PARTS

MANUAL
Model

EX400DS5250
ENGINES
for Miller Welder

PUB-EP2577
Rev. 03/09

905 Telser Road. Lake Zurich, IL 60047 Phone: 847-540-7300 Fax: 847-438-5012
e-mail: sales@robinamerica.com www.robinamerica.com

Copyright 2009 Robin America, Inc.

HOW TO USE THIS MANUAL

Robin engines are identified by MODEL, SPECIFICATION, and CODE NUMBER. For each
model there may be many different versions called specifications. Each specification will be
unique in some way. The difference may only be the paint color or it may have a different type
of PTO or some other significant difference.
In order the identify the correct service part number, it is important to confirm the specification and code numbers for your engine. The specification and code number together are
know as the PRODUCT NUMBER.
All Robin 4 cycle engines have a Product Number label similar to the label illustrated below.

The Product Number Label has a 15 digit alphanumeric string that consists of the
SPECIFICATION (SPEC) number (11 digits) and the CODE number (4 digits). Please
note the illustration below:

EX400

XXXX

SPEC NO. (11 digits)

CODE NO. (4 digits)

PRODUCT NO. (15 digits)

MANUAL LAYOUT
1

4
3

3
5
8

1. SECTION NAME

Parts are broadly classified according to their functions.

Refer to the Group Index (table of contents) for respective section name.

2. FIG. No.

The FIG. number indexes the reference and part numbers to the illustration. Figure numbers
that vary only in the tens place (i.e..: 700 and 710) are in a group of the same section
(i.e..:Electrical Device Group).

3. REF. No .

The Reference number identifies the part illustration with the corresponding part number in the
part list.

4. SUBASSEMBLY

SUBASSEMBLY parts of part assembly are listed below the assembly part. The subassembly
part reference number is indicated by the number led by "-" such as "-1", "-2".

5. PART NUMBER

It is the number assigned for sales unit. Use the PART No. when making an order.

6. DESCRIPTION

It is designation of the part.

7. QTY.

Quantity of each part used for each product.

8. REMARKS

This gives a distinctive feature and/or a supplementary comment for the type, the specification,
and the part concerned. It also shows part number(s) interchangeable for the part.

9. FROM-TO

This section shows the CODE No. to indicate the history of progress in which improved parts
have been introduced in the product. The FROM-TO CODE No. helps to identify PART No.
being employed in the product concerned. See the examples below:

2101- 2100

The part is used in the product irrespective of CODE No.

The part is used in the products with CODE No. of 2101 and after this number.
The part is used in the products with CODE No. of 2100 and before this number.

GROUP INDEX
Group Name

Page

CRANKCASE GROUP ............................................................................... 6

CRANKSHAFT GROUP ............................................................................. 8
INTAKE and EXHAUST GROUP .............................................................. 10
GOVERNOR GROUP .............................................................................. 14
COOLING and STARTING GROUP ......................................................... 18
FUEL, LUBRICANT GROUP .................................................................... 20
ELECTRIC DEVICE GROUP .................................................................. 24
ACCESSORY GROUP ............................................................................. 30
SHIP LOOSE ............................................................................................ 32

INDEX OF DESCRIPTION SYMBOLS

SYMBOL
DESCRIPTION
AY ........................... ASSEMBLY
CP........................... COMPLETE
EX ........................... EXPORT (from Japan)
FIG.......................... FIGURE
FR. .......................... FRONT
" .............................. INCH
INCL. ...................... INCLUDE
~L............................ LITER
L= ........................... LENGTH (in. mm)
L.H. (LH) ................. LEFT-HAND SIDE
MECH ..................... MECHANICAL
NO (NON) ............... NONE
OPT......................... OPTIONAL
O.S. ........................ OVER SIZE

