10. u 12 ‘What is MDMT? Minimam Design Metal Temperature. ‘What are the letters “F & D” on vessel heads describe? Ite tests are witnessed and signed-off by the Authorized Inspector does it relieve the client's inspector from his responsibilities to winiess? No. If there is any deviation in the specification to whose attention should it be brought to? If there is any change in the client’s requirement who shall approve it? Client If there are major weld repairs after PWHT will it be enough if it is brought to the notice of Authorized Inspector and carry out the repairs with his permission? No. User has to be notified first, a3 per UCS-56, 5.1 Can minor weld repairs be carried out after Hydrotesting? Is Hydrotesting or pneumatic tasting a must for all ASME pressure vessels? Yes, as per UG-99 (a) Is hydrotesting 2 must for all pressure vessels? ‘Y¥es, as per UG-99 (a) ‘Yo which ASME specification shall welding related matters be referred to for ASME SEC VIII Div. | vessels ASME SEC. 1X ‘What is difference between Certificate of Compliance and CMTR? Certificate of compliance is a document ty which the material manufacturer or supplier certifies that the material represented has been produced and tested in, accordance with the requirements of the basic material specification shown on the certificate. Where as CM'I'R is a certificate for the Material test report. As per ASME is peening allowed to relieve stresses? Yes, as per UW-39.13, What is the major difference to be noted between S.8. and C.S pressure vessel hydrotesting? The chloride content should not exceed 50 ppm for S.S. vessels. 14, Cana forged part have reinforcement built in instead of an extemal reinforcement plate? 15, Name two marking that shall be stamped on a plate, which shall be used in the fabrication of pressure vessels Heat No., type and grade etc., 16. What is RTI? When all pressure retaining butt welds, other than category B & C butt welds associated with nozzles and comrnunicating chambers that neither exceed NNPS10 nor | 1/8” wall thickness, have been radiographed to the full extent 17. Two heads of a vessel if they are weld fabricated outside and procured what document does ASME states to be required? Partial data reports 18, Can hydrotest be carried out after giving a primer coat? As per UG-99 (4), vessels other than those in lethal service can be coated prior ‘to hydrotest, but this might lead to masking of leeks if any, So itis preferable that no coaimg be cartied out before hydeotest 19, After stripping the cladding what test should be carried out before welding any internal attachments. Etching test. 20. Which NDE method is used in strip-lining applications? Liquid penetrant test, 21, Ifa large bore nozzle isto be fit-up, give aileast eight inspeetion checks that are to be carried out? 1. Flevation, 2. Alignment, 3. Distance from center line of vessel to face of flange of nozzle. 4. Nozzle shall be examined to make certain they properly fit the vessel curvature, 5, Bevel preparation, 6. Radial clearance between vessel hole and nozzle outside diameter at the unwelded side shall not exceed tolerances given in Fig UW-16.1, 7. Reinforcing plates shall be provided with atleast one tell-tale hole, 8. Plumb level22, What is the ‘P” no. for a SA 517 Gr.70 material? Pe 23, What are the categories of weld joints and how are they used? Category A: Longitudinal welded joints within the main shell, communicating chambers, nozzles etc. Category B: Circumferential welded joints within the main shell, communicating chambers, nozzles ete., Category C: Welded joints connecting flanges, tube sheets, Van stone laps ic, to main shells, nozzles, communicating chambers etc, Category D: Welded joints connecting communicating chambers or nozzles to main shells, to spheres etc., 24, What is NACE MR 01757 1 AO Sfeees COv0L ‘nos or She sess racking sista meallic meters foo fed equipment an Crvnelting sprriflanes, 5 J ” Priel ane 25. What is the hardness value for carbon and low alloy steel as per NACE MR O1IS? RO ARE MOKimupn. 26, What other treatments does NACE MR 0175 states other than hardness testing? Heat treatment 27. What is joint efficiency? It is expressed as a numerical quantity and is used in the design of a joint as a multiplier of the appropriate allowable stress value takea from the applicable rable in subpart 1 of See U, part D. 28. Give an example of a weld encroachment Nozzle.1, 5.G positions? "Gaipe A fotos thar pentak fren Pendle phe sel lay Fert porii''on 2, € 7048 tensile strength? 70,000 D 3, Surface Fine Crack can find at UT Shear Wave? NO 4, Side wall fusion can find in RT? WO 5, AWS D 1.1 refer Stud weld? pete Fiat ,vartrat, gearhead olen 6, Debcribe GTAW, GMAW, SMAW, SAW, FCAW ee iad Pe tend = Flav sptied fit, ec sotme 2 whe th aa eter od yep Gharimeracting, pakied. Qordnlan, tore te 8, what is the three category of TENSILE Result? fren enct ebingaition, phen taal meister! tony yield Mime 9, what is intererpass temperature? a Fie menu —Hompmcitas — bacteete A whl poe 10, why "Pre-Heat” difficult low alloy steels? 11, what is the additional mechanical test need low temperature service? Tnp eek Toby « 12, Austenitic S.S why give high interpass temperature? “Jo presse! carbiote sree. haul A - Go) 13, when use low hydrogen electrode what must be the additional precaution? May Aythees oe Bes him ABA) Hy marl be ted oe Fup LEE genet aren afin aiaral, ‘fea content} Hue 15, AWS D 1.1 always refer welding qualifications procedure? Avo 16, what Is W.P.S? Soe D wpe in a grirtten Quaedifc Aleteling pve tee sn adion wptiliy pro adane. ¢ ‘pry fo prrovio obivictlon. fre 17, what is P.Q.R? ma A Poogelvelion peated Eade Brag weg ara ef Pe gmitenntett Beas Gina PEt eee , A PAR i a wecord Qe. pied Udy BLE tena HO noes o Coot Sop Fh Bae he cezoes) Gebel compen 3H wariagles vere deP yertnay (MF eke ee hath @ ty Viste Spelnsany18, what is w.P.g? — ~* 19, If the welder qualified by 6G position, he is capable to do all positions welds? Yoo eeu! TBR) Ys 20, what is the mechanical test for welder COUPEN test? Reval elt, Pearle Post 24, what is the equipment using measure surface weld beed? TW wetaliy Sage 22, what is the quality performance character ofa good Inspector? ee 23, whatis the 5 important character need to found after you receive material Test report? 1) ¢ ha malt heat repel ee tlie o type , Beatle Aad! Mimbie, ot once fon cation 24, what is the purpose ofF Ws HT? 7 Re (ims Sh Raclner the bday, ported! Michened 25, ASSUME the weld is no dlscontinuty, the weld metal stronger than base metal? yer : a 1% hak 26, The VISUAL TEST (NEAR)? 3(:2 False Nabatak” dy Lerrectee) fel 27, one weld need to repair. Where did you report? 28, low hydrogen electrode where you stored before use? Faskr aak? lonteiner 29, low hydrogen electrode where you stored after opening? fre ggatpanl b20"*) 30, in over head position welding E-6040 electrode better than E-7018? 32, what is essential variable? ae Meade 2 a bn VR, Jord Canpages te se By are hot 1 wlth. A etorge, on obser ep at ini peu hin, arial , 6 Comite d 10 affeT T8 wre kent ook. Propechiy of Te set chmok pnd hale require qagualfrratim Gre Pt Aredstng ha33, circumferential weld always done before longitudinal weld? (True /false) Failen. 34, carbon 18% stronger than.38%? O-f svo3- Mae Coben [mov Ho—-Ae 35, what is the important thing for the INSPECTOR? et te e/ (ey *) 36, $$ 304 and C/S weld over the CLAD, what filler metal to use? ? BY ORL pee 37, American standard recommended pipeline welding procedure qualification — and welder procedure qualification? Ager vey 38, what American standards codes describe international quality control? psu 39, when did M.P.I dry powder method over Qo away, normally not enjoying this method quality. (rue | false) ~ 40, after stripping the cladding what test should be carried out before welding any internal attachments? Etching test 41, what is NACE MR 0175? Sulphide stress cracking resistant metallic materials for oil field equipment. 42, what is the hardness value for carbon and low alloy steel as per NACE MR 0175? 22 ARe 43, what other treatments does NACE MR 0175 states other than hardness testing? Heat treatmentElirsgccua Technical inspections Examination TestPaper INTERTEK TESTING SERVICES Test A Pressure Equipments inspection Name; inlertek 0027 Rev 03 Examination Date: 2 Examination Score: Examiner t | This ig an open book examination and is composed of sixty-five (65) questions Please check the box adjacent to the elphabetical letter(s) that corresponds with the most correct answor(s}, On completion, retum the original of this Test A to tne Itertek office that sent i to you, and relain a copy of the completed examination for your tuture reverence, EXAMINATION QUESTIONS 1. For work governed by codes, an inspector's qualifications, duties and responsibilities are usually.,.? Not important if he has @ good educational background, Determined by the designer. o - 4 Well defined by the applicable codes, soe sa Oo oom > Not defined if the fabricator uses only AWS Cerilied Welding Inspectors. ‘Who is responsible for the stamping on ste! piates used for Pressure Equipments construction? ‘The plate manufacturer. ‘The Authorized inspector. “The fabricator. gon > None of the above, Slag inclusions. Incomplete penetration. Laminations. 90m > Overlap, Page 1 of 15iitascae technical Inspections Interiek 0027 Rev. 03 Examination Yesi Paper INTERTEK TESTING SERVICES Test A Pressure Equipments inspection Name, 4. Which of the follawing N.D.T. are normally required on plate bevels before welding? Uivasonic Test. Dye Penetrant Test... Radiography, pope Magnetic Pettcie Test, 5, When checking "Fit-Ups", which are the documents to be refefred to? (identify two of the folowing responses) wes. Data Sheet, Calculations... pop, Brewing, When checking "FitUps", you will check ‘Alignment. Root Gap. Proper Bovel Angle... p90 9 All the above, 7. The purpose of a WPS end corresponding FOR is to determine: A. How proficient a welder is depositing a weld using a specttic technique. B, If the proposed weiding car be properly heat-treated... CIE welding made according to the welding procedure specification will have the properties rfeeded for its intended application D._ IT the proposed welding equipments good working condition. Page 2of 15fiagce Technical Inspections Examination Test Paer INTERTEK TESTING SERVICES Test A 8 Pow > pomp Intertok 0027 Rev. 03 Pressure Equipments Inspection Name: ‘Tre Definition of @ weld is Welding is the joining ef two or more piaces of metal by applying heal or pressure, or both, with or withou: the addition of filler metal, to preduce a localized union through fusion or re-crystallization across the interface, Oo Welding 's the joining of two pieces of metel by eoplying heet or pressure, or both, with or without the addition of filer metal, to produce @ localized union through fusion or re-crystalliza:ion across the imerface, Welding is the joining of two or more pieces of metal by epplying heal with or without the adaition of Aller metal, to produce a localized union through fusion or ro-crystallization across the interface, LT Woiding is the joining of two or more pieces of metel by egplying heat or pressure, o both, with addition of filer metal, io produce a localized union through fusion or re-crystallization ecross the interface, ‘common metallurgical term that is used to describe the portion af a base metal thei has not been melted but ‘whose mechanical properties or microsiructure have been allerec by the heat of welding, brazing, soldering o* culting is known as Temperature Transition Zone. Metallurgical Transformation Zone. Fusion Transition Zone. O o Heal Affected Zone. be O \Whan inspecting welding, an effective inspecter will? Promptiy correct welder who is producing poor welds... Kees his cistance from the welding foreman. Ensure cooperation by incurring obligation through his decisions, Not be stubborn or readily swayed by persuasive arguments. Page 3 of 15iitagen@ Technical Inspections Examination Test Paper INTERTEK TESTING SERVICES Testa Pressure Equipments Inspection Intertok 0027 Rev. 03 Name 11, ‘The primary reason for applying preheat end maintaining a specific interpass temperature during welding is to: Assist in melting the electrode or welding rod. Acoslerate the cool down rate throughout the fusion zone. A B, Decelerate the coo! cown rate in te deposited wold metal end heat affected zone. 6. ©. Relieve distortion that may have occurred during ft-up. 12, Stainless steel welds require cooling between passes because, ‘Temperature bulld-up could induce hat cracking... ‘Costing the weld reduces solublity of hydrogen, A B ©. Cooling prometes precipitation of chromium carbides, D. tis necessary to ensure that the weld metal properly solidifes 1. Which of the following