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Illustrated Parts List


RT-12109A-AT
November 2008

Contents
How To Use The Illustrated Parts List ..................................................................................................................................................3
AIR SYS-POWER SYNCHRO...............................................................................................................................................................4
AIR SYS-RANGE ....................................................................................................................................................................................5
AUXILIARY DRIVE GEAR ..................................................................................................................................................................6
BAR HOUSING ASSY ............................................................................................................................................................................7
CASE (AUX) ............................................................................................................................................................................................8
CASE (FRONT) .......................................................................................................................................................................................9
CONVERTER HOUSING ASSY .........................................................................................................................................................10
COUNTERSHAFT & BRGS(AUX).....................................................................................................................................................12
COUNTERSHAFT ASSY .....................................................................................................................................................................13
ECU CONTROLS..................................................................................................................................................................................14
AUTO SHIFTER ASSY ......................................................................................................................................................................14
ECU CONTROLS..................................................................................................................................................................................15
BAR HOUSING COVER ASSY.........................................................................................................................................................15
FILTER REGULATOR........................................................................................................................................................................17
HARNESSES & HARDWARE ............................................................................................................................................................18
HARNESS ASSY-TORQUE CONV ..................................................................................................................................................18
HARNESSES & HARDWARE ............................................................................................................................................................19
HARNESS ASY-AUTO SHIFTER.....................................................................................................................................................19
INPUT SHAFT & DRIVE GEAR ........................................................................................................................................................20
KITS & ASSEMBLIES .........................................................................................................................................................................21
MAINSHAFT & SYNCHRO(AUX).....................................................................................................................................................22
MAINSHAFT ASSY..............................................................................................................................................................................23
MISCELLANEOUS ..............................................................................................................................................................................25
OIL LINES-POWER SYNCHRO........................................................................................................................................................26
OIL PANS & OIL LINES .....................................................................................................................................................................27
OIL PAN-LOW PROFILE ..................................................................................................................................................................27
OIL PANS & OIL LINES .....................................................................................................................................................................28
OIL PAN-LOW PROFILE/RT ............................................................................................................................................................28
OIL PANS & OIL LINES .....................................................................................................................................................................29
OIL PAN-OFFSET ..............................................................................................................................................................................29
OIL PANS & OIL LINES .....................................................................................................................................................................31
OIL PAN-STANDARD.......................................................................................................................................................................31
POWER SYNCHRONIZER.................................................................................................................................................................32
RANGE CYLINDER.............................................................................................................................................................................33
REVERSE IDLER .................................................................................................................................................................................34
STATOR SUPPORT ASSY ..................................................................................................................................................................35
TORQUE CONVERTER ASSY...........................................................................................................................................................36
Appendix.................................................................................................................................................................................................37

How To Use The Illustrated Parts List


The information contained in this document is subject to frequent updates. Therefore, for the latest information available, please visit
the interactive Electronic Parts Catalog at www.roadranger.com/epc.
Model Designation or Nomenclature

For information regarding Model Designation and Nomenclature, visit www.roadranger.com.

Kits and Assemblies (K/A's)

Kits and Assemblies contain groups of individual or assembled parts developed for optimal replacement or repair of a service
problem.
Kits and Assemblies are shown with applicable parts groupings in the parts listings.

Identifying Kits and Assemblies


A- Part numbers beginning with the letter 'A' are pre-assembled Production Assemblies
K- Part numbers beginning with the letter 'K' are kits that are not assembled
S- Part numbers beginning with the letter 'S' are pre-assembled Service Assemblies
Note: Some Production Assemblies do not begin with a letter prefix (Midrange only).
Illustrations

Illustrations show parts in assembly groups.


Item numbers on illustrations correspond with parts listings on pages adjacent to the illustration.
Notes are included on illustrations where additional information is needed.

Parts Listing
Parts listings are defined by parts groupings and are broken down by service assemblies. Parts listings identify a part for servicing with
the following categories
Item Number - corresponding with numbers on illlustrations for part identification.
Current Part - indentifies part as it is available for service.
Description - specifies part name or description.
Replaced Part - quantity quantity required for assembly.
Quantity - defines unique characteristics or requirements.
Notes - indicates Kits or Assemblies that contain a particular part.
Kits/Assy's Where Used

Group: AIR SYS-POWER SYNCHRO

17
13

16

14
15

17
20126-11-93

AIR SYS-POWER SYNCHRO


Item

Current Part

Description

13
14
15
16
17

12880
55526
55523
18769
12845

ELBOW
HOSE ASSY
HOSE ASSY
HOSE CLAMP
ELBOW

Replaced Part

12152

Qty.

Notes

2
1
1
1
2

1/8"
26"
29"
1/8"

Kits/Assys Where
Needed

Group: AIR SYS-RANGE

3
4

2
1

11

10
3

20100-11-93

AIR SYS-RANGE
Item

Current Part

Description

Replaced Part

Qty.

1
2
3
4
5
6
7
8
9
10
11

K-2979
22551
22639
4300810
X-3-500
X-8-546
12880
55505
55533
12880
12845

RANGE VALVE KIT


GASKET
PLUG
INSERT VALVE
LOCKWASHER
SCREW
ELBOW
HOSE ASSY
NO LONGER AVAILABLE
ELBOW
ELBOW

A - 5363

1
1
2
2
4
4
2
1
1
1
1

22641 ,4303615

Notes

Kits/Assys Where
Needed
K-2172,K-2979

5/16"
5/16"-18X2"
1/8"
16"
17-1/2"
1/8"
1/8"

Group: AUXILIARY DRIVE GEAR

5
7

4
2

10482-12/92 Aux DG

AUXILIARY DRIVE GEAR


Item

Current Part

Description

1
2
3
4

SNAP RING
SNAP RING RETAINER
SNAP RING
BEARING

5
6
7

16763
21320
16628
5566507BOX
16138
X-8-645
17453

BEARING RETAINER
CAPSCREW
-O- RING

X 8 612

K-2634

NO LONGER AVAILABLE

4300549

Replaced Part

Qty.

5566504,5566507

2
1
1
1
1
6
2
1

Notes

Kits/Assys Where
Needed
K-2290,K-2777,K-2829

RTO ONLY
K-2829
K-2290,K-2777
3/8"-16X1"
K-2290,K-2630,K2634,K-2777

Group: BAR HOUSING ASSY


6
5
3
4

12 9
10

11

10

1
9

2
13
16

14

999

15
17

18
22
16
19
16

23

24
25
16

16

20232-11-93

BAR HOUSING ASSY


Item

Current Part

Description

Replaced Part

Qty.

Notes

1
2
3
4
5
6
7
8
9
10
11
12
13

K-2754
4302676
1069
X-14-800
15900
691744
691316
X-8-691
62516
K-2980
X-12-102
K-3271
691314

22596
14918

1
1
3
3
2
2
1
3
2
2
1
1
1

HOUSING ONLY

14
15
16
17
18
19
22
23
24
25
999

22604
22600
3220
22434
22593
691600
14658
22594
4303273
691601
S-1876

SHIFT BAR HSG ASSY


GASKET
SPRING
STEEL BALL
GASKET
SHIFT SENSOR SWITCH
ACTUATING SWITCH PIN
CAPSCREW
ROLL PIN
SENSOR UPDATE KIT
PLUG
NEUTRAL SWITCH KIT
ACTUATING SHAFT
SWITCH
SPRING
YOKE BAR
LOCKSCREW
YOKE
YOKE BAR
SHIFT YOKE
SHIFT BLOCK
YOKE BAR
SHIFT BLOCK
SHIFT YOKE
SHIFT BAR HSG ASSY

22565
23112
62521
22567 ,K - 2631
22603
22601

4302994
22602
4302212
22596

1
1
5
1
1
1
1
1
1
1
1

Kits/Assys Where
Needed
K-2172,K-2754,S-1876
K-2777,K-2829,S-1876

1/2"
K-2633,S-1876
K-2633,S-1876
S-1876
3/8"-16X1"
S-1876

K-3271,S-1876
LOW/REVERSE
LOW/REVERSE
1ST/2ND
1ST/2ND
1ST/2ND
3RD/4TH
3RD/4TH
3RD/4TH
COMPLETE

S-1876
S-1876
S-1876
S-1876
S-1876
S-1876
S-1876
S-1876
S-1876
S-1876

Group: CASE (AUX)

7 *
8

OEM supplied adjustable


speedometer sensor

12
13

OEM supplied non-adjustable


speedometer sensor

3
10
4

11

14
18

19

20

15
16
6
2

17
5

* Note Items 7 & 8 / Magnetic Speedometer Openings:


Use 13679 "O" ring w/ OEM supplied adjustable speedometer sensor
and 20225 "O" ring w/ OEM supplied non-adjustable speedometer sensor or Eaton part #20224 Plug
20500-11-93

CASE (AUX)
Item

Current Part

Description

1
2
3
4
5
6
7
8

K-3651
K-2262
X-8L-605
S-2178
23646
15532
20224
20225

OIL SEAL TOOL KIT


OIL SEAL W/SLINGER
CAPSCREW
NO LONGER AVAILABLE
LIFTING EYE
GASKET
PLUG-MAGNETIC
-O- RING

8
9
10
11
12
13
14
15
16
17
17
17
18
19
20

4301954
20226
14142
7992
X-8L-602
22419
22420
22400
14335
X-8-6101
X-8L-609
X-8L-614
19709
17106
X-8-611

SENSOR SEAL
PLUG-MECHANICAL
-O- RING
BUSHING
CAPSCREW
REAR BEARING COVER
GASKET
REAR HOUSING
GASKET
CAPSCREW
CAPSCREW
CAPSCREW
COLLAR
GASKET
CAPSCREW

Replaced Part
19109 20807 20808
4302015

2237

Qty.
1
1
5
1
1
1
2
2

2
1
1
1
4
1
1
1
1
2
10
6
1
1
1

Notes

Kits/Assys Where
Needed

"FOR MECHANICAL COVER"


3/8"-16X3"

K-2290,K-2777

K-2172,K-2262
USE W/20224 PLUG OR OEM
SUPPLIED NON-ADJUSTABLE
SPEEDOMETER SENSOR NOT TO
BE USED WITH 4301954 SEAL
O-RING NOT REQUIRED

3/8"-16X1-1/2"
K-2172
K-2172
3/8"-16X1-1/2"
3/8"-16X1-3/4"
3/8"-16X2"
K-2172,K-2262
K-2172,K-2262
3/8"-16X3-1/4"

Group: CASE (FRONT)

6
2

15
8

14

5
4

1
21

3
18

20

24

19

22

23

16
13
11
10
12
9
17
19

20445-11-93

18

CASE (FRONT)
Item

Current Part

Description

Replaced Part

Qty.

1
2
3
4
5
6
7

S-1785
14373
X-8-686
14575
4305309
X-1-1005
X-10-1005

CASE ASSY
MAGNET
CAPSCREW
PTO COVER
GASKET
NUT
WASHER

23583

1
3
6
1
1
2
2

8
9
10
11
12

14554
X-8-725
4302809
4305310
22507

STUD
CAPSCREW
PTO COVER
GASKET
GASKET

13
16

X-12-802
4304023

PIPE PLUG
PLUG

16
17
18

X-12-1207
4302708
X-10-1005

PIPE PLUG
STUD
WASHER

19
20
21
22
23
24

X-1-1005
22916
14334
X-8-808
X-10-802
4304023

NUT
STUD
DOWEL
CAPSCREW
NO LONGER AVAILABLE
PLUG

24

X-12-2007

PIPE PLUG

4302254
1684
X 1 1000
X 3 1000 ,X10 1000
,X10 1004
1632 ,6579
X 8 724
16596 ,4300571
4302810

Notes

S-1785
3/8"-16X3/4"
K-2172,K-2388
5/8"-18
1.23 X 6.60

2
8
1
1
1

5/8" X 2-3/16"
7/16"-14X7/8"

X12 800
4303747

1
1

X12 1202 ,X12 1206


5966
X 3 1000 ,X10 1000
,X10 1004
X 1 1000

1
4
6

1/2"
1-1/16" MAGNETIC, O-RING
INCLUDED
3/4" MAGNETIC

4303747

6
2
2
4
4
1

X12 2006

Kits/Assys Where
Needed

K-2172
K-2172,K-2388,K2504,K-2625
S-1785

1.23 X 6.60
5/8"-18
1/2"-13X1-1/4"
1/2" PLAIN
1-1/16" MAGNETIC, O-RING
INCLUDED

S-1785

Group: CONVERTER HOUSING ASSY

60
3
4 5 6

10
11

10

12

8
9

11

13

14
1

15

17
16

18
51
19

23
26 25 24

47

49
48

46

50

27
28

20
46

21

22 54
53
52

20402-11-93

CONVERTER HOUSING ASSY


Item

Current Part

Description

1
1
1
2
3
4

X-8-6104
X-8L-672
X-8L-681
A-5587
X-12-210
22532

5
6

Qty.

Notes

CAPSCREW
CAPSCREW
CAPSCREW
VALVE ASSY
PIPE PLUG
GASKET

2
6
2
1
4
1

3/8"-16X2-3/4"
3/8"-16X3-1/4"
3/8"-16X2-3/4"

23612
22534

PLATE
GASKET

1
1

7
8
9

X-12-802
K-3226
23109

PIPE PLUG
ELBOW KIT
-O- RING

10
11
12
13
14
15
16
17
18

X-8L-601
23645
K-2632
22504
23573
X-8-1202
K-2911
X-8C-604
691342

CAPSCREW
LIFTING EYE
ENG SPEED SENSOR KIT
-O- RING
INSTRUCTION TAG
SCREW
OIL PUMP KIT
CAPSCREW
SEAL RING

19

22430

-O- RING

20
21
22
23

23220
X-8-6105
X-3-607
22510

FILTER BOWL
SCREW
CONICAL WASHER
OIL FILTER

10

Replaced Part

4300307

22569

4300747 ,4302714
5568503

1/8"
K-2172,K-2387R,K2388,K-2625
K-2172,K-2387R,K2388,K-2625

1
1
1

1/2"

2
2
1
1
3
3
1
2
1

3/8"-16X3/4"
90 DEG.

K-2388,K-2625,K2877,K-2914,K-2915

K-2388,K-2625,K-2632
3/4"-10X1"
3/8"-16X1-1/4"
K-2388,K-2504,K2625,K-2911
K-2388,K-2504,K2625,K-2911

1
X 8 6106

1
3
3
1

Kits/Assys Where
Needed

3/8"-16X1-1/4"
3/8"
K-2314

Item

Current Part

Description

24
25
26
27
28
46

23108
22512
A-5732
23029
23028
K-2388

46
47
48
49
50

K-2625
4302219
4302216
X-1-1008
23487

-O- RING
NIPPLE
RELIEF VALVE ASSY
-O- RING
PLUG
CONVERTER HOUSING
KIT
#1 CONVERTER HSG KIT
SNAP RING
PUMP GEAR
NUT
SEAL RING

51

A-7119

52
53
54
60

4305309
14575
X-8-686
12845

FILTER BYPASS VALVE


ASSY
GASKET
PTO COVER
CAPSCREW
ELBOW

Replaced Part

Qty.

4300323 ,4300377

1
1
1
1
1
1
1
1
1
1
1

A - 6067 A - 6393

1684
4302254

1
1
6
2

Notes

Kits/Assys Where
Needed
K-2314,K-2388,K-2625
K-2625,S-2015
K-2388,K-2625,K-2914
K-2914

6 BOLT ACCESS
K-2911
5/8"-18
K-2172,K-2388,K2398,K-2504,K-2990
K-2387R,K-2625,S2015
K-2172,K-2388
3/8"-16X3/4"
1/8"

11

Group: COUNTERSHAFT & BRGS(AUX)

10442-4/92 Aux CS

COUNTERSHAFT & BRGS(AUX)


Item

Current Part

Description

1
2

8879
A-5736

3
4

81052
16723

BEARING
WELDED
COUNTERSHAFT ASSY
BEARING
SNAP RING

12

Replaced Part

Qty.

Notes

A - 4722 ,A - 4976

2
2

C/S 4300319 - D/G 19255

81008

2
2

Kits/Assys Where
Needed
K-2290,K-2777
K-2290,K-2777
K-2290,K-2777,K-2829

Group: COUNTERSHAFT ASSY

11
12

13
5

15
8
14

9
10

Qty.

