Leg, Outrigger
Pin, Leg Pivot
Pad, Outrigger
HHCS, 1/2-13 x 4-1/2" Grade 5
Pin, Pad Pivot
HHCS, 1/2-13 x 3-3/4" Grade 5
Conduit, .75 I.D. x 4.0"
247
SECTION 9
SWING CARRIAGE
(Optional)
24
16
17
23
L.H. Cylinder
12
18
19
20
21
40
R.H. Cylinder
27
27
38
38
28
39
14
13
37
37
E
X
42
12
29
5
33
35
See Swing
Carriage
Cylinder
8
9
33
31
32
33
41
42
32
25
32
11
22
15
10
1
36
7
25
12
8
10
Attach to Port R
R.H. Cylinder
26
Attach to Port R
L.H. Cylinder
12
30
33
32
31
34
PH0560
248
8042/10042/10054 Rev. 2/00
SECTION 9
SWING CARRIAGE
(Optional)
Item No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
Part Number
7111994
7110694
6608621
8303715
7110702
7110494
7110712
7110722
8307918
8065062
8307904
8310161
8760113
8584001
6604662
8310160
8430006
8640029
8430005
8640029
8640028
8640032
7062922
8420053
8420055
8642207
6611752
8760313
8760311
8769132
7128782
7128802
7086471
8303634
8305643
7097523
7097543
7097533
7085073
4107692
4107702
8760409
8760475
8770012
8770016
4107712
8580315
8042/10042/10054 Rev. 2/00
Qty.
1
1
1
3
2
1
1
2
AR
4
AR
AR
4
4
2
AR
1
1
1
1
1
1
1
1
1
4
2
2
1
2
1
1
2
5
5
2
2
2
6
2
1
2
2
1
1
1
2
Description
Carriage - 52"
Carriage - 72"
Cover - Clamp
HHCS, 5/16-18 x 1-1/2"
Pin, Carriage Pivot
Base, Pivot
Pin, Cylinder Pivot (Rod End)
Pin, Cylinder Pivot (Base End)
Shim, 2" I.D. x 10 Ga.
Bearing, Self Lube
Shim, 2" I.D. x 18 Ga.
Shim, 1-1/2" I.D. x 10 Ga.
Tie Wrap
Hose Assembly
Shim, 1-1/2" I.D. x 18 Ga.
Bearing, Thrust
Cap, Dust #8
Plug, Dust #8
Ring, Retaining
Hose Assembly
Clamp, Half
Hub, Lock
HHCS, 5/8-11 x 4"
Chart, Capacity
Decal, Danger - Tip Over Hazard
Nut, SAE 6 - JIC 37
Decal, Danger - No Truss Boom
Plug, Trim 2-1/2" Dia.
249
SECTION 9
SHEET MATERIAL HANDLER

(Optional)
4
5
6
8
5
6
1
10
5
9
4
8
7
2
10
9
PK0042
250
8042/10042/10054 Rev. 2/00
SECTION 9
SHEET MATERIAL HANDLER

(Optional)
Item No.
1
2
3
4
5
6
7
8
9
10
Part Number
7112533
7112523
7112642
8303626
8307007
8305012
8301456
7114941
8305644
8307112
8042/10042/10054 Rev. 2/00
Qty.
1
1
2
6
6
4
2
2
2
2
Description
Fork Support, Right Side
Fork Support, Left Side
Backrest Extension, Top
HHCS, 1/2-13 x 1-1/2"
Washer, Lock 1/2"
Nut, Hex 1/2-13
Hitch Pin
Lock Bar
251
SECTION 9
UTILITY BUCKET
(Optional)
1
2
PA0782
252
8042/10042/10054 Rev. 6/94
SECTION 9
UTILITY BUCKET
(Optional)
Item No.
1
2
Part Number
7110744
4106561
8042/10042/10054 Rev. 6/94
Qty.
1
1
Description
Bucket, Utility, 1-1/4 cu. yd. (Includes Item 2)
Plate, Capacity
253
SECTION 9
PRIMARY INTERMEDIATE BOOM - 10054
45 46
13
44
44
45
42
41
43
40
14
39
38
S/N 0481 & Before Complete Early Model

Hose Reel Assemblies
Are No Longer Available,
Order Item 22.
36
37
47
39
38
6
7
8
38
S/N 0453 & Before Only
9
10
9
3
2
13
16
18
17
16
12
7
11
21
21
20
20
14
48
6
7
5
35
Kit
3
2
5
15
4
32
7
14
22
30
5
Kit
PF0791
24
5
28
25
27
33
4
15
31
PH0940
NOTE: Apply Item 19 to All screws

that secure wear pads and torque to
31 3 lb/ft (42 4 Nm).
19
23
29
27
34
254
29 26
PH0673
10054 Rev. 2/00
SECTION 9
PRIMARY INTERMEDIATE BOOM - 10054

Item No.
Part Number
Qty.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
7118854
7082362
7082342
7111572
7082311
8307204
8307005
8303620
NLA
NLA
NLA
8303681
8520001
8303621
7096882
7126662
7114112
7117572
8526036
8303624
8307007
7117072
7116812
7116642
7116652
7116662
7116691
8310235
8305645
8310209
8305644
8307206
8310245
8307204
7096702
8303679
8303675
8307204
8307005
1
AR
AR
16
37
22
37
9
2
1
1
11
1
12
2
2
1
1
AR
3
2
1
4
5
1
1
10
1
2
1
1
2
1
1
2
2
2
10
4
40
41
7110042
7117542
1
1
42
43
44
45
46
47
8303634
8305643
8065214
7117502
7114112
NLA
1
1
2
2
1
1
Description
Primary Intermediate Boom (S/N 0454 & After)
Shim, Wear Pad, (.13" thick)
Wear Pad
Insert, Wear Pad
Washer, Flat 3/8"
Washer, Lock 3/8"
HHCS, 3/8-16 x 1"
HHCS, 3/8-16 x 3/4"
HHCS, 3/8-16 x 1-1/2"
Spacer, Wear Pad .62"
Sheave, Extend Chain (S/N 0454 & After)
HHCS, 1/2-13 x 1"
Washer, Lock 1/2"
Kit, Hose Pulley (Includes Items 23 thru 39)
Roller Pulley
Divider
Bracket, Right Side
Bracket, Left Side
Spacer
Screw, Shoulder 1/2 x 5.00"
HHCS, 1/2-13 x 6.00"
Screw, Shoulder 1/2 x 4.00"
Spacer, Wear Pad (1/2" thick)
HHCS, 3/8 x 1.75"
HHCS, 3/8 x 1.25"
Washer, Flat 3/8"
Washer, Lock 3/8"
ITEMS 40 thru 47 for S/N 0453 & Before
Yoke, Extend Chain
Pin, Extend Chain Sheave (Or: Order Kit 7117534 which includes
greaseable sheave pins and bushings for both primary and secondary
intermediate booms)
HHCS, 5/8-11 x 4"
Nut, Hex Lock ESNA 5/8-11
Bearing, Mini Side Flange Mount
Bushing, Extend Chain Sheave
Sheave, Extend Chain
Primary Intermediate Boom (Order Items 1, 16 thru 22)
KITS
48
10054 Rev. 2/00
7138980
Kit, Retract Chain Sheave (Includes Items 9 thru 11, New Hardware for
255
SECTION 9
SECONDARY INTERMEDIATE BOOM - 10054

11
10
9
Hose Carrier
(Reference Only)
7
22
6
3
2
24
12
6
5
22
25
24
13
12
23
14
17
6
17
15
18
6
28
16
18
27
20
7
10
8
7
8
10
11
10
11
20
10
19
18
11
6
11
21
PH0940
26
10
29
30
NOTE: Apply Item 26 to All screws

that secure wear pads and torque to
31 3 lb/ft (42 4 Nm).
Kit
PF0791
PH0683
256
10054 Rev. 2/00
SECTION 9
SECONDARY INTERMEDIATE BOOM - 10054

Item No.
Part Number
Qty.
7117414
7118692
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
7112732
8305624
8310026
8303679
8307005
7082362
7082342
7096882
7111572
7082311
NLA
NLA
NLA
8307007
8303624
8303681
8307204
NLA
7117582
7096702
8303620
8303621
8303634
NLA
7117502
7114032
8526036
8305643
8520001
1
4
4
6
34
AR
AR
2
15
34
2
1
1
1
2
11
18
1
1
3
6
6
1
2
2
1
AR
1
1
20
21
22
23
24
25
26
27
28
Description
Secondary Intermediate Boom (S/N 0884 & Before)
Kit, Secondary Intermediate Boom (S/N 0885 & After) includes clevis,
link and hardware
Support, Hose Clamp
HHCS, 1/4-20 x 3/4"
HHCS, 3/8-16 x 1-3/4"
Washer, Lock 3/8"
Wear Pad
Insert, Wear Pad
Washer, Lock 1/2"
HHCS, 1/2-13 x 1"
HHCS, 3/8-16 x 3/4"
Washer, Flat 3/8"
Pin, Extend Chain Sheave (S/N 0453 & Before) For Service, Order Kit P/N 7117534
Spacer, Wear Pad .50"
HHCS, 3/8-16 x 1"
HHCS, 3/8-16 x 1-1/2"
HHCS, 5/8-11 x 4"
Bushing, Chain Sheave (S/N 0453 & Before) For Service, Order Kit P/N 7117534
Sheave, Extend Chain
KITS
29
7138980
30
7117534
10054 Rev. 2/00
Kit, Retract Chain Sheave (Includes Items 12 thru 14, New Hardware for
Kit, Extend Chain Sheave (S/N 0453 & Before) includes greaseable sheave
pins and bushings for both primary and secondary intermediate booms
257
SECTION 9
INNER BOOM - 10054

4
S/N 1933 & After
30 37
37
31
5
6
7
8
30
24 25
26
3
10
25
12
31
32
25
29
26
2
9
3
Hose Carrier
(Reference Only)
10
23
28
7
8
4
5
5
4
13
21
PH0940
27
NOTE: Apply Item 27 to All screws that

secure wear pads and torque to
31 3 lb/ft (42 4 Nm).
20
21
22
33
11
15
11
16
19
18
14
34
35
14
17
36
PH0662
258
10054 Rev. 2/00
SECTION 9
INNER BOOM - 10054

Item No.
Part Number
Qty.
7118682
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
7117133
8303621
8307005
7082311
7111572
7096702
7082362
7082342
8303681
8307204
7095312
8305624
8520021
8520013
8305644
7083992
8305643
7095352
8303666
7095522
8642224
8303772
8303540
7114922
8305645
8303620
8526036
7125811
5746411
7110172
7127862
7127852
7125741
8307918
8310093
8307904
8303679
1
6
16
16
7
2
AR
AR
10
10
2
4
1
3
1
1
1
1
1
1
2
1
4
1
6
5
AR
1
2
2
2
1
1
2
AR
AR
4
10054 Rev. 2/00
Description
Kit, Inner Boom (S/N 0884 & Before) includes bushings, chain links,
hardware and chain clevis
Inner Boom (S/N 0885 & After)
HHCS, 3/8-16 x 1-1/2"
Washer, Lock 3/8"
Insert, Wear Pad
Wear Pad
HHCS, 3/8-16 x 3/4"
Washer, Flat 3/8"
Bushing, Quick Attach Pivot
Fitting, Lube, 1/8" 90
Fitting, Lube, 1/8" Straight
Pin, Attachment Tilt Cylinder (rod end)
Pin, Pivot, Quick Attach
HHCS, 5/8-11 x 5"
Pin, Attachment Tilt Cylinder (base end)
Ring, Retaining. 2" DIA.
HHCS, 1/2-13 x 5"
HHCS, 1/4-20 x 1"
Guide
HHCS, 3/8-16 x 1"
Conduit, Plastic 3/4 x 8.00
Molding, 3.0"
Hose Carrier, Guide (S/N 1933 & After)
Guide Support, Rear (S/N 1933 & After)
Guide Support, Front (S/N 1933 & After)
Molding, Edge Protector
Washer, Shim 2.00 x 3.50 x 0.134
Washer, Shim 2.00 x 3.50 x 0.075
Washer, Shim 2.00 x 3.50 x 0.048
HHCS, 3/8-16 x 1.75
259
SECTION 9
BOOM EXTEND CHAINS - 8042 AND 10042
4
12
5
6
2
2
6
3
7
1
Outer Boom
(Ref.)
Inner Boom
(Ref.)
10 11
3
Outer Boom
(Ref.)
Intermediate
Boom
(Ref.)
2 9
1
2
Inner Boom
(Ref.)
13
Kit
PF0791
PH0821
260
8042/10042 Rev. 2/00
SECTION 9
BOOM EXTEND CHAINS - 8042 AND 10042

Item No.
1
2
3
4
5
6
7
8
9
10
11
12
Part Number
Qty.
NLA
8127014
8642237
8124126
8310019
8310020
7089781
8305645
8305644
NLA
7119362
8307104
8305646
NLA
7119372
2
8
4
2
1
2
2
1
2
2
2
2
2
2
Description
Chain, 4 x 6 Link - 194.25" Long (S/N 11144 & Before)
(For Service, Order Kit P/N 7138738)
Chain, 6 x 6 Link (S/N 11145 & After)
Retaining Ring, 1/4" Dia.
Pin, Chain Clevis
Bolt, Shoulder 3/8-16 x 1-1/2"
Yoke, Extend Chain
Clevis, 4 x 6 Chain (S/N 11144 & Before) (For Service, Order Kit P/N 7138738)
Clevis, 6 x 6 Chain (S/N 11145 & After)
Washer, Flat 3/4"
KITS
13
7138738
8042/10042 Rev. 2/00
Kit, Extend Chain (Replaces 4 x 6 Link Chain with 6 x 6 Link Chain)
261
SECTION 9
BOOM RETRACT CHAIN - 8042 AND 10042

(S/N 1084 & Before)
3 1
Outer Boom
(Ref.)
Inner Boom
(Ref.)
Inner Boom
(Ref.)
2
4
7
6
Outer Boom
(Ref.)
2
Intermediate Boom
(Ref.)
Inner Boom
(Ref.)
PH0851
262
8042/10042 Rev. 2/00
SECTION 9

(S/N 1084 & Before)
Item No.
Part Number
Qty.
7120191
2
3
4
5
6
7
8642237
8124126
7119362
8307104
8305646
8305018
4
2
2
1
2
1
8042/10042 Origin 12/97
Description
Kit, 6 x 6 Retract Chain
(Includes 6 x 6 chain, 4 of Item 2, 2 of Item 3 & 2 of Item 4)
Pin, Chain Clevis
Clevis, 6 x 6 Chain
Washer, Flat 3/4"
Nut, Hex 3/4-16
263
SECTION 9

(S/N 1085 & After)
Inner Boom
(Ref.)
7
2
5
7
9
Outer Boom
(Ref.)
Inner Boom
(Ref.)
Intermediate Boom
(Ref.)
Outer Boom
(Ref.)
3 1
2
4
6
10
PH0831
264
8042/10042 Rev. 2/00
SECTION 9

(S/N 1085 & After)
Item No.
Part Number
Qty.
7119351
2
3
4
5
6
7
8
9
10
8642237
8124126
7119362
7119372
8305646
7117031
8310019
8305645
8307104
4
2
1
1
1
2
2
2
1
8042/10042 Origin 12/97
Description
Kit, 6 x 6 Retract Chain
(Includes 6 x 6 chain, 4 of Item 2, 2 of Item 3, 1 Item 4 & 1 Item 5)
Pin, Chain Clevis
Clevis, 6 x 6 Chain
Clevis, 6 x 6 Chain
Link, Chain Anchor
Bolt, Shoulder 1/2 x 1-1/2"
Nut, Lock Elastic 3/8-16
Washer, Flat 3/4"
265
SECTION 9
BOOM EXTEND CHAINS - 10054

Extend Chains (Ref.)
FRONT
SIDE
5
6
VIEW OF BOOM
2 18
3
9
2
6
20
19
2
7
8
Outer Boom
(Ref.)
Secondary Intermediate
Boom (Ref.)
m
oo
B
ter
Ou
te
dia
e
erm
Int om
y
ar Bo
im
Pr
Primary Intermediate
Boom (Ref.)
om
Bo
r
e
Inn
te
dia
e
rm
nte
I
ary om
nd Bo
o
c
Se
13
12
15
16
17
10
11
21
13
12
Kit
14
PF0791
Inner Boom (Ref.)

PH0861
266
10054 Rev. 2/00
SECTION 9
BOOM EXTEND CHAINS - 10054

Item No.
Part Number
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
Qty.
NLA
8127014
8642237
8124126
8310019
8310020
7089781
8305645
8305644
NLA
7119372
8310205
7113982
8127009
8124131
8305643
7113952
8310066
8310210
NLA
7119362
8307104
8305646
2
8
4
2
1
2
2
1
2
2
1
1
1
2
1
1
1
1
2
2
2
2
Description
(For Service, Order Kit 7138738)
Chain, 6 x 6 Link - 194.25" Long (S/N 11145 & After)
Pin, Chain Clevis
Yoke, Extend Chain
Clevis, 6 x 6 Chain
Chain, 6 x 6 Link - 193" Long
Pin, Chain Clevis (Includes two cotter pins)
Clevis, 6 x 6 Chain
Washer, Flat 1"
Nut, Lock Elastic 1" - 14
Washer, Flat 3/4"
KITS
21
10054 Rev. 2/00
7138738
Kit, Extend Chain (Replaces 4 x 6 Link Chain with 6 x 6 Link Chain)
267
SECTION 9
BOOM RETRACT CHAINS - 10054

(S/N 0884 & Before)
FRONT
SIDE
VIEW
Inner Boom
(Ref.)
OF
BOOM
Secondary
Intermediate
Boom (Ref.)
2
2
ary om
nd e Bo
o
c
t
Se edia
m
er
Int
9
om
Bo
r
e
Inn
ary
im
r
P
10
1
9
om
Bo
e
iat
ed
m
er
Int
3 4
Outer Boom (Ref.)
2
ter
Ou
2
7
9
om
Bo
2
10
11
8
9
Kit
PF0791
268
PH0891
10054 Rev. 2/00
SECTION 9

(S/N 0884 & Before)
Item No.
Part Number
1
2
3
4
5
6
7
8
9
10
8305018
8642237
8124126
NLA
NLA
8127008
NLA
8307104
8305646
7119362
Qty.
1
8
4
1
2
1
1
2
4
2
Description
Nut, Hex Jam 3/4-16
Retaining Ring, 1/4"
Pin, Chain Clevis
Chain, 4 x 6 - 164.25" Long (For Service, Order Kit P/N 7120191)
Clevis, 4 x 6 Chain (For Service, Order Kit P/N 7120191)
Chain, 6 x 6 - 164.25" Long
Washer, Flat 3/4"
Clevis, 6 x 6 Chain
KITS
11
10054 Rev. 2/00
7120191
Kit, Retract Chain (Replaces 4 x 6 Link Chain with 6 x 6 Link Chain)
269
SECTION 9

(S/N 0885 thru 1084)
Retract Chains (Ref.)
FRONT
SIDE
VIEW
Inner Boom
(Ref.)
OF
BOOM
6 9
6 7
Secondary 1
Intermediate
Boom (Ref.)
ary om
nd e Bo
o
c
t
Se edia
erm
Int
e
Inn
m
oo
B
r
2
3
m
oo
B
te
dia
e
rm
nte
I
ary
im
r
P
6 7
Outer Boom (Ref.)
ter
Ou
5
12
10
11
om
Bo
6 9
5
13
14
11
12
Kit
PF0791
270
PH0870
10054 Rev. 2/00
SECTION 9

(S/N 0885 thru 1084)
Item No.
Part Number
1
2
3
4
5
6
7
8
9
10
11
12
13
8310019
7117031
8305645
NLA
8642237
8124126
NLA
7119372
8127008
NLA
8307104
8305646
7119362
Qty.
4
4
4
1
8
4
1
1
1
1
2
2
1
Description
Bolt, Shoulder 3/8-16 x 1-1/2
Link
Retaining Ring, 1/4"
Pin, Chain Clevis
Chain, 4 x 6 - 164.25" Long (For Service, Order Kit P/N 7119351)
Clevis, 6 x 6 Chain
Chain, 6 x 6 Link - 164.25" Long
Washer, Flat 3/4"
Clevis, 6 x 6 Chain
KITS
14
10054 Rev. 2/00
7119351
271
SECTION 9

(S/N 1085 & After)
Retract Chains (Ref.)
FRONT
SIDE
VIEW
Inner Boom
(Ref.)
OF
BOOM
6 9
Secondary 1
Intermediate
Boom (Ref.)
5
ary om
nd e Bo
o
c
t
Se edia
erm
Int
e
Inn
m
oo
B
r
rm
nte
I
ary
rim
2
3
om
Bo
e
iat
ed
6 7
Outer Boom (Ref.)
ter
Ou
10
12
om
Bo
6 9
11
13
11
14
12
Kit
PF0791
272
PH0870
10054 Rev. 2/00
SECTION 9

(S/N 1085 & After)
Item No.
Part Number
1
2
3
4
5
6
7
8
9
10
11
12
13
Qty.
8310019
7117031
8305645
NLA
7119372
8642237
8124126
NLA
4
4
4
1
1
8
4
1
8127008
7119372
8127008
NLA
7119362
8307104
8305646
7119362
1
1
1
1
1
2
2
1
Description
Link
Retaining Ring 1/4"
Pin, Chain Clevis
(For Service, Order Kit P/N 7119351)
Chain, 6 x 6 Link - 164.25" Long (S/N 11569 & After)
Clevis, 6 x 6 Chain
Chain, 6 x 6 Link - 164.25" Long
Washer, Flat 3/4"
Clevis, 6 x 6 Chain
KITS
14
10054 Rev. 2/00
7119351
273
SECTION 9
TRUSS BOOM 12 AND 15 FT.

(Optional)
12 ft. Truss Boom
8042 Only
9
5
2
3
Torque to
85 lb/ft
(115 Nm)
15 ft. Truss Boom

10042 & 10054 Only
PH0970
274
8042/10042/10054 Origin 12/97
SECTION 9
TRUSS BOOM 12 AND 15 FT.

(Optional)
Item No.
1
2
3
4
5
6
7
8
9
Part Number
7113024
7112804
8382017
8310195
8307112
8305644
4107182
4107822
4107832
4107812
8042/10042/10054 Origin 12/97
Qty.
1
1
1
4
4
4
2
2
2
2
Description
12' Truss Boom - 8042 (Includes Items 2 thru 9)
15' Truss Boom - 10042 &10054 (Includes Items 2 thru 9)
Pintle Hook
HHCS, 1/2-13 x 1.75"
Washer, Plain 1/2 SAE
Decal, Name
Decal, Swinging Load
Decal, Length/Capacity
Chart, Capacity
275
276
SECTION 10
GENERAL TROUBLESHOOTING
HYDRAULIC
Hydraulic Diagnostic Test Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 289
8042 Hydraulic Diagram & Testing (S/N 1167 & Before) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 290 - 291
8042 Hydraulic Diagram & Testing (S/N 1168 thru 2194) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 292 - 293
8042 Hydraulic Diagram & Testing (S/N 2195 thru 9908) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 294 - 295
8042 Hydraulic Diagram & Testing (S/N 9909 & After) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 296 - 297
10042 Hydraulic Diagram & Testing (S/N 1167 & Before) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 298 - 299
10042 Hydraulic Diagram & Testing (S/N 1168 thru 2194) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 300 - 301
10042 Hydraulic Diagram & Testing (S/N 9909 & After) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 304 - 305
10054 Hydraulic Diagram & Testing (S/N 1167 & Before) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 306 - 307
10054 Hydraulic Diagram & Testing (S/N 9909 & After) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 312 - 313
8042/10042/10054 Variable Volume Load Sensing Pump Flow Meter Diagram (S/N 9908 & Before) . . . 314
8042/10042/10054 Variable Volume Load Sensing Pump Flow Meter Diagram (S/N 9909 & After) . . . . 315
8042/10042 Hoist and Extend Circuits (S/N 8540 & Before) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 316
8042/10042 Hoist and Extend Schematic (S/N 8540 & Before) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 317
8042/10042 Hoist and Extend Circuits (S/N 8541 thru 9908) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 318
8042/10042 Hoist and Extend Schematic (S/N 8541 thru 9908) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 319
8042/10042 Hoist and Extend Circuits (S/N 9909 & After) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 320
8042/10042 Hoist and Extend Schematic (S/N 9909 & After) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 321
10054 Hoist and Extend Circuits (S/N 8540 & Before) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 322
10054 Hoist and Extend Schematic (S/N 8540 & Before) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 323
10054 Hoist and Extend Circuits (S/N 8541 thru 9908) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 324
10054 Hoist and Extend Schematic (S/N 8541 thru 9908) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 325
10054 Hoist and Extend Circuits (S/N 9909 & After) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 326
10054 Hoist and Extend Schematic (S/N 9909 & After) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 327
8042/10042/10054 Frame Tilt, Attachment Tilt, Slave & Auxiliary Circuits (S/N 2194 & Before) . . . . . . . 328
8042/10042/10054 Frame Tilt, Attachment Tilt, Slave & Auxiliary Schematic (S/N 2194 & Before) . . . . . 329
8042/10042/10054 Frame Tilt, Attachment Tilt, Slave & Auxiliary Circuits (S/N 2195 thru 9908) . . . . . . . 330
8042/10042/10054 Frame Tilt, Attachment Tilt, Slave & Auxiliary Schematic (S/N 2195 thru 9908) . . . . 331
8042/10042/10054 Frame Tilt, Attachment Tilt, Slave & Auxiliary Circuits (S/N 9909 & After) . . . . . . . . . 332
8042/10042/10054 Frame Tilt, Attachment Tilt, Slave & Auxiliary Schematic (S/N 9909 & After) . . . . . . 333
8042/10042/10054 Steering Circuit (S/N 9908 & Before) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 334
8042/10042/10054 Steering Schematic (S/N 9908 & Before) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 335
8042/10042/10054 Steering Circuit (S/N 9909 & After) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 336
8042/10042/10054 Steering Schematic (S/N 9909 & After) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 337
8042/10042/10054 Service Brake & De-Clutch Circuits (S/N 9908 & Before) . . . . . . . . . . . . . . . . . . . . . 338
8042/10042/10054 Service Brake & De-Clutch Schematic (S/N 9908 & Before) . . . . . . . . . . . . . . . . . . . 339
8042/10042/10054 Service Brake Circuit (S/N 9909 & After) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 340
8042/10042/10054 Service Brake Schematic (S/N 9909 & After) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 341
10042/10054 Outrigger Schematic (S/N 10881 & Before) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 342
10042/10054 Outrigger Schematic (S/N 10882 & After) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 343
ELECTRICAL
8042/10042 Electrical Schematic (S/N 0291 & Before) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8042/10042 Electrical Schematic (S/N 0292 thru 9908) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8042/10042 Electrical Schematic (S/N 9909 & After) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10054 Electrical Schematic (S/N 9908 & Before) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10054 Electrical Schematic (S/N 9909 & After) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10042 Outrigger Logic Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10054 Outrigger Logic Circuit (S/N 9908 & Before) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10054 Outrigger Logic Circuit (S/N 9909 & After) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
344
345
346
347
348
349
350
351
287
8042/10042/10054 Lighting System Circuit (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8042/10042/10054 Charging Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8042/10042/10054 Cranking Circuit (S/N 9908 & Before) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8042/10042/10054 Cranking Circuit (S/N 9909 & After) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8042/10042 Steer Select Circuit (S/N 0291 & Before) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8042/10042/10054 Steer Select Circuit (S/N 0292 & After) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8042/10042 Stabilizer Circuit (S/N 0291 & Before) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8042/10042 Stabilizer Circuit (S/N 0292 thru S/N 9908) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8042/10042 Stabilizer Circuit (S/N 9909 & After) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10054 Stabilizer Circuit (S/N 9908 & Before) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10054 Stabilizer Circuit (S/N 9909 & After) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
352
353
354
355
356
357
358
359
360
361
362
STABIL-TRAK SYSTEM
Stabil-TRAK System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 364 - 367
8042/10042 Stabil-TRAK System Troubleshooting (S/N 9908 & Before) . . . . . . . . . . . . . . . . . . . . . . . . . 368
8042/10042 Stabil-TRAK Electrical Circuit Ignition OFF(S/N 9908 & Before) . . . . . . . . . . . . . . . . . . . . 369
8042/10042 Stabil-TRAK Electrical Circuit Free Pivot Mode (S/N 9908 & Before) . . . . . . . . . . . . . . . . . 370
8042/10042 Stabil-TRAK Hydraulic Circuit Free Pivot Mode (S/N 9908 & Before) . . . . . . . . . . . . . . . . . 371
8042/10042 Stabil-TRAK Electrical Circuit Final Positioning Mode (S/N 9908 & Before) . . . . . . . . . . . . 372
8042/10042 Stabil-TRAK Hydraulic Circuit Final Positioning Mode (S/N 9908 & Before) . . . . . . . . . . . . 373
8042/10042 Stabil-TRAK Electrical Circuit Locked Mode (S/N 9908 & Before) . . . . . . . . . . . . . . . . . . . . 374
8042/10042 Stabil-TRAK Hydraulic Circuit Locked Mode (S/N 9908 & Before) . . . . . . . . . . . . . . . . . . . . 375
8042/10042 Stabil-TRAK System Troubleshooting (S/N 9909 & After) . . . . . . . . . . . . . . . . . . . . . . . . . . 376
8042/10042 Stabil-TRAK Electrical Circuit Ignition OFF (S/N 9909 & After) . . . . . . . . . . . . . . . . . . . . . 377
8042/10042 Stabil-TRAK Electrical Circuit Free Pivot Mode (S/N 9909 & After) . . . . . . . . . . . . . . . . . . . 378
8042/10042 Stabil-TRAK Hydraulic Circuit Free Pivot Mode (S/N 9909 & After) . . . . . . . . . . . . . . . . . . . 379
8042/10042 Stabil-TRAK Electrical Circuit Final Positioning Mode (S/N 9909 & After) . . . . . . . . . . . . . . 380
8042/10042 Stabil-TRAK Hydraulic Circuit Final Positioning Mode (S/N 9909 & After) . . . . . . . . . . . . . . 381
8042/10042 Stabil-TRAK Electrical Circuit Locked Mode (S/N 9909 & After) . . . . . . . . . . . . . . . . . . . . . 382
8042/10042 Stabil-TRAK Hydraulic Circuit Locked Mode (S/N 9909 & After) . . . . . . . . . . . . . . . . . . . . . 383
10054 Stabil-TRAK System Troubleshooting (S/N 9908 & Before) . . . . . . . . . . . . . . . . . . . . . . . . . 384 - 385
10054 Stabil-TRAK Electrical Circuit Boom Extend Mode 1 (S/N 9908 & Before) . . . . . . . . . . . . . . . . . . 386
10054 Stabil-TRAK System Troubleshooting (S/N 9909 & After) . . . . . . . . . . . . . . . . . . . . . . . . . . . 396 - 397
10054 Stabil-TRAK Electrical Circuit Boom Extend Mode 1 (S/N 9909 & After) . . . . . . . . . . . . . . . . . . . 398
288
SECTION 10
SECTION 10
Hydraulic Diagnostic Test Equipment

OmniQuip Parts Worldwide is pleased to announce the availability of two valuable diagnostic
tools. The Sky Trak Pressure Test Kit and Flowmeter Kit. Both kits feature a durable
polyethylene carrying case for demanding field service conditions. For price and availability, call
OmniQuip Parts Worldwide at (888) 872-5123.
Pressure Test Kit

Contains all the fittings and hoses
required to test Sky Trak Telescopic
Material Handlers
300, 1000 and 4000 psi gauges for
accurate testing of high and low pressure
circuits
Includes laminated Test Diagrams and
Testing Procedures for troubleshooting
Sky Trak Telescopic Material Handlers
13" x 18" x 7" durable carrying case
PH1410
Flowmeter Kit
Use Flowmeter Kit to pinpoint hydraulic
system faults.
Includes flowmeter with load valve,
magnetic base, photo tachometer head
and flex arm
Measures up to 60 GPM and 6000 psi
Bi-directional for unrestricted connection
and simplified testing
Internal by-pass protects system and
tester from over-pressure
16" x 22" x 7" durable carrying case
PH1420
Ordering & Price Information

Part Number
Description
Approximate Weight
Price and Availability
7133413
Hydraulic Pressure Test Kit
16 lbs.
Consult Factory
1321107
Hydraulic Flowmeter Kit
28 lbs.
Consult Factory
Rev. 2/00
289
SECTION 10
8042 Hydraulic Diagram

(S/N 1167 & Before)
ATTACHMENT
TILT CYLINDER
AUXILIARY
HYDRAULICS
(Optional)
FEMALE
ATTACHMENT TILT BACK
MALE
6
9
OPERATOR'S
CAB
BRAKE
VALVE
LEFT
FRONT
BRAKE
ATTACHMENT TILT FORWARD
FRAME TILT
CYLINDER
STEER
CYL.
STEER
CYL.
RIGHT
FRONT
BRAKE
T
A
P
R
P
L
POWER
STEERING
UNIT
STEER
SELECT
VALVE
EF
LS
T
CONTROL
VALVE
P
A
T
Frame
Tilt
FUEL
TANK
Boom
Ext.
EXTEND CYLINDER
Aux.
Hyd.
LS
32
6
PRESSURE
REDUCING
VALVE BLOCK
(This valve is bolted

to the Axle Stabilizer
Valve Block)
1
2
P
Boom
Hoist
Attach.
Tilt
CF
P
SHUTTLE
VALVE
BRK
C2
C1
HYDRAULIC
RESERVOIR
LS
CONTROL
VALVE
MAIN
FILTER
25 psi
By Pass
SR
TC V
TP
SB
AXLE
STABILIZER
VALVE
BLOCK
Park
Lock
IN
MAIN
PUMP
Trans.
DeClutch
LS
TRANSMISSION
LOAD SENSE (LS)
LEFT
REAR
BRAKE
OUT
CONTROL
DRAIN
SLAVE
CYLINDER
SLAVE
CYLINDER
LEFT HOIST CYLINDER
PRIORITY
VALVE
STEER
CYL.
STEER
CYL.
RIGHT
REAR
BRAKE
RIGHT HOIST CYLINDER
STABILIZER
CYLINDER
8990214-002
(MH0280)
290
Rev. 10/97
SECTION 10
8042 Hydraulic Testing (S/N 1167 & Before)

Equipment Needed To Perform Tests
From Kit P/N 7118782
Engine Information
Idle . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1,050 50 rpm
Full Speed . . . . . . . . . . . . . . . . . . . . . 2,730 130 rpm
Circuit
Gauge
4,000 PSI Gauge

(275,6 bar)
#12 Run Tee Swivel Nut

End Reducer #12-8
PD38TX Test Nipple
4,000 PSI Gauge

(275,6 bar)

PD38TX Test Nipple
1,000 PSI Gauge

(68,9 bar)
#4 Union
PD34BTX Test Nipple
300 PSI Gauge

(20,7 bar)
Connector STR. THD. #4

PD34BTX Test Nipple
1,000 PSI Gauge

(68,9 bar)

PD34BTX Test Nipple
4,000 PSI Gauge

(275,6 bar)
#6 Elbow 90 Swivel Nut

PD36BTX Test Nipple
Hydraulic Oil Information

Oil Type - 10W, meets MIL-L-2104C or ISO Grade 46
Capacity - Reservoir . . . . . . . . . . 30.3 gal. (114,7 liter)
Capacity - System . . . . . . . . . . . . . .47.3 gal. (179 liter)
Note 1: To adjust relief settings or pressure reducing
settings, turn the adjustment screw clockwise to
increase pressure or counterclockwise to decrease
pressure.
*Note 2: On units with S/N 0654 & Before. If the low

brake pressure kit has been installed, as offered in
Service Bulletin STB-2076, issued 5-29-95, refer to test
location 9 .
The hydraulic oil temperature for the pump flow test
should be between 100 F (38 C) and 120 F (49 C)
(tank hot to the touch) during testing.
TEST
LOCATION
8
TEST
LOCATION
5
4
9
7
Fittings
Hydraulic Pump Flow Test

To check flow readings a flow meter capable of measuring 60 GPM (3,8 ltr/sec) and a load valve capable of
6,000 psi (413,4 bar) will be required (not included with kit P/N 7118782).
2,000 psi (137,8 bar) load @ Engine Speed of 2,500 25 rpm Flow rate should be 39 to 43 GPM (2,5 to 2,7 ltr/sec)
ADJUST.
LOCATION
N/A
N/A
COMPONENT
DESCRIPTION
PRESSURE
READINGS
PRESSURE TEST PROCEDURES
Pump Standby
Pressure
550 50 psi
(37,9 3,4 bar)
Loosen load sense line at location 7 to bleed off pressure

and then retighten line. With engine at idle and all hydraulic
functions in neutral position, check pump standby pressure.
Pump Pressure
Compensator
2,950 50 psi
(203,3 3,4 bar)
With engine at idle fully retract boom extend cylinder and hold.
Check pump maximum pressure.
Priority Valve
Steering Relief
2,500 50 psi
(172,3 3,4 bar)
With engine at idle turn the steering wheel all the way to the left
or right and hold while checking pressure. If pressure is not
correct, adjust or replace the relief valve cartridge in the priority
valve (See Note 1).
N/A
N/A
Attachment Tilt Port

Relief
3,150 50 psi
(217 3,4 bar)
CONSULT FACTORY
425 25 psi
(29,3 1,7 bar)
Pressure Reducing
Valve In Pressure
Reducing Valve
Block And
Park Brake Release
With engine at idle and park brake released check pressure. If

pressure is not correct, adjust or replace the cartridge in the
pressure reducing valve (See Note 1).
Pressure Reducing
Valve In Axle
Stabilizer Valve
Block
60 10 psi
(4,1 0,7 bar)
With engine at idle and boom in the down position check

pressure. If pressure is not correct, adjust or replace the
cartridge in the axle stabilizer valve (See Note 1).
N/A
Relief Check Valve

In Axle Stabilizer
Valve Block
100 psi Minimum

(6,9 bar)
7
9
Rev. 10/97
Transmission
De-Clutch
425 25 psi
(29,3 1,7 bar)
With engine at idle and park brake engaged check pressure. If

Service Brakes
(*See Note 2)
(S/N 0654 & Before)
425 25 psi
(29,3 1,7 bar)
With engine at idle depress the service brakes and check

cartridge in the pressure reducing valve (See Note 1).
Load Sense
Variable
0 to 2,950 psi
(0 to 203,3 bar)
With engine at idle operate a specific function (Boom, Frame

Tilt, Attachment Tilt, Auxiliary or Steering) and check pressure.
Service Brakes
(S/N 0655 thru 1167)
350 25 psi
(24,1 1,7 bar)

pressure. If pressure is not correct, recheck pressure reducing
valve pressure.
N/A
N/A
With engine at idle and boom down, while frame tilting to the
left check pressure.
291
SECTION 10
8042 HYDRAULIC
1168 & After)
(S/NDIAGRAM
1168 thru(S/N
2194)
ATTACHMENT
TILT CYLINDER
AUXILIARY
HYDRAULICS
(Optional)
FEMALE
MALE
6
OPERATOR'S
CAB
BRAKE
VALVE
LEFT
FRONT
BRAKE
FRAME TILT
CYLINDER
STEER
CYL.
STEER
CYL.
RIGHT
FRONT
BRAKE
T
A
P
R
P
L
POWER
STEERING
UNIT
STEER
SELECT
VALVE
T
2
EF
2
1
CF
LS
T
SHUTTLE
VALVE
CONTROL
VALVE
P
1
2
A
T
T
Frame
Tilt
P
FUEL
TANK
Boom
Hoist
Attach
Tilt
Boom
Ext.
EXTEND CYLINDER
Aux.
Hyd.
HYDRAULIC
RESERVOIR

Valve Block)
BRK
C2
LS
LS
PRESSURE
REDUCING
VALVE BLOCK
CONTROL
VALVE
TC V
TP
C1
MAIN
FILTER
25 psi
By Pass
SR
SB
Park
Lock
AXLE
STABILIZER
VALVE
BLOCK
IN
MAIN
PUMP
Trans.
DeClutch
LS
TRANSMISSION
LEFT HOIST CYLINDER
LEFT
REAR
BRAKE
STABILIZER
CYLINDER
RIGHT
REAR
BRAKE
STEER
CYL.
LOAD SENSE (LS)
OUT
CONTROL
DRAIN
SLAVE
CYLINDER
SLAVE
CYLINDER
292
PRIORITY
VALVE
STEER
CYL.
8990272-001
(PH0980)
Rev. 10/97
SECTION 10
8042 Hydraulic Testing (S/N 1168 thru 2194)

Engine Information
Idle . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1,050 50 rpm
Full Speed . . . . . . . . . . . . . . . . . . . . . 2,730 130 rpm
Circuit
Gauge

4,000 PSI Gauge

(275,6 bar)

End Reducer #12-8
PD38TX Test Nipple
Note: To adjust relief settings or pressure reducing

pressure.
4,000 PSI Gauge

(275,6 bar)

PD38TX Test Nipple
1,000 PSI Gauge

(68,9 bar)
#4 Union
PD34BTX Test Nipple
300 PSI Gauge

(20,7 bar)

PD34BTX Test Nipple
1,000 PSI Gauge

(68,9 bar)

PD34BTX Test Nipple
4,000 PSI Gauge

(275,6 bar)

PD36BTX Test Nipple

TEST
LOCATION
8
TEST
LOCATION
Fittings

ADJUST.
LOCATION
N/A
N/A
COMPONENT
DESCRIPTION
PRESSURE
READINGS
Pump Standby
Pressure
550 50 psi
(37,9 3,4 bar)

Pump Pressure
Compensator
2,950 50 psi
(203,3 3,4 bar)
Priority Valve
Steering Relief
2,500 50 psi
(172,3 3,4 bar)
correct, adjust (inside of T port) or replace the relief valve
cartridge in the priority valve (See Note).
N/A
N/A

Relief
3,150 50 psi
(217 3,4 bar)
500 +25/-0 psi
(34,5 +1,7/-0 bar)
Pressure Reducing
Valve In Pressure
Reducing Valve
Block And
Park Brake Release
Pressure Reducing
Valve In Axle
Stabilizer Valve
Block
60 10 psi
(4,1 0,7 bar)
N/A
Relief Check Valve

In Axle Stabilizer
Valve Block
100 psi Minimum

(6,9 bar)
Transmission
De-Clutch
500 +25/-0 psi

(34,5 +1,7/-0 bar)

pressure reducing valve (See Note).
Service Brakes
500 +25/-0 psi

(34,5 +1,7/-0 bar)

cartridge in the pressure reducing valve (See Note).
N/A
Load Sense
Rev. 10/97
Variable
0 to 2,950 psi
(0 to 203,3 bar)
CONSULT FACTORY

cartridge in the axle stabilizer valve (See Note).

