APRON FEEDER

ORDER NO :- CO/1892 CLIENT : M/s TECPRO SYSTEMS (P) LIMITED

M/C NO. :- AF:112-115 A/c RELIANCE ENERGY LIMITED

G.A. DRG. NO. :- M13384/0

TECHNICAL SPECIFICATION:-

SIZE : 1800 mm PAN x 16000 mm C/C

CAPACITY : 1200 TPH

MATERIAL TO BE HANDELED : ROM COAL

DENSITY : 0.8 TM
3
FOR VOL.CALCULATION
1.05 T /M
3
FOR WEIGHT CALCULATION

MOISTURE CONTENT : 15% MAX.

LUMP SIZE : 300mm MAX.

MOTOR RATING : 110Kw x 1500 RPM(SQ.CAGE)
BY PURCHASER

INPUT COUPLING : ED-500 GEARED COUPLING,MAKE-ELECON

HELICAL GEAR BOX : KDN-500 R:200:1 , MAKE-ELECON

OUTPUT COUPLING : ED11500

CHAIN SPEED : ~17 M/Min

DRIBLE BELT CONVEYOR : 2000 MM WIDE X EP40013
TOP COVER 5MM
BOTTOM COVER 2 MM Grade M24
3.7KW(GEARED MOTOR)

CAPACITY VARIATION : 20-100% OF DESIGN CAPACITY
OF APRON FEEDER : BY VVVF DRIVE






APRON FEEDER

SIZE : 1800MM X 16000 MM

G.A OF APRON FEEDER

DRAWING NO :- M13384/0

SR.
NO.
DESCRIPTION QTY/
M/c.
PART
NO.
1 Drive unit for apron feeder
1
M14357/0
2 Main frame 1 M14249/0
3 Assly. and detail of skirt plate
1
M14323/0
4 Discharge hood
1
M14341/0
5 Head shaft assembly 1 M13126/2
6 Tail shaft assembly
1
M13128/2
7 Chain & Pan Assly
1
M13750/2
8 Double flanged roller LH696D 86 M13384/0
9 Return roller 20 M12730/3
10 Skirt plate 1 M14245/0
11 Foundation bolt for machine 108 M12652/4
12 Foundation bolt 24 WS-001-056/4
16 Main frame tail end 1 M14252/0
17 Head end
1
M14253/0
18 G .A of dribble conveyor
1
M14243/1











DRIVE UNIT ASSEMBLY

DRAWING NO :- M14357/1

SR.
NO.
DESCPRITION QTY/
M/c.
PART
NO.
1 Electric Motor 1 By client
2 Helical gear KDN 500 R200:1 1 M14357/1
3 ED1000 Geared coupling 1 M09072/4
4 Geared coupling ED 11500 1 M13094/4
5 Spacer 64 thk x 60 I/D x 120 O/D 1 M14415/4
6 Spacer 160 thk x 220 I/D x 300 O/D 1 M13135/4
7 Drive base frame 1 M14357/0
8 Guard for Coupling ED-1000 1 M14416/4
9 Guard for geared Coupling 1 M13136/4
10 Bracket 1 M14357/0
11
Bracket 1 M14357/0
36 Hex.head Bolt & Nut M36 x 180 8 M14357/0
37 Machined plain washer M36 8 M14357/0
38 Spring lock washer B36 8 M14357/0
39 Hex.head Bolt & Nut M24 x 140 4 M14357/0
40 plain washer M24 4 M14357/0
41 Spring lock washer B24 4 M14357/0
42 Hex.screw M12 x 40 20 M14357/0
42 Hex.nut M12 20 M14357/0
43 Machined palin washer M12 20 M14357/0
44 Spacer 1 M14417/4








HEAD SHAFT ASSEMBLY

DRAWING NO :- M13126/2

SR.
NO.
DESCPRITION QTY/
M/c.
PART
NO.
1 Head shaft 1 M13127/3
2 Key OER K 50 x 28 x 180 1 M13126/2
3 Key BER A 63 x 32 x 400 2 M13126/2
4 Sprocket and hub assembly 2 M01170/2
7 Brg block assly-BL 1 D20200/2
8 Brg block assly-AF 1 D20200/2
11 Hex.head bolt & nut M36 x 200 8 M09425/2
12 Machined plain washer B36 8 M09425/2
13 Spring lock washer B36 8 M09425/2
14 Socket head grub screw 12 M09425/2


