SYMBOL
DESCRIPTION
P= ........................... PITCH (in mm)
P.T.O. (PTO) ........... POWER TAKE OFF
REF. ........................ REFERENCE
R.H. (RH) ................ RIGHT HAND SIDE
RR. ......................... REAR
STD. ....................... STANDARD
SW .......................... SWITCH
T= ........................... THICKNESS (in mm)
UN .......................... UNIT
U.S.......................... UNDER SIZE
~V ........................... VOLTAGE
~W .......................... WATT
W/ ........................... WITH
W/O ........................ WITHOUT

SECTION 1

CRANKCASE GROUP

FIG. 100
1203

1212

1340 1215
1214
1213

1211
1220
1330

1335

1230

1231

1302

1130
1115
1003
1132

1120
1030

1103

1131

1109

1035

1020
1036

1021

1108

1225

1042
1140

1041
1040

EX400DS5250

-6-

03-09

SECTION 1

CRANKCASE GROUP

Ref.

Part Number

Description

1003
1020
1021
1030
1035
1036
1040
1041
1042
1103
1108
1109
1115
1120
1130
1131
1132
1140
1203
1211
1212
1213
1214
1215
1220
1225
1230
1231
1302
1330
1335
1340

20B-10105-11
044-03500-90
060-03502-40
277-15001-03
044-00800-10
251-63301-01
277-17001-01
040-11400-30
021-11400-20
20B-11005-11
044-03500-90
060-03502-40
20B-45003-01
277-41901-03
224-63601-01
224-63601-03
021-32000-50
011-00803-40
20B-13001-01
010-50603-51
010-50802-90
132-07AA0-50
056-51000-50
263-35341-03
20B-15001-03
031-00600-20
011-01000-40
001-04083-50
20B-15501-01
20B-16001-03
011-00600-20
20B-14202-03
20B-99001-07

EX400DS5250

CRANKCASE CP
OIL SEAL
BALL BEARING
PIPE KNOCK
OIL SEAL
ELBOW
PLUG CP
PLUG
GASKET, OIL DRAIN
MAINBEARING COVER CP
OIL SEAL
BALL BEARING
GOVERNOR GEAR CP
GOVERNOR SLEEVE
OIL GAUGE CP
OIL GAUGE
GASKET
FLANGE BOLT
CYLINDER HEAD CP
STUD
STUD
SEAL, INTAKE VALVE
CLIP
RETAINER PLATE
GASKET, HEAD
DOWEL PIN
FLANGE BOLT
FLANGE BOLT
ROCKER COVER CP
GASKET, ROCKER COVER
FLANGE BOLT
VALVE GUIDE
GASKET SET

Qty
1
1
1
2
1
1
2
1
1
1
1
1
1
1
2
2
2
8
1
2
2
1
1
1
1
2
4
2
1
1
4
2
1

-7-

Remarks

To-From

Fig.
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100

03-09

SECTION 2

CRANKSHAFT GROUP

FIG. 200

2102
2105
2205
2210

2215
2220

2030
2003

EX400DS5250

-8-

03-09

SECTION 2

CRANKSHAFT GROUP

Ref.

Part Number

Description

2003
2030
2102
2105
2205
2205
2205
2210
2210
2210
2215
2220

20B-21201-11
005-32054-01
20B-22501-00
001-05084-00
20B-23401-H3
20B-23403-H3
20B-23404-H3
20B-23501-07
20B-23502-07
20B-23503-07
263-23301-33
056-52100-20

EX400DS5250

CRANKSHAFT CP
WOODRUFF KEY
CONNECTING ROD AY
FLANGE BOLT
PISTON
PISTON
PISTON
PISTON RING SET
PISTON RING SET
PISTON RING SET
PISTON PIN
CLIP

Qty
1
1
1
2
1
1
1
1
1
1
1
2

-9-

Remarks

STD
OVERSIZE 0.25mm
OVERSIZE 0.50mm
STD
OVERSIZE 0.25mm
OVERSIZE 0.50mm

To-From

Fig.
200
200
200
200
200
200
200
200
200
200
200
200

03-09

SECTION 3

INTAKE and EXHAUST GROUP

FIG. 300
3050
3054

3053

3030

3060
3063
3044

3032

3043
3025
3035
3040
3036

3038

3020
3080

3021
3070
3022

3076
3077
3078

3009
3007

3008
3005

3003

EX400DS5250

- 10 -

03-09

SECTION 3

INTAKE and EXHAUST GROUP

Ref.

