s

SIMOREG DC Master
6RA70 Series
Application
SIMOREG as
a field supply unit
Microprocessor-Based Converters from 6kW to 2500kW
for Variable-Speed DC Drives
Edition 03
Edition 03 04.05
Siemens AG 2000 - 2005 All rights reserved



NOTE
This application documentation does not purport to handle or take into account all of the equipment
details or versions or to cover every conceivable operating situation or application.
If you require more detailed information, or if special problems occur, which are not handled in enough
detail in this document, please contact your local Siemens office.
The contents of this application documentation are not part of an earlier or existing agreement or legal
contract and neither do they change it. The actual purchase contract represents the complete liability of
the A&D Variable-Speed Drives Group of Siemens AG. The warrant conditions, specified in the contract
between the two parties, is the only warranty which will be accepted by the A&D Variable-Speed Drives
Group. The warranty conditions specified in the contract are neither expanded nor changed by the
information provided in this application documentation.


WARNING

These converters contain hazardous electrical voltages and control rotating mechanical
components (drives). Death, serious bodily injury or substantial damage to property will
occur if the instructions in the relevant operating manuals are not observed.
Only qualified personnel who are thoroughly familiar with all safety notices contained in the
operating instructions as well as erection, operating and maintenance instructions must be
allowed to work on these devices.
Successful and safe operation of this equipment is dependent on careful transportation,
proper storage and installation as well as correct operation and maintenance.













The reproduction, transmission or use of this document or contents is
not permitted without express written authority. Offenders will be liable
for damages. All rights, including rights created by patent grant or
registration of a utility model or design, are reserved.
We have checked that the contents of this publication agree with the
hardware and software described herein. Nonetheless, differences
might exist and therefore we cannot guarantee that they are completely
identical. The information given in this publication is reviewed at regular
intervals and any corrections that might be necessary are made in the
subsequent printings. Suggestions for improvement are welcome at all
times.
SIMOREG is a registered trademark of Siemens
04.05 Edition 03
Siemens AG 3-18
SIMOREG DC Master Application of SIMOREG as a field supply unit
0 Contents
Page
1 Applications 4
2 Block Diagrams 5
2.1 Version 1: Field supply with an internal setpoint 5
2.2 Version 2: Field supply with an external setpoint 6
2.3 Version 3: Field supply + armature supply 7
3 Parameter Lists 8
3.1 Version 1: Field supply with an internal setpoint 8
3.2 Version 2: Field supply with an external setpoint 8
3.3 Version 3: Armature supply + field supply 9
3.4 Armature supply + field supply + field reversal 10
4 Startup, Optimization 11
4.1 Version 1: Field supply with an internal setpoint 11
4.2 Version 2: Field supply with an external setpoint 11
4.3 Version 3: Armature supply + field supply 11
5 Overvoltage Protection 12
5.1 General information 12
5.2 Protection using varistors 14
5.3 Protection using thyristor modules 15
5.4 Damping resistors Rs 16
5.5 Magnetic field energy for Siemens motors 16


Edition 03 04.05
4-18 Siemens AG
SIMOREG DC Master Application of SIMOREG as a field supply unit
1 Applications
The SIMOREG DC Master devices of the 6RA70 series are used for the armature and field supply of DC
motors. The internal half-controlled bridge circuit of the field power section permits supply to motors with up
to 40 A (85A with 6RA7096 and higher, 2200 to 3000 A armature current) rated field current. If higher field
supply currents are required, you can use a 6RA70 one-quadrant unit. In that case, the fully controlled three-
phase bridge circuit normally intended for the armature supply is used for the field supply.

Here are four different applications:

Version 1: The 6RA70 unit functions completely autonomously. A fixed internal field current setpoint is
set. Field weakening is not possible.
Version 2: The 6RA70 unit is given an external analog field current setpoint. Field weakening can have
an external source with this setpoint.
Version 3: The field supply unit (slave) functions in conjunction with a 6RA70 armature supply unit
(master). Signals are exchanged via a peer-to-peer interface. The armature unit generates the
current setpoint for the field supply unit and receives the current actual value and fault signals
from it. Field weakening, incl. automatic optimization, is possible.
Version 4: As for version 3, but including field reversal
In order to allow contactless switchover, the field supply unit must be designed as a 4Q
device!

