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Wire Description

Wire
Color

Accessory Circuits (Continued)

Power Circuits

Component Identifiers (CID) List


CID

Component

Caterpillar Monitoring System MID 30

SENR1729-02
May 2008

Description

101

RD

Bat (+)

512

GN

Radio Speaker - Right (Common)

102

BU

Hd Lmp

513

OR

A/C Compressor/Refrigerant Pressure SW

105

BR

Key Sw

515

GY

Blower Motor (Hi)

108

BU

Wipers

516

GN

Blower Motor (Medium)

109

OR

Alt Output (+) Term.

517

BU

Blower Motor (Low)

112

PU

Main Power Rly Output

521

YL

A/C SW To Refrigerant SW

113

OR

Opr Mon Panel B+ Switched

522

WH

A/C Clutch To Thermostat SW

Connector Location
Connector Number

Schematic
Location

Machine
Location

114

GN

Warning Horn (Forward)

523

BR

Wiper - Left (Park)

CONN 1

C-12

29

0096

Fuel Level Sender

116

BR

Aux Ckt

524

BU

Wiper - Left (Low)

CONN 2

C-12

30

0110
0177
0248
0263
0271
0324
0600
0601
0819
0821
0830

Engine Coolant Temperature Sensor


Torque Converter Oil Temperature Sensor
Data Link
Sensor Power Supply
Action Alarm
Action Lamp
Hydraulic Oil Temperature Sensor
Brake Air Pressure
Display Data Link
Display Power Supply
Brake Oil Temperature Sensor

124

GN

A/C

525

GY

Wiper - Left (Hi)

CONN 3

D-12

31

129

BU

Cigar Lighter

526

YL

Wiper - Right (Park)

CONN 4

F-12

26

140

BU

Powertrain Control

527

GN

Wiper - Right (Low)

CONN 5 ECB Harness Connector

C-11

158

BR

A/C Condenser

528

PK

Wiper - Right (Hi)

CONN 6

D-11

36

176

OR

Console

529

WH

Washer Left

CONN 7

A-10

30

197

GN

Aux Ckt

530

OR

Washer Right

CONN 8

B-10

30

198

PK

Dump Valve

592

BU

DC/DC Converter Power Output

CONN 9

F-10

199

OR

Aux Ckt

593

GN

Condensor Fan Relay To Motors

CONN 10

A-9

21

CONN 11

B-9

21

200

BK

Main Chassis

600

BR

Dash Lamp Basic

CONN 12 Diagnostic

F-9

26

201

BK

Operator Monitor Return

608

GN

Flood Lamp - Rear

XMSN Ctrl

609

Ground Circuits

Power Train Electronic Control System MID 113


70
75
168
177
190
248
254
269
298
299
368
468
573
618
621
622
623
650
671
672
673
674
675
676
677
681
689
690
691
692
693
694
695
697
698
699
718
722

Parking Brake Switch


Steering System Oil Temperature Sensor
Electrical System
Transmission Oil Temperature Sensor
Engine Speed Sensor
Data Link
Electronic Control Module
Sensor Power Supply
Service Brake Switch
Direction Selector Position Sensor
Autoshift Switch - Power Train
Service Brake Pedal Position Sensor
Inching Pedal Position Sensor
Parking Brake Switch
Downshift Switch
Upshift Switch
Reverse Switch
Harness Code
Transmission Output Speed 1 Sensor
Torque Converter Output Speed Sensor
Transmission Output Speed 2 Sensor
Transmission Intermediate Speed 1 Sensor
Transmission Intermediate Speed 2 Sensor
Left Steering Lever Position Sensor
Right Steering Lever Position Sensor
Parking Brake Solenoid
Left Steering Brake Solenoid
Right Steering Brake Solenoid
Reverse Clutch Solenoid Valve 1
Forward Clutch Solenoid Valve 2
Speed 3 Clutch Solenoid Valve 3
Speed 2 Clutch Solenoid Valve 4
Speed 1 Clutch Solenoid Valve 5
Priority Valve Solenoid
Left Steering Clutch Solenoid Valve
Right Steering Clutch Solenoid Valve
Transmission Unidentifiable Failure Mode
Secondary Brake Solenoid Valve

