Size of the column HD 500 X 492 92.5 b (1mm strip)
Factored loads: x y Max. compression 3980 KN Node: 8 465 650 Max. tension 1350 KN Node: 13 a (1mm strip) Max. shear 534 KN Node: 13 C/C = 450 For Compression Assume the base plate size as 550 x 650 mm 2 Concrete Grade, fck = 30 N/mm 2 Max. compression 3980 KN Hence base pressure -(w) 11.13 N/mm 2 < than 0.45times the strength of bedding material From Mukhanov's chart, Edge condition - Plate supported on three sides. a1 = 275 mm Checking whether panel acting as cantilever d1 = 232.5 mm (Length of free edge) a1/d1 > 0.5 Hence a1/d1 = 1.18 Cantilever moment M d = NOT APPLICABLE Hence coefficient = 0.1184 Hence moment on the base plate M d = 0.1184*11.13*232.5^2= 71234.8938 N-mm g mo = 1.1 Edge cantilever moment M d = 11.13X92.5X92.5 / 2= 47615.5313 N-mm f y = 250 N/mm2 Thickness of plate required = (5 M d g mo / b
fy) As per IS 800- 2007,Clause 8.2.1.2 f u = 410 N/mm2 Assuming width of the plate b = 1 mm t reqd = 39.59 mm (From Compression only) Minimum thickness check as per cl. 7.4.3 t s = > t f t f = 72 mm = 14 mm a = 64.5 mm 72 mm b = 92.5 mm Check for weld size connecting base plate to Column t w = 45 mm Total length availble for welding along the periphery of column A = 75490 mm2 2x(421-72+465)-45 = 1583 mm Deducting length 10% for end return = 1424.7 mm Capcacity of 30 mm weld = 4.017 KN / mm g mw = 1.25 f wn = f u / 3 = 236.71 f wd = f wn / g mw = 189.37 Design force for weld = 5147 KN Required length of weld = 1281 mm < 1424.7 mm HENCE SAFE For Tension Support reaction = 1350 KN (Max Tension) Assume 8 Nos 56 dia H.D bolts Grade 4.6 (Bearing type bolt) Tension capacity of bolt T db = T nb / g mb (As per Cl. 10.3.5) g mb = 1.25 T nb = 0.9 f ub A n < f yb A sb (g mb / g m0 ) f yb = 240 N/mm 2 f ub = 400 N/mm 2 0.9 f ub A n = 709.35 KN Shank area of the bolt(A sb )= 2463.01 mm 2 (2.5 w (a 2 - 0.3 b 2 )g mo / f y Hence, ts = As per IS 800- 2007,Table 5 550 421 Hence O.K PROJECT DOCUMENT NO DATE TITLE DESIGNED CHECKED SHEET PROJECT DOCUMENT NO DATE TITLE f yb A sb (g mb /g m0 )= 671.73 KN Net tensile area at the bottom of threads (A n )= 1970.408 mm^2 T nb = 671.73 KN ( Approx. 80 % of A sb ) Tension capacity of single bolt T db = 537.38 KN Tension capacity of single bolt as per RIL standards = 608 KN DESIGNED CHECKED SHEET PROJECT DOCUMENT NO DATE TITLE Hence tension capacity of single bolt = 537.38 KN Tension/bolt (T b ) = 1350/8= 168.8 KN Hence O.K Diagonal distance from bolt centre to web = 263.69 mm Moment in the plate due to bolt tension= 168.75 x 1000 x 263.69 = 44497688 N-mm Assuming width of the plate= 232.5 mm Thickness of plate required = (5 M d g mo / b
fy) As per IS 800- 2007,Clause 8.2.1.2 t reqd = 64.89 mm (From tension only) Hence provide thickness of base plate= 72 mm Round to 12 mm Shear capacity of bolt: V nsb = f u A n / 3 = 455046.2 N V dsb = 364.04 KN Bearing capacity of the bolt: V npb = 2.5 k b d t f u K b = Min (e / 3d o , p/ 3 d o - 0.25, f ub /f u , 1) e = 95.2 = 371952 N = 0.54 f u = 410 V dpb = 297.56 KN d o = 59 mm Shear capacity of single bolt as per RIL standards = 253 KN Therefore Shear capacity of single Bolt= 253 KN Hence O.K Check for combined shear and Tension: (Vsb / Vdb)^2 + (Tb / Tdb)^2 = 0.17 Vsb = 66.75 KN <1 Hence O.K Tb = 168.75 KN Design of stiffner plate x - Moment at the face of the column web -(for compression in the coulmn) 11.13*465/2*(550/2)^2/2= 97848351.56 N-mm Moment at face of stiffener (due to bolt tension) - 168750*450/2= 37968750 N-mm Assume plate thickness - 16 mm Height of plate required = (5 M d g mo / b
