MAIN/EL/4/002

AWTNCP Issue-1
SR EQPT. SERVICE SOP
# NAME # W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4
1 PLC MODICON For Crusher Area 73
2 PLC TP-10 For Crusher Bag Filter 73
3 PLC (MODICON) For Recceiving Station 73
4 PLC (MODICON) For Stacker 73
5 PLC (MODICON) For Reclaimer 73
6 PLC TP-10 B116U Blending Silo Top bag filter 73
7 PLC (Siemens) For raw mill control 73
8 Process Control Unit #1 For Raw Mill 89
9 Process Control Unit #2 For Kiln Inlet 89
10 Process Control Unit #3
For Kiln Outlet 89
11 OIS/OIC-20 (#1)
Op. Interface Station/ Consol 90
12 OIS/OIC-20 (#2) Op. Interface Station/ Consol
90
13 PLC TP-10 H106K For bag filter 73
14 PLC TP-10 H113K For C/Mill Inlet Lub. 73
15 PLC TP-10 H114K For C/Mill Outlet Lub. 73
16 PLC TP-10 H116K For purging Main B. Filter 73
17 Process Control Unit #4 For Cement Mill 89
18 PLC (MODICON) Packer # 1&2 P.Plant 73
19 PLC TP-10 Bag FilterNo #1 P.Plant 73
20 PLC TP-10 Bag FilterNo #2 P.Plant 73
W107K Bag filter PLC (Clinker) 73
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
MAR, 2001 APR, 2001 MAY, 2001 JUN, 2001 JUL, 2001 DEC, 2001 AUG, 2001 SEP, 2001 OCT, 2001 NOV, 2001
ARMY WELFARE TRUST NIZAMPUR CEMENT PLANT
ANNUAL MAINTENANCE SCHEDULE
DCS/PLC
JAN, 2001 FEB, 2001
ASKARI
CEMENT
AC
Page 1/1 of 10
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Page 1/1 of 10
MAIN/EL/4/002
AWTNCP Issue-1
SR Mech. Eq. TAG EQPT. SERVICE SOP
# ID # # NAME # W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4
1 2.1 Apron Feeder Lime Stone
2 2.1.1 16HD2 DC Motor Apron Feeder 63
3 2.1.2 16HD2CB Carbon Brushes Carbon Brush 78
4 2.1.3 15HD1 AC Motor Cooling Fan 63
5 2.1.4 14HD1 AC Motor Cooling Fan 63
6 2.1.5 16HD2TG Techo Generator Speed Measuring 49
7 2.1.6 16HD2TGCB Carbon Brushes Carbon Brush 78
8 2.2 Apron Feeder Shale
9 2.2.1 13HD2 DC Motor Apron Feeder 63
10 2.2.2 13HD2CB Carbon Brushes Carbon Brush 78
11 2.2.3 12HD1 AC Motor Cooling Fan 63
12 2.2.4 11HD1 AC Motor Cooling Fan 63
13 2.2.5 13HDTG Techo Generator Speed Measuring 49
14 2.2.6 13HD2TGCB Carbon Brushes Carbon Brush 78
15 2.3 Hammer Crusher To Crush Raw Material
16 2.3.1 9HD1 AC Motor Hammer Crusher 63
17 2.3.2 9HD1CB Carbon Brushes Carbon Brush 77
18 3G HT Trolley Motor For Hammer Crusher 68
19 2.3.3 10HD1 AC Motor Feeding Roller 63
20 2.3.4 7HD1 AC Motor Water Pump for Cooling 63
21 2.3.5 9HD1R Rehostate Starter 85
22 2.3.6 103XYZ AC Motor Lubrication Units 63
23 2.3.7 9HDTS Pt-100 Thermal Resistance 21
24 2.3.8 9HDTC Temp. Controller Show Temperature 33
25 2.3.9 6HD1 AC Motor Hydraulic Jack 63
26 2.3.10 103XYZH Heater To Heat Oil 86
27 2.3.11 103XYZPG Pressure guage Measure Pressure 26
28 2.3.12 103XYZPS Pressure switch Tripping at Low Pressure 27
29 2.3.13 53D AC Motor Lub. of Feeding Roller 63
30 2.4 Belt Conveyor Conveying Material
31 2.4.1 5HD1 AC Motor Belt Conveyor 63
32 2.5 Bag Filter To Collect Dust
33 2.5.1 3HD1 AC Motor Screw Conveyor 63
34 2.5.2 4HD1 AC Motor Rotary Valve 63
35 2.6 Fan For Bag Filter
36 2.6.1 2HD1 AC Motor Bag Filter Fan 63
37 2.7 Compressor To Supply Comp. Air
38 2.7.1 1HD1 AC Motor Air Compressor 63
39 2.7.2 1HD1PS Pressure switch 27
40 2.8 Crane For Lifting Equipment
MAY, 2001 JUN, 2001 DEC, 2001 AUG, 2001 SEP, 2001 OCT, 2001 NOV, 2001 JAN, 2001 FEB, 2001 JUL, 2001
ARMY WELFARE TRUST NIZAMPUR CEMENT PLANT
ANNUAL MAINTENANCE SCHEDULE
CRUSHER
MAR, 2001 APR, 2001
ASKARI
CEMENT
AC
Page 4/2 of 32
MAIN/EL/4/002
AWTNCP Issue-1
SR Mech. Eq. TAG EQPT. SERVICE SOP
# ID # # NAME # W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4
MAY, 2001 JUN, 2001 DEC, 2001 AUG, 2001 SEP, 2001 OCT, 2001 NOV, 2001 JAN, 2001 FEB, 2001 JUL, 2001
ARMY WELFARE TRUST NIZAMPUR CEMENT PLANT
ANNUAL MAINTENANCE SCHEDULE
CRUSHER
MAR, 2001 APR, 2001
ASKARI
CEMENT
AC
41 2.8.1 113TK AC Motor For Main Hoist 63
42 2.8.2 AC Motor For Aux. Hoist 63
43 2.8.3 AC Motor For Big Trolley Travelling 63
44 2.8.4 AC Motor For Small Trolley Travelling
45 2.8.5 AC Motor Cooling Tower 63
46 2.8.6 52D AC Motor For Mixing Material 63
47 2.9 Belt Conveyor Long Belt Conveyor
48 2.9.1 6HD2 AC Motor LBC 63
49 2.9.2 6HD2CB Carbon Brushes Carbon Brush 77
50 2.9.3 8HD2 AC Motor LBC 63
51 2.9.4 8HD2CB Carbon Brushes Carbon Brush 77
52 2.9.5 6HD2R Rehostate Starter 85
53 2.9.6 8HD2R Rehostate Starter 85
54 2.9.7 6HD2TS Temp. Sensor To detect Thermal Resist. 21
55 2.9.8 6HD2TC Temp. Controller Show Temperature 33
56 2.9.9 8HD2TS Temp. Sensor To detect Thermal Resist. 21
57 2.9.10 8HD2TC Temp. Controller Show Temperature 33
58 2.9.11 5HD1 AC Motor Brake for LBC 63
59 2.9.12 7HD1 AC Motor Brake for LBC 63
60 2.9.13 9DR Heater Heater for 6D 86
61 2.9.14 10DR Heater Heater for 8D 86
62 2.9.15 Sway Switch 50
63 2.9.16 Rope Switch 47
64 2.10 Metal Rem. Device To Collect Metal from Mat. 42
65 2.10.1 104k/4HD2 AC MOTOR Metel Removing Device 63
66 2.11 Sampler Sample from Raw Material
67 2.11.1 103D AC Motor Sampler Motor 63
68 2.12 Bag Filter
69 2.12.1 3HD1 AC Motor Bag Filter Fan 63
70 2.12.2 2HD1 AC Motor Rapping 63
71 2.13 Electric Belt Scale Weighing Material
72 2.13.1 Belt Scale Weighing Material 40
73 T9 Station Tx. 1 62
74 M.C.C
67
75 M.C.C
67
76 M.C.C
67
77 M.C.C
67
Page 5/2 of 32
MAIN/EL/4/002
AWTNCP Issue-1
SR Mech. Eq. TAG EQPT. SERVICE SOP
# ID # # NAME # W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4
MAY, 2001 JUN, 2001 DEC, 2001 AUG, 2001 SEP, 2001 OCT, 2001 NOV, 2001 JAN, 2001 FEB, 2001 JUL, 2001
ARMY WELFARE TRUST NIZAMPUR CEMENT PLANT
ANNUAL MAINTENANCE SCHEDULE
CRUSHER
MAR, 2001 APR, 2001
ASKARI
CEMENT
AC
78 M.C.C
67
79 DC Panel
80 1G HT Trolley Incoming From Grid 68