Notes

10341-1/92 CS/RT

COUNTERSHAFT ASSY
Item

Current Part

Description

1
2
3
3
4
5
6
7
8
9

14317
14366
K-2934
K-3783
X-6-E
62511
4304840
4306076
20482
4305657

SNAP RING
BEARING
CNTRSHFT-UPPER
CNTRSHFT-LOWER
KEY
ROLL PIN
KEY
1ST GEAR-CNTRSHFT
2ND GEAR-CNTRSHFT
3RD GEAR-CNTRSHFT

10
10
11

15953
20840
4305661

PTO GEAR - LOWER


PTO GEAR - UPPER
DRIVE GEAR-CNTRSHFT

12
13
14
15

19198
4304599
4304605
X-7-1005

SNAP RING
BEARING
RETAINER
CAPSCREW

Replaced Part

19549
20804, 4301054, K-2935
19673
19247,20471
19615
19240 ,19243 ,20392
,4302087,21020
19631 ,19633 ,20481
,4302233,20459
4302677 4304598
19548

2
2
1
1
2
4
2
2
2
2

Kits/Assys Where
Needed
K-2290,K-2777,K-2829
K-2290,K-2777

1
1
2
2
2
2
2

K-2290,K-2777
ROLL PIN NO LONGER REQUIRED
5/8"-18X1-3/4"

13

Group: ECU CONTROLS


Sub-Group: AUTO SHIFTER ASSY

46
45

24
45

46

50
50

*
28
25

50

27
26

* Indicates connection for Auto Shifter Harness Assembly

20226-11-93

ECU CONTROLS
AUTO SHIFTER ASSY
Item

Current Part

Description

Replaced Part

Qty.

24
24

K-2983
K-2983R

A - 5517 ,K - 2635
K - 3080

1
1

25
26
27
28
45
46
50

14197
691303
X-10-600
X-8-6101
22867
X-16-700
691744

AUTO SHIFTER KIT


REMAN AUTOSHIFTER
KIT
-O- RING
GASKET
WASHER
CAPSCREW
YOKE
NUT
SHIFT SENSOR SWITCH

14

22592

22565

1
1
4
4
4
4
3

Notes

3/8"
3/8"-16X1-1/2"
7/16"-20

Kits/Assys Where
Needed

Group: ECU CONTROLS


Sub-Group: BAR HOUSING COVER ASSY
8
9 Option A
1

10

12

13

11

19

5
19

6
2

7
14

17
18

15
16

9 Option B

Eaton

Eaton

SOFTWARE NO.

SOFTWARE NO.

1 2 D NP

1 2 D NP

9 Option C

Note: Three bracket options are available for mounting shift cable item 9.
20200-11-93

ECU CONTROLS
BAR HOUSING COVER ASSY
Item

Current Part

Description

Replaced Part

1
2
3
4
4
5
5
5
6
7
8
9

28.001
X-8-690
X-10-605
X-1-604
4300049
4300074
4300042
4300044
4300045
23473
22544
X-1-405
4300054

CEEMAT ECU P/N CHART


CAPSCREW
WASHER
NUT
SHIFT CONTROL LEVER
SHIFT CONTROL LEVER
SHIFT INDICATOR PLATE
SHIFT INDICATOR PLATE
SHIFT INDICATOR PLATE
WASHER
WASHER
NUT
BRACKET

4300055

BRACKET

4300056

BRACKET

10
11
12
13
15
16
17
18

4300053
4300092
X-8-6100
X-8-647
4301116
7935
9332
X-12-405

CLAMP
-U- BOLT
CAPSCREW
CAPSCREW
GASKET
BREATHER
BUSHING
PIPE PLUG

1
1
1
9
1
1
1
1

X 9 402

Qty.
1
3
2
1
1
1
1
1
1
15
1
2
1

Notes

Kits/Assys Where
Needed

3/8"-16X5"
3/8"
3/8"-24
5/6 POSITION
7 POSITION
5 POSITION
6 POSITION
7 POSITION

OPTION A - USE X-8-690


CAPSCREWS
OPTION C - USE X-8-690
CAPSCREWS
OPTION B - USE 2 PCS 4300051 AND
X-8-6103 CAPSCREWS W/THIS
BRACKET
3/8"-16X4-1/8"
3/8"-16X4-3/4"

15

Item

Current Part

Description

19

X-8-615

CAPSCREW

16

Replaced Part

Qty.

Notes

3/8"-16X4-1/4"

Kits/Assys Where
Needed

Group: FILTER REGULATOR

NSS

2
2

2
11
5
10
6

NSS Not Sold Separately

20175-11-93

FILTER REGULATOR
Item

Current Part

Description

2
5
6
7
8
9

K-1698
23607
X-12-208
12880
15114
A-5373

10
11

X-3-400
X-8-440

-O- RING/ELEMENT KIT


ELBOW
PIPE PLUG
ELBOW
-O- RING
FILTER REGULATOR
ASSY
LOCKWASHER
SCREW

Replaced Part

Qty.

Notes
FOR FILTER REGULATOR

22677

1
1
2
1
2
1
2
2

1/4"
1/4"-20X2-1/4"

Kits/Assys Where
Needed

1/8" NPT
1/8"
77 - 82 PSI

K-2301
K-2301

17

Group: HARNESSES & HARDWARE


Sub-Group: HARNESS ASSY-TORQUE CONV

12
BYP

2256

NUT

SID

INT

2256

NUT

SID

8
11

11
13

9
10
10

Latest Design

20310-11-93

HARNESSES & HARDWARE


HARNESS ASSY-TORQUE CONV
Item

Current Part

Description

7
8
9
10
11
12
13
14

A-5519
4300689
K-3201
X-8L-681
11665
X-1-809
X-10-605
K-3201

HARNESS ASSY
SPACER
BRACKET KIT
CAPSCREW
CLAMP
JAM NUT
WASHER
BRACKET KIT

18

Replaced Part

4300625 ,4303346

4300625 ,4303346

Qty.
1
2
1
2
2
2
1
1

Notes

3/8"-16X2-3/4"
1/2"-20
3/8"

Kits/Assys Where
Needed

Group: HARNESSES & HARDWARE


Sub-Group: HARNESS ASY-AUTO SHIFTER

54

S2

55

S3

S2

P4

P3

P1

P2

57

20300-11-93

HARNESSES & HARDWARE


HARNESS ASY-AUTO SHIFTER
Item

Current Part

Description

Replaced Part

Qty.