293
SECTION 10

(S/N 2195 thru 9908)
8042 HYDRAULIC DIAGRAM (S/N 1168 & After)

ATTACHMENT
TILT CYLINDER
AUXILIARY
HYDRAULICS
(Optional)
FEMALE
MALE
6
OPERATOR'S
CAB
BRAKE
VALVE
LEFT
FRONT
BRAKE
FRAME TILT
CYLINDER
STEER
CYL.
STEER
CYL.
RIGHT
FRONT
BRAKE
T
A
P
R
P
L
POWER
STEERING
UNIT
STEER
SELECT
VALVE
T
2
EF
SHUTTLE
VALVE
CF
LS
T
PRIORITY
VALVE
1
CONTROL
VALVE
P
A
T
T
Frame
Tilt
P
FUEL
TANK
Boom
Hoist
Attach
Tilt
Boom
Ext.
EXTEND CYLINDER
Aux.
Hyd.
HYDRAULIC
RESERVOIR
5
6
Valve Block)
BRK
C2
PRESSURE
REDUCING
VALVE BLOCK
LS
LS
CONTROL
VALVE
TC V
TP
C1
MAIN
FILTER
25 psi
By Pass
SR
SB
Park
Lock
AXLE
STABILIZER
VALVE
BLOCK
IN
MAIN
PUMP
Trans.
DeClutch
LS
TRANSMISSION
STABILIZER
CYLINDER
294
LEFT
REAR
BRAKE
RIGHT
REAR
BRAKE
STEER
CYL.
LOAD SENSE (LS)
SLAVE
CYLINDER
SLAVE
CYLINDER
LEFT HOIST CYLINDER
OUT
CONTROL
DRAIN
STEER
CYL.
8990309
(PH0981)
Rev. 11/99
SECTION 10

Engine Information
Idle . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1,050 50 rpm
Full Speed . . . . . . . . . . . . . . . . . . . . . 2,730 130 rpm
Circuit
Gauge

4,000 PSI Gauge

(275,6 bar)

End Reducer #12-8
PD38TX Test Nipple

pressure.
4,000 PSI Gauge

(275,6 bar)

PD38TX Test Nipple
1,000 PSI Gauge

(68,9 bar)
#4 Union
PD34BTX Test Nipple
1,000 PSI Gauge

(68,9 bar)

PD34BTX Test Nipple
1,000 PSI Gauge

(68,9 bar)

PD34BTX Test Nipple
4,000 PSI Gauge

(275,6 bar)

PD36BTX Test Nipple

TEST
LOCATION
8
TEST
LOCATION
Fittings

ADJUST.
LOCATION
N/A
N/A
COMPONENT
DESCRIPTION
PRESSURE
READINGS
Pump Standby
Pressure
550 50 psi
(37,9 3,4 bar)

Pump Pressure
Compensator
2,950 50 psi
(203,3 3,4 bar)
Priority Valve
Steering Relief
2,500 50 psi
(172,3 3,4 bar)
N/A
N/A

Relief
3,150 50 psi
(217 3,4 bar)
500 +25/-0 psi
(34,5 +1,7/-0 bar)
Pressure Reducing
Valve In Pressure
Reducing Valve
Block And
Park Brake Release
Pressure Reducing
Valve In Axle
Stabilizer Valve
Block
200 25 psi
(13,8 1,7 bar)
N/A
Pressure Reducing
Valve In Axle
Stabilizer Valve
Block
275 psi Maximum

(18,9 bar)
left check pressure. If pressure is not correct, recheck
adjustment location 4 . If that pressure is correct, replace the
cartridge in the axle stabilizer valve.
Transmission
De-Clutch
500 +25/-0 psi

(34,5 +1,7/-0 bar)

Service Brakes
500 +25/-0 psi

(34,5 +1,7/-0 bar)

N/A
Load Sense
Rev. 11/99
Variable
0 to 2,950 psi
(0 to 203,3 bar)
CONSULT FACTORY


295
SECTION 10

(S/N 9909 & After)
ATTACHMENT
TILT CYLINDER
AUXILIARY
HYDRAULICS
(Optional)
FEMALE
MALE
5
OPERATOR'S
CAB
BRAKE
VALVE
LEFT
FRONT
BRAKE
FRAME TILT
CYLINDER
STEER
CYL.
STEER
CYL.
RIGHT
FRONT
BRAKE
T
A
P
R
P
L
STEER
SELECT
VALVE
CONTROL
VALVE
P
SHUTTLE
VALVE
EF
LS
T
P
FUEL
TANK
Boom
Hoist
Attach
Tilt
Boom
Ext.
EXTEND CYLINDER
Aux.
Hyd.
BRK
C2
CONTROL
VALVE
TC V
SB
LS
OUT
PARK
LOCK
IN
TRANSMISSION
SLAVE
CYLINDER
SLAVE
CYLINDER
LOAD SENSE (LS)

STABILIZER
CYLINDER
296
CONTROL
DRAIN
MAIN
PUMP
AXLE
STABILIZER
VALVE
BLOCK
LEFT HOIST CYLINDER
MAIN
FILTER
25 psi
By Pass
SR
TP
C1
HYDRAULIC
RESERVOIR
LS
PRESSURE
REDUCING
VALVE BLOCK

Valve Block)
LS
PRIORITY
VALVE
CF
Frame
Tilt
POWER
STEERING
UNIT
LEFT
REAR
BRAKE
STEER
CYL.
STEER
CYL.
RIGHT
REAR
BRAKE
8990373
(PH1290)
Origin 11/99
SECTION 10
8042 Hydraulic Testing (S/N 9909 & After)

Engine Information
Idle . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1,050 50 rpm
Full Speed . . . . . . . . . . . . . . . . . . . . . 2,730 130 rpm
Circuit
Gauge

4,000 PSI Gauge

(275,6 bar)
PD38TX Test Nipple
Note: To adjust relief settings, pressure reducing

settings or standby pressure, turn the adjustment screw
clockwise to increase pressure or counterclockwise to
decrease pressure.
4,000 PSI Gauge

(275,6 bar)

PD38TX Test Nipple
1,000 PSI Gauge

(68,9 bar)
#4 Union
PD34BTX Test Nipple
1,000 PSI Gauge

(68,9 bar)

PD34BTX Test Nipple
1,000 PSI Gauge

(68,9 bar)

PD34BTX Test Nipple
4,000 PSI Gauge

(275,6 bar)

PD36BTX Test Nipple

TEST
LOCATION
7
TEST
LOCATION
Fittings

6,000 psi (413,4 bar) will be required (not included with kit P/N 7133413). A test nipple is supplied at location 7.
ADJUST.
LOCATION
COMPONENT
DESCRIPTION
PRESSURE
READINGS
Pump Standby
Pressure
550 50 psi
(37,9 3,4 bar)

functions in neutral position, check pump standby pressure
(See Note).
Pump Pressure
Compensator
2,950 50 psi
(203,3 3,4 bar)
Priority Valve
Steering Relief
2,500 50 psi
(172,3 3,4 bar)
cartridge in the priority valve.
1
N/A
N/A
N/A

Relief
3,150 50 psi
(217 3,4 bar)
500 +25/-0 psi
(34,5 +1,7/-0 bar)
Pressure Reducing
Valve In Pressure
Reducing Valve
Block And
Park Brake Release
Pressure Reducing
Valve In Axle
Stabilizer Valve
Block
200 25 psi
(13,8 1,7 bar)
N/A
Pressure Reducing
Valve In Axle
Stabilizer Valve
Block
275 psi Maximum

(18,9 bar)
Service Brakes
500 +25/-0 psi

(34,5 +1,7/-0 bar)

N/A
Load Sense
Origin 11/99
Variable
0 to 2,950 psi
(0 to 203,3 bar)
CONSULT FACTORY


297
SECTION 10
10042 Hydraulic Diagram (S/N 1167 & Before)

LEFT
OUTRIGGER
CYL.
AUXILIARY
HYDRAULICS
RIGHT
OUTRIGGER
CYL.
ATTACHMENT TILT
CYLINDER
FEMALE
MALE
6
9
OPERATOR'S
CAB
BRAKE
VALVE
LEFT
FRONT
BRAKE
FRAME TILT
CYLINDER
STEER
CYL.
STEER
CYL.
RIGHT
FRONT
BRAKE
T
A
P
R
P
L
POWER
STEERING
UNIT
2
EF
2
1
STEER T
SELECT
VALVE
CONTROL
VALVE
LS
T
SHUTTLE
VALVE
PRIORITY
VALVE
CF
T
T
Frame
Tilt
FUEL
TANK
Boom
Hoist
Attach
Tilt
EXTEND CYLINDER
Boom
Ext.
Aux.
Hyd.
P BRK
S
P
A2
B1
A1
B2
MAIN
FILTER
25 psi
By Pass
SR
TC V
C2
T
C1
TP SB
5
4
MAIN
PUMP
IN
Park
Lock
5
6
HYDRAULIC
RESERVOIR
LS
CONTROL
VALVE
LS
Trans.
DeClutch
OUT
LS
TRANSMISSION
OUTRIGGER
VALVE BLOCK
CONTROL
DRAIN
PRESSURE REDUCING
VALVE BLOCK
(This valve is bolted to the
Axle Stabilizer Valve Block)
AXLE
STABILIZER
VALVE BLOCK
LOAD SENSE
SLAVE
CYLINDER
SLAVE
CYLINDER
LEFT
REAR
BRAKE
LEFT HOIST CYLINDER
STEER
CYL.
STEER
CYL.
RIGHT
REAR
BRAKE
STABILIZER
CYLINDER
8990215-002
(MH0290)
298
Rev. 10/97
SECTION 10

Engine Information
Idle . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1,050 50 rpm
Full Speed . . . . . . . . . . . . . . . . . . . . . 2,730 130 rpm
Circuit
Gauge
4,000 PSI Gauge

(275,6 bar)

End Reducer #12-8
PD38TX Test Nipple
4,000 PSI Gauge

(275,6 bar)

PD38TX Test Nipple
1,000 PSI Gauge

(68,9 bar)
#4 Union
PD34BTX Test Nipple
300 PSI Gauge

(20,7 bar)

PD34BTX Test Nipple
1,000 PSI Gauge

(68,9 bar)

PD34BTX Test Nipple
4,000 PSI Gauge

(275,6 bar)

PD36BTX Test Nipple

pressure.

location 9 .
TEST
LOCATION
8
TEST
LOCATION
5
4
9
7
Fittings

ADJUST.
LOCATION
N/A
N/A
COMPONENT
DESCRIPTION
PRESSURE
READINGS
Pump Standby
Pressure
550 50 psi
(37,9 3,4 bar)

Pump Pressure
Compensator
2,950 50 psi
(203,3 3,4 bar)
Priority Valve
Steering Relief
2,500 50 psi
(172,3 3,4 bar)
valve (See Note 1).
N/A
N/A

Relief
3,150 50 psi
(217 3,4 bar)
CONSULT FACTORY
425 25 psi
(29,3 1,7 bar)
Pressure Reducing
Valve In Pressure
Reducing Valve
Block And
Park Brake Release

Pressure Reducing
Valve In Axle
Stabilizer Valve
Block
60 10 psi
(4,1 0,7 bar)

N/A
Relief Check Valve

In Axle Stabilizer
Valve Block
100 psi Minimum

(6,9 bar)
7
9
Rev. 10/97
Transmission
De-Clutch
425 25 psi
(29,3 1,7 bar)

Service Brakes
(*See Note 2)
(S/N 0654 & Before)
425 25 psi
(29,3 1,7 bar)

Load Sense
Variable
0 to 2,950 psi
(0 to 203,3 bar)

Service Brakes
(S/N 0655 thru 1167)
350 25 psi
(24,1 1,7 bar)

valve pressure.
N/A
N/A
299
SECTION 10
10042
Diagram
(S/N (S/N
11681168
thru&2194)
10042Hydraulic
HYDRAULIC
DIAGRAM
After)
LEFT
OUTRIGGER
CYL.
AUXILIARY
HYDRAULICS
RIGHT
OUTRIGGER
CYL.
ATTACHMENT TILT
CYLINDER
FEMALE
MALE
6
OPERATOR'S
CAB
BRAKE
VALVE
LEFT
FRONT
BRAKE
FRAME TILT
CYLINDER
STEER
CYL.
STEER
CYL.
RIGHT
FRONT
BRAKE
T
A
P
R
P
L
POWER
STEERING
UNIT
2
EF
2
1
STEER T
SELECT
VALVE
CONTROL
VALVE
LS
T
CF
SHUTTLE
VALVE
PRIORITY
VALVE
T
T
Frame
Tilt
FUEL
TANK
Boom
Hoist
Attach
Tilt
EXTEND CYLINDER
Boom
Ext.
Aux.
Hyd.
LS
P BRK
C2
S
P
A2
B1
MAIN
FILTER
25 psi
By Pass
SR
TC V
HYDRAULIC
RESERVOIR
LS
CONTROL
VALVE
A1
B2
3
5
6
C1
TP SB
5
4
MAIN
PUMP
IN
Park
Lock
Trans.
DeClutch
OUT
LS
TRANSMISSION
OUTRIGGER
VALVE BLOCK
CONTROL
DRAIN
PRESSURE REDUCING
VALVE BLOCK
AXLE
STABILIZER
VALVE BLOCK
LOAD SENSE
SLAVE
CYLINDER
SLAVE
CYLINDER
LEFT
REAR
BRAKE
LEFT HOIST CYLINDER
STABILIZER
CYLINDER
300
STEER
CYL.
STEER
CYL.
RIGHT
REAR
BRAKE
8990273-001
(PH0990)
Rev. 10/97
SECTION 10

Engine Information
Idle . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1,050 50 rpm
Full Speed . . . . . . . . . . . . . . . . . . . . . 2,730 130 rpm
Circuit
Gauge

4,000 PSI Gauge

(275,6 bar)

End Reducer #12-8
PD38TX Test Nipple

pressure.
4,000 PSI Gauge

(275,6 bar)

PD38TX Test Nipple
1,000 PSI Gauge

(68,9 bar)
#4 Union
PD34BTX Test Nipple
300 PSI Gauge

(20,7 bar)

PD34BTX Test Nipple
1,000 PSI Gauge

(68,9 bar)

PD34BTX Test Nipple
4,000 PSI Gauge

(275,6 bar)

PD36BTX Test Nipple
TEST
LOCATION
8
TEST
LOCATION
Fittings

ADJUST.
LOCATION
N/A
N/A
COMPONENT
DESCRIPTION
PRESSURE
READINGS
Pump Standby
Pressure
550 50 psi
(37,9 3,4 bar)
Loosen load sense line at location 7 to bleed off pressure and

then retighten line. With engine at idle and all hydraulic
Pump Pressure
Compensator
2,950 50 psi
(203,3 3,4 bar)
Priority Valve
Steering Relief
2,500 50 psi
(172,3 3,4 bar)
N/A
N/A

Relief
3,150 50 psi
(217 3,4 bar)
500 +25/-0 psi
(34,5 +1,7/-0 bar)
Pressure Reducing
Valve In Pressure
Reducing Valve
Block And
Park Brake Release
Pressure Reducing
Valve In Axle
Stabilizer Valve
Block
60 10 psi
(4,1 0,7 bar)
N/A
Relief Check Valve

In Axle Stabilizer
Valve Block
100 psi Minimum

(6,9 bar)
Transmission
De-Clutch
500 +25/-0 psi

(34,5 +1,7/-0 bar)

Service Brakes
500 +25/-0 psi

(34,5 +1,7/-0 bar)

N/A
Load Sense
Rev. 10/97
Variable
0 to 2,950 psi
(0 to 203,3 bar)
CONSULT FACTORY


301
SECTION 10
10042 HYDRAULIC DIAGRAM (S/N 1168 & After)

10042 Hydraulic Diagram (S/N 2195 thru 9908)
LEFT
OUTRIGGER
CYL.
AUXILIARY
HYDRAULICS
RIGHT
OUTRIGGER
CYL.
ATTACHMENT TILT
CYLINDER
FEMALE
MALE
6
OPERATOR'S
CAB
LEFT
FRONT
BRAKE
FRAME TILT
CYLINDER
STEER
CYL.
STEER
CYL.
RIGHT
FRONT
BRAKE
T
A
P
BRAKE
VALVE
R
P
L
POWER
STEERING
UNIT
2
EF
2
STEER T
SELECT
VALVE
CONTROL
VALVE
SHUTTLE
VALVE
LS
T
PRIORITY
VALVE
CF
1
2
T
T
Frame
Tilt
FUEL
TANK
Boom
Hoist
Attach
Tilt
EXTEND CYLINDER
Boom
Ext.
Aux.
Hyd.
P BRK
C2
S
P
A2
B1
MAIN
FILTER
25 psi
By Pass
SR
TC V
HYDRAULIC
RESERVOIR
LS
CONTROL
VALVE
LS
A1
B2
3
5
6
C1
TP SB
5
4
MAIN
PUMP
IN
Park
Lock
Trans.
DeClutch
OUT
LS
TRANSMISSION
OUTRIGGER
VALVE BLOCK
CONTROL
DRAIN
PRESSURE REDUCING
VALVE BLOCK
AXLE
STABILIZER
VALVE BLOCK
LOAD SENSE
SLAVE
CYLINDER
SLAVE
CYLINDER
LEFT
REAR
BRAKE
LEFT HOIST CYLINDER
STABILIZER
CYLINDER
302
STEER
CYL.
STEER
CYL.
RIGHT
REAR
BRAKE
8990308
(PH0991)
Rev. 10/97
SECTION 10

Engine Information
Idle . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1,050 50 rpm
Full Speed . . . . . . . . . . . . . . . . . . . . . 2,730 130 rpm
Circuit
Gauge

4,000 PSI Gauge

(275,6 bar)

End Reducer #12-8
PD38TX Test Nipple

pressure.
4,000 PSI Gauge

(275,6 bar)

PD38TX Test Nipple
1,000 PSI Gauge

(68,9 bar)
#4 Union
PD34BTX Test Nipple
1,000 PSI Gauge

(68,9 bar)

PD34BTX Test Nipple
1,000 PSI Gauge

(68,9 bar)

PD34BTX Test Nipple
4,000 PSI Gauge

(275,6 bar)

PD36BTX Test Nipple

TEST
LOCATION
8
TEST
LOCATION
Fittings

ADJUST.
LOCATION
N/A
N/A
COMPONENT
DESCRIPTION
PRESSURE
READINGS
Pump Standby
Pressure
550 50 psi
(37,9 3,4 bar)

Pump Pressure
Compensator
2,950 50 psi
(203,3 3,4 bar)
Priority Valve
Steering Relief
2,500 50 psi
(172,3 3,4 bar)
N/A
N/A

Relief
3,150 50 psi
(217 3,4 bar)
500 +25/-0 psi
(34,5 +1,7/-0 bar)
Pressure Reducing
Valve In Pressure
Reducing Valve
Block And
Park Brake Release
Pressure Reducing
Valve In Axle
Stabilizer Valve
Block
200 25 psi
(13,8 1,7 bar)
N/A
Pressure Reducing
Valve In Axle
Stabilizer Valve
Block
275 psi Maximum

(18,9 bar)
Transmission
De-Clutch
500 +25/-0 psi

(34,5 +1,7/-0 bar)

Service Brakes
500 +25/-0 psi

(34,5 +1,7/-0 bar)

N/A
Load Sense
Rev. 11/99
Variable
0 to 2,950 psi
(0 to 203,3 bar)
CONSULT FACTORY


303
SECTION 10
10042 Hydraulic Diagram (S/N 9909 & After)

LEFT
OUTRIGGER
CYL.
AUXILIARY
HYDRAULICS
RIGHT
OUTRIGGER
CYL.
ATTACHMENT TILT
CYLINDER
FEMALE
MALE
5
OPERATOR'S
CAB
LEFT
FRONT
BRAKE
FRAME TILT
CYLINDER
STEER
CYL.
STEER
CYL.
RIGHT
FRONT
BRAKE
T
A
P
BRAKE
VALVE
R
P
L
STEER T
SELECT
VALVE
CONTROL
VALVE
LS
T
T
Frame
Tilt
FUEL
TANK
Boom
Hoist
Attach
Tilt
EXTEND CYLINDER
Boom
Ext.
Aux.
Hyd.
P BRK
B1
A2
A1
3
5
MAIN
FILTER
25 psi
By Pass
SR
TC V
HYDRAULIC
RESERVOIR
LS
CONTROL
VALVE
LS
LS
PRIORITY
VALVE
CF
EF
SHUTTLE
VALVE
POWER
STEERING
UNIT
C2
T
C1
TP SB
LS
OUT
B2
CONTROL
DRAIN
MAIN
PUMP
OUTRIGGER
VALVE BLOCK
PARK
LOCK
IN
TRANSMISSION
PRESSURE REDUCING
VALVE BLOCK
LOAD SENSE
AXLE
STABILIZER
VALVE BLOCK
SLAVE
CYLINDER
SLAVE
CYLINDER
LEFT
REAR
BRAKE
LEFT HOIST CYLINDER
STABILIZER
CYLINDER
304
STEER
CYL.
STEER
CYL.
RIGHT
REAR
BRAKE
8990374
(PH1300)
Origin 11/99
SECTION 10

Engine Information
Idle . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1,050 50 rpm
Full Speed . . . . . . . . . . . . . . . . . . . . . 2,730 130 rpm
Circuit
Gauge

4,000 PSI Gauge

(275,6 bar)
PD38TX Test Nipple

decrease pressure.
4,000 PSI Gauge

(275,6 bar)

PD38TX Test Nipple
1,000 PSI Gauge

(68,9 bar)
#4 Union
PD34BTX Test Nipple
1,000 PSI Gauge

(68,9 bar)

PD34BTX Test Nipple
1,000 PSI Gauge

(68,9 bar)

PD34BTX Test Nipple
4,000 PSI Gauge

(275,6 bar)

PD36BTX Test Nipple

TEST
LOCATION
7
TEST
LOCATION
Fittings

ADJUST.
LOCATION
COMPONENT
DESCRIPTION
PRESSURE
READINGS
Pump Standby
Pressure
550 50 psi
(37,9 3,4 bar)

(See Note).
Pump Pressure
Compensator
2,950 50 psi
(203,3 3,4 bar)
Priority Valve
Steering Relief
2,500 50 psi
(172,3 3,4 bar)
1
N/A
N/A
N/A

Relief
3,150 50 psi
(217 3,4 bar)
500 +25/-0 psi
(34,5 +1,7/-0 bar)
Pressure Reducing
Valve In Pressure
Reducing Valve
Block And
Park Brake Release
Pressure Reducing
Valve In Axle
Stabilizer Valve
Block
200 25 psi
(13,8 1,7 bar)
N/A
Pressure Reducing
Valve In Axle
Stabilizer Valve
Block
275 psi Maximum

(18,9 bar)
Service Brakes
500 +25/-0 psi

(34,5 +1,7/-0 bar)

N/A
Load Sense
Origin 11/99
Variable
0 to 2,950 psi
(0 to 203,3 bar)
CONSULT FACTORY


305
SECTION 10
10054 Hydraulic Diagram (S/N 1167 & Before)

LEFT
OUTRIGGER
CYL.
AUXILIARY
HYDRAULICS
RIGHT
OUTRIGGER
CYL.
ATTACHMENT TILT
CYLINDER
FEMALE
MALE
6
9
OPERATOR'S
CAB
BRAKE
VALVE
LEFT
FRONT
BRAKE
FRAME TILT
CYLINDER
STEER
CYL.
STEER
CYL.
RIGHT
FRONT
BRAKE
T
A
P
R
P
L
POWER
STEERING
UNIT
2
EF
2
1
STEER T
SELECT
VALVE
CONTROL
VALVE
LS
T
CF
SHUTTLE
VALVE
PRIORITY
VALVE
T
T
Frame
Tilt
C1
T
Aux.
Hyd.
P BRK
HYDRAULIC
RESERVOIR
MAIN
FILTER
25 psi
By Pass
SR
TC V
EXTEND CYLINDER
Boom
Ext.
LS
CONTROL
VALVE
LS
C2
C1
TP SB
P
A2
B1
FUEL
TANK
Boom
Hoist
Attach
Tilt
A1
B2
5
6
5
4
MAIN
PUMP
IN
Park
Lock
Trans.
DeClutch
OUT
LS
TRANSMISSION
OUTRIGGER
VALVE BLOCK
CONTROL
DRAIN
PRESSURE REDUCING
VALVE BLOCK
AXLE
STABILIZER
VALVE BLOCK
LOAD SENSE
SLAVE
CYLINDER
SLAVE
CYLINDER
LEFT
REAR
BRAKE
LEFT HOIST CYLINDER
STEER
CYL.
STEER
CYL.
RIGHT
REAR
BRAKE
STABILIZER
CYLINDER
8990234-001
(MH0300)
306
Rev. 10/97
SECTION 10

Engine Information
Idle . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1,050 50 rpm
Full Speed . . . . . . . . . . . . . . . . . . . . . 2,730 130 rpm
Circuit
Gauge
4,000 PSI Gauge

(275,6 bar)

End Reducer #12-8
PD38TX Test Nipple
4,000 PSI Gauge

(275,6 bar)

PD38TX Test Nipple
1,000 PSI Gauge

(68,9 bar)
#4 Union
PD34BTX Test Nipple
300 PSI Gauge

(20,7 bar)

PD34BTX Test Nipple
1,000 PSI Gauge

(68,9 bar)

PD34BTX Test Nipple
4,000 PSI Gauge

(275,6 bar)

PD36BTX Test Nipple

Capacity - System . . . . . . . . . . . . 59.5 gal. (225,2 liter)
pressure.

location 9 .
TEST
LOCATION
8
TEST
LOCATION
5
4
9
7
Fittings

ADJUST.
LOCATION
N/A
N/A
COMPONENT
DESCRIPTION
PRESSURE
READINGS
Pump Standby
Pressure
550 50 psi
(37,9 3,4 bar)

Pump Pressure
Compensator
2,950 50 psi
(203,3 3,4 bar)
Priority Valve
Steering Relief
2,500 50 psi
(172,3 3,4 bar)
valve (See Note 1).
N/A
N/A

Relief
3,150 50 psi
(217 3,4 bar)
CONSULT FACTORY
425 25 psi
(29,3 1,7 bar)
Pressure Reducing
Valve In Pressure
Reducing Valve
Block And
Park Brake Release

Pressure Reducing
Valve In Axle
Stabilizer Valve
Block
60 10 psi
(4,1 0,7 bar)

N/A
Relief Check Valve

In Axle Stabilizer
Valve Block
100 psi Minimum

(6,9 bar)
7
9
Rev. 10/97
Transmission
De-Clutch
425 25 psi
(29,3 1,7 bar)

Service Brakes
(*See Note 2)
(S/N 0654 & Before)
425 25 psi
(29,3 1,7 bar)

Load Sense
Variable
0 to 2,950 psi
(0 to 203,3 bar)

Service Brakes
(S/N 0655 thru 1167)
350 25 psi
(24,1 1,7 bar)

valve pressure.
N/A
N/A
307
SECTION 10

LEFT
OUTRIGGER
CYL.
AUXILIARY
HYDRAULICS
RIGHT
OUTRIGGER
CYL.
ATTACHMENT TILT
CYLINDER
FEMALE
MALE
6
OPERATOR'S
CAB
FRAME TILT
CYLINDER
STEER
CYL.
STEER
CYL.
RIGHT
FRONT
BRAKE
LEFT
FRONT
BRAKE
T
A
P
BRAKE
VALVE
R
P
L
POWER
STEERING
UNIT
2
EF
2
STEER
SELECT
VALVE
1
T
LS
T
SHUTTLE
VALVE
CONTROL
VALVE
PRIORITY
VALVE
CF
T
T
Frame
Tilt
C1
T
Aux.
Hyd.
P BRK
P
A2
B1
A1
B2
3
5
6
HYDRAULIC
RESERVOIR
MAIN
FILTER
25 psi
By Pass
SR
TC V
EXTEND CYLINDER
Boom
Ext.
LS
CONTROL
VALVE
LS
FUEL
TANK
Boom
Hoist
Attach
Tilt
C2
T
C1
TP SB
5
4
MAIN
PUMP
IN
Park
Lock
Trans.
DeClutch
OUT
LS
TRANSMISSION
OUTRIGGER
VALVE BLOCK
CONTROL
DRAIN
PRESSURE REDUCING
VALVE BLOCK
AXLE
STABILIZER
VALVE BLOCK
LOAD SENSE
SLAVE
CYLINDER
SLAVE
CYLINDER
LEFT
REAR
BRAKE
LEFT HOIST CYLINDER
STEER
CYL.
STEER
CYL.
RIGHT
REAR
BRAKE
STABILIZER
CYLINDER
8990274-001
(PH1000)
308
Rev. 10/97
SECTION 10

Engine Information
Idle . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1,050 50 rpm
Full Speed . . . . . . . . . . . . . . . . . . . . . 2,730 130 rpm
Circuit
Gauge

4,000 PSI Gauge

(275,6 bar)

End Reducer #12-8
PD38TX Test Nipple

pressure.
4,000 PSI Gauge

(275,6 bar)

PD38TX Test Nipple
1,000 PSI Gauge

(68,9 bar)
#4 Union
PD34BTX Test Nipple
300 PSI Gauge

(20,7 bar)

PD34BTX Test Nipple
1,000 PSI Gauge

(68,9 bar)

PD34BTX Test Nipple
4,000 PSI Gauge

(275,6 bar)

PD36BTX Test Nipple

TEST
LOCATION
8
TEST
LOCATION
Fittings

ADJUST.
LOCATION
N/A
N/A
COMPONENT
DESCRIPTION
PRESSURE
READINGS
Pump Standby
Pressure
550 50 psi
(37,9 3,4 bar)

Pump Pressure
Compensator
2,950 50 psi
(203,3 3,4 bar)
Priority Valve
Steering Relief
2,500 50 psi
(172,3 3,4 bar)
N/A
N/A

Relief
3,150 50 psi
(217 3,4 bar)
500 +25/-0 psi
(34,5 +1,7/-0 bar)
Pressure Reducing
Valve In Pressure
Reducing Valve
Block And
Park Brake Release
Pressure Reducing
Valve In Axle
Stabilizer Valve
Block
60 10 psi
(4,1 0,7 bar)
N/A
Relief Check Valve

In Axle Stabilizer
Valve Block
100 psi Minimum

(6,9 bar)
Transmission
De-Clutch
500 +25/-0 psi

(34,5 +1,7/-0 bar)

Service Brakes
500 +25/-0 psi

(34,5 +1,7/-0 bar)

N/A
Load Sense
Rev. 10/97
Variable
0 to 2,950 psi
(0 to 203,3 bar)
CONSULT FACTORY


309
SECTION 10

LEFT
OUTRIGGER
CYL.
AUXILIARY
HYDRAULICS
RIGHT
OUTRIGGER
CYL.
ATTACHMENT TILT
CYLINDER
FEMALE
MALE
6
OPERATOR'S
CAB
FRAME TILT
CYLINDER
STEER
CYL.
STEER
CYL.
RIGHT
FRONT
BRAKE
LEFT
FRONT
BRAKE
T
A
P
BRAKE
VALVE
R
P
L
POWER
STEERING
UNIT
2
EF
2
STEER
SELECT
VALVE
SHUTTLE
VALVE
LS
T
PRIORITY
VALVE
CF
CONTROL
VALVE
T
T
Frame
Tilt
C1
T
Aux.
Hyd.
LS
P BRK
P
A2
B1
A1
B2
3
5
6
HYDRAULIC
RESERVOIR
MAIN
FILTER
25 psi
By Pass
SR
TC V
EXTEND CYLINDER
Boom
Ext.
LS
CONTROL
VALVE
FUEL
TANK
Boom
Hoist
Attach
Tilt
C2
T
C1
TP SB
5
4
MAIN
PUMP
IN
Park
Lock
Trans.
DeClutch
OUT
LS
TRANSMISSION
OUTRIGGER
VALVE BLOCK
CONTROL
DRAIN
PRESSURE REDUCING
VALVE BLOCK
AXLE
STABILIZER
VALVE BLOCK
LOAD SENSE
SLAVE
CYLINDER
SLAVE
CYLINDER
LEFT
REAR
BRAKE
LEFT HOIST CYLINDER
STABILIZER
CYLINDER
310
STEER
CYL.
STEER
CYL.
RIGHT
REAR
BRAKE
8990307
(PH1001)
Rev. 11/99
SECTION 10

Engine Information
Idle . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1,050 50 rpm
Full Speed . . . . . . . . . . . . . . . . . . . . . 2,730 130 rpm
Circuit
Gauge

4,000 PSI Gauge

(275,6 bar)

End Reducer #12-8
PD38TX Test Nipple

pressure.
4,000 PSI Gauge

(275,6 bar)

PD38TX Test Nipple
1,000 PSI Gauge

(68,9 bar)
#4 Union
PD34BTX Test Nipple
1,000 PSI Gauge

(68,9 bar)

PD34BTX Test Nipple
1,000 PSI Gauge

(68,9 bar)

PD34BTX Test Nipple
4,000 PSI Gauge

(275,6 bar)

PD36BTX Test Nipple

TEST
LOCATION
8
TEST
LOCATION
Fittings

ADJUST.
LOCATION
N/A
N/A
COMPONENT
DESCRIPTION
PRESSURE
READINGS
Pump Standby
Pressure
550 50 psi
(37,9 3,4 bar)

Pump Pressure
Compensator
2,950 50 psi
(203,3 3,4 bar)
Priority Valve
Steering Relief
2,500 50 psi
(172,3 3,4 bar)
N/A
N/A

Relief
3,150 50 psi
(217 3,4 bar)
500 +25/-0 psi
(34,5 +1,7/-0 bar)
Pressure Reducing
Valve In Pressure
Reducing Valve
Block And
Park Brake Release
Pressure Reducing
Valve In Axle
Stabilizer Valve
Block
200 25 psi
(13,8 1,7 bar)
N/A
Pressure Reducing
Valve In Axle
Stabilizer Valve
Block
275 psi Maximum

(18,9 bar)
Transmission
De-Clutch
500 +25/-0 psi

(34,5 +1,7/-0 bar)

Service Brakes
500 +25/-0 psi

(34,5 +1,7/-0 bar)

N/A
Load Sense
Rev. 11/99
Variable
0 to 2,950 psi
(0 to 203,3 bar)
CONSULT FACTORY


311
SECTION 10
10054 Hydraulic Diagram (S/N 9909 & After)

LEFT
OUTRIGGER
CYL.
AUXILIARY
HYDRAULICS
RIGHT
OUTRIGGER
CYL.
ATTACHMENT TILT
CYLINDER
FEMALE
MALE
5
OPERATOR'S
CAB
LEFT
FRONT
BRAKE
FRAME TILT
CYLINDER
STEER
CYL.
STEER
CYL.
RIGHT
FRONT
BRAKE
T
A
P
BRAKE
VALVE
R
P
L
STEER
SELECT
VALVE
CONTROL
VALVE
2
T
Aux.
Hyd.
P BRK
A2
3
5
B2
EXTEND CYLINDER
HYDRAULIC
RESERVOIR
MAIN
FILTER
25 psi
By Pass
SR
TC V
A1
FUEL
TANK
LS
CONTROL
VALVE
LS
B1
Boom
Hoist
Lockout
Valve Boom
C1
Ext.
T
Attach
Tilt
Frame
Tilt
LS
T
PRIORITY
VALVE
CF
EF
SHUTTLE
VALVE
LS
POWER
STEERING
UNIT
C2
T
C1
TP SB
LS
OUT
CONTROL
DRAIN
MAIN
PUMP
OUTRIGGER
VALVE BLOCK
PARK
LOCK
IN
TRANSMISSION
PRESSURE REDUCING
VALVE BLOCK
AXLE
STABILIZER
VALVE BLOCK
LOAD SENSE
SLAVE
CYLINDER
SLAVE
CYLINDER
LEFT
REAR
BRAKE
LEFT HOIST CYLINDER
STEER
CYL.
STEER
CYL.
RIGHT
REAR
BRAKE
STABILIZER
CYLINDER
8990375
(PH1310)
312
Origin 11/99
SECTION 10

Engine Information
Idle . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1,050 50 rpm
Full Speed . . . . . . . . . . . . . . . . . . . . . 2,730 130 rpm
Circuit
Gauge

4,000 PSI Gauge

(275,6 bar)
PD38TX Test Nipple

decrease pressure.
4,000 PSI Gauge

(275,6 bar)

PD38TX Test Nipple
1,000 PSI Gauge

(68,9 bar)
#4 Union
PD34BTX Test Nipple
1,000 PSI Gauge

(68,9 bar)

PD34BTX Test Nipple
1,000 PSI Gauge

(68,9 bar)

PD34BTX Test Nipple
4,000 PSI Gauge

(275,6 bar)

PD36BTX Test Nipple

TEST
LOCATION
TEST
LOCATION
Fittings

ADJUST.
LOCATION
COMPONENT
DESCRIPTION
PRESSURE
READINGS
Pump Standby
Pressure
550 50 psi
(37,9 3,4 bar)

(See Note).
Pump Pressure
Compensator
2,950 50 psi
(203,3 3,4 bar)
Priority Valve
Steering Relief
2,500 50 psi
(172,3 3,4 bar)
1
N/A
N/A
N/A

Relief
3,150 50 psi
(217 3,4 bar)
500 +25/-0 psi
(34,5 +1,7/-0 bar)
Pressure Reducing
Valve In Pressure
Reducing Valve
Block And
Park Brake Release
Pressure Reducing
Valve In Axle
Stabilizer Valve
Block
200 25 psi
(13,8 1,7 bar)
N/A
Pressure Reducing
Valve In Axle
Stabilizer Valve
Block
275 psi Maximum

(18,9 bar)
Service Brakes
500 +25/-0 psi

(34,5 +1,7/-0 bar)

N/A
Load Sense
Origin 2/00
Variable
0 to 2,950 psi
(0 to 203,3 bar)
CONSULT FACTORY


313
SECTION 10
8042/10042/10054 Variable Volume

Load Sensing Pump Flow Meter Diagram
(S/N 9908 & Before)
OUTPUT
PORT
LOAD
SENSE
PORT
(PARKER)
HYDRAULIC
PUMP
LOAD SENSE HOSEREMOVED FROM

SHUTTLE VALVE
FLOW METER
Webster Model DH CR 250

PRESSURE
GAUGE
FLOW
21.125.0
LOAD
CONTROL
VALVE
OUTPUT
HOSE REMOVED
FROM
PRIORITY
VALVE
RESET
TACH
TACH
EXT.
FLOW
INT.
FLOW
EXT.
ROTARY
SELECTOR
SWITCH
HOSE - NOT PART

OF THE
VEHICLE
TURBINE BLOCK
(BI-DIRECTIONAL
FLOW)
Webster Model LT 250R
IMPORTANT
Make sure the load control
valve is fully open before
starting the engine.
FUEL
TANK
(REF.)
HYDRAULIC
RESERVOIR
(INSERT HOSE
TO BOTTOM)
PH1320
314
Origin 2/00
SECTION 10
8042/10042/10054 Variable Volume