welding processes is suitable for welding Titanium? A. GTAW with trailing shield or dry box. . occ SAT B. SMAW. ene oO ©. Ongracetyione welding, o D. FAW. ss ene Oo 14, 18 permissible to weld a nozzle-reinforcing pad at the same time the nozzle is being welded? A YES 7 o B. a 15, Which section of ASME Code defines tne “Essential Variables"? Page 4 of 15(Gigreare Technical inspections Examination Test Peser INTERTEK TESTING SERVICES . Test A Pressure Equipments Inspection Name: nee Intertek 0027 Revs | 16, Hy¢rogen-Induced Gold Cracking may farm within minutes, hour, or ¢ays after welding, but cannot result in catastrophic Zallures of watded structures. A True, B. False. 17. What single metnod is essential to prevent tne occurrence of cold cracking? A, Post Weld Stress ratieving. enn 1 2. Solution Treating end aging C1] ©. Preheating.... wo a ae D. All ofthe above,, . a 18. Which are the minimum tests required te quality a welding procedure? {identity two ofthe following responses) Tersile Tesi Guided Send Test, A B. ©. Hardness Test D. Impact Test 19. What is the meaning of "interpass Temperature? A. The minimum temperature in the weld joint immediate after completing the weld pass, ng 8B, The maximum temperature in the weld joint immediate aller completing the weld pass... 20. Why is the Post Weld Heat Treatment required? (identify two of the following responses) To relive the stress, To cry the vessel, ‘Yo reduce hardness... po @ P To reduce grain size. Page 5 of 18Technical Inspections Intertek 0027 Rev. 03 Examination Test Paper INTERTEK TESTING SERVICES Test A Pressure Equipments Inspection Name: 21, Whet test you would perform ta ensure thal 2 pressure vessel has been PWHT? Radiography... Hardness Test A 8. Visual Examination. ©, D. Dimensicnal Check... o oO A Oo 22. Which ofthe folowing commonly used indusiry stendard addresses the hardiness properties of components intended for use in sour service? AWS D1.1. ASME Section IX. oO ~ 5 NAGE MR-01-75. pe ANSI BSt.1 im) poOMP 24, Which of the following describes the“2G" position of the test plates and the axis of the weld for groove welds per AWS D117 Plates horizontal (fat). Plates vertical, axis of weld horizontal. A B. C. Plates vertical, axis of weld vertical. 0. Plates horizontal, welding from overhead. Page 6 of 15Technical Inspections ~ Intertek 0027 Rev. 03 Examination Test Paper INTERTEK TESTING SERVICES TestA Pressure Equipments Inspection Name; _____» 25. Ona tthrae quarter inch (% in.) wall thickness stainless steel vessel, what NDE is requirad on filet anc but! weids? A, Ullrasonic Testing, B, Liquid Penetrate Testing... ©. Magnetic Particle Testing 1D. Radiagraphic Testing ~ 26. Which one of the folowing tests detects discontinuities by the use of reflecting high frequency sound waves? A. Mechanical testing 5. Eddy current testing... C. Magnetic particle testing .O oO (Ble D. Ultrasonic testing... 27. The physical principle, which permits the migration of liquid penoirates into very fine surface discontinuitios, is called...? A. Capillary action... 4 o 5, Magnetic permeability, CC. Optical fluorescence. Oo D. Emulsification, . gd 28. In liquid peneirale inspectien itis important svat the developer .... A. Be water-soluble. B. Should always be used in a dry condition ©. Provide maximum contrast between indication and background. oRodg D. Be eppiied prior to the dye-penetration.. Page 7 of 15,iene fechnical Inspections Examination Test Paper INTERTEK TESTING SERVICES Test A Pressure Equipments Inspection intertek 0027 Rev. 03 28. What prod spacing is tacommanded in MT inspection? Afixed spacing of 75 men @ in) Anarrow range of § to 25 mm (3/16 to 4 in.) Abroad range of 76 to 208 mm (3 to 8 in.) pom} For wel powders uses 25 mm. for dry povaders 35 min, 20. How should the applied magnetic field be ortented to detect 2 surface discontinuity such as a crack? A Parallel fo the crack... 