In all four cases, it is not necessary to activate option S00.
This application is valid as of firmware version V1.9


WARNING

If the armature power section is used for the field supply, always include overvoltage
protection to protect the converter valves because if the input voltage fails the energy in the
field circuit cannot be reduced.
Please note that the overvoltage protection must be effective in both polarities for version 4
with field reversal!
So as not to load the overvoltage protection unnecessarily, ensure that the field current is
already 0 when setting the pulse inhibit, e.g. by activating the zero-speed excitation because
otherwise the residual energy of the field has to be eliminated via the overvoltage protection.

04.05 Edition 03
Siemens AG 5-18
SIMOREG DC Master Application of SIMOREG as a field supply unit
2 Block Diagrams
2.1 Version 1: Field supply with an internal setpoint

1U1 1V1 1W1 3U1 3W1
3AC
1C1
(1D1)
1D1
(1C1)
M
X171:36
X171:37
X171:38
X171:34
Ramp-function
generator
Speed controller Torque limitation Current controller
Precontrol
Current controller Current limitation EMF controller
Precontrol Precontrol
Armature
control set
Field control
set
Armature current control
Field current
control
Field supply
Overvoltage protection
Field current setpoint (P401)
Switchover to
zero-speed field
Switch-on

Edition 03 04.05
6-18 Siemens AG
SIMOREG DC Master Application of SIMOREG as a field supply unit
2.2 Version 2: Field supply with an external setpoint

1U1 1V1 1W1 3U1 3W1
3AC
1C1
(1D1)
1D1
(1C1)
M
X174:4
X171:36
X171:37
X171:38
X171:34
Ramp-function
generator
Speed controller Torque limitation Current controller
Precontrol
Current controller Current limitation EMF controller
Precontrol Precontrol
Armature
control set
Field
control set
Armature current control
Field current
control
Field supply
Overvoltage protection
External field
current setpoint
Switchover to
zero speed field
Switch-on

04.05 Edition 03
Siemens AG 7-18
SIMOREG DC Master Application of SIMOREG as a field supply unit
2.3 Version 3: Field supply + armature supply

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Edition 03 04.05
8-18 Siemens AG
SIMOREG DC Master Application of SIMOREG as a field supply unit
3 Parameter Lists
3.1 Version 1: Field supply with an internal setpoint
Field supply unit
P076.001 Adaptation device rated DC armature. = Normalization of the actual field current
P076.002 Adaptation device rated DC field. Setting irrelevant because not used.
P078.001 Setting of line-to-line power section rated system voltage
P079 1 Enable long pulses armature trigger set. Required with field supply from the armature terminals
P082 0 Internal field not used
P083 4 Speed actual value freely interconnectable
P084 2 Current-controlled operation
P100 Rated armature current = In that case, the exciter current of the motor
P102 Setting irrelevant because not used
P153 3 Required with large inductances at the armature terminals
P179 >0 Additional alpha W pulses (approx. 3......7). Depending on the magnitude of the inductance.
P401 Setpoint operating field 100% = Nominal device current of the armature circuit
P402 Setpoint zero-speed field 100% = Nominal device current of the armature circuit
P430.001 B0010 Injection zero-speed field via binary input Term.X171: 36 1...... zero-speed field
P431.001 K0402 Routing setpoint zero-speed field
P433 K0401 Routing setpoint operating field
P601.003 K0209 Routing field current setpoint
P609 K0000 Source speed actual value
P820.007 42 Masking of fault message "Tacho fault"
P821.001 35 Masking of alarm message "Drive blocked"
3.2 Version 2: Field supply with an external setpoint
Field supply unit
P076.001 Adaptation device rated DC armature. = Normalization of the actual field current
P076.002 Adaptation device rated DC field. Setting irrelevant because not used.
P078.001 Setting of line-to-line power section rated system voltage
P079 1 Enable long pulses armature trigger set.
Required with field supply from the armature terminals
P082 0 Internal field not used
P083 4 Speed actual value freely interconnectable
P084 2 Current-controlled operation
P100 Rated armature current = In that case, the exciter current of the motor
P102 Setting irrelevant because not used
P153 3 Required with large inductances at the armature terminals
P179 >0 Additional alpha W pulses (approx. 3......7). Depending on the magnitude of the inductance.
P402 Current setpoint for zero-speed field. 100% = Nominal device current of the armature circuit
P430.001 B0010 Injection zero-speed field via binary input Term.X171: 36 1...... zero-speed field
P431.001 K0402 Routing setpoint zero-speed field
P433 K0011 Routing setpoint operating field. Analog setpoint from Term.X174: 4
P601.003 K0209 Routing field current setpoint
P609 K0000 Source speed actual value
P820.007 42 Masking of fault message "Tacho fault"
P821.001 35 Masking of alarm message "Drive blocked"