Part Number

Description

3003
3005
3007
3008
3009
3020
3021
3022
3025
3030
3032
3035
3036
3038
3040
3043
3044
3050
3053
3054
3060
3063
3070
3076
3077
3078
3080

20B-31601-01
005-19041-00
277-36401-03
277-38702-03
20B-36501-03
20B-35101-11
20B-35101-03
024-00700-20
011-00600-20
20B-33401-H3
20B-33501-H3
246-33611-03
246-33711-13
246-35501-03
20B-36101-00
014-90500-20
017-00500-30
20B-36102-10
014-90500-20
017-00500-30
20B-35001-01
003-13060-00
20B-35601-H1
277-36911-03
277-37101-03
277-36902-03
277-36913-13

CAMSHAFT CP
SPRING PIN
RELEASE LEVER
RETURN SPRING
CLIP
PIN CP, CAMSHAFT
PIN, CAMSHAFT
O RING
FLANGE BOLT
INTAKE VALVE
EXHAUST VALVE
VALVE SPRING
SPRING RETAINER
COLLET VALVE
ROCKER ARM AY, INTAKE
ADJUST SCREW
NUT
ROCKER ARM AY, EXHAUST
ADJUST SCREW
NUT
PIN CP, ROCKER
CLIP
TIMING CHAIN CP
TENSIONER
SPRING, TENSIONER
PIN, TENSIONER
CHAIN GUIDE

EX400DS5250

Qty
1
2
1
1
1
1
1
1
1
1
1
2
2
4
1
1
1
1
1
1
1
1
1
1
1
1
1

- 11 -

Remarks

To-From

Fig.
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300

03-09

SECTION 3

INTAKE and EXHAUST GROUP

FIG. 310
3320

3321

3302

3310

EX400DS5250

- 12 -

03-09

SECTION 3
Ref.
3302
1
2
3
4
5
6
3310
3320
3321

INTAKE and EXHAUST GROUP

Part Number Description

20B-32642-H0 AIR CLEANER AY
20B-32850-H8 CAP
20B-32650-H8 BOLT
20B-32611-H8 ELEMENT
20B-32720-H8 GASKET
20B-32642-H8 BODY CP
20B-32640-H8 COVER
X85-11001-70 RUBBER PIPE
002-38060-00 FLANGE NUT
001-04061-60 FLANGE BOLT

EX400DS5250

Qty
1
1
1
1
1
1
1
1
2
1

- 13 -

Remarks

air cleaner to choke bracket

To-From

Fig.
315
315
315
315
315
315
315
315
315
315

03-09

SECTION 4

GOVERNOR GROUP

FIG. 400
4030
4025

4003

4021
4004

4008

4007

4016
4015

4012

4012

4010

EX400DS5250

- 14 -

03-09

SECTION 4

GOVERNOR GROUP

Ref.

Part Number

Description

4003
4004
4007
4008
4010
4011
4012
4015
4016
4021
4025
4030

20B-42302-00
20B-42302-01
001-14062-50
018-60600-20
20B-42201-01
20B-42201-13
003-13060-00
003-11080-00
003-13060-00
20B-42701-01
20B-42801-13
20B-42503-03

GOVERNOR LEVER AY
GOVERNOR LEVER CP
BOLT AND WASHER AY
NUT
GOVERNOR SHAFT CP
GOVERNOR SHAFT
CLIP
WASHER
CLIP
GOVERNOR ROD CP
ROD SPRING
GOVERNOR SPRING

EX400DS5250

Qty
1
1
1
1
1
1
1
1
1
1
1
1

- 15 -

Remarks

To-From

Fig.
400
400
400
400
400
400
400
400
400
400
400
400

03-09

SECTION 4

GOVERNOR GROUP

FIG. 400

4134

4104

4141

4140

4210

4180

4203

4120

4205 4206

4122

EX400DS5250

- 16 -

03-09

SECTION 4

GOVERNOR GROUP

Ref.

Part Number

Description

4104
4120
4122
4134
4140
4141
4180
4203
4205
4206
4210

20B-43351-03
20B-46001-21
20B-35903-03
002-35060-00
004-31064-00
002-27060-00
011-00600-20
20B-45201-03
277-43902-03
013-10500-30
011-00600-20

SPEED CONTROL LEVER

SPEED CONTROL BRACKET CP
GASKET 3
SELF LOCK NUT
SCREW
NUT
FLANGE BOLT
BRACKET, CHOKE
CLAMP
SCREW AND WASHER AY
FLANGE BOLT

EX400DS5250

Qty
1
1
1
1
1
1
1
1
1
1
1

- 17 -

Remarks

choke bracket to carburetor

To-From

Fig.
400
400
400
400
400
400
400
400
400
400
400

03-09

SECTION 5

COOLING and STARTING GROUP

FIG. 500
5120
5012
5007
5110
5010
5102

5015
5140 5020

5135

5004

5130
5136

5302
5310

5102

EX400DS5250

- 18 -

03-09

SECTION 5
Ref.
5004
5007
5010
5012
5015
5020
5102
1
2
3
4
5
6
7
8
9
10
11
5110
5120
5130
5135
5136
5140
5302
5310

Part Number
20B-51201-H1
KU3-11076-01
20B-73102-01
004-36041-20
073-20051-81
001-04061-60
20B-50301-00
20B-50145-08
261-50100-08
20B-50110-08
20B-50101-08
161-50150-08
227-50135-08
227-50131-08
277-50155-08
161-50125-08
20B-50120-08
20B-50150-08
073-20054-70
013-00602-81
20B-55101-02
010-00804-40
010-00804-50
002-38060-00
20B-52702-H1
011-00600-20

EX400DS5250

COOLING and STARTING GROUP

Description
BLOWER HOUSING CP
FLOAT C/U CP10
WIRE 2 CP
SCREW AND WASHER AY
LABEL, WARNING
FLANGE BOLT
RECOIL STARTER AY
STARTER PULLEY
STARTER KNOB
STARTER ROPE
SET SCREW
RATCHET GUIDE
RETURN SPRING
FRICTION SPRING
SPIRAL SPRING
RATCHET GUIDE
REEL
STARTER CASE
LABEL, TRADEMARK
BOLT AND WASHER AY
RECOIL BRACKET UN
BOLT
BOLT
FLANGE NUT
BAFFLE 2 CP, HEAD
FLANGE BOLT

Qty
1
1
1
2
1
5
1
1
1
1
1
1
2
1
1
2
1
1
1
4
1
2
2
4
1
3

- 19 -

Remarks

To-From

Fig.
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500

03-09

SECTION 6

FUEL, LUBRICATION GROUP

FIG. 600

EX400DS5250

- 20 -

03-09

SECTION 6

FUEL, LUBRICATION GROUP

Ref.

Part Number

Description

6102
2
3
4
5
6
7
8
9
10
11
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
*