81 2G HT Trolley P.T. 68
82 4G HT Trolley Transformer 68
83 C5 H.T.Capacitor Hammer Crusher 65
84 PLC MODICON For crusher 73
85 PLC TP-10 For bag filter 73
86 HT Bus Bar
Page 6/2 of 32
AWTNCP 22-02-2003 . 28-02-2003
SR ITEM TAG MACHINE SERVICE
# # # NAME W1 W2 W3 W4
4 12.2.2 B109KICB Carbon Brushes Carbon Brush 78
7 12.2.5 Sway Switch 50
8 12.2.6 Proximity Switch 29
11 12.3.2 B109KLCB Carbon Brushes Carbon Brush 78
12 12.3.3 LIA1207 Level Indicator Measuring level of Lime Stone
23
13 12.3.4 Load Cell Measurement
14 12.3.5 Sway Switch 50
15 12.3.6 Proximity Switch 29
16 12.4 Weigh Feeder Feeder Marl 19
17 12.4.1 B110KM DC Motor Weigh feeder Marl 63
18 12.4.2 B110KMCB Carbon Brushes Carbon Brush 78
19 12.4.3 LIA1205 Level Indicator Measuring level of Marl
23
20 12.4.4 Load Cell Measurement
21 12.4.5 Sway Switch 50
22 12.4.6 Proximity Switch 29
26 12.6.2 B110KLSCB Carbon Brushes Carbon Brush 78
29 12.6.5 Sway Switch 50
30 12.6.6 Proximity Switch 29
53 12.12.3 SOV's
44
58 12.13.2 B23DCB Carbon Brushes Carbon Brush 77
69 12.13.13 B24K Rehostate Starter 85
105 12.13.49 B23DPT Pressure Transmitter Differential pressure
24
184 T8 Station Tx.1
62
185 T7 Station Tx.2
62
186 B1G HT Trolley Incoming from grid
68
187 B2G HT Trolley PT
68
188 B3G HT Trolley Bus bar capacitor
68
189 B4G HT Trolley Tx.1
68
190 B5G HT Trolley Tx.2
68
191 B6G HT Trolley River Tx.
68
192 B7G HT Trolley Main motor (B23D)
68
193 B8G HT Trolley Mill fan motor (B49D)
68
194 B9G HT Trolley Roots Blower (B10D)
68
195 B10G HT Trolley Roots Blower (B11D)
68
196 B11G HT Trolley E.P. Fan motor (D32D)
68
197 B12G HT Trolley LBC motor (6D)
68
198 B13G HT Trolley LBC motor (8D)
68
199 B14G HT Trolley Spare
68
200 B15G HT Capacitor Bus bar capacitor
65
201 B16G HT Capacitor Bus bar capacitor
65
202 B17G HT Capacitor Main motor (B23D)
65
203 B18G HT Capacitor Mill fan motor (B49D)
65
14 DS11 PROXIMITY SWITCH FOR SPEED SENSING 29
15 DS12 PROXIMITY SWITCH FOR SPEED SENSING 29
16 DS21 PROXIMITY SWITCH FOR SPEED SENSING 29
26 RM71 DC MOTOR TRAVELLING 63
27 RM72 DC MOTOR TRAVELLING 63
28 RM71 TG TECHO-GEN SPEED MEASURING 49
29 RM72 TG TECHO-GEN SPEED MEASURING 49
32 DS-11 SPEED SENSOR PROXIMITY SWITCH 29
33 LS51 LIMIT SWITCH 28
34 LS52 LIMIT SWITCH 28
35 LS53 LIMIT SWITCH 28
36 LS54 LIMIT SWITCH 28
37 LS21 LIMIT SWITCH 28
38 LS22 LIMIT SWITCH 28
39 LS23 LIMIT SWITCH 28
40 LS24 LIMIT SWITCH 28
41 LS25 LIMIT SWITCH 28
42 LS26 LIMIT SWITCH 28
43 LS27 LIMIT SWITCH 28
44 LS28 LIMIT SWITCH 28
45 LS29 LIMIT SWITCH 28
46 LS40 LIMIT SWITCH 28
47 LS41 LIMIT SWITCH 28
48 LS71 LIMIT SWITCH 28
49 LS72 LIMIT SWITCH 28
56 YV51 SOLENOID VALVE 44
57 YV52 SOLENOID VALVE 44
58 YV53 SOLENOID VALVE 44
59 RP POTENTIOMETER SENSOR ANGLE CONTROL
60
LS11 SWAY SWITCH
SWITCH FOR BELT
CONVEYOR DEFLECTION
50
61
LS12 SWAY SWITCH
SWITCH FOR BELT
CONVEYOR DEFLECTION
93 5.07 BAG FILTER TO COLLECT DUST
100 5.1 VIBRATING FEEDER FOR DISCHAR. L.STONE
101 A37D DC COIL VIBRATING FEEDER
102 A38D DC COIL VIBRATING FEEDER
103
A39D DC COIL VIBRATING FEEDER
6 TEMP. CONTROLLER CONTROLS TEMPERATURE 33
7 13.03 BAG FILTER
FOR COLLECTING DUST FROM
AIR SLIDE & LIFT
29 T.S G.C.T. P.T. Pressure Transmitter Pressure sensing 24
ARMY WELFARE TRUST NIZAMPUR CEMENT PLANT
ANNUAL MAINTENANCE SCHEDULE
RAW MILL
BLENDING SILO / E.P
Feb, 2003
SOP
#
STACKER / RECLAIMER
ASKARI
CEMENT
AC
Page 7/10 of 32
AWTNCP 22-02-2003 . 28-02-2003
SR ITEM TAG MACHINE SERVICE
# # # NAME W1 W2 W3 W4
ARMY WELFARE TRUST NIZAMPUR CEMENT PLANT
ANNUAL MAINTENANCE SCHEDULE
RAW MILL
Feb, 2003
SOP
#
ASKARI
CEMENT
AC
52 P.T. Measures pressure at EP inlet 24
53 P.T. Measures pressure at EP outlet 24
54 RTD P.T. 100 21
Page 8/10 of 32
AWTNCP KILN-2
ID / TAG EQPT. NAME Service ID / TAG EQPT. NAME
# #
TRANSFORMER & CAPACITORS 91
F06D1 MCC
1 T4 Transformer 1000 KVA Kiln Inlet 92 F06D2 MCC
2 T5 #1 Transformer 1000 KVA Kiln Outlet 93 F07D MCC
3 T6 #2 Transformer 1000 KVA Kiln Outlet 94 F08D MCC
4 #1 Transformer 1000 KVA Kiln ID Fan 95 F09D MCC
5 F1ZB #1 Transformer foe EP Cooler EP 96 F10D MCC
6 F2ZB #2 Transformer foe EP Cooler EP 97 F12DF MCC
7 F3ZB #3 Transformer foe EP Cooler EP 98 F13DF MCC
8 12G MV Capacitor Bus bar 99 F41D MCC
SWITCH GEARS 100 F43D MCC
9 F1G MV Switch gear Incoming 101 F44D MCC
10 F2G MV Switch gear PT & Arrestor 102 F45D MCC
11 F3G MV Switch gear Bus bar capacitor 103 F46D MCC
12 F3G Protection Relay Bus bar capacitor 104 F48D MCC
13 F4G MV Switch gear Roots Blower # 1 105 F49D MCC
14 F4G Protection Relay Roots Blower # 2 106 F52D MCC
15 F5G MV Switch gear Roots Blower # 2 107 F54D MCC
16 F5G Protection Relay Roots Blower # 3 108 F55D MCC
17 F6G MV Switch gear Kiln ID Fan Tx. 109 F56D MCC
18 F6G Protection Relay Kiln ID Fan Tx. 110 F57D MCC
19 F7G MV Switch gear Cooler EP Fan 111 F58D MCC
20 F7G Protection Relay Cooler EP Fan 112 F59D MCC
21 F8G MV Switch gear Kiln Inlet Tx. 113 F60D MCC
22 F8G Protection Relay Kiln Inlet Tx. 114 F61D MCC
23 F9G MV Switch gear Kiln Outlet Tx.1 115 F62D MCC
24 F9G Protection Relay Kiln Outlet Tx.2 116 F63D MCC
25 F10G MV Switch gear Kiln Outlet Tx.2 117 F66D MCC
26 F10G Protection Relay Kiln Outlet Tx.3 118 F67D MCC
27 F11G MV Switch gear Standby 119 F68D MCC
28 F11G Protection Relay Standby 120 F69 D MCC
BREAKERS 121 F70D MCC
29 E101 Motorized breaker Transformer of Kiln outlet S/S 122 F71D MCC
30 E102 Breaker (CB) Liasion with Kiln out let S/S 123 F72D MCC
31 E113K3 Motorized breaker Klin main drive 124 F73D MCC
32 F120 Motorized breaker # 1 Transformer of Kiln outlet S/S 125 F74D MCC
33 F125 Motorized breaker Coupler for board # 1 126 F75D MCC
