Systems
Computation Units
Components
Section 2
Boiler Efficiency Systems
24
22
2.3a” Forbes
A Marshall
rusted Partners,
Innovative Solutions
PS ae)
Direct Efficiency & S:F
The EffiMax 1000 provides “Real me Efficiency’ measurement
for the bole bythe Direct Method. This compact system
measures the steam and fuel low, steam and feed water
omporature to compute the SIF ratio and Direct Eficloncy.
Designed keeping in mind the small bola: house, whe
‘elaborate instrumentation is not commercially jusiied, the
EffiMax 1000 provides powerful diagnostics through a PC
based software where all the parameters are displayed,
ised, logged and reported
This eystom can be used foro, gas of FBC bolrs
How to specity
+ Indicate boller capacity and minimum steam flow rate
expected,
+ Indicate fuel type.
Indicate oll flow range for oil fired boilers.
+ Indicate gas flow range, pressure and temperature for
{gas fred oilers
+ For F&C boilers, mention the number of screw feeders.
Bill of material
‘Component Type. Quantity Options:
‘Steam flow meter Vortex Shredding 1 P15 2Sa oor
Steam temperature | PT-100, Head mounted | 1 None
Transmitter
Fuel flow mater Positive displacement | 1 800 ih ar 60-2000 Th
For fred boilers
Vortex Shredding — 1 1S DS a ore
For gas fied boilers
RPM measurement =
For FBC boilers te Snumbers as | Taco, volage or
required urrent input
Feed water temperature] P1-100, Head mounted
Transmitter 1 ‘None
‘Therme-well Screwed 2 None
‘Computation Unit Electronic 1 None
PC Software 1 Set 20 or 75189)
Note: Please refer individual data sheets for detailed specification of each component
[Recommended Accessories
[Booster pump for timace Gear Pump wih pressure [7 50, 600 Th oF TOOT
ou applications roliaf valvea” Forbes
A Marshall
Trusted Partners,
innovative Solutions.
BevMax
Peer eS
BevMaxis a unique fuel management and diagnostic solution,
specially designed for the Beverage Industry, Ina typical
Beverage Industry, Beverage: Fuel ratio depands on many
parameters lke, Bolle performance, Steam uliization,
BevMax provides an effective monitoring tool to capture data
that can lead to effective management ofthe thermal eneray
consumption ofthe beverage plant. The system measures the
performance of the oll and gas fred boilers in terms of two
eritical parameters, thermal efficiency & StearFusel ato. It
also calculates the condensate being recovered from different
Condensate recovery & also on the capacity utilization,
|
sections. Based on this data, the Beverage:Fuel ratio is. =
calculated, which acts as a base for comparing overall
production efficiency with the world standards.
Bill of material
‘Component Type Quantity Options
‘Steam flow moter Vortex Shredding 1 TAS 2 Fae ore
‘Steam temperature | PT-100, Head mounted
Transmitter 1 None
Fuel flow mater Positive displacement —|
For oll fired boilers 1 5-800 Ih of 60-2000 Uh
Vortex Shredding —
Forgas fred boilers | 1 4", 1.57, 2", 3", 4", 6" or 8°
Feed water temperature | PT-100, Head mounted
Transmitter 4 None
Thermo-well Screwed 2 None
Computation Unit Electronic 1 None
PC Software 1 Set 75a
Condensate flow Forbes Marshall CFM 0. Existon site. | None
‘Note: Please refer individual data sheats for detailed
‘Specification of each component
Recommended Accessories
Booster pump for Gear Pump with
furnace olf
applications pressure relief valve
450 Uh, 600 Uh or 1000 1m
How to specify?
+ Indicate boiler capacity and minimum steam flow rate expected.
Indicate fuel type
Indicate oll flow range for oil fired boilers.
+ Indicate gas flow range, pressure and temperature for gas fred boilers.
‘Mention the number of condensate pumps present
2.
12a” Forbes
A Marshall
Trusted Partners,
innovative Solutions.