20B-62308-00 CARBURETOR AY
1
20B-62353-08 SCREW, THROTTLE ADJUST 1
261-62352-08 SCREW, VALVE SET
4
20B-62453-08 SCREW, FLOAT CHAMBER
2
20B-62535-08 VALVE, THROTTLE
1
20B-62525-08 VALVE, CHOKE
1
226-62580-08 AIR FILTER
1
263-62574-08 SEAL, LIP
1
263-62515-08 PIN, FLOAT
1
20B-62541-08 O RING
1
20B-62540-08 O RING, SPACER
1
20B-62521-08 SPACER, CARB
1
20B-62445-08 SPRING, THROTTLE ADJUST 1
20B-62505-08 FLOAT AY
1
20B-62500-08 VALVE AY, FLOAT
1
20B-62552-08 SHAFT, CHOKE
1
20B-62524-08 SCREW, TERMINAL
2
20B-62530-08 SHAFT AY, THROTTLE
1
20B-62421-08 SLOW JET
1
20B-62437-08 MAIN JET
1
20B-62542-08 O RING
1
20B-62550-08 CHAMBER CP, FLOAT
1
20B-62354-08 SCREW, DRAIN
1
20B-62357-08 NEEDLE CP, IDLE ADJUST
1
20B-62310-08 HOSE
1
20B-62311-08 HOSE
1
20B-62320-08 CLAMP
1
20B-62321-08 CLAMP
1
20B-62522-08 COLLAR
2
20B-62523-08 SPRING, CHOKE RETURN
1
261-62358-08 PLUG, EXPANSION
1

EX400DS5250

Qty

- 21 -

Remarks

for throttle and choke valves

dust seal for throttle shaft

for choke shaft

seal for main jet

To-From

Fig.
600
600
600
600
600
600
600
600
600
600
600
600
600
600
600
600
600
600
600
600
600
600
600
600
600
600
600
600
600
600

not shown, covers item 25

03-09

SECTION 6

FUEL, LUBRICATION GROUP

FIG. 610
6203

6207

6215

6210
6125
6220

6211
6228

6225
6212

6226
6227

6132

6133

6130

EX400DS5250

- 22 -

03-09

SECTION 6

FUEL, LUBRICATION GROUP

Ref.

Part Number

Description

6125
6130
6132
6133
6203
6207
6210
6211
6212
6215
6220
6225
6226
6227
6228

056-81200-10
20B-32901-J1
20B-35901-H3
20B-35902-H3
20B-65501-01
267-62201-10
20B-62602-11
085-10621-30
056-11000-30
011-00601-40
002-38080-00
277-62602-21
085-10619-30
056-11000-30
34H-67001-13

CLAMP
INSULATOR CP
GASKET 1, INSULATOR
GASKET 2, INSULATOR
FUEL PUMP BRACKET CP
FUEL PUMP AY
FUEL PIPE 2 CP
RUBBER PIPE
HOSE CLAMP
FLANGE BOLT
FLANGE NUT
FUEL PIPE CP
RUBBER PIPE
HOSE CLAMP
MESH PROTECTOR

EX400DS5250

Qty
2
1
1
1
1
1
1
1
2
2
2
1
1
2
1

- 23 -

Remarks

To-From

Fig.
610
610
610
610
610
610
610
610
610
610
610
610
610
610
610

03-09

SECTION 7

FIG. 700

ELECTRIC DEVICE GROUP

7140
7030
7025
7135
7004
7006
7007
7032

7020

7120
7011

7126
7225
7232

7220
7012
7203

7230
7210
7202

EX400DS5250

- 24 -

03-09

SECTION 7

ELECTRIC DEVICE GROUP

Ref.

Part Number

Description

7004
7006
7007
7011
7012
7020
7025
7030
7032
7120
7126
7135
7140
7202
7203
7210
7220
7225
7230
7232

20B-79241-H1
20B-79301-H1
20B-71002-03
20B-79430-H1
065-50003-11
001-14062-50
20B-54101-H3
018-01800-10
004-35062-00
065-01401-50
20B-73101-01
214-79006-01
011-00600-10
279-76301-51
277-75801-03
013-00602-60
20B-75501-03
015-20600-50
056-60002-50
011-00600-10

FLYWHEEL CP
CHARGE COIL CP
RING GEAR
IGNITION COIL CP
SPARK PLUG CAP
BOLT AND WASHER AY
COOLING BLOWER
FLANGE NUT
SCREW AND WASHER AY
SPARK PLUG
WIRE 1 CP
CLAMP CP
FLANGE BOLT
OIL SENSOR CP
SHIELD PLATE, OIL SENSOR
BOLT AND WASHER AY
WIRE CLAMP
TAPPING BOLT
CLAMP
FLANGE BOLT

