Fishbone Diagram: Lein Hua Furniture Industry Sdn.

Bhd
Machine
Complex Process
People
Materials
Method

High Cost of Material
Quality
Imported Material
More Production
More Scrap
High Turnover
Automated Systems
More Plants
More Process Cost
Strict Quality Control
Effect
Cause
Low Flexibility
Majority Middle Class
Expensive
Less Know-how
Small Local Shops
More Machines
Quality
Less Labor
More Machines
Quality
Less Labor
More time on repair
Quality
High Turnover
Bulk Order
High cost of machine
Less Labor
Fishbone Diagram: Shorted Motor Coils
Manpower
Methods
Shorted Motor Coils Causing 23%
Failure Rate on Cycle Destruct Test
Machines
Metrics

Materials
Minutes (time)
Winding chucks not
part of PM program
Trickle resin volume variation
Fan curing oven temp profile
Winder tension control -
has not been verified -
need to audit
Stacker mis-placing slot
liners
Need cycle destruct test
(CDT) times trended on
a control chart and
published daily
Wire insulation
thickness
Armature fan cure
time
New mechanics not
trained on winder setup
Trickle oven temp
profile check not being
followed on third shift
Lamination alignment
not part of stacker
setup SOP
Trickle resin cure
time and viscosity
No time allotted for
weekly preventive
maintenance
Fishbone Diagram: Shorted Motor Coils
Manpower
Methods
Machines
Metrics

Materials
Minutes (time)
Winding chucks not
part of PM program
Trickle resin volume variation
Fan curing oven temp profile
Winder tension control -
has not been verified -
need to audit
Stacker mis-placing slot
liners
Need cycle destruct test
(CDT) times trended on
a control chart and
published daily
Wire insulation
thickness
Armature fan cure
time
New mechanics not
trained on winder
Trickle oven temp
profile check not being
followed on third shift
Lamination alignment
not part of stacker
setup SOP
Trickle resin
cure time and
No time allotted for
weekly preventive
maintenance
Shorted Motor Coils Causing 23%
Failure Rate on Cycle Destruct Test