Online 3D Duct Construction Manual

DUCT CONSTRUCTION MANUAL
IN
3D (for online use with hyper-links)
HOW TO USE THIS MANUAL:

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reference number slide with 2d drawings.
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dynamic 3d pdf file.
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Mode or Press Ctrl+L.

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REFNO.121
NTPC DS CORNER SHOP

ASSEMBLED
REFNO.121
NTPC DS CORNER SITE

ASSEMBLED
REFNO.122
NTPC SS CORNER SHOP

ASSEMBLED
REFNO.122
NTPC SS CORNER SHOP

ASSEMBLED
REFNO.123
NON NTPC DS CORNER SHOP

ASSEMBLED
REFNO.123
NON NTPC DS CORNER SITE

ASSEMBLED
REFNO.124
NON NTPC SS CORNER SHOP

ASSEMBLED
REFNO.124
NON NTPC SS CORNER SITE

ASSEMBLED
DESCRIPTIONOFDUCTMANUAL
APPLICABLE
REF.NO
DESCRIPTION
REF.NO
121
NTPCDSCORNERSHOPASSEMBLEDDUCT
005
FLANGEWELDING
3D
008
COLLECTORBACKTOSTIFFENERWELDING
3D
010
COLLECTORFACETOSTIFFENERWELDING
3D
012
3D
014
3D
016
900 ELBOWCORNERWELDING
3D
021
STRUT&STIFFENERWELDING
3D
040
GENERALNOTES
078
CORNERANGLEWELDING(870 TO930)
3D
079
CORNERANGLEWELDING(ANGLE<870)
3D
080
CORNER ANGLEWELDING(ANGLE>930)
3D
022
GUIDEVANEARRANGEMENT
3D
023
STIFFENERWELDINGINTRANSITION
3D
037
PIPESTRUT WELDING
3D
067
STIFFENER TODUCTWELDING
3D
APPLICABLE
REF.NO
DESCRIPTION
REF.NO
121
NTPCDSCORNERSITEASSEMBLEDDUCT
006
FLANGEWELDING
3D
009
3D
011
3D
013
3D
015
3D
017
3D
018
INTERNALSPLICEPLATEARRANGEMENT
3D
020
3D
041
GENERALNOTES
074
STIFFENERWELDINGATSITE
3D
081
3D
082
3D
083
3D
084
FIELDJOINTARRANGEMENT
3D
022
3D
023
3D
037
PIPESTRUT WELDING
3D
067
3D
APPLICABLE
REF.NO
DESCRIPTION
REF.NO
122
NTPCSSCORNERSHOPASSEMBLEDDUCT
005
FLANGEWELDING
3D
008
3D
010
3D
012
3D
014
3D
016
3D
021
3D
040
GENERALNOTES
056
3D
058
3D
057
3D
022
3D
023
3D
037
PIPESTRUT WELDING
3D
043
3D
APPLICABLE
REF.NO
DESCRIPTION
REF.NO
122
NTPCSSCORNERSITEASSEMBLEDDUCT
006
FLANGEWELDING
3D
009
3D
011
3D
013
3D
015
3D
017
3D
018
3D
020
3D
041
GENERALNOTES
050
3D
059
3D
060
3D
061
3D
062
3D
022
3D
023
3D
037
PIPESTRUT WELDING
3D
043
3D
APPLICABLE
REF.NO
DESCRIPTION
REF.NO
123
NON NTPCDSCORNERSHOPASSEMBLEDDUCT
005
FLANGEWELDING
3D
008
3D
010
3D
012
3D
014
3D
016
3D
021
3D
040
GENERALNOTES
064
3D
065
3D
066
3D
022
3D
023
3D
037
PIPESTRUT WELDING
3D
067
3D
APPLICABLE
REF.NO
DESCRIPTION
REF.NO
123
NON NTPCDSCORNERSITEASSEMBLEDDUCT
006
FLANGEWELDING
3D
009
3D
011
3D
013
3D
015
3D
017
3D
018
3D
020
3D
041
GENERALNOTES
074
3D
071
3D
073
3D
072
3D
084
3D
022
3D
023
3D
037
PIPESTRUT WELDING
3D
067
3D
APPLICABLE
REF.NO
DESCRIPTION
REF.NO
124
NON NTPCSSCORNERSHOPASSEMBLEDDUCT
005
FLANGEWELDING
3D
008
3D
010
3D
012
3D
014
3D
016
3D
021
3D
040
GENERALNOTES
042
3D
044
CORNERANGLEWELDING(ANGLE>930)
3D
045
CORNER ANGLEWELDING(ANGLE<870)
3D
022
3D
023
3D
037
PIPESTRUT WELDING
3D
043
3D
APPLICABLE
REF.NO
DESCRIPTION
REF.NO
124
NON NTPCSSCORNERSITEASSEMBLEDDUCT
006
FLANGEWELDING
3D
009
3D
011
3D
013
3D
015
3D
017
3D
018
3D
020
3D
041
GENERALNOTES
050
3D
049
3D
052
3D
051
3D
062
3D
022
3D
023
3D
037
PIPESTRUT WELDING
3D
043
3D
FLANGEWELDINGDETAILS
(SHOPASSEMBLEDDUCTS)
6
A
35
(TYP)