Load Sensing Pump Flow Meter Diagram
(S/N 9909 & After)
LOAD
SENSE
PORT
OUTPUT
PORT
LOAD SENSE HOSEREMOVED FROM

SHUTTLE VALVE
(VICKERS)
HYDRAULIC
PUMP
FLOW METER
Webster Model DH CR 250

PRESSURE
GAUGE
FLOW
21.125.0
LOAD
CONTROL
VALVE
RESET
TACH
TACH
ROTARY
SELECTOR
SWITCH
OUTPUT HOSE REMOVED FROM

PRIORITY VALVE
EXT.
FLOW
INT.
FLOW
EXT.
HOSE - NOT PART

OF THE
VEHICLE
TURBINE BLOCK
(BI-DIRECTIONAL
FLOW)
Webster Model LT 250R
IMPORTANT
Make sure the load control
valve is fully open before
starting the engine.
FUEL
TANK
(REF.)
HYDRAULIC
RESERVOIR
(INSERT HOSE
TO BOTTOM)
PH1321
Origin 2/00
315
SECTION 10
8042/10042 Hoist and Extend Circuits

(S/N 8540 & Before)
EXTEND
CYLINDER
SHUTTLE
VALVE
CF
EF
2
1
LS
3
PRIORITY
VALVE
CONTROL T
VALVE
FUEL
TANK
Boom
Hoist
Boom
Ext.
LS
HYDRAULIC
RESERVOIR
MAIN
FILTER
Park
Brake
LOAD SENSE (LS)
IN
MAIN
PUMP
Trans.
DeClutch
CONTROL
DRAIN
OUT
TRANSMISSION
LS
COUNTER BALANCE VALVE LOCATIONS

HOIST CYLINDERS Base Side
EXTEND CYLINDER Rod and Base Sides
LEFT HOIST
CYLINDER
316
RIGHT HOIST
CYLINDER
MH0091
Rev. 2/00
SECTION 10
8042/10042 Hoist and Extend Schematic

(S/N 8540 & Before)
HOIST
CYLINDER - R.H.
HOIST
CYLINDER - L.H.
HIGH
PRESSURE
HIGH
PRESSURE
EXTEND
CYLINDER
HIGH
PRESSURE
LOW
PRESSURE
HIGH
PRESSURE
LOW
PRESSURE
LOW
PRESSURE
LOW
PRESSURE
MAIN
CONTROL
VALVE
3200
PSI
3200
PSI
HOIST
VALVE
EXTEND
RETRACT
VALVE
TEMP.
SWITCH
210 F
TEST
PORT
SHUTTLE
VALVE
OUTRIGGER
VALVE
2900-3000
PSI
STEERING
VALVE
500-600
PSI
2450-2550
PSI
25
PSI
PRESSURE
REDUCING
VALVE
STEERING
VALVE
RESERVOIR
PRIORITY
VALVE
PUMP 46 GPM
REAR AXLE VALVE
Rev. 02/00
PRESSURE
REDUCING VALVE
MH0312
317
SECTION 10

(S/N 8541 thru 9908)
EXTEND
CYLINDER
SHUTTLE
VALVE
CF
EF
2
1
LS
3
PRIORITY
VALVE
CONTROL T
VALVE
FUEL
TANK
Boom
Hoist
Boom
Ext.
LS
HYDRAULIC
RESERVOIR
MAIN
FILTER
Park
Brake
LOAD SENSE (LS)
IN
MAIN
PUMP
Trans.
DeClutch
CONTROL
DRAIN
OUT
TRANSMISSION
LS

LEFT HOIST
CYLINDER
318
RIGHT HOIST
CYLINDER
MH0091
Rev. 2/00
SECTION 10

(S/N 8541 thru 9908)
HOIST
CYLINDER - R.H.
HOIST
CYLINDER - L.H.
HIGH
PRESSURE
HIGH
PRESSURE
EXTEND
CYLINDER
HIGH
PRESSURE
LOW
PRESSURE
HIGH
PRESSURE
LOW
PRESSURE
LOW
PRESSURE
LOW
PRESSURE
MAIN
CONTROL
VALVE
3200
PSI
3200
PSI
HOIST
VALVE
EXTEND
RETRACT
VALVE
TEMP.
SWITCH
210 F
TEST
PORT
SHUTTLE
VALVE
OUTRIGGER
VALVE
2900-3000
PSI
STEERING
VALVE
500-600
PSI
2450-2550
PSI
25
PSI
PRESSURE
REDUCING
VALVE
STEERING
VALVE
RESERVOIR
PRIORITY
VALVE
PUMP 46 GPM
REAR AXLE VALVE
Origin 2/00
PRESSURE
REDUCING VALVE
MH0620
319
SECTION 10

(S/N 9909 & After)
EXTEND
CYLINDER
SHUTTLE
VALVE
CF
EF
2
1
LS
3
PRIORITY
VALVE
CONTROL T
VALVE
FUEL
TANK
Boom
Hoist
Boom
Ext.
LS
HYDRAULIC
RESERVOIR
MAIN
FILTER
LS
OUT
CONTROL
DRAIN
LOAD SENSE (LS)
MAIN
PUMP
Park
Brake
IN
TRANSMISSION

LEFT HOIST
CYLINDER
RIGHT HOIST
CYLINDER
MH0560
320
Origin 2/00
SECTION 10

(S/N 9909 & After)
HOIST
CYLINDER - L.H.
HIGH
PRESSURE
HOIST
CYLINDER - R.H.
EXTEND
CYLINDER
LOW
PRESSURE
HIGH
PRESSURE
HIGH
PRESSURE
LOW
PRESSURE
LOW
PRESSURE
HIGH
PRESSURE
LOW
PRESSURE
MAIN
CONTROL
VALVE
3200
PSI
3200
PSI
HOIST
VALVE
EXTEND
RETRACT
VALVE
0-45
GPM
SHUTTLE
VALVE
TP
OUTRIGGER
VALVE
X
25
PSI
STEERING
VALVE
2450-2550
PSI
3000
PSI
RESERVOIR
500 / 600
PSI STANDBY
TEMP. SWITCH
195 F
PRIORITY
VALVE
STEERING
VALVE
PRESSURE
REDUCING
VALVE
PUMP
BRAKE VALVE
REAR AXLE VALVE
Origin 2/00
PRESSURE
REDUCING
VALVE
MH0630
321
SECTION 10
10054 Hoist and Extend Circuits

(S/N 8540 & Before)
EXTEND
CYLINDER
SHUTTLE
VALVE
CF
EF
2
1
LS
3
PRIORITY
VALVE
CONTROL T
VALVE
BOOM
EXTEND
LOCKOUT
VALVE
FUEL
TANK
Boom
Hoist
C1
Boom
Ext.
T
LS
HYDRAULIC
RESERVOIR
MAIN
FILTER
IN
Park
Brake
MAIN
PUMP
Trans.
DeClutch
LOAD SENSE (LS)
CONTROL
DRAIN
OUT
TRANSMISSION
LS

LEFT HOIST
CYLINDER
322
RIGHT HOIST
CYLINDER
MH0101
Rev. 2/00
SECTION 10
10054 Hoist and Extend Schematic

(S/N 8540 & Before)
HOIST
CYLINDER - R.H.
HOIST
CYLINDER - L.H.
HIGH
PRESSURE
HIGH
PRESSURE
EXTEND
CYLINDER
HIGH
PRESSURE
LOW
PRESSURE
HIGH
PRESSURE
LOW
PRESSURE
LOW
PRESSURE
LOW
PRESSURE
MAIN
CONTROL
VALVE
3200
PSI
3200
PSI
HOIST
VALVE
EXTEND
RETRACT
VALVE
TEMP.
SWITCH
210 F
TEST
PORT
SHUTTLE
VALVE
OUTRIGGER
VALVE
2900-3000
PSI
STEERING
VALVE
500-600
PSI
2450-2550
PSI
25
PSI
PRESSURE
REDUCING
VALVE
STEERING
VALVE
RESERVOIR
PRIORITY
VALVE
PUMP 46 GPM
REAR AXLE VALVE
Rev. 2/00
PRESSURE
REDUCING VALVE
MH0312
323
SECTION 10

(S/N 8541 thru 9908)
EXTEND
CYLINDER
SHUTTLE
VALVE
CF
EF
2
1
LS
3
PRIORITY
VALVE
CONTROL T
VALVE
BOOM
EXTEND
LOCKOUT
VALVE
FUEL
TANK
Boom
Hoist
C1
Boom
Ext.
T
LS
HYDRAULIC
RESERVOIR
MAIN
FILTER
IN
Park
Brake
MAIN
PUMP
Trans.
DeClutch
LOAD SENSE (LS)
CONTROL
DRAIN
OUT
TRANSMISSION
LS

LEFT HOIST
CYLINDER
324
RIGHT HOIST
CYLINDER
MH0101
Rev. 2/00
SECTION 10

(S/N 8541 thru 9908)
HOIST
CYLINDER - R.H.
HOIST
CYLINDER - L.H.
HIGH
PRESSURE
HIGH
PRESSURE
EXTEND
CYLINDER
HIGH
PRESSURE
LOW
PRESSURE
HIGH
PRESSURE
LOW
PRESSURE
LOW
PRESSURE
LOW
PRESSURE
MAIN
CONTROL
VALVE
3200
PSI
3200
PSI
HOIST
VALVE
EXTEND
RETRACT
VALVE
TEMP.
SWITCH
210 F
TEST
PORT
SHUTTLE
VALVE
OUTRIGGER
VALVE
2900-3000
PSI
STEERING
VALVE
500-600
PSI
2450-2550
PSI
25
PSI
PRESSURE
REDUCING
VALVE
STEERING
VALVE
RESERVOIR
PRIORITY
VALVE
PUMP 46 GPM
REAR AXLE VALVE
Rev. 2/00
PRESSURE
REDUCING VALVE
MH0620
325
SECTION 10

(S/N 9909 & After)
EXTEND
CYLINDER
SHUTTLE
VALVE
CF
EF
2
1
LS
3
PRIORITY
VALVE
CONTROL T
VALVE
BOOM
EXTEND
LOCKOUT
VALVE
FUEL
TANK
Boom
Hoist
C1
Boom
Ext.
T
LS
HYDRAULIC
RESERVOIR
MAIN
FILTER
LS
OUT
CONTROL
DRAIN
MAIN
PUMP
LOAD SENSE (LS)
PARK
BRAKE
IN
TRANSMISSION

LEFT HOIST
CYLINDER
326
RIGHT HOIST
CYLINDER
MH0570
Origin 2/00
SECTION 10

(S/N 9909 & After)
HOIST
CYLINDER - L.H.
HIGH
PRESSURE
HOIST
CYLINDER - R.H.
EXTEND
CYLINDER
LOW
PRESSURE
HIGH
PRESSURE
HIGH
PRESSURE
LOW
PRESSURE
LOW
PRESSURE
HIGH
PRESSURE
LOW
PRESSURE
MAIN
CONTROL
VALVE
3200
PSI
3200
PSI
HOIST
VALVE
EXTEND
RETRACT
VALVE
0-45
GPM
SHUTTLE
VALVE
TP
OUTRIGGER
VALVE
X
25
PSI
STEERING
VALVE
2450-2550
PSI
3000
PSI
RESERVOIR
500 / 600
PSI STANDBY
TEMP. SWITCH
195 F
PRIORITY
VALVE
STEERING
VALVE
PRESSURE
REDUCING
VALVE
PUMP
BRAKE VALVE
REAR AXLE VALVE
Origin 2/00
PRESSURE
REDUCING
VALVE
MH0630
327
SECTION 10
8042/10042/10054 Frame Tilt, Attachment Tilt, Slave &

Auxiliary Circuits
(S/N 2194 & Before)
PILOT OPERATED CHECK VALVE LOCATIONS:
FRAME TILT CYLINDER
- Rod & Base Sides
ATTACHMENT CYLINDER - Base Side
AUXILIARY
COUNTER BALANCE VALVE LOCATION:
HYDRAULICS
ATTACHMET CYLINDER
- Base Side
(optional)
ATTACHMENT
TILT CYLINDER
LOAD SENSE (LS)

FRAME TILT
CYLINDER
FEMALE
MALE
ATTACHMENT
TILT FORWARD
ATTACHMENT
TILT BACK
PRIORITY
VALVE
EF CF
2
1
OPERATOR'S CAB
LS
T
SHUTTLE
VALVE
CONTROL
VALVE
P
P
T
Frame
Tilt
FUEL
TANK
Boom
Hoist
Attach
Tilt
Boom
Ext.
Aux.
Hyd.
HYDRAULIC
RESERVOIR
LS
LS
CONTROL
VALVE
P
MAIN
FILTER
SR
BRK
TC V
C2
T
C1
TP
SB
PRESSURE
AXLE
REDUCING STABILIZER
VALVE BLOCK
VALVE
(Valve is bolted
BLOCK
to Axle Stabilizer
Valve Blocks)
Park
Brake
IN
Trans.
DeClutch
OUT
TRANSMISSION
SLAVE
CYLINDER
328
MAIN
PUMP
SLAVE
CYLINDER
CONTROL
DRAIN
LS
MH0750
Origin 2/00
SECTION 10

Auxiliary Schematic
(S/N 2194 & Before)
FRAME TILT
CYLINDER
.070
SLAVE
CYLINDER - L.H.
SLAVE
CYLINDER - R.H.
AUX. QUICK
DISCONNECT COUPLERS
ATTACH. TILT
CYLINDER
HIGH
PRESSURE
.070
LOW
PRESSURE
RELIEF VALVES OPTIONAL

3200
PSI
3200 PSI
ORIFICES IN
FRAME TILT
CYLINDER
FOR S/N -266
& BEFORE
FRAME
TILT
VALVE
ATTACH.
TILT
VALVE
3200 PSI
3200 PSI
AUX.
VALVE
REAR
AXLE
VALVE
ORIFICE IN
FRAME TILT
VALVE FOR
S/N -267 &
AFTER
MAIN
CONTROL VALVE
TEMP.
SWITCH
210 F
TEST
PORT
SHUTTLE
VALVE
OUTRIGGER
VALVE
2900-3000
PSI
STEERING
VALVE
500-600
PSI
2450-2550
PSI
25
PSI
RESERVOIR
PRIORITY
VALVE
PRESSURE
REDUCING
VALVE
STEERING
VALVE
PUMP 46 GPM
REAR AXLE VALVE
PRESSURE
REDUCING
VALVE
MH0321
Rev. 2/00
329
SECTION 10

Auxiliary Circuits
(S/N 2195 thru 9908)
FRAME TILT CYLINDER
- Rod & Base Sides
AUXILIARY
HYDRAULICS
ATTACHMET CYLINDER
- Base Side
(optional)
ATTACHMENT
TILT CYLINDER
LOAD SENSE (LS)

FRAME TILT
CYLINDER
FEMALE
MALE
ATTACHMENT
TILT FORWARD
ATTACHMENT
TILT BACK
PRIORITY
VALVE
EF CF
2
1
OPERATOR'S CAB
LS
T
SHUTTLE
VALVE
CONTROL
VALVE
P
P
T
Frame
Tilt
FUEL
TANK
Boom
Hoist
Attach
Tilt
Boom
Ext.
Aux.
Hyd.
HYDRAULIC
RESERVOIR
LS
LS
CONTROL
VALVE
P
MAIN
FILTER
SR
BRK
TC V
C2
T
C1
TP
SB
PRESSURE
AXLE
REDUCING STABILIZER
VALVE BLOCK
VALVE
(Valve is bolted
BLOCK
to Axle Stabilizer
Valve Blocks)
Park
Brake
IN
Trans.
DeClutch
OUT
TRANSMISSION
SLAVE
CYLINDER
330
MAIN
PUMP
SLAVE
CYLINDER
CONTROL
DRAIN
LS
MH0760
Origin 2/00
SECTION 10

Auxiliary Schematic
(S/N 2195 thru 9908)
FRAME TILT
CYLINDER
.070
SLAVE
CYLINDER - L.H.
SLAVE
CYLINDER - R.H.
AUX. QUICK
DISCONNECT COUPLERS
ATTACH. TILT
CYLINDER
HIGH
PRESSURE
.070
LOW
PRESSURE

3200
PSI
3200 PSI
ORIFICES IN
FRAME TILT
CYLINDER
FOR S/N -266
& BEFORE
FRAME
TILT
VALVE
ATTACH.
TILT
VALVE
3200 PSI
3200 PSI
AUX.
VALVE
REAR
AXLE
VALVE
ORIFICE IN
FRAME TILT
VALVE FOR
S/N -267 &
AFTER
MAIN
CONTROL VALVE
TEMP.
SWITCH
210 F
TEST
PORT
SHUTTLE
VALVE
OUTRIGGER
VALVE
2900-3000
PSI
STEERING
VALVE
500-600
PSI
2450-2550
PSI
25
PSI
RESERVOIR
PRIORITY
VALVE
PRESSURE
REDUCING
VALVE
STEERING
VALVE
PUMP 46 GPM
REAR AXLE VALVE
PRESSURE
REDUCING
VALVE
MH0321
Rev. 2/00
331
SECTION 10

Auxiliary Circuits
(S/N 9909 & After)
FRAME TILT CYLINDER
- Rod & Base Sides
AUXILIARY
HYDRAULICS
ATTACHMET CYLINDER
- Base Side
(optional)
ATTACHMENT
TILT CYLINDER
LOAD SENSE (LS)

FEMALE
MALE
PRIORITY
VALVE
OPERATOR'S CAB
EF CF
2
1
LS
T
CONTROL
VALVE
FRAME TILT
CYLINDER
ATTACHMENT
TILT BACK
ATTACHMENT
TILT FORWARD
SHUTTLE
VALVE
P
P
T
Frame
Tilt
FUEL
TANK
Boom
Hoist
Attach
Tilt
Boom
Ext.
Aux.
Hyd.
HYDRAULIC
RESERVOIR
LS
LS
CONTROL
VALVE
P
SR
BRK
MAIN
FILTER
TC V
PRESSURE
REDUCING
VALVE BLOCK
C2
T
C1
TP
SB
(Valve is bolted
to Axle Stabilizer
Valve Block)
AXLE
STABILIZER
VALVE
BLOCK
LS
OUT
CONTROL
DRAIN
MAIN
PUMP
PARK
BRAKE
SLAVE
CYLINDER
332
IN
TRANSMISSION
SLAVE
CYLINDER
MH0740
Origin 2/00
SECTION 10

Auxiliary Schematic
(S/N 9909 & After)
FRAME TILT
CYLINDER
SLAVE
CYLINDER - L.H.
SLAVE
CYLINDER - R.H.
AUX. QUICK
DISCONNECT COUPLERS
ATTACH. TILT
CYLINDER
HIGH
PRESSURE
LOW
PRESSURE

3200 PSI
3200
PSI
3200 PSI
FRAME
TILT
VALVE
AUX.
VALVE
ATTACH.
TILT
VALVE
3200 PSI
REAR
AXLE
VALVE
MAIN
CONTROL VALVE
OUTRIGGER
VALVE
0-45
GPM
SHUTTLE
VALVE
X
TP
X
25
PSI
STEERING
VALVE
2450-2550
PSI
3000
PSI
RESERVOIR
500 / 600
PSI STANDBY
TEMP. SWITCH
195 F
PRIORITY
VALVE
STEERING
VALVE
PRESSURE
REDUCING
VALVE
PUMP
BRAKE VALVE
REAR AXLE VALVE
PRESSURE
REDUCING
VALVE
MH0640
Origin 2/00
333
SECTION 10
8042/10042/10054 Steering Circuit

(S/N 9908 & Before)
RIGHT
FRONT
BRAKE
LEFT
FRONT
BRAKE
STEER
CYL.
STEER
CYL.
POWER
STEERING
UNIT
P
R
L
B
P
LS
T
STEER
SELECT
VALVE
Frame
Tilt
SHUTTLE
VALVE
FUEL
TANK
Boom
Hoist
Attach
Tilt
PRIORITY
VALVE
EF CF
Boom
Ext.
Aux.
Hyd.
CONTROL VALVE
HYDRAULIC
RESERVOIR
CONTROL
VALVE
MAIN
FILTER
OPERATOR'S CAB
Park
Brake
IN
MAIN
PUMP
Trans.
DeClutch
CONTROL
DRAIN
OUT
TRANSMISSION
LOAD SENSE (LS)
STEER
CYL.
LEFT
REAR
BRAKE
LS
STEER
CYL.
RIGHT
REAR
BRAKE
MH0132
334
Rev. 2/00
SECTION 10
8042/10042/10054 Steering Schematic

(S/N 9908 & Before)
STEERING CYLINDER - R.H. - REAR
4-W
STEERING CYLINDER - L.H. - REAR
2-W
CRAB
STEERING CYLINDER
L.H. - FRONT
STEERING CYLINDER
R.H. - FRONT
TEMP.
SWITCH
210 F
TEST
PORT
SHUTTLE
VALVE
2900-3000
PSI
CONTROL
VALVES
500-600
PSI
2450-2550
PSI
25
PSI
RESERVOIR
PRESSURE
REDUCING
VALVE
PRIORITY
VALVE
PUMP 46 GPM
REAR AXLE VALVE
PRESSURE
REDUCING VALVE
MH0331
Rev. 2/00
335
SECTION 10
8042/10042/10054 Steering Circuit

(S/N 9909 & After)
RIGHT
FRONT
BRAKE
LEFT
FRONT
BRAKE
STEER
CYL.
STEER
CYL.
POWER
STEERING
UNIT
P
R
L
B
P
LS
T
STEER
SELECT
VALVE
Frame
Tilt
SHUTTLE
VALVE
FUEL
TANK
Boom
Hoist
Attach
Tilt
PRIORITY
VALVE
EF CF
Boom
Ext.
Aux.
Hyd.
CONTROL VALVE
HYDRAULIC
RESERVOIR
CONTROL
VALVE
MAIN
FILTER
OPERATOR'S CAB
LS
OUT
CONTROL
DRAIN
MAIN
PUMP
PARK
BRAKE
LOAD SENSE (LS)
STEER
CYL.
LEFT
REAR
BRAKE
IN
TRANSMISSION
STEER
CYL.
RIGHT
REAR
BRAKE
MH0600
336
Origin 2/00
SECTION 10
8042/10042/10054 Steering Schematic

(S/N 9909 & After)
STEERING CYLINDER - R.H. - REAR
STEERING CYLINDER - L.H. - REAR
4-W
2-W
CRAB
STEERING CYLINDER
L.H. - FRONT
STEERING CYLINDER
R.H. - FRONT
SHUTTLE
VALVE
TP
X
0-45
GPM
CONTROL
VALVES
25
PSI
2450-2550
PSI
3000
PSI
RESERVOIR
500 / 600
PSI STANDBY
CONTROL
VALVES
PRIORITY
VALVE
TEMP. SWITCH
195 F
PUMP
BRAKE VALVE
REAR AXLE VALVE
Origin 2/00
PRESSURE
REDUCING
VALVE
MH0650
337
SECTION 10
8042/10042/10054 Service Brake & De-Clutch Circuits

(S/N 9908 & Before)
RIGHT
FRONT
BRAKE
LEFT
FRONT
BRAKE
OPERATOR'S CAB
PRIORITY
VALVE
EF CF
LS
T
P
BRAKE
VALVE
PRESSURE
REDUCING
VALVE
BLOCK
T
Boom
Hoist
(Valve is bolted to
Axle Stabilizer
Valve Block)
CONTROL
VALVE
FUEL
TANK
Boom
Ext.
HYDRAULIC
RESERVOIR
MAIN
FILTER
BRK
P
C2
T C1
PRESSURE
REDUCING
VALVE
Park
Brake
IN
MAIN
PUMP
Trans.
DeClutch
CONTROL
DRAIN
OUT
TRANSMISSION
LEFT
REAR
BRAKE
LS
RIGHT
REAR
BRAKE
MH0141
338
Rev. 2/00
SECTION 10
8042/10042/10054 Service Brake & De-Clutch Schematic

(S/N 9908 & Before)
CONTROL
VALVES
400-450 PSI
PRESSURE
REDUCING
VALVE
BRAKE
VALVE
S/N 1167 & BEFORE
500-525 PSI
S/N 1168 & AFTER
PARK
BRAKE
.035
ORIFICE
(S/N 882 & BEFORE ONLY)
TRANS.
DECLUTCH
200 PSI
FRAME
TILT
VALVE
100
PSI
S/N 001-654 + S/N -1167 & AFTER
REAR
AXLE
STABILIZER
CYLINDER
REAR
AXLE
VALVE
S/N -655 THRU -1166

MAX. PRESSURE 350 PSI
TEST
PORT
CONTROL
VALVES
TEMP.
SWITCH
210 F
CONTROL
VALVES
TEST
PORT
SHUTTLE
VALVE
2900-3000
PSI
500-600 PSI
2450-2550
PSI
25
PSI
RESERVOIR
PRIORITY
VALVE
PUMP 46 GPM
STEERING
VALVE
MH0341
Rev. 2/00
339
SECTION 10
8042/10042/10054 Service Brake Circuit

(S/N 9909 & After)
RIGHT
FRONT
BRAKE
LEFT
FRONT
BRAKE
OPERATOR'S CAB
PRIORITY
VALVE
EF CF
LS
T
P
BRAKE
VALVE
PRESSURE
REDUCING
VALVE
BLOCK
(Valve is
bolted to
Axle Stabilizer
Valve Block)
Boom
Hoist
CONTROL
VALVE
FUEL
TANK
Boom
Ext.
HYDRAULIC
RESERVOIR
MAIN
FILTER
BRK
P
C2
T C1
PRESSURE
REDUCING
VALVE
LS
OUT
CONTROL
DRAIN
MAIN
PUMP
PARK
BRAKE
LEFT
REAR
BRAKE
IN
TRANSMISSION
RIGHT
REAR
BRAKE
MH0610
340
Origin 2/00
SECTION 10
8042/10042/10054 Service Brake Schematic

(S/N 9909 & After)
400-450 PSI
PRESSURE
REDUCING
VALVE
BRAKE
VALVE
S/N 1167 & BEFORE
500-525 PSI
S/N 1168 & AFTER
PARK
BRAKE
200 PSI
FRAME
TILT
VALVE
REAR
AXLE
VALVE
S/N 001-654 + S/N -1167 & AFTER
REAR
AXLE
STABILIZER
CYLINDER
S/N 655 THRU 1166

MAX. PRESSURE 350 PSI
TEST
PORT
SHUTTLE
VALVE
0-45
GPM
CONTROL
VALVES
TP
X
25
PSI
STEERING
VALVE
CONTROL
VALVES
2450-2550
PSI
3000
PSI
RESERVOIR
500 / 600
PSI STANDBY
STEERING
VALVE
PRIORITY
VALVE
TEMP. SWITCH
195 F
PUMP
PRESSURE
REDUCING
VALVE
MH0660
Origin 2/00
341
SECTION 10
10042/10054 Outrigger Schematic

OUTRIGGER
CYLINDER - R.H.
OUTRIGGER
CYLINDER - L.H.
Pressure Switch
1500 PSI
10054 Only
OPTIONAL
OUTRIGGER
VALVE
Pressure Switch
1500 PSI
10054 Only
OPTIONAL
OUTRIGGER
VALVE
SHUTTLE VALVE
HYDRAULIC RESERVOIR
CONTROL VALVES
MH0351
342
Rev. 2/00
SECTION 10
10042/10054 Outrigger Schematic

(S/N 10882 & After)
OUTRIGGER
CYLINDER - R.H.
OUTRIGGER
CYLINDER - L.H.
Pressure Switch
1500 PSI
10054 Only
OPTIONAL
OUTRIGGER
VALVE
Pressure Switch
1500 PSI
10054 Only
OPTIONAL
OUTRIGGER
VALVE
SHUTTLE VALVE
HYDRAULIC RESERVOIR
CONTROL VALVES
MH0670
Origin 2/00
343
38
BLK
32
CIRCUIT
BREAKER
10 AMP
24
45
45
NOT
USED
RED
42
22
BRAKE
PEDAL
SWITCH
CAB
HEATER
(Opt.)
ORG
42
22
24
12
12
WARNING
LIGHTS
L
S
S G
38
45
14
41
HORN
BUTTON
HOURMETER
FUEL
GAUGE
DK. BLUE/ORG
EMERGENCY BRAKE SWITCH
46
12
15
24
45
46
25
BLACK
17
16
18
13
40
BULB TEST BUTTON
SPLICE
35
WASHER
BOTTLE
(Opt.)
33
RED/GRAY
PURPLE
WHITE
BROWN
LIGHTING
PACKAGE
(Opt.)
CIRCUIT
BREAKER
20 AMP
CIRCUIT
BREAKER
6 AMP
11
ORANGE
LT. GREEN
CIRCUIT
BREAKER
6 AMP
39
TAN
CRKT
BRKR
6 AMP
WHITE
B
P
RED
H
GRN
L
CIRCUIT
W
BREAKER WIPER
WIPER/
6 AMP
MOTOR
WASHER
(Opt.)
(Opt.)
SWITCH (Opt.)
20
30
WHT/ORG
BLK
11
LT.GRN/WHT
8
CIRCUIT BREAKER 40 AMP

26
27
26
43
40
47
2
2
20
WHITE/BLUE
BLUE/WHITE
GREEN
WHITE
RED
41
PRESSURE
REDUCING
VALVE
31
2
2
2
BLK
CIRCUIT
BREAKER
MOUNTING
STUD
ORANGE/ RED
20
20
PUR/WHITE
RED
NOT
USED
NOT
USED
40
ORANGE/BLACK
BROWN/GREEN
BLK
ORANGE
STABILIZER LIGHT
GRAY
BROWN
GREEN
LT. BLUE
REVERSE &
NEUTRAL SWITCH
NOT
USED
BLK
BLK
28
BLK
10
BLK
48
WHITE
BROWN/WHITE
39
BOOM
RELAY
40
40 SOL
4
BRN/BLK
45
PUR/BLK
LT.GRN/BLK
9
2
2
STEER SELECT
1
SWITCH
STEER SELECT
1
VALVE
2
3
RED/BLACK
34
4 5
YELLOW/RED
36
IGNITION
SWITCH
YELLOW
RED
20
ORANGE/GREEN
47
15
15
14
31
25
20
38
17
16
14
31
25
17
16
BLK
WHITE/BLUE
NOT
USED
ORANGE/RED
BLK
20
LT. BLUE
BLK
HORN
31
37
BLK
16
NOT USED
BLK
ENGINE
LOW OIL
PRESSURE
SENDER
(8 - 12 PSI)
15
18
20
38
STARTER
DK. BLUE
NOT
USED
34
NOT USED
FRAME
GROUND
19
FRAME
GROUND
RED/WHITE
BATTERY
BROWN/YELLOW
ORANGE
44
27
ALTERNATOR
HYDRAULIC
OIL
TEMP.
SWITCH
RED
BLK
(-)
BOOM
SENSOR
ENGINE
WATER
TEMP.
SENDER
(210 F)
RED/BLACK
YELLOW
NOT
USED
BACK-UP
ALARM
10
BLUE
BROWN
BROWN/WHITE
35
FUEL
LEVEL SENDER
BLK
TRANSMISSION
TEMPERATURE
SWITCH
NOT
USED
NEUTRAL
(N) START
SWITCH
21
YELLOW/RED
TAN
BLK
BLK
STABILIZER
CYLINDER
NOT USED
28
SOL
2
SOL
6
47
SOL
1
SOL
5
WHITE
47
28
ORANGE/BLK
20
BLK
FRAME
GROUND
20
38
GRAY
BROWN
35
35
18
36
36
18
6
34
27
27
34
40
10
10
GRN
28
28
47
STABILIZER
VALVE
SOL
3
BLK
CIRCULATION
FAN (Opt.)
DK. BLUE
DK. BLUE/ORG
BLK
RED
344
29
BLK
FUEL RUN
SOLENOID
START
RELAY
37
RED
STABILIZER
LOCK
RELAY
SECTION 10
8042/10042 Electrical Schematic

(S/N 0291 & Before)
MH0150
Rev. 2/00
TAN
WHITE
45
CAB
HEATER
(Opt.)
ORG
52
45
BRAKE
PEDAL
SWITCH
NOT
USED
RED
42
12
WARNING
LIGHTS
13
L
S
14
45
HORN
BUTTON
HOURMETER
S G
38
FUEL
GAUGE
EMERGENCY
BRAKE
SWITCH
41
24
12
12
22
35
45
46
24
25
17
16
18
15
3
4
1
5
26
43
WHITE/BLUE
BLUE/WHITE
GREEN
NOT
USED
41
PRESSURE
REDUCING
VALVE
31
ORANGE/BLACK
BROWN/GREEN
BLK
40
NOT
USED
YELLOW/RED
ORANGE
RED
1
2
RED
20
20
2
2
2
BLK
CIRCUIT
BREAKER
MOUNTING
STUD
ORANGE/ RED
20
PUR/WHITE
2
2
1
STEER SELECT
VALVE
RED/BLACK
LT.GRN/BLK
9
STABILIZER LIGHT
GRAY
BROWN
GREEN
LT. BLUE
YELLOW
36
34
27
LT.GRN/WHT
8
STEER SELECT
SWITCH
11
REVERSE &
NEUTRAL SWITCH
NOT
USED
BLK
BLK

26
28
BLK
BLK
BLK
48
10
40
2
47
40
40 SOL
4
BRN/BLK
45
PUR/BLK
WHITE
BOOM
RELAY
BROWN/WHITE
39
IGNITION SWITCH
WHITE
BLACK
40
BULB TEST BUTTON
SPLICE
DK. BLUE/ORG
42
WASHER
BOTTLE
(Opt.)
33
RED/GRAY
PURPLE
WHITE
46
WIPER/
WASHER
SWITCH (Opt.)
20
BROWN
50 NOT
51 USED
24
22
BLK
RED
GRN
LT. GREEN
39
WIPER
MOTOR
(Opt.)
P
H
L
LIGHTING
PACKAGE
(Opt.)
7.5 A
11
7.5 A
PURPLE
NOT
USED
10 A
OPEN
7.5 A
20 A
38
7.5 A
(Opt.)
ORANGE
32
TAN
RED
30
WHT/ORG
47
34
36
35
15
6
34
36
35
15
14
31
25
20
38
17
16
14
31
25
20
38
BLK
17
16
BLK
WHITE/BLUE
NOT
USED
ORANGE/RED
BLK
21
20
LT. BLUE
BLK
NEUTRAL
(N) START
SWITCH
31
HORN
35
37
BLK
16
BLK
44
ORANGE
BROWN/YELLOW
ENGINE
LOW OIL
PRESSURE
SENDER
(8 - 12 PSI)
18
BATTERY
DK. BLUE
NOT
USED
20
STARTER
38
ALTERNATOR
27
HYDRAULIC
OIL TEMP.
SWITCH
RED
BLK
(-)
BOOM
SENSOR
ENGINE
WATER TEMP.
SENDER (210 F)
NOT
USED
15
NOT
USED
RED/BLACK
YELLOW
10
BLUE
BROWN
BACK-UP
ALARM
FUEL LEVEL
SENDER
BLK
TRANSM.
TEMP.
SWITCH
NOT USED
TAN
BLK
BLK
STABILIZER
CYLINDER
21
NOT
USED
YELLOW/RED
WHITE
28
SOL
2
SOL
6
SOL
1
28
SOL
5
47
ORANGE/BLK
GRAY
BROWN
27
27
18
18
10
TAN
10
GRN
28
28
47
STABILIZER
VALVE
47
BLK
20
ORANGE/GREEN
DK. BLUE/ORG
BLK
BRN/WHT
CIRCULATION
FAN (Opt.)
DK. BLUE
RED
40
34
19
STARTER
RELAY
29
37
FUEL
RUN
SOLENOID
23
49
C B A
TO BOOM
EXTEND
HARNESS
FOR 10054 ONLY
B A
TO BOOM
EXTEND
SENSOR
FOR 10054 ONLY
NOT
USED
RED/WHT
CAB
FRAME
GROUND
BLK
SOL
3
RED/ BLUE
ORG/GREEN
RED
Rev. 2/00
BLK
STABILIZER
LOCK
RELAY
SECTION 10

(S/N 0292 thru 9908)
MH0160
345
WHITE
7.5 AMP
BLK
RED
GRN
NOT
USED
22
45
1
2
3
4
BRAKE
PEDAL
SW.
CAB NOT USED

HEATER
(OPT)
BLACK
52
ORANGE
5B
5B
1W 4
2 3
46
WHITE
12
YEL
RED/BLK
BLK
L
S
13
2
5
6
46
1
3
24
BLACK
GREEN
BLUE
VIOLET
111
107
43
109
P
107
114
110
113
NOT USED
RED
YELLOW
PINK
GRAY
101
104
100
85
86
20
CAB
STUD
BLACK
31
25
BLK
BRN/BLK
14
114
111
20
38
17
16
18
15
35
36
34
103
105
102
104
102
100
87
30
BW
105
103
101
106
20
BLK
BLK
101
14
YELLOW
PINK
BLUE
BROWN
GREEN
BLK
BLACK
100
TAN
20
BLK
87
F
D
B
C
A
E
37
BACK-UP
ALARM
M1
M2
ORANGE
WATER TEMP
SW. (210 F)
M5
M3
38
44
ALT.
M4
NOT USED
DK. BLUE
NOT USED
BLK
RED
27
HYDR OIL. TEMP
SHIFT SOLENOIDS
BLK
BOOM
SENSOR
YELLOW
BLK
RED/BLACK
NOT
USED
35
BLUE
BROWN
OIL PRESSURE SWITCH

(8-12 PSI)
FUEL
SENDER
TRANSMISSION
CONNECTOR
85
87A
30
NOT
USED
HORN
21
TRAN. TEMP.
SWITCH
LT. BLUE
NOT
USED
86
NOT
USED
20
STAB. CYL.
NOT USED
BACK-UP
ALARM RELAY
100
100
TRANS
100
NOT
USED
ORANGE/RED
ORANGE/BLK
UO
YELLOW/RED
WHITE
BLK
28
NOT USED
20
17
16
18
15
35
36
34
27
10
WHITE/BLUE
31
25
BLK
GRAY
BROWN
GRN
47
STAB. VALVE
85
87A
86
10
27
TAN
NEUTRAL START
RELAY
NOT USED
2
CIRCUIT BRKR
MTG STUD
20
20
108
87
30
BLK
40
87A
PRES. RED.
VALVE
PARK BRAKE
DISCONNECT RELAY
U
W
NOT
USED
ORANGE/ RED
BLUE/WHITE
YELLOW
GREEN
BLUE
VIOLET
MALE PINS SOCKET
A
B
C
D
A
B
C
D
OR
41
OR
110
BLK
BROWN/
GREEN
NOT
USED
40
BLK
47
PUR/WHITE
2
1
2
STEER
SEL. VALVE
LT. GRN/
WHITE
LT. GRN/
BLK
9
STAB. LIGHT
GRAY
BROWN
GREEN
LT. BLUE
YELLOW
ORANGE
NOT
USED
108
112
40 AMP
RED
STEER SELECT
SWITCH
1
2
RED/BLACK
11
26
28
10
BLK
BLK
BLK
BLK
48
PUR/BLK
5
YELLOW/RED
IGNITION NOT USED
SWITCH
BOOM
RELAY
BROWN/WHITE
1 WHITE
45
ORANGE/BLACK
109 BW
RED
YELLOW
PINK
GRAY
45
HORN BUTTON
4TH GEAR CONFIG (POSITION A)
DK. BLUE/ORG
35
BULB TEST
H
P
53
G
S
HOURMETER
FUEL
GAUGE
I
24
12
BRAKE SW
.
42
SPLICE
RED/GRAY
WARNING
LIGHTS
PURPLE
SHIFTER
F
N
39
LT.GREEN
BROWN
NOT
50 USED
51 NOT
10 AMP
USED
OPEN
X
P
H
L
20 AMP
OPT.
LIGHTS
7.5 AMP
RED
WIPER MOTORS & WIPER/WASHER

SWITCHES OPT
20
32
7.5 AMP
10 AMP
OPT
30
33
DK. BLUE
BROWN/
YELLOW
BLK
2
23
29
NOT
USED
106
NOT USED
20 BLK
FUEL
SHUTOFF
SOLENOID
HP
G
START RELAY
NOT USED
49
30A
RED/
WHITE 19
CAB-FRAME
GRD
37
UO
BLK
WASHER BOTTLES OPT
TAN
BLK
BROWN/
WHITE
20
ORANGE/GREEN
RED
DEFOG
FAN
OPT
WHT/ORG
PURPLE
ORG
RED
STAB LOCK
RELAY
RED/WHITE
346
RED
DK. BLUE/ORG
SECTION 10