5. Ata forty five (45) degrees angle lo suspect crack, o o ©, Orientation is unimportant for surface cracks, a D. Ina cross patiem to obtain @ ninety (0) degree angle to suspected crack, 31. Characteristicaly, the jluorescent screens used In radiography Increase the image sherpness.. Decrease graininess in the radiograph... Increase efficiency, Filler out most of the backscatter, 32. Penelrameters are used when making radiographs ... Because they have the same attenuation characteristics es the material in the test piece. ‘As a direct check on the quality of the radiographic technique, vom Pe As an identification on the radiograph... oO As a size standard against which flaw sizes are compared. pot ao & Oo Oo Page 6 of 15Technical Inspections Intoriek 0027 Rev. 03 Examination Test Paper INTERTEK TESTING SERVICES Tost A Pressure Equipments Inspection Name: _ 23. What preparation does the work surface need fer ultrasonic inspection of a weld? None, the surface condition has no effect on sound wave transrnission Probe contact eres must be smooth and free trom ditt, scale or weld spatter. Surface discontinuities must be free of scale and other contaminants, Dog > ‘Welds must be ground smooth so that reflection is not distorted onowoa 24. Identity 2 of the below responses to type of equipment needed to project a sound wave inte the body of a ‘welding at an angle other than ninety (20} degrees to the surtaco? Angle beam search unit, ‘Straight beam contact unit. Immersion type search unit, sow > Through transmission search unit 38. Which of the following might cause an Frelevant indication during UT nspection? Unfused condition at the root of a weld. ‘Magnetic wring on the work piece surface. Interference caused by the meterials microstructure, geome Electrical interterence caused by passing vehicle, 26, How is a UT instrument typically calibrated? Against readings from 2 standard calibration or reference block. Reference voltage is built into the circui Cathode ray tube (CRT) shows distances... vom Pb Instrument must be pre-calibrated by the manufacturer. Page 9 of 15 soo08iececsia Technical Inspections Examination Test Papers INTERTEK TESTING SERVICES TestA Pressure Equipments Inspection Name:. 2 es Intertek 0027 Rev. 03 87. The term “defect”, designaies discontinuity which . Is cause for rejection of the welding... A B. May be eccepiable. ©. Requires re-design of the part. o. Requires re-gualification of the welder, boo 38, What are screens used for in sedlogrephy? To intensify the radiation beam, To filter the intensity of the radiation beam, To reduce the amount of backscatier._ poe P None af the shove. 29. What is the minimum transmitted fim density for radiographs made with a y-rey source for single film viewing? ‘Twenty (20) ‘Two point zar0 (2.0). A B. One hundred (400). c. D. One point zero (1.0). baoo 40, NDE Technicians are normally requires to have eye exams at least? Before evary job... At least every 6 months. At least every other year, Al least once a year, pop mona Page 10 of 18Technical Inspections Intertek 9027 Rev. 03 Examination Test Poser INTERTEK TESTING SERVICES Test A Pressure Equipments Inspection Name: 41. ts the vessel oul-of-roundness the diferent between the targest and smallest diameters of the vessel at the cross section measured? A. YES, os - O B. NO. cee ce . . me 42, For vessels subject to Internal pressure, the acceptable ASME code out-of-roundness 1s limited to 1% of the diameter except when the plane of measurement intersects nozzle or manhole? 44, Acommon method of checking @ shell and tube heat exchanger to ensure that the tube bundle will not hang Up during insertion is to A. Insert the tube sheet. penne ~ ~ 7 B. Insert the plug sheet. —O SC. Insert a template. - sevetennnetnnceen nn a a crs DB. Allatthe above. Oo 45, |s it necessary to check the clearence between the exchanger tubes and baffie Hole? A. YES... vce ba 8B. NO. rcne a Page 11 of 15fits Technical Inspections Examination Test Paper INTERTEK TESTING SERVICES Test Pressure Equipments Inspection Intertek 0027 Rev. 03 46. Far tube sheets > 1” thickness, which are to have tubes expanded, how many grooves avs required per hole by TENA? A One ~ 0 B. Two, ~ v2 ©. Three, ee ~ ~ wo D. Four. . os od 47. What are TEMA requirements for the length of tube to be expanded in the tube sheet? A. Noless thar 2". AA B. Less than 2 oO ©. Nolese thant o D. Less than 1” RA 48, |s nozzle projection allowed inside the neat exchenger shel? AL YES. - oO BNO, a - co - 49, Is it permissible to use force to insert a tube bundle into its shell? A YES... B. NO. Page 12 of 15Micsaca@ Jechnical Inspections Examination Test Paper INTERTEK TESTING SERVICES Test A 53. oo B > pop > 58. Iintertek 0027 Rev. 03 Name: Pressure Equipments Inspection What is the minimum holding time for 2 hydrostatic test required by TEMA? 20 minutes... 