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BMW
Gestamp SC
F15
Safe / 11%
Report No: 7287477HP1
by
Mark Hammerl 248 320-1811
Contents
Strain Analysis Summary
Trial Information
Material Characterization - Blank #1
Forming Limit Diagram - Blank #1
Thickness Strain Chart - Blank #1
Part Figures
Attachments
Page Number
2
3
4
5
6
7
9
DISTRIBUTION
CUSTOMER
BMW
Company
AK Steel
Gestamp SC
Gestamp SC
AQP-Parts v 7.0 AK
Form No: AE #006, Rev: 4, 03/2003
GENERAL
Name
Daryl Underwood
Cameron Duncan
Chester Strecker
Production Location:
Program Name:
Vehicle Line:
Gestamp SC
F15
PURPOSE
To conduct strain analysis on LH Body Side Outer at Gestamp Union
N/A
OBSERVATIONS
Sixteen locations were reviewed using cirlce grid and thinning analysis.
AK Steel was not present during the forming of the panel.
RECOMMENDATIONS
There were no areas in the marginal zone.
AQP-Parts v 7.0 AK
Form No: AE #007, Rev: 5, 05/2006
Trial Setup/Tonnage
PART INFORMATION
BMW
Customer:
Body Side Outer LH
Part Name:
7287477
Part Number:
Production Location:
Program Name:
Vehicle Line:
GENERAL INFORMATION
Home Press
Trial Type:
Gestamp Union
Trial Facility:
Cameron Duncan
Facility Contact:
Contact Phone No: 803 669-4455
Gestamp SC
F15
PRESS INFORMATION
N/A
Line:
N/A
Identification:
Line Conditions: N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
DIE INFORMATION
N/A
Die Number:
Draw
Die Type/Process:
Type of Operation: N/A
Surface Treatment - Upper Die: N/A
Surface Treatment - Lower Die: N/A
Comments: N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
LUBRICATION INFORMATION
Type:
Application:
Relative Amount:
Distribution:
BW Concentration:
Comments: N/A
TONNAGE INFORMATION
BINDER FORCE (tons)
N/A
N/A
LR:
RR:
N/A
N/A
LF:
RF:
Blankholder Force Window - Buckling (tons):
Comments:
MILL
EGL1
Electrostatic
Medium
Entire Blank
Total
N/A
N/A
BLANKER
N/A
N/A
N/A
N/A
N/A
PRESS
N/A
N/A
N/A
N/A
N/A
Total
N/A
N/A
N/A
AQP-Parts v 7.0 AK
Form No: AE #025, Rev: 2, 03/2003
F15
Program Name:
Blanking Location: N/A
0.75 mm ; GS93032-2 CR4 EG 50/50 E
Material:
AK Steel
Mark Hammerl
248 320-1811
N/A
934601-01A
N/A
N/A
Middletown Works
N/A
0.75 min
0.760
MECHANICAL PROPERTIES
Property
Longitudinal
140.0
Tensile Strength
(MPa)
270.0
% Elongation
(Total - machine)
40.0
0.20
50G/50G
EGL-1
1825
x
N/A
x
Configured
N/A
Transverse
3756
N/A
Diagonal
N/A
170.0
Yield Strength
(MPa)
Customer Specification:
AK Product:
AK Quality:
Quality Grade:
Coating Weight:
Surface Treatment:
Specified Blank Size (mm):
Measured Blank Size (in):
Specified Blank Shape:
Measured Blank Shape:
180.0
N/A
330.0
N/A
48.0
N/A
0.25
N/A
310.0
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
44.0
N/A
N/A
N/A
0.226
N/A
N/A
N/A
N/A
N/A
Non-Directional
1.98
1.9
2.3
1. Production ranges represent data for the N/A calendar year for a thickness range of: N/A .
AQP-Parts v 7.0 AK
Form No: AE #012, Rev: 5, 10/2008
Cu
N/A
Al
N/A
Coating Weight
(gm/m)
61.0
52.0
N
N/A
Cb
N/A
Ti
N/A
Mo
N/A
Cr
N/A
V
N/A
B
N/A
Ni
N/A
Powdering
% Iron
N/A
N/A
N/A
BMW
Gestamp SC
F15
110
DRAW
100
STRETCH
90
FLD PARAMETERS
FLDo Thickness (mm):
FLDo n Value:
Blank Thickness (mm):
0.760
0.20
0.760
32.4
24.5
S / 11%
FLDo:
% Thinning @ FLDo:
FLD Status/SF (% Maj):
DATA
Pt % Major % Minor
Thickness Strain
Strain
Strain Thickness % Thinning
(mm)
Point
Status
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
S/22%
S/11%
S/19%
S/22%
S/21%
S/11%
S/21%
S/21%
S/23%
S/17%
S/15%
S/20%
S/21%
S/16%
S/16%
S/17%
29
27
22
15
15
36
14
11
27
30
28
12
11
28
16
36
-15
-5
-8
-5
-4
-11
-3
0
-14
-12
-9
0
0
-9
0
-15
0.693
0.631
0.675
0.693
0.687
0.63
0.687
0.687
0.698
0.663
0.651
0.677
0.685
0.655
0.657
0.659
8.8
17.0
11.2
8.8
9.6
17.1
9.6
9.6
8.2
12.8
14.3
10.9
9.9
13.8
13.6
13.3
CV
Status
[0%]
Label
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
FAILURE
M
a
j
o
r
70
S
t
r
a
i
n
50
60
50%
MARGINAL
40
16 6
WRINKLING
30
1 1014
9 11 2
3
30%
20
SAFE
15
457
20%
12
8
13
10
10%
40%
0
-40
-30
-20
-10
10
20
30
40
% Minor Strain
80
BMW
Gestamp SC
F15
% Thinning @ FLDo
FLD PARAMETERS
FLDo Thickness (mm):
FLDo n Value:
Blank Thickness (mm):
0.760
0.20
0.760
32.4
24.5
S / 11%
FLDo:
% Thinning @ FLDo:
TSC Status/SF (% Maj):
50
DATA
Pt % Major % Minor
Thickness Strain
Strain
Strain Thickness % Thinning
(mm)
Act
Adj
Point
Status
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
S/22%
S/11%
S/19%
S/22%
S/21%
S/11%
S/21%
S/21%
S/23%
S/17%
S/15%
S/20%
S/21%
S/16%
S/16%
S/17%
29
27
22
15
15
36
14
11
27
30
28
12
11
28
16
36
-15
-5
-8
-5
-4
-11
-3
0
-14
-12
-9
0
0
-9
0
-15
0.693
0.631
0.675
0.693
0.687
0.63
0.687
0.687
0.698
0.663
0.651
0.677
0.685
0.655
0.657
0.659
8.8
17.0
11.2
8.8
9.6
17.1
9.6
9.6
8.2
12.8
14.3
10.9
9.9
13.8
13.6
13.3
CV
Status
[0%]
Label
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
40
% 35
T
h
i
n
n
i
n
g
30
25
20
15
10
5
0
1
10 11 12 13 14 15 16
Point
45
Part Figures A, B
PART INFORMATION
BMW
Customer:
Body Side Outer LH
Part Name:
7287477
Part Number:
Program Name:
Vehicle Line:
F15
FIGURE A:
Location 2 was 11% safe
FIGURE B:
Location 6 was 11% safe
AQP-Parts v 7.0 AK
Form No: AE #013, Rev: 4, 03/2003
Part Figures C, D
PART INFORMATION
BMW
Customer:
Body Side Outer LH
Part Name:
7287477
Part Number:
Program Name:
Vehicle Line:
F15
FIGURE C:
Location 11 is 15% safe
FIGURE D:
AQP-Parts v 7.0 AK
Form No: AE #014, Rev: 4, 03/2003
Attachment 1
PART INFORMATION
BMW
Customer:
Body Side Outer LH
Part Name:
7287477
Part Number:
Program Name:
Vehicle Line:
F15
Attachment 1:
AQP-Parts v 7.0 AK
Form No: AE #017, Rev: 2, 03/2003
Attachment 2
PART INFORMATION
BMW
Customer:
Body Side Outer LH
Part Name:
7287477
Part Number:
Program Name:
Vehicle Line:
F15
Attachment 2:
AQP-Parts v 7.0 AK
Form No: AE #018, Rev: 2, 03/2003
Attachment 3
PART INFORMATION
BMW
Customer:
Body Side Outer LH
Part Name:
7287477
Part Number:
Program Name:
Vehicle Line:
F15
Attachment 3:
AQP-Parts v 7.0 AK
Form No: AE #019, Rev: 2, 03/2003
Attachment 4
PART INFORMATION
BMW
Customer:
Body Side Outer LH
Part Name:
7287477
Part Number:
Program Name:
Vehicle Line:
F15
Attachment 4:
AQP-Parts v 7.0 AK
Form No: AE #020, Rev: 2, 03/2003