12.5
SEENOTE:1
18
t
t
FLANGEANGLE
FLANGEANGLE
5/45
REF.NO:05
75(225)
DUCTPLATE
CORNERANGLE
20
FLANGE
ANGLE
FLANGE
ANGLE
CORNERANGLE
VIEW A
NOTE :
THISISAPPLICABLEFORDUCTSHAVING
2
AREA>1.5mANDANYSIDE>610mm
3D
FLANGEWEDINGDETAILS
(FIELDASSEMBLEDDUCT)
REF.NO:06
6
FLANGE
12.5
5/45
SEENOTE1
t 75(225)
FLANGE
45
(TYP)
18
t
DUCTPLATE
CORNERANGLE
20
FLANGE
FLANGE
t
(TYP)
VIEW A
NOTE: t=THICKNESSOFDUCTPLATE
2
*THISISAPPLICABLEFORDUCTSHAVINGAREA>1.5m
ANDANYSIDE>610mm
3D
STIFFENERCOLLECTORWELDING
(SHOPASSEMBLEDDUCT)
tf
REF.NO:08
TYP
(fb+100)
STIFFENER
COLLECTORSTIFFENER
50
fb
50
DUCTWALL
t 50 TYP
fb=STIFFENERFLANGEWIDTH
tf=MINTHICKNESSOFSECTION
t=THICKNESSOFDUCTPLATE.
3D
tf
REF.NO:09
TYP
t
(fb+100)
STIFFENER
50
TYP
COLLECTORSTIFFENER
50
fb
50
DUCTWALL
fb=STIFFNERFLANGEWIDTH.
tf=MINTHICKNESSOFSECTION.
t=THICKNESS.
3D
[SHOPASSEMBLEDDUCT]
REF.NO:10
tf
TYP
COLLECTORSTIFFENER
S
T
I
F
F
E
N
E
R
50
t
(fb+100)
fb
DUCTWALL
50
t
50
TYP
fb=STIFFENERFLANGEWIDTH.
3D
[FIELDASSEMBLEDDUCT]REF.NO:11
tf
TYP
t
COLLECTORSTIFFENER
S
T
I
F
F
E
N
E
R
50
fb+100
fb
fb=STIFFENERFLANGEWIDTH.
50
TYP
50
DUCTWALL
3D
COLLECTORTOSTIFFENERWELDINGDETAIL
(SHOPASSEMBLED)
REF.NO:12
DUCTWALL
TYP
TYP
t
tf
50
50
COLLECTORSTIFFENER
100+B
TYP
t=DUCTPLATE
THICKNESS
tf=MINIMUM
THICKNESS
OFSECTION.
3D
COLLECTORTOSTIFFENERWELDINGDETAIL
(FIELDASSEMBLED)
REF.NO:13
DUCTWALL
t
tf
TYP
TYP
t
TYP
50
COLLECTORSTIFFENER
100+B
TYP
t=DUCTPLATE
THICKNESS
tf=MINIMUM
THICKNESS
OFSECTION.
3D
COLLECTORTOSTIFFENERWELDING
[SHOPASSSEMBLED] REF.NO:14
DUCTWALL
STIFFENER
SEENOTE
t
TYP
t
TYP
COLLECTORSTIFFENER
50
100+B
tf
TYP
t=THICKNESSOFDUCTPLATE
tf=MINTHICKNESSOF
SECTION
NOTE:
STIFFENERISTOBE
PREPAREDTOSUIT
COLLECTORSTIFFENER
3D
COLLECTORTOSTIFFENERWELDING
[FIELDASSEMBLED]REF.NO:15
DUCTWALL
STIFFENER
SEENOTE
tf
TYP
COLLECTORSTIFFENER
50
50
100+B
TYP
tf
TYP
t=THICKNESSOF
DUCTPLATE
tf=MINTHICKNESSOF
SECTION
NOTE:
STIFFENERISTO
BEPREPAREDTOSUIT
COLLECTORSTIFFENER
3D
900ELBOWCORNERDETAIL
(SHOPASSEMBLED)REF.NO:16
50
DUCTPLATE
50
CORNER
ANGLE
t
(TYP)
(TYP)
NEARSIDE
45
7
FARSIDE
45
3D
900ELBOWCORNERDETAIL
(FIELD ASSEMBLED)
REF.NO:17
75
75
CORNER
ANGLE
DUCTPLATE
t
(TYP)
(TYP)
NEARSIDE
70
7
FARSIDE
70
3D
REF.NO:18
LOCATINGBOLTAND
NUTM16HOLE18
A
t 75[225]
t
2 TYP
SEAL
t75(225)
t
SPLICEPLATE
CORNERANGLE
31
62
25
125
A
DUCTPLATE
NOTE:
SECTIONAA
1.t=THICKNESSOFTHEDUCTPLATE
2.FORTYPE1ANDTYPE2,REFERDUCTARRANGEMENT
DRAWINGS.
3D
STRUT&STIFFENERWELDINGATSTRUTLOCATION
REFNO:20
N=2D
N/2
DUCTWALL
N/2
STIFFENER
SEENOTE:2
HOLE6MM
D
U
C
T
P
L
A
T
E
20 [TYP]
VIEW P
STRUTPIPE
NOTES:
1.STRUTTOBELOCATED
SYMMETRICALABOUTDRILLED
HOLEOF6MMHOLELOCATION
ISGIVENINDETAILDRAWING.
2.PLUGGINGOFHOLESTOBEDONE
PRIORTOWELDINGSTRUTINTO
POSITION.
3D
STRUT&STIFFENERWELDINGATSTRUTLOCATION
(SHOPASSEMBLEDDUCT)
REFNO:21
N=2D
N/2
DUCTWALL
N/2
STIFFENER
SEENOTE:2
HOLE6MM
D
U
C
T
P
L
A
T
E
20 [TYP]
VIEWP
STRUTPIPE
NOTES:
1.STRUTTOBELOCATED
SYMMETRICALABOUTDRILLED
HOLEOF6MMHOLELOCATION
ISGIVENINDETAILDRAWING.
2.PLUGGINGOFHOLESTOBEDONE
PRIORTOWELDINGSTRUTINTO
POSITION.
3D
REFNO:22
LOCATINGHOLE6TOBE
DRILLEDDURINGTRAILASSY.
@500MMPITCH
25
25
DUCTPLATE
t
GUIDEVANE
ISA75X75X6