202

BK

Lighting Circuits

YL

CONN 13 Aux Ckt Plug

Flood Lamp - Side

203

BK

Chassis Diagnostic

610

OR

Head Lamp Basic

207

BK

Starter Diagnostic

663

GY

Gauge Lamps

270

BK

CMS Ident Code 0

Control Circuits

D-13

30

CONN 14

A-8

32

CONN 15

B-8

37

CONN 16

B-7

37

CONN 17

B-5

B-5

33

CONN 18

Winch Lamp

271

BK

CMS Ident Code 1

709

OR

Sensor Power Supply

CONN 19

B-5

22

272

BK

CMS Ident Code 2

751

GN

XMSN Shift Sol No.1 Or 3

CONN 20 Harness Code

B-5

273

BK

CMS Ident Code 3

752

YL

XMSN Shift Sol No. 2

CONN 21

Monitor Service

C-5

274

BK

CMS Ident Code 4

754

BU

XMSN Shift Sol No.3 Or 1

CONN 22 Datalink Service

C-5

275

BK

CMS Ident Code 5

755

OR

XMSN Shift Sol No.4 Or 5

CONN 23

E-5

276

BK

XMSN Ctrlldent Code 0

851

WH

Hydrst Speed And Direction Sensor

CONN 24

B-3

277

BK

XMSN Ctrlldent Code 1

892

BR

Mon Start Mod Right (-) Port/CAT Data Link (-)

CONN 25

D-3

278

BK

XMSN Ctrl Ident Code 2

893

GN

Mon Start Mod Right (+) Port/CAT Data Link (+)

CONN 26

D-3

34

279

BK

XMSN Ctrl Ident Code 3

900

PU

XMSN Shift Sol No. 4

CONN 27

D-2

35

280

BK

XMSN Ctrlldent Code 4

973

BR

CST Autoshift- Auto/Manual SW 2

CONN 28

E-2

34

290

BK

CMS Service

975

WH

CST Autoshift- Sol Return

CONN 29

F-2

34

291

BK

CMS Clear

977

YL

CST Autoshift- Auto/Manual SW 1

CONN 30

F-1

35

C413

YL

Display Data

Basic Machine Circuits


301

BU

Starter No.1 Sol

C414

BU

Display Load

302

OR

Starter No.1 Resistor To Diagnostic

E707

GN

Display +V

304

WH

Starter Relay No.1 Output

E708

PK

Display Clock

GN

Starter Relay Coil To Neut Start SW Or Key SW

E735

PU

Tack/Serv Mtr/Odometer Select

307

OR

Key SW To Neut Start SW

E900

WH

Trans Output SPD +

308

YL

Main Power Relay Coil

E901

GN

Trans Output SPD -

PU

Start Aid SW To Start Aid Sol

E902

PU

Trans Intermediate SPD +

311

WH

Start Aid Sol To Temp SW

E903

YL

Trans Intermediate SPD -

321

BR

Bckp Alarm Lamp

E904

BR

Trans Intermediate SPD Q+

322

GY

Warning Horn (Forward)

E905

BU

Trans Intermediate SPD Q-

334

BU

Start Aid Sol #2

E906

OR

Trans Output SPD Q+

337

WH

Prelube Pushbutton SW To Prelube Timer

E907

GY

Trans Output SPD Q-

E908

BR

Trans Input SPD +

403

GN

Alternator (R) Term.

E909

WH

Trans Input SPD -

405

GY

Opr Mon Oil Press. (Low Setting)

F780

PK

Parking Brake SW

Monitoring Circuits

410

WH

Opr Mon Action Alarm

F781

BR

Downshift SW (N.O.)

411

PK

Opr Mon Master

F782

OR

Reverse SW (N.O.)

419

YL

Opr Mon Parking Brake

F783

GN

Upshift SW (N.C.)

426

BR

Opr Mon Power Train Oil Filter

F784

YL

Downshift SW (N.C.)

441

OR

Eng Coolant Temp Gauge

F785

WH

Upshift SW (N.O.)

442

GY

Hyd System Temp Gauge

F786

GY

Reverse SW (N.C.)

443

YL

Power Train Temp Gauge

F788

PU

Left Steer Clutch

447

PK

Fuel Level Gauge

F789

YL

Right Steer Clutch

450

YL

Tach Sender (+)

F790

BR

Service Brake Pedal

F791

BU

Right Brake Solenoid

Accessory Circuits
500

BR

Wiper - Front (Park)

F792

WH

Left Brake Solenoid

501

GN

Wiper - Front (Low)

F842

BU

Post Heat

502

OR

Wiper - Front (Hi)

F843

YL

Inching Pedal

503

BR

Wiper - Rear (Park)

F846

PU

LED Driver 1

504

YL

Wiper - