SeniorWeldingInspectorC

ourse

Welco
me
PresenterDavidJamesH
elliwell

Section # Weld
Repairs
These slides will cover the weld repair decision making tool
operation.
This tool has been designed so that we can treat every repair
as an individual while
still following the same protocol for each repair thus ensuring
the least amount
of

RISK.
11/15/2010

David Helliwell's system

11/15/2010

David Helliwell's system

What is the first question we must as

Can
we
repair
this?

NO

No Replace the
part

Case closed!
11/15/2010

David Helliwell's system

What is the first question we

must ask again?
Can
we
repair
this?
YE
S

This is
DETERMINE
THE
MATERIAL

ORIGINAL MILL
CERTS, FILLER WIRE
CERTS AND WPS ARE
where
ALWAYSthe
NICE investigation
TO
HAVE

begins

Manufacturing record books should be revie

To ascertain the original material, Filler wire
The welding process and hyperlinked here.

YE
S
11/15/2010

David Helliwell's system

YE
S

RELEVANT DOCUMENTS TO BE
HYPERLINKED HERE
RECORD
MANUFACTURING
OR SERVICE
RECORDS SHOULD
BE REVIEWED

IS THE
CAUSE
OF THE
DEFECT
KNOWN?

No - Yes

ALL
FINDINGS
TO
VALIDATE
OUR
DECISION
MAKING

CARRY OUT
NDE AND IF
NEEDED DE

YE
S

11/15/2010

David Helliwell's system

YE
S

Choos
ea
weldin
g
Proces
s

Link the
STANDAR
D
here

Link
the
cert
here.

Determi
ne the
Standar
d

Select
filler
wire
Link the
WPS and
WPQR
Here.

Find a
qualified
welder or
qualify one
11/15/2010

YE
S

YES

David Helliwell's system

Establish
the
welding
procedur
e
7

YE
S

Determine
why and
FIX

11/15/2010

Weld
The
Repair

N
O

Inspect the
repair

Is the
repair
acceptab
le?

David Helliwell's system

YE
S

Excavate
the
repair

Back into
service

h
T

t
a

l
a

o
f
l

!
s
k
l

Thanks you've been Great Students