K-2981

AUTO SHIFTER KIT

A - 5518 ,K - 2384

Notes

Kits/Assys Where
Needed

19

Group: INPUT SHAFT & DRIVE GEAR

1
6

8
7
10

9
20465-11-93

INPUT SHAFT & DRIVE GEAR


Item

Current Part

Description

1
2
3
4
5
6
7
8
9
10

23402
16980
81504
16463
14750
20458
22428
23438
S-1670
20171

INPUT SHAFT OIL TUBE


SNAP RING
BEARING
SPACER
SNAP RING
DRIVE GEAR
PISTON RING
PISTON RING
INPUT SHAFT ASSY
BUSHING

20

Replaced Part

19630
23395

Qty.
1
1
1
1
1
1
2
3
1
1

Notes

Kits/Assys Where
Needed
S-1670
K-2777
K-2290,K-2777
K-2290,K-2777,K-2829
K-2398,K-2504,K-2990
K-2398,K-2504
K-2391,K-2777
K-2290,S-1670

KITS & ASSEMBLIES


Item

Current Part

Description

K-1698
K-2172
K-2262
K-2290
K-2301
K-2314
K-2385
K-2387R

-O- RING/ELEMENT KIT


GASKET KIT
OIL SEAL W/SLINGER
BASIC REBUILD KIT
FILTER REGULATOR KIT
OIL FILTER KIT
AUTO-SHIFTER KIT
REMAN HYDRA VALVE
KIT
CONVERTER HOUSING
KIT
STATOR SUPPORT KIT
INPUT SHAFT KIT
REMAN PWR SYNCHRO
KIT
CONVERTOR SEAL KIT

K-2388
K-2390
K-2391
K-2397R
K-2398
K-2400R
K-2403
K-2439
K-2504
K-2621
K-2625
K-2630
K-2632
K-2633
K-2642
K-2643
K-2644
K-2646R
K-2647R
K-2754
K-2777
K-2802
K-2829
K-2831
K-2874
K-2875
K-2876
K-2877
K-2911
K-2914
K-2915
K-2934
K-2980
K-2981
K-2982
K-2983
K-2983R
K-2990
K-3651
K-3783
S-1670
S-1676
S-1785
S-1876
S-2015
S-2369
S-2370
S-2688

REMAN PWR SYNCHRO


KIT
OIL PAN RETRO KIT
KEY & WASHER KIT
OIL PUMP KIT
POWER SYNCO LUBE KIT
#1 CONVERTER HSG KIT
REPL KIT-DRIVE GEAR
ENG SPEED SENSOR KIT
BALL SWITCH KIT
6 BOLT ROTATED LINE
KIT
6 BOLT OIL LINE KIT
8 BOLT OIL LINE KIT
REMAN 16-D CNVTR KIT
REMAN 16-C CNVTR KIT
SHIFT BAR HSG ASSY
BASIC OVERHAUL KIT
-O- RING KIT-RANGE
SMALL PARTS KIT
CYLINDER KIT-RANGE
THROTTLE SENSOR KIT
THROTTLE SENSOR KIT
THROTTLE SENSOR KIT
SUMP TUBE RETURN KIT
OIL PUMP KIT
OIL PAN RETRO KIT
OIL PAN RETRO KIT
COUNTERSHAFT REPL
KIT
SENSOR UPDATE KIT
AUTO SHIFTER KIT
AUTO-SHIFTER HARNESS
KIT
AUTO SHIFTER KIT
REMAN AUTOSHIFTER
KIT
16" CONV. REBUILD KIT
OIL SEAL TOOL KIT
COUNTERSHAFT REPL
KIT
INPUT SHAFT ASSY
STATOR SUPPORT ASSY
CASE ASSY
SHIFT BAR HSG ASSY
CONVERTER HOUSING
ASSY
OIL PAN COVER ASSY
OIL PAN ASSY
MAINSHAFT ASSY

Replaced Part

Qty.

Notes
FOR FILTER REGULATOR

K - 2387 ,K - 3085

1
1
1
1
1
1
1
1

4300323 ,4300377

K - 3076

1
1
1

19109 20807 20808

"FOR MECHANICAL COVER"

4300548
22569

A-RATIO

B-RATIO

1
1
1
1
1
1
1
1
1

STANDARD
CONTAINS 3-SIDED KEY

19549
22567 ,K - 2631
A - 5518 ,K - 2384
K - 2396

1
1
1

A - 5517 ,K - 2635
K - 3080

1
1

K - 3083
K - 3082
22596

K - 2325
K - 2505
K - 2324
K - 2620
4300747 ,4302714

20804 ,22411, 4301054,


K-2935
23395
23397
23583
22596

4303404 ,4303913

K-2390,K-2391,K2625,K-2646R,K2647R

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

K-2290,K-2777
K-2290,K-2777
K-2990

1
K - 3077

Kits/Assys Where
Needed

B-RATIO

HOUSING ONLY
K-2290,K-2777
45" CABLE
60" CABLE
30" CABLE
LOW PROFILE
OFFSET

24 VOLT

1
1
1
1
1
1
1
1
1
1
1

K-2391,K-2777
K-2390
COMPLETE
LOW PROFILE
OFFSET

K-2914
K-2915

21

Group: MAINSHAFT & SYNCHRO(AUX)

6
5

4
3

1
2

13

Uni

oke

int Y

l Jo
versa

12

10

11

20531-11-93

MAINSHAFT & SYNCHRO(AUX)


Item

Current Part

Description

1
2

14897
A-7331

SPRING
SYNCHRONIZER ASSY

3
4

22915
A-7254

5
6
7
8
9
10
11
12
13

19281
14332
23099
4300655
14327
19466
14367
20192
22254

SLIDING CLUTCH
SYNCHRONIZER
ASSEMBLY
MAINSHAFT
WASHER
WASHER
NO LONGER AVAILABLE
SNAP RING
WASHER
BEARING
SPACER
NUT

22

Replaced Part

Qty.