04.05 Edition 03
Siemens AG 9-18
SIMOREG DC Master Application of SIMOREG as a field supply unit
3.3 Version 3: Armature supply + field supply
Armature supply unit Field supply unit
P076.001 Adaptation device rated DC armature P076.001 Adaptation device rated DC armature.
= Normalization of the actual field current
P076.002 Adaptation device rated DC field
CAUTION! Do not change factory setting!
P076.002 Adaptation device rated DC field. Setting irrelevant
because not used.
P078.001 Adaptation of line-to-line power section rated system
voltage
P078.001 Adaptation of line-to-line power section rated system
voltage
P078.002 not used P078.002 not used
P079 1 Enable long pulses armature trigger set.
Required with field supply form the armature terminals
P081 0 or 1, as required, EMF-dependent field weakening
P082 24 External field power module, ON via signal "Auxiliaries
ON "
P082 0 Internal field not used
P083 4 Speed actual value freely interconnectable
P084 1 Speed-controlled operation P084 2 Current-controlled operation
P094 OFF delay of the auxiliaries
The time set here must be longer than the time entered
in P258 for the field current reduction.

P097 0 Field current setpoint set to zero in response to fault
message (available as of software version V2.13)
P097 1 Field current setpoint not set to zero in response to
fault message, but no increase in field current setpoint
is permitted

P102.001 rated field current
Settable up to 600 A as of software version V2.03
P102.001 Setting irrelevant because not used
P153.001 3 Required with large inductances at the armature
terminals
P179.001 >0 Additional Alpha W pulses with enabled second
pulses (approx. 3...7)
Depending on the magnitude of the inductance.
P257.001 Zero-speed field
The value should be left as FS=0.0 because no energy
then has to be eliminated via the overvoltage protection
when the field supply unit is switched off.

P258.001 Delay time with aut. field current reduction
The time set here must be shorter than the time
entered in P094 for the OFF delay of the auxiliaries.

P601.003 K6001 Field current setpoint
P609 K0000 Source speed actual value
P612 K6001 Actual excitation current value from field supply unit
via peer-to-peer

P654.001 B6200 ON command
P661.001 B6200 Pulse enable
P655.001 B6200 Trigger "OFF 2" with fault of the field supply unit
P790 5 Peer-to-peer selection P790 5 Peer-to-peer selection
P791 2 Number of words transmitted P791 2 Number of words transmitted
P793 8 Recommended baudrate P793 8 Recommended baudrate
P795 1 Bus termination ON P795 1 Bus termination ON
P794.001 K0268 Field current setpoint P794.001 K0117 Absolute value of actual field current
P794.002 K6020 Routing auxiliaries "ON" P794.002 K6020 Routing fault bit
P797 0.3-0.5s Telegram failure time. If a fault occurs when the
electronics supply is switched on during initialization
Set a longer time
P797 0.3-0.5s Telegram failure time. If a fault occurs when the
electronics supply is switched on during initialization
Set a longer time
U117.001 B0251 Auxiliaries "ON" U117.001 B0107. Routing fault bit
P820.007 5 Masking of fault message "Fault in the field circuit" P820.007 42 Masking of fault message "Tacho fault"
U838 xxxx Rated direct current of external field unit according to
parameter r072.2 of external field unit
P821.001 35 Masking of alarm message "Drive blocked"

Edition 03 04.05
10-18 Siemens AG
SIMOREG DC Master Application of SIMOREG as a field supply unit
NOTICE
If a fault occurs on the field supply unit, the armature supply unit is switched off with "OFF 2" (voltage
disconnection).

3.4 Armature supply + field supply + field reversal
The following settings must be made in addition to those shown in Subsection 3.3:
P180.001 K0001 +100% pos. current limit for field direction 1
P181.001 K0000 0% neg. current limit for field direction 1
P182.001 K0000 0% pos. current limit for field direction 2
P183.001 K0003 -100% neg. current limit for field direction 2
P500.001 K0193 Excitation current setpoint after limitation
P580.1 Bxxxx Source for command "Direction of rotation
reversal using field reversal" Section 8 / Sheet
G200

P581.1 Bxxxx Source for command "Braking with field reversal"
Section 8 / Sheet G200

P601.003 134 Divergent from Subsection 3.3, set factory
setting K0134 here
P644.001 K6001 Excitation current setpoint of armature device
P671.001 B6201 B260 of armature device,
enable pos. direction of rotation
P672.001 B6202 B261 of armature device,
enable neg. direction of rotation
P694.001 B6202 B261 of armature device,
switchover torque limits
U117.002 B260 Selection field torque direction 1
U117.003 B261 Selection field torque direction 2

04.05 Edition 03
Siemens AG 11-18
SIMOREG DC Master Application of SIMOREG as a field supply unit
4 Startup, Optimization
NOTE
If, during optimization for feedforward control and closed-loop current control, the value range of P110
(armature circuit resistance > 32.767Ohms) or of P111 (armature circuit inductance > 327.67mH) is
exceeded, the maximum possible value is entered in the relevant parameter and output at the end of
optimization F050.
You can then read the details in the monitoring parameter r047 (display of the fault diagnostic memory).
P155 (armature controller P-gain) and P156 (armature controller reset time) are always correctly set
despite that.
Optimization should be repeated with a warm field winding because the resistance of the field circuit
largely depends on the operating temperature.
4.1 Version 1: Field supply with an internal setpoint
Setting of the parameters acc. to the list from Section 3.1
Perform optimization for feedforward control and current controller (P051=25)
For procedure to follow, see Section 7.5 of the instruction manual of the 6RA70.
4.2 Version 2: Field supply with an external setpoint
Procedure as in Section 4.1
4.3 Version 3: Armature supply + field supply
Setting of the parameters acc. to the list from Section 3.2
Exception: P179. This parameter must not be set until the current controller has been optimized (applies to
firmware versions up to and including V2.0).
Please keep to the following sequence when performing automatic optimization:
Field supply unit
Procedure:
Connect P654 and P661 with B0421.
Start optimization for feedforward control and current controller, i.e. set P051=25
Input commands "Start" and "Enable operation" by specifying P421=1 (avoids the need to activate the
armature supply unit, optimization run can be aborted with P421=0 if required).
Wait for the end of the optimization run.
Set optimum values for P161 and P179, check current suppression using oscilloscope or the Trace
Monitor (Trace2 / U_armature) (component of SIMOVIS or DriveMonitor)
Check the optimization run settings, optimize again afterwards if required by assessing the step
response or recording the control loop parameters using an oscilloscope or Trace Monitor.

Edition 03 04.05
12-18 Siemens AG
SIMOREG DC Master Application of SIMOREG as a field supply unit
Armature supply unit
Procedure:
P082=0 Set for the duration of the optimization run P051=25 because the internal field is not used and
cannot therefore be optimized.
Secure the field control unit against switch-on, e.g. by setting P421=B0000
P051=25 Perform optimization run for feedforward control and current controller (armature).
P082 Set back to the original value.
P654/P661 of the field control unit to be set to B0001 (permanent enable of the field control unit).
P051=26, 27, 28, 29 Perform optimization runs for speed controller, field weakening, and friction or
inertia compensation, as required (see the instruction manual for 6RA70 Section 7.5)
Check the optimization run settings, optimize again afterwards if required by assessing the step
response or recording the control loop parameters using an oscilloscope or Trace Monitor.
P654/P661 of the field control unit to be set back to B6200.
Additional settings if required, process-oriented commissioning.

5 Overvoltage Protection
5.1 General information

WARNING

Overvoltage protection is absolutely necessary in this application because, for example, in
the event of a power failure the thyristors block and an overvoltage arises due to the energy
contained in the field (switch-off of an inductor). That can cause destruction of the thyristors
in the SIMOREG unit.
The overvoltage protection therefore has the task of limiting the voltage to a defined value
and to eliminate the energy contained in the field.