t 75(225)
75(225)
NOTE:
t=THICKNESSOFDUCT
PLATE
3D
TYPICALSTIFFENERLOCATIONATEDGES
OFTRANSITIONDUCT
REF.NO:23
STIFFENER
PLATE
EDGEOF
DUCTPLATE
3D
PIPESTRUTSINDUCTS
WELDINGOFSLOTTEDENDS
REFNO:37
GUSSET
PLATE
DUCTPLATE
5
TYP
t
TYP
D
RADIOUS=0.5W
W
NOTE;
1.A=LENGTHOFWELD
2.B=LENGTHOFSLOT
3.C=MAXIMUMUNWELDEDLENGTHEQUALTOD/4AND
THISSHALLNOTEXCEED25MM
4.D=DIAMETEROFSTRUTPIPE
5.t=THICKNESSOFTHETUBE
3D
6.W=GUSSETPLATETHICKNESS+1.5MM
CORNERWELDINGDETAIL
(SHOPASSEMBLED)
[INCLUDED ANGLEBETWEEN87 &93]
STIFFENER
+0.00
1.25
1.25
SEAL
t
SEENOTE
+0.00
1.25
1.25
REF.NO:42
STIFFENER
A50X50X6
t
75(225)
NOTE:
PROVIDECORNERWELD
WITHEFFECTIVETHROAT
THICKNESSEQUALTO`t
MELTWELDTHROUGHINTO
ANGLES.
t=THICKNESSOFPLATE.
3D
75[225]
225
DUCTWIDTH[OR]DEPTH
INSIDEPLATE
188
75
t
75
225 75
DUCT
PLATE
25
[TYP]
188
75
S
T
I
F
F
E
N
E
R
75 37 75
75
75[225]
225
75
225
75 37 75
25
[TYP]
STIFFENERTODUCTPLATEWELDING
(SHOPASSEMBLED)
REF.NO:43
ATBOTHENDSt
NOTE:
1.t=DUCTPLATETHICKNESS
2.SEQUENTIALWELDING&
ZIGZAG WELD TO BE
ADOPTED
3.USESMALLERDIAOF
ELECTRODES
4.CONTROLHEATINPUT
3D
CORNERWELDINGDETAIL
(SHOPASSEMBLED)
INCLUDEDANGLE>93
t
NOTE:1
SEAL
+0.00
1.25
1.25
REF.NO:44
STIFFENER
R13
t 75(225)
NOTE:1
PL.tX100LENGTHAS
REQD.BENDATCENTRE
OFPLATE
NOTE:
1.MELTWELDTHROUGHINTO
FLATS.
2.THISCONSTRUCTIONDETAIL
ISAPPLICABLEFORDUCTS
EXCEPTELBOWS.
3.t=THICKNESSOF DUCTPLATE
3D
CORNERWELDINGDETAIL(SHOPASSEMBLED)
(INCLUDEDANGLE<87 )
REF.NO:45
0.00
1.25
+1.25
t
SEAL
+0.00
1.25
1.25
STIFFENER
75(225)
NOTE:1
INCLUDEDANGLE
LESSTHAN87
PL.tX100XLENGTH
ASREQUIREDBEND
ATCENTREOFPLATE.
NOTE:
1.THISCONSTRUCTION
DETAILISAPPLICABLE
FORDUCTSEXCEPT
ELBOWS.
3D
CORNERWELDINGDETAILFORFIELDASSEMBLEDDUCTS.
(INCLUDEDANGLEBETWEEN87 &93) REF.NO:49
+0.00
1.25
1.25
40
t
SEAL
SEENOTE2
SEAL
+0.00
1.25
1.25
STIFFENER
t
t
ISA75X75X6
t
75(225)
18ALIGNMENTHOLE
FORM16HEXBOLT
75(225) &NUT(SEENOTE1)
NOTE:
1.ONALLFIELDDUCTCONNECTIONS18ALIGNMENTHOLESFOR
M16BOLTSSHALLBEPROVIDEDATAPPROX.1200CENTRES.
ALIGNMENTHOLESANDBOLTSAREPROVIDEDFORALIGNMENT
ONLY.ERECTORISRESPONSIBLEFORINTEGRITYANDSTABILITY
OFTHECOMPONENTDURINGERECTION.
2.PROVIDECORNERWELDWITHEFFECTIVETHROATTHICKNESSEQUAL
TOtMELT THEWELDTHROUGHINTOANGLES.
3D
75
75[225]
225
DUCTWIDTH[OR]DEPTH
INSIDEPLATE
188
t
75
225 75
DUCTPLATE
25
[TYP]
188
75
S
T
I
F
F
E
N
E
R
75 37 75
75
75[225]
225
75
225
75 37 75
25
[TYP]
(FIELDASSEMBLED)
REF.NO:50
ATBOTHENDSt
NOTE:
2.SEQUENTAILZIG-ZAG
WELD TO BE ADOPTED.
3.USESMALLERDIAOF
ELECTRODES
4.CONTROLHEATINPUT
3D
(INCLUDEDANGLE<87)
REF.NO:51
SEAL T
+0.00
1.25
1.25
NOTE2 1.25
+0.00
1.25
40
PL.tX150XWIDEX LENGTH
ASREQUIREDBENDAT
CENTREOFPLATE.
SEAL
STIFFENER
t
75(225)
t
18ALIGNMENTHOLEFOR
M16HEXBOLT&NUT.
SEENOTE 1
75(225)
NOTE:
1.ONALLFIELDDUCTCONNECTIONS18ALIGNMENTHOLESFOR
M16BOLTSSHALLBEPROVIDEDATAPPROX.1200CENTRE.
ONLY.
2.PROVIDECORNERWELDWITHEFFECTIVETHROATTHICKNESSEQUAL
TOt.
3. t = DUCT PLATE THICKNESS
3D
(INCLUDEDANGLE>93 )
REF.NO:52
SEAL
NOTE 2
+0.00
1.25
1.25
+0.00
1.25
1.25
SEAL
STIFFENER
75(225)
t
PLtX150WIDEX 18ALIGNMENTHOLEFOR
LENGTHBENDAT M16HEXBOLT&NUT.
CENTREOFPLATE SEENOTE 1
75(225)TYP
NOTE:
1.ONALLFIELDDUCTCONNECTION DIA 18ALIGNMENTHOLESFOR