Notes

3
1

HI RANGE

A - 4937 ,A - 5876

1
1

LO RANGE

14375
11956

1
1
1
1
1
1
1
1
1

4304396 ,4304397 ,A 5917

Kits/Assys Where
Needed
K-2290,K-2777,K-2829

K-2829
K-2829
K-2829
K-2829
K-2290,K-2777

Group: MAINSHAFT ASSY

11
12

10 4

3
5

3-Sided Key Design

10321-12-93

Hex (6-Sided) Key Design

Updating to 3-Sided Key is Recommended.


When Updating to 3-Sided Key Replace all Washers to Match Key Design
Always Use Matching Key and Washer Sets (See Appendix - Mainshaft Washers)

MAINSHAFT ASSY
Item

Current Part

Description

Replaced Part

Qty.

1
1
2
3
4
5

4304615
K-2439
S-2688
62504
14750
16756

4300120

1
1
1
1
5
1

6
7
7

14749
4300382
4300383

3-SIDED KEY
KEY & WASHER KIT
MAINSHAFT ASSY
ROLL PIN
SNAP RING
REVERSE GEARMAINSHAFT
SPACER
WASHER .249-WHITE
WASHER .254-GREEN

7
7
7
7
7
8
9
10
11
12

4300384
4300385
4300386
4300387
4300830
22412
16754
20389
20390
20391

4303404 ,4303913
22408

5
5
5

WASHER .259-ORANGE

WASHER .264-PURPLE

WASHER .269-YELLOW

WASHER .274-BLACK
WASHER .244-BLUE
SLIDING CLUTCH
LO GEAR-MAINSHAFT
1ST GEAR-MAINSHAFT
2ND GEAR-MAINSHAFT
3RD GEAR-MAINSHAFT

19246
19614
19242

5
3
1
1
1
1

Notes

Kits/Assys Where
Needed
K-2439

CONTAINS 3-SIDED KEY


S-2688
K-2290,K-2777,K-2829

OPTIONAL 4300382-4300387 OR
4300830 USE ANY 5 WASHERS.
WITH 3-SIDED KEY
OPTIONAL 4300382-4300387 OR
4300830 USE ANY 5 WASHERS.
WITH 3-SIDED KEY
OPTIONAL 4300382-4300387 OR
4300830 USE ANY 5 WASHERS.
WITH 3-SIDED KEY
OPTIONAL 4300382-4300387 OR
4300830 USE ANY 5 WASHERS.
WITH 3-SIDED KEY
OPTIONAL 4300382-4300387 OR
4300830 USE ANY 5 WASHERS.
WITH 3-SIDED KEY

K-2829
K-2439,K-2829
K-2439,K-2829
USE
K-2439,K-2829
USE
USE
USE
USE
K-2439,K-2829
K-2777

23

24

MISCELLANEOUS
Item

Current Part

Description

4301065
4301066
4301067
4301068
4301120
4301121
71203
71204
71205
71206

Replaced Part

Qty.

Notes

SHIFT DIAGRAM LABEL


SHIFT DIAGRAM LABEL
SHIFT DIAGRAM LABEL
SHIFT DIAGRAM LABEL
SHIFT DIAGRAM LABEL
SHIFT DIAGRAM LABEL
SILICONE LUBE
ADHESIVE SEALANT
SEALANT

1
1
1
1
1
1
1
1
1

5 POS REVERSE FORWARD


5 POS REVERSE REARWARD
6 POS REVERSE FORWARD
6 POS REVERSE REARWARD
7 POS REVERSE FORWARD
7 POS REVERSE REARWARD
8 OZ (236.59 CC)-FLEET SIZE
0.5 CC (SINGLE APPLICATION SIZE)
2 CC (SINGLE APPLICATION SIZE)

SILICONE LUBE

4 CC (SINGLE APPLICATION SIZE)

Kits/Assys Where
Needed

K-2314,K-2777,K2980,K-2990
K-2314,K-2802,K-2831

25

Group: OIL LINES-POWER SYNCHRO

5
9

8
7

20455-11-93
OIL LINES-POWER SYNCHRO
Item

Current Part

Description

5
6
7

22427
23486
22424

8
9

26

Replaced Part

Qty.

Notes

HOSE ASSY
CONNECTOR
ELBOW

1
1
1

STRAIGHT
90 DEGREE

22627

OIL RESTRICTOR

11665

CLAMP

Kits/Assys Where
Needed
K-2621,K-2643
K-2621,K-2642,K-2643
K-2621,K-2642,K2643,K-2644
K-2621,K-2642,K2643,K-2644

Group: OIL PANS & OIL LINES


Sub-Group: OIL PAN-LOW PROFILE

42

55

56
2

5758
3
4

29
41
27
4

40
4
39

32

27
31

30
34

38
43
33

36
35

44

20463-8-94 Low/Oil

38

OIL PANS & OIL LINES


OIL PAN-LOW PROFILE
Item

Current Part

Description

Replaced Part

Qty.