(S/N 9909 & After)
MH0680
Origin 2/00
11
45
45
NOT
USED
RED
39
46
42
WHT
38
14
45
46
24
HORN
BUTTON
HOURMETER
FUEL
GAUGE
EMERGENCY
BRAKE
SWITCH
24
12
12
22
WARNING
LIGHTS
12
35
13
45
25
41
26
BLK
BLK
43
BLK
STABILIZER
LIGHT
WHITE/BLUE
BLUE/WHITE
RED
41
40
NOT
USED
NOT
USED
PRESSURE
REDUCING
VALVE
31
ORANGE/BLACK
BROWN/GREEN
ORANGE
YELLOW
YELLOW/RED
LT. BLUE
GRAY
BROWN
LT.GRN/
BLACK
LT.GRN/
WHITE
10
RED
20
2
2
40
10
CIRCUIT
BREAKER
MOUNTING
STUD
BLK
40
BRN/BLK
ORANGE/ RED
20
20
PUR/WHITE
FROM
LOGIC
HARNESS
10
47
2
1
STEER SELECT
VALVE
RED/BLACK
GREEN
36
34
REVERSE &
NEUTRAL SWITCH
WHITE
STEER SELECT
SWITCH
IGNITION
SWITCH
1
3 2
4 5
NOT
USED
11
BLK
28
BLK
10
BLK
48
WHITE
BROWN/WHITE
39
BOOM
RELAY
45
PUR/BLK

26
27
GREEN
40
BLACK
17
16
18
15
BULB TEST BUTTON
SPLICE
DK. BLUE/ORG
42
20
WASHER
BOTTLE
(Opt.)
33
RED/GRAY
PURPLE
LT. GREEN
BROWN
WIPER/
WASHER
SWITCH (Opt.)
BLK
RED
GRN
50 NOT
51 USED
24
22
BRAKE
PEDAL
SWITCH
CAB
HEATER
(Opt.)
ORG
PURPLE
NOT
USED 52
10 A
OPEN
7.5 A
WIPER
MOTOR
(Opt.)
P
H
L
32
LIGHTING
PACKAGE
(Opt.)
7.5 A
7.5 A
ORANGE
WHITE
20 A
38
7.5 A
(Opt.)
30
TAN
20
WHT/ORG
RED
WHITE
BLK
DEFOG
FAN (Opt.)
DK. BLUE
40
SOL
4
38
17
14
31
25
20
14
31
25
GREEN
BLK
BLK
WHITE/BLUE
21
NOT
USED
20
LT. BLUE
ORANGE/RED
ORANGE/BLK
GRAY
BLK
BLK
STABILIZER
CYLINDER
BLK
31
37
15
NOT
USED
BLK
18
44
ORANGE
DK. BLUE
NOT
USED
19
BATTERY
STARTER
20
38
ALTERNATOR
27
HYDRAULIC
OIL
TEMPERATURE
SWITCH
RED
BLK
BROWN/YELLOW
ENGINE
LOW OIL
PRESSURE
SENDER
(8 - 12 PSI)
(-)
BOOM
SENSOR
ENGINE
WATER
TEMP.
SENDER
(210 F)
RED/BLACK
YELLOW
10
NOT
USED
16
35
BLK
BLUE
BROWN
BACK-UP
ALARM
FUEL LEVEL
SENDER
HORN
BLK
NEUTRAL
(N)
START
SWITCH
21
TRANSM.
TEMP.
SWITCH
NOT
USED
NOT
USED
YELLOW/RED
28
SOL
2
SOL
6
47
SOL
1
SOL
5
WHITE
TAN
BROWN
BLK
17
16
20
16
18
38
15
18
15
36
35
34
34
35
36
1
27
10
27
10
28
47
28
47
STABILIZER
VALVE
40
BLK
STABILIZER
LOCK
RELAY
BRN/WHT
DK. BLUE/ORG
ORANGE/GREEN
RED
28
34
29
37
49
TO BOOM
EXTEND
HARNESS
B A
23
C B A
FUEL
RUN
SOLENOID
TO BOOM
EXTEND
SENSOR
NOT
USED
STARTER
RELAY
CAB
FRAME
GROUND
RED/WHITE
BLK
47
RED/ BLUE
SOL
3
ORG/GREEN
RED
Rev. 2/00
2
BLK
SECTION 10
10054 Electrical Schematic

(S/N 9908 & Before)
MH0170
347
DK. BLUE
TAN
LETTER
N
G
U
P
R
Y
K
S
B
BW
OR
UO
UW
RED
GRAY
NUMBER
COLOR
101
BROWN
105
GREEN
103
BLUE
108
VIOLET
111
RED
104
YELLOW
102
PINK
112
GREY
100
BLACK
109
BLACK/WHITE
110
ORANGE/RED
106
BLUE/ORANGE
107
BLUE/WHITE
113
RED
114
GRAY
BOOM EXTEND SENSOR
.12
WHITE
22
YEL
RED/
BLK
H
P
46
F
N
LOGIC
HARNESS
SHIFTER
ZF
TRANSMISSION
12C
1
3
4
46
24
HORN
BUTTON
45
RED
YELLOW
PINK
GRAY
BLACK
GREEN
BLUE
VIOLET
43
MALE PINS SOCKET
A
B
C
D
A
B
C
D
51
P
107
NOT USED
RED
113
YELLOW
PINK
GRAY
YELLOW
GREEN
BLUE
VIOLET
110
100
104
101
100
MH0690
Origin 2/00
BLK
108
NOT USED
25
114
111
14
103
105
104
102
85
86
36
106
GRN
87A
87
105
103
101
102
NOT
USED
20
BLK
ORANGE/RED
100
101
100
BLACK
YELLOW
PINK
BLUE
BROWN
GREEN
100
TRANS
UO
21
BLK
HORN
85
86
BLK
87A
F
D
B
C
A
E
87
30
37
BLK
23
49
M1
M2
M5
M3
SHIFT SOLENOIDS ON ZF TRANSMISSION
M4
DK. BLUE
NOT
USED
38
27
44
ALT.
HYDR OIL
TEMP.
RED
ZF TRANSMISSION CONNECTOR
LOGIC
HARNESS
BACK-UP
ALARM
OIL
PRESSURE
SW.
(8-12 PSI)
ORANGE
20
BLK
YELLOW
BOOM
ANGLE
SENSOR
NOT WATER TEMP

USED SW. (210 F)
RED/BLACK
BLK
BLUE
BROWN
FUEL
SENDER
LT. BLUE
35
TRAN. TEMP.
SW.
NOT
USED
TAN
NOT NOT
USED USED
20
BACK-UP
ALARM RELAY
14
NOT
USED
BLK
BLK
NOT
USED
BLK
BLK
ORANGE/BLK
20
17
16
18
STAB.
CYL.
YELLOW/RED
WHITE
28
WHITE/BLUE
31
25
BLK
GRAY
BROWN
15
35
36
34
27
10
34
30
47
BW
STAB.
VALVE
27
10
100
17
16
18
15
35
TAN
38
31
20
BRN/BLK
NEUTRAL
START RELAY
NOT
USED
CIRCUIT BRKR
MTG STUD
20
BLACK
87
CAB
STUD
30
BLK
87A
85
86
YELLOW/
RED
20
RED
20
LOGIC
HARNESS
2
PRES. RED.
VALVE
ORANGE/ RED
UW
NOT
USED
40
NOT
USED
PARK BRAKE
DISCONNECT RELAY
109
OR
110
BLK
BROWN/GREEN
ORANGE
STAB. LIGHT
GRAY
NOT USED
40
47
PUR/WHITE
BROWN/WHITE
BLK
STEER SEL.
VALVE
BROWN
GREEN
LT. BLUE
YELLOW
114
OR
28
BLK
10
BLK
BLK
48
STAB LOCK
RELAY
LT. GREEN/WHITE 1
8
40 AMP
ORANGE/BLACK
108
112
26
1 WHITE
BOOM
RELAY
PUR/BLK
9
STEER
LT. GREEN/BLK 1
1 SELECT
2 SW. RED/BLACK
45
RED
5
IGN. SW.
NOT
USED
109
111
BW
41 BLUE/WHITE
NOT USED
107
4TH GEAR CONFIG (POSITION A)
51
45
52
BRAKE
.
SW
42
24
35
HOUR
METER
FUEL
GAUGE
WARNING
LIGHTS
PURPLE
BULB
TEST
13
SPLICE
LT. GREEN
DK. BLUE/ORG
NOT
USED
BLACK
BRAKE
PEDAL
SW.
1
2
3
4
5B
1W 4
23
BROWN
WHITE
27A
NOT
50 USED
51 NOT
USED
RED
52
45
DK. BLUE
RING TERMINAL
NOT USED
CAB
HEATER
(OPT)
ORANGE
NOT
USED
10 AMP
OPEN
10 AMP
BLK 5 B
RED
1W
2
GRN
BLK
53
WIPER MOTORS & WIPER/WASHER

SWITCHES OPT
39 RED/GRAY
P
H
L
OPTIONAL
LIGHTS
7.5 AMP
12
7.5 AMP
3
20
32
7.5 AMP
10 AMP
OPT
30
ORANGE
33
TAN
BLK
BROWN/
WHITE
WASHER BOTTLES OPT
WHT/ORG
PURPLE
20
DK. BLUE
RED
DEFOG
FAN
OPT
ORANGE/GREEN
30A
23
49
H P
G
BLK
BLUE
BROWN
NOT
USED
BLK
106
20
RED/WHITE
37
UO
BOOM
EXTEND
SENSOR
29
NOT
USED
START
RELAY
FUEL SHUTOFF
SOL.
BLK
19
RED/WHITE
CAB-FRAME
GRD
BROWN/YELLOW
BLK
348
RED
DK. BLUE/ORG
SECTION 10
10054 Electrical Schematic

(S/N 9909 & After)
SECTION 10
10042 Outrigger Logic Circuit
TOGGLE SWITCHES
50
GREY/PURPLE
YELLOW/GREEN
BROWN/YELLOW
61
RED/GREY
BLACK
BROWN/YELLOW
63
OUTRIGGER
VALVE
64
7.5 AMP*
BLACK
62
BLACK
60
PURPLE/WHITE
GREY/PURPLE
60 64 63
BLACK
RED/GREY
PURPLE/WHITE
YELLOW/
GREEN
BROWN/YELLOW
L.H. TOP
TOP R.H.
62 61
BLACK
20
*7.5 AMP - S/N 0292 & After

6.0 AMP - S/N 0291 & Before
YELLOW/GREEN
60
10 AMP
BLACK
20
FOR UNITS WITH

CIRCUIT BREAKERS
MH0181
Rev. 2/00
349
SECTION 10

(S/N 9908 & Before)
PRESSURE
SWITCH
57
50
R.H.
OUTRIGGER
CYLINDERS
57
L.H.
56
BROWN/
YELLOW
67
PRESSURE
SWITCH
BOOM
SENSOR
2
23
GREY/
PURPLE
64
ENGINE
HARNESS
49
YELLOW/
GREEN
60
L.H.
58
OUTRIGGER
SWITCHES 49 23
YELLOW/GREEN
R.H.
68
BOOM
EXTEND
SOLENOID
RED/GREY
PURPLE/WHITE
62
49 23
51
2
3
68
63
23
10A
51
49
10
67
60
2B
61
45
3
56
2A
2C
58
50
10
2 10
GRD.
STUD
10
BRAKE
SWITCH
10
MAIN BOOM
FUSE RELAY
BLOCK
45
PARK
BRAKE
SOLENOID
CONSOLE
HARNESS
(REF.)
64
BROWN/YELLOW
PURPLE/GREY
52
3
Left
Outrigger
Lockout
Relay
Stabilizer
Lock-up
Relay
Right
Outrigger
Lockout
Relay
Outrigger
Lockout
Relay
Boom
Extend
Interlock
Boom
Extend
Lockout
Relay
BLACK
62
PURPLE/WHITE
BLACK
63
BLACK
RED/GREY
61
BLACK
NOT
USED
Stabilizer
Interlock
Relay
VALVE
Park
Brake
Interlock
RELAY LOCATIONS
MH0190
350
Rev. 2/00
SECTION 10

(S/N 9909 & After)
PRESSURE
SWITCH
57
50
R.H.
OUTRIGGER
CYLINDERS
57
L.H.
56
67
PRESSURE
SWITCH
64
BROWN/
YELLOW
BOOM
SENSOR
2
23
GREY/
PURPLE
ENGINE
HARNESS
49
YELLOW/
GREEN
60
35
YELLOW/GREEN
L.H.
58
OUTRIGGER
SWITCHES 49 23
2H
R.H.
35
68
BOOM
EXTEND
SOLENOID
RED/GREY
PURPLE/WHITE
62
49 23
51
2K
2
7
56
68
63
23
51
49
67
60
2B
61
45
3
2A
2C
58
50
3
TRANSMISSION
WIRE
HARNESS BRAKE
SWITCH
PARK
BRAKE
SOLENOID
GRD.
STUD
BOOM SWITCH
RELAY
STABILIZER LOCK
RELAY
MAIN
FUSE
BLOCK
45
64
52
107
51
NOT
USED
NOT
USED
Left
Outrigger
Lockout
Relay
Stabilizer
Lock-up
Relay
Right
Outrigger
Lockout
Relay
Outrigger
Lockout
Relay
Boom
Extend
Interlock
Boom
Extend
Lockout
Relay
BROWN/YELLOW
PURPLE/GREY
2E
BLACK
62
PURPLE/WHITE
2D
BLACK
VALVE
63
BLACK
2F
RED/GREY
61
BLACK
2G
Stabilizer
Interlock
Relay
Park
Brake
Interlock
RELAY LOCATIONS
MH0710
Origin 2/00
351
SECTION 10
8042/10042/10054 Lighting System Circuit (Optional)
BOOM
LIGHT
RIGHT
FRONT
LEFT
FRONT
7
1
2
3
TURN
SIGNAL
SWITCH
4
6
9
54
11 8 5
TO FUEL
GAUGE
7
15
10
H
B
IGNITION
SWITCH
LIGHT
SWITCH
12
FLASHER
FUSE
20 AMP
1
2
5
34
14
1
STOP
LIGHT
SWITCH
12
2
54 14
12
2
11
5
34
34
4
2
15
LEFT
REAR
15
10
RIGHT
REAR
MH0201
352
Rev. 8/96
SECTION 10
8042/10042/10054 Charging Circuit
BATTERY
CAB
FRAME
GROUND
"BAT"
TERMINAL
19
RED/WHITE
TO
STARTER
RELAY
BATTERY
27
CAB
FRAME
GROUND
"BAT"
TERMINAL
STARTER
S/N 0292 & Before
27
TO
STARTER
RELAY
STARTER
RED
ALTERNATOR
CHARGING
LIGHT
TO
IGNITION
SWITCH
YELLOW
RED/WHITE
19
27
RED
29
TO
STARTER
RELAY
YELLOW
ALTERNATOR
38
TO
HOURMETER
W
D+
B+
WARNING
LIGHTS
6
2
TO
FRAME
GROUND
YELLOW
MH0211
Rev. 2/00
353
SECTION 10
8042/10042/10054 Cranking Circuit

(S/N 9908 & Before)
BATTERY
CAB
FRAME
GROUND
19
BATTERY
CAB
FRAME
GROUND
37
STARTER
19
RED/WHITE
S/N 0292 & Before

NOTE: 40 AMP Circuit
Breaker replaced with
40 AMP sealed fuse
40 AMP
S/N 8739 & After.
STARTER
RELAY
STARTER
29
2
RED
RED
BLACK
27
26
RED
27
RED
27
29
1
3
2
4
RED/BLACK
34
IGNITION
SWITCH
RED/BLACK
34
2
FUEL RUN
SOLENOID
20
WHITE
BLACK
FRAME
GROUND
14
EMERGENCY
BRAKE
SWITCH
WHITE/
BLUE
WHITE/
BLUE
14
37
DK. BLUE
NEUTRAL (N)
START SWITCH
MH0221
354
Rev. 2/00
SECTION 10
8042/10042/10054 Cranking Circuit

(S/N 9909 & After)
BATTERY
CAB
FRAME
GROUND
106
19
RED/WHITE
STARTER
RELAY
STARTER
RED
RED/WHITE
30A
RED
40 AMP
29
BLACK
27
26
RED
27
RED
27
29
1
3
2
5
RED/BLACK
34
RED/BLACK
34
IGNITION
SWITCH
WHITE
FUEL RUN
SOLENOID
RED
111
114
EMERGENCY
BRAKE
SWITCH
GREY
FRAME
GROUND
TO
SHIFTER
100
BLACK
20
BLUE/ORANGE
106
NEUTRAL (N)
START RELAY
MH0700
Origin 2/00
355
SECTION 10
8042/10042 Steer Select Circuit

(S/N 0291 & Before)
BATTERY
FRAME
GROUND
27
STARTER
RED
CIRCUIT
BREAKER
40 AMP
26
27
RED
RED
LT. GREEN/ 1
WHITE
2
2
8
11
9
RED
27
29
STEER
SELECT
SWITCH
LT. GREEN
27
LT. GREEN/
BLACK
TO
STARTER
RELAY
STEER
SELECT
VALVE
5
2
2
11
TO
ALTERNATOR
46
CIRCUIT
BREAKER
6 AMP
20
39
7
CIRCUIT
BREAKER
6 AMP
CIRCUIT
BREAKER
MOUNTING
STUD
26
3
3
4
1
2
5
PURPLE
IGNITION
SWITCH
MH0231
356
Rev. 2/00
SECTION 10
8042/10042/10054 Steer Select Circuit

(S/N 0292 & After)
BATTERY
FRAME
GROUND
27
STARTER
RED
27
RED
26
LT. GREEN/ 1
WHITE
11
9
11
STEER
SELECT
SWITCH
46
2
27
LT. GREEN/
BLACK
RED
29
27
2
1
TO
STARTER
RELAY
2
STEER
SELECT
VALVE 2
TO
ALTERNATOR
RED
7.5 A
27
LT.
GREEN
RED

40 AMP sealed fuse
S/N 8739 & After.
40 AMP
26
20
1
PURPLE
2
4
IGNITION
SWITCH
CIRCUIT
BREAKER
MOUNTING
STUD
MH0241
Rev. 2/00
357
SECTION 10
8042/10042 Stabilizer Circuit

(S/N 0291 & Before)
SOL
3
45
47
PUR/BLK
BROWN
TAN
PURPLE/WHITE
BOOM
RELAY
2
47
40
10
48
28
2
39
STABILIZER
VALVE
28
47
28
47
SOL
5
SOL
1
SOL
6
SOL
2
STABILIZER
CYLINDER
DK. BLUE/ORANGE
28
SOL
4
STABILIZER
LOCK
RELAY
BLUE
BLK
+
(-)
BLK
BLK
BLACK
BOOM
SENSOR
35
RED/GRAY
SPLICE
10
BROWN/WHITE
35
CIRCUIT
BREAKER
40 AMP
PURPLE
RED
27
TAN
10
10
35
35
27
27
BROWN/WHITE
RED
CIRCUIT
BREAKER
6 AMP
3 2
4 5
IGNITION
SWITCH
BLK
CIRCUIT
BREAKER
6 AMP
BLK
BRN/BLK
26
46
BLK
BROWN
BLK
39
7
BLK
20
BLK
CIRCUIT
BREAKER
6 AMP
FRAME
GROUND
FUEL
GAUGE
WHITE/ORANGE
WHITE
TAN
DK. BLUE/ORANGE
42
L
S
I
G
STABILIZER
LIGHT
40
40
2
BATTERY
2
I
BLACK
46
1
HOURMETER
20
20
20
BRAKE
PEDAL
SWITCH
42
45
45
CIRCUIT
BREAKER
MOUNTING
STUD
WHITE
46
GREEN
45
45
EMERGENCY
BRAKE
SWITCH
REVERSE
AND
NEUTRAL
SWITCH
RED
RED
46
CAB
FRAME
GROUND
STARTER
27
29
27
TO
STARTER
RELAY
TO
ALTERNATOR
DK. BLUE/ORANGE
MH0251
358
Rev. 2/00
SECTION 10

(S/N 0292 thru S/N 9908)
SOL
3
45
PUR/BLK
39
BROWN
TAN
PURPLE/WHITE
BOOM
RELAY
2
2
47
2
47
40
10
48
28
STABILIZER
VALVE
28
47
28
47
SOL
5
SOL
1
SOL
6
SOL
2
STABILIZER
CYLINDER
DK. BLUE/ORANGE
28
SOL
4
STABILIZER
LOCK
RELAY
BLUE
BLK
+
(-)
BLK
BLK
BLACK
BOOM
SENSOR
35
RED/GRAY
BROWN
35
SPLICE

40 AMP sealed fuse
S/N 8739 & After.
CIRCUIT
BREAKER
7.5 AMP
46
10
TAN
10
10
35
35
27
27
BROWN/WHITE
40 AMP
RED
27
RED
26
3 2
4 5
BLK
2
2
BLK
BLK
IGNITION
SWITCH
CIRCUIT
BREAKER
7.5 AMP
BLK
BRN/BLK
PURPLE
BROWN/WHITE
BLK
39
BLK
CIRCUIT
BREAKER
7.5 AMP
FUEL
GAUGE
WHITE/ORANGE
WHITE
TAN
DK. BLUE/ORANGE
42
L
S
I
G
STABILIZER
LIGHT
40
40
2
BATTERY
2
I
BLACK
46
1
20
20
20
BRAKE
PEDAL
SWITCH
42
45
45
CIRCUIT
BREAKER
MOUNTING
STUD
WHITE
46
GREEN
45
45
EMERGENCY
BRAKE
SWITCH
REVERSE
AND
NEUTRAL
SWITCH
RED
RED
46
HOURMETER
CAB
FRAME
GROUND
STARTER
27
29
27
TO
STARTER
RELAY
TO
ALTERNATOR
DK. BLUE/ORANGE
MH0261
Rev. 2/00
359
SECTION 10

(S/N 9909 & After)
SOL
3
45
PUR/BLK
39
BOOM
SENSOR
BROWN
TAN
PURPLE/WHITE
BOOM
RELAY
2
2
47
2
47
40
10
48
28
STABILIZER
VALVE
28
47
28
47
SOL
5
SOL
1
SOL
6
SOL
2
STABILIZER
CYLINDER
DK. BLUE/ORANGE
28
SOL
4
STABILIZER
LOCK
RELAY
BLK
+
(-)
BLK
BLK
BLACK
BLUE
35
RED/GRAY
BROWN
35
SPLICE
10
10
7.5 AMP
RED
46
35
35
27
27
BROWN/WHITE
27
RED
26
3 2
4 5
BLK
7.5 AMP
2
2
2
BLK
IGNITION
SWITCH
BLK
BRN/BLK
BLK
BATTERY
L
S
I
G
CAB
FRAME
GROUND
STABILIZER
LIGHT
40
40
RED
RED
FUEL
GAUGE
WHITE/ORANGE
WHITE
TAN
42
DK. BLUE/ORANGE
10
TAN
40 AMP
PURPLE
BROWN/WHITE
BLK
39
BLK
7.5 AMP
STARTER
BLACK
46
1
46
20
HOURMETER
CIRCUIT
BREAKER
MOUNTING
STUD
27
20
29
27
20
TO
STARTER
RELAY
5
107
TO LOGIC
HARNESS
TO
ALTERNATOR
51
BRAKE
PEDAL
SWITCH
42
45
45
108
46
112
111
45
45
EMERGENCY
BRAKE
SWITCH
VIOLET
GREY
114
113
NEUTRAL
START
RELAY
RED
GRAY
DK. BLUE/ORANGE
TO
TRANSMISSION
HARNESS
RED
BLUE/ORANGE
106
PARK BRAKE
DISCONNECT
RELAY
TO
STARTER
RELAY
TO
TRANSMISSION
HARNESS
MH0720
360
Origin 2/00
SECTION 10
10054 Stabilizer Circuit

(S/N 9908 & Before)
SOL
3
PUR/BLK
2
47
40
TAN
28
47
BOOM
RELAY
10
28
47
SOL
5
SOL
1
SOL
6
SOL
2
10
BLUE
BLK
PURPLE/WHITE
BROWN
35
SPLICE

40 AMP sealed fuse
RED
S/N 8739 & After.
CIRCUIT
BREAKER
7.5 AMP
46
(-)
10
TAN
10
10
35
35
27
27
BROWN/WHITE
40 AMP
27
RED
26
3 2
4 5
BLK
2
2
BLK
BLK
IGNITION
SWITCH
CIRCUIT
BREAKER
7.5 AMP
BLK
BRN/BLK
PURPLE
BROWN/WHITE
BLK
35
BLACK
RED/GRAY
39
BLK
CIRCUIT
BREAKER
7.5 AMP
BOOM
SENSOR
BLK
39
BROWN
FROM
LOGIC
HARNESS
10
48
28
2
2
47
STABILIZER
CYLINDER
45
STABILIZER
VALVE
BLK
DK. BLUE/ORANGE
28
SOL
4
STABILIZER
LOCK
RELAY
FUEL
GAUGE
WHITE/ORANGE
TAN
DK. BLUE/ORANGE
42
L
S
I
G
STABILIZER
LIGHT
40
40
2
BATTERY
2
I
BLACK
46
HOURMETER
20
20
20
BRAKE
PEDAL
SWITCH
42
WHITE
46
GREEN
45
45
45
45
CIRCUIT
BREAKER
MOUNTING
STUD
EMERGENCY
BRAKE
SWITCH
REVERSE
AND
NEUTRAL
SWITCH
RED
RED
46
CAB
FRAME
GROUND
STARTER
27
29
27
TO
STARTER
RELAY
TO
ALTERNATOR
DK. BLUE/ORANGE
MH0271
Rev. 2/00
361
SECTION 10
10054 Stabilizer Circuit

(S/N 9909 & After)
SOL
3
45
47
BROWN
TAN
FROM
LOGIC
HARNESS
28
47
10
28
47
SOL
1
SOL
6
SOL
2
10
BLUE
BLK
PURPLE/WHITE
40 AMP SEALED
FUSE
RED
7.5 AMP
27
46
10
35
35
RED
27
27
BLK
BATTERY
L
S
I
G
40
40
RED
2
2
BLACK
46
HOURMETER
20
CIRCUIT
BREAKER
MOUNTING
STUD
20
20
42
45
108
112
TO LOGIC
HARNESS
45
EMERGENCY
BRAKE
SWITCH
114
113
NEUTRAL
START
RELAY
RED
GRAY
DK. BLUE/ORANGE
TO
TRANSMISSION
HARNESS
TO
STARTER
RELAY
TO
ALTERNATOR
VIOLET
GREY
111
45
29
5
51
46
STARTER
27
27
107
BRAKE
PEDAL
SWITCH
CAB
FRAME
GROUND
STABILIZER
LIGHT
RED
FUEL
GAUGE
WHITE/ORANGE
WHITE
TAN
DK. BLUE/ORANGE
BLK
45
2
2
BLK
42
10
BLK
IGNITION
SWITCH
BRN/BLK
1
3 2
4 5
7.5 AMP
46
BROWN/WHITE
26
PURPLE
(-)
TAN
10
BLK
35
SPLICE
BROWN/WHITE
BLK
BROWN
35
BLACK
RED/GRAY
39
7.5 AMP
BOOM
SENSOR
BLK
BOOM
RELAY
SOL
5
STABILIZER
CYLINDER
PUR/BLK
39
2
47
40
10
48
28
STABILIZER
VALVE
BLK
DK. BLUE/ORANGE
28
SOL
4
STABILIZER
LOCK
RELAY
RED
BLUE/ORANGE
106
PARK BRAKE
DISCONNECT
RELAY
TO
STARTER
RELAY
TO
TRANSMISSION
HARNESS
MH0730
362
Origin 2/00
SECTION 10
NOTES
363
SECTION 10
Stabil-TRAK System
The following information explains the difference between a typical
telescopic handler and the benefits that the Stabil-TRAK System
provides.
Most telescopic handlers operate within a 3 point stability triangle, as
defined by points A, B, and C in the illustration to the right. Point 1 in
the illustration represents the center of gravity of an unloaded
vehicle. The load has its own center of gravity indicated by Point 3.
When the vehicle is loaded, the vehicle and the load become one
mass having a combined center of gravity represented by Point 2.
As the boom is lowered or extended, Point 2 will move forward in the
3 point stability triangle, or backward in the stability triangle as the
boom is raised. Point 2 can also move left or right toward the edges
of the stability triangle if the frame is tilted. As long as Point 2
remains within the boundaries of the 3 point stability triangle, the
vehicle will remain stable. If Point 2 ever goes beyond the boundaries
of the stability triangle, the vehicle can tip over.
In the locked mode, the exclusive Stabil-TRAK System provides a
4 point stability rectangle by positively locking the frame to the rear
axle through the stabilizer cylinder. The vehicle is then supported at
four points, A, B, D, and E. While in the locked mode, it is clear that
Point 2 will remain within the entire boundary of the 4 point StabilTRAK stability rectangle, giving the operator more flexibility in
positioning a load.
This illustration shows the

increase in stability with
the Stabil-TRAK System.
Load
Center of
Gravity
Combined
Center of
Gravity
FRONT
2
B
Vehicle
Center of
Gravity
C
A
D
3 Point
Stability
Triangle
Stabil-TRAK
4 Point Stability
Rectangle
E
PH0712
The Stabil-TRAK System functions in the following three modes:

Free Pivot Mode
With the boom below 40, the Stabil-TRAK System is in
the free pivot mode and the rear axle is allowed to pivot
freely.
The frame tilt functions normally, with or without the
outriggers down.
Angle Of
Stabil-TRAK
Activation
40
3 Point Stability
FREE PIVOT
MODE
Stabil-TRAK
Light "OFF"
PH0721
Final Positioning Mode

With the boom above 40, and the vehicle traveling, the
Stabil-TRAK System is in the final positioning mode. In
this mode the rear axle is unlocked and is allowed to
pivot, but will respond SLOWLY to changes in terrain.
The frame tilt functions normally in this mode.
Angle Of
Stabil-TRAK
Activation
FINAL
POSITIONING
40
MODE
PH0750
PH0770
Outriggers Down
3 Point Stability
Stabil-TRAK Light
"OFF"
FREE PIVOT
MODE
Stabil-TRAK
Light
"OFF"
PH0731
Locked Mode
With the boom above 40, and one or more of the
following functions activated, the Stabil-TRAK System is
in the locked mode and the rear axle is locked so it is
rigid with the frame.
Engaging the Emergency Brake Switch
Placing the Travel Select Lever in NEUTRAL
Depressing and holding the Service Brake Pedal
The frame tilt functions slower than normal in this mode,
with or without the outriggers down.
Angle Of
Stabil-TRAK
Activation
40
4 Point Stability
LOCKED
MODE
Stabil-TRAK
Light "ON"
FREE PIVOT
MODE
Stabil-TRAK
Light
"OFF"
PH0741
364
PH0750
Travel
PH0760
PH0780
Outriggers Down
Rev. 2/00
SECTION 10
Stabil-TRAK System
Angle Of
Stabil-TRAK
Activation
40
FREE PIVOT
MODE
Stabil-TRAK Light
"OFF"
MH0362
Free Pivot Mode

Boom Angles are below 40.
Rear Axle is allowed to pivot freely.
Rev. 2/00
365
SECTION 10
Stabil-TRAK System
Angle Of
40
Stabil-TRAK
Activation
FINAL
POSITIONING
MODE
Stabil-TRAK Light
"OFF"
FREE PIVOT
MODE
Stabil-TRAK Light
"OFF"
Travel
MH0372

Boom Angles are above 40 with vehicle traveling.
Rear axle is unlocked and is allowed to pivot, but will respond SLOWLY to changes in terrain.
366
Rev. 2/00
SECTION 10
Stabil-TRAK System
Angle Of
40
Stabil-TRAK
Activation
LOCKED
MODE
Stabil-TRAK Light
"ON"
FREE PIVOT
MODE
Stabil-TRAK Light
"OFF"
MH0382
Locked Mode
Boom Angles are above 40.
Rear axle is locked so it is rigid with the frame.
Activated by one or more of these functions:
Engaging the Emergency Brake Switch
Placing Travel Select Lever in NEUTRAL
Depressing and holding the Service Brake Pedal
Rev. 2/00
367
SECTION 10
8042/10042
Stabil-TRAK System Troubleshooting
(S/N 9908 & Before)
)
)5
5 (
( (
(
3
3,
,
9
9
2
2 7
7
0
0
2
2'
'
(
(
)
),
,
1
1
$
$
/
/
3
32
2 6
6
,
,
7,
7,
2
2 1
1
,
,
1
1 *
*
0
0
2
2'
'
(
(
/
/2
2 &
& .
.
(
( '
'
0
0
2
2'
'
(
(
)
)5
5 (
( (
(
3
3,
,
9
9
2
2 7
7
0
0
2
2'
'
(
(
)
),
,
1
1
$
$
/
/
3
32
2 6
6
,
,
7,
7,
2
2 1
1
,
,
1
1 *
*
0
0
2
2'
'
(
(
/
/2
2 &
& .
.
(
( '
'
0
0
2
2'
'
(
(
Reference page 370 & 371
Ignition On
Boom Below 40
Trans. Fwd. or Rev.
Ignition On
Boom Above 40
SB Released
Trans. Fwd. or Rev.
Ignition On
Boom Above 40
PB & SB Applied
Trans. Neutral
Solenoid 1
DE
DE
Solenoid 2
DE
DE
Solenoid 3
DE
DE
Solenoid 4
DE
DE
Solenoid 5
DE
DE
Solenoid 6
DE
DE
Machine
Conditions
Switch/
Relay
Solenoid
Boom Angle Sensor

Boom Switch Relay
DE
DE
Stabilizer Lock Relay
DE
DE
Stabilizer Light
Off
Off
On
Definitions:
PB = Park Brake
SB = Service Brake
DE = De-energized
E = Energized
C = Closed
O = Open
368
Origin 10/97
SECTION 10
8042/10042
Stabil-TRAK Electrical Circuit
Ignition OFF
(S/N 9908 & Before)
,
,
J
J Q
Q
L
L
W
W
L
L
R
RQ
Q

2
2)
))
)
,
,
J
J Q
Q
L
L
W
W
L
L
R
RQ
Q

2
2)
))
)
See NOTE
A
40 Amp
DE
See NOTE
D
IGN. SWITCH
35
See
NOTE
39
BOOM
SWITCH
RELAY
C
DE
10
42
45
1
BOOM UP 28
FUEL
SHUTOFF
Fwd/Rev
NEU.
SWITCH
PARK
BRAKE
SWITCH
STABILIZER
LOCK
BOOM
RELAY
SERVICE
BRAKE
SWITCH
14
41
NEUTRAL
START
SWITCH
48
PARK
BRAKE/
DECLUTCH
SOLENOID
47
SOL.
6
SOL.
5
SOL.
4
PROXIMITY
SWITCH
DOWN
40
SOL.
3
SOL.
2
SOL.
1
DE
DE
DE
STABILIZER
ENGAGED
LIGHT
STARTER
SOLENOID
LEGEND
DE
E
O
PB
SB
=
=
=
=
=
NOTE:
De-energized
Energized
Open
Park Brake
Service Brake
7.5 Amp - S/N 292 & After

6.0 Amp - S/N 291 & Before
S/N 8042/10042-0291 & Before

Boom Switch Relay located in Kick Panel.
Stabilizer Lock Relay located under Dash to
the left side of the Steering Wheel
S/N 8042/10042-0292 & After

Boom Switch and Stabilizer Lock
Relays located in Kick Panel
A
B
Boom
Switch
Relay
Stabilizer
Lock
Relay
7.5 Amp Stabil-TRAK Solenoids,

Relay & Proximity Switch
7.5 Amp Steering Select Circuit
& Stabilizer Lock Relay
6.0 Amp Stabil-TRAK Relays &

Proximity Switch
6.0 Amp Stabilizer Lock Relay
6.0 Amp Park Brake Switch
40 Amp
Ignition Switch Feed
7.5 Amp Warning Lights, Park Brake Switch,

Fuel Gauge & Hourmeter
40 Amp

Stabilizer
Lock
Relay
Boom
Switch
Relay
SH0402
Rev. 2/00
369
SECTION 10
8042/10042
Free Pivot Mode
(S/N 9908 & Before)
)
) U
U H
HH
H
3
3 L
L Y
Y
R
R W
W
0
0
R
R G
G H
H
)
) U
U H
HH
H
3
3 L
L Y
Y
R
R W
W
0
0
R
R G
G H
H
&
& R
R Q
Q G
G L
L W
WL
L R
R Q
Q V
V
&
& R
R Q
Q G
G L
L W
WL
L R
R Q
Q V
V
1.
Ignition ON
4.
2.
Transmission in Fwd. or Rev.
5.
3.
Boom Below 40
6.
SB & PB Released
See NOTE
A
40 Amp
See NOTE
D
IGN. SWITCH
35
See
NOTE
39
BOOM
SWITCH
RELAY
10
DE
42
45
1
BOOM UP 28
FUEL
SHUTOFF
Fwd/Rev
NEU.
SWITCH
PARK
BRAKE
SWITCH
STABILIZER
LOCK
BOOM
RELAY
SERVICE
BRAKE
SWITCH
14
41
NEUTRAL
START
SWITCH
48
PARK
BRAKE/
DECLUTCH
SOLENOID
47
SOL.
6
SOL.
5
SOL.
3
SOL.
4
PROXIMITY
SWITCH
DOWN
40
SOL.
2
SOL.
1
E
DE
DE
STABILIZER
ENGAGED
LIGHT
STARTER
SOLENOID
NOTE:
LEGEND

DE = De-energized
E = Energized
C = Closed
PB = Park Brake
SB = Service Brake
S/N 8042/10042-0291 & Before

S/N 8042/10042-0292 & After

A
B
Boom
Switch
Relay
Stabilizer
Lock
Relay


Proximity Switch
40 Amp

40 Amp
Stabilizer
Lock
Relay
Boom
Switch
Relay
SH0581
370
Rev. 2/00
SECTION 10
8042/10042 Stabil-TRAK Hydraulic Circuit

Free Pivot Mode
(S/N 9908 & Before)
STABILIZER CYLINDER
FRAME TILT
CYLINDER
SOLENOID
2
.029
.029
E
SOL. 2
SOL. 1
R
R
SOLENOID
6
.060
SOLENOID
5
SOLENOID
1
SOL. 6
SOL. 5
PRESSURE REDUCING
VALVE BLOCK
SOL. 4
VARIABLE
DISPLACEMENT
PUMP
46 GPM
SOL. 3
500 - 525
PSI
TP
200 +/- 25 PSI
STABILIZER
VALVE
BLOCK
S
B
BR
TP
*100 PSI
CONTROL VALVE
(located on valve plate under cab)
T
C
SOLENOID
4
*60 PSI
SOL. 3
T
P
PRESSURE
REDUCING
VALVE
500 - 525 PSI
CHECK VALVE
*100 PSI
(S/N 2194 &
Before Only)
R
HYDRAULIC
RESERVOIR
FRAME TILT
VALVE
SECTION
S/N 2194 & BEFORE
PRESSURE REDUCING
VALVE
S/N 2195 & After 200 +/- 25 PSI
(S/N 2194 & Before *60 PSI)
SOLENOID
3
PRESSURE REDUCING VALVE BLOCK

AND STABILIZER VALVE BLOCK
SH0570
CONDITIONS:
Boom below 40, vehicle stopped, and transmission in forward or reverse.
Solenoids 1 and 2 are energized to permit flow of rear axle stabilizer cylinder oil to hydraulic reservoir and normal frame tilt.
Solenoids 3, 4, 5, and 6 are de-energized.
If vehicle is stopped by service brakes, or park brake switch, or transmission in neutral; the same conditions apply.
Rev. 2/00
371
SECTION 10
8042/10042
(S/N 9908 & Before)
)
) L
L Q
Q
D
D O
O
3
3 R
R V
V L
L W
WL
L
R
R Q
Q L
L Q
Q J
J
0
0
R
R G
G H
H
)
) L
L Q
Q
D
D O
O
3
3 R
R V
V L
L W
WL
L
R
R Q
Q L
L Q
Q J
J
0
0
R
R G
G H
H
1.
Ignition ON
4.
2.
5.
3.
Boom Above 40
6.
SB Released
&
& R
R Q
Q G
G L
L W
WL
L R
R Q
Q V
V
&
& R
R Q
Q G
G L
L W
WL
L R
R Q
Q V
V
See NOTE
A
See NOTE
40 Amp
DE
See
NOTE
35
IGN. SWITCH
39
BOOM
SWITCH
RELAY
DE
10
42
45
1
BOOM UP 28
FUEL
SHUTOFF
Fwd/Rev
NEU.
SWITCH
PARK
BRAKE
SWITCH
STABILIZER
LOCK
BOOM
RELAY
SERVICE
BRAKE
SWITCH
14
SOL.
6
STARTER
SOLENOID
SOL.
5
SOL.
4
PROXIMITY
SWITCH
DOWN
40
47
41
PARK
BRAKE/
DECLUTCH
SOLENOID
NEUTRAL
START
SWITCH
48
SOL.
3
SOL.
2
SOL.
1
DE
DE
STABILIZER
ENGAGED
LIGHT
E
2
LEGEND
DE
E
O
PB
SB
=
=
=
=
=
NOTE:
De-energized
Energized
Open
Park Brake
Service Brake