M16 BOLTS SHALL BEPROVIDEDATAPPROX.1200CENTERS.ALIGNMENT
HOLESANDBOLTSPROVIDEDARE FOR ALIGNMENT ONLY.ERECTOR
ISRESPONSIBLEFORINTEGRITYANDSTABILITYOF
THECOMPONENTDURINGERECTION.
2.PROVIDECORNERWELDWITHEFFECTIVE THROATTHICKNESS EQUAL
TO "t" MELT WELDTHROUGHINTOBENDPLATE.
t=DUCTPLATETHICKNESS.
3D
CORNERWELDINGDETAIL
SHOPASSEMBLED
[INCLUDED ANGLEBETWEEN87 &93 ] REF.NO:56
(INSIDE SEAL WELD)
STIFFENER
+0.00
1.25
1.25
t
75(225)
SEENOTE
+0.00
1.25
1.25
STIFFENER
ISA50X50X6
t
SEAL
NOTE:
PROVIDECORNER
WELDWITHEFFECTIVE
THROATTHICKNESS
EQUALTO`t MELT
WELDTHROUGHINTO
ANGLES.
3D
CORNERWELDINGDETAIL
SHOPASSEMBLED
INCULUDEDANGLE>93
REF.NO:57
(INSIDE SEAL WELD)
75(225)
NOTE 1
+0.00
1.25
1.25
STIFFENER
R13
INCLUDEDANGLE>93
t SEAL
NOTE:1
PLtX100XLENGTHAS
REQD.BENDATCENTRE
OFPLATES.
NOTE:
1.MELTWELDTHROUGH
INTOPLATES.
2.THISCONSTRUCTIONAL
DETAILSISAPPLICABLE
FORDUCTSEXCEPT
ELBOWS.
3.t=DUCTPLATETHICKNESS.
3D
CORNERWELDINGDETAIL(SHOPASSEMBLED)
(INCLUDEDANGLE<87 )
REF.NO:58
(INSIDE SEAL WELD)
75(225)
+0.00
1.25
1.25
+0.00
1.25
1.25
STIFFENER
PL.tX100 XLENGTH
ASREQUIREDBEND
ATCENTREOFPLATE.
SEAL
INCLUDEANGLE
LESSTHAN87
NOTE:
DETAILISAPPLICABLE
FORDUCTSEXCEPT
ELBOWS.
t = THICKNESS OF
DUCT PLATE
3D
CORNERWELDINGDETAILFORFIELD ASSEMBLEDDUCTS
(INCLUDEDANGLEBETWEEN87 &93) REF.NO:59
+0.00
1.25
1.25
t
75(225)
(INSIDE SEAL WELD)
40
SEAL
STIFFENER
+0.00
1.25
1.25
NOTE:2
t
t
ISA75X75X6
SEAL
18ALIGNMENTHOLE
FORM16.HEXBOLT
&NUT(SEENOTE1)
NOTE:
1.ONALLFIELDDUCTCONNECTIONS18 ALIGNMENTHOLESFORM16
BOLTSSHALLBEPROVIDEDATAPPROX.1200mm[CENTERTO CENTER].
OFTHE COMPONENTDURINGERECTION.
2.PROVIDECORNERWELDWITHEFFECTIVETHROATTHICKNESSEQUALTOt
MELTWELDTHROUGHINTOANGLES.
t=DUCTPLATETHICKNESS.
3D
CORNERWELDINGDETAILFORFIELDASSEMBLEDDUCTS
INCULUDEDANGLE>93
REF.NO:60
(INSIDE SEAL WELD)
75(225)
SEAL
1.25
1.25
NOTE:2
+0.00
1.25
+0.00
1.25 40
STIFFENER
t
R13
SEAL
18ALIGNMENTHOLE
FORM16HEXBOLT&
NUT.SEENOTE1
INCLUDEDANGLE>93
SEAL
PLtX150WIDEXLENGTH
REQD.BENDATCENTRE
OFPLATES
NOTES:
01.ONALLFIELDDUCTSCONNECTIONS
18ALIGNMENTHOLESFORM16
BOLTSSHALLBEPROVIDEDAT
APPROX1200 CENTRES.ALIGNMENT
HOLESANDBOLTSPROVIDEDARE
FORALIGNMENTONLY.ERECTORIS
RESPONSIBLEFORINTEGRITYAND
STABILITYOFTHECOMPONEMT
DURINGERECTION.
02.PROVIDECORNERWELDWITH
EFFECTIVETHROATTHICKNESSEQUAL
TO`t. MELTTHEWELDTHROUGH
INTOFLATS.
03.t =THICKNESSOFDUCTPLATE.
3D
CORNERWELDINGDETAILFORFIELDASSEMBLEDDUCTS
(INCLUDEDANGLE<87)
REF.NO:61
(INSIDE SEAL WELD)
+0.00
1.25
1.25
75(225)
+0.00
1.25
SEAL
STIFFENER
40
R13
PL.6X150XWIDEXLENGTH
ASREQUIREDBENDAT
CENTREOFPLATE.
SEAL
SEAL
18ALIGNMENTHOLEFOR
M16HEXBOLT&NUT.
REF.NOTE3
INCLUDEDANGLE< 87
NOTE:
2.ONALLFIELDDUCTCONNECTION DIA 18ALIGNMENTHOLESFOR
M16 BOLTS SHALLBEPROVIDEDATAPPROX.1200[CENTERS].
ONLY.
3D
FIELDJOINTARRANGEMENTONDUCTPLATES
(FJSINGLESIDE)
REF.NO:62
FILLERROD
SEENOTE
t
t 75[225]
FJPLATE
t
t
125
25
31
2SEALTYP
31
2TYP
SEAL
FJ PLATE
REF
NOTE
75[225]
DUCTWALL
SECTIONDD
NOTE:
SEALTHISRECTANGULARGAPWITHSUITABLEFILLERROD
t=DUCTPLATETHICKNESS
3D
CORNERCONSTRUCTIONDETAIL
(SHOPASSEMBLED)
225(75)
STIFFENER
t
A
230
230
115 115
12
ISA50x50x6
25
STIFFENERSPACING
SEAL
115 115
REF.NO:64
(INCLUDEDANGLEBETWEEN87 &93)
225(75)
SECTION AA
NOTE:
1.USESMALLERSIZEOFELECTRODES.
2.ADOPTREQUIREDPROPERHEATINPUT.
3. AT STIFFNER LOCATION SEE SECTION A-A
t =DUCT PLATETHICKNESS.
3D
CORNERWELDINGDETAIL
(SHOPASSEMBLED)INCLUDEDANGLE<87 REF.NO:65
25
12
t
STIFFENER
t
PL.tx150xLENGTH
BENDATCENTRE
OFPLATE.
R13
STIFFENER
225(75)
INCLUDEDANGLE<87
NOTE:
DETAILISAPPLICABLEFOR
DUCTSEXCEPTELBOWS.
2.t=THICKNESSOFDUCT
PLATE.
3. FOR STIFFNER LOCATION SEE
REF.NO.64 AND SECTION A-A
3D
CORNERWELDINGDETAIL
(SHOPASSEMBLED) INCLUDEDANGLE>93
TYP
25
REF.NO:66
12
TYP
STIFFENER
PL.tX150XLENGTH
BENDATCENTREOFPL.
t
R13
t
225(75)
REF. NOTE1
INCLUDEDANGLE>93
NOTE:
1. MELTWELDTHROUGHINTO
PLATES.
2. THISCONSTRUCTIONALDETAIL
ISAPPLICABLEFORDUCT
EXCEPTELBOWS.
3.t=THICKNESSOFDUCTPLATE.
4. FOR STIFFNER LOCATION SEE
REF NO.64 AND SECTION A-A.
3D
(SHOPASSEMBLED)
150
75[225]
225
DUCTWIDTH[OR]DEPTH
INSIDEPLATE
188
t
75
225 75
DUCTPLATE
37
[TYP]
188
150
S
T
I
F
F
E
N
E
R
150 37 75
75
75[225]
225
75
225
75 37 150
37
[TYP]
REF.NO:67
ATBOTHENDSt
NOTE:
2.SEQUENCICALWELDINGOF
ZIGZAGWELDS
3.USESMALLERDIAOF
ELECTRODES
4.CONTROLHEATINPUT
3D
18ALIGNMENTHOLE
FORM16.HEXBOLT
&NUT(SEENOTE1)
STIFFENER
A
225(75)
225(75)
230
230
SEAL
115 115
SEAL
t
t
SEAL
STIFFENERSPACING
REF.NO:71
115 115
(FIELDASSEMBLED)
SECTION AA
NOTE:
1.ONALLFIELDDUCTCONNECTION18ALIGNMENTHOLESFORM16
BOLTSSHALLBEPROVIDEDATAPPROX.1200mm[CENTERTOCENTER].
3.USESMALLERDIAOFELECTRODESANDPROPERHEATUNIT.
3D
CORNERWELDINGDETAIL(FILEDASSEMBLED)
(INCLUDEDANGLE<87)
REF.NO:72
25
t
18ALIGNMENTHOLE
FORM16HEXBOLT&
NUTSEENOTE1
12
TYP
TYP
t
R13
225(75)
SEAL
PL.tx150WIDEXLENGTH
BENDATCENTREOFPLATE
STIFFENER
225 (75)
INCLUDEDANGELE<83
NOTE:
1.ONALLFIELDDUCTCONNECTION18ALIGNMENTHOLESFORM16BOLTS
SHALLBEPROVIDEDATAPPROX.1200[CENTERS].
ONLY.ERECTORISRESPONSIBLEFORINTEGRITYANDSUITABILITY
3.FOR STIFFNER LOCATION SEE REF. NO.71 AND SECTION A-A.
3D
(INCLUDEDANGLE>93)
REF.NO:73
t
25
12
TYP TYP
t
PLtX150WIDEX
LENGTHBENDAT
CENTREOFPLATE
18ALIGNMENTHOLE
FORM16HEXBOLT&
NUTSEENOTE1
R13
STIFFENER
t
225(75)
225(75)
SEAL
INCLUDEDANGLE>93
NOTE:
SHALLBEPROVIDEDATAPPROX.200mm[CENTERTOCENTER].