34 F126 Breaker (CB) Liasion with Kiln inlet S/S 127 F76D MCC
35 F138 Motorized breaker Emergency generator 128 F77D MCC
36 F140 Motorized breaker # 2 Transformer of Kiln outlet S/S 129 F78D MCC
37 F145 Breaker (CB) EP 130 F78D1 MCC
38 F146 Breaker (CB) EP 131 F78D2 MCC
39 F147 Breaker (CB) EP 132 F79D MCC
40 F160 Breaker (CB) Liasion with Kiln inlet S/S 133 F80D MCC
41 F163 Motorized breaker Klin main drive standby 134 MFL14D MCC
42 F170 Motorized breaker Coupler for liasion with board 1 135 MFL25D MCC
43 F199 Breaker (CB) #1 fire fighting pump. 136 NEQ01 MCC
MCCs 137 REQ03
MCC
Area (E) 138 MCC
44 E01/ 02D MCC Hydraulic thrust Roller Pump 139 MCC
45 E03D MCC Kiln DC drive Cooling fan DC DRIVES
46 E05/ 06D MCC Kiln Secondary drive 140 E04D DC Drive panel
47 E07D MCC Kiln Tyre Cooling Fan 141 E04D Techo generator
48 E08D MCC # 1 Air Compressor 142 E04D Carbon Brush
49 E09D MCC # 2 Air Compressor 143 E19D DC Drive panel
50 E10D MCC # 3 Air Compressor 144 E19D Techo generator
51 E11D MCC Aux. Motor for Ignition Chimney # 1 145 F51D Carbon Brush
52 E12D MCC Aux. Motor for Ignition Chimney # 2 146 F51D DC Drive panel
53 E13D MCC Motor for Ignition Chimney # 1 147 F51D Techo generator
54 E14D MCC Motor for Ignition Chimney # 2 148 F51D Carbon Brush
55 E15D MCC Grease pump for Kiln Inlet seal 149 F53D DC Drive panel
56 E16D MCC Grease pump for Kiln Inlet seal 150 F53D Techo generator
57 E20D MCC Auxiliary Drive for Kiln ID Fan. 151 F53D Carbon Brush
58 E23D MCC Fan for B. Filter (Air Lift) Lubrication
Stations
59 E24D MCC Air Slide Fan to Air Lift
152
E111XYZ Oil station Control
Box
60 E25D MCC Rotary Feeder of B.F.for air lift. 153 E124XYZ Control Box
61 E26D MCC Fan for B. Filter of Bin 154 F50K Grease Station
62 E27D MCC Rotary Feeder of B.F. 155 Hyd.Station for thrust.
63 E28D MCC Rotary Feeder for Cyclone. Secondary starter
64 E29D MCC Roots Blower for feed Bin 156 F47D Secondary starter
65 E30D MCC Air Slide fan to Weigh Feeder 157 Secondary starter
66 E31D MCC # 1 Bucket Elevator EP
67 E31D Aux MCC # 1 Bucket Elevator
158
#1 EP HV Control
Panel
68 E32D MCC # 2 Bucket Elevator
159
#2 EP HV Control
Panel
69 E32D Aux MCC # 2 Bucket Elevator
160
#3 EP HV Control
Panel
70 E33D MCC Change over gate Current
Transducers
71 E34D MCC Change over gate 161 F 4G Current Transducer
72 E35D MCC Air Slide fan to Bucket Elevator 162 F5G Current Transducer
73 E38D MCC Motorized Flow control Valve motor 163 F6G Current Transducer
74 E39D MCC Motorized Flow control Valve motor 164 F7G Current Transducer
75 E40D MCC Air distributor 165 F55D Current Transducer
76 E41D MCC # 1 Roots Blower for Raw Mill Silo 166 F56D Current Transducer
77 E42D MCC # 2 Roots Blower for Raw Mill Silo 167 F57D Current Transducer
78 E43D MCC # 3 Roots Blower for Raw Mill Silo 168 F58D Current Transducer
79 E44D MCC # 4 Roots Blower for Raw Mill Silo 169 F59D Current Transducer
80 E45D MCC Sampler 170 F60D Current Transducer
81 E49M MCC Rotary Feeder of B.F. 171 F61D Current Transducer
82 E50M MCC Fan for B. Filter of Bin OTHERS
83 E405D MCC Water Pump for Pre-heater 172 JI 1301 Shock Relay
AREA (F) 173 JI 1302 Shock Relay
84 F01D MCC # 2 Rotary Valve 174 NEQ01 Soft starter
85 F02D MCC # 1 Rotary Valve 175 E405D Level Controller
86 F03D MCC # 2 Drag Chain for E.P MV Induction motors
87 F04D MCC # 1 Drag Chain for E.P 176 E21D AC motor 6 KV
88 F05D1 MCC Rapping of Collecting electrodes 177 E22D AC motor 6 KV
89 F05D2 MCC Rapping of Collecting electrodes 178 F14D AC motor 6 KV
90 F05D3 MCC Rapping of Collecting electrodes
Sr.# Sr.#
ASKARI CEMENT AC
ASKARI
CEMENT
AC

ID / TAG EQPT. NAME Service ID / TAG EQPT. NAME
# #
Sr.# Sr.#
ASKARI CEMENT AC
Slip ring / DC motors 268 F48D3 AC motor
179 E04D DC motor Kiln DC drive 269 F48D4 AC motor
180 E04D Techo generator Kiln DC drive 270 F48D5 AC motor
181 E19D DC motor Kiln ID Fan 271 F48D6 AC motor
182 E19D Techo generator Kiln ID Fan 272 F48D7 AC motor
183 E142D DC motor Weigh Feeder (DEM) 273 F48D8 AC motor
184 F47D AC motor (Slip ring) Clinker Crusher 274 F48D9 AC motor
185 F51D DC motor Cooler DC drive # 1 275 F48D10 AC motor
186 F51D Techo generator Cooler DC drive # 1 276 F48D11 AC motor
187 F53D DC motor Cooler DC drive # 2 277 F48D12 AC motor
188 F53D Techo generator Cooler DC drive # 2 278 F49D1 AC motor
LV Induction motors 279 F49D2 AC motor
AREA (E) 280 F49D3 AC motor
189 E01D AC motor # 1 Hydraulic thrust Roller Pump 281 F49D4 AC motor
190 E02D AC motor # 2 Hydraulic thrust Roller Pump 282 F49D5 AC motor
191 E03D AC motor Kiln DC drive Cooling fan 283 F49D6 AC motor
192 E05D AC motor Kiln Secondary drive 284 F49D7 AC motor
193 E06D Kiln Secondary drive break 285 F49D8 AC motor
194 E07D AC motor Kiln Tyre Cooling Fan 286 F49D9 AC motor
195 E08D AC motor # 1 Air Compressor 287 F49D10 AC motor
196 E09D AC motor # 2 Air Compressor 288 F49D11 AC motor
197 E10D AC motor # 3 Air Compressor 289 F49D12 AC motor
198 E11D AC motor Aux. Motor for Ignition Chimney # 1 290 F50D1 AC motor
199 E12D AC motor Aux. Motor for Ignition Chimney # 2 291 F50D2 AC motor
200 E13D AC motor Motor for Ignition Chimney # 1 292 F52D AC motor
201 E14D AC motor Motor for Ignition Chimney # 2 293 F54D AC motor
202 E15D AC motor Grease pump for Kiln Inlet seal 294 F55D AC motor
203 E16D AC motor Grease pump for Kiln Inlet seal 295 F56D AC motor
204 E20D AC motor Auxiliary Drive for Kiln ID Fan. 296 F57D AC motor
205 E23D AC motor Fan for B. Filter (Air Lift) 297 F58D AC motor
206 E24D AC motor Air Slide Fan to Air Lift 298 F59D AC motor
207 E24D-1 AC motor Air Slide Fan to Air Lift 299 F60D AC motor
208 E25D AC motor Rotary Feeder of B.F.for air lift. 300 F61D AC motor
209 E26D AC motor Fan for B. Filter of Bin 301 F62D AC motor
210 E27D AC motor Rotary Feeder of B.F. 302 F63D AC motor
211 E28D AC motor Rotary Feeder for Cyclone. 303 F66D AC motor
212 E29D AC motor Roots Blower for feed Bin 304 F67D AC motor
213 E29D-1 AC motor Roots Blower for feed Bin 305 F68D AC motor
214 E30D AC motor Air Slide fan to Weigh Feeder 306 F69 D AC motor
215 E30D-1 AC motor Air Slide fan to Weigh Feeder 307 F70D AC motor
216 E31D AC motor # 1 Bucket Elevator 308 F71D AC motor
217 E31D Aux AC Motor # 1 Bucket Elevator 309 F72D AC motor
218 E32D AC motor # 2 Bucket Elevator 310 F73D AC motor
219 E32D Aux AC Motor # 2 Bucket Elevator 311 F74D AC motor
220 E33D AC Motor Motorized Valve 312 F75D AC motor
221 E34D AC Motor Motorized Valve 313 F76D AC motor
222 E35D AC motor Air Slide fan to Bucket Elevator 314 F77D AC motor
223 E38D AC motor Motorized Flow control Valve motor 315 F78D AC motor
224 E39D AC motor Motorized Flow control Valve motor 316 F78D1 AC motor
225 E40D AC motor Air distributor 317 F78D2 AC motor
226 E41D AC motor # 1 Roots Blower for Raw Mill Silo 318 F79D AC motor
227 E42D AC motor # 2 Roots Blower for Raw Mill Silo 319 F80D AC motor
228 E43D AC motor # 3 Roots Blower for Raw Mill Silo 320 ZIK 15a 01 AC Motor
229 E44D AC motor # 4 Roots Blower for Raw Mill Silo 321 ZIK 15a 02 AC Motor
230 E45D AC motor Sampler 322 ZIK 15a 03 AC Motor
231 E111XYZ1 AC motor # 1 Pump for Kiln Gearbox Oil St. 323 ZIK 15a 04 AC Motor
232 E111XYZ2 AC motor # 2 Pump for Kiln Gearbox Oil St. 324 ZIK 15a 05 AC Motor
233 E124XYZ-1AC motor # 1 Pump of Oil Station for ID Fan 325 ZIK 15a 06 AC Motor
234 E124XYZ-2AC motor # 2 Pump of Oil Station for ID Fan 326 ZIK 15a 07 AC Motor
235 ZIK1303 AC motor DLD Gate 327 ZIK 15a 09 AC Motor
236 ZIK1304 AC motor DEM Gate
237 ZIK 15C01 AC motor Kiln ID Fan damper.
238 ZIK
15C02
AC motor Tertiary air damper # 1
239 ZIK
15C03
AC motor Tertiary air damper # 2
240 E405D AC motor Water Pump for Pre-heater
Area (F)
241 F01D AC motor # 2 Rotary Valve
242 F02D AC motor # 1 Rotary Valve
243 F03D AC motor # 2 Drag Chain for E.P
244 F04D AC motor # 1 Drag Chain for E.P
245 F05D1 AC motor Rapping of Collecting electrodes
246 F05D2 AC motor Rapping of Collecting electrodes
247 F05D3 AC motor Rapping of Collecting electrodes
248 F06D1 AC motor Rapping of Gas Dist. Plates
249 F06D2 AC motor Rapping of Gas Dist. Plates
250 F07D AC motor Screw Conveyor
251 F08D AC motor # 1 Water pump for Cooler spray
252 F09D AC motor # 2 Water pump for Cooler spray
253 F10D1 AC motor Rapping of EP Disch. Electrodes
254 F10D2 AC motor Rapping of EP Disch. Electrodes
255 F10D3 AC motor Rapping of EP Disch. Electrodes
256 F10D4 AC motor Rapping of EP Disch. Electrodes
257 F10D5 AC motor Rapping of EP Disch. Electrodes
258 F10D6 AC motor Rapping of EP Disch. Electrodes
259 F12DF AC motor # 1 Motor Drive Valve for pump
260 F13DF AC motor # 2 Motor Drive Valve for pump
261 F41D AC motor Clinker Silo B. Filter Discharger
262 F43D AC motor Fan for Clinker Silo B. Filter
263 F44D AC motor Two way chute
264 F45D AC motor Pan Conveyor
265 F46D AC motor Drag Chain for Cooler
266 F48D1 AC motor Double Flap damper group 1
267 F48D2 AC motor Double Flap damper group 1

Service
Rapping of Gas Dist. Plates
Rapping of Gas Dist. Plates
Screw Conveyor
# 1 Water pump for Cooler spray
# 2 Water pump for Cooler spray
Rapping of EP
# 1 Motor Drive Valve for pump
# 2 Motor Drive Valve for pump
Clinker Silo B. Filter Discharger
Fan for Clinker Silo B. Filter
Two way chute
Pan Conveyor
Drag Chain for Cooler
Double Flap damper group1
Double Flap damper group 2
Fan for # 1 DC motor
Fan for # 2 DC motor
Fan for the 1st Compartment
Fan for the 2nd Compartment
Fan for the 3rd Compartment
Fan for the 4th Compartment
Fan for the 5th Compartment
Fan for the 6th Compartment
Fan for the 7th Compartment
# 1 Pump
# 2 Pump
Fan of Cooler Spray
Fan for Kiln Hood Sealing Ring
Kiln Tyre Cooling Fan
# 1 Cooling Fan for Kiln Shell
# 2 Cooling Fan for Kiln Shell
# 3 Cooling Fan for Kiln Shell
# 4 Cooling Fan for Kiln Shell
# 5 Cooling Fan for Kiln Shell
# 6 Cooling Fan for Kiln Shell
# 7 Cooling Fan for Kiln Shell
# 8 Cooling Fan for Kiln Shell
# 9 Cooling Fan for Kiln Shell
# 10 Cooling Fan for Kiln Shell
# 11 Cooling Fan for Kiln Shell
# 12 Cooling Fan for Kiln Shell
Recr. Fan for # 1 DC motor
Recr. Fan for # 2 DC motor
# 1 HP Oil Pump
# 2 HP Oil Pump
Primary Air Fan Kiln
Primary Air Fan DDF
Fire Fighting Pump # 1
Fire Fighting Pump # 2
Kiln DC drive
Kiln DC drive
Kiln DC drive
Kiln ID Fan DC drive
Kiln ID Fan DC drive
Kiln ID Fan DC drive
Cooler DC drive # 1
Cooler DC drive # 1
Cooler DC drive # 1
Cooler DC drive # 2
Cooler DC drive # 2
Cooler DC drive # 2
Kiln Girth Gear
Oil Station for ID Fan
Cooler greasing
Kiln movement
Clinker Crusher
Fire Fighting Pump
Cooler EP
Cooler EP
Cooler EP
Roots Blower # 1
Roots Blower # 2
Kiln ID Fan
Cooler EP Fan
# 1 Cooler Fan
# 2 Cooler Fan
# 3 Cooler Fan
# 4 Cooler Fan
# 5 Cooler Fan
# 6 Cooler Fan
# 7 Cooler Fan
# 1 Bucket Elevator
# 2 Bucket Elevator
Primary Air Fan Kiln
Water tank at pre-heater
MV Induction motors
6KV Motor for R. Blower # 1
6KV Motor for R. Blower # 2
Cooler EP Fan

Service
Double Flap damper group 1
Double Flap damper group 1
Double Flap damper group 1
Double Flap damper group 1
Double Flap damper group 1
Double Flap damper group 1
Double Flap damper group 1
Double Flap damper group 1
Double Flap damper group 1
Double Flap damper group 1
Double Flap damper group 2
Double Flap damper group 2
Double Flap damper group 2
Double Flap damper group 2
Double Flap damper group 2
Double Flap damper group 2
Double Flap damper group 2
Double Flap damper group 2
Double Flap damper group 2
Double Flap damper group 2
Double Flap damper group 2
Double Flap damper group 2
Grease Pump of Cooler
Grease Pump of Cooler
Cooling Fan for # 1 DC motor
Cooling Fan for # 2 DC motor
Fan for the 1st Compartment
Fan for the 2nd Compartment
Fan for the 3rd Compartment
Fan for the 4th Compartment
Fan for the 5th Compartment
Fan for the 6th Compartment
Fan for the 7th Compartment
# 1 Water Pump
# 2 Water Pump
Fan of Cooler Spray
Fan for Kiln Hood Sealing Ring
Kiln Tyre Cooling Fan
# 1 Cooling Fan for Kiln Shell
# 2 Cooling Fan for Kiln Shell
# 3 Cooling Fan for Kiln Shell
# 4 Cooling Fan for Kiln Shell
# 5 Cooling Fan for Kiln Shell
# 6 Cooling Fan for Kiln Shell
# 7 Cooling Fan for Kiln Shell
# 8 Cooling Fan for Kiln Shell
# 9 Cooling Fan for Kiln Shell
# 10 Cooling Fan for Kiln Shell
# 11 Cooling Fan for Kiln Shell
# 12 Cooling Fan for Kiln Shell
Recr. Fan for # 1 DC motor
Recr. Fan for # 2 DC motor
Damper for # 1 cooler Fan.
Damper for # 2 cooler Fan.
Damper for # 3 cooler Fan.
Damper for # 4 cooler Fan.
Damper for # 5 cooler Fan.
Damper for # 6 cooler Fan.
Damper for # 7 cooler Fan.
Damper for # 9 cooler Fan.

MAIN/EL/4/002
Issue-1
AWTNCP
SR ITEM TAG MACHINE SERVICE
# # # NAME W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4
1 24.01 Weigh Feeder Measuring clinker
2 H117K DC-motor Weigh feeder motor 63
3 H117KS Speed monitor Measuring the belt speed 29
4 H117KSS Weigh Feeder Measuring clinker 19
8 H117SS Sway switch Belt protection 50
5 24.02 Weigh Feeder Measuring Gypsum
6 H118K DC-motor Weigh feeder motor 63
7 H118KS Speed monitor Measuring the belt speed 29
8 H118KSS Weigh Feeder Measuring Gypsum 19
8 H118SS Sway switch Belt protection 50
9 24.03 Bag filter Dust collection
10 H48D SC-Motor Bag filter fan motor 63
11 H49D SC-Motor Rapping motor 63
12 24.04 Belt conveyor Conveying clinker & Gyp.
13 H47D SC-Motor Belt conveyor drive 63
14 24.05 Iron remover seperation metal from material.
15 H46 / 19K SC-Motor (GM) Iron remover 63
16 H46/19KP Iron remover panel 42
17 H46K1 SC-Motor (GM) Rotary valve 63
18 24.06 Metal detector Detecting metal from material
19 H45K Metal detector Detecting metal from material 41
20 24.07 Bucket Elevator conveying clinker,Gyp.&
coarse cement to belt conv.
21 H44D SC-Motor To drive Elevator 63
22 H44D1 SC-Motor Elevator inching drive 63
23 24.08 Belt conveyor conveying clinker,Gyp.&
coarse cement to belt conv.
24 H43D Belt conveyor To drive conveyor 63
25 24.09 Load cell bin For storing & measuring material
26 Load cell Used for weighing 35
27 24.1 Roller press For hybrid system.
28 H39D SC-Motor Roller motor 63
29 H40D SC-Motor Roller motor 63
30 H33D SC-Motor 63
31 H34D SC-Motor For hydraulic oil pressure 63
32 H35D SC-Motor 63
33 H36D SC-Motor For lubrication of gear box 63
34 H37D SC-Motor For lubrication of gear box 63
35 H38D SC-Motor 63
36 H39TS PT-100 Sensor for temp. 21
NOV, 2001 DEC, 2001
ARMY WELFARE TRUST NIZAMPUR CEMENT PLANT
ANNUAL MAINTENANCE SCHEDULE
CEMENT MILL
AUG, 2001 SEP, 2001 FEB, 2001 MAR, 2001 JUN, 2001 SOP # JAN, 2001 MAY, 2001 OCT, 2001 JUL, 2001 APR, 2001
ASKARI
CEMENT
AC
Page 13/5 of 32
SR ITEM TAG MACHINE SERVICE
# # # NAME W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4
NOV, 2001 DEC, 2001 AUG, 2001 SEP, 2001 FEB, 2001 MAR, 2001 JUN, 2001 SOP # JAN, 2001 MAY, 2001 OCT, 2001 JUL, 2001 APR, 2001
37 H39DTC Temp controller Temp controller 33
38 H40DTS PT-100 Sensor for temp. 21
39 H40DTC Temp controller Temp controller 33
40 H39/40DGB PT-100 Sensor for temp. 21
41 H39/40DGB Temp controller Temp controller 33
42 H39/40DDS Displacement sensor To monitor displacement b/w rollers 29
43 H39/40DPT Pressure transmitter To monitor hyraulic pressure 24
44 H39/40DSO Solenoid valve For hydraulic oil pressure 44
45 24.12 Mill Cement grinding
46 H31D SR-Motor Cement mill drive 63
47 H31DCB Carbon brush Carbon brush 78
48 H31DTS PT-100 Sensor for temp. 21
49 H31DTC Temp controller Showing temp. & alarm setting 33
50 H31DTSG PT-100 For temp. of reducer gear box 21
51 H31DTCG Temp. controlller For temp. & alarm setting of gear box 33
52 H32D SC-Motor For inching drive 63
53 H113/114K SC-Motor H.P Pump 63
54 H113/114K SC-Motor L.P Pump 63
55 H113/114KPS Pressure switch Pressure switch 27
56 H113/114KTS PT-100 For mill shell bearing temp. 21
57 H113/114KTC Temp. controlller Controller for bearing temp. 33
58 H115KP SC-Motor Lubrication pump for gearbox 63
59 H115KPS Pressure switch Pressure switch 27
60 H112KP SC-Motor Motor bearing lubrication pump 63
61 H113/114K PLC Module For lubrication seq. 73
62 H112KPS Pressure switch Pressure switch 27
63 H31DRS Reostate Used as starter 85
64 H31DAP SC-Motor Agitator pump 63
65 24.15 Fan For supplying air to airslide
66 H26D SC-Motor Airslide fan motor 63
67 24.17 Bucket Elevator For conveying material to airslide
68 H25D SC-Motor Elevator motor 63
69 H25D1 SC-Motor Auxiliary Elevator motor 63
70 24.19 Fan For supplying air to airslide
71 H24D SC-Motor Fan motor 63
72 24.2 Seperator Cement classifying
73 H23D DC-motor O-Sepa motor 63
74 H23DTG Tacho generator For speed of O-Sepa motor 49
75 H23D1 SC-Motor Cooling fan motor 63
76 H110KP SC-Motor Lubrication pump for gearbox 63
77 H110KPS Pressure switch Pressure switch 27
78
24.24
Rotary valve
Controlling coarse cement
from seperator to elevator
79 H21D SC-Motor Controlling the return material 63
80 24.25 Belt conveyor For conveying coarse cement.
81 H20D SC-Motor Conveyor drum motor 63
82 24.26 Belt scale For measuring coarse cement
Page 14/5 of 32
SR ITEM TAG MACHINE SERVICE
# # # NAME W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4
NOV, 2001 DEC, 2001 AUG, 2001 SEP, 2001 FEB, 2001 MAR, 2001 JUN, 2001 SOP # JAN, 2001 MAY, 2001 OCT, 2001 JUL, 2001 APR, 2001
83 H107K Belt scale For weighing material 40
84 24.27 Belt conveyor For conveying coarse cement.
85 H22D SC-Motor Belt durm motor 63
86 24.28 Belt scale For conveying coarse cement.
87 H108K Belt scale Weighing the material 40
88 24.29 Bag filter Collecting cement dust
89 H106K PLC Module 73
90 H106KS Solinoid valve 44
91 H106KS Solinoid valve 44
92 H106KPT Pressure transmitter 24
93 24.30 Fan Supplying air to airslide of B/filter
94 H17D SC-Motor Fan motor 63
95 24.31 Fan For venting gas to atmosphere
96 H16D SR-Motor Fan motor 63
97 H16DCB Carbon brush Carbon brush 78
98 H16DRS Reostate Starter for motor 85
99 H16DTS PT-100 Temp sensor 21
100 H16DTC Temp. controlller Temp. controller 33
101 H16DPT Pressure transmitter Pressure transmitter 24
102 H16DDM Damper Controlling the air suction 54
103 24.33 Fan
104 H15D SC-Motor Fan motor 63
105 24.34 Sampler Sampling cement
106 H14D SC-Motor Sampler motor 63
107 24.35 Bag filter For dedusting
108 H42D SC-Motor Rotary valve 63
109 H116K PLC Module For purging seq. 73
110 H116KS Solinoid valve Cylinder operation 44
111 H116KS Solinoid valve For purging 44
112 24.36 Fan For venting gas to atmosphere
113 H41D SC-Motor Fan motor 63
114 24.37 Electric hoist For charging balls
115 M1 SC-Motor 63
116 M2 SC-Motor 63
117 24.39 Crane For main motor & reducer
118 M1 SC-Motor For main hoist 63
119 M2 SC-Motor For auxiliary hoist 63
120 M3 SC-Motor For travelling 63
121 M4 SC-Motor For traversing 63
122 25.02 Roots blower Supplying air to airlift
123 H12D SC-Motor Motor for blower 63
124 H12DTS PT-100 Sensor for temp. 21
125 H12DTC Temp. controller Temp. controller 33
126 H13D SC-Motor Motor for blower 63
127 H13DTS PT-100 Sensor for temp. 21
128 H13DTC Temp. controller Temp. controller 33
Page 15/5 of 32
SR ITEM TAG MACHINE SERVICE
# # # NAME W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4
NOV, 2001 DEC, 2001 AUG, 2001 SEP, 2001 FEB, 2001 MAR, 2001 JUN, 2001 SOP # JAN, 2001 MAY, 2001 OCT, 2001 JUL, 2001 APR, 2001
129 25.03 Bag filter Collecting dust from air slide
130 H2D SC-Motor Rotary valve 63
131 H101K PLC Module used for purging seq. 73
132 H11D SC-Motor Rotary valve (Air lift) 63
133 H104K PLC Module For air lift 73
134 25.04 Fan Used for bag filter
135 H1D SC-Motor Fan motor 63
136 H10D Bag filter fan motor 63
137 25.06 Bag filter Collecting dust from silo
138 H2D1 SC-Motor For screw conveyor 63
139 25.07 H102K PLC Module For purging seq. 73
140 Fan Used for bag filter
141 H5D SC-Motor Rotary valve 63
142 25.08 H3D Silo # 1 63
143 H3D1 Silo # 1 63
144 H6D Silo # 2 63
145 H6D1 Silo # 2 63
146 25.09 H4D SC-Motor Motor for fan 63
147 Fan Supplying air to airlift
148 25.1 H9D SC-Motor Motor for fan 63
149 Bag filter Collecting dust from silo
150 H8D SC-Motor Rotary valve 63
151 25.11 H103K PLC Module For purging seq. 73
152 Fan Used for bag filter
153 22.04 H7D SC-Motor Motor for fan 63
154 Discharge device Dischrging clinker from silo
155 22.07 W08~W22D SC-Motor Controlling clinker discharge 63
156 Belt conveyor For conveying clinker
157 22.08 W07D SC-Motor Belt drum motor 63
158 W106K Bag filter PLC (Clinker) 73
159 Belt conveyor For conveying clinker
160 22.09 W05,06D Belt conveyor Belt drum motor 63
161 W107K Bag filter PLC (Clinker) 73
162 Bag filter Dedusting at silo bottom
163 W108K Bag filter PLC (Clinker) 73
164 W23~W25D SC-Motor Rotary valve 63
165 22.1 PLC TP-10 Purging seq. Controller 73
166 Fan For venting of filter
167 22.11 W26~28D SC-Motor Fan motor 63
168 Belt conveyor For conveying clinker or gyp.
169 22.12 H55D SC-Motor 63
170 Two way chute Controlling clinker & gyp.folw
171 22.13 H54D SC-Motor Damper motor 63
172 Belt conveyor For conveying gyp.
173 22.14 H53D SC-Motor Belt drive motor 63
174 Bag filter Collecting dust
Page 16/5 of 32
SR ITEM TAG MACHINE SERVICE
# # # NAME W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4
NOV, 2001 DEC, 2001 AUG, 2001 SEP, 2001 FEB, 2001 MAR, 2001 JUN, 2001 SOP # JAN, 2001 MAY, 2001 OCT, 2001 JUL, 2001 APR, 2001
175 H50D SC-Motor Bag filter fan motor 63
176 22.15 H52D SC-Motor Rotary valve 63
177 Apron feeder Feed gyp. To crusher.
178 W105K DC-Motor Feeder motor 63
179 22.16 W105KTG Tacho generator For speed of crusher 49
180 Hammer crusher For curshing gyp.
181 W109K SR-Motor Crusher rmotor 63
182 W109KRS Reostate Staarter 85
183 22.17 W109KCB Carbon brushes Carbon brushes 78
184 Belt conveyor For conveying gyp.
185 22.18 W02D SC-Motor Conveyor drum motor 63
186 Multiple colth filter For dedusting in gyp.
187 W31~W33D SC-Motor Rotary valve 63
188 22.19 W37~W39D SC-Motor Used for rapping 63
189 Fan Vintilation of multiple bags
190 22.2 W40D SC-Motor Fan motor 63
191 Bag filter Collecting from discharge point
192 W29D SC-Motor Fan motor 63
193 W30D SC-Motor Rapping motor 63
194 T2 Station Tx.1 62
195 H1G HT Trolley Incoming from grid 68
196 H2G HT Trolley PT 68
197 H3G HT Trolley Bus bar capacitor 68
198 H4G HT Trolley Roots Blower # 1 68
199 H5G HT Trolley Roots Blower # 2 68
200 H6G HT Trolley ID fan 68
201 H7G HT Trolley Roller press motor 68
202 H8G HT Trolley Roller press motor 68
203 H9G HT Trolley Transformer for finish mill 68
204 H10G HT Trolley Transformer for cement packing 68
205 H11G HT Trolley Cement mill main motor 68
206 H12G HT Trolley HT capacitor for main motor 68
207 M.C.C 24E-H1P Motor control centers 67
208 M.C.C 24E-H2P Motor control centers 67
209 M.C.C 24E-H3P Motor control centers 67
210 M.C.C 24E-H4P Motor control centers 67
211 M.C.C 24E-H5P Motor control centers 67
212 M.C.C 24E-H6P Motor control centers 67
213 M.C.C 24E-H7P Motor control centers 67
214 M.C.C 24E-H8P Motor control centers 67
215 M.C.C 24E-H9P PFI Panel 67
216 M.C.C 24E-H10P LT breaker 67
217 M.C.C 24E-H11P Motor control centers 67
218 M.C.C 24E-H12P Motor control centers 67
219 M.C.C 24E-H13P Motor control centers 67
220 M.C.C 24E-H14P Motor control centers 67
Page 17/5 of 32
SR ITEM TAG MACHINE SERVICE
# # # NAME W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4
NOV, 2001 DEC, 2001 AUG, 2001 SEP, 2001 FEB, 2001 MAR, 2001 JUN, 2001 SOP # JAN, 2001 MAY, 2001 OCT, 2001 JUL, 2001 APR, 2001
221 M.C.C 24E-H15P Motor control centers 67
222 M.C.C 24E-H16P Motor control centers 67
223 M.C.C 24E-H17P Motor control centers 67
224 # 10 HPCU PCU 4 Process Control Unit 89
225 HMRP Relay Panel Relay Panel
226 DC Panel # 1 DC panel
227 DC Panel # 2 DC panel
228 H117K Instrument panel 88
229 H1P Instrument panel 88
230 H111K O-sepa control panel
231 HXP K-panel 88
232 HT Bus Bar HT service
Page 18/5 of 32
AWTNCP MAIN/EL/4/002
Issue-1
Item # Tag # Machine Name Service
W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4
1
SFZ7-
12500/132TA
132 KV Transformer 69 6M 6M 6M/Y 6M/Y
2 CRW-145/630 132 KV Wall Bushing 83 6M 6M 6M/Y 6M/Y
3 LW-145 2DL 132 KV SF6 Breaker 72 6M 6M 6M/Y 6M/Y
4 LCWB6-145GYW2 Current Transformer 81 6M 6M 6M/Y 6M/Y
5 Y10W1-120 Surge Arrestor 71 6M 6M 6M/Y 6M/Y
6 GW4-145/1250
G1,G2,
G3
132 KV Isolator 82 6M 6M 6M/Y 6M/Y
7 JCC6-145GYW2 Potential Transformer 80 6M 6M 6M/Y 6M/Y
8 Tap Changer 70 6M 6M 6M/Y 6M/Y
9 HT Busbar 62 6M 6M 6M/Y 6M/Y
10
SFZ7-
12500/132TA
132 KV Transformer 69 6M 6M 6M/Y 6M/Y
11 CRW-145/630 132 KV Wall Bushing 83 6M 6M 6M/Y 6M/Y
12 LW-145 2DL 132 KV SF6 Breaker 72 6M 6M 6M/Y 6M/Y
13 LCWB6-145GYW2 Current Transformer 81 6M 6M 6M/Y 6M/Y
14 Y10W1-120 Surge Arrestor 71 6M 6M 6M/Y 6M/Y
15 GW4-145/1250
G1,G2,
G3
132 KV Isolator 82 6M 6M 6M/Y 6M/Y
16 JCC6-145GYW2 Potential Transformer 80 6M 6M 6M/Y 6M/Y
17 Tap Changer 70 6M 6M 6M/Y 6M/Y
18 HT Busbar 62 6M 6M 6M/Y 6M/Y
19 132 KV Wall Bushing(WAPDA) Y
20 Current Transformer (WAPDA) Y
21 Potential Transformer(WAPDA) Y
22 S7-100/10 Station Transformer 62 Y
23 KYN-10
1G~13
G,15G
HT Trolleys 68 6M 6M
24
ZKA56K2G1-
100Ah/220V
ZLP1~
ZLP5
DC Battery & Charger 64 6M 6M
25 GK
1BBP,
2BBP
Protective Equipment (Relays) 66 6M 6M 6M
BAY I
BAY II
Sr.
#
ARMY WELFARE TRUST NIZAMPUR CEMENT PLANT
ANNUAL MAINTENANCE SCHEDULE
GRID STATION
DEC, 2001 AUG, 2001 SEP, 2001 OCT, 2001 SOP
#
NOV, 2001 JAN, 2001 FEB, 2001 MAR, 2001 APR, 2001 MAY, 2001 JUN, 2001 JUL, 2001
ASKARI
CEMENT
AC
Page 1/1 of 32
26 K - PANEL 88 6M 6M
27 S.P. 1 88 6M 6M
28 S.P. 2 88 6M 6M
Page 1/1 of 32
MAIN/EL/4/002
Issue-1
AWTNCP
Sr.# Item # Tag # Machine Name Service
SOP
# W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3
1 25.16 Discharge Device For discharge from silo
2 25.17 Air distributor
3 8,12,16 D1 AC motor To drive the air distributor 63
4 25.18 Roots blower For air supply to silo
5 7,11,15 D1 AC motor To drive the roots blower 63
6 25.2 Fan Used for supplying air to air slide
7 3,6 D1 AC motor To drive the fan 63
8 25.21 Bag filter For collecting dust from air slide
9 2,5 D1 AC Motor To drive rotary valve 63
10 PLC of bag filter (TP10) 73
11 25.22 Fan Used for bag filter
12 1,4 D1 AC Motor To drive the fan 63
13 25.23 Discharge Device
14 G.Motor To drive discharge gate 63
15 25.25 Fan Used for supplying air to air slide
16 AC Motor To drive the fan 63
17 25.26 Loader For loading cement to trucks
18 M1 AC winch motor To drive the winch 63
19 M2 Fan motor To drive the fan 63
20 25.27 Bag filter For collecting dust from air slide and
loader
21 PLC of bag filter (TP10) 73
22 25.28 AC motor Used for bag filter 63
23 Fan motor To drive the fan 63
24 39D AC motor To drive the bucket elevator 63
25 59D AC motor To drive the bucket elevator 63
26 26.02 Screen For removing foreign material
27 38D AC motor To drive the screen 63
28 58D AC motor To drive the screen 63
29 26.05 Rotary feeder For feeding cement to roto Packer.
30 135HD1 AC motor To drive rotarye feeder 63
31 154HD1 AC motor To drive rotarye feeder 63
32 26.06 Roto packer For cement packing
33 135HD1,154HD1 AC motor Roto packer 63
34 Nozal motor M2 AC motor For impeller 63
35 26.08 Discharege belt For conveying bagged cement
36 135HD1 G.Motor Discharge belt conveyor 63
37 154HD1 G.Motor Discharge belt conveyor 63
38 26.11 Bag cleaning device For bag cleaning
39 37D G.Motor Roller 63
40 57D G.Motor Roller 63
41 26.11 36D AC motor Bag cleaning fan 63
42 56D AC motor Bag cleaning fan 63
43 26.12 Bag distroyer For treatment
JUL, 2001 MAR, 2001 APR, 2001 MAY, 2001 JUN, 2001 DEC, 2001
ARMY WELFARE TRUST NIZAMPUR CEMENT PLANT
ANNUAL MAINTENANCE SCHEDULE
PACKING PLANT
AUG, 2001 SEP, 2001 OCT, 2001 NOV, 2001 JAN, 2001 FEB, 2001
ASKARI
CEMENT
AC
Page 21/2 of 32
Sr.# Item # Tag # Machine Name Service
SOP
# W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3
JUL, 2001 MAR, 2001 APR, 2001 MAY, 2001 JUN, 2001 DEC, 2001 AUG, 2001 SEP, 2001 OCT, 2001 NOV, 2001 JAN, 2001 FEB, 2001
44 33D Rotary cutter 63
45 34D Rotary cutter 63
46 53D 63
47 54D 63
48 35D G.Motor For rotary screen 63
49 5 5D G.Motor For rotary screen 63
50 26.13 For conveying bagged cement
51 31,32 D Roller conveyor 63
52 51,52 D Roller conveyor Roller conveyor 63
53 26.14 Bag weight checker For weight checking
54 BWC Motor Geard Motor To drive the BWC 63
55 26.15 Screw conveyor For transporting cement
56 30D Geard Motor Screw conveyor 63
57 50D Geard Motor Screw conveyor 63
58 26.16 Belt conveyor
59 26.17 29,49 D Geard Motor Belt conveyor drive 63
60 26.18 Bag transfer chute Used for bag transfer
61 25,26,45,46 Geard Motor Push rod 63
62 27,28,47,48 Geard Motor Diversion belt motor 63
63 26.19 Mobile loader conveyor For bagged cement loading
64 Geard Motor For travelling 63
65 Drum motor For belt conveyor 63
66 Geard Motor For lifting 63
67 26.2 Bag filter For dust collection from bucket
68 23/43 D Geard Motor Rotary valve 63
69 26.21 Fan for bag filter Used for bag filter
70 22/42 D A.C. motor Fan motor 63
71 26.22 Bag filter For dust collection from roto packer
72 21/40 D Geard Motor Rotary valve 63
73 26.23 Fan Used for bag filter 63
74 20/41 D A.C. motor Fan motor 63
75 26.26 Electric operated hoist Used for bag filter 63
76 M1 For lifting 63
77 M2 For travelling 63
78 Main LT Panel
79 LV PFI Panel
80 MCC 26E-3P 67
81 MCC 26E-4P 67
82 MCC 26E-5P 67
83 MCC 26E-6P 67
84 MCC 26E-7P 67
85 MCC 26E-8P 67
86 MCC 26E-9P 67
87 MCC 26E-10P 67
88 MCC 26E-11P 67
89 MCC 26E-12P 67
90 Server panel 1
91 Server panel 2
92 Instrument panel 1
93 Instrument panel 2
94 PLC panel (MODICON 73
95 Local Control Desk #1
96 Local Control Desk #2
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Sr.# Item # Tag # Machine Name Service
SOP
# W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3
JUL, 2001 MAR, 2001 APR, 2001 MAY, 2001 JUN, 2001 DEC, 2001 AUG, 2001 SEP, 2001 OCT, 2001 NOV, 2001 JAN, 2001 FEB, 2001
Page 23/2 of 32
MAIN/EL/4/002
Issue-1
AWTNCP
Sr.# Item # Tag # Machine Name Service
SOP
# W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4
1 25.16 Discharge Device For discharge from silo
2 25.17 Air distributor
3 8,12,16 D1 AC motor To drive the air distributor 63
4 25.18 Roots blower For air supply to silo
5 7,11,15 D1 AC motor To drive the roots blower 63
6 25.2 Fan Used for supplying air to air slide
7 3,6 D1 AC motor To drive the fan 63
8 25.21 Bag filter For collecting dust from air slide
9 2,5 D1 AC Motor To drive rotary valve 63
10 PLC of bag filter (TP10) 73
11 25.22 Fan Used for bag filter
12 1,4 D1 AC Motor To drive the fan 63
13 25.23 Discharge Device
14 G.Motor To drive discharge gate 63
15 25.25 Fan Used for supplying air to air slide
16 AC Motor To drive the fan 63
17 25.26 Loader For loading cement to trucks
18 M1 AC winch motor To drive the winch 63
19 M2 Fan motor To drive the fan 63
20 25.27 Bag filter For collecting dust from air slide and
loader
21 PLC of bag filter (TP10) 73
22 25.28 AC motor Used for bag filter 63
23 Fan motor To drive the fan 63
24 39D AC motor To drive the bucket elevator 63
25 59D AC motor To drive the bucket elevator 63
26 26.02 Screen For removing foreign material
27 38D AC motor To drive the screen 63
28 58D AC motor To drive the screen 63
29 26.05 Rotary feeder For feeding cement to roto Packer.
30 135HD1 AC motor To drive rotarye feeder 63
31 154HD1 AC motor To drive rotarye feeder 63
32 26.06 Roto packer For cement packing
33 135HD1,154HD1 AC motor Roto packer 63
34 Nozal motor M2 AC motor For impeller 63
35 26.08 Discharege belt For conveying bagged cement
36 135HD1 G.Motor Discharge belt conveyor 63
37 154HD1 G.Motor Discharge belt conveyor 63
38 26.11 Bag cleaning device For bag cleaning
39 37D G.Motor Roller 63
40 57D G.Motor Roller 63
41 26.11 36D AC motor Bag cleaning fan 63
42 56D AC motor Bag cleaning fan 63
43 26.12 Bag distroyer For treatment
JUL, 2001 MAR, 2001 APR, 2001 MAY, 2001 JUN, 2001 DEC, 2001
ARMY WELFARE TRUST NIZAMPUR CEMENT PLANT
ANNUAL MAINTENANCE SCHEDULE
PACKING PLANT
AUG, 2001 SEP, 2001 OCT, 2001 NOV, 2001 JAN, 2001 FEB, 2001
ASKARI
CEMENT
AC
Page 24/2 of 32
Sr.# Item # Tag # Machine Name Service
SOP
# W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4
JUL, 2001 MAR, 2001 APR, 2001 MAY, 2001 JUN, 2001 DEC, 2001 AUG, 2001 SEP, 2001 OCT, 2001 NOV, 2001 JAN, 2001 FEB, 2001
44 33D Rotary cutter 63
45 34D Rotary cutter 63
46 53D 63
47 54D 63
48 35D G.Motor For rotary screen 63
49 5 5D G.Motor For rotary screen 63
50 26.13 For conveying bagged cement
51 31,32 D Roller conveyor 63
52 51,52 D Roller conveyor Roller conveyor 63
53 26.14 Bag weight checker For weight checking
54 BWC Motor Geard Motor To drive the BWC 63
55 26.15 Screw conveyor For transporting cement
56 30D Geard Motor Screw conveyor 63
57 50D Geard Motor Screw conveyor 63
58 26.16 Belt conveyor
59 26.17 29,49 D Geard Motor Belt conveyor drive 63
60 26.18 Bag transfer chute Used for bag transfer
61 25,26,45,46 Geard Motor Push rod 63
62 27,28,47,48 Geard Motor Diversion belt motor 63
63 26.19 Mobile loader conveyor For bagged cement loading
64 Geard Motor For travelling 63
65 Drum motor For belt conveyor 63
66 Geard Motor For lifting 63
67 26.2 Bag filter For dust collection from bucket
68 23/43 D Geard Motor Rotary valve 63
69 26.21 Fan for bag filter Used for bag filter
70 22/42 D A.C. motor Fan motor 63
71 26.22 Bag filter For dust collection from roto packer
72 21/40 D Geard Motor Rotary valve 63
73 26.23 Fan Used for bag filter 63
74 20/41 D A.C. motor Fan motor 63
75 26.26 Electric operated hoist Used for bag filter 63
76 M1 For lifting 63
77 M2 For travelling 63
78 Main LT Panel
79 LV PFI Panel
80 MCC 26E-3P 67
81 MCC 26E-4P 67
82 MCC 26E-5P 67
83 MCC 26E-6P 67
84 MCC 26E-7P 67
85 MCC 26E-8P 67
86 MCC 26E-9P 67
87 MCC 26E-10P 67
88 MCC 26E-11P 67
89 MCC 26E-12P 67
90 Server panel 1
91 Server panel 2
92 Instrument panel 1
93 Instrument panel 2
94 PLC panel (MODICON 73
95 Local Control Desk #1
96 Local Control Desk #2
Page 25/2 of 32
Sr.# Item # Tag # Machine Name Service
SOP
# W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4
JUL, 2001 MAR, 2001 APR, 2001 MAY, 2001 JUN, 2001 DEC, 2001 AUG, 2001 SEP, 2001 OCT, 2001 NOV, 2001 JAN, 2001 FEB, 2001
Page 26/2 of 32