S/N 8042/10042-0291 & Before
S/N 8042/10042-0292 & After

A
B
Boom
Switch
Relay
Stabilizer
Lock
Relay


Proximity Switch
40 Amp

40 Amp

Stabilizer
Lock
Relay
Boom
Switch
Relay
SH0561
372
Rev. 2/00
SECTION 10

(S/N 9908 & Before)
STABILIZER CYLINDER
FRAME TILT
CYLINDER
SOLENOID
2
.029
.029
E
SOL. 2
SOL. 1
SOLENOID
6
.060
SOLENOID
5
SOLENOID
1
SOL. 6
SOL. 5
PRESSURE REDUCING
VALVE BLOCK
SOL. 4
VARIABLE
DISPLACEMENT
PUMP
46 GPM
SOL. 3
500 - 525
PSI
TP
200 +/- 25 PSI
FRAME TILT
VALVE
SECTION
STABILIZER
VALVE
BLOCK
P
T
T
B
S
C
T
R
SOL. 3
PRESSURE
REDUCING
VALVE
500 - 525 PSI
CHECK VALVE
*100 PSI
(S/N 2194 &
Before Only)
HYDRAULIC
TANK
SOLENOID
4
*60 PSI
TP
*100 PSI
CONTROL VALVE
S/N 2194 & BEFORE
PRESSURE REDUCING
VALVE
S/N 2195 & After 200 +/- 25 PSI
BR
SOLENOID
3

SH0550
CONDITIONS:
Boom raised above 40, vehicle in forward or reverse; proximity switch relay energizes solenoids 5 and 6; solenoids 1, 2, 3, and 4 are deenergized.
Rear axle stabilizer cylinder oil flow is dampened to the hydraulic reservoir through the .060 orifices. The rear axle will react to terrain changes,
however the reaction will be dampened by the orifices.
The operator controls speed of frame tilt of the front axle in response to the orifices rear axle.
Origin 2/00
373
SECTION 10
8042/10042
Locked Mode
(S/N 9908 & Before)
/
/ R
R F
F N
NH
HG
G
0
0
R
R G
G H
H
/
/ R
R F
F N
NH
HG
G
0
0
R
R G
G H
H
&
& R
R Q
Q G
G L
L W
WL
L R
R Q
Q V
V
&
& R
R Q
Q G
G L
L W
WL
L R
R Q
Q V
V
1.
Ignition ON
4.
2.
Transmission in Neutral
5.
3.
Boom Above 40
6.
SB & PB Applied
See NOTE
A
See NOTE
40 Amp
See
NOTE
DE
IGN. SWITCH
39
BOOM
SWITCH
RELAY
35
10
42
45
FUEL
SHUTOFF
BOOM UP 28
1
Fwd/Rev
NEU.
SWITCH
PARK
BRAKE
SWITCH
STABILIZER
LOCK
RELAY
SERVICE
BRAKE
SWITCH
14
SOL.
5
SOL.
4
SOL.
3
SOL.
2
SOL.
1
DE
STABILIZER
ENGAGED
LIGHT
E
STARTER
SOLENOID
PROXIMITY
SWITCH
BOOM
DOWN
40
47
SOL.
6
41
PARK
BRAKE/
DECLUTCH
SOLENOID
NEUTRAL
START
SWITCH
48
DE
2
LEGEND
DE
E
O
PB
SB
=
=
=
=
=
NOTE:
De-energized
Energized
Open
Park Brake
Service Brake

S/N 8042/10042-0291 & Before
S/N 8042/10042-0292 & After

A
B
374
Boom
Switch
Relay
Stabilizer
Lock
Relay


Proximity Switch
40 Amp

40 Amp
Stabilizer
Lock
Relay
Boom
Switch
Relay
SH0541
Rev. 2/00
SECTION 10

Locked Mode
(S/N 9908 & Before)
STABILIZER CYLINDER
FRAME TILT
CYLINDER
SOLENOID
2
.029
E
.029
SOL. 2
SOL. 1
R
SOLENOID
6
.060
SOLENOID
5
SOLENOID
1
SOL. 6
SOL. 5
PRESSURE REDUCING
VALVE BLOCK
SOL. 4
VARIABLE
DISPLACEMENT
PUMP
46 GPM
SOL. 3
500 - 525
PSI
TP
200 +/- 25 PSI
FRAME TILT
VALVE
SECTION
STABILIZER
VALVE
BLOCK
S
B
T
C
P
SOL. 3
T
P
PRESSURE
REDUCING
VALVE
500 - 525 PSI
CHECK VALVE
*100 PSI
(S/N 2194 &
Before Only)
S
R
HYDRAULIC
TANK
SOLENOID
4
*60 PSI
TP
*100 PSI
CONTROL VALVE
S/N 2194 & BEFORE
PRESSURE REDUCING
VALVE
S/N 2195 & After 200 +/- 25 PSI
BR
SOLENOID
3

SH0530
CONDITIONS:
Boom raised above 40 and vehicle stopped with service brake on, or park brake switch engaged, or transmission in neutral.
Solenoids 1, 2, 5, and 6 de-energized and solenoids 3 and 4 energized.
Rear axle is locked. If the frame is tilted, the cylinders are slaved and tilt speed is slowed by .029 orifices.
Rev. 2/00
375
SECTION 10
8042/10042
Stabil-TRAK System Troubleshooting
(S/N 9909 & After)
)
)5
5 (
( (
(
3
3,
,
9
9
2
2 7
7
0
0
2
2'
'
(
(
)
),
,
1
1
$
$
/
/
3
32
2 6
6
,
,
7,
7,
2
2 1
1
,
,
1
1 *
*
0
0
2
2'
'
(
(
/
/2
2 &
& .
.
(
( '
'
0
0
2
2'
'
(
(
)
)5
5 (
( (
(
3
3,
,
9
9
2
2 7
7
0
0
2
2'
'
(
(
)
),
,
1
1
$
$
/
/
3
32
2 6
6
,
,
7,
7,
2
2 1
1
,
,
1
1 *
*
0
0
2
2'
'
(
(
/
/2
2 &
& .
.
(
( '
'
0
0
2
2'
'
(
(
Ignition On
Boom Below 40
Trans. Fwd. or Rev.
Ignition On
Boom Above 40
SB Released
Trans. Fwd. or Rev.
Ignition On
Boom Above 40
PB & SB Applied
Trans. Neutral
Solenoid 1
DE
DE
Solenoid 2
DE
DE
Solenoid 3
DE
DE
Solenoid 4
DE
DE
Solenoid 5
DE
DE
Solenoid 6
DE
DE
Machine
Conditions
Switch/
Relay
Solenoid
Boom Angle Sensor

Boom Switch Relay
DE
DE
DE
DE
Stabilizer Light
Off
Off
On
DE
DE
DE
Park Brake Disconnect

Relay
Neutral Start Relay
Definitions:
PB = Park Brake
SB = Service Brake
DE = De-energized
E = Energized
C = Closed
O = Open
376
Origin 2/00
SECTION 10
8042/10042
Ignition OFF
(S/N 9909 & After)
,
,
J
J Q
Q
L
L
W
W
L
L
R
RQ
Q

2
2)
))
)
,
,
J
J Q
Q
L
L
W
W
L
L
R
RQ
Q

2
2)
))
)
A
40 Amp
DE
35
C
IGN. SWITCH
46
DE
39
BOOM
SWITCH
RELAY
10
45
1
FUEL
SHUTOFF
48
45
STABILIZER
LOCK
BOOM
RELAY
PARK
BRAKE
SWITCH
SERVICE
BRAKE
SWITCH
45
112
47
111
PARK
BRAKE
DE
DE
113
100
SOL.
5
SOL.
6
SOL.
4
DE
PROXIMITY
SWITCH
DOWN
40
41
107
114
BOOM UP 28
46
SOL.
3
SOL.
2
SOL.
1
DE
108
DE
STABILIZER
ENGAGED
LIGHT
100
NEUTRAL
START
RELAY
106
PARK BRAKE
DISCONNECT
RELAY
To Starter Relay
114
113 108
2
To Transmission Harness

RELAY LOCATIONS
7.5 Amp Outrigger Switches

(10042 Only)
Relay Block located under Dash

attached to Back of Bulkhead with Velcro
LEGEND
DE
E
O
PB
SB
=
=
=
=
=
De-energized
Energized
Open
Park Brake
Service Brake
Back-Up
Alarm
Relay
Neutral
Start
Relay
Boom
Switch
Relay
Park
Brake
Stabilizer
Lock
Relay
Disconnect
Relay
10 Amp Optional Enclosed Cab Windshield

Washer/Wiper Switch and Circulation Fan
10 Amp Horn and Back-Up Alarm
(Optional-Cab Heater Fan)
20 Amp Optional Lighting Kit
40 Amp Ignition Switch Feed
SH1290
Origin 2/00
377
SECTION 10
8042/10042
Free Pivot Mode
(S/N 9909 & After)
)
) U
U H
HH
H
3
3 L
L Y
Y
R
R W
W
0
0
R
R G
G H
H
)
) U
U H
HH
H
3
3 L
L Y
Y
R
R W
W
0
0
R
R G
G H
H
&
& R
R Q
Q G
G L
L W
WL
L R
R Q
Q V
V
&
& R
R Q
Q G
G L
L W
WL
L R
R Q
Q V
V
1.
Ignition ON
4.
2.
5.
3.
Boom Below 40
6.
SB & PB Released
A
40 Amp
35
C
IGN. SWITCH
46
DE
39
BOOM
SWITCH
RELAY
10
45
1
FUEL
SHUTOFF
48
45
STABILIZER
LOCK
BOOM
RELAY
PARK
BRAKE
SWITCH
SERVICE
BRAKE
SWITCH
45
112
47
111
PARK
BRAKE
DE
113
SOL.
5
SOL.
6
DE
SOL.
3
SOL.
2
SOL.
1
108
DE
E
100
SOL.
4
PROXIMITY
SWITCH
DOWN
40
41
107
114
BOOM UP 28
46
STABILIZER
ENGAGED
LIGHT
100
NEUTRAL
START
RELAY
PARK BRAKE
DISCONNECT
RELAY
106
To Starter Relay
114
113 108
2
F
Shifter in Forward Position

RELAY LOCATIONS

(10042 Only)
Relay Block located under

Dash and attached to Back
of Bulkhead with Velcro
A
LEGEND
DE =
E=
O=
C=
PB =
SB =
De-energized
Energized
Open
Closed
Park Brake
Service Brake
Back-Up
Alarm
Relay
Neutral
Start
Relay
Park
Brake
Disconnect
B
Boom
Switch
Relay
Stabilizer
Lock
Relay

Relay
SH1300
378
Origin 2/00
SECTION 10

Free Pivot Mode
(S/N 9909 & After)
STABILIZER CYLINDER
FRAME TILT
CYLINDER
SOLENOID
2
.029
.029
SOL. 2
SOL. 1
SOLENOID
6
.060
SOLENOID
5
SOLENOID
1
SOL. 6
SOL. 5
PRESSURE REDUCING
VALVE BLOCK
SOL. 4
VARIABLE
DISPLACEMENT
PUMP
LS
45 GPM
LS
500 - 525
PSI
SOL. 3
200 +/- 25 PSI
SOLENOID
4
P
T
BR
PRESSURE REDUCING
VALVE
CONTROL VALVE
S
B
T
C
T
P
PRESSURE
REDUCING
VALVE
500 - 525 PSI
S
R
HYDRAULIC
RESERVOIR
STABILIZER
VALVE
BLOCK
FRAME TILT
VALVE
SECTION
SOLENOID
3

SH1170
CONDITIONS:
Boom below 40, vehicle stopped, and transmission in forward or reverse.
Solenoids 1 and 2 are energized to permit flow of rear axle stabilizer cylinder oil to hydraulic reservoir and normal frame tilt.
Solenoids 3, 4, 5, and 6 are de-energized.
If vehicle is stopped by service brakes, or park brake switch, or transmission in neutral; the same conditions apply.
Origin 2/00
379
SECTION 10
8042/10042
(S/N 9909 & After)
)
) L
L Q
Q D
D O
O
3
3 R
R V
V L
L W
W
L
L R
R Q
Q L
L
Q
Q J
J
0
0
R
R G
G H
H
)
) L
L Q
Q D
D O
O
3
3 R
R V
V L
L W
W
L
L R
R Q
Q L
L
Q
Q J
J
0
0
R
R G
G H
H
&
& R
R Q
Q G
G L
L W
WL
L R
R Q
Q V
V
&
& R
R Q
Q G
G L
L W
WL
L R
R Q
Q V
V
1.
Ignition ON
4.
2.
5.
3.
Boom Above 40
6.
SB & PB Released
A
40 Amp
DE
D
C
IGN. SWITCH
46
DE
39
BOOM
SWITCH
RELAY
35
10
45
1
FUEL
SHUTOFF
48
45
STABILIZER
LOCK
BOOM
RELAY
PARK
BRAKE
SWITCH
SERVICE
BRAKE
SWITCH
45
112
47
111
PARK
BRAKE
DE
113
SOL. SOL.
4
5
SOL.
6
SOL. SOL.
2
3
SOL.
1
DE
E
108
DE
E
100
PROXIMITY
SWITCH
DOWN
40
41
107
114
BOOM UP 28
46
STABILIZER
ENGAGED
LIGHT
100
NEUTRAL
START
RELAY
PARK BRAKE
DISCONNECT
RELAY
106
To Starter Relay
114
113 108
2
F
Shifter in Forward Position

RELAY LOCATIONS

(10042 Only)

Dash attached to Back of
Bulkhead with Velcro
A
Back-Up
Alarm
Relay
LEGEND
DE
E
O
PB
SB
=
=
=
=
=
De-energized
Energized
Open
Park Brake
Service Brake
Neutral
Start
Relay
Park
Brake
B
Boom
Switch
Relay
Stabilizer
Lock
Relay

Disconnect
Relay
SH1310
380
Origin 2/00
SECTION 10

(S/N 9909 & After)
STABILIZER CYLINDER
FRAME TILT
CYLINDER
SOLENOID
2
.029
.029
E
SOL. 2
SOL. 1
SOLENOID
6
.060
SOLENOID
5
SOLENOID
1
SOL. 6
SOL. 5
PRESSURE REDUCING
VALVE BLOCK
SOL. 4
VARIABLE
DISPLACEMENT
PUMP
LS
45 GPM
LS
SOL. 3
500 - 525
PSI
200 +/- 25 PSI
STABILIZER
VALVE
BLOCK
T
B
S
C
T
PRESSURE
REDUCING
VALVE
500 - 525 PSI
CHECK VALVE
*100 PSI
(S/N 2194 &
Before Only)
R
HYDRAULIC
RESERVOIR
FRAME TILT
VALVE
SECTION
SOLENOID
4
PRESSURE REDUCING
VALVE
CONTROL VALVE
BR
K
SOLENOID
3

SH1180
CONDITIONS:
Boom raised above 40, vehicle in forward or reverse; proximity switch relay energizes solenoids 5 and 6; solenoids 1, 2, 3, and 4 are deenergized.
Rear axle stabilizer cylinder oil flow is dampened to the hydraulic reservoir through the .060 orifices. The rear axle will react to terrain changes,
however the reaction will be dampened by the orifices.
The operator controls speed of frame tilt of the front axle in response to the orifices rear axle.
Origin 2/00
381
SECTION 10
8042/10042
Locked Mode
(S/N 9909 & After)
/
/ R
R F
F N
NH
HG
G
0
0
R
R G
G H
H
/
/ R
R F
F N
NH
HG
G
0
0
R
R G
G H
H
&
& R
R Q
Q G
G L
L W
WL
L R
R Q
Q V
V
&
& R
R Q
Q G
G L
L W
WL
L R
R Q
Q V
V
1.
Ignition ON
4.
2.
5.
3.
Boom Above 40
6.
SB & PB Applied
A
40 Amp
DE
BOOM 39
SWITCH
RELAY
IGN. SWITCH
46
35
10
E
45
1
FUEL
SHUTOFF
48
45
STABILIZER
LOCK
BOOM
RELAY
PARK
BRAKE
SWITCH
SERVICE
BRAKE
SWITCH
45
112
111
PARK
BRAKE
DE
113
SOL. SOL.
4
5
SOL.
6
SOL. SOL.
2
3
SOL.
1
DE
DE
108
DE
100
PROXIMITY
SWITCH
DOWN
40
47
41
107
114
BOOM UP 28
46
STABILIZER
ENGAGED
LIGHT
100
NEUTRAL
START
RELAY
PARK BRAKE
DISCONNECT
RELAY
106
To Starter Relay
114
113 108
2

RELAY LOCATIONS

(10042 Only)

Dash and attached to Back
of Bulkhead with Velcro
Shifter in Neutral Position
A
Back-Up
Alarm
Relay
LEGEND
DE =
E=
O=
PB =
SB =
De-energized
Energized
Open
Park Brake
Service Brake
Neutral
Start
Relay
Park
Brake
B
Boom
Switch
Relay
Stabilizer
Lock
Relay

Disconnect
Relay
SH1320
382
Origin 2/00
SECTION 10

Locked Mode
(S/N 9909 & After)
STABILIZER CYLINDER
FRAME TILT
CYLINDER
SOLENOID
2
.029
E
.029
SOL. 2
SOL. 1
R
SOLENOID
6
.060
SOLENOID
5
SOLENOID
1
SOL. 6
SOL. 5
PRESSURE REDUCING
VALVE BLOCK
SOL. 4
VARIABLE
DISPLACEMENT
PUMP
LS
45 GPM
LS
SOL. 3
500 - 525
PSI
200 +/- 25 PSI
FRAME TILT
VALVE
SECTION
STABILIZER
VALVE
BLOCK
S
B
T
C
T
P
PRESSURE
REDUCING
VALVE
500 - 525 PSI
CHECK VALVE
*100 PSI
(S/N 2194 &
Before Only)
S
R
HYDRAULIC
RESERVOIR
P
T
SOLENOID
4
BR
PRESSURE REDUCING
VALVE
SOLENOID
3
CONTROL VALVE

SH1190
CONDITIONS:
Boom raised above 40 and vehicle stopped with service brake on, or park brake switch engaged, or transmission in neutral.
Solenoids 1, 2, 5, and 6 de-energized and solenoids 3 and 4 energized.
Rear axle is locked. If the frame is tilted, the cylinders are slaved and tilt speed is slowed by .029 orifices.
Origin 2/00
383
SECTION 10

6
6
6
6
W
W
D
DE
E L
L
W
W
D
DE
E L
L
O
O

75
75 $
$
.
.
O
O

75
75 $
$
.
.

6
6
6
6
\
\
V
V
\
\
V
V
W
W
H
HP
P
W
W
H
HP
P
7
7
U
U R
RX
X
7
7
U
U R
RX
X
E
E O
O H
HV
V
E
E O
O H
HV
V
K
K
K
K
R
RR
RW
W
L
L
R
RR
RW
W
L
L
Q
Q
Q
Q
J
J
J
J

6
6
6
6

1
1

1
1

%
%
%
%
H
HIR
IRU
UH
H

H
HIR
IRU
UH
H

%
% 2
2 2
20
0
(
( ;
;
7(
7( 1
1
'
'
%
% 2
2 2
20
0
(
( ;
;
7(
7( 1
1
'
'
%
%
2
2 2
2 0
0
(
( ;
;
7(
7( 1
1
'
'
%
%
2
2 2
2 0
0
(
( ;
;
7(
7( 1
1
'
'
%
%
2
2 2
2 0
0
(
( ;
;
7(
7( 1
1
'
'
%
% 2
2 2
20
0
(
( ;
;
7(
7( 1
1
'
'
%
% 2
2 2
20
0
(
( ;
;
7(
7( 1
1
'
'
%
%
2
2 2
2 0
0
(
( ;
;
7(
7( 1
1
'
'
%
%
2
2 2
2 0
0
(
( ;
;
7(
7( 1
1
'
'
%
%
2
2 2
2 0
0
(
( ;
;
7(
7( 1
1
'
'
0
0
2
2 '
'
(
(

0
0 2
2 '
'
(
(

0
0 2
2 '
'
(
(

0
0 2
2 '
'
(
(

0
0 2
2 '
'
(
(

0
0
2
2 '
'
(
(

0
0 2
2 '
'
(
(

0
0 2
2 '
'
(
(

0
0 2
2 '
'
(
(

0
0 2
2 '
'
(
(

Reference
page 386
Reference
page 387
Reference
page 388
Reference
page 389
Reference
page 390
Ignition On
Boom Below 40
Boom Retracted
PB & SB Released
Trans. Fwd. or Rev.
Outriggers Up
Ignition On
Boom Below 40
Boom Extended
PB & SB Released
Trans. Fwd. or Rev.
Outriggers Up
Ignition On
Boom Below 40
Boom Extended
PB & SB Applied
Trans. Neutral
Outriggers Down
Ignition On
Boom Above 40
Boom Retracted
PB & SB Released
Trans. Fwd. or Rev.
Outriggers Up
Ignition On
Boom Above 40
Boom Retracted
PB & SB Released
Trans. Fwd. or Rev.
Outriggers Down
Solenoid 1
DE
DE
Solenoid 2
DE
DE
Machine
Conditions
Switch/
Relay
Solenoid
Solenoid 3
DE
DE
DE
DE
DE
Solenoid 4
DE
DE
DE
DE
DE
Solenoid 5
DE
DE
DE
Solenoid 6
DE
DE
DE
Boom Angle Sensor

Boom Relay
DE
DE
DE
DE
DE
DE
Stabilizer Light
Off
Off
On
Off
On
%
%
2
2 2
20
0
(
(;
;
7
7
(
( 1
1 '
'
,
, 1
1
7
7
(
( 5
5 /
/2
2 &
& .
.
6
6
<
<
6
6
7(
7( 0
0
7
7
5
5 2
2 8
8
%
%
/
/(
( 6
6
+
+
2
2 2
27
7
,
,
1
1
*
*
%
%
2
2 2
20
0
(
(;
;
7
7
(
( 1
1 '
'
,
, 1
1
7
7
(
( 5
5 /
/2
2 &
& .
.
6
6
<
<
6
6
7(
7( 0
0
7
7
5
5 2
2 8
8
%
%
/
/(
( 6
6
+
+
2
2 2
27
7
,
,
1
1
*
*
Boom Extend Proximity

Switch
Boom Extend Interlock

Relay
DE
DE
Boom Extend Lockout

Relay
DE
DE
Outrigger Lockout Relay
DE
DE
Outrigger Pressure
Switches
Left Outrigger Lockout

Relay
DE
DE
DE
DE
Right Outrigger Lockout

Relay
DE
DE
DE
DE
Stabilizer Interlock Relay
DE
DE
DE
Stabilizer Lock-Up Relay
DE
DE
DE
DE
Extend Circuit Solenoid

Valve
DE
Park Brake Solenoid Valve
DE
Park Brake Interlock Relay
DE
DE
DE
DE
NOTE: If an outrigger is up or a pressure switch is defective, boom on 10054 will not extend beyond 42 series extension limit.
H
G
F
sio
E
D
im
it
C
B
A
42 Series Ex
te n
Definitions:
Boom Retracted = Less than 42 series extension limit
Boom Extended = Boom at 42 series extension limit or greater (See Figure)
PB = Park Brake
SB = Service Brake
DE = De-energized
E = Energized
C = Closed
O = Open
OH0630
384
Rev. 2/00
SECTION 10

6
6
6
6
W
W
D
DE
E L
L
W
W
D
DE
E L
L
O
O
O
O

7
7
5
5

7
7
5
5
$
$
.
.
$
$
.
.
6
6
6
6
\
\
V
V W
W
H
HP
P
\
\
V
V W
W
H
HP
P
7U
7UR
RX
X
7U
7UR
RX
X
E
E O
O
E
E O
O
H
HV
V K
K
H
HV
V K
K
R
RR
RW
W
L
L
R
RR
RW
W
L
L
Q
Q
Q
Q
J
J
J
J

6
6
6
6

1
1

1
1

%
%
%
%
H
HI
I
R
RU
UH
H

H
HI
I
R
RU
UH
H

%
%
2
22
2 0
0
(
( ;
;
7
7
(
( 1
1 '
'
%
%
2
22
2 0
0
(
( ;
;
7
7
(
( 1
1
'
'
%
%
2
22
2 0
0
(
( ;
;
7
7
(
( 1
1
'
'

%
%
2
22
2 0
0
(
( ;
;
7
7
(
( 1
1 '
'
%
%
2
22
2 0
0
(
( ;
;
7
7
(
( 1
1 '
'
%
%
2
22
2 0
0
(
( ;
;
7
7
(
( 1
1
'
'
%
%
2
22
2 0
0
(
( ;
;
7
7
(
( 1
1
'
'

%
%
2
22
2 0
0
(
( ;
;
7
7
(
( 1
1 '
'
0
0
2
2 '
' (
(

0
0 2
2 '
' (
(

0
0 2
2 '
' (
(

0
0 2
2 '
' (
(

0
0
2
2 '
' (
(

0
0 2
2 '
' (
(

0
0 2
2 '
' (
(

0
0 2
2 '
' (
(

Reference
page 391
Reference
page 392
Reference
page 393
Reference
page 394
Ignition On
Boom Above 40
Boom Retracted
PB & SB Applied
Trans. Neutral
Outriggers Up
Ignition On
Boom Above 40
Boom Retracted
PB & SB Applied
Trans. Neutral
Outriggers Down
Ignition On
Boom Above 40
Boom Extended
PB & SB Applied
Trans. Neutral
Outriggers Up
Ignition On
Boom Above 40
Boom Extended
PB & SB Applied
Trans. Neutral
Outriggers Down
Solenoid 1
DE
DE
DE
DE
Solenoid 2
DE
DE
DE
DE
Solenoid 3
Solenoid 4
Machine
Conditions
Switch/
Relay
Solenoid
Solenoid 5
DE
DE
DE
DE
Solenoid 6
DE
DE
DE
DE
DE
DE
DE
DE
On
On
On
On
Boom Angle Sensor

Boom Relay
Stabilizer Light
%
% 2
2 2
2 0
0
(
( ;
;
7(
7( 1
1
'
'
,
,
1
1
7(
7( 5
5
/
/2
2 &
& .
.
6
6
<
<
6
6
7
7
(
( 0
0
75
75
2
2 8
8
%
%
/
/(
( 6
6
+
+
2
2 2
2 7,
7,
1
1
*
*
%
% 2
2 2
2 0
0
(
( ;
;
7(
7( 1
1
'
'
,
,
1
1
7(
7( 5
5
/
/2
2 &
& .
.
6
6
<
<
6
6
7
7
(
( 0
0
75
75
2
2 8
8
%
%
/
/(
( 6
6
+
+
2
2 2
2 7,
7,
1
1
*
*

Switch

Relay
DE
DE
Boom Extend Lockout

Relay
DE
DE
DE
DE
Outrigger Pressure
Switches

Relay
DE
DE
DE

Relay
DE
DE
DE
DE
DE
DE
DE
DE
Extend Circuit Solenoid

Valve
DE
DE
DE
DE
DE
DE
DE
DE
H
G
F
sio
E
D
im
it
C
B
A
42 Series Ex
te n
Definitions:
PB = Park Brake
SB = Service Brake
DE = De-energized
E = Energized
C = Closed
O = Open
OH0630
Rev. 2/00
385
White
Stabilizer
Light
Sol.
5&6
47
48
52
45
Stabilizer
Lock
Relay
DE
45
Fwd/Rev
Neutral
Switch
Tan
Relay Block located

under Dash on left side
of the Steering Wheel
Switch Power
7.5 Amp Outrigger Pressure
Proximity Switch Power
7.5 Amp Outrigger and Extend
Sol.
3&4
40
To
Starter
Interlock
Solenoid
Coil
Neutral
Start
Switch
Dk. Bl/Red
Red
Red/Blk
Park
Brake
Switch
42
Purple
Dk. Bl/Org
To
Fuel
Shutoff
49
DE
56
56
RELAY LOCATIONS
Outrigger
Lockout
Relay
Boom
Extend
Lockout
Relay
50
Right
Outrigger
Lockout
Relay
Black
Boom
Extend
Interlock
70
71
Boom
Extend
Interlock
Park
Brake
Interlock
65
66
Org/Gry
Park
Brake
Released
Park
Brake
Solenoid
Valve
Org/Black
Park
Brake
Interlock
51
C
Extend
Proximity
Switch
Service
Brake
Switch
Black
Ignition
Switch
Black
Red/Blue
55
Stabilizer
Interlock
Relay
Stabilizer
Lock-Up
Relay
Left
Outrigger
Lockout
Relay
Extend
Circuit
Solenoid
Valve
58
Boom
Extend
Lockout
Relay
Right
Outrigger
Pressure
Switch
57
Left
Outrigger
Pressure
Switch
Org/Red
Org/Wht
Black
Red/Wht
50
2
Black
59
DE
35
Boom
Sensor
Stabilizer
Lock-Up
Relay
35
Stabilizer
Interlock
Relay
DE
DE
10
Stabilizer
Lock
Relay
Boom
Switch
Relay
67
39
Left
Outrigger
"Up"
Solenoid
63
Boom
Switch
Relay
DE
E
O
C
PB
SB
40 Amp

Yel/Grn
DE
60
Left
Outrigger 2
"Down"
Solenoid
64
Left
Outrigger
Switch
Sol.
1&2
28
Left
Outrigger
Lockout
Relay
48


Black
RELAY
LOCATIONS
Black
Outrigger
Lockout
Relay
45
Brown
Dk. Blue
Black
Gry/Org
Green
Black
Brn/Blk
Brn/Yel
Gry/Pur
Black
=
=
=
=
=
=
Red/Blk
De-energized
Energized
Open
Closed
Park Brake
Service Brake
LEGEND
Right
Outrigger
Lockout
Relay
Right
Outrigger
"Up"
Solenoid
61
68
Right
Outrigger
Switch
Pur/Wht
Black
Right
Outrigger
"Down"
Solenoid
62

Black

Black
2
2 '
' (
(
Black
2
2 '
' (
(
0
0
Red/Gry
0
0
Black
10054 Stabil-TRAK Electrical Circuit

Boom Extend Mode 1
(S/N 9908 & Before)
Black
386
SECTION 10
&
& R
R Q
Q G
G L
L W
WL
L R
R Q
Q V
V
&
& R
R Q
Q G
G L
L W
WL
L R
R Q
Q V
V
1.
Ignition ON
4.
2.
Boom Below 40
5.
PB & SB Released
3.
Boom Retracted
6.
Outriggers Up
SH0312
Rev. 2/00
Red/Blk
Red
47
2
45
Stabilizer
Lock
Relay
DE
45
Relay Block located

Outrigger
Lockout
Relay
Boom
Extend
Lockout
Relay
RELAY LOCATIONS
Park
Brake
Interlock
Right
Outrigger
Lockout
Relay
Stabilizer
Interlock
Relay
Stabilizer
Lock-Up
Relay
Left
Outrigger
Lockout
Relay
DE
2
Black
Black
59
Boom
Sensor
DE
10
Stabilizer
Lock
Relay
Boom
Switch
Relay
RELAY
LOCATIONS
67
Left
Outrigger
"Up"
Solenoid
63
Left
Outrigger
Lockout
Relay
40 Amp
Yel/Grn
DE
E
O
C
PB
SB
=
=
=
=
=
=
DE
60
Left
Outrigger 2
"Down"
Solenoid
64



Black
Outrigger
Lockout
Relay
35
35
Left
Outrigger
Switch
Sol.
1&2
28
Red/Blk
Right
Outrigger
Lockout
Relay
Right
Outrigger
"Down"
Solenoid
62
De-energized
Energized
Open
Closed
Park Brake
Service Brake
LEGEND
Right
Outrigger
"Up"
Solenoid
61
68
Right
Outrigger
Switch
Outriggers Up
Boom
Extend
Interlock
Red/Wht
50
45
Stabilizer
Lock-Up
Relay
DE
48
6.
Black
2
DE
Extend
Circuit
Solenoid
Valve
58
Boom
Extend
Lockout
Relay
55
Stabilizer
Interlock
Relay
Boom Extended
50
Right
Outrigger
Pressure
Switch
57
Left
Outrigger
Pressure
Switch
Boom
Switch
Relay
E
3.
Org/Black
Park
Brake
Solenoid
Valve
DE
Park
Brake
Interlock
65
70
56
DE
39
PB & SB Released
Park
Brake
Released
51
71
Boom
Extend
Interlock
DE
56
5.
Switch Power
Service
Brake
Switch
66
Org/Gry
4.
Boom Below 40
Stabilizer
Light
Sol.
5&6
48
52
Tan
Fwd/Rev
Neutral
Switch
49
Ignition ON
2.
Sol.
3&4
40
To
Starter
Interlock
Solenoid
Coil
Neutral
Start
Switch
42
Extend
Proximity
Switch
Red/Blue
1.
White
To
Fuel
Shutoff
Park
Brake
Switch
Dk. Bl/Red
Ignition
Switch
Black
Purple
Dk. Bl/Org
Black
Dk. Blue
Black
Gry/Org
Green
Black
Org/Red
Org/Wht
Black
Black
Brown
Pur/Wht
Black
Brn/Blk
V
V
Brn/Yel
V
V
&
& R
R Q
Q G
G L
L W
WL
L R
R Q
Q
Black
&
& R
R Q
Q G
G L
L W
WL
L R
R Q
Q
Gry/Pur

Black

Black
2
2 '
' (
(
Red/Gry
2
2 '
' (
(
0
0
Black
0
0
Black
Rev. 2/00
SECTION 10

Boom Extend Mode 2
(S/N 9908 & Before)
SH0323
387
White
Stabilizer
Light
Sol.
5&6
45
Stabilizer
Lock
Relay
45
Fwd/Rev
Neutral
Switch
Tan
47
48
52
Purple
Relay Block located

Switch Power
Sol.
3&4
40
To
Starter
Interlock
Solenoid
Coil
Neutral
Start
Switch
Dk. Bl/Red
Red
Red/Blk
Park
Brake
Switch
42
51
Org/Black
56
56
50
Outrigger
Lockout
Relay
Right
Outrigger
Lockout
Relay
Black
RELAY LOCATIONS
Boom
Extend
Lockout
Relay
Boom
Extend
Interlock
70
71
Boom
Extend
Interlock
C
DE
Park
Brake
Interlock
65
66
Org/Gry
Park
Brake
Applied
DE
Park
Brake
Solenoid
Valve
49
Park
Brake
Interlock
Service
Brake
Switch
Black
To
Fuel
Shutoff
Dk. Bl/Org
Extend
Proximity
Switch
Black
Red/Blue
55
DE
Stabilizer
Interlock
Relay
Stabilizer
Lock-Up
Relay
Left
Outrigger
Lockout
Relay
Extend
Circuit
Solenoid
Valve
58
Boom
Extend
Lockout
Relay
Right
Outrigger
Pressure
Switch
57
Left
Outrigger
Pressure
Switch
Org/Red
Ignition
Switch
Org/Wht
Black
Red/Wht
50
2
Black
59
35
Boom
Sensor
Stabilizer
Lock-Up
Relay
35
Stabilizer
Interlock
Relay
10
67
39
Stabilizer
Lock
Relay
Boom
Switch
Relay
Left
Outrigger
"Up"
Solenoid
63
Boom
Switch
Relay
DE
40 Amp

60
Left
Outrigger 2
"Down"
Solenoid
64
Left
Outrigger
Switch
Sol.
1&2
28
Left
Outrigger
Lockout
Relay
48


Black
RELAY
LOCATIONS
Black
Outrigger
Lockout
Relay
45
Brown
Gry/Pur
Black
Yel/Grn
DE
E
O
C
PB
SB
=
=
=
=
=
=
68
Right
Outrigger
"Up"
Solenoid
2
Right
Outrigger
"Down"
Solenoid
62
De-energized
Energized
Open
Closed
Park Brake
Service Brake
LEGEND
Right
Outrigger
Lockout
Relay
Right
Outrigger
Switch
61
Red/Blk
Red/Gry
Pur/Wht
Dk. Blue
Black
Brn/Blk
Brn/Yel
Gry/Org
Green
Black

Black

Black
2
2 '
' (
(
Black
2
2 '
' (
(
0
0
Black
0
0
Black

Boom Extend Mode 3
(S/N 9908 & Before)
Black
388
SECTION 10
&
& R
R Q
Q G
G L
L W
WL
L R
R Q
Q V
V
&
& R
R Q
Q G
G L
L W
WL
L R
R Q
Q V
V
1.
Ignition ON
4.
2.
Boom Below 40
5.
PB & SB Applied
3.
Boom Extended
6.
Outriggers Down
SH0333
Rev. 2/00
Stabilizer
Lock
Relay
DE
Relay Block located

Boom
Extend
Lockout
Relay
Outrigger
Lockout
Relay
RELAY LOCATIONS
Park
Brake
Interlock
Stabilizer
Interlock
Relay
Stabilizer
Lock-Up
Relay
Left
Outrigger
Lockout
Relay
Black
59
DE
10
Stabilizer
Lock
Relay
Boom
Switch
Relay
Left
Outrigger
"Up"
Solenoid
63
Left
Outrigger
Lockout
Relay
40 Amp
Yel/Grn
DE
Left
Outrigger 2
"Down"
Solenoid
64



Black
RELAY
LOCATIONS
Black
Boom
Sensor
67
60
DE
E
O
C
PB
SB
Red/Blk
=
=
=
=
=
=
Right
Outrigger
Lockout
Relay
Right
Outrigger
"Down"
Solenoid
62
De-energized
Energized
Open
Closed
Park Brake
Service Brake
LEGEND
Right
Outrigger
"Up"
Solenoid
61
68
Right
Outrigger
Switch
Outriggers Up
Right
Outrigger
Lockout
Relay
Outrigger
Lockout
Relay
35
35
Left
Outrigger
Switch
Sol.
1&2
28
6.
Boom
Extend
Interlock
Red/Wht
50
45
Stabilizer
Lock-Up
Relay
DE
48
Boom Retracted
Park
Brake
Released
Black
2
Extend
Circuit
Solenoid
Valve
58
Boom
Extend
Lockout
Relay
55
Stabilizer
Interlock
Relay
Boom
Switch
Relay
DE
3.
Switch Power
50
Right
Outrigger
Pressure
Switch
57
Left
Outrigger
Pressure
Switch
DE
39
PB & SB Released
Org/Black
Park
Brake
Solenoid
Valve
DE
Park
Brake
Interlock
65
70
71
Boom
Extend
Interlock
56
56
5.
51
66
Org/Gry
4.
Boom Above 40
Stabilizer
Light
Sol.
5&6
47
48
Service
Brake
Switch
49
Ignition ON
2.
Sol.
3&4
40
Purple
52
45
45
Fwd/Rev
Neutral
Switch
Tan
Red/Blue
1.
White
To
Starter
Interlock
Solenoid
Coil
Dk. Bl/Red
Red
Red/Blk
Neutral
Start
Switch
42
Black
To
Fuel
Shutoff
Park
Brake
Switch
Dk. Bl/Org
Extend
Proximity
Switch
Black
Ignition
Switch
Dk. Blue
Black
Gry/Org
Green
Black
Org/Red
Org/Wht
Black
Black
Brown
Pur/Wht
Black
Brn/Blk
V
V
Brn/Yel
V
V
&
& R
R Q
Q G
G L
L W
WL
L R
R Q
Q
Black
&
& R
R Q
Q G
G L
L W
WL
L R
R Q
Q
Gry/Pur

Black

Black
2
2 '
' (
(
Red/Gry
2
2 '
' (
(
0
0
Black
0
0
Black
Rev. 2/00
SECTION 10

Boom Extend Mode 4
(S/N 9908 & Before)
SH0342
389
White
45
DE
Stabilizer
Lock
Relay
45
Fwd/Rev
Neutral
Switch
Tan
47
Stabilizer
Light
Sol.
5&6
48
52
Purple
Relay Block located

Switch Power
Sol.
3&4
40
To
Starter
Interlock
Solenoid
Coil
Dk. Bl/Red
Red
Red/Blk
Neutral
Start
Switch
Park
Brake
Switch
42
51
Org/Black
DE
C
56
56
50
Outrigger
Lockout
Relay
Right
Outrigger
Lockout
Relay
Black
RELAY LOCATIONS
Boom
Extend
Lockout
Relay
Boom
Extend
Interlock
70
71
Boom
Extend
Interlock
Park
Brake
Interlock
65
66
Org/Gry
Park
Brake
Released
Park
Brake
Solenoid
Valve
49
Park
Brake
Interlock
Service
Brake
Switch
Black
To
Fuel
Shutoff
Dk. Bl/Org
Extend
Proximity
Switch
Black
Red/Blue
55
Stabilizer
Interlock
Relay
Stabilizer
Lock-Up
Relay
Left
Outrigger
Lockout
Relay
Extend
Circuit
Solenoid
Valve
58
Boom
Extend
Lockout
Relay
Right
Outrigger
Pressure
Switch
57
Left
Outrigger
Pressure
Switch
Org/Red
Ignition
Switch
Org/Wht
Black
Red/Wht
50
2
Black
Black
59
DE
35
Boom
Sensor
Stabilizer
Lock-Up
Relay
35
Stabilizer
Interlock
Relay
DE
10
Stabilizer
Lock
Relay
Boom
Switch
Relay
RELAY
LOCATIONS
67
39
Left
Outrigger
"Up"
Solenoid
63
Boom
Switch
Relay
DE
40 Amp