Si Ears)
Teens
This frst packaged Total Bolor Efficiency
Monitoring’ system incorporates every important
parameter into one package: flue gas 02 levels,
stack gas temperature, blow down losses, radiation
losses, feed water temperature and density
compensated stoam flow rate, With these inputs
EfiMax calculates your boilers absolute efficiency
in general accordance with Britsh Standard's|
recommendation BS845. This caleulation is then
compared to your boiler manufacturer's stated
‘optimum efficiency to determine overall
performance. The EffiMax 2000 can be installed on
any type of boiler. The system generates various
forms of output lke tabular log, graphical
representation, alarms and preventive
maintenance tips
‘Tris system can be used for any type of boiler.
Bill of material
‘Component Type Quanity | Options:
Steam flow meter | Vortex Shredding For | 1
5.284, 8 or8"
saturated steam
Orifice — For superheated | 1 Customized
steam
Steam temperature | PT-100, Head mounted [1 None
Transmitter
Stack Oxygen Zirconium-di-Oxide 1 '300 mm for olor gas fred
bolls or 500, 800,100
mm with high dust fiter for
solid fuels,
Stack Oxygen Gable| Special 18 meter_[ Other lengths on request
Stack temperature | PT-100, Head mounted | 1 None
Transmitter‘Combustion air PT-100, Head mounted | 1 None
temperature Transmitter
‘Automatic blow down | Conductivity 1 LP 32 kglom, MP ti
cy
kKglom® and HP above 66
kKgjom™ boler pressure.
Blow down temperature | PT-100,Head mounted | 1 None
Transmiter
Feed water temperature | PT-100,Headmounted | 1 None
TTransmiter
Thermo-woll Screwed 2 None
‘Computation Unit Electronic 1 None
PG Software 1 Set 20 or 75 ag,
‘Note: Please refer Individual data sheets for detailed specification of each component
Recommended Accessories
None
How to specify?
Indicate boiler capacity and minimum steam flow rate expected. Indicate boiler pressure and
temperature.
Indicate fuel ype.
Indicate blow down valve detailsa” Forbes
A Marshall
Trusted Partners,
Innovative Solutions
PSE ai
In-Direct Efficiency & Direct S:F
EffiMax 3000 provides a unique combination
‘of direct and indirect efficiency measurement
ina single instrument. It not nly gives you
the SF rato by direct measurement of steam
flow and fue flow, but also computes all the
indWvidual losses in the boller as per BS 845,
‘The system monitors fle gas 02 levels,
‘stack gas temperature, blow down losses,
radiation losses, feed water temperature, fuel
flow measurement and density compensated
steam flow rate. The system can be used for
‘ll, gas or FBC boilers.
Bill of material
‘Component Type Quantiy | Options
‘Steam flow meter | Voriex Shredding — For 1 T1528 #6 or 8
saturated steam
Orifice — For supemneated | 1 Customized
steam
Steam temperature _|_PT-100, Head mounted 1 None
Transmiter
Stack Oxygen Zirconium--Oxide 1 '300 mm foro or gas fred
bollers or $00, 800,100
im wih high dust fiter for
solid fuels,
‘Stack Oxygen Gable | Special TBmeter_| _ Other lengths on request
‘Stack temperature | _PT-100, Head mounted 1 None
Transmitter‘Combustion air
PI-100, Head mounted
None
temperature
Tranemiter
‘Automatic blow down
‘Conductivity
LP til 32 kglem, MP tI 68
kgiem® and HP above 66
glen? baller pressure:
Blow down temperature
PT-100, Head mounted
None
Transmitter
Fuel flow meter
Positive displacement ~ For
800 Uh or 50-2000 1h
Vortex Shredding Forgas
TRS Soe
Tred bolles
RPM measurement —For
Tie Shumbers
“Taco, voliage or current
FBC boilers as required | input
Feed water temperature | PT-100,Head mounted | 1 None
“Transmiter
Thermo-well Screwed 2 None
‘Computation Unit Electronic 1 None
PG Software 1 Set 75 tag
Note: Please refer individual data sheets for detailed specification of each component
Recommended Accessories
Booster pump for furnace
(Gear Pump with pressure
450 Uh, 600 Uh or 1000 Vn
oil applications
relief valve
How to specify?
Tnleate boiler capacity and minimum steam flow rate expected, Indicate boiler pressure and
temperature!
: Indicate fuel type.
Ingicate of flow range for ol fire boilers.
Ingicate gas flow range, pressure and temperature for gas fired boilers.
For FBC balers, mention the number of screw feeders.
: Indicate blow dow valve detals.