ONLY.ERECTORISRESPONSIBLEFORINTEGRITYANDSUITABILITY
3. FOR STIFFNER LOCATION SEE REF.NO.71 AND SECTION A-A.
3D
150
75[225]
225
75
DUCTWIDTH[OR]DEPTH
INSIDEPLATE
188
225 75
DUCTPLATE
37
[TYP]
188
150
S
T
I
F
F
E
N
E
R
150 37 75
75
75[225]
225
75
225
75 37 150
37
[TYP]
(FILEDASSEMBLED)
REF.NO:74
t
ATBOTHENDSt
NOTE:
t=DUCTPLATETHICKNESS
1.SEQUENCICALWELDING&
ZIGZAGWELD
2.USESMALLERDIAOF
ELECTRODES
3.CONTROLHEATINPUT
3D
(INCLUDINGANGLEBETWEEN87 TO93 )
(SHOPASSEMBLED)
(INSIDE SEAL WELD)
25
t
REF.NO:78
12
75(225)
STIFFENER
t
t
STIFFENER
SEAL
CORNERANGLE
t
SEAL
NOTE:
t=THICKNESSOFDUCT
PLATE.
3D
CORNERWELDINGDETAIL
(SHOPASSEMBLED)INCLUDEDANGLE<87 REF.NO:79
(TYP) 25
75(225)
(INSIDE SEAL WELD)
12 (TYP)
STIFFENER
PL.tX150XLENGTH
BENDATCENTREOF
PLATE.
R13
DUCTPLATE
INCLUDEDANGLE<87
STIFFENER
t
SEAL
NOTE:
1.THISCONSTRUCTIONALDETAIL
ISAPPLICABLEFORDUCTS
EXCEPTELBOWS.
2.t=THICKNESSOFDUCT
PLATE.
3D
CORNERWELDINGDETAIL
(SHOPASSEMBLED) INCLUDEDANGLE>93 REF.NO:80
(TYP) 25
t
12
(INSIDE SEAL WELD)
(TYP)
75(225)
PL.tX150XLENGTH
BENDATCENTREOF
PLATE.
STIFFENER
R13
SEAL
INCLUDEDANGLE>93
REF.NOTE1
SEAL(TYP)
NOTE:
1. MELTWELDTHROUGHINTO
PLATES
2. THISCONSTRUCTIONALDETAIL
ISAPPLICABLEFORDUCT
EXCEPTELBOWS.
3.t=THICKNESSOFDUCTPLATE.
3D
REF.NO:81
(FIELDASSEMBLED)INCLUDEDANGLE87 TO93
(INSIDE SEAL WELD)
SEAL
18ALIGNMENTHOLE
FORHEXBOLTM16&
NUTM16REFNOTE.1.
t 75(225)
ISA75X75X6
t
75(225)
t
25
12
51
t
SEAL
STIFFENER
t
SEAL
NOTES:
1. ONALLFIELDDUCT
CONNECTIONS18
ALIGNMENTHOLESFOR
M16BOLTSSHALLBE
PROVIDEDONAPPROX.
1200 CENTRES.ALIGNMENT
HOLESANDBOLTS
PROVIDEDAREFOR
ALIGNMENTONLY.ERECTOR
ISRESPONSIBLEFOR
INTEGRITYANDSTABILITY
OFTHECOMPONENT
DURINGERECTION.
2. t=THICKNESSOFDUCT
PLATE.
3D
(INCLUDEDANGLE>93)
REF.NO:82
(INSIDE SEAL WELD)
75(225)
75(225)
25
TYP
12
TYP
18ALIGNMENTHOLE
FORM16HEXBOLT&
NUTSEENOTE1
PLtX150WIDEX
LENGTHBENDAT
CENTREOFPLATE
SEAL t
SEAL
R13
STIFFENER
t
SEAL(TYP)
VALLYANGLE
INCLUDEDANGLE>93
NOTE:
1.ONALLFIELDDUCTSCONNECTION18ALIGNMENTHOLESFORM16BOLTS
SHALLBEPROVIDEDATAPPROX.1200[CENTERS].
3D
(INCLUDEDANGLE<87)
REF.NO:83
(INSIDE SEAL WELD)
75(225)
t
25
12
TYP
TYP
75(225)
18ALIGNMENTHOLE
FORM16HEXBOLT&NUT
SEENOTE 2
R13
PL.tx150WIDEX
LENGTHBENDAT
CENTREOFPLATE
SEAL
SEAL
INCLUDEDANGLE<87
STIFFENER
SEAL
NOTE:
SHALLBEPROVIDEDATAPPROX.1200 [CENTERS].
3D
FIELDJOINTARRANGEMENTONDUCTPLATE
(F.JSINGLESIDE)
REF.NO:84
FJPLATE
2
SEAL(TYP)
FILLERROD
REF:NOTE
DUCTPLATE
125
25 31
31
D
t
t 75(225)
REF:NOTE
FJPLATE
t
t
75(225)
DUCTPLATE
CORNERANGLE
SECTION DD
SEAL(TYP)
NOTE:SEALTHISRECTANGULARATTHEDUCTFJENDBY
USINGASUITABLEFILLERROD
3D
REF NO: 005 FLANGE WELDING