Yel/Grn
DE
E
O
C
PB
SB
=
=
=
=
=
=
DE
60
Left
Outrigger 2
"Down"
Solenoid
64
Left
Outrigger
Switch
Sol.
1&2
28
Left
Outrigger
Lockout
Relay
48


Black
Outrigger
Lockout
Relay
45
Brown
Dk. Blue
Black
Gry/Org
Green
Black
Brn/Blk
Brn/Yel
Gry/Pur
Black
Red/Blk
Right
Outrigger
"Down"
Solenoid
62
De-energized
Energized
Open
Closed
Park Brake
Service Brake
LEGEND
Right
Outrigger
Lockout
Relay
Right
Outrigger
"Up"
Solenoid
61
68
Right
Outrigger
Switch
Pur/Wht
Black

Black

Black
2
2 '
' (
(
Black
2
2 '
' (
(
0
0
Red/Gry
0
0
Black

Boom Extend Mode 5
(S/N 9908 & Before)
Black
390
SECTION 10
&
& R
R Q
Q G
G L
L W
WL
L R
R Q
Q V
V
&
& R
R Q
Q G
G L
L W
WL
L R
R Q
Q V
V
1.
Ignition ON
4.
2.
Boom Above 40
5.
PB & SB Released
3.
Boom Retracted
6.
Outriggers Down
SH0352
Rev. 2/00
Red/Blk
Red
Relay Block located

Switch Power
Boom
Extend
Lockout
Relay
Boom
Extend
Interlock
Outrigger
Lockout
Relay
Right
Outrigger
Lockout
Relay
Black
RELAY LOCATIONS
Park
Brake
Interlock
Park
Brake
Applied
DE
50
55
Stabilizer
Interlock
Relay
Stabilizer
Lock-Up
Relay
Left
Outrigger
Lockout
Relay
Extend
Circuit
Solenoid
Valve
58
Boom
Extend
Lockout
Relay
Right
Outrigger
Pressure
Switch
57
Left
Outrigger
Pressure
Switch
Red/Wht
50
2
Black
Black
59
35
35
Boom
Sensor
Stabilizer
Lock-Up
Relay
DE
DE
10
Stabilizer
Lock
Relay
Boom
Switch
Relay
RELAY
LOCATIONS
67
Left
Outrigger
"Up"
Solenoid
63
40 Amp

Yel/Grn
DE
E
O
C
PB
SB
=
=
=
=
=
=
DE
60
Left
Outrigger 2
"Down"
Solenoid
64
Left
Outrigger
Switch
Sol.
1&2
28
Left
Outrigger
Lockout
Relay
48


Black
Outrigger
Lockout
Relay
45
Stabilizer
Interlock
Relay
Boom
Switch
Relay
Red/Blk
Right
Outrigger
Lockout
Relay
Right
Outrigger
"Down"
Solenoid
62
De-energized
Energized
Open
Closed
Park Brake
Service Brake
LEGEND
Right
Outrigger
"Up"
Solenoid
61
68
Right
Outrigger
Switch
Outriggers Up
DE
Park
Brake
Solenoid
Valve
Org/Black
DE
6.
51
Park
Brake
Interlock
65
70
56
DE
39
Boom Retracted
Stabilizer
Lock
Relay
71
Boom
Extend
Interlock
56
3.
Stabilizer
Light
47
48
Service
Brake
Switch
66
Org/Gry
PB & SB Applied
Sol.
5&6
Purple
52
45
45
Fwd/Rev
Neutral
Switch
Tan
C
Extend
Proximity
Switch
49
5.
Sol.
3&4
40
To
Starter
Interlock
Solenoid
Coil
Neutral
Start
Switch
Dk. Bl/Red
Red/Blue
4.
Boom Above 40
White
Park
Brake
Switch
42
Dk. Bl/Org
To
Fuel
Shutoff
Black
Ignition
Switch
Black
Org/Red
Org/Wht
Black
Dk. Blue
Black
Gry/Org
Green
Black
Brown
Pur/Wht
Ignition ON
2.
Black
1.
Black
Brn/Blk
V
V
Brn/Yel
V
V
&
& R
R Q
Q G
G L
L W
WL
L R
R Q
Q
Black
&
& R
R Q
Q G
G L
L W
WL
L R
R Q
Q
Gry/Pur

Black

Black
2
2 '
' (
(
Red/Gry
2
2 '
' (
(
0
0
Black
0
0
Black
Rev. 2/00
SECTION 10

Boom Extend Mode 6
(S/N 9908 & Before)
SH0362
391
White
45
Stabilizer
Lock
Relay
45
Fwd/Rev
Neutral
Switch
Tan
47
Stabilizer
Light
Sol.
5&6
48
52
Purple
Relay Block located

Switch Power
Sol.
3&4
40
To
Starter
Interlock
Solenoid
Coil
Neutral
Start
Switch
Dk. Bl/Red
Red
Red/Blk
Park
Brake
Switch
42
51
Org/Black
C
56
56
50
Outrigger
Lockout
Relay
Right
Outrigger
Lockout
Relay
Black
RELAY LOCATIONS
Boom
Extend
Lockout
Relay
Boom
Extend
Interlock
DE
70
71
Boom
Extend
Interlock
Park
Brake
Interlock
65
66
Org/Gry
Park
Brake
Applied
DE
Park
Brake
Solenoid
Valve
49
Park
Brake
Interlock
Service
Brake
Switch
Black
To
Fuel
Shutoff
Dk. Bl/Org
Extend
Proximity
Switch
Black
Red/Blue
55
Stabilizer
Interlock
Relay
Stabilizer
Lock-Up
Relay
Left
Outrigger
Lockout
Relay
Extend
Circuit
Solenoid
Valve
58
Boom
Extend
Lockout
Relay
Right
Outrigger
Pressure
Switch
57
Left
Outrigger
Pressure
Switch
Org/Red
Ignition
Switch
Org/Wht
Black
Red/Wht
50
2
Black
Black
59
DE
35
Boom
Sensor
Stabilizer
Lock-Up
Relay
35
Stabilizer
Interlock
Relay
DE
10
Stabilizer
Lock
Relay
Boom
Switch
Relay
RELAY
LOCATIONS
67
39
Left
Outrigger
"Up"
Solenoid
63
Boom
Switch
Relay
DE
40 Amp

Yel/Grn
DE
E
O
C
PB
SB
=
=
=
=
=
=
DE
60
Left
Outrigger 2
"Down"
Solenoid
64
Left
Outrigger
Switch
Sol.
1&2
28
Left
Outrigger
Lockout
Relay
48


Black
Outrigger
Lockout
Relay
45
Brown
Dk. Blue
Black
Gry/Org
Green
Black
Brn/Blk
Brn/Yel
Gry/Pur
Black
Red/Blk
Right
Outrigger
"Down"
Solenoid
62
De-energized
Energized
Open
Closed
Park Brake
Service Brake
LEGEND
Right
Outrigger
Lockout
Relay
Right
Outrigger
"Up"
Solenoid
61
68
Right
Outrigger
Switch
Pur/Wht
Black

Black

Black
2
2 '
' (
(
Black
2
2 '
' (
(
0
0
Red/Gry
0
0
Black

Boom Extend Mode 7
(S/N 9908 & Before)
Black
392
SECTION 10
&
& R
R Q
Q G
G L
L W
WL
L R
R Q
Q V
V
&
& R
R Q
Q G
G L
L W
WL
L R
R Q
Q V
V
1.
Ignition ON
4.
2.
Boom Above 40
5.
PB & SB Applied
3.
Boom Retracted
6.
Outriggers Down
SH0372
Rev. 2/00
Red
47
Relay Block located

Switch Power
Right
Outrigger
Lockout
Relay
Outrigger
Lockout
Relay
Boom
Extend
Lockout
Relay
RELAY LOCATIONS
Park
Brake
Interlock
Black
Boom
Extend
Interlock
Park
Brake
Applied
Stabilizer
Interlock
Relay
Stabilizer
Lock-Up
Relay
Left
Outrigger
Lockout
Relay
DE
2
Black
Black
59
Boom
Sensor
DE
10
Stabilizer
Lock
Relay
Boom
Switch
Relay
RELAY
LOCATIONS
67
Left
Outrigger
"Up"
Solenoid
63
Left
Outrigger
Lockout
Relay
40 Amp
Yel/Grn
DE
E
O
C
PB
SB
=
=
=
=
=
=
DE
60
Left
Outrigger 2
"Down"
Solenoid
64



Black
Outrigger
Lockout
Relay
35
35
Left
Outrigger
Switch
Sol.
1&2
28
Red/Blk
Right
Outrigger
Lockout
Relay
Right
Outrigger
"Down"
Solenoid
62
De-energized
Energized
Open
Closed
Park Brake
Service Brake
LEGEND
Right
Outrigger
"Up"
Solenoid
61
68
Right
Outrigger
Switch
Outriggers Up
Red/Wht
50
45
Stabilizer
Lock-Up
Relay
DE
48
6.
DE
Extend
Circuit
Solenoid
Valve
58
Boom
Extend
Lockout
Relay
55
Stabilizer
Interlock
Relay
Boom
Switch
Relay
DE
Boom Extended
DE
50
Right
Outrigger
Pressure
Switch
57
Left
Outrigger
Pressure
Switch
DE
39
3.
Org/Black
Park
Brake
Solenoid
Valve
DE
Park
Brake
Interlock
65
70
71
Boom
Extend
Interlock
DE
56
56
PB & SB Applied
51
66
Org/Gry
5.
Stabilizer
Light
Sol.
5&6
Stabilizer
Lock
Relay
Extend
Proximity
Switch
Service
Brake
Switch
49
4.
Boom Above 40
Sol.
3&4
48
45
45
Fwd/Rev
Neutral
Switch
Tan
Purple
52
42
40
To
Starter
Interlock
Solenoid
Coil
Neutral
Start
Switch
Dk. Bl/Red
Red/Blue
Ignition ON
2.
White
Park
Brake
Switch
Red/Blk
To
Fuel
Shutoff
Dk. Bl/Org
Ignition
Switch
Black
Black
Dk. Blue
Black
Gry/Org
Green
Black
Org/Red
Org/Wht
Black
Black
Brown
Pur/Wht
1.
Black
Rev. 2/00
Brn/Blk
V
V
Brn/Yel
V
V
&
& R
R Q
Q G
G L
L W
WL
L R
R Q
Q
Black
&
& R
R Q
Q G
G L
L W
WL
L R
R Q
Q
Gry/Pur

Black

Black
2
2 '
' (
(
Red/Gry
2
2 '
' (
(
0
0
Black
0
0
Black
SECTION 10

Boom Extend Mode 8
(S/N 9908 & Before)
SH0382
393
White
Stabilizer
Light
Sol.
5&6
47
48
52
45
Stabilizer
Lock
Relay
45
Fwd/Rev
Neutral
Switch
Tan
51
Org/Black
56
56
50
Outrigger
Lockout
Relay
Right
Outrigger
Lockout
Relay
Black
RELAY LOCATIONS
Boom
Extend
Lockout
Relay
Boom
Extend
Interlock
70
71
Boom
Extend
Interlock
C
DE
Park
Brake
Interlock
65
66
Org/Gry
Park
Brake
Applied
DE
Park
Brake
Solenoid
Valve
49
Park
Brake
Interlock
Service
Brake
Switch
Relay Block located

Switch Power
Sol.
3&4
40
To
Starter
Interlock
Solenoid
Coil
Neutral
Start
Switch
Dk. Bl/Red
Red
Red/Blk
Park
Brake
Switch
Purple
42
Black
To
Fuel
Shutoff
Dk. Bl/Org
Extend
Proximity
Switch
Black
Red/Blue
55
DE
Stabilizer
Interlock
Relay
Stabilizer
Lock-Up
Relay
Left
Outrigger
Lockout
Relay
Extend
Circuit
Solenoid
Valve
58
Boom
Extend
Lockout
Relay
Right
Outrigger
Pressure
Switch
57
Left
Outrigger
Pressure
Switch
Org/Red
Ignition
Switch
Org/Wht
Black
Red/Wht
50
2
Black
Black
59
35
Boom
Sensor
Stabilizer
Lock-Up
Relay
35
Stabilizer
Interlock
Relay
10
Stabilizer
Lock
Relay
Boom
Switch
Relay
RELAY
LOCATIONS
67
39
Left
Outrigger
"Up"
Solenoid
63
Boom
Switch
Relay
DE
DE
E
O
C
PB
SB
40 Amp

60
Left
Outrigger 2
"Down"
Solenoid
64
Left
Outrigger
Switch
Sol.
1&2
28
Left
Outrigger
Lockout
Relay
48


Black
Outrigger
Lockout
Relay
45
Brown
Gry/Pur
Black
Yel/Grn
=
=
=
=
=
=
Right
Outrigger
Lockout
Relay
Right
Outrigger
"Up"
Solenoid
61
68
Right
Outrigger
Switch
De-energized
Energized
Open
Closed
Park Brake
Service Brake
LEGEND
Red/Blk
Red/Gry
Pur/Wht
Dk. Blue
Black
Brn/Blk
Brn/Yel
Gry/Org
Green
Black
Right
Outrigger
"Down"
Solenoid
62

Black

Black
2
2 '
' (
(
Black
2
2 '
' (
(
0
0
Black
0
0
Black

Boom Extend Mode 9
(S/N 9908 & Before)
Black
394
SECTION 10
&
& R
R Q
Q G
G L
L W
WL
L R
R Q
Q V
V
&
& R
R Q
Q G
G L
L W
WL
L R
R Q
Q V
V
1.
Ignition ON
4.
2.
Boom Above 40
5.
PB & SB Applied
3.
Boom Extended
6.
Outriggers Down
SH0392
Rev. 2/00
SECTION 10
NOTES
395
SECTION 10

6
6
6
6
%
% 2
2 2
20
0
%
% 2
2 2
20
0

W
W
D
D E
E L
L
W
W
D
D E
E L
L

O
O
O
O

7
7
5
5

7
7
5
5
(
( ;
;
7(
7( 1
1
(
( ;
;
7(
7( 1
1
$
$
.
.
$
$
.
.
'
'
'
'

6
6
6
6
\
\
V
V W
W
H
HP
P
\
\
V
V W
W
H
HP
P
%
% 2
2 2
20
0
%
% 2
2 2
20
0

7U
7UR
RX
X
7U
7UR
RX
X
(
( ;
;
7(
7( 1
1
(
( ;
;
7(
7( 1
1
E
E O
O
E
E O
O
'
'
'
'
H
HV
V K
K
H
HV
V K
K

R
RR
RW
W
L
L
R
RR
RW
W
L
L
%
%
%
%
Q
Q
Q
Q
J
J
J
J
2
2 2
2 0
0
2
2 2
2 0
0

6
6
6
6

1
1

1
1

(
( ;
;
7(
7( 1
1
(
( ;
;
7(
7( 1
1

'
'
'
'

%
%
%
%
$
$
IW
IW
H
HU
U

$
$
IW
IW
H
HU
U

2
2 2
2 0
0
2
2 2
2 0
0

(
( ;
;
7(
7( 1
1
(
( ;
;
7(
7( 1
1
'
'
'
'

%
%
%
%
2
2 2
2 0
0
2
2 2
2 0
0

(
( ;
;
7(
7( 1
1
(
( ;
;
7(
7( 1
1
0
0
2
2 '
'
(
(

0
0 2
2 '
'
(
(

0
0 2
2 '
'
(
(

0
0 2
2 '
'
(
(

0
0 2
2 '
'
(
(

0
0
2
2 '
'
(
(

0
0 2
2 '
'
(
(

0
0 2
2 '
'
(
(

0
0 2
2 '
'
(
(

0
0 2
2 '
'
(
(

'
'
'
'

Reference
page 398
Reference
page 399
Reference
page 400
Reference
page 401
Reference
page 402
Ignition On
Boom Below 40
Boom Retracted
PB & SB Released
Trans. Fwd. or Rev.
Outriggers Up
Ignition On
Boom Below 40
Boom Extended
PB & SB Released
Trans. Fwd. or Rev.
Outriggers Up
Ignition On
Boom Below 40
Boom Extended
PB & SB Applied
Trans. Neutral
Outriggers Down
Ignition On
Boom Above 40
Boom Retracted
PB & SB Released
Trans. Fwd. or Rev.
Outriggers Up
Ignition On
Boom Above 40
Boom Retracted
PB & SB Released
Trans. Fwd. or Rev.
Outriggers Down
Solenoid 1
DE
DE
Solenoid 2
DE
DE
Machine
Conditions
Switch/
Relay
Solenoid
Solenoid 3
DE
DE
DE
DE
DE
Solenoid 4
DE
DE
DE
DE
DE
Solenoid 5
DE
DE
DE
Solenoid 6
DE
DE
DE
Boom Angle Sensor

Boom Relay
DE
DE
DE
DE
DE
DE
Stabilizer Light
Off
Off
On
Off
On
%
%
2
2 2
20
0
(
(;
;
7
7
(
( 1
1 '
'
,
, 1
1
7
7
(
( 5
5 /
/2
2 &
& .
.
6
6
<
<
6
6
7(
7( 0
0
7
7
5
5 2
2 8
8
%
%
/
/(
( 6
6
+
+
2
2 2
27
7
,
,
1
1
*
*
%
%
2
2 2
20
0
(
(;
;
7
7
(
( 1
1 '
'
,
, 1
1
7
7
(
( 5
5 /
/2
2 &
& .
.
6
6
<
<
6
6
7(
7( 0
0
7
7
5
5 2
2 8
8
%
%
/
/(
( 6
6
+
+
2
2 2
27
7
,
,
1
1
*
*

Switch

Relay
DE
DE
Boom Extend Lockout Relay
DE
DE
DE
DE
Outrigger Pressure Switches

Relay
DE
DE
DE
DE

Relay
DE
DE
DE
DE
DE
DE
DE
DE
DE
DE
DE
Extend Circuit Solenoid Valve
DE
DE
DE
DE
DE
DE
DE
DE
DE
DE
DE
Park Brake Disconnect Relay
Neutral Start Relay
42 Series Ex
te n
sio
Definitions:
H
G
F
E
PB = Park Brake
D
SB = Service Brake
C
it
DE = De-energized
m
i
B
E = Energized
A
C = Closed
O = Open
OH0630
396
Origin 2/00
SECTION 10

6
6
6
6
W
W
D
D E
E L
L
W
W
D
D E
E L
L
O
O

75
75
O
O

75
75
$
$
.
.
$
$
.
.
6
6
6
6
\
\
V
V W
W
H
HP
P
\
\
V
V W
W
H
HP
P
7U
7UR
RX
X
7U
7UR
RX
X
E
E O
O H
HV
V K
K
E
E O
O H
HV
V K
K
R
RR
RW
W
L
L
R
RR
RW
W
L
L
Q
Q
Q
Q
J
J
J
J
6
6
6
6

1
1

1
1

$
$
I
I
W
W
H
HU
U

$
$
I
I
W
W
H
HU
U

%
%
2
22
2 0
0
(
( ;
;
7
7
(
( 1
1 '
'
%
%
2
22
2 0
0
(
( ;
;
7
7
(
( 1
1
'
'
%
%
2
22
2 0
0
(
( ;
;
7
7
(
( 1
1
'
'

%
%
2
22
2 0
0
(
( ;
;
7
7
(
( 1
1 '
'
%
%
2
22
2 0
0
(
( ;
;
7
7
(
( 1
1 '
'
%
%
2
22
2 0
0
(
( ;
;
7
7
(
( 1
1
'
'
%
%
2
22
2 0
0
(
( ;
;
7
7
(
( 1
1
'
'

%
%
2
22
2 0
0
(
( ;
;
7
7
(
( 1
1 '
'
0
0
0
0
2
2 '
' (
(
2
2 '
' (
(

0
0 2
2 '
' (
(
0
0 2
2 '
' (
(

0
0 2
2 '
' (
(
0
0 2
2 '
' (
(

0
0 2
2 '
' (
(
0
0 2
2 '
' (
(

Reference
page 403
Reference
page 404
Reference
page 405
Reference
page 406
Ignition On
Boom Above 40
Boom Retracted
PB & SB Applied
Trans. Neutral
Outriggers Up
Ignition On
Boom Above 40
Boom Retracted
PB & SB Applied
Trans. Neutral
Outriggers Down
Ignition On
Boom Above 40
Boom Extended
PB & SB Applied
Trans. Neutral
Outriggers Up
Ignition On
Boom Above 40
Boom Extended
PB & SB Applied
Trans. Neutral
Outriggers Down
Solenoid 1
DE
DE
DE
DE
Solenoid 2
DE
DE
DE
DE
Solenoid 3
Solenoid 4
Solenoid 5
DE
DE
DE
DE
Solenoid 6
DE
DE
DE
DE
DE
DE
DE
DE
Machine
Conditions
Switch/
Relay
Solenoid
Boom Angle Sensor

Boom Relay
Stabilizer Light
On
On
On
On
%
% 2
2 2
2 0
0
(
( ;
;
7(
7( 1
1
'
'
,
,
1
1
7(
7( 5
5
/
/2
2 &
& .
.
6
6
<
<
6
6
7
7
(
( 0
0
75
75
2
2 8
8
%
%
/
/(
( 6
6
+
+
2
2 2
2 7,
7,
1
1
*
*
%
% 2
2 2
2 0
0
(
( ;
;
7(
7( 1
1
'
'
,
,
1
1
7(
7( 5
5
/
/2
2 &
& .
.
6
6
<
<
6
6
7
7
(
( 0
0
75
75
2
2 8
8
%
%
/
/(
( 6
6
+
+
2
2 2
2 7,
7,
1
1
*
*
Boom Extend Proximity Switch
Boom Extend Interlock Relay
DE
DE
Boom Extend Lockout Relay
DE
DE
DE
DE
Outrigger Pressure Switches

Relay
DE
DE
DE

Relay
DE
DE
DE
DE
DE
DE
DE
DE
Extend Circuit Solenoid Valve
DE
DE
DE
DE
DE
DE
DE
DE
Park Brake Disconnect Relay
DE
DE
DE
DE
Neutral Start Relay
H
G
F
sio
E
D
im
it
C
B
A
42 Series Ex
te n
Definitions:
PB = Park Brake
SB = Service Brake
DE = De-energized
E = Energized
C = Closed
O = Open
OH0630
Origin 2/00
397
Sol.
3&4
47
42
Purple
45
107


Switch Power
Black
Green
Blue
Violet
Red
Yellow
Pink
Gray
A
B
C
D
A
B
C
D
Park
Brake
Interlock
Park
Brake
Interlock
Dk. Blue
Org/Black
65
Boom
Extend
Interlock
66
Org/Gry
114
Not Used
Right
Outrigger
Lockout
Relay
Outrigger
Lockout
Relay
Boom
Extend
Interlock
Boom
Extend
Lockout
Relay
101
108
Release
Park
E
Brake
Disconnect
Relay
Yellow
104
Green
Blue
Violet
Red
113
Yellow
Pink
Gray
100
70
56
56
Boom
Extend
Lockout
Relay
114
Stabilizer
Interlock
Relay
Stabilizer
Lock-Up
Relay
Black
Cab Stud
104
102
Extend
Circuit
Solenoid
Valve
58
Left
Outrigger
Lockout
Relay
50
Org/Red
Left
Outrigger
Pressure
Switch
55
Right
57
Outrigger
Pressure
Switch
71
Park
2 2
51 Brake
Solenoid Park
Valve
Brake
107
DE
23
Red/Blue
Extend
Proximity
Switch
49

on left side of the Steering Wheel
Sol.
5&6
Stabilizer
Lock
Relay
52
Service
Brake
Switch
108
46
112
Dk. Bl/Red
111
45
Park
Brake
Switch
Tan
RELAY LOCATIONS
Ring Terminal
Not Used
Stabilizer
Light
40
DE
48
White
Red
Red/Blk
To
Fuel
Shutoff
Dk. Bl/Org
Black
Black
Ignition
Switch
Grey
102
35
35
59
Black 100
100
Yellow
Pink
Blue
101 Brown
Green
Relay
Disconnect
Park
Brake
Neutral
Start
Relay
Back-Up
Alarm
Relay
F
D
B
C
A
E
Stabilizer
Lock-Up
Relay
DE
Left
Outrigger
"Up"
Solenoid
63
60
Yel/Grn
2
Left
Outrigger
"Down"
Solenoid
DE
Left
Outrigger
67 64 Switch
Sol.
1&2
28
Left
Outrigger
Lockout
Relay
48
Boom
Switch
Relay
Black
Boom
Switch
Relay
Stabilizer
Lock
Relay
68
Right 62
Outrigger
Lockout
Relay
Right
Outrigger
"Up"
Solenoid
2
Right
Outrigger
"Down"
Solenoid

7.5 Amp Optional Lighting Kit
Optional Enclosed Cab Windshield Washer/

Wiper Switch and Circulation Fan

Right
Outrigger
Switch
De-energized
Energized
Open
Closed
Park Brake
Service Brake
LEGEND
=
=
=
=
=
=
61
DE
E
O
C
PB
SB
Shift Solenoids on ZF Transmission
10
M1 M2 M5 M3 M4
To Start
106
Blu/Org Relay
Neutral
Start
Relay
39
DE
Boom
Angle
Sensor
DE
Org/Red To Back-Up
Alarm
2 2
Trans
110
Back-Up
Alarm
Relay

105
103
100
100
111
50
45
Stabilizer
Interlock
Relay
DE
Yel/Grn
Outrigger
109
Lockout
Relay
Brown
Org/Wht
Red/Wht
Black
Gry/Org
Green
Black
Black
Black
Blk/Wht
Black
Brn/Blk
Gry/Pur
Black
Red/Gray

Black

Black
2
2 '
' (
(
Black
2
2 '
' (
(
0
0
Violet
Brn/Yel
Black
Red/Black
Pur/Wht
398
0
0
Black

Boom Extend Mode 1
(S/N 9909 & After)
Black
SECTION 10
&
& R
R Q
Q G
G L
L W
WL
L R
R Q
Q V
V
&
& R
R Q
Q G
G L
L W
WL
L R
R Q
Q V
V
1.
Ignition ON
4.
2.
Boom Below 40
5.
PB & SB Released
3.
Boom Retracted
6.
Outriggers Up
SH1200
Origin 2/00
Sol.
3&4
47
Purple
Tan
45
108
46
107
A
B
C
D
A
B
C
D
Park
Park
Brake
Interlock
Dk. Blue
Org/Black
114
104
Park
Brake
Interlock
Right
Outrigger
Lockout
Relay
Outrigger
Lockout
Relay
Boom
Extend
Interlock
Boom
Extend
Lockout
Relay
Stabilizer
Interlock
Relay
Stabilizer
Lock-Up
Relay
Left
Outrigger
Lockout
Relay
Relay
Disconnect
Park
Brake
Neutral
Start
Relay
Back-Up
Alarm
Relay

100
Stabilizer
Lock
Relay
Boom
Switch
Relay
Right
Outrigger
"Up"
Solenoid
61
Right
Outrigger
"Down"
Solenoid



DE
Left
Outrigger
"Down"
Solenoid
68
Right 62
Outrigger
Lockout
Relay
Right
Outrigger
Switch
De-energized
Energized
Open
Closed
Park Brake
Service Brake
LEGEND
=
=
=
=
=
=
Outriggers Up
Black
F
D
B
C
A
E
DE
Left
Outrigger
"Up"
Solenoid
63
60
Yel/Grn
Left
Outrigger
67 64 Switch
Left
Outrigger
Lockout
Relay
48
Sol.
1&2
28
Boom
Switch
Relay
DE
E
O
C
PB
SB
6.
Cab Stud
103
Yellow
Pink
Blue
101 Brown
Green
M1 M2 M5 M3 M4
10
Boom Extended
105
Black 100
To Start
106
Blu/Org Relay
Neutral DE
Start
Relay
59
39
Stabilizer
Lock-Up
Relay
DE
Boom
Angle
Sensor
Org/Red To Back-Up
Alarm
2 2
Trans
110
Back-Up
Alarm
Relay
Outrigger
109
Lockout
Relay
Brown
100
100
111
50
35
35
3.
104
102
102
2
114
Extend
Circuit
Solenoid
Valve Red
DE
58
Boom
Extend
Lockout
Relay
Org/Red
45
Stabilizer
Interlock
Relay
PB & SB Released

50
Org/Wht
DE
Yel/Grn
5.
Not Used 101 Brown
108
70
2 2
65
Released
Park
E
Brake
Disconnect
Relay
Solenoid Park
Valve
Brake
51 Brake
Yellow
Green
Blue
Violet
Red 113
Yellow
Pink
Gray
100
107
Left
Outrigger
66
Pressure
DE Org/Gry
Switch
55
23
O
57 Right
Boom
Outrigger
Extend
Pressure
Interlock
Switch
71
56
56
4.
Boom Below 40

Switch Power
Black
Green
Blue
Violet
Red
Yellow
Pink
Gray
DE
52
Red/Blue
Extend
Proximity
Switch
49
Ignition ON
2.

Sol.
5&6
Stabilizer
Lock
Relay
112
Dk. Bl/Red
111
45
Park
Brake
Switch
42
Service
Brake
Switch
1.
RELAY LOCATIONS
Ring Terminal
Not Used
Stabilizer
Light
40
DE
48
White
Red
Red/Blk
To
Fuel
Shutoff
Dk. Bl/Org
Ignition
Switch
Grey
Black
Black
Black
Black
Gry/Org
Black
Green
Black
Black
Black
Red/Wht
Red
Blk/Wht
Black
Violet
Black
Origin 2/00
Brn/Yel
V
V
Black
V
V
&
& R
R Q
Q G
G L
L W
WL
L R
R Q
Q
Brn/Blk
Gry/Pur
&
& R
R Q
Q G
G L
L W
WL
L R
R Q
Q
Black

Red/Gray

Black
2
2 '
' (
(
Black
2
2 '
' (
(
0
0
Red/Black
Pur/Wht
0
0
Black
SECTION 10

Boom Extend Mode 2
(S/N 9909 & After)
SH1210
399
40
Sol.
3&4
47
42
Purple
45
46
107
Black
Green
Blue
Violet
Red
Yellow
Pink
Gray
A
B
C
D
A
B
C
D
DE
Park
Brake
Interlock
Dk. Blue
Org/Black
114
104
Not Used 101 Brown
108

Switch Power

Park
Brake
Interlock
A
Right
Outrigger
Lockout
Relay
Outrigger
Lockout
Relay
Boom
Extend
Interlock
Boom
Extend
Lockout
Relay
50
104
102
Stabilizer
Interlock
Relay
Stabilizer
Lock-Up
Relay
Black
Cab Stud
102
2
114
Extend
Circuit
Solenoid
Valve Red
DE
58
Boom
Extend
Lockout
Relay
Org/Red
Left
Outrigger
Lockout
Relay
70
2 2
65
Applied
Park DE
Brake
Disconnect
Relay
DE
Brake
Solenoid Park
Brake
Valve
51 Park
23
Yellow
Green
Blue
Violet
Red
113
Yellow
Pink
Gray
100
107
52
56
56
Left
Outrigger
66
Pressure
Org/Gry
Switch
55
C
57 Right
Boom
Outrigger
Extend
Pressure
Interlock
Switch
71
Red/Blue
Extend
Proximity
Switch
49

Sol.
5&6
Stabilizer
Lock
Relay
108
112
Dk. Bl/Red
111
45
Park
Brake
Switch
Tan
RELAY LOCATIONS
Ring Terminal
Not Used
Stabilizer
Light
48
White
Service
Brake
Switch
Black
Black
Red
Red/Blk
To
Fuel
Shutoff
Dk. Bl/Org
35
35
59
Black 100
106
Blu/Org
100
Yellow
Pink
Blue
101 Brown
Green
F
D
B
C
A
E
Left
Outrigger
"Down"
Solenoid
Black
68



Right
Outrigger
"Down"
Solenoid
Right
Outrigger
Switch
De-energized
Energized
Open
Closed
Park Brake
Service Brake
Right 62
Outrigger
Lockout
Relay
=
=
=
=
=
=
Right
Outrigger
"Up"
Solenoid
61
DE
E
O
C
PB
SB
E
Left
Outrigger
"Up"
Solenoid
63
60
Yel/Grn
Left
Outrigger
67 64 Switch
Left
Outrigger
Lockout
Relay
48
Sol.
1&2
28
Boom
Switch
Relay
LEGEND
&
& R
R Q
Q G
G L
L W
WL
L R
R Q
Q V
V
Ignition ON
4.
2.
Boom Below 40
5.
PB & SB Applied
3.
Boom Extended
6.
Outriggers Down
Relay
Stabilizer
Lock
Relay
Boom
Switch
Relay
M1 M2 M5 M3 M4
10
DE
&
& R
R Q
Q G
G L
L W
WL
L R
R Q
Q V
V
1.
Disconnect
Park
Brake
Neutral
Start
Relay
Back-Up
Alarm
Relay
To Start
Relay
Neutral
Start
Relay
39
Stabilizer
Lock-Up
Relay
Boom
Angle
Sensor
Org/Red To Back-Up
Alarm
2 2
Trans
110
Back-Up
Alarm
Relay

105
103
100
100
111
50
45
Stabilizer
Interlock
Relay
Yel/Grn
Outrigger
109
Lockout
Relay
Brown
Org/Wht
Red/Wht
Ignition
Switch
Grey
Black
Black
Black
Blk/Wht
Black
Black
Brn/Blk
Gry/Pur
Black
Gry/Org
Green
Black

Black

Red
2
2 '
' (
(
Black
2
2 '
' (
(
0
0
Violet
Red/Gray
Brn/Yel
Black
Red/Black
Pur/Wht
400
0
0
Black

Boom Extend Mode 3
(S/N 9909 & After)
Black
SECTION 10
SH1220
Origin 2/00
Sol.
3&4
47
Purple
42
Tan
45
46
107
A
B
C
D
A
B
C
D
Park
Brake
Interlock
Dk. Blue
Org/Black
114
104
Park
Brake
Interlock
Right
Outrigger
Lockout
Relay
Outrigger
Lockout
Relay
Boom
Extend
Interlock
Boom
Extend
Lockout
Relay
Stabilizer
Interlock
Relay
Stabilizer
Lock-Up
Relay
Left
Outrigger
Lockout
Relay
Relay
Disconnect
Park
Brake
Neutral
Start
Relay
Back-Up
Alarm
Relay

100
F
D
B
C
A
E
Stabilizer
Lock
Relay
Boom
Switch
Relay
68



Right
Outrigger
"Down"
Solenoid
Right
Outrigger
Switch
De-energized
Energized
Open
Closed
Park Brake
Service Brake
Right 62
Outrigger
Lockout
Relay
=
=
=
=
=
=
Right
Outrigger
"Up"
Solenoid
61
Black
Left
Outrigger
"Down"
Solenoid
DE
DE
E
O
C
PB
SB
Outriggers Up
Black
Yellow
Pink
Blue
101 Brown
Green
M1 M2 M5 M3 M4
To Start
Relay
DE
Left
Outrigger
"Up"
Solenoid
63
60
Yel/Grn
Left
Outrigger
67 64 Switch
Left
Outrigger
Lockout
Relay
48
Sol.
1&2
28
Boom
Switch
Relay
LEGEND
6.
Cab Stud
103
Black 100
106
Blu/Org
Start
Relay
NeutralDE
10
DE
Boom Retracted
105
59
39
Stabilizer
Lock-Up
Relay
DE
Boom
Angle
Sensor
35
35
Org/Red To Back-Up
Alarm
2 2
Trans
110
Back-Up
Alarm
Relay
Outrigger
109
Lockout
Relay
Brown
100
100
111
50
3.
104
102
102
2
114
Extend
Circuit
Solenoid
Valve Red
58
Boom
Extend
Lockout
Relay
Org/Red
45
Stabilizer
Interlock
Relay
DE
Yel/Grn
PB & SB Released

50
Org/Wht
5.
Not Used 101 Brown
108
70
2 2
65
Released
E
Park
Brake
Disconnect
Relay
Solenoid Park
Valve
Brake
Yellow
Green
Blue
Violet
Red
113
Yellow
Pink
Gray
100
107
Park
51 Brake
23
4.
Boom Above 40

Switch Power
Black
Green
Blue
Violet
Red
Yellow
Pink
Gray
DE
52
56
56
Left
Outrigger
66
Pressure
Org/Gry
Switch
55
O
Right
57
Boom
Outrigger
Extend
Pressure
Interlock
Switch
71
Red/Blue
Extend
Proximity
Switch
49
Ignition ON
2.

Sol.
5&6
Stabilizer
Lock
Relay
108
112
Dk. Bl/Red
111
45
Park
Brake
Switch
Service
Brake
Switch
1.
RELAY LOCATIONS
Ring Terminal
Not Used
Stabilizer
Light
40
DE
48
White
Red
Red/Blk
To
Fuel
Shutoff
Dk. Bl/Org
Grey
Ignition
Switch
Black
Black
Black
Black
Gry/Org
Black
Green
Black
Black
Violet
Black
Red/Wht
Red
Blk/Wht
Black
Origin 2/00
Black
V
V
Brn/Yel
V
V
&
& R
R Q
Q G
G L
L W
WL
L R
R Q
Q
Black
&
& R
R Q
Q G
G L
L W
WL
L R
R Q
Q
Brn/Blk
Gry/Pur

Black

Red/Gray
2
2 '
' (
(
Black
2
2 '
' (
(
0
0
Red/Black
Pur/Wht
0
0
Black
SECTION 10

Boom Extend Mode 4
(S/N 9909 & After)
SH1230
401
Sol.
3&4
47
42
Purple
45
46
107


Switch Power
Black
Green
Blue
Violet
Red
Yellow
Pink
Gray
Park
Brake
Interlock
Dk. Blue
Org/Black
114
104
Not Used 101 Brown
108
Park
Brake
Interlock
A
Right
Outrigger
Lockout
Relay
Outrigger
Lockout
Relay
Boom
Extend
Interlock
Boom
Extend
Lockout
Relay
50
104
102
Stabilizer
Interlock
Relay
Stabilizer
Lock-Up
Relay
Black
Cab Stud
102
2
114
Extend
Circuit
Solenoid
Valve Red
58
Boom
Extend
Lockout
Relay
Org/Red
Left
Outrigger
Lockout
Relay
70
2 2
65
Released
Park
E
Brake
Disconnect
Relay
SolenoidPark
Valve
Brake
51 Brake
Park
A Yellow
B Green
C Blue
D Violet
113
A Red
B Yellow
C Pink
D Gray
100
107
DE
23
56
56
Left
Outrigger
66
Pressure
Org/Gry
Switch
55
C
57 Right
Boom
Outrigger
Extend
Pressure
Interlock
Switch
71
Red/Blue
Extend
Proximity
Switch
49

Sol.
5&6
Stabilizer
Lock
Relay
52
Service
Brake
Switch
108
112
Dk. Bl/Red
111
45
Park
Brake
Switch
Tan
RELAY LOCATIONS
Ring Terminal
Not Used
Stabilizer
Light
40
DE
48
White
Red
Red/Blk
To
Fuel
Shutoff
Dk. Bl/Org
Ignition
Switch
Black
Black
Grey
35
35
59
Black 100
106
Blu/Org
100
Yellow
Pink
Blue
101 Brown
Green
Relay
Disconnect
Park
Brake
Neutral
Start
Relay
Back-Up
Alarm
Relay
F
D
B
C
A
E
Stabilizer
Lock
Relay
Boom
Switch
Relay
DE
Left
Outrigger
"Up"
Solenoid
63
60
Yel/Grn
2
Left
Outrigger
"Down"
Solenoid
DE
Left
Outrigger
67 64 Switch
Sol.
1&2
28
Boom
Switch
Relay
Left
Outrigger
Lockout
Relay
48
DE
Black
DE
E
O
C
PB
SB
68
Right 62
Outrigger
Lockout
Relay
Right
Outrigger
"Up"
Solenoid
61
Right
Outrigger
"Down"
Solenoid



Right
Outrigger
Switch
De-energized
Energized
Open
Closed
Park Brake
Service Brake
LEGEND
=
=
=
=
=
=
10
Boom
Angle
Sensor
M1 M2 M5 M3 M4
To Start
Relay
Neutral
Start
Relay
DE
39
Stabilizer
Lock-Up
Relay
DE
Org/Red To Back-Up
Alarm
2 2
Trans
110
Back-Up
Alarm
Relay

105
103
100
100
111
50
45
Stabilizer
Interlock
Relay
Yel/Grn
Outrigger
109
Lockout
Relay
Brown
Org/Wht
Red/Wht
Black
Black
Black
Blk/Wht
Black
Red/Gray
Black
Brn/Blk
Gry/Pur
Black
Gry/Org
Green
Black

Black

Red
2
2 '
' (
(
Black
2
2 '
' (
(
0
0
Violet
Brn/Yel
Black
Red/Black
Pur/Wht
402
0
0
Black

Boom Extend Mode 5
(S/N 9909 & After)
Black
SECTION 10
&
& R
R Q
Q G
G L
L W
WL
L R
R Q
Q V
V
&
& R
R Q
Q G
G L
L W
WL
L R
R Q
Q V
V
1.
Ignition ON
4.
2.
Boom Above 40
5.
PB & SB Released
3.
Boom Retracted
6.
Outriggers Down
SH1240
Origin 2/00
40
Sol.
3&4
47
Purple
42
Tan
45
46
107
A
B
C
D
A
B
C
D
114
104
Park
Brake
Interlock
Right
Outrigger
Lockout
Relay
Outrigger
Lockout
Relay
Boom
Extend
Interlock
Boom
Extend
Lockout
Relay
Stabilizer
Interlock
Relay
Stabilizer
Lock-Up
Relay
Black
100
F
D
B
C
A
E
Relay
Disconnect
Park
Brake
Neutral
Start
Relay
Back-Up
Alarm
Relay

105
Yellow
Pink
Blue
101 Brown
Green
Stabilizer
Lock
Relay
Boom
Switch
Relay
M1 M2 M5 M3 M4
To Start
Relay
DE
Left
Outrigger
"Up"
Solenoid
63
DE
Left
Outrigger
"Down"
Solenoid
Black
68
Right
Outrigger
"Up"
Solenoid
Right 62
Outrigger
Lockout
Relay



Right
Outrigger
"Down"
Solenoid
Right
Outrigger
Switch
De-energized
Energized
Open
Closed
Park Brake
Service Brake
LEGEND
=
=
=
=
=
=
61
DE
E
O
C
PB
SB
60
Yel/Grn
Left
Outrigger
67 64 Switch
Sol.
1&2
28
Boom
Switch
Relay
Left
Outrigger
Lockout
Relay
48
DE
Outriggers Up
Cab Stud
103
Black 100
106
Blu/Org
Neutral
Start
Relay
Org/Red To Back-Up
Alarm
2 2
59
10
Boom
Angle
Sensor
Stabilizer
Lock-Up
Relay
DE
39
6.
Trans
110
Back-Up
Alarm
Relay
Outrigger
109
Lockout
Relay
Brown
100
100
111
50
35
35
Boom Retracted
104
102
102
2
114
Extend
Circuit
Solenoid
Valve Red
58
Boom
Extend
Lockout
Relay
Org/Red
3.
Not Used 101 Brown
108
50
45
Stabilizer
Interlock
Relay
DE
Yel/Grn
PB & SB Applied
Left
Outrigger
Lockout
Relay
70
Org/Wht
5.