60 minutes... 20 minutes, 120 minates., When hydrostatic testing shell and tube heat exchangers used for general refinery service, the chloride fon concentration of the test water should not exceed 100 pom. Tree. False... ‘When coing the final dimensional check of 2 vertical pressure vessel, from whal point should elevation measurements be made? Top nozzie. Centre tine. Tangent line... a Oo oO A Base ring... AL what stage of febrication would you check the dimension on tray support rings? After hydrostatic fest... Aftor PWHT, After welding. After fi-up, prior to welding, 5. 16 permissible to any welding on a vesse! that has been hydrostatic tested? ves, gn Page 13 of 15Technical Inspections Examination Test Paper INTERTEK TESTING SERVICES Testa Pressure Equipments inspection Intertek 0027 Rev. 03, Tree, BL False... 57, Shop painting apglication procecurss are typically prepared by the product manufacturer? AL True, - BL Faise, 58. Humicity, dew point, and ambient air temperature readings should be laken more frequentiy than every 4 hours if conditions are borderline? A. True, BL False, 59. For coating apalications of steel, the surface temperature should be a least five (5) degrees Fahrenheit higher than the dew point, and the reletive humidity should be below eighty five percent (85%)? AL True, a a wo oO @ 60. Untreated prepared steal surfaces should be coated within 24 hours, or before envy flash rusting occurs? True... ee a ald 8. False, A True. 8. False... Page 14 of 15Technical Inspections Exemination Test Paper INTERTEK TESTING SERVICES. Test A 62, 64. 99 @ > gome, niertek 0027 Rev. 03 Pressure Equipments inspection Name. In measuring anchor profile, 2 spring micrometer is used in conjunction with @ Keane-Tator profile comparator? The, False Wet film thickness measurements are primatily used to determine whether @ coating is being applied at the proper rate fo result in the specified ary film thickness, and are seldom used for nspection purposes? True... a oO False... ‘What is the most common primer in use tocay for equipment used in a sall-waler environment? Inorganic Zine... oo Manganese Prosghete, leo resinous Polyvinyl Asphaited Tetroxychromate. uo With regard to coating thickriess, what is the decimal value equivalent of 1 mil? ‘One thousand (1,000)... ‘One point zero (1.0) inches. Zoro point zero-zero one (0.001) inches... (One tenth (1/19) of an inch. ogoo Page 1508 15iiiaute Technical Inspections Examination Test Paper INTERTEK TESTING SERVICES Test B Valves and Piping Inspection Names - Interiek 0028 Rev. 03 Examination Date: This is an open book examination and is composed of fity (60) questions. sae cheek the box adjacent to the alphabetical fetter(s) that comesponds with the most correct answers). On completion, return the original of this Test B to the Intortek office that sent itto you, and retain a copy of the completed examination for your future reference EXAMINATION QUESTIONS 1. Waar medium is generally used for conducting @ low-pressure closure test on valves? ((sentily two of the following responses) A Water & Air, ©. inentgas D. Kerosene 6 False 3. When conducting a hydrostatic pressure test on a valve body that is to be painted, the test should be performed after the body has been painted? A Tne... OO A B False, Pace 1 of 1Wicseca@ Technical Inspections Examination Test Paper INTERTEK TESTING SERVICES. Test B Valves and Piping Inspection intertek 0028 Rev. 03 4, Which of the following typical AP! standard refers to inspaction and testing of valves? 4. APLENO. . eect a 8 APIGO2 . - weed C. APLSe8, eetneenntnttnstnnne D. API653._.. . oO 6. Whatis the correct pesition of the gate during the backsaat test? Fully Closed Partially Closed Partially Open. pomp Fully Open, ‘When referring to valves, the term ‘trim® refers to the external parts of the valve? A The, B False. @. For gate and globe valves, the trim parts include the stem, the body seat surface. the gate (or disc) seat surface, the back seat bushing and stem-hok! guide, plus any pins, bolts and nuts in contact with the medium being handled? A Twe, B. False, Pane 2 of 11Miaeca@ Technical Inspections Examination Test Paper INTERTEK TESTING SERVICES Test Valves and Piping Inspection Intertek 0028 Rev. 03 A True B. False 10. Is the packing gland to be tight during the back seat test? A YES, - 3 NO, 11. According to APH SL, the test pressure of seamless pipes shall be hekd for not lass than: 5 Seconds. 