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  • Install battery and connect cables

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    1. The document provides instructions for adjusting the reverse linkage on a vehicle. It describes using a gauge to check if the shift lever contacts the chain case cover when moved into the reverse position. 2. If no contact is noted, the linkage rod should be adjusted until the gauge is pushed out 0.254-0.381 mm from the chain case. The jam nuts should then be tightened to secure the adjustment. 3. The instructions also warn that the linkage must be properly adjusted, as an adjustment that is too short or long could damage the shift fork or prevent the gears from fully engaging in reverse.

    Descrizione originale:

    snowmobiles chain case and reverse gear

    Titolo originale

    Reversereverse gear

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    1. The document provides instructions for adjusting the reverse linkage on a vehicle. It describes using a gauge to check if the shift lever contacts the chain case cover when moved into the reverse position. 2. If no contact is noted, the linkage rod should be adjusted until the gauge is pushed out 0.254-0.381 mm from the chain case. The jam nuts should then be tightened to secure the adjustment. 3. The instructions also warn that the linkage must be properly adjusted, as an adjustment that is too short or long could damage the shift fork or prevent the gears from fully engaging in reverse.

    Copyright:

    © All Rights Reserved
    Scarica in formato PDF, TXT o leggi online su Scribd
    Segnala contenuti inappropriati
    43 visualizzazioni1 pagina

    Install battery and connect cables

    Caricato da

    al russell
    1. The document provides instructions for adjusting the reverse linkage on a vehicle. It describes using a gauge to check if the shift lever contacts the chain case cover when moved into the reverse position. 2. If no contact is noted, the linkage rod should be adjusted until the gauge is pushed out 0.254-0.381 mm from the chain case. The jam nuts should then be tightened to secure the adjustment. 3. The instructions also warn that the linkage must be properly adjusted, as an adjustment that is too short or long could damage the shift fork or prevent the gears from fully engaging in reverse.

    Copyright:

    © All Rights Reserved
    Scarica in formato PDF, TXT o leggi online su Scribd
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    di 1

    35.

    Install and secure the battery tray and battery; then


    connect the battery cables making sure to connect
    the positive cable first.

    Drive Train/Brake Disc


    (w/o Reverse)

    ADJUSTING REVERSE LINKAGE

    1. Start the engine; then test the shifting


    characteristics of the reverse transmission.
    2. If adjustment of the reverse gear is necessary, stop
    the engine and remove the chain case inspection
    plug located behind the oil level stick; then insert
    the Reverse Gear Adjustment Gauge (p/n 0644244) completely into the inspection hole.

    DISASSEMBLING

    1. Remove the chain-case drain plug (located on the


    lower back side of the chain case inside the tunnel)
    and drain the chain case lubricant.
    2. Open the belt guard and remove the drive belt.
    3. Remove the cap screw and washer securing the
    driven pulley; then account for and note the
    position of any alignment washers.

    

    3. Pull the shift lever into the reverse position while


    holding the adjustment gauge firmly against the
    chain case cover. Slight outward pressure should
    be felt on the gauge as the lever locks into reverse.
    4. If no contact is noted, loosen the jam nuts securing
    the lower shift linkage and adjust the linkage rod
    until the gauge is pushed out of the chain case
    0.254-0.381 mm (0.010-0.015 in.). Lock the
    adjustment by tightening the jam nuts securely
    against the tie rod ends.
    238) 8S EHNYWX XLI PMROEKI VSHXLI WLMJX PIZIV
    QYWXFIQSZIHXSXLIJSV[EVHTSWMXMSR

    7'(

    4. Slide the driven pulley off the driven shaft; then


    remove the driven pulley from the engine
    compartment. Account for the stub shaft, key, and
    alignment washers.
    238) 3R *GLEWWMW QSHIPW EGGSYRX JSV XLI
    MRRIVERHSYXIV3VMRKW
    238)-JXLIHVMZIRTYPPI]MWXMKLXSRXLIHVMZIR
    WLEJXTYPPXLIHVMZIRTYPPI]SJJYWMRKXLI(VMZIR
    4YPPI]4YPPIV TR 

    5. Install the inspection plug.


    6. Start the engine; then test the shifting
    characteristics of the reverse transmission. Adjust
    as necessary.

    ! CAUTION
    8LI PMROEKI QYWX FI TVSTIVP] EHNYWXIH -J XLI
    PMROEKIMWXSSWLSVXHEQEKIXSXLIWLMJXJSVOQE]
    SGGYV -J XLI PMROEKI MW EHNYWXIH XSS PSRK XLI
    KIEVW[MPPRSXWLMJXXSXEPP]MRXSVIZIVWI
    %*(

    5. Remove the cap screws and lock washers securing


    the chain-case cover; then remove the cover.

    

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