65
Applied
Park DE
Brake
Disconnect
Relay
DE
Yellow
Green
Blue
Violet
Red
113
Yellow
Pink
Gray
100
Park
Brake
Interlock
Dk. Blue
Org/Black
Park
2 2
Brake
Solenoid Park
Valve
Brake
4.
Boom Above 40

Switch Power
Black
Green
Blue
Violet
Red
Yellow
Pink
Gray
51
107
DE
52
23
56
56
Left
Outrigger
66
Pressure
Org/Gry
Switch
55
O
57 Right
Boom
Outrigger
Extend
Pressure
Interlock
Switch
71
Red/Blue
Extend
Proximity
Switch
49
Ignition ON
2.

Sol.
5&6
Stabilizer
Lock
Relay
108
112
Dk. Bl/Red
111
45
Park
Brake
Switch
Service
Brake
Switch
1.
RELAY LOCATIONS
Ring Terminal
Not Used
Stabilizer
Light
48
White
Red
Red/Blk
To
Fuel
Shutoff
Dk. Bl/Org
Ignition
Switch
Grey
Black
Black
Black
Black
Gry/Org
Black
Green
Black
Violet
Black
Black
Red/Wht
Red
Blk/Wht
Black
Origin 2/00
Brn/Yel
V
V
Black
V
V
&
& R
R Q
Q G
G L
L W
WL
L R
R Q
Q
Black
&
& R
R Q
Q G
G L
L W
WL
L R
R Q
Q
Brn/Blk
Gry/Pur

Black

Red/Gray
2
2 '
' (
(
Black
2
2 '
' (
(
0
0
Red/Black
Pur/Wht
0
0
Black
SECTION 10

Boom Extend Mode 6
(S/N 9909 & After)
SH1250
403
40
Sol.
3&4
47
42
Purple
45
107


Switch Power
108
46
Black
Green
Blue
Violet
Red
Yellow
Pink
Gray
A
B
C
D
A
B
C
D
Park
Brake
Interlock
Dk. Blue
Org/Black
Park
Brake
Interlock
65
114
104
Not Used 101 Brown
108
Park DE
Brake
Disconnect
Relay
DE
Applied
Right
Outrigger
Lockout
Relay
Outrigger
Lockout
Relay
Boom
Extend
Interlock
Boom
Extend
Lockout
Relay
50
104
102
Stabilizer
Interlock
Relay
Stabilizer
Lock-Up
Relay
Black
Cab Stud
102
2
114
Extend
Circuit
Solenoid
Valve
Red
58
Boom
Extend
Lockout
Relay
Org/Red
Left
Outrigger
Lockout
Relay
70
Park
2 2
Brake
Solenoid Park
Valve
Brake
Yellow
Green
Blue
Violet
Red
113
Yellow
Pink
Gray
100
23
51
107
DE
52
56
56
Left
Outrigger
66
Pressure
Org/Gry
Switch
55
C
57 Right
Boom
Outrigger
Extend
Pressure
Interlock
Switch
71
Red/Blue
Extend
Proximity
Switch
49

Sol.
5&6
Stabilizer
Lock
Relay
112
Dk. Bl/Red
111
45
Park
Brake
Switch
Tan
RELAY LOCATIONS
Ring Terminal
Not Used
Stabilizer
Light
48
White
Service
Brake
Switch
Black
Black
Red
Red/Blk
To
Fuel
Shutoff
Dk. Bl/Org
59
Black 100
100
Yellow
Pink
Blue
101 Brown
Green
F
D
B
C
A
E
Stabilizer
Lock
Relay
Boom
Switch
Relay
M1 M2 M5 M3 M4
DE
Left
Outrigger
"Up"
Solenoid
63
60
Yel/Grn
2
Left
Outrigger
"Down"
Solenoid
Left
Outrigger
67 64 Switch
Left
Outrigger
Lockout
Relay
48
Black
DE
E
O
C
PB
SB
68
Right 62
Outrigger
Lockout
Relay



Right
Outrigger
"Down"
Solenoid
Right
Outrigger
Switch
De-energized
Energized
Open
Closed
Park Brake
Service Brake
Right
Outrigger
"Up"
Solenoid
61
=
=
=
=
=
=
10
Sol.
1&2
28
Boom
Switch
Relay
LEGEND
&
& R
R Q
Q G
G L
L W
WL
L R
R Q
Q V
V
&
& R
R Q
Q G
G L
L W
WL
L R
R Q
Q V
V
1.
Ignition ON
4.
2.
Boom Above 40
5.
PB & SB Applied
3.
Boom Retracted
6.
Outriggers Down
Relay
Disconnect
Park
Brake
Neutral
Start
Relay
Back-Up
Alarm
Relay
106 To Start
Blu/Org Relay
Neutral
Start
Relay
DE
39
Stabilizer
Lock-Up
Relay
Boom
Angle
Sensor
35
35
Org/Red To Back-Up
Alarm
2 2
Trans
110
Back-Up
Alarm
Relay

105
103
100
100
111
50
45
Stabilizer
Interlock
Relay
Yel/Grn
Outrigger
109
Lockout
Relay
Brown
Org/Wht
Red/Wht
Ignition
Switch
Grey
Black
Black
Black
Black
Blk/Wht
Black
Red/Gray
Violet
Brn/Yel
Black
Brn/Blk
Gry/Pur
Gry/Org
Green
Black

Black

Red
2
2 '
' (
(
Black
2
2 '
' (
(
0
0
Black
Red/Black
Pur/Wht
404
0
0
Black

Boom Extend Mode 7
(S/N 9909 & After)
Black
SECTION 10
SH1260
Origin 2/00
40
Sol.
3&4
47
46
107
A
B
C
D
A
B
C
D
Park
108
Park
Brake
Interlock
Right
Outrigger
Lockout
Relay
Outrigger
Lockout
Relay
Boom
Extend
Lockout
Relay
Stabilizer
Interlock
Relay
Stabilizer
Lock-Up
Relay
Left
Outrigger
Lockout
Relay
100
Relay
Disconnect
Park
Brake
Neutral
Start
Relay
Back-Up
Alarm
Relay

105
Yellow
Pink
Blue
101 Brown
Green
F
D
B
C
A
E
Stabilizer
Lock
Relay
Boom
Switch
Relay
M1 M2 M5 M3 M4
To Start
Relay
DE
Left
Outrigger
"Down"
Solenoid
DE
Black
=
=
=
=
=
=
68
Right 62
Outrigger
Lockout
Relay



Right
Outrigger
"Down"
Solenoid
Right
Outrigger
Switch
De-energized
Energized
Open
Closed
Park Brake
Service Brake
Right
Outrigger
"Up"
Solenoid
61
DE
E
O
C
PB
SB
Left
Outrigger
"Up"
Solenoid
63
60
Yel/Grn
Left
Outrigger
67 64 Switch
Left
Outrigger
Lockout
Relay
48
Sol.
1&2
28
Boom
Switch
Relay
LEGEND
Outriggers Up
Black
103
Black 100
106
Blu/Org
Neutral
Start
Relay
10
DE
6.
Cab Stud
59
35
39
Stabilizer
Lock-Up
Relay
Boom
Angle
Sensor
Org/Red To Back-Up
Alarm
2 2
Trans
110
Back-Up
Alarm
Relay
Outrigger
109
Lockout
Relay
Brown
100
100
111
50
35
DE
Boom Extended
Boom
Extend
Interlock
104
102
102
2
114
Extend
Circuit
Solenoid
Valve Red
DE
58
Boom
Extend
Lockout
Relay
Org/Red
3.
50
45
Stabilizer
Interlock
Relay
DE
Yel/Grn
PB & SB Applied
Not Used 101 Brown
Yellow
Green
Blue
Violet
Red
113
Yellow
Pink
Gray
114
104
70
2 2
65
Applied
Park DE
Brake
Disconnect
Relay
DE
Solenoid Park
Valve
Brake
51 Brake
Park
Brake
Interlock
Dk. Blue
Org/Black
Org/Wht
5.

Left
Outrigger
Pressure
DE Org/Gry66
Switch
55
23
O
57 Right
Boom
Outrigger
Extend
Pressure
Interlock
Switch
71
56
56
4.
Boom Above 40

Switch Power
Black
Green
Blue
Violet
Red
Yellow
Pink
Gray
100
107
DE
52
Red/Blue
Extend
Proximity
Switch
49
Ignition ON
2.

Sol.
5&6
Stabilizer
Lock
Relay
108
112
Dk. Bl/Red
111
45
45
Service
Brake
Switch
1.
RELAY LOCATIONS
Ring Terminal
Not Used
Stabilizer
Light
48
White
Red
Red/Blk
To
Fuel
Shutoff
42
Tan
Park
Brake
Switch
Grey
Ignition
Switch
Dk. Bl/Org
Purple
Black
Black
Black
Black
Gry/Org
Black
Green
Black
Violet
Black
Black
Red/Wht
Red
Blk/Wht
Black
Origin 2/00
Brn/Yel
V
V
Black
V
V
&
& R
R Q
Q G
G L
L W
WL
L R
R Q
Q
Black
&
& R
R Q
Q G
G L
L W
WL
L R
R Q
Q
Brn/Blk
Gry/Pur

Black

Red/Gray
2
2 '
' (
(
Black
2
2 '
' (
(
0
0
Red/Black
Pur/Wht
0
0
Black
SECTION 10

Boom Extend Mode 8
(S/N 9909 & After)
SH1270
405
40
Sol.
3&4
47
42
Purple
45
107


Switch Power
Black
Green
Blue
Violet
Red
Yellow
Pink
Gray
A
B
C
D
A
B
C
D
Park
Brake
Interlock
56
56
51
65
Applied
114
104
Not Used 101 Brown
108
Park DE
Brake
Disconnect
Relay
DE
Right
Outrigger
Lockout
Relay
Outrigger
Lockout
Relay
Boom
Extend
Interlock
Boom
Extend
Lockout
Relay
50
DE
104
102
Stabilizer
Interlock
Relay
Stabilizer
Lock-Up
Relay
Black
Cab Stud
102
2
114
Extend
Circuit
Solenoid
Valve
Red
58
Boom
Extend
Lockout
Relay
Org/Red
Left
Outrigger
Lockout
Relay
70
Park
2 2
Brake
Solenoid Park
Valve
Brake
Park
Brake
Interlock
Dk. Blue
Org/Black
Left
Outrigger
Pressure
DE Org/Gry66
Switch
55
23
C
57 Right
Boom
Outrigger
Extend
Pressure
Interlock
Switch
71
Yellow
Green
Blue
Violet
Red
113
Yellow
Pink
Gray
100
107
Red/Blue
Extend
Proximity
Switch
49

Sol.
5&6
Stabilizer
Lock
Relay
52
Service
Brake
Switch
108
46
112
Dk. Bl/Red
111
45
Park
Brake
Switch
Tan
RELAY LOCATIONS
Ring Terminal
Not Used
Stabilizer
Light
48
White
Red
Red/Blk
To
Fuel
Shutoff
Dk. Bl/Org
Ignition
Switch
Black
Black
O
A
Black 100
100
Yellow
Pink
Blue
101 Brown
Green
Neutral
Start
Relay
Back-Up
Alarm
Relay
59
F
D
B
C
A
E
Stabilizer
Lock
Relay
Boom
Switch
Relay
M1 M2 M5 M3 M4
Left
Outrigger
"Up"
Solenoid
63
60
Yel/Grn
2
Left
Outrigger
"Down"
Solenoid
Left
Outrigger
67 64 Switch
Sol.
1&2
28
Boom
Switch
Relay
Left
Outrigger
Lockout
Relay
48
DE
Black
DE
E
O
C
PB
SB
Right
Outrigger
"Up"
Solenoid
61
68
Right 62
Outrigger
Lockout
Relay
Right
Outrigger
"Down"
Solenoid



Right
Outrigger
Switch
De-energized
Energized
Open
Closed
Park Brake
Service Brake
LEGEND
=
=
=
=
=
=
10
Boom
Angle
Sensor
Stabilizer
Lock-Up
Relay
39
&
& R
R Q
Q G
G L
L W
WL
L R
R Q
Q V
V
&
& R
R Q
Q G
G L
L W
WL
L R
R Q
Q V
V
1.
Ignition ON
4.
2.
Boom Above 40
5.
PB & SB Applied
3.
Boom Extended
6.
Outriggers Down
Relay
Disconnect
Park
Brake
106 Blu/Org To Start

Relay
Neutral
Start
Relay

105
35
35
Org/Red To Back-Up
Alarm
2 2
Back-Up
Alarm
Relay
Trans
110
103
100
100
111
50
45
Stabilizer
Interlock
Relay
Yel/Grn
Outrigger
109
Lockout
Relay
Brown
Org/Wht
Red/Wht
Grey
Black
Black
Black
Blk/Wht
Black
Black
Brn/Blk
Gry/Pur
Black
Gry/Org
Green
Black

Black

Red
2
2 '
' (
(
Black
2
2 '
' (
(
0
0
Violet
Red/Gray
Brn/Yel
Black
Red/Black
Pur/Wht
406
0
0
Black

Boom Extend Mode 9
(S/N 9909 & After)
Black
SECTION 10
SH1280
Origin 2/00
PART NUMBER INDEX

Part Number
10136599
10138907
10238805
10701363
10701562
10715335
10731702
10731704
10731705
10731706
10731707
10731709
10731710
10731711
10731712
10731713
10731715
10731716
10731717
10731718
10731719
10731720
10731721
10731722
10731723
10731724
10731725
10731726
10731727
10731728
10731729
10731730
10731731
10731732
10731734
10731736
10731737
10731738
10731739
10731741
10731742
10731743
10731744
10731745
10731746
10731747
10731748
10731749
10731750
10731751
10731752
10731753
10731754
10731756
10731758
10731759
10731761
10731762
Page
...................... 93
...................... 93
...................... 93
...................... 93
...................... 93
...................... 93
...................... 57
...................... 59
...................... 61
...................... 61
...................... 61
.......... 61, 85, 87
................ 61, 85
...................... 63
...................... 63
...................... 63
...................... 63
...................... 63
...................... 63
...................... 63
...................... 63
...................... 63
...................... 63
...................... 63
...................... 63
...................... 63
...................... 63
...................... 63
...................... 63
...................... 63
...................... 63
...................... 63
...................... 63
...................... 63
...................... 63
...................... 65
...................... 65
...................... 65
...................... 65
...................... 65
...................... 65
................ 65, 89
...................... 65
...................... 65
...................... 65
................ 65, 69
.......... 57, 65, 69
................ 65, 69
................ 65, 69
.... 57, 65, 69, 81
...................... 65
...................... 65
...................... 65
...................... 65
...................... 65
...................... 65
.......... 67, 71, 75
...................... 67
8042/10042/10054 Origin 2/00
Part Number
10731763
10731764
10731765
10731766
10731767
10731768
10731769
10731770
10731771
10731772
10731773
10731774
10731775
10731776
10731777
10731778
10731779
10731780
10731781
10731782
10731783
10731784
10731785
10731786
10731787
10731789
10731790
10731791
10731792
10731793
10731794
10731795
10731796
10731797
10731798
10731799
10731800
10731801
10731802
10731803
10731804
10731805
10731806
10731807
10731808
10731809
10731810
10731811
10731812
10731813
10731814
10731815
10731816
10731817
10731818
10731819
10731820
10731821
Page
...................... 67
...................... 67
...................... 67
...................... 67
...................... 67
...................... 67
...................... 67
...................... 67
...................... 67
...................... 67
...................... 67
...................... 67
...................... 67
...................... 67
...................... 67
...................... 67
...................... 67
...................... 67
...................... 67
...................... 67
...................... 67
...................... 67
...................... 67
...................... 67
...................... 67
.......... 67, 71, 75
...................... 67
.......... 67, 71, 75
.......... 67, 71, 75
.......... 67, 71, 75
.......... 67, 71, 75
.......... 67, 71, 75
.......... 67, 71, 75
.......... 67, 71, 75
.......... 67, 71, 75
.......... 67, 71, 75
.......... 67, 71, 75
.......... 67, 71, 75
.......... 67, 71, 75
.......... 67, 71, 75
.......... 67, 71, 75
.......... 67, 71, 75
.......... 67, 71, 75
.......... 67, 71, 75
.......... 67, 71, 75
.......... 67, 71, 75
.......... 67, 71, 75
.......... 69, 71, 75
.......... 69, 71, 75
.......... 69, 71, 75
.......... 69, 71, 75
.......... 69, 71, 75
.......... 69, 71, 75
.......... 69, 71, 75
.......... 69, 71, 75
.......... 69, 71, 75
.......... 69, 71, 75
.......... 69, 71, 75
Part Number
10731822
10731823
10731824
10731825
10731826
10731827
10731828
10731829
10731830
10731831
10731832
10731833
10731834
10731835
10731836
10731837
10731838
10731839
10731840
10731841
10731842
10731843
10731844
10731845
10731846
10731847
10731848
10731849
10731850
10731851
10731852
10731854
10731855
10731856
10731857
10731858
10731859
10731860
10731861
10731862
10731863
10731864
10731865
10731866
10731867
10731868
10731869
10731870
10731871
10731872
10731873
10731874
10731875
10731876
10731877
10731878
10731879
10731880
Page
...................... 69
...................... 69
................ 69, 75
.......... 69, 73, 75
.......... 69, 73, 75
.......... 69, 73, 75
.......... 69, 73, 77
.......... 69, 73, 77
.......... 69, 73, 77
................ 69, 73
.......... 69, 73, 77
...................... 69
................ 69, 75
................ 69, 75
................ 69, 75
................ 69, 75
................ 69, 75
.......... 69, 75, 77
...................... 77
................ 69, 77
................ 69, 77
................ 69, 77
................ 69, 77
.......... 69, 77, 83
................ 69, 77
.......... 69, 73, 77
.......... 69, 73, 77
.......... 69, 73, 77
.......... 69, 73, 77
.......... 69, 73, 77
...................... 77
...................... 71
...................... 71
...................... 71
...................... 71
...................... 71
...................... 71
...................... 71
...................... 71
...................... 71
...................... 71
...................... 71
...................... 71
...................... 71
...................... 71
...................... 71
...................... 71
...................... 71
...................... 71
...................... 71
...................... 71
...................... 71
...................... 71
...................... 71
...................... 71
...................... 71
...................... 71
...................... 71
Part Number
10731881
10731882
10731883
10731884
10731885
10731886
10731887
10731888
10731889
10731890
10731891
10731892
10731893
10731894
10731895
10731896
10731897
10731898
10731899
10731900
10731901
10731902
10731903
10731904
10731905
10731906
10731907
10731908
10731909
10731910
10731911
10731912
10731913
10731916
10731917
10731918
10731919
10731920
10731921
10731923
10731924
10731925
10731926
10731928
10731929
10731930
10731931
10731932
10731933
10731934
10731935
10731936
10731937
10731938
10731953
10731954
10731955
10731956
Page
.......................71
.......................71
.......................71
.......................71
.......................71
.......................71
.......................71
.......................71
.......................73
.......................73
.......................73
.......................73
.......................73
.......................73
.......................73
.......................73
.......................73
.......................73
.......................73
.......................73
.......................73
.......................73
.......................73
.......................73
.......................73
.......................73
.......................73
.......................73
.......................73
.......................73
.......................75
.......................75
.......................75
.......................77
.......................77
.......................77
.......................77
.......................77
.......................77
.......................89
.......................89
.......................89
.......................89
.......................77
.......................77
.......................77
.......................77
.......................77
.......................77
.......................77
.......................77
.......................77
.......................77
.......................77
.......................79
.......................79
.......................79
.......................79
277
PART NUMBER INDEX

Part Number
10731957
10731958
10731959
10731960
10731961
10731962
10731963
10731964
10731965
10731966
10731967
10731968
10731969
10731970
10731971
10731972
10731973
10731974
10731975
10731976
10731977
10731978
10731979
10731980
10731981
10731982
10731983
10731984
10731985
10731986
10731987
10731988
10731989
10731992
10731993
10731994
10731995
10731996
10731997
10731998
10731999
10732000
10732001
10732002
10732003
10732004
10732005
10732007
10732009
10732011
10732012
10732013
10732015
10732017
10732018
10732021
10732022
10732023
278
Page
...................... 79
...................... 79
...................... 79
...................... 79
...................... 79
...................... 79
...................... 79
...................... 79
...................... 79
...................... 79
...................... 79
...................... 79
...................... 79
...................... 79
...................... 79
...................... 79
...................... 79
...................... 79
...................... 79
...................... 79
...................... 79
...................... 81
...................... 81
...................... 81
...................... 81
...................... 81
...................... 81
...................... 81
...................... 81
...................... 81
...................... 81
...................... 81
...................... 83
...................... 83
...................... 83
...................... 83
...................... 83
...................... 83
...................... 83
...................... 83
...................... 83
...................... 83
...................... 83
...................... 83
...................... 83
...................... 83
...................... 83
...................... 85
...................... 85
...................... 85
...................... 85
...................... 85
...................... 87
................ 85, 87
................ 87, 89
...................... 85
...................... 85
...................... 85
Part Number
10732024
10732025
10732027
10732028
10732029
10732030
10732031
10732032
10732033
10732034
10732035
10732036
10732037
10732038
10732039
10732040
10732041
10732042
10732043
10732044
10732045
10732046
10732047
10732048
10732049
10732050
10732051
10732053
10732054
10732055
10732056
10732058
10732060
10732061
10732063
10732064
10732065
10732067
10732068
10732069
10732070
10732071
10732072
10732076
10732078
10732081
10732082
10732083
10732085
10732089
10732090
10732091
10732092
10732093
10732094
10732095
10732096
10732097
Page
...................... 85
...................... 85
...................... 87
...................... 87
...................... 87
...................... 87
...................... 87
...................... 87
...................... 87
...................... 87
...................... 87
...................... 87
...................... 87
...................... 87
...................... 87
...................... 87
...................... 87
...................... 87
...................... 87
...................... 87
...................... 87
...................... 87
...................... 87
...................... 87
...................... 87
...................... 87
...................... 87
...................... 87
...................... 87
...................... 87
...................... 87
...................... 87
...................... 87
...................... 87
...................... 87
...................... 87
...................... 87
...................... 87
...................... 87
...................... 87
...................... 87
................ 87, 89
...................... 87
................ 87, 89
...................... 89
...................... 89
...................... 89
...................... 89
...................... 91
...................... 91
...................... 91
...................... 91
...................... 91
...................... 81
...................... 81
................ 57, 81
...................... 81
...................... 81
Part Number
Page
10732098 ...................... 81
10732099 ...................... 81
10732101 ...................... 81
10732103 ...................... 75
10732104 ...................... 75
10732105 ...................... 75
10732106 ...................... 75
10732107 ................ 69, 75
10732110 ...................... 59
10732111 ...................... 59
10732112 ...................... 59
10732113 ...................... 59
10732114 ...................... 59
10732115 ...................... 59
10732116 ...................... 59
10732117 ...................... 59
10732118 ...................... 59
10732119 ...................... 59
10732120 ...................... 59
10732121 ...................... 59
10732122 ...................... 59
10837660 ...................... 85
10837728 ...................... 87
10839156 ...................... 79
1319203 ........................ 57
1319204 ........................ 57
1319205 ........................ 57
1319206 ........................ 57
1319207 ........................ 57
1319208 ........................ 57
1319209 ........................ 57
1319210 ........................ 57
1319211 ........................ 57
1319212 ........................ 57
1319213 ........................ 57
1319214 ........................ 61
1319215 .................. 63, 71
1319216 ........................ 63
1319217 ........................ 63
1319218 .................. 63, 83
1319219 ........................ 65
1319220 ............ 65, 75, 85
1319221 ........................ 65
1319222 ........................ 65
1319223 ........................ 67
1319224 ............ 67, 71, 75
1319225 .................. 69, 75
1319226 ........................ 71
1319227 ........................ 71
1319230 ........................ 75
1319234 ........................ 77
1319235 ........................ 77
1319237 ........................ 81
1319238 ........................ 83
1319240 ........................ 83
1319241 ........................ 83
1319242 ........................ 83
1319243 ........................ 83
Part Number
1319244
1319245
1319246
1319247
1319248
1319249
1319250
1319251
1319252
1319253
1319254
1319255
1319256
1319257
1319259
1319260
1319261
1319262
1319263
1319264
1319265
1319266
1319267
1319268
1319269
1319270
1319271
1319272
1319273
1319274
1319275
1319276
1319277
1319278
1319279
1319283
1319285
1319286
1319287
1319288
2705122
2710802
2711613
2711852
2711872
2711892
2711972
139
2711992
245
2712012
2712092
2712112
2712122
2712142
2712332
2712872
2712942
Page
.........................83
.........................83
.........................83
.........................83
.........................83
.........................83
.........................83
.........................83
.........................83
.........................83
.........................83
.........................83
.........................85
.........................85
.........................85
.........................85
.........................85
.........................87
.........................87
.........................87
.........................87
.........................87
.........................87
.........................87
.........................87
.........................87
.........................89
.........................89
.........................89
.........................89
.........................91
.........................91
.........................91
.........................91
.........................91
.........................19
.........................67
.........................67
.........................67
.........................67
.......................149
...............133, 135
.......................193
...............141, 143
...............137, 139
.......................147
......133, 135, 137,
......133, 135, 243,
.......133, 135, 149
.......................149
...............133, 135
...............133, 135
...............133, 135
.......................149
.......................145
.......133, 135, 137
8042/10042/10054 Origin 2/00
PART NUMBER INDEX

Part Number
2712973
2712993
2713054
2713222
2713242
2713262
2713282
2713292
2713332
2713333
2713363
2713432
2713442
2713452
2713642
2713803
2713853
2714973
2714993
2716163
2716173
2716516
2716545
4105621
4106561
4107182
4107232
4107692
4107702
4107712
4107812
4107822
4107832
4107971
4107981
4108161
4108232
4108302
4110123
4110124
4110125
5721202
5724284
5724302
5724622
5724742
5746241
5746411
6604662
6604712
6604882
139
6604972
6604982
6605202
6605772
6608621
6611752
Page
...................... 185
...... 117, 119, 121
...................... 121
...................... 145
.............. 133, 135
...................... 141
...................... 141
...................... 137
...... 133, 135, 147
...................... 179
...................... 191
.............. 133, 135
...................... 137
...................... 145
...................... 145
...................... 175
...................... 177
...................... 183
.............. 173, 175
.............. 189, 247
...................... 171
...................... 143
...................... 153
........................ 33
...................... 253
...................... 275
...................... 227
...................... 249
...................... 249
...................... 249
...................... 275
...................... 275
...................... 275
........................ 15
........................ 15
...................... 113
...................... 245
...................... 227
...................... 227
...................... 227
...................... 227
...................... 223
...................... 117
.......................... 3
...................... 229
.......................... 5
.......................... 5
...................... 259
...................... 249
...................... 149
..... 133, 135, 137,
...................... 149
...................... 145
.............. 137, 145
...................... 149
...................... 249
.............. 149, 249
8042/10042/10054 Origin 2/00
Part Number
Page
6619261 ........................ 95
6620531 .......................... 3
7047041 ...................... 207
7054351 . 55, 93, 117, 119,
121
7054632 ...... 117, 119, 121
7057141 ...... 117, 119, 121
7058372 ...................... 223
7062922 ...................... 249
7065482 .............. 243, 245
7068651 ...................... 213
7070191 ...................... 245
7075191 ........................ 31
7075611 ...................... 229
7077481 .............. 243, 245
7077501 .............. 243, 245
7077511 .............. 243, 245
7079162 ...................... 125
7079442 .......................... 3
7080891 ........................ 27
7081031 ........................ 27
7082292 ........................ 15
7082311 . 5, 229, 231, 233,
255, 257, 259
7082342 ..... 229, 231, 233,
255, 257, 259
7082362 ..... 229, 231, 233,
255, 257, 259
7082971 .......................... 7
7083054 ...................... 237
7083963 ........................ 13
7083992 .............. 233, 259
7084792 .......................... 5
7084821 .......................... 5
7084902 ........................ 15
7085073 ..... 237, 239, 241,
243, 245, 249
7085102 ...................... 235
7085411 .............. 243, 245
7085422 ...... 117, 119, 121
7085501 .............. 243, 245
7085552 ...................... 235
7085562 ...................... 235
7085571 ...................... 235
7086304 ...................... 239
7086471 ..... 237, 239, 241,
243, 245, 249
7086742 ...................... 125
7088283 ...................... 125
7088352 .............. 117, 119
7088522 ........................ 25
7089044 ...................... 243
7089054 ...................... 243
7089722 ...................... 185
7089781 .............. 261, 267
7090634 ...................... 247
7090751 ........................ 13
7090814 ...................... 241
Part Number
Page
7090822 ...................... 247

7090832 ...................... 247
7090871 ...................... 247
7090891 ...................... 247
7090951 ...................... 247
7091323 ........................ 33
7091373 ...................... 247
7092292 .................. 3, 229
7092533 ...................... 113
7092612 ...................... 113
7093772 ...... 117, 119, 121
7093783 ...... 117, 119, 121
7094562 ...................... 163
7094592 ...................... 117
7094682 .......................... 5
7095272 ...... 117, 119, 121
7095282 ...... 117, 119, 121
7095302 ...................... 127
7095312 .............. 233, 259
7095342 ........................ 55
7095352 .............. 233, 259
7095393 ...................... 127
7095452 .......................... 5
7095522 .............. 233, 259
7095831 ...... 117, 119, 121
7096471 ........................ 55
7096552 ...................... 229
7096562 ...................... 229
7096592 ........................ 95
7096632 ........................ 99
7096692 ...................... 117
7096702 ..... 231, 233, 255,
257, 259
7096772 ...................... 229
7096882 ..... 229, 231, 233,
255, 257
7097174 .......................... 5
7097233 .......................... 7
7097323 ...................... 127
7097382 ...................... 229
7097452 ...................... 125
7097523 ..... 237, 239, 241,
243, 245, 249
7097533 ..... 237, 239, 241,
243, 245, 249
7097543 ..... 237, 239, 241,
243, 245, 249
7097682 ...................... 229
7098142 ........................ 23
7098262 .......................... 5
7098271 ...................... 163
7098342 .......................... 7
7098354 ...................... 243
7098563 .......................... 3
7098733 .............. 113, 115
7098762 ...... 213, 215, 217
7098864 ...................... 213
7098973 ...................... 223
Part Number
Page
7099072 ...............137, 165

7099312 ...........................3
7099324 ...........................9
7099332 .........................15
7099352 .........................15
7099522 ...............113, 115
7099532 ...............113, 115
7099692 .......................115
7099702 .......................115
7099742 ...........................7
7099832 .........................99
7099882 ......213, 215, 217,
219, 221, 225
7099912 .......117, 119, 121
7099923 .......................225
7099943 .......................117
7110002 .......................247
7110022 .......................125
7110042 .......................255
7110172 .......................259
7110333 .......................115
7110342 .......................115
7110352 .......................115
7110494 .......................249
7110582 .......231, 255, 257
7110642 .......231, 255, 257
7110694 .......................249
7110702 .......................249
7110712 .......................249
7110722 .......................249
7110744 .......................253
7110762 .......................113
7110772 .......................113
7110782 .......................223
7111164 ...........................5
7111191 .................27, 223
7111203 .........................27
7111473 ...........................5
7111572 ......229, 231, 233,
255, 257, 259
7111832 .........................15
7111842 .........................15
7111952 .........................55
7111994 .......................249
7112092 ...........................9
7112102 ...........................7
7112302 .......................223
7112422 ...............207, 209
7112452 .......................145
7112511 .29, 207, 209, 211
7112523 .......................251
7112533 .......................251
7112582 .......................225
7112592 .......................225
7112642 .......................251
7112732 .......................257
7112804 .......................275
7113024 .......................275
279
PART NUMBER INDEX

Part Number
Page
7113952 ...................... 267

7113982 ...................... 267
7114032 ...................... 257
7114112 .............. 231, 255
7114542 .............. 215, 217
7114604 ...................... 209
7114612 ...................... 213
7114754 .............. 209, 211
7114763 ...................... 207
7114922 ...................... 259
7114941 ...................... 251
7115114 ...................... 225
7115163 ...................... 207
7115432 ...................... 247
7115652 ...................... 199
7115662 ...................... 177
7115712 ...................... 201
7116632 ...................... 225
7116642 .............. 231, 255
7116652 .............. 231, 255
7116662 .............. 231, 255
7116691 .............. 231, 255
7116784 ...................... 231
7116792 ...................... 229
7116812 .............. 231, 255
7116854 ...................... 229
7117031 ...... 265, 271, 273
7117072 .............. 231, 255
7117113 ...................... 233
7117133 ...................... 259
7117204 ...................... 245
7117244 ...................... 245
7117254 ...................... 245
7117264 ...................... 245
7117282 ...................... 205
7117292 ...................... 205
7117414 ...................... 257
7117502 ...... 231, 255, 257
7117513 ...................... 231
7117534 ...................... 257
7117542 ...................... 255
7117572 .............. 231, 255
7117582 ...................... 257
7117692 ...................... 205
7118222 ..... 129, 131, 213,
215, 217, 219, 221
7118662 ...................... 233
7118682 ...................... 259
7118692 ...................... 257
7118854 ...................... 255
7118882 ...... 237, 239, 241
7118892 ...... 237, 239, 241
7118941 .................. 29, 37
7119341 ...................... 245
7119351 ...... 265, 271, 273
7119362 ..... 261, 263, 265,
267, 269, 271, 273
280
Part Number
Page
7119372 ..... 261, 265, 267,

271, 273
7119632 ...................... 113
7119642 ...................... 113
7119652 ...................... 113
7119662 ...................... 113
7119813 .............. 149, 203
7120191 .............. 263, 269
7120742 ...................... 235
7121013 ...................... 137
7124331 .............. 3, 7, 223
7124491 ...................... 247
7124531 ........................ 31
7125251 ........................ 31
7125271 ........................ 31
7125421 ...................... 129
7125521 .......................... 7
7125691 .......................... 7
7125741 ...... 243, 245, 259
7125801 ...................... 247
7125811 .............. 233, 259
7125861 .......................... 3
7126662 ...................... 255
7126684 ...... 215, 217, 219
7126922 ...................... 125
7126953 ...................... 125
7126962 ...................... 125
7126992 ...................... 125
7127003 .............. 119, 121
7127013 .............. 119, 121
7127022 ...................... 125
7127034 .............. 119, 121
7127043 .............. 119, 121
7127081 ...................... 131
7127091 ........................ 25
7127102 ........................ 25
7127282 .......................... 9
7127852 ...................... 259
7127862 ...................... 259
7127871 .............. 129, 131
7127881 .............. 129, 131
7128772 ...... 237, 243, 245
7128782 ...................... 249
7128792 ...... 239, 243, 245
7128802 ..... 241, 243, 245,
249
7129261 .......................... 7
7129313 .......................... 3
7129323 .......................... 3
7129382 ...... 215, 219, 221
7129392 ...... 215, 219, 221
7130563 ...................... 205
7130912 ...................... 199
7131274 ...................... 205
7131852 ........................ 53
7132912 ...................... 117
7133022 ...................... 117
7133802 .............. 141, 143
Part Number
7133812
7133823
7133833
7134832
7134894
7135942
7136034
7137132
7137643
7138164
7138186
7138208
7138209
7138240
7138241
7138290
7138291
7138297
7138301
7138302
7138468
7138469
7138614
7138714
7138738
7138848
7143900
7144000
7150082
7150182
7150192
7150202
7150282
7150302
7150312
7150361
7150371
7150382
7150393
7150402
7150412
7150432
7150442
7150452
7150472
7150492
7150502
7150521
7150523
8032500
8032501
8032502
8032503
8032504
8032505
8032506
8032509
8032510
Page
.............. 141, 143

...................... 145
...................... 145
...................... 219
...................... 221
........................ 15
...... 129, 131, 163
........................ 37
.............. 121, 123
...................... 163
........................ 93
........................ 93
...... 129, 131, 163
...................... 113
...................... 113
...................... 121
.............. 117, 119
...................... 121
.............. 117, 119
.......................... 3
...................... 225
...................... 225
.......................... 5
...... 129, 131, 163
.............. 261, 267
...................... 121
........................ 13
........................ 13
........................ 93
................ 93, 101
................ 93, 101
.................. 93, 97
...................... 157
...................... 139
...................... 135
.......................... 7
........................ 15
.......................... 7
.......................... 5
...................... 221
.............. 133, 135
...................... 143
...................... 143
...................... 143
........................ 15
...................... 139
...................... 139
...................... 221
...... 117, 119, 121
........................ 41
........................ 41
........................ 41
.................. 41, 45
........................ 41
........................ 41
.................. 41, 45
........................ 41
........................ 41
Part Number
8032511
8032515
8032516
8032517
8032518
8032519
8032521
8032522
8032523
8032526
8032528
8032532
8032535
8032536
8032537
8032538
8032539
8032541
8032542
8032543
8032545
8032546
8032547
8032548
8032549
8032550
8032551
8032552
8032553
8032554
8032555
8032556
8032558
8032559
8032560
8032563
8032564
8032565
8032566
8032567
8032568
8032573
8032574
8032578
8032579
8032580
8032581
8032582
8032583
8032584
8032585
8032586
8032587
8032588
8032589
8032592
8032593
8032594
Page
.........................41
.........................41
.........................41
.........................41
.........................41
.........................41
.........................41
.........................41
.........................41
.........................41
.........................41
.........................41
.........................41
.........................41
.........................41
.........................41
.........................41
...................41, 43
...................41, 43
...................41, 43
...................41, 43
.........................41
.........................41
.........................41
.........................41
.........................43
.........................43
.........................43
.........................43
.........................43
.........................43
.........................43
.........................43
.........................43
.........................43
.........................43
.........................43
.........................43
...................43, 45
.........................43
.........................43
.........................43
.........................43
.........................43
.........................43
.........................43
.........................43
.........................43
.........................43
.........................43
.........................43
.........................43
.........................43
.........................43
.........................43
.........................43
.........................43
.........................43
8042/10042/10054 Origin 2/00
PART NUMBER INDEX