TAIL SHAFT ASSEMBLY

DRAWING NO :- M13128/2

SR.
NO.
DESCPRITION QTY/
M/c.
PART
NO.
1 Tail shaft 1 M13129/3
2 Traction wheel 2 M12823/2
3 1 pcs.brg block assly-AL 1 V01627/4
4 1 pcs.brg block assly-AF 1 V01627/4
5 Key BER A size - 40 x 22 x 200 mm Lg. 2 M13128/2
6 Plate 70 Thk x 140 x 386 Lg. 2 M12242/4
7 Tensioning rod 36 Dia 2 M12243/4
8 Spring disc size-63 x 31 x 3.5 80 M13128/2
9 Hex. Head bolt & nut M27 x 240 4 M13128/2
10 Hex.thin nut M27 4 M13128/2
11 Plain washer M27 4 M13128/2
12 Hyd.hand operated system for chain take-up 2 M12673/4
13 Locking ring 230 Dia x 32 lg. 2 M12900/4






















RETURN ROLLER

DRAWING NO :- M12730/3

SR.
NO.
DESCPRITION QTY/
M/c.
PART
NO.
1 Bracket for Return Roller 1 M12226/3
2 Return Roller 1 M12729/4
3 Roller shaft 40 Dia x 244 Lg. 1 M11244/4
4 Bush 60 O/D x 40 I/D x 45 Lg. 2 M12728/4
5 Oil Seal B size-72 x 40 x 10 thk 2 M12730/3
6 Grub screw M16 x 25 1 M12730/3
7 Plug BSP 1 M11267/4




























CHAIN AND PAN ASSEMBLY

DRAWING NO :- M13750/2

SR.
NO.
DESCPRITION QTY/
M/c.
PART
NO.
1 Chain D7 8 Pitch 340 M13750/2
2 Apron pan 170 M13746/2
3 Hex. Bolt & nut,washer M18 x 100 1360 M13410/4
































G.A OF DRIBLE CONVEYOR

DRAWING NO :- M14243/1

SR.
NO.
DESCPRITION QTY/
M/c.
PART
NO.
1
Conveyor belt BW2000MM EP400/3 FR Grade
Top cover 5 MM and bottom cover 2MM
1 M09140/1
2 Conveyor pulley(Drive,with brg .&brg. block) 1 PY0172/4
3 Conveyor pulley(take up,with brg .&take up block) 1 PY0173/4
4 Flat carrying idler SR06 10 D22869/4
5 Flat return idler SR07 10 D22869/4
6 Guide roller 88.9 Dia x 175 4 D27470/4
7 Assly of single blade external scraper 1 M14244/2
8 Assly internal scraper 1 M08670/2
9 Drive unit for drible conveyor
1
M09196/2
























BEARING BLOCK ASSEMBLY-BL

DRAWING NO :- D20200/2

SR.
NO.
DESCPRITION QTY/
M/c.
PART
NO.
1 Spherical roller bearing 23152 CCK /W33 1 D20200/2
2 Bearing housing 1 D20201/2
3 Open locating cover (Fixed) 1 D20202/2
4 Close locating cover 1 D20203/2
9 Labyrinth Ring 372/240 Dia x 42 2 D07758/4
10 Taper bush lock 286/240 Dia x 25 2 D07759/4
11 Hex. Head cap screw M20 x 60 16 D20200/2
12 Hex. Socket head cap screw M8 x 35 12 D20200/2
13 Hex. Socket head cap screw M8 x 16 6 D20200/2
14 Eye bolt 1 D20200/2
15 Spring lock washer B20 16 D20200/2
16 Spring lock washer B20 18 D20200/2
17 Grease nipple 3 D20200/2
18 Name plate 1 09-02-05
19 Alu.hammer drive rivet size-1/8 x lg. 4 D20200/03
20 Bearing Adaptor Sleeve H3152A 1 D20200/2















