Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
ICE
PR
SERVICE
SER
I T Y
DELIVERY
U A L
Q
I LI T Y
F LE X I B
SIMPLE BUT IMPORTANT
CONCEPT
❁ A NEAT AND CLEAN FACTORY HAS
HIGHER PRODUCTIVITY.
❁ A NEAT AND CLEAN FACTORY
PRODUCES FEWER DEFECTS.
❁ A NEAT AND CLEAN FACTORY MEETS
DEADLINES BETTER.
❁ A NEAT AND CLEAN FACTORY IS A
MUCH SAFER PLACE TO WORK.
THE FUNDAMENTAL TRUTH
IF WE CANNOT KEEP OUR
WORKPLACES
CLEAN
ORDERLY
ACCIDENT FREE
NOBODY WILL BELIEVE WE
CAN PRODUCE QUALITY
GOODS OR ATLEAST SERIOUS
ABOUT PRODUCING QUALITY.
THE CONCEPT OF "5S"
✎ SEIRI SORTOUT (ORGANIZATION)
✎ SEITON SET IN ORDER (ORDERLINESS)
✎ SEISO SPICK & SPAN (CLEANLINESS)
✎ SEIKETSU STANDARDIZE (CLEAN UP)
✎ SHITSUKE SUSTAIN (DISCIPLINE)
THE FIRST PILLAR : SORT
➥ Sort Means That You Remove All
Items From the Workplace That
Are Not Needed for Current
Production Operation.
SEIRI - SEGREGATION
➨ THIS STEP DISTINGUISHES NECESSARY AND
UNNECESSARY ITEMS AND ELIMINATES
UNNECESSARY ITEMS.
➨ SORT THROUGH AND THEN SORT OUT
➨ SORT THROUGH WHAT YOU HAVE. IDENTIFY WHAT
YOU NEED AND DISCARD WHAT IS UNNECESSARY
➨ INDICATOR OF SUCCESS.
➨ AREA OR PERCENTAGE SPACE SAVED.
1. CLASSIFICATION : SORT OUT.
2. ELIMINATION : REMOVE UNNECESSARY
ITEMS.
3. STORAGE : FREQUENT USE/ RARE USE.
CLOSE/ DISTANT LOCATION.
IDENTIFICATION OF ITEMS &
LOCATIONS.
4. FIX & SHARE RESPONSIBILITIES.
5. USE RED TAG SYSTEM.
6. MONITOR PROGRESS.
WHY SORT IS IMPORTANT??
✫ A WORK ENVIRONMENT IN WHICH
TIME
MONEY
SPACE
ENERGY &
EFFECTIVE RESOURCES MANAGMENT
✔ INVENTORY
✖ RELATED COSTS
✖ TRANSPORTATION
✖ QUANTITY HARDER TO SORTOUT
✖ DESIGN OBSOLESCENCE
✖ QUALITY DEFECTS FROM WIP
✖ MACHINE BREAKDOWNS
SEIRI
FACTORY OFFICE HOUSE
•
SCRAPPED MACHINES/ •
USED/BROKEN PENS •
BROKEN TOYS
EQUIPMENTS
•
REJECTED MATERIALS •
USELESS PAPERS/FILES •
OLD CLOTHES
•
EXPIRED GOODS •
OLD DIARIES •
BROKEN SUITCASE
•
SCRAPPED/BORKEN •
BROKEN FURNITURE •
OLD SHOES
TOOLS, PALLETS, BINS,
TROLLEYS, ETC
•EXCESS PARTS •
OLD NOTICES/ LEAFLETS •
OLD LETTERS/MAGAZINES
•
UNUSED UTENSILS
SEIRI
FREQUENCY ACTION
✬ WASTE OF
✔MOTION
✔SEARCHING
✔HUMAN ENERGY
✔EXCESS INVENTORY
✔DEFECTIVE PRODUCTS
✔UNSAFE CONDITIONS
HOW TO IMPLEMENT SET IN
ORDER
❷ DECIDING APPROPRIATE LOCATIONS
Set in Order
OPERATION
Inventory
Critical
Processes
STANDARDIZATION
PROVIDE OBJECTIVES AND
INDICATE TRAINING GOALS.
PROVIDE A BASIS FOR TRAINING
CREATE BASIS FOR AUDIT AND
DIAGNOSIS.
PROVIDE A MEANS FOR
PREVENTING RECURRENCE OF
ERRORS AND MINIMIZING
VARIABILITY.
SEIKETSU - STANDARDISATION
VISUAL 5S
ANYONE SHOULD
DISTINGUISH NORMAL &
ABNORMAL CONDITIONS.
AT A GLANCE
FIVE MINUTE 5S
HOW TO IMPLEMENT
STANDARDIZATION