The following protective circuit components are available:
SIOV metal oxide varistors (for low field currents)
Thyristor modules
Silicon carbide varistors

NOTICE
Metal oxide varistors (SIOV, MOV, ZnO, ...) are designed to discharge high-energy pulses very quickly.
The energy is converted to heat, stored in the volume of the varistor and slowly dissipated via the varistor
surface. As they are less thermally conductive than silicon carbide varistors and more sensitive to
thermal overloads, metal oxide varistors are very restricted in their application for the high energies and
long time constants typical of energy dissipation in an excitation circuit. (The voltage-limiting capability of
a varistor subjected to thermal overload will be permanently impaired. Repeated thermal overloading
may destroy the varistor as there is a risk that the limiting voltage will drop to the operating voltage
range).
It is also necessary to use a damping resistor Rs which has the purpose of damping the overvoltages
that arise with a small direct current due to the intermittent current chopping, oscillation, or undershooting
of the protection thyristor holding current.

04.05 Edition 03
Siemens AG 13-18
SIMOREG DC Master Application of SIMOREG as a field supply unit
Maximum limiting voltage for rating overvoltage protection
Maximum permissible limiting voltage dependent on motor field winding (maximum limiting voltage for
Siemens motors is 2000 V), and the rated supply voltage for the converter, the lower value must be selected.

Rated supply voltage for 6RA70 converter at 1U1, 1V1, 1W1
3AC Limiting voltage DC
400V 1350V
460V, 575V 1550V
690V 1700V
830V 2100V
950V 2500V


Magnetic energy content of field winding for rating overvoltage protection
The energy content for Siemens motors is shown in Subsection 5.5; if the energy content is not known, it can
be calculated on the basis of the field winding inductance.

W = L * I
exc
2
/2, R
exc
= U
exc
/ I
exc
, L = 2 * W / I
exc
2
,


W : Magnetic energy content in watt seconds
L : Inductance of field winding in henry
I
exc
: Rated excitation current in amperes (see motor rating plate)
R
exc
: Resistance of excitation winding in ohms
U
exc
: Rated excitation voltage in volts (see motor rating plate)



Edition 03 04.05
14-18 Siemens AG
SIMOREG DC Master Application of SIMOREG as a field supply unit
5.2 Protection using varistors
U
1C1 1D1
Rs
6RA70
Fi eld suppl y unit
Varistor
Field winding
Rs.....Damping resistor

Metal oxide varistors with low energy content of field winding:
Up to 420 V rated supply voltage (for 400 V 6RA70 units):
Up to 400 Ws: Varistor SIOV-B32K460 made by Epcos: http://www.epcos.com
Up to 2000 Ws: Varistor SIOV-B80K460

Up to 500 V rated supply voltage (for 460 V and 575 V 6RA70 units)
Up to 400 Ws: Varistor SIOV-B32K550
Up to 2000 Ws: Varistor SIOV-B80K550

Silicon carbide varistors with high energy content of field winding:
Silicon carbide varistors can be supplied, for example, by Conradty in Nuremberg.
Silicon carbide varistors (e.g. of type series 820SB) are disk-shaped and can be connected in series or
parallel depending on the voltage and current requirement. There are no standard types.
Dimensioning is a service offered by Conradty and requires the following data:
Application
Type of converter circuit (B6C)
Network voltage (nominal value + tolerance)
Mean value of the output direct voltage
Rated field current/voltage
Magnetic field energy
Maximum limitation voltage
Frequency of operating cycles
Operating duration
Ambient temperature
Source: C. Conradty
Nrnberg GmbH & Co.KG
D-90549 Rthenbach
Postfach 1263
Tel: +49 (0)911 5708-0
Fax: +49 (0)911 5708-211
(Status November 2004)


04.05 Edition 03
Siemens AG 15-18
SIMOREG DC Master Application of SIMOREG as a field supply unit
5.3 Protection using thyristor modules
1C1 1D1
Rv
+
-
BOD
Rs
6RA70
Fi eld suppl y unit
Field winding
Rv.....Series resistor (if required)
Rs.....Damping resistor

The following thyristor protection modules can be supplied by Siemens:
Up to 420 V rated supply voltage (for 400 V 6RA70 units):
Order number: E89110-F2439-L1 (suitable for both current directions, 4Q)
Up to 500 V rated supply voltage (for 460 V and 575 V 6RA70 units):
Order number: E89110-B2350-L1 (suitable for one current direction 1Q. Two must be used in inverse-
parallel connection for 4Q).