[CLICK THE MODEL TO ACTIVATE]
REF NO: 006 FLANGE WELDING

REF NO: 008 COLLECTOR BACK TO STIFFENER

WELDING

WELDING
REF NO: 010 COLLECTOR FACE TO STIFFENER

WELDING

WELDING

WELDING

WELDING

WELDING

WELDING
REF NO: 016 90O ELBOW CORNER WELDING

REF NO: 017 90O ELBOW CORNER WELDING

REF NO: 018 INTERNAL SPLICE PLATE ARRANGEMENT

REF NO: 020 STRUT & STIFFENER WELDING

REF NO: 021 STRUT & STIFFENER WELDING

REF NO: 022 GUIDE VANE ARRANGEMENT

REF NO: 023 STIFFENER WELDING IN TRANSITION

REF NO: 037 PIPE STRUT WELDING

REF NO: 042 CORNER ANGLE WELDING

(87O TO 93O)
REF NO: 043 STIFFENER TO DUCT WELDING


(ANGLE>93O)

(ANGLE<87O)

(87O TO 93O)
REF NO: 050 STIFFENER WELDING AT SITE


(ANGLE <870)

(ANGLE >930)

(870 TO 930)

(ANGLE >930)

(ANGLE <870)

(870 TO 930)

(ANGLE >930)

(ANGLE <870)
REF NO: 062 FIELD JOINT ARRANGEMENT


(87O TO 930)

(ANGLE<870)

(ANGLE>93O)
REF NO: 067 STIFFENER TO DUCT WELDING


(870 TO 930)

(ANGLE<870)

(ANGLE>930)
REF NO: 074 STIFFENER WELDING AT SITE


(870 TO 930)

(ANGLE<870)

(ANGLE>930)

(870 TO 930)

(ANGLE>930)