1
2
3
4
27
29
30
31
32
33
34
35
36
38
39
40
41
42
43
44
55
56
57
58

4301100
4302599
4302597
23109
22478
22474
X-8C-500
23028
4302596
14373
4302591
4300484
4300438
X-8C-550
23029
22431
5500511
5501028
4302595
4302593
X-8-601
4300626
X-10-605
X-9-604

ELBOW
SUMP RETURN TUBE LH
ELBOW
-O- RING
PLUG
GASKET
CAPSCREW
PLUG
OIL TRANSFER TUBE
MAGNET
OIL PAN
WASHER
DRAIN PLUG
CAPSCREW
-O- RING
CONNECTOR
OIL FILL TUBE
DIPSTICK
OIL PAN GASKET
OIL COVER
CAPSCREW
CLAMP
WASHER
NUT

23597

1
1
1
4
2
1
2
1
1
2
1
1
1
53
1
1
1
1
1
1
1
1
1
1

5501016

Notes

Kits/Assys Where
Needed

90 DEGREES

18X1-1/4"

5/16"-18X1"
STANDARD
STANDARD
3/8"-16X3/4"
3/8"
3/8"-16

27

Group: OIL PANS & OIL LINES


Sub-Group: OIL PAN-LOW PROFILE/RT

42

55

56

2
5758
3
4
29

41
32

40
4
39

30
27

31

34

38
43
33

36
35

44

38
20462-8-94 Low/Rt

OIL PANS & OIL LINES


OIL PAN-LOW PROFILE/RT
Item

Current Part

Description

Replaced Part

Qty.

1
2
3
4
27
29
30
31
32
33
34
35
36
38
39
40
41
42
43
44
55
56
57
58

4301100
4302598
22478
23109
22478
22474
X-8C-500
23028
4302596
14373
4302591
4300484
4300438
X-8C-550
23029
22431
5500511
5501028
4302595
4302593
X-8-601
4300626
X-10-605
X-9-604

ELBOW
SUMP RETURN TUBE RH
PLUG
-O- RING
PLUG
GASKET
CAPSCREW
PLUG
OIL TRANSFER TUBE
MAGNET
OIL PAN
WASHER
DRAIN PLUG
CAPSCREW
-O- RING
CONNECTOR
OIL FILL TUBE
DIPSTICK
OIL PAN GASKET
OIL COVER
CAPSCREW
CLAMP
WASHER
NUT

23597

1
1
1
4
2
1
2
1
1
2
1
1
1
53
1
1
1
1
1
1
1
1
1
1

28

5501016

Notes

18X1-1/4"

5/16"-18X1"
STANDARD
STANDARD
3/8"-16X3/4"
3/8"
3/8"-16

Kits/Assys Where
Needed

Group: OIL PANS & OIL LINES


Sub-Group: OIL PAN-OFFSET

29
40
39
60
33

59

57
32
38

36 35
58

39

39 43
44

45

34
38

41
42
55
56
58

6
4

2
3

Special Application

39
58

20464-8-94 OS/Oil

OIL PANS & OIL LINES


OIL PAN-OFFSET
Item

Current Part

Description

Replaced Part

Qty.

1
2
3
4
5
6
7
29
32
33
34
35
36
38
39
40
41
42
43
44
45
55
56
57
58
59
60

4301100
4301101
23596
23109
4301113
22413
4301112
4301106
4301601
14373
4301110
4300484
4300438
X-8C-550
23109
22431
X-3-507
X-8L-540
23029
A-5754
4300452
4301114
X-8L-540
4301109
22478
4301108
4301107

ELBOW
TUBE
CONNECTOR
-O- RING
COVER
ELBOW
SIDE SLOPE TUBE
GASKET
OIL TRANSFER TUBE
MAGNET
OIL PAN
WASHER
DRAIN PLUG
CAPSCREW
-O- RING
CONNECTOR
CONICAL WASHER
CAPSCREW
-O- RING
VALVE ASSY
CAP
SEALING WASHER
CAPSCREW
GASKET
PLUG
GASKET
ADAPTER

23597
23778

1
1
1
1
1
2
1
1
1
1
1
1
1
22
4
1
20
20
1
1
1
2
2
1
3
1
1

Notes

Kits/Assys Where
Needed

QUANTITY AS REQUIRED

5/16"-18X1"
5/16"
5/16"-18X1-7/8"

5/16"-18X1-7/8"

29

30

Group: OIL PANS & OIL LINES


Sub-Group: OIL PAN-STANDARD

42

55

56
5758
29
1
45

41

44

32
43

40 4

38
33
34

2
4

38

35

36

20459-10-94

OIL PANS & OIL LINES


OIL PAN-STANDARD
Item

Current Part

Description

Replaced Part

Qty.

Notes

1
2
3
4
29
32
33
34
35
36
38
40
41
42
43
44
45
55
56
57
58

4301100
4301101
23596
23109
22474
4301601
14373
4300432
4300484
4300438
X-8C-550
22431
5500503
5501021
23029
A-5754
4300452
X-8-601
4300626
X-10-605
X-9-604

ELBOW
TUBE
CONNECTOR
-O- RING
GASKET
OIL TRANSFER TUBE
MAGNET
OIL PAN
WASHER
DRAIN PLUG
CAPSCREW
CONNECTOR
OIL FILL TUBE
DIPSTICK
-O- RING
VALVE ASSY
CAP
CAPSCREW
CLAMP
WASHER
NUT

23597
23778

1
1
1
2
1
1
1
1
1
1
22
1
1
1
1
1
1
1
1
1
1

5/16"-18X1"

5501004

Kits/Assys Where
Needed

STANDARD
STANDARD

3/8"-16X3/4"
3/8"
3/8"-16

31

Group: POWER SYNCHRONIZER

30

35

31
33

34

32
36

20541-11-93

POWER SYNCHRONIZER
Item

Current Part

Description

Replaced Part

Qty.