The resistors Rs and Rv are not supplied with the thyristor protection modules.
Thyristor protection modules are used in fields with an energy content > 2000Ws and field currents up to
approx. 500A. They are only suitable for protection in the event of a fault. If an overvoltage arises, the
thyristor is fired via a BOD element (breakover diode) and remains conductive until the field energy has been
eliminated and the holding current of the thyristor is exceeded. In order to prevent the field unit from
supplying the gated thyristor when the supply recovers, the automatic restart function for the 6RA70 should
be deactivated (set P086 = 0).
The following values are required to dimension the suppressor network:
Largest operating load current
Time constant of the free-wheeling circuit
R
L
=
L Inductance of the field winding of the motor [H]
R Summated resistance field winding + supply leads + series resistance (if required) []
Time constant [s]
The magnitude of current and duration of current flow together determine the thermal load of the protection
thyristor.
For the permissible currents depending on the time constant and information for rating a series resistance,
see the instruction manual for the overvoltage protection module E89110.
Documentation can be obtained from:
SIEMENS ERL F98
SEDM
Frauenauracherstrasse 98
D - 91056 Erlangen
Tel: +49 (0)9131 18 82329
Fax: +49 (0)9131 18 84463
(Status November 2004)
Edition 03 04.05
16-18 Siemens AG
SIMOREG DC Master Application of SIMOREG as a field supply unit
5.4 Damping resistors Rs
Dimensioning for B6C circuit:
] A [ 5 . 0
] V [ U 35 . 1
] [ R
L
S


] [ R
] V [ U
3 ... 2 ] W [ P
S
2
FN
V

=
UL...... Line-to-line voltage at three-phase AC connection of converter
PV......Power loss of RS
UFN....Nominal field voltage
5.5 Magnetic field energy for Siemens motors
Mean values of magnetic field energy [Ws] with full excitation and forced-air cooling:
1GF
1GG
1GH


Ws
1GF
1GG
1GH


Ws
1GF
1GG
1GH


Ws
1GF
1GG
1GH


Ws
1GF
1GG
1GH


Ws
... 5 102 3,5 ... 5 112 5,5 ... 5 132 21 5 162 45 6 162 115
5 104 5 ... 5 114 8,5 ... 5 134 30 5 164 60 6 164 150
5 106 7 ... 5 116 12 ... 5 136 35 5 166 75 6 166 190
5 108 10

1GG
1GH

Ws
1GG
1GH

Ws
1GG
1GH

Ws
1GG
1GH

Ws
1GG
1GH

Ws
... 5 182 100 ... 6 186 185 5 252 340 6 256 540 5 312 730
... 5 184 125 ... 6 188 220 5 254 430 6 258 690 5 314 910
... 5 202 140 ... 6 206 250 5 282 480 6 286 780 5 352 980
... 5 204 170 ... 6 208 300 ... 5 284 600 6 288 950 5 354 1190
... 5 222 220 ... 6 226 360
... 5 224 280 ... 6 228 450

1GG
1GH

Ws
1GG
1GH

Ws
1GG
1GH

Ws
1GG
1GH

Ws
1GG
1GH

Ws
... 7 351 850 ... 7 401 1400 ... 5 402 1220 ... 7 451 1350 ... 5 500 1260
... 7 352 960 ... 7 402 1650 ... 5 404 1500 ... 7 452 1650 ... 5 501 1740
... 7 353 1200 ... 7 403 1850 ... 5 406 1700 ... 7 453 2000 ... 5 502 2060
... 7 354 1380 ... 7 404 2200 ... 7 454 2400 ... 5 503 2480
... 7 355 1710 ... 7 405 2700 ... 7 455 3100 ... 5 504 3070
... 5 631 2740
... 5 632 3430
... 5 633 4140
... 5 634 4680
... 5 635 5890

04.05 Edition 03
Siemens AG 17-18
SIMOREG DC Master Application of SIMOREG as a field supply unit


Edition 03 04.05
SIMEA
Siemens Industrial Manufacturing
Engineering and Applications
PO Box 83, A-1211 Wien
Siemens AG, 2000-2005
Subject to change without prior notice
SIMOREG DC Master
Application of SIMOREG as a field supply unit
Printed in Austria