fy) As per IS 800- 2007,Clause 8.2.1.2 = 366.8 mm Hence, Provide stiffner plate height as 100 mm Design of stiffner plate y - Moment at the face of the column flange - (for compression on column) 11.13*(465/4+92.5)*((550^2)/2= 351412359.4 N-mm Moment at face of stiffener (due to bolt tension) - 168750*(465-450)/2= C/C = 1265625 N-mm Height of plate required = (5 M d g mo / b
fy) As per IS 800- 2007,Clause 8.2.1.2 = 695.12 mm Hence, Provide stiffner plate height as 100 mm Design for shear key - H (max) = 801 KN (1.2xShear capacity of the member, (AvXfy/(3X m0 )X1.2)) Shear key size 250 x 30 thk. cross Provide 250 mm deep shear key Z e of the section = 317000 mm 3 Z p of the section = 525000 mm 3 Z e /Z p = 0.6 udl on the shear key = 801000/250= 3204 N/mm Hence cantilever moment on the shear key (M)= 3204*250^2/2 = 100125000 N-mm = 100.13 KN-m Section classification as per Table- 2 of IS 800: 2007: d/t = 8.33 e = 1.86339 Plastic DESIGNED CHECKED SHEET PROJECT DOCUMENT NO DATE TITLE Design bending strength M d = b b Z p f y /g mo For a Plastic section, b = 1 M d = 119.32 KN- m M < Md, Hence O.K Hence provide shear key size as 250x250x30 DESIGNED CHECKED SHEET Size of the column HE 400 84 b (1mm strip) Factored loads: x y Max. compression 1781 KN Node: 7 432 600 Max. tension 1020 KN Node: 11 a (1mm strip) Max. shear 430 KN Node: 11 C/C = 390 For Compression Assume the base plate size as 450 x 600 mm 2 Concrete Grade, fck = 30 N/mm 2 Max. compression 1781 KN Hence base pressure -(w) 6.60 N/mm 2 < than 0.45times the strength of bedding material From Mukhanov's chart, Edge condition - Plate supported on three sides. a1 = 225 mm Checking whether panel acting as cantilever d1 = 216 mm (Length of free edge) a1/d1 > 0.5 Hence a1/d1 = 1.04 Cantilever moment M d = NOT APPLICABLE Hence coefficient = 0.112 Hence moment on the base plate M d = 0.112*6.6*216^2= 34488.1152 N-mm g mo = 1.1 Edge cantilever moment M d = 6.6X84X84 / 2= 23284.8 N-mm f y = 250 N/mm2 Thickness of plate required = (5 M d g mo / b
fy) As per IS 800- 2007,Clause 8.2.1.2 f u = 410 N/mm2 Assuming width of the plate b = 1 mm t reqd = 27.55 mm (From Compression only) Minimum thickness check as per cl. 7.4.3 t s = > t f t f = 40 mm = 15 mm a = 71.5 mm 40 mm b = 84 mm Check for weld size connecting base plate to Column t w = 21 mm Total length availble for welding along the periphery of column A = 32600 mm2 2x(307-40+432)-21 = 1377 mm Deducting length 10% for end return = 1239.3 mm Capcacity of 30 mm weld = 4.017 KN / mm g mw = 1.25 f wn = f u / 3 = 236.71 f wd = f wn / g mw = 189.37 Design force for weld = 2223 KN Required length of weld = 553.4 mm < 1239.3 mm HENCE SAFE For Tension Support reaction = 1020 KN (Max Tension) Assume 4 Nos 48 dia H.D bolts Grade 4.6 (Bearing type bolt) Tension capacity of bolt T db = T nb / g mb (As per Cl. 10.3.5) g mb = 1.25 T nb = 0.9 f ub A n < f yb A sb (g mb / g m0 ) f yb = 240 N/mm 2 f ub = 400 N/mm 2 0.9 f ub A n = 521.15 KN Shank area of the bolt(A sb )= 1809.56 mm 2 Hence O.K PROJECT DOCUMENT NO DATE TITLE (2.5 w (a 2 - 0.3 b 2 )g mo / f y Hence, ts = As per IS 800- 2007,Table 5 450 307 DESIGNED CHECKED SHEET PROJECT DOCUMENT NO DATE TITLE f yb A sb (g mb /g m0 )= 493.52 KN Net tensile area at the bottom of threads (A n )= 1447.648 mm^2 T nb = 493.52 KN ( Approx. 80 % of A sb ) Tension capacity of single bolt T db = 394.82 KN Tension capacity of single bolt as per RIL standards = 441 KN