15 Seconds, 30 Seconds... oom > 60 Seconds... 12. Which Is the exient of NOT to be applied to the circumferential butt welds for Normal Fluid Service Piping, as per ASME 831.3? 5% ofthe welds shall be fully examined by random Radiography or Ultrasonic Examination 10% of the welds shall be fully examined by random Radiography or Ultrasonic Examination All wekis shall be fully Radio graphed. poo > All welds shall be fully Ultresonis Examine 13, According to ASME | (boller), piping circumferential welds are required to be radio graphed whan: Diameter excesds NPS 12 and the nominal thickness exceeds 0,75 inches, Nominal wall thickness exceeds 0.78 inches, Diameter exceeds NPS 10 or the nominal thickness excesds 7-1/8 inches, poo ooma Radiography of circumfersntial welds is not required, Page 3 of ttiiccae Technical Inspections Examination Test Paper INTERTEK TESTING SERVICES Intertek 0028 Rev. 03 Test B Valves and Piping Inspection 14, The fit-up of components in preparation for waiding ......? A. js a relatively unimportant welding veriadle, ao - 0 B. Cen be adequately checked after welding o C. Should be carefully inspected before welding see eens D. Relates only to proner rect o3ening ese . o 15. When inspecting flanges for dimansionat conformity, an inspector would normally check which of the toflowing? A. Finish on flange facings and ring joints . a oO B. Flange face orientation and location particularly whan interconnecting piping is involved. Oo ©. Flange bore and outside diameters, thickness, and hole diameter - oO D. Allofthe above vee wi 48. With the exception of blind flanges, flange thickness should be measured through the bolihole? AL True, ce a eect nenenee a 8 False, _ a w ‘When checking flange dimensions, for all lange classes the raised face thickness is always included in the total flange thickness? A Tne ee . ss B. False 18. When inspecting shop or field fabricated piping, an isometric drawing or "ISO", usuelly 's a oné-ine drawing of and*Z axes? 2 portion of a piping system showing dimensioned pipe runs along the *X*, * A. Te, 8. False, Page 4 of 11iiisaca@ Technical Inspections Intert=k D028 Rev. 03 Examination Test Paver“ INTERTEK TESTING SERVICES Test 8 Valves and Piping inspection Name 49, The term *P* number as used In ASME Section 1x, refers to a positive material Identieation numbering / classification system? A Tne... B. False, 21. According to ASME 831.1, PWHT of Pa material is not mandatory when, A. The maximum nominal pipe side is < 4 inch and the maximum thicknass is <% inch im B, The maximum specified carbon content of the material lo be wekied is ¥ 0.15% o ©. The apalied preheating temperature is 120°C (250 F) 7 ceed D. Alofthe above. Bi 22, Aocortiing to ASME 831.3, which is the information required fo determine the NOT application? A. ASME 831.3 Fluid Service, ao B. Type of weld joint seen cette o CC. P-Number of material joined . . . _ AF D. AandB above | A. ASME 531.3, oO B. ASME!. oss seven senitnnenstinannntinmarennerser ES) ©. ASME Vill . Oo DB. ASMEY AZ Page Saf ttitoaca@ Technical Inspections Examination TestPaser INTERTEK TESTING SERVICES Test 8 Valves and Piping Inspection Intertek 0028 Rev. 93 Name 2 24. What |s the purpose of a pipe-flattening test? A. Test for Ductlity, B. Test for Soundness C.Test for Hardness D. Aand 8 above 28. What NDT would you expect to have been performed on 36" diameter welded elbow? A. Radiography. B. Ultrasonic Test, ©, Magnetic Particle Test . a nn svete D. Dye Penetrant Test 26. What |s the purpose of impact testing? ‘To check Grain Size “To check Tensiie Strength To check steel's noteh toughness com> All he above A. One B. Two, Do Fou Pase 6 of 11iiccuc@ Technical Inspections Examination Test Paper INTERTEK TESTING SERVICES Tost B Valves and Piping Inspection Iniertek 0028 Rev. 03 28. According to ASME 837.3, how should & socket weld fange be set up for welding to 2 pipe? ‘A. With 4/48" gap within the face of the pipe ang the inner of ip of the flange B. Without any gap ©. Accomding to the drawing D, As decided by welder 22, |f threaded joints are sealed welded, what percentage of ihe throads the weld as per ASME 831.3 must cover? . A 28% 7 7 eee vette o | B, 50%, C 78% ! D. 100% Slag Inclusion _ Porosity, A 8. - ©. Lack of penetration BD. Cold Shut i A. Siag incusions., ao | 2. Incomplete penetration, oc Oo |G Laminations . 