EX400DS5250

Qty
1
1
1
1
1
2
1
1
2
1
1
1
1
1
1
2
1
1
2
1

- 25 -

Remarks

NGK BR6HS

To-From

Fig.
700
700
700
700
700
700
700
700
700
700
700
700
700
700
700
700
700
700
700
700

03-09

SECTION 7

ELECTRIC DEVICE GROUP - ELECTRIC STARTER

FIG. 770

7335

7331

7345

7338

7315

7305

7307

7302

EX400DS5250

- 26 -

03-09

SECTION 7

ELECTRIC DEVICE GROUP - ELECTRIC STARTER

Ref.

Part Number

Description

7302
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
7305
7307
7315
7331
7335
7338
7345

279-70502-00
209-70550-08
209-70551-08
209-70551-08
209-70545-08
209-70552-08
209-70554-08
209-70521-08
279-70550-08
209-70511-08
209-70505-18
209-70510-08
209-70525-08
279-70515-18
234-70555-08
209-70557-18
209-70558-08
949-29970-02
209-70560-08
107-70652-08
211-70584-08
214-79007-01
003-10080-00
073-20044-80
20B-76511-01
277-71903-01
011-00600-20
011-00600-20

STARTING MOTOR AY
YOKE CP
BRUSH
BURSH SPRING
BRUSH HOLDER
INSULATOR
ARMATURE AY
OVER RUNNING CLUTCH
HOUSING CP
BUSH
FRAME CP
BUSH
LEVER
MAGNET SWITCH CP
PINION STOPPER
SNAP RING
THROUGH BOLT
NUT
NUT
SPRING WASHER
NUT
BOLT, STARTER
WASHER
LABEL, BATTERY
BRACKET CP, SEL
REGULATOR CP
FLANGE BOLT
FLANGE BOLT

EX400DS5250

Qty
1
1
4
4
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1
1
2
2
1
1
1
2
3

- 27 -

Remarks

To-From

Fig.
770
770
770
770
770
770
770
770
770
770
770
770
770
770
770
770
770
770
770
770
770
770
770
770
770
770
770
770

03-09

SECTION 7

ELECTRIC DEVICE GROUP

FIG. 780

7620
7615

7603

7608

7610

7702

EX400DS5250

- 28 -

03-09

SECTION 7

ELECTRIC DEVICE GROUP

Ref.

Part Number

Description

7603
7608
7610
7615
7620
7702

20B-76501-11
20B-75301-00
056-30000-10
20B-78201-03
001-11061-20
20B-73106-01

BRACKET CP, SOLENOID

SOLENOID AY
WIRE BAND
SPRING, SOLENOID
BOLT AND WASHER AY
WIRE 6 CP

EX400DS5250

Qty
1
1
1
1
2
1

- 29 -

Remarks

To-From

Fig.
780
780
780
780
780
780

03-09

SECTION 9

ACCESSORY GROUP

FIG. 900

9003

EX400DS5250

- 30 -

03-09

SECTION 9

ACCESSORY GROUP

Ref.

Part Number

Description

9003

224-90303-00

ACCESSORY TOOL KIT

EX400DS5250

Qty
1

- 31 -

Remarks

To-From

Fig.
900

03-09

SECTION 10

SHIP LOOSE

FIG. 1000

9505

9502

9507

EX400DS5250

9515

- 32 -

03-09

SECTION 10

SHIP LOOSE

Ref.

Part Number

Description

9502
9505
9507
9515
**

20B-35201-03
980-20082-80
021-11400-20
263-65012-A3
263-65009-A3

GASKET, MUFFLER
FLANGE NUT
GASKET , OIL DRAIN
FILTER, FUEL
OIL DRAIN VALVE

EX400DS5250

Qty
1
2
1
1
1

- 33 -

Remarks

metric

To-From

Fig.
1000
1000
1000
1000
1000

03-09

PRINTED IN THE USA