Part Number
8032595
8032604
8032605
8032606
8032607
8032608
8032609
8032611
8032612
8032613
8032614
8032615
8032616
8032617
8032620
8032622
8032623
8032624
8032625
8032626
8032627
8032628
8032629
8032631
8032632
8032633
8032634
8032635
8032637
8032638
8032640
8032641
8032642
8032643
8032644
8032645
8032646
8032647
8032648
8032649
8032650
8032651
8032652
8032653
8032654
8032655
8032656
8032657
8032658
8032659
8032661
8032663
8032665
8032666
8032669
8032670
8032672
8032673
Page
........................ 43
........................ 47
........................ 47
........................ 47
........................ 47
........................ 47
........................ 47
........................ 47
........................ 43
........................ 43
........................ 45
.................. 45, 47
.................. 45, 47
.................. 45, 47
............ 43, 45, 47
........................ 45
........................ 45
........................ 45
........................ 45
........................ 45
........................ 47
.................. 45, 47
........................ 45
........................ 45
........................ 45
........................ 45
........................ 45
........................ 45
........................ 45
........................ 45
........................ 45
........................ 45
........................ 45
.................. 45, 47
........................ 45
........................ 45
........................ 45
........................ 45
........................ 45
........................ 45
........................ 45
........................ 45
.................. 45, 47
........................ 49
........................ 49
........................ 49
........................ 49
........................ 49
........................ 49
........................ 49
........................ 49
........................ 49
........................ 49
........................ 51
........................ 51
........................ 51
........................ 51
........................ 51
8042/10042/10054 Origin 2/00
Part Number
8032674
8032675
8032676
8032678
8032679
8032680
8032681
8032682
8032702
8032714
8032726
8032728
8032752
8032753
8032756
8032762
8032764
8032793
8032794
8032816
8032826
8032875
8032876
8032877
8032880
8032881
8032882
8032883
8032885
8032886
8032891
8032892
8032893
8032894
8032895
8032896
8032897
8032898
8032899
8032900
8032901
8032902
8032903
8032904
8032906
8032910
8032912
8032913
8032914
8032920
8032922
8032923
8032930
8032949
8032972
8032973
8032974
8032979
Page
........................ 51
........................ 51
........................ 51
........................ 51
........................ 51
........................ 51
........................ 51
........................ 51
...................... 187
.............. 173, 185
...... 177, 179, 181
.............. 177, 179
...................... 165
........................ 17
...... 207, 209, 211
...................... 127
...................... 127
........................ 31
........................ 31
...................... 111
.............. 107, 109
...................... 105
...................... 105
...................... 105
...................... 105
...................... 105
...................... 105
...................... 105
...................... 105
...................... 105
.............. 107, 109
.............. 107, 109
.............. 107, 109
.............. 107, 109
...... 103, 107, 109
.............. 107, 109
.............. 107, 109
.............. 107, 109
.............. 107, 109
.............. 107, 109
.............. 107, 109
.............. 107, 109
.............. 107, 109
.............. 107, 109
.............. 107, 109
.............. 107, 109
.............. 107, 109
.............. 107, 109
.............. 107, 109
...................... 107
.............. 107, 109
.............. 107, 109
...................... 111
.............. 107, 109
.............. 107, 109
.............. 107, 109
.............. 107, 109
...................... 105
Part Number
8032983
8032984
8032985
8033003
8033004
8033006
8033007
8033008
8033009
8033012
8033022
8033031
8033044
8033050
8033051
8033052
8033053
8033065
211
8033072
8033075
8033076
8033077
8033078
8033079
8033081
8033082
8033084
8033085
8033086
8033087
8033088
8033090
8033092
8033094
8033097
8033098
8033102
8033103
8033104
8033105
8033110
8033178
8033188
8033189
8033190
8033191
8033192
8033193
8033194
8033195
8033196
8033197
8033198
8033199
8033201
8033202
8033203
Page
.............. 107, 109

.............. 107, 109
.............. 107, 109
........................ 97
........................ 97
........................ 99
.................. 95, 99
........................ 99
.......... 95, 99, 105
.............. 107, 109
.......................... 7
.......................... 7
.......................... 9
.......................... 7
.......................... 7
.......................... 7
.......................... 7
. 29, 37, 207, 209,
.......................... 9
.................. 29, 37
.......................... 9
.......................... 9
.. 9, 207, 209, 211
.......................... 9
.................... 9, 39
.......................... 9
.......................... 9
.......................... 9
.......................... 9
.......................... 9
.......................... 9
.......................... 9
.......................... 9
.......................... 9
........................ 99
........................ 99
........................ 29
........................ 29
........................ 29
........................ 29
........................ 29
........................ 25
........................ 41
........................ 41
........................ 43
........................ 43
........................ 43
........................ 41
........................ 43
........................ 43
........................ 43
........................ 43
.................. 41, 47
.................. 41, 43
15, 207, 209, 211
........................ 51
........................ 51
Part Number
Page
8033204 .........................51
8033205 .........................51
8033228 .......................103
8033238 .........................51
8033239 .........................51
8033240 .........................17
8033241 .........................17
8033242 .........................17
8033243 .........................17
8033254 .......................203
8033299 .........................41
8033302 .........................41
8033303 .........................41
8033304 .........................41
8033305 .........................41
8033306 .........................41
8033307 .........................41
8033308 .........................41
8033309 .........................41
8033310 .........................41
8033311 .........................41
8033312 .........................41
8033313 .........................41
8033314 .........................41
8033318 .........................43
8033340 ......117, 119, 121,
213, 215, 217, 219, 221
8033342 .......117, 119, 121
8033344 .........................49
8033347 .........................49
8033348 .........................45
8033349 .........................41
8033351 .........................47
8033355 .........................45
8033356 .........................45
8033357 .........................45
8033358 .........................45
8033359 .........................47
8033360 .........................47
8033361 .........................47
8033362 .........................47
8033363 .........................47
8033364 .........................47
8033365 .........................47
8033368 .........................47
8033371 .........................47
8033372 .........................47
8033373 ...................43, 47
8033374 .........................47
8033375 .........................47
8033376 .........................47
8033384 .........................43
8033385 .........................43
8033386 .........................43
8033387 .........................49
8033406 .......213, 215, 217
8033479 .....................9, 39
8033652 .........................97
281
PART NUMBER INDEX

Part Number
8033704
8033715
8033721
8033722
8033723
8033724
8033725
8033726
8033727
8033728
8033729
8033730
8033731
8033732
8033733
8033734
8033735
8033736
8033737
8033738
8033740
8033741
8033742
8033744
8033745
8033746
8033747
8033748
8033749
8033750
8033751
8033753
8033755
8033756
8033760
8033761
8033763
8033768
8033769
8033770
8033771
8033772
8033773
8033774
8033775
8033776
8033777
8033778
8033779
8033780
8033781
8033782
8033783
8033784
8033785
8033786
8033788
8033789
282
Page
...................... 179
...................... 179
...................... 179
...................... 185
...................... 185
...................... 185
...................... 185
...................... 185
...................... 173
...................... 173
...................... 173
...................... 173
...................... 173
...................... 169
...................... 169
...................... 169
...................... 169
...................... 169
...................... 169
...................... 169
...................... 181
...................... 181
...................... 181
.............. 177, 179
.............. 177, 179
...................... 177
.............. 177, 179
...................... 187
...................... 187
...................... 187
...................... 187
...................... 205
...................... 179
...................... 179
...................... 205
...................... 205
...................... 205
...................... 205
...................... 205
...................... 205
........................ 53
........................ 53
........................ 53
........................ 53
........................ 53
........................ 53
........................ 53
........................ 53
........................ 53
........................ 53
........................ 53
........................ 53
...................... 191
...................... 191
...................... 191
...................... 191
...................... 191
...................... 191
Part Number
8033790
8033791
8033796
8033797
8033798
8033799
8033801
8033802
8033803
8033804
8033805
8033806
8033809
8033810
8033811
8033812
8033813
8033814
8033815
8033816
8033817
8033818
8033820
8033821
8033822
8033823
8033824
8033826
8033827
8033828
8033829
8033831
8033832
8033833
8033834
8033835
8033836
8033837
8033838
8033839
8033840
8033841
8033842
8033843
8033844
8033845
8033846
8033847
8033848
8033849
8033850
8033851
8033852
8033853
8033854
8033855
8033856
8033857
Page
...................... 191
........................ 53
........................ 95
........................ 95
........................ 95
...................... 107
...................... 195
...................... 103
.............. 107, 109
...................... 105
...................... 105
...................... 103
...................... 103
...................... 103
...................... 195
...................... 195
...................... 195
...................... 195
...................... 105
...................... 105
...................... 105
...................... 105
...................... 105
...................... 105
...................... 105
...................... 105
...................... 105
.............. 107, 109
.............. 107, 109
.............. 107, 109
.............. 107, 109
.............. 107, 109
.............. 107, 109
.......................... 9
.......................... 9
.......................... 9
.......................... 9
.......................... 9
.......................... 9
.......................... 9
.......................... 9
........................ 11
........................ 11
........................ 11
........................ 11
........................ 11
........................ 11
........................ 11
........................ 11
........................ 11
........................ 11
........................ 11
........................ 11
........................ 11
........................ 11
........................ 11
........................ 11
........................ 11
Part Number
8033858
8033859
8033860
8033861
8033862
8033863
8033864
8033865
8033866
8033867
8033868
8033869
8033870
8033871
8033872
8033873
8033874
8033875
8033876
8033877
8033878
8033879
8033880
8033881
8033882
8033883
8033884
8033885
8033886
8033887
8033888
8033889
8033890
8033896
8033897
8033898
8033899
8033900
8033901
8033902
8033903
8033904
8033905
8033906
8033907
8033908
8033909
8033910
8033911
8033912
8033913
8033914
8033916
8033917
8033918
8033919
8033920
8033921
Page
........................ 11
........................ 11
........................ 11
........................ 11
........................ 11
........................ 11
........................ 11
........................ 11
........................ 11
........................ 11
........................ 11
........................ 11
........................ 47
........................ 47
........................ 47
........................ 47
........................ 47
........................ 47
........................ 47
........................ 47
........................ 47
........................ 47
........................ 47
........................ 47
........................ 47
........................ 47
........................ 47
.................. 43, 47
........................ 41
........................ 41
........................ 41
........................ 41
........................ 51
...................... 165
...................... 165
...................... 165
...................... 165
...................... 165
...................... 165
...................... 165
...................... 165
...................... 165
...................... 165
...................... 165
...................... 165
...................... 165
...................... 165
...................... 165
...................... 165
...................... 165
...................... 165
...................... 165
...................... 165
...................... 165
...................... 165
...................... 165
...................... 165
...................... 165
Part Number
8033922
8033923
8033924
8033925
8033926
8033927
8033928
8033929
8033930
8033931
8033932
8033933
8033934
8033935
8033936
8033937
8033938
8033939
8033952
8033953
8033954
8033955
8033956
8033957
8033958
8033959
8033960
8033961
8033962
8033963
8033964
8033965
8033966
8033967
8033968
8033969
8033970
8033971
8033972
8033973
8033974
8033975
8033976
8033977
8033978
8033979
8033980
8033981
8033982
8033983
8033984
8033985
8033986
8033987
8033988
8033989
8033990
8033991
Page
.......................165
.......................165
.......................165
.......................165
.......................165
.......................165
.......................165
.......................165
.......................165
.......................165
.......................165
.......................165
.......................165
.......................165
.......................165
.......................165
.......................165
.......................165
.......................165
.......................165
.......................165
.......................165
.......................165
.......................165
.......................165
.......................165
.......................111
.......................111
.......................111
.......................111
.......................111
.......................111
.......................103
.......................103
.......................103
.......................103
.......................103
.......................103
.......................103
.......................103
.......................103
.......................103
.......................103
.......................103
.......................103
.......................103
.......................103
.......................103
.......................103
.......................103
.......................103
.......................103
.......................103
.......................103
.......................103
.......................103
.......................103
.......................103
8042/10042/10054 Origin 2/00
PART NUMBER INDEX

Part Number
8033992
8033993
8033994
8033995
8033996
8033997
8033998
8033999
8034500
8034501
8034502
8034503
8034504
8034505
8034527
8034528
8034530
8034531
8034532
8034534
8034538
8034539
8034540
8034541
8034542
8034543
8034544
8034545
8034546
8034547
8034548
8034549
8034550
8034551
8034552
8034554
8034555
8034556
8034557
8034558
8034559
8034560
8034561
8034562
8034569
8034570
8034571
8034575
8034577
8034578
8034580
8034581
8034584
8034585
8034586
8034590
8034593
8034684
Page
...................... 103
...................... 103
...................... 103
...................... 103
...................... 103
...................... 103
...................... 103
...................... 103
...................... 103
...................... 103
...................... 103
...................... 103
...................... 103
...................... 103
...................... 201
...................... 201
...................... 201
...................... 201
...................... 201
...................... 199
...................... 199
...................... 199
...................... 199
...................... 199
...................... 201
...................... 199
........................ 11
........................ 11
........................ 11
........................ 11
........................ 11
...................... 201
...................... 201
...................... 199
...................... 199
...................... 201
...................... 201
...................... 201
...................... 201
...................... 203
...................... 203
...................... 203
...................... 203
...................... 203
...................... 205
...................... 205
...................... 205
...................... 205
...................... 205
...................... 205
...................... 205
...................... 107
...................... 109
...................... 109
...................... 109
...................... 109
........................ 97
...................... 197
8042/10042/10054 Origin 2/00
Part Number
8034688
8034691
8034692
8034693
8034694
8034695
8034697
8034797
8034798
8034799
8034800
8034801
8034802
8034803
8034804
8034805
8034806
8034807
8034808
8034809
8034810
8034811
8034812
8034813
8034814
8034815
8034817
8034818
8034819
8034821
8034822
8034823
8034824
8035247
8035267
8035268
8035269
8035270
8035271
8035272
8035276
8035308
8035315
8035322
8035386
8035513
8035514
8035519
8035535
8035536
8035539
8035542
8035545
8035547
8035555
8035556
8035557
8035558
Page
.............. 107, 109

...................... 197
.............. 107, 109
.............. 107, 109
........................ 17
...................... 183
...................... 199
........................ 37
........................ 37
........................ 37
........................ 37
.................. 29, 37
.................. 29, 37
........................ 37
........................ 37
........................ 37
........................ 37
........................ 37
........................ 37
........................ 37
........ 37, 209, 211
........................ 37
...................... 165
...... 213, 215, 217
.............. 107, 109
........................ 29
........................ 37
...................... 165
.............. 107, 109
...................... 197
...................... 197
...................... 197
...................... 197
...................... 169
...................... 199
.............. 107, 109
.............. 107, 109
.............. 107, 109
.............. 107, 109
.............. 107, 109
.............. 219, 221
...................... 175
...................... 171
...................... 189
...................... 175
...................... 171
...................... 171
...................... 189
...................... 171
...................... 171
...................... 171
...................... 175
...................... 175
...................... 183
...................... 123
...................... 123
...................... 123
...................... 123
Part Number
8035559
8035560
8035561
8035562
8035563
8035564
8035565
8035566
8035567
8035568
8035569
8035570
8035571
8035572
8035573
8035574
8035575
8035577
8035578
8035579
8035580
8035581
8035582
8035583
8035584
8035585
8035586
8035587
8035588
8035589
8035590
8035591
8035592
8035593
8035595
8035596
8035597
8035598
8035607
8035608
8035609
8035610
8035611
8035612
8035613
8035615
8035616
8035617
8035618
8035620
8035622
8035623
8035624
8035625
8035628
8035727
8035728
8035729
Page
...................... 123
...................... 167
...................... 167
...................... 167
...................... 167
...................... 167
...................... 167
...................... 167
...................... 167
...................... 167
...................... 167
...................... 167
...................... 167
...................... 167
...................... 167
...................... 167
...................... 167
...................... 167
...................... 167
...................... 167
...................... 167
...................... 167
...................... 167
...................... 167
...................... 167
...................... 167
...................... 167
...................... 167
...................... 167
...................... 167
...................... 167
...................... 167
...................... 167
...................... 167
...................... 167
...................... 167
...................... 167
...................... 167
...................... 175
...................... 175
...................... 175
...................... 175
...................... 183
...................... 183
...................... 183
...................... 171
...................... 171
........................ 97
........................ 97
........................ 97
........................ 97
........................ 97
........................ 97
........................ 97
........................ 97
...................... 189
...................... 189
...................... 189
Part Number
Page
8035730 .......................189
8035731 .......................189
8035732 .......................189
8035733 .........................89
8035734 .........................89
8035778 .......................101
8035800 .......................171
8037206 .........................11
8040258 ...........................3
8065061 .......231, 255, 257
8065062 .......................249
8065063 .......................247
8065214 ...............231, 255
8065634 ...............243, 245
8065639 ...........................7
8065640 ...................3, 229
8065641 ...........................3
8080613 .......117, 119, 121
8124126 ......261, 263, 265,
267, 269, 271, 273
8124131 .......................267
8127008 .......269, 271, 273
8127009 .......................267
8127014 ...............261, 267
8140309 .......117, 119, 121
8160042 .........................17
8160046 .........................25
8160059 .........................33
8160060 .........................23
8160062 .........................21
8160205 .........................17
8160406 .........................33
8160417 .........................17
8160418 .........................33
8160419 ...................21, 23
8160610 .........................25
8160617 ...................23, 33
8160621 .......................207
8162003 .........................25
8180307 .......117, 119, 121
8180308 .......................117
8205506 .......................181
8205514 .......................193
8205545 .......................193
8205546 .......................193
8205547 .......................193
8205548 .......................193
8205640 .......................181
8205655 ......177, 179, 187,
191, 193, 203, 205
8205656 .......173, 175, 185
8205657 ...............169, 171
8205661 .......................193
8205726 .......................173
8220001 .......................225
8220008 .31, 207, 209, 211
8220050 ......207, 209, 211,
223
283
PART NUMBER INDEX

Part Number
Page
8220073 29, 213, 215, 217,

219, 221
8220882 ..... 207, 209, 211,
225
8223016 ...................... 223
8223024 31, 207, 209, 211
8223025 ..... 207, 209, 211,
223
8223216 ..... 213, 215, 217,
219, 221
8223217 ..... 163, 213, 215,
217, 219, 221
8223220 15, 207, 209, 211
8223221 ...................... 225
8223226 ...................... 163
8223405 15, 207, 209, 211
8223419 ...................... 223
8223424 ...................... 223
8223436 ...... 207, 209, 211
8223438 ...... 207, 209, 211
8223442 15, 207, 209, 211
8223444 15, 207, 209, 211
8223445 15, 207, 209, 211
8223510 .............. 213, 215
8223517 ...................... 207
8223525 ...................... 225
8223610 ...... 217, 219, 221
8224026 ........................ 23
8224027 ........................ 21
8225117 ...... 209, 211, 225
8229215 ...................... 207
8229216 ...................... 207
8229218 ...................... 207
8229226 ...................... 207
8229232 ...................... 207
8229233 ...... 209, 211, 225
8229234 .............. 209, 211
8229235 ...... 209, 211, 223
8229238 .............. 209, 211
8262131 ...................... 117
8262137 ...................... 119
8262138 ...................... 119
8262142 ...................... 121
8262143 ...................... 121
8270014 ...... 213, 215, 217
8270134 .............. 219, 221
8270220 ...... 117, 119, 121
8270221 ..... 117, 119, 121,
213, 215, 217, 219, 221
8270602 ...... 213, 215, 217
8270617 ..... 213, 215, 217,
219, 221
8270622 .............. 219, 221
8272009 .............. 117, 119
8272017 ...................... 121
8273013 ...................... 127
8273237 ...................... 127
8273238 ...................... 127
284
Part Number
Page
8273240 ...................... 127

8273241 ...................... 127
8273272 ...................... 127
8274022 .............. 129, 131
8275212 ...................... 125
8275240 ...................... 125
8275247 ...................... 125
8275248 ...................... 125
8277161 ...... 117, 119, 121
8277162 ..... 117, 119, 121,
213, 215, 217, 219, 221
8278007 . 55, 93, 117, 119,
121
8278008 ...... 117, 119, 121
8278012 ...... 117, 119, 121
8278017 ........................ 55
8301002 ........................ 25
8301402 ........................ 25
8301439 ........................ 21
8301443 .................. 23, 33
8301456 ...................... 251
8302147 .......................... 7
8302406 ........................ 27
8302449 ........................ 25
8302470 ...... 21, 23, 33, 93
8303034 .......... 5, 7, 15, 23
8303041 ...................... 229
8303106 17, 117, 119, 121
8303519 93, 119, 121, 139
8303534 .............. 7, 13, 27
8303540 . 9, 17, 23, 29, 37,
259
8303550 ...................... 121
8303604 ........................ 13
8303618 ...................... 127
8303620 43, 229, 231, 255,
257, 259
8303621 ..... 125, 229, 231,
255, 257, 259
8303622 ...... 117, 119, 121
8303624 .............. 255, 257
8303626 .............. 139, 251
8303628 ...................... 247
8303629 ...................... 247
8303632 ...................... 223
8303634 ..... 237, 239, 241,
243, 245, 249, 255, 257
8303638 .................. 7, 235
8303655 .......... 3, 229, 247
8303656 .......................... 5
8303664 ........................ 55
8303666 .............. 233, 259
8303675 ..... 135, 231, 233,
255
8303679 ..... 117, 119, 121,
231, 233, 255, 257, 259
8303681 ..... 229, 231, 233,
255, 257, 259
Part Number
Page
8303697 . 13, 33, 119, 121,

127, 213, 229
8303702 ...... 117, 119, 121
8303705 .......................... 7
8303715 .............. 229, 249
8303717 ...................... 247
8303724 ..... 3, 55, 93, 117,
119, 121
8303729 ...................... 5, 7
8303735 ...................... 231
8303738 ...................... 225
8303739 ...... 145, 243, 245
8303742 . 25, 27, 117, 119,
121
8303744 ...................... 117
8303745 ........................ 13
8303752 ...................... 145
8303758 ........................ 33
8303770 .............. 243, 245
8303772 .............. 233, 259
8303776 .................... 9, 31
8303782 .................. 3, 229
8303784 ...... 117, 119, 121
8303790 25, 117, 119, 121
8303794 ...................... 247
8303799 ........................ 25
8303835 ................ 29, 207
8303837 ................ 25, 223
8303839 ........................ 29
8303982 .......................... 9
8303987 51, 213, 215, 217,
219
8303995 ........................ 31
8304624 ...................... 137
8304631 ...................... 203
8304660 .......................... 5
8305002 . 25, 29, 207, 209,
211, 225
8305003 ...................... 207
8305004 . 5, 15, 25, 27, 33,
207, 209, 213, 215, 217,
219, 221
8305005 .................. 23, 29
8305006 . 13, 29, 133, 135,
213
8305008 .................... 7, 13
8305012 ...... 137, 139, 251
8305014 .............. 163, 223
8305018 .............. 263, 269
8305021 .......................... 3
8305038 ...................... 221
8305043 ..... 213, 215, 217,
219, 221
8305201 ..... 213, 215, 217,
219, 221
8305402 ...... 17, 21, 25, 33
8305405 ................ 27, 223
8305410 ........................ 27
Part Number
Page
8305438 ......213, 215, 217,

219, 221
8305601 .....................9, 17
8305619 .......................235
8305624 7, 25, 29, 37, 117,
119, 121, 257, 259
8305626 13, 117, 119, 121,
127, 129, 131, 141, 143,
145, 163, 243, 245
8305627 .......................223
8305643 ..3, 229, 233, 237,
239, 241, 243, 245, 247,
249, 255, 257, 259, 267
8305644 ..3, 117, 119, 121,
229, 231, 233, 247, 251,
255, 259, 261, 267, 275
8305645 ..7, 117, 119, 121,
125, 229, 231, 243, 245,
255, 259, 261, 265, 267,
271, 273
8305646 ......261, 263, 265,
267, 269, 271, 273
8305647 ...................9, 229
8305650 .........................25
8305906 .............5, 33, 229
8305916 ...........................7
8307002 5, 7, 9, 15, 25, 27,
31, 207, 213, 215, 217,
219, 221
8307003 ....9, 25, 207, 209,
211, 225
8307004 ....5, 33, 117, 119,
121, 133, 135, 145, 213,
229
8307005 ....5, 7, 13, 17, 27,
41, 43, 51, 135, 225, 229,
231, 233, 255, 257, 259
8307006 .....13, 93, 97, 213
8307007 ......137, 139, 231,
251, 255, 257
8307009 ...............163, 223
8307010 .....................7, 55
8307012 .......................3, 7
8307022 ......213, 215, 217,
219, 221
8307023 ......117, 119, 121,
213, 215, 217, 219, 221
8307024 .........................25
8307025 ..25, 93, 117, 119,
121, 127, 139
8307026 ...............207, 209
8307027 ...............209, 211
8307046 .........................29
8307047 .........................93
8307052 .........................29
8307104 27, 235, 261, 263,
265, 267, 269, 271, 273
8307106 13, 117, 121, 209,
211, 213, 225, 229
8307107 .......................247
8042/10042/10054 Origin 2/00
PART NUMBER INDEX

Part Number
Page
8307109 . 7, 23, 25, 29, 37,

117, 119, 121, 207, 209
8307110 .... 5, 27, 117, 121
8307111 ..... 209, 211, 223,
225
8307112 .............. 251, 275
8307113 ............ 9, 13, 229
8307201 .......................... 9
8307202 .......................... 5
8307203 ... 5, 29, 119, 121,
127, 245
8307204 . 9, 119, 125, 229,
231, 233, 255, 257, 259
8307206 . 9, 137, 139, 223,
231, 255
8307207 .................. 9, 223
8307220 ................ 93, 139
8307222 ...... 117, 119, 121
8307904 ...... 233, 249, 259
8307910 ...................... 229
8307911 ...................... 229
8307912 .................. 3, 247
8307913 .................. 3, 247
8307918 ...... 233, 249, 259
8310001 ........................ 23
8310002 29, 117, 119, 121
8310019 ..... 261, 265, 267,
271, 273
8310020 .............. 261, 267
8310026 ...................... 257
8310028 .............. 117, 119
8310029 ........................ 29
8310036 .......................... 7
8310041 ..... 213, 215, 217,
219, 221
8310049 .......................... 7
8310050 .......................... 7
8310051 .................... 3, 55
8310058 ...................... 223
8310066 .................. 3, 267
8310067 ..... 3, 55, 93, 117,
119, 121, 247
8310070 .......................... 7
8310077 ..... 213, 215, 217,
219, 221
8310078 ..... 213, 215, 217,
219, 221
8310093 .............. 233, 259
8310111 .......................... 3
8310112 .......................... 7
8310113 ...................... 225
8310116 ........................ 55
8310129 ...................... 163
8310136 .......................... 5
8310138 ...................... 153
8310143 ........................ 21
8310144 ........................ 21
8310151 ...................... 247
8310153 ...................... 205
8042/10042/10054 Origin 2/00
Part Number
8310158
8310159
8310160
8310161
8310163
8310170
8310178
8310195
8310202
221
8310205
8310209
8310210
8310235
8310245
8310257
8310258
8310259
8310266
8310276
8310337
8310344
8310425
8310427
8320250
8320253
8320254
8320262
8320265
8320270
8322029
8324029
8340025
8340034
8342413
8342416
8342807
8342808
8344010
8346008
8346009
8346010
8346011
8360005
8360008
8382017
8403224
8405007
8405009
8405104
8405203
8405209
8405305
8405307
8405404
8406101
8406105
8410009
Page
.............. 133, 135

.............. 133, 135
...................... 249
...................... 249
.............. 129, 131
........................ 27
.............. 137, 139
...................... 275
..... 215, 217, 219,
...................... 267
.............. 231, 255
...................... 267
.............. 231, 255
.............. 231, 255
........................ 27
........................ 27
.......................... 3
...... 237, 239, 241
...... 237, 239, 241
.............. 137, 139
.......................... 7
.................. 93, 97
........................ 93
...................... 129
...................... 129
........................ 41
...... 117, 119, 121
...................... 163
...................... 131
.............. 131, 163
...................... 163
...................... 111
........................ 25
.......................... 9
.......................... 5
...................... 5, 7
.................... 5, 11
.......................... 5
........................ 11
.......................... 9
.......................... 9
.......................... 9
........................ 31
........................ 31
...................... 275
.............. 117, 119
........................ 31
.............. 129, 131
...... 117, 119, 121
...... 117, 119, 121
...................... 139
...................... 127
...................... 127
...................... 127
...... 117, 119, 121
...... 133, 135, 149
.............. 129, 131
Part Number
Page
8420053 ...... 243, 245, 249

8420055 ...... 243, 245, 249
8420201 ........................ 31
8430005 ...... 243, 245, 249
8430006 ...... 243, 245, 249
8430007 .............. 129, 131
8430032 .............. 135, 149
8430034 .............. 129, 131
8430035 ...................... 129
8430037 ...................... 135
8430046 ...................... 149
8430064 ...................... 131
8444223 ...................... 165
8444227 ...................... 167
8464012 ...................... 163
8464212 15, 207, 209, 211
8466305 15, 207, 209, 211
8466306 .......................... 7
8467014 15, 207, 209, 211
8469028 ...... 207, 209, 211
8469030 ........................ 15
8500009 ...................... 223
8500036 ...................... 223
8500201 ...................... 223
8520001 ...... 231, 255, 257
8520013 . 3, 171, 193, 229,
233, 247, 259
8520021 .......... 3, 233, 259
8522043 .............. 107, 109
8522045 .............. 107, 109
8522048 .............. 107, 109
8526035 .......................... 5
8526036 ..... 229, 231, 233,
255, 257, 259
8526044 ...................... 103
8526048 ...................... 145
8526052 .................. 65, 81
8530030 ...................... 135
8540023 ........................ 31
8541433 .............. 243, 245
8541435 ...... 129, 131, 163
8546407 ...................... 139
8580110 ............ 21, 23, 33
8580111 ........................ 17
8580115 .......................... 9
8580213 .......................... 5
8580309 ........................ 31
8580311 15, 207, 209, 211
8580312 15, 207, 209, 211
8580315 .................. 9, 249
8581007 .......................... 5
8582007 .............. 209, 211
8582413 .......................... 5
8584001 31, 145, 207, 209,
211, 213, 215, 217, 219,
221, 223, 243, 245, 249
8584003 31, 207, 209, 211,
223
Part Number
Page
8584007 ......133, 135, 137,

139, 141, 143, 149
8584018 .......................223
8585133 .....................9, 39
8585134 ...........................9
8585135 ...........................9
8585138 ...........................9
8585139 ...........................9
8585155 .........................39
8585156 .........................39
8630012 ...............129, 131
8630016 ......... 93, 139, 167
8630017 .......................157
8640017 .......................203
8640019 .......................205
8640028 .......243, 245, 249
8640029 .......243, 245, 249
8640032 .......243, 245, 249
8640123 .......................135
8640208 .......................139
8640405 .......................137
8640903 .......129, 131, 163
8642001 ...............243, 245
8642207 .......................249
8642224 .......229, 233, 259
8642235 ...............243, 245
8642237 ......261, 263, 265,
267, 269, 271, 273
8688026 ......207, 209, 211,
225
8700116 .........................25
8700120 .........................27
8720014 ...........................7
8720015 ...........................7
8721023 ...........................7
8721029 ...............133, 135
8750003 .......................145
8760011 .......................149
8760037 .......................145
8760039 ...............141, 143
8760102 .......................163
8760107 ......137, 139, 145,
163
8760109 .......133, 135, 141
8760110 ......133, 135, 147,
149, 163, 243, 245
8760111 ...............141, 143
8760113 ...............149, 249
8760117 ......137, 153, 243,
245
8760118 .......133, 137, 163
8760134 ......133, 135, 143,
147
8760138 .......................143
8760140 ...............133, 135
8760141 ......133, 135, 137,
139, 153
8760143 ......133, 135, 145,
153
285
PART NUMBER INDEX

Part Number
Page
8760254 ...................... 157

8760268 ...................... 147
8760276 ...... 139, 147, 149
8760302 ...................... 139
8760303 ...................... 133
8760305 ...... 141, 143, 157
8760307 .............. 135, 145
8760308 ...................... 139
8760311 ..... 133, 135, 139,
249
8760313 ...... 133, 135, 249
8760317 .............. 139, 141
8760351 ...................... 163
8760401 ..... 133, 135, 137,
139
8760407 ...................... 135
8760409 ...................... 249
8760415 ...................... 139
8760419 ...................... 163
8760420 ...................... 201
8760431 ...................... 157
8760449 .............. 133, 135
8760451 ...... 139, 163, 199
8760455 ...................... 149
8760457 ...................... 137
8760458 ...................... 153
8760460 ...... 133, 135, 153
8760474 ...... 133, 135, 137
8760475 ...................... 249
8760477 ...................... 145
8760482 .............. 137, 139
8760483 .............. 141, 143
8760488 .............. 133, 135
8760493 ..... 135, 137, 139,
145
8760495 ...................... 139
8760501 ..... 133, 135, 139,
149, 163
8760504 ..... 133, 135, 137,
139
8760529 ...................... 139
8765204 ...... 133, 135, 139
8769122 ...................... 145
8769123 ...................... 145
8769127 .............. 141, 143
8769128 .............. 141, 143
8769132 ...................... 249
8769140 ...................... 145
8769149 ...................... 145
8769158 ...................... 247
8769159 ...................... 247
8769160 ...................... 247
8769161 ...................... 145
8770012 ...... 141, 147, 249
8770015 ...................... 137
8770016 ...... 133, 135, 249
8770030 ...................... 141
8770157 .............. 143, 157
286
Part Number
8770158
8770159
8780031
8780035
8780036
8780037
8780045
8780264
8786514
8786516
8786559
8825174
8841025
8841040
8841314
8864036
8864037
8864038
8864039
8864040
8864041
8864043
8864044
8864045
8864046
8866341
8866347
8866348
8866350
8866351
8866364
8866381
8866382
8866437
8866492
8866525
8866526
8866527
8880218
8880219
8882009
8902095
8902140
8902141
8902150
8902152
8902186
8902193
8902222
8902251
8902260
8902261
8902266
8902267
8902495
8902511
193
8902512
Page
...................... 157
...................... 139
...................... 113
...................... 115
...................... 113
.............. 113, 115
...................... 113
...................... 113
.............. 113, 115
.............. 107, 109
...................... 115
........................ 51
........................ 55
........................ 93
........................ 51
........................ 13
........................ 13
.......................... 7
........................ 13
........................ 13
........................ 13
........................ 13
........................ 13
........................ 13
........................ 13
...... 117, 119, 121
........................ 35
........................ 35
........................ 35
........................ 35
........................ 35
........................ 29
........................ 29
........................ 29
........................ 29
........................ 39
........................ 39
........................ 39
............ 93, 95, 99
.................. 93, 97
.................. 93, 99
...................... 201
...................... 203
...................... 203
...................... 199
...................... 201
...................... 199
...................... 153
.............. 149, 203
...... 141, 143, 203
...................... 185
...................... 169
...................... 205
...................... 205
...................... 201
..... 177, 179, 187,
Part Number
8902688
8902689
8902838
8902842
8902846
8903011
8904001
8904047
8904049
8990147
Page
Part Number
Page
...................... 205
...................... 205
...... 133, 135, 203
...................... 191
...................... 203
...................... 199
...... 117, 119, 121
...... 133, 135, 203
...................... 203
.......................... 7
...................... 201
8042/10042/10054 Origin 2/00
Corporate Office
JLG Industries, Inc.
1 JLG Drive
McConnellsburg PA. 17233-9533
USA
Phone: (717) 485-5161
Fax: (717) 485-6417
JLG Worldwide Locations

JLG Industries (Australia)
P.O. Box 5119
11 Bolwarra Road
Port Macquarie
N.S.W. 2444
Australia
Phone: (61) 2 65 811111
Fax: (61) 2 65 810122
JLG Industries (UK)

Unit 12, Southside
Bredbury Park Industrial Estate
Bredbury
Stockport
SK6 2sP
England
Phone: (44) 870 200 7700
Fax: (44) 870 200 7711
JLG Deutschland GmbH

Max Planck Strasse 21
D-27721 Ritterhude/lhlpohl
Bei Bremen
Germany
Phone: (49) 421 693 500
Fax: (49) 421 693 5035
JLG Industries (Italia)

Via Po. 22
20010 Pregnana Milanese - MI
Italy
Phone: (39) 02 9359 5210
Fax: (39) 02 9359 5845
JLG Latino Americana Ltda.

Rua Eng. Carlos Stevenson,
80-Suite 71
13092-310 Campinas-SP
Brazil
Phone: (55) 19 3295 0407
Fax: (55) 19 3295 1025
JLG Europe B.V.

Jupiterstraat 234
2132 HJ Foofddorp
The Netherlands
Phone: (31) 23 565 5665
Fax: (31) 23 557 2493
JLG Industries (Norge AS)

Sofeimyrveien 12
N-1412 Sofienyr
Norway
Phone: (47) 6682 2000
Fax: (47) 6682 2001
JLG Polska
UI. Krolewska
00-060 Warsawa
Poland
Phone: (48) 91 4320 245
Fax: (48) 91 4358 200
JLG Industries (Europe)

Kilmartin Place,
Tannochside Park
Uddingston G71 5PH
Scotland
Phone: (44) 1 698 811005
Fax: (44) 1 698 811055
JLG Industries (Pty) Ltd.

Unit 1, 24 Industrial Complex
Herman Street
Meadowdale
Germiston
South Africa
Phone: (27) 11 453 1334
Fax: (27) 11 453 1342
Plataformas Elevadoras
JLG Iberica, S.L.
Trapadella, 2
P.I. Castellbisbal Sur
08755Castellbisbal
Spain
Phone: (34) 93 77 24700
Fax: (34) 93 77 11762
JLG Industries (Sweden)

Enkopingsvagen 150
Box 704
SE - 175 27 Jarfalla
Sweden
Phone: (46) 8 506 59500
Fax: (46) 8 506 59534

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Illustrated Parts Manual

Service and Maintenance Manual

8042/10042/10054 Origin 2/00

2000 JLG Industries, Inc.

SECTION 6 HYDRAULIC COMPONENTS

SECTION 8 DECALS AND PAINT

Hydraulic Reservoir .................................................. 162

Decals and Paint ...................................................... 226

SECTION 9 BOOM AND ATTACHMENTS

2000JLG Industries, Inc.

8042/10042/10054 Origin 2/00

MAIN FRAME AND GUARDS

8042/10042/10054 Rev. 2/00

8042/10042/10054 Rev. 2/00

Kit, Cylinder Anchor (Includes 1 of Item 5, 1 of Item 10 and 1 of Item 21)

HOODS AND GUARDS

S/N 9908 & Before

Apply Item 33 to Item 10

8042/10042/10054 Rev. 2/00

HOODS AND GUARDS

8042/10042/10054 Rev. 2/00

OPERATOR S CAB AND CONTROLS

OPERATORS CAB - OPEN

8042/10042/10054 Rev. 2/00

OPERATORS CAB - OPEN

8042/10042/10054 Rev. 2/00

OPERATORS CAB - CLOSED

8042/10042/10054 Rev. 12/97

OPERATORS CAB - CLOSED

8042/10042/10054 Rev. 2/00

8042/10042/10054 Rev. 2/00

8042/10042/10054 Rev. 2/00

8042/10042/10054 Rev. 2/00

8042/10042/10054 Rev. 2/00

Kit, Seat Belt non-retractable 3"

8042/10042/10054 Rev. 2/00

8042/10042/10054 Rev. 2/00

TRANSMISSION SHIFT CONTROLS

8042/10042/10054 Rev. 2/00

TRANSMISSION SHIFT CONTROLS

8042/10042/10054 Rev. 2/00

TRANSMISSION SHIFT CONTROLS

8042/10042/10054 Origin 2/00

TRANSMISSION SHIFT CONTROLS

8042/10042/10054 Origin 2/00

BOOM RAISE/LOWER & EXTEND/RETRACT CONTROL

8042/10042/10054 Rev. 2/00

BOOM RAISE/LOWER & EXTEND/RETRACT CONTROL

8042/10042/10054 Rev. 2/00

FRAME LEVEL & ATTACHMENT TILT CONTROL

8042/10042/10054 Rev. 2/00

FRAME LEVEL & ATTACHMENT TILT CONTROL

8042/10042/10054 Rev. 2/00

THROTTLE PEDAL CONTROL

S/N 1598 and Before

8042/10042/10054 Rev. 2/00

THROTTLE PEDAL CONTROL

8042/10042/10054 Rev. 6/98

SERVICE BRAKE PEDAL CONTROL

8042/10042/10054 Rev. 2/00

SERVICE BRAKE PEDAL CONTROL

8042/10042/10054 Rev. 12/97

FRONT WINDSHIELD WIPER