8 D. Overiap. veel] Page 7 of 11Technicat Inspections ‘ intertek 0028 Rev. 03 Examination Test Paper INTERTEK TESTING SERVICES. Test 8 Valves and Piping Inspection Name v8 32, The qualification of welder in the "1G" position approves him forall other positions? A Tue,, B. False. 33, When reviswing the WPS and POR you see that the WPS specifies 6G for tre positon, out PGR indicated that the actual position ofthe test plate was overhead. You have a problem? ~ A Yes, B Ne. 34, Radiographic sensitivity is? A. Aterm referring to the size of the smallest detail, which can be seen on 2 radiograch A B. Only a measure of the contrast properties of the radiographic system, oO ©. Aterm usually applied fo the contrast properties ofthe raciographic system .o D. Atermwhich refect flm speed and contrast propartios eee EI] 36, The panetrameter is used to. A_ Determine the size of cracks and pores that can be detected _ a Oo B. Determine the crack depths that can be detected, 7 O ©. Determine critical few size, Oo 1D. Indicate the quality of the radiographic technique a 38, A casting discontinuity that results tom localized contraction of cast metal as it solidifies and cools is called Gas voids wos eo . a - Porosity, Shrinkage, 9 om > 0 nf B Cracks 5 Page B of 11intertek Technical Inspections Examination Test Paper INTERTEK TESTING SERVICES Test B Valves and Piping Inspection Intertek 0028 Rev. 03 37, Magnetic particle testing provides greatest sensitivity for determination of surface discontinuities i fA te, B. False, o ' | 26. Fluorescent magnetic particle inspection is used in preference to visibie magnetic particles, A. When parts a big and bulky . .. 4 ~ B. To take advantage of the fluorescent Iights that is normally used in piants. Oo ©. I paris are for raiitoad application coe Oo B. To increase the speed and reliability of detecting very simall defects zy 29. Which ofthe following is NOT a good methad to remove surface penetrant ? AO Spraying B. Brushing, ! ©. Dipping... : D. Rinse +4. Which of the following is the best reason why excessive drying of a part in not desired in performing @ Liquid Panetrart Test? 1 AL The extra time required is wasted B. The developer may loose it blotting ability i ©. The penetrant may loose its sensitiv Obweoa D. The excess penstrant may be dificult to remove Material density Transducer frequency Matenal elasticity, goog > oo8ao Alltne above, fc nneTechnical Inspections Examination TestPapar INTERTEK TESTING SERVICES Test B Valves and Piping Irispection Intertek 0028 Rey. 02 Flaws Reference reflectors Indications, pow > Dofecis 42. The offcial metric system in the United States is called the? A. United States Interim Matric System, 8B. English - American Conversion System ©. S| Intemational System o* Units 1D American Metre System... 44, What instruments are used to measure surface profile? A. Surface profile comparators B. Replica tape C. Diat surface profile gage a O aq D. Abofthe above . AL TRE 3 False, 46, Slistering of a paint lm may be caused by. Rust, oil or grease under the film i or moisture in spray lines A B. C. High humidity 2, All of the above Pane 4h nf 44iecgri@ Technical Inspections | Examination Test Paper INTERTEK TESTING SERVICES Test B Valves and Piping Inspection gos > A. The, B. Fate... 49. Aholiday is any defect in a coating fm that exposes the substrate? A. True. B. False, substrate operates the most common holiday detectors? A. True. { B. False... Bone tt of 4 Intertek 0028 Rev. 03 Name 47. How many dry films readings are required by SSPC standard for each 10 square meters? 48, The wet film thickness measurement shall be made as soon as possibie after coating application 80. Passing an electrode over the coated surface with a voltage source connected between the electrode and the