(ANGLE<870)
REF NO: 084 FIELD JOINT ARRANGEMENT

GENERAL NOTES FOR SHOP ASSEMBLED DUCT

REF.NO:40
NOTES:
A. TOLERANCEOFFITUPHOLESSPACINGON
DUCTFLANGETOBE2MMANDACCUMULATIVE
TOLERANCEBETWEENSEVERALORALL
SPACINGTOBE3MM.
B.ALLWELDSSHALLBEAIRTIGHT.
GENERALNOTESFORFIELDASSEMBLEDDUCTS
REF.NO: 41
NOTES :
a) PIECEMARKNO(S)SHOWNINDESPATCHTABLEARE
TOBEPAINTEDONCORRESPONDINGSUBASSEMBLY.
b) TOLERANCEOFFITUPHOLESSPACING,ONDUCT
FLANGETOBE2MMANDCUMULATIVETOLERANCE
BETWEENSEVERALORALLSPACINGTOBE3MM.
c) THISDUCTISTOBETRIALASSEMBLEDATWORKS,
PRIORTODESPATCH.
d) FASTENERSNEEDEDFORTRIALASSEMBLYARESCREW
M16X40&M16NUTS.
e) ALLALIGNMENTHOLESONCORNERANGLEOR
SPLICINGPLATESARETOBEMATCHDRILLED.
f)ALLALIGNMENTHOLELOCATIONSHALLBEDECIDEDAS
FOLLOWS:
1.MAX.PITCHSHALLNOTEXCEED1200MM.
2.MIN.TWOHOLESARETOBEPROVIDEDON
EACHREQUIREDPLATEEDGE.
3.HOLESSHALLFALLAPPROX200MMAWAY
FROMSTIFFENERS.
g) DIA40MM.HOLESARETOBEPROVIDEDONSTIFFENER
WEBFORLIFTINGPURPOSES.
h)DUCTSARETOBEFABRICATEDASPERAPPLICABLEQ.C.P.
END
OF
DUCT CONSTRUCTION MANUAL
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NTPC DS CORNER SHOP

NTPC DS CORNER SITE

NTPC SS CORNER SHOP

NTPC SS CORNER SHOP

NON NTPC DS CORNER SHOP

NON NTPC DS CORNER SITE

NON NTPC SS CORNER SHOP

NON NTPC SS CORNER SITE

1.ONALLFIELDDUCTCONNECTION DIA 18ALIGNMENTHOLESFOR

(INSIDE SEAL WELD)

(INSIDE SEAL WELD)

(INSIDE SEAL WELD)

(INSIDE SEAL WELD)

(INSIDE SEAL WELD)

REF NO: 005 FLANGE WELDING

REF NO: 006 FLANGE WELDING

REF NO: 008 COLLECTOR BACK TO STIFFENER

REF NO: 009 COLLECTOR BACK TO STIFFENER

REF NO: 010 COLLECTOR FACE TO STIFFENER

REF NO: 011 COLLECTOR FACE TO STIFFENER

REF NO: 012 COLLECTOR BACK TO STIFFENER

REF NO: 013 COLLECTOR BACK TO STIFFENER

REF NO: 014 COLLECTOR FACE TO STIFFENER

REF NO: 015 COLLECTOR FACE TO STIFFENER

REF NO: 016 90O ELBOW CORNER WELDING

REF NO: 017 90O ELBOW CORNER WELDING

REF NO: 018 INTERNAL SPLICE PLATE ARRANGEMENT

REF NO: 020 STRUT & STIFFENER WELDING

REF NO: 021 STRUT & STIFFENER WELDING

REF NO: 022 GUIDE VANE ARRANGEMENT

REF NO: 023 STIFFENER WELDING IN TRANSITION

REF NO: 037 PIPE STRUT WELDING

REF NO: 042 CORNER ANGLE WELDING

REF NO: 043 STIFFENER TO DUCT WELDING

REF NO: 044 CORNER ANGLE WELDING

REF NO: 045 CORNER ANGLE WELDING

REF NO: 049 CORNER ANGLE WELDING

REF NO: 050 STIFFENER WELDING AT SITE

REF NO: 051 CORNER ANGLE WELDING

REF NO: 052 CORNER ANGLE WELDING

REF NO: 056 CORNER ANGLE WELDING

REF NO: 057 CORNER ANGLE WELDING

REF NO: 058 CORNER ANGLE WELDING

REF NO: 059 CORNER ANGLE WELDING

REF NO: 060 CORNER ANGLE WELDING

REF NO: 061 CORNER ANGLE WELDING

REF NO: 062 FIELD JOINT ARRANGEMENT

REF NO: 064 CORNER ANGLE WELDING

REF NO: 065 CORNER ANGLE WELDING

REF NO: 066 CORNER ANGLE WELDING

REF NO: 067 STIFFENER TO DUCT WELDING

REF NO: 071 CORNER ANGLE WELDING

REF NO: 072 CORNER ANGLE WELDING

REF NO: 073 CORNER ANGLE WELDING

REF NO: 074 STIFFENER WELDING AT SITE

REF NO: 078 CORNER ANGLE WELDING

REF NO: 079 CORNER ANGLE WELDING

REF NO: 080 CORNER ANGLE WELDING

REF NO: 081 CORNER ANGLE WELDING