30

K-2397R

K - 3076

31

22607

REMAN PWR SYNCHRO


KIT
GASKET

32
33
34
35
36

62525
X-10-401
X-8-413
X-8L-636
X-8L-621

ROLL PIN
WASHER
CAPSCREW
CAPSCREW
CAPSCREW

32

Notes

1
2
2
2
7
1

Kits/Assys Where
Needed
K-2172,K-2397R,K2400R

9/32"
1/4"-20X1-1/2"
3/8"-16X3-3/4"
3/8"-16X5"

Group: RANGE CYLINDER

1
2
3
6

5
12
13

8
14

15

9
11

16

10

20536-11-93

RANGE CYLINDER
Item

Current Part

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

X-8L-604
19690
14349
14344
14341
X-8L-604
X-1-1010
14345
16993
22542
14765
A-5371
14347
X-8-825
4301642
22416

CAPSCREW
CYLINDER COVER
GASKET
-O- RING
PISTON
CAPSCREW
NUT
-O- RING
YOKE BAR
BUSHING
-O- RING
RANGE CYLINDER ASSY
GASKET
CAPSCREW
SHIFT YOKE
BRACKET

Replaced Part

23353

22543
22888

Qty.

Notes

4
1
1
1
1
4
1
1
1
1
1
1
1
2
1
1

3/8"-16X1-1/4"

Kits/Assys Where
Needed
K-2172,K-2802,K-2831
K-2802,K-2831
K-2831

3/8"-16X1-1/4"
5/8"-18
K-2802,K-2831
A-5371
K-2802,K-2831
K-2831
K-2172,K-2802,K-2831
1/2"-13X2-3/8"

33

Group: REVERSE IDLER

11
5

t
Lates

7
6

Desig

2
12

6
4
3

2
1

10381-11/92 RI

Old Design

REVERSE IDLER
Item

Current Part

Description

1
2
3
4
5
6
7
8
9
11
12

X-1-1008
14283
4302982
14287
16757
16403
K-3217
5202
14282
4303336
X-7-1008

NUT
WASHER
WASHER
BEARING
REVERSE IDLER GEAR
WASHER
IDLER SHAFT REPL KIT
PLUG
NO LONGER AVAILABLE
RETAINING RING
CAPSCREW

34

Replaced Part

14282
4305020
22409
4302981

Qty.

Notes

2
2
2
2
2
2
2
2
2
2
2

5/8"-18

Kits/Assys Where
Needed
K-3217
K-3217,S-1785
K-2290,K-2777
K-3217

K-3217
5/8"-18X1-1/4

Group: STATOR SUPPORT ASSY

3
8
2
7

4
9

5
6

20421-11-93

STATOR SUPPORT ASSY


Item

Current Part

Description

Replaced Part

Qty.

1
2
3

22496
S-1676
23398

SEAL RING
STATOR SUPPORT ASSY
GASKET

23397

1
1
1

4
5
6
7
8
9

X-14-700
22464
23616
X-8L-616
23401
X-12-208

STEEL BALL
SPRING
PLUG
CAPSCREW
-O- RING
PIPE PLUG

1
1
1
6
1
1

Notes

Kits/Assys Where
Needed
K-2398,K-2504,K-2990
K-2390
K-2172,K-2391,K2504,K-2625,S-1676

7/16"
3/8"-16X2-3/4"
K-2391
1/8" NPT

35

Group: TORQUE CONVERTER ASSY

34
33
35

32

30

31

20430-11-93

TORQUE CONVERTER ASSY


Item

Current Part

Description

30
31
32
33
34
35
35

X-8-645
4301426
22463
22497
22429
K-2646R
K-2647R

CAPSCREW
PILOT
-O- RING
SEAL RING
SNAP RING
REMAN 16-D CNVTR KIT
REMAN 16-C CNVTR KIT

36

Replaced Part

Qty.

Notes
3/8"-16X1"

K - 3083
K - 3082

8
1
1
2
1
1
1

Kits/Assys Where
Needed
K-2398,K-2504,K-2990
K-2398,K-2504,K-2990
K-2398,K-2990

Appendix

Air Line Tubing


Choosing nylon tubing for air lines
Use the following chart to specify the
Eaton Fuller nylon tube appropriate to
your vehicle's air system.

5/32" Air Line and Harness Combinations

Line Type

Line Color

Order Part No.

Length

Supply + Port

Red (S) + Black (P)

52601

50 ft

Splitter + Deep Reduction

Blue (SP) + Green (H/L)

52701

50 ft

Supply + Splitter + Port

Red(S)+Blue(SP)+ Black(P)

74601

50 ft

Order Part No.


75120
75320
75720
75520
80120

Length
50 ft
50 ft
50 ft
50 ft
50 ft

5/32" Air Lines


Line Type
Supply
Port
Splitter
Deep Reduction
Sheathing

Line Color
Red (S)
Black (P)
Blue (SP)
Green (H/L)

1/8" Air Lines


Line Type

Line Color

Order Part No.

Length

Supply
Port

White
Black

68526
82013

50 ft
50 ft

80000

50 ft

Sheathing
10650-1/92 AL Chart

37

38

39

Copyright Eaton Corporation and


Dana Limited, 2008. Eaton and Dana
hereby grant their customers, vendors, or
distributors permission to freely copy,
reproduce and/or distribute this document
in printed format. It may be copied only in its
entirety without any changes or modifications.
THIS INFORMATION IS NOT INTENDED
FOR SALE OR RESALE, AND THIS NOTICE
MUST REMAIN ON ALL COPIES.

For specing or service assistance, call 1-800-826-HELP (4357) 24 hours a day, 7 days a week (Mexico
001-800-826-4357), for more time on the road. Or visit our web site at www.roadranger.com.
Roadranger: Eaton, Dana and other trusted partners providing the best
products and services in the industry, ensuring more time on the road.

40

2008 Eaton Corporation All rights reserved.

Eaton Corporation Truck Components Operations P.O. Box 4013 Kalamazoo, MI 49003 U.S.A. www.roadranger.com

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