BEARING BLOCK ASSEMBLY-AF

DRAWING NO :- D20200/2

SR.
NO.
DESCPRITION QTY/
M/c.
PART
NO.
1 Spherical roller bearing 23152 CCK/W33 1 D20200/2
2 Bearing housing 1 D20201/2
6 Open Floating cover 1 D20206/2
8 Close floating cover 1 D20207/2
9 Labyrinth Ring 372/240 Dia x 42 2 D07758/4
10 Taper bush lock 286/240 Dia x 25 2 D07759/4
11 Hex. Head cap screw M20 x 60 16 D20200/2
12 Hex. Socket head cap screw M8 x 35 12 D20200/2
13 Hex. Socket head cap screw M8 x 16 6 D20200/2
14 Eye bolt 1 D20200/2
15 Spring lock washer B20 16 D20200/2
16 Spring lock washer B20 18 D20200/2
17 Grease nipple 3 D20200/2
18 Name plate 1 09-02-05
19 Alu.hammer drive rivet size-1/8 x lg. 4 D20200/2
20 Bearing Adaptor Sleeve H3152A 1 D20200/2















BEARING BLOCK ASSEMBLY-AL

DRAWING NO :- V01627/4

SR.
NO.
DESCPRITION QTY/
M/c.
PART
NO.
1 Spherical roller bearing 23036 K W33 1 V01627/4
2 Bearing housing(Machined take-up brg. Block) 1 V01627/4
5 Open locating cover pulley end 1 D21268/4
7 Close locating cover nut end 1 D21271/4
7 Labyrinth Ring 160 I/D x 233 O/D x 34 1 D21273/4
10 Ring for tensioning 160 x 195 x 20 Thk 1 D21274/4
11 Hex. Head cap screw M12 x 40 16 V01627/4
12 Hex. Socket head cap screw M6 x 5 mm Lg. 6 V01627/4
13 Hex. Socket head cap screw M6 x 16 3 V01627/4
15 Spring lock washer B12 16 V01627/4
16 Spring lock washer B6 9 V01627/4
17 Grease nipple M16 x 1.5P 2 V01627/4
18 Name plate 1 09-02-05
19 Alu.hammer drive rivet 4 V01627/4
20 Bearing adaptor sleeve H3036 1 V01627/4

















BEARING BLOCK ASSEMBLY-AF

DRAWING NO :- V01627/4

SR.
NO.
DESCPRITION QTY/
M/c.
PART
NO.
1 Spherical roller bearing 23036 K W33 1 V01627/4
2 Bearing housing(Machined take-up brg. Block) 1 V01627/4
3 Open floating cover pulley end 1 D21270/4
8 Close floating cover nut end 1 D21272/4
7 Labyrinth Ring 160 I/D x 233 O/D x 34 1 D21273/4
10 Ring for tensioning 160 x 195 x 20 Thk 1 D21274/4
11 Hex. Head cap screw M12 x 40 16 V01627/4
12 Hex. Socket head cap screw M6 x 25 mm Lg. 6 V01627/4
13 Hex. Socket head cap screw M6 x 16 3 V01627/4
15 Spring lock washer B128 16 V01627/4
16 Spring lock washer B6 9 V01627/4
17 Grease nipple M16 x 1.5P 2 V01627/4
18 Name plate 1 09-02-05
19 Alu.hammer drive rivet 4 V01627/4
20 Bearing adaptor sleeve H3036 1 V01627/4

















LINER PLATE FOR SKIRT

DRAWING NO :- M14323/0

SR.
NO.
DESCPRITION QTY/
M/c.
PART
NO.
1 SKIRT PLATE MKD 1 1 M14323/0
42 Liner plate 16 thk 1 M14323/0
44 Liner plate 16 thk 1 M14323/0
46 Liner plate 16 thk 14 M14323/0
54 CSK Screw & Nut M16 x 55 64 M14323/0
55 Spring lock washer B16 64 M14323/0
2 SKIRT PLATE MKD 2 1 M14323/0
43 Liner plate 16 thk 1 M14323/0
45 Liner plate 16 thk 1 M14323/0
46 Liner plate 16 thk 14 M14323/0
54 CSK Screw & Nut M16 x 55 80 M14323/0
55 Spring lock washer B16 80 M14323/0
3 SKIRT PLATE MKD 3 1 M14323/0
46 Liner plate 16 thk 20 M14323/0
54 CSK Screw & Nut M16 x 55 80 M14323/0
55 Spring lock washer B16 80 M14323/0
4 SKIRT PLATE MKD 4 1 M14323/0
46 Liner plate 16 thk 20 M14323/0
54 CSK Screw & Nut M16 x 55 80 M14323/0
55 Spring lock washer B16 80 M14323/0
5 SKIRT PLATE MKD 5 1 M14323/0
46 Liner plate 16 thk 21 M14323/0
47 Liner plate 16 thk 1 M14323/0
54 CSK Screw & Nut M16 x 55 90 M14323/0
55 Spring lock washer B16 90 M14323/0
6 SKIRT PLATE MKD 6 1 M14323/0
SR.
NO.
DESCPRITION QTY/
M/c.
PART
NO.
46 Liner plate 16 thk 21 M14323/0
47 Liner plate 16 thk 1 M14323/0
54 CSK Screw & Nut M16 x 55 90 M14323/0
55 Spring lock washer B16 90 M14323/0
7 SKIRT PLATE MKD 7 1 M14323/0
41 Hex.nut M16 4 M14323/0
46 Liner plate 16 thk 15 M14323/0
48 Liner plate 16 thk 3 M14323/0
54 CSK Screw & Nut M16 x 55 80 M14323/0
55 Spring lock washer B16 80 M14323/0
8 SKIRT PLATE MKD 8 1 M14323/0
41 Hex.nut M16 4 M14323/0
46 Liner plate 16 thk 15 M14323/0
48 Liner plate 16 thk 3 M14323/0
54 CSK Screw & Nut M16 x 55 80 M14323/0
55 Spring lock washer B16 80 M14323/0
9 SKIRT PLATE MKD 9 1 M14323/0
53 Liner plate 16 thk 8 M14323/0
54 CSK Screw & Nut M16 x 55 32 M14323/0
55 Spring lock washer B16 32 M14323/0
14 Hex.head bolt & nut M20 x 50 210 M14323/0
15 Punched washer A22 210 M14323/0
16 Hex.head bolt & nut M16 x 45 40 M14323/0
17 Punched washer A18 40 M14323/0
18 Hex.head bolt & nut M16 x 40 18 M14323/0
19 Taper washer M18 18 M14323/0
56 Hex.head bolt & nut M12 x 35 28 M14323/0
57 Punched washer A14 28 M14323/0




LUBRICATION SCHEDULE

ORDER NO. : CO/1892 CLIENT : M/S TECPRO SYSTEMS (P) LIMITED
M/C NO. : AF:112-115

SR.
NO.
NAME OF
M/C PART
LUB
POIN
T
LUBRICAN
T
MODE OF
APPLICATION
QTY.
APPROX
FREQUENCY
OF RE-
LUBRICATION
1 HEAD
SHAFT
BRG.BLOC
K & HEAD
PULLEY
2
NOS.
MOBILUX
GREASE
EP-2 OR
VEEDOL
AP-2
CENTRALISE
D
LUBRICATION
WITH PUMP
2 KG ONCE IN A
DAY
2 TAIL SHAFT
BRG.BLOC
K & TAIL
PULLEY
2
NOS.
MOBILUX
GREASE
EP-2 OR
VEEDOL
AP-2
CENTRALISE
D
LUBRICATION
WITH PUMP
2 KG ONCE IN A
DAY
3 GEAR BOX
KDN-500
RATIO
200:1
1 NO. SERVO-
MESH SP-
320 OR
BHARAT
AMOCAM-
320
CASTROL
SPLASH TYPE 240LTR
S
FIRT OIL
CHANGE
AFTER 200
W/HRS.
SUBSEQUENT
OIL CHANGE
AFTER EVERY
1500 TO 5000
W/HRS. BUT
OIL CHANGE
INTERVAL
SHOULD NOT
EXCEED 18
MONTH.


















DRIVE UNIT FOR DRIBBLE CONVEYOR

DRAWING NO :- M09196/2

SR.
NO.
DESCPRITION QTY/
M/c.
PART
NO.
1 HWGM HP 7.50 HFA80-132S4 1 PBL-Make
5 Hex.head Screw M36 x 60 4 M09196/2
6 Spring lock washer B36 4 M09196/2
7 Hex.head Screw M12 x 50 6 M09196/2
8 Spring lock washer B12 6 M09196/2































SPROCKET AND HUB ASSEMBLY

DRAWING NO :- M01170/2

SR.
NO.
DESCPRITION QTY/
M/c.
PART
NO.
1 Sprocket sector 5 M01172/2
2 Sprocket hub 1 M01171/2
3 HSFG Bolt M27 x 100 mm Lg. 20 M01170/2
4 Hex.HSGF Nut M27 20 M01170/2
5 HSFG plain washer M27 40 M01170/2