Jpop THIRD PARTY GAS INTERCONNEcTING —[Po"7#" No:
bition BS FACILITIES PROJECT
Saas EPG WORKS QP-DEL-PL-001
pean Joey
a CONTRACT NO: NC-PRM-002 Rev-0
PROPOSED WELDING PROCEDURE SPECIFICATION (p-WPS)
WPS NO: LT-TPGIF-WPS-008 Rev: 0 Date: 23.17.2014
POR No. LT-TPGIF-PQR-008 Rev Date: =
APPLICATION PIPE TO BARRED TEE (DIAMETER Group No. 4) WELDING PROCEDURE
WELDING PROCESS: SMAW TYPE: MANUAL
APPLICABLE CODE: API 1104 20™EDITION, NOV-2005 OTHER : QP-STD-R-006 R1 & ES.5.14.0051 RA
MATERIAL ‘API SL GRADE X65 TO ASTM A860 WPHY 65
MANUFACTURER /HEAT TREAT CONDITION : TO BE RECORDED
PIPE OUTSIDE DIAQUALIFIED: GROUP 4, ABOVE 323.9MM
WALL THICKNESS RANGE QUALIFIED: THICKNESS GROUP 1
PQR ON : 15.9 MM (11.93 MM TO 19.88 MM)
JOINT DESIGN: SINGLE VEE (REFER FIGURE)
FILLER METAL AND NO. OF BEADS REFER TABLE
ELECTRICAL OR FLAME CHARACTERISTICS REFER TABLE
POSITION: FIXED 5G + 20°
DIRECTION OF WELDING. ROOT PASS VERTICAL UPHILL.
REST ALL PASSES VERTICAL DOWNHILL
NO. OF WELDERS = Two (2)
TIME LAPSE BETWEEN PASSES: TO BE RECORDED
TYPE AND REMOVAL OF LINEUP CLAMP: NA
BRIDGE CLEATS 8 No's @ 45 deg interval (same as parent material)
CLEANING AND/OR GRINDING: POWER GRINDING / BRUSHING WELD PASSES,
PREHEAT: 150°C min
STRESS RELIEF: NONE
TECHNIQUE
STRINGER / WEAVE BEAD: — ROOT & HOTPASS STRINGER, OTHER PASSES BY WEAVING
MAXIMUM WEAVE WIDTH: 3 TIMES THE ELECTRODE DIAMETER
SINGLE / MULTIPLE ELECTRODE: SINGLE
NO. OF PASSES BEFORE ALLOWED TO COOL BELOW PREHEAT TEMPERATURE: NOT ALLOWED
INTERPASS TEMPERATURE: 250°C MAX (TILL JOINT COMPLETION)
OTHERS:
MAXIMUM MISALIGNMENT ALLOWED: 1.5 MM
TEMPERATURE MONITORING METHOD: TEMPERATURE INDICATING CRAYONS OR DIGITAL THERMOMETER
SHIELDING GAS AND FLOW RATE: NA.
SHELDING FLUX: REFER TABLE
TRAVEL SPEED: REFER TABLE
PLASMA GAS COMPOSITION: NA
PLASMA GAS ORIFICE SIZE: NA
Company | Contractor (L&T-QC) Company (DEL)
SIGNTHIRD PARTY GAS INTERCONNECTING —|*2"™2! No
FACILITIES PROJECT
EPG WORKS QP-DEL-PL-001
CONTRACT NO: NC-PRM-002 Rev-0
PROPOSED WELDING PROCEDURE SPECIFICATION (p-WPS)
WPS NO: LT-TPGIF-WPS-008 a) Date:. 23.17.2014
POR No. LT-TPGIF-POR-008 Rov: = Date: =
APPLICATION PIPE TO BARRED TEE (DIAMETER Group No. 4) WELDING PROCEDURE
WELDING PROCESS: SMAW TYPE: MANUAL
APPLICABLE CODE: API 1104 20™ EDITION, NOV-2005, OTHER : QP-STD-R-006 R1 & ES.5.14.0051 RA
WELDING ‘WELDING CONSUVBALES CURRENT TRAVEL
HEAT INPUT.
MANUFACTURER &] AWS ANP secep | HEAT INP
BEADNO. |PRocess| NNT OTe | cease POLARITY | ——— (mmiminy | mm)
ROOT PASS | SMAW E8010-P1 DcEN | 120-135 250-270 | 0.60-0.88
worPass | smaw | pomers | Err | 4 peep] _ 140-160 200-310 | 075.093
FiTorn | smaw | BohlerFoxCels0r |e aoto-p1 | 5 peer | 180-200 190-210 | 159-183
cappass | SMAW E010-P1 peer | 130-140 140-160 | _145-1.58
IGeneral Notes:
1) WELDING OF JOINTS SHALL BE COMPLETED ON THE SAME DAY (Incomplete Joints Shall not be left overnight)
2) TRANSITION AREA SHALL BE PREPARED BY GRINDING WITH 1:4 RATIO
3) NDT TO BE PERFORMED AFTER 12 HOURS OF COMPLETION OF WELDING
4) ELECTRODE BATCH NUMBER TO BE RECORDED
5) PREHEATING SHALL BE DONE BY INDUCTION HEATING (OR) HAND HELD PROPANE TORCH
Company | Contractor (L&T-QC) i ‘Company (DEL)
SIGN
NAME v5
re
DATE Daopatheit
2 Page 5 ofS