perhitungan shell n tube

diketahui :
W kerosene
Tin kerosene
Tout kerosene
Tin gasoline
Tout gasoline

0
150000 42 API
75
120
0
160 56 API
120

step 1
heat balance
kerosene
Tav =
gasoline
Tav =
dari data fig 4 P.806
Cp kerosene
0.482
Cp Gasoline
0.525
Q kerosene= m.cp.T
3253500
Q kerosene = Q gasoline
Wgasoline
154928.5714
Step 2
T LMTD
hot fluid

cold fluid

160 high temp

120 low temp
40
LMTD
42.45093508
R=
0.888888889
S=
0.529411765
dari fig 18 didapatkan nilai Ft
Ft =
0.805
t =
34.17300274
step 3
Caloric temperature
Tc dan tc :
tc/th =
1.125
dari fig.17 didapatkan nilai Kc dan Fc
Kc =
0.14
Fc =
0.5
Tc =
140
tc =
97.5
Hot fluid, shell side, Kerosene

97.5
140

diff
120
75
45

40
45

step 4
flow area

step 5
Mass vel

step 6
numb reynold

as =
ID
C'
B
PT
as =

ID.C'B/144PT (eq.7.1)
21.25
0.25
5
1.25
0.147569444

Gs =

W/as
(eq. 7.2)
1016470.588 lb/hr.ft2

Res =
Tc = 140 0F

De Gs /

1.08
2.6136

PERHITUNGAN DESAIN HE

diketahui :
Hot fluid inlet temperature (T1)=
Kerosene
Hot fluid outlet temperature (T2)=
Cold fluid inlet temperature (t1)=
light crude oil
Cold fluid outlet temperature (t2)=
Foulling factor of hot fluid=
fouling factor of cold fluid=
w kerosene =
w lco=

392
194
104
172.7731092
0.0003
0.0002
44000
154000
heat balance
Kerosene
LCO

F
F
F
F

200
90
40

lb/jam
lb/jam

20000
70000

Tav =
cp =
tav =
cp =

293
0.62
138.3866
0.51

note :
jika tidak diketahui derajat API maka :
gasoline =
685 kg/m3
kerosene =
800 kg/m3
oAPI g=
oAPI k=
Qk
Q lco
LMTD
LMTD
R=
S=
Ft =
t =
Tc, tc

34
42
5401440
5401440

118.137093 oF
2.87903226
0.23879552
0.87508289
103.379749

tc/th
0.34733894
dari fig.17 didapatkan nilai Kc dan Fc
Kc =
0.44
Fc =
0.4
Tc =
273.2
tc =
131.509244
asumsi :
1 shell pass - 2 tube pass shell and tube exchanger
tube side :
number and length :
OD
BWG
Pitch
ID

16
1
14
1 1/4
0.834

keerosene tube side

UD ass
50 (asumsi)
A=
1044.97062
no of tubes
nt=
249.5949
252
ID shell =
Re =
4651.86681
karena Re < 10000, maka dilakukan trial design
1 shell pass - 6 tube pass shell and tube exchanger
tube side :
number and length :
OD
BWG
Pitch
ID

24
1
14
1 1/4
0.834

kerosene tube side

UD ass
107 (asumsi)
A=
1044.97062
no of tubes
nt=
166.3966
184
ID shell =
Re =
30186.5705
karena Re > 10000, maka lanjut ke tahap berikutnya
V=

7588.56615 ft/h

tube side
jh =
Kk =
C=
=
/w =
hi =

LCO
200
0.096
0.51
2.3232
1
319.213764

from fig.24 Nre vs jH

from fig.1 page 803 Tav vs oAPI

karena dianggap encer

BTU/hr

Rdg
Rdk
Kw
A0
A1

0.0002
0.0003
67 (tabel 3 hal 799)
3.14
2.18404584

1/Uo calc =
Uo calc =

0.00930536
107.464894

error

Tube Side = kero

Re =
f=
at (tabel 10) =
at =
Gt =
Pt =
V^2/2g =
Pr =

0.0043448

0.43448

30186.5705
0.0002 ft2/in2
0.0288 ft2/ft2
0.546
0.11627778
378404.204
1.42088556
0.08 (dari fig 27 hal 837)
2.4

Pt =

3.82088556
(press drop pada tube)

C
C
C

kg/jam
kg/jam

btu/lbF

(dari data fig 4 P.806)

btu/lbF

42.69605 lb/ft3
49.864 lb/ft3

rumus Ft
3.047758
0.890298
1.879032

SG =
SG =

gasoline/ ref 0.685

kerosene/ ref 0.8

1.801495
0.345914
1.650183

passes tube =
asumsi

hal 843

from app 8 page 840

hal 841 tabel 9
dari nilai ini dapat menentukan ID shell
25
g =
k =

ukan trial design

0.96
0.36

2.3232 see fig.14 page 823

0.8712

passes tube =
0.0833333

asumsi

hal 843

0.0695

from app 8 page 840

hal 841 tabel 9
dari nilai ini dapat menentukan ID shell
23.25

ke tahap berikutnya
konversi

g =
k =

0.96cp
0.36cp

0.642499 m/s
Split Stream

2.3232 see fig.14 page 823

0.8712

from fig.24 Nre vs jH

from fig.1 page 803 Tav vs oAPI

karena dianggap encer

0.432718
0.723958
0.31327

(tabel 3 hal 799)

A0/A1

shell side
kerosene
asumsi = 25% bagian dari baffle
b=
11.625 in
De =
0.082537
Pt^2
phi/4
do^2
phi*do
clearence
1/4
as =
0.375391
Gs =
W/as
Re =
De*Gs/g
1363194
jH =
94
/w =
1
K=
0.085
C=
0.62
=
2.3232
ho =
248.6473

0.010851
0.785
0.006944
0.261667

14388852 lb/hr.ft2

from fig.24 Nre vs jH

karena dianggap encer
from fig.1 page 803 Tav vs oAPI

BTU/hr.ft.F

0.971025
0.389326
0.378046

1.437699
kasar
0.004022

0.0002 0.000148

Press Drop

from fig 29

Shell Side = gasoline

Re =
1363194
f=
0.0018 ft2/in2
from fig 29
0.2592 ft2/ft2
no of baffles
24.774194 ~~
Ps =

(dari fig 27 hal 837)

5627.089
(press drop pada shell)

22