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  • Hot Air Generator Cost Sheet

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    rat12345
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    This document presents two case studies comparing existing furnace oil and LPG fuel systems to alternative fuel systems using coal, lignite, and agrowaste in indirect and direct hot air generators. In the first case study of an indirect hot air generator, the alternative fuels reduce costs by Rs. 106,000-144,000 per day compared to furnace oil and Rs. 105,000-138,000 per day compared to LPG, with payback periods of 2 months or less. In the second case study of a direct hot air generator, the alternative fuels reduce costs by Rs. 161,400-209,400 per day compared to furnace oil, with a payback period of 2-2.5 months

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    This document presents two case studies comparing existing furnace oil and LPG fuel systems to alternative fuel systems using coal, lignite, and agrowaste in indirect and direct hot air generators. In the first case study of an indirect hot air generator, the alternative fuels reduce costs by Rs. 106,000-144,000 per day compared to furnace oil and Rs. 105,000-138,000 per day compared to LPG, with payback periods of 2 months or less. In the second case study of a direct hot air generator, the alternative fuels reduce costs by Rs. 161,400-209,400 per day compared to furnace oil, with a payback period of 2-2.5 months

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    49 visualizzazioni4 pagine

    Hot Air Generator Cost Sheet

    Caricato da

    rat12345
    This document presents two case studies comparing existing furnace oil and LPG fuel systems to alternative fuel systems using coal, lignite, and agrowaste in indirect and direct hot air generators. In the first case study of an indirect hot air generator, the alternative fuels reduce costs by Rs. 106,000-144,000 per day compared to furnace oil and Rs. 105,000-138,000 per day compared to LPG, with payback periods of 2 months or less. In the second case study of a direct hot air generator, the alternative fuels reduce costs by Rs. 161,400-209,400 per day compared to furnace oil, with a payback period of 2-2.5 months

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    di 4

    CASE STUDY OF INDIRECT HOT AIR GENERATOR :

    Plant Capacity
    Air Temperature
    Application
    Industry

    20,00,000 K Cal/ Hr
    200 C
    Drier
    Ceramic Industry

    Let us take an example of a 20,00,000 k Cal/Hr plant, with output air at about 200 C
    Existing
    Furnace Oil

    Fuel used
    Fuel Consumption /day

    LPG

    5500L

    4000 kg

    175,000

    208,000

    Addl cost of Power & Labour / day


    (Rs/day)

    3000

    3000

    Total Running Costs /day (Rs/day)

    178,000

    211,000

    Cost of the fuel /day (Rs/Day)

    NET SAVINGS / day (As


    against Furnace Oil)
    NET SAVINGS / day (As
    against LPG)
    Cost of a 20L Plant
    Payback Period
    Payback Months

    CASE STUDY OF DIRECT HOT AIR GENERATOR :

    Plant Capacity
    Air Temperature
    Application
    Industry

    Fuel used

    50,00,000 K Cal/ Hr
    600 C
    Spray Drier
    Ceramic Industry
    Existing
    Furnace oil

    With our Direct Hot Air Generat


    Coal

    Fuel Consumption /day

    10200L

    40000Kg

    Cost of the fuel /day (Rs/Day)


    Controlled supply

    326,400

    160,000

    Addl cost of Power & Labour / day


    (Rs/day)

    3000

    8000

    Total Running Costs /day (Rs/day)

    329,400

    168,000

    NET SAVINGS / day

    161,400

    Cost of a 50L Plant


    Payback Period
    Payback Months (Maximum)

    12,000,000
    75 days
    2.5 Months

    t air at about 200 C


    With our Indirect Hot Air Generator
    Coal
    Lignite
    Agrowaste
    16000Kg

    19000 kg

    18000Kg

    64,000

    57,000

    63,000

    8000

    10000

    10000

    72,000

    67,000

    73000

    106,000

    111,000

    105,000

    139,000

    144,000

    138,000

    6,000,000
    56.6 days

    54.05 days

    57.14 days

    2 Months

    2 Months

    2 Months

    With our Direct Hot Air Generator


    Lignite
    Agrowaste
    37000kg

    45000Kg

    110,000

    157,500

    10000

    10000

    120,000

    167,500

    209,400

    161,900

    12,000,000
    57 days

    75 days

    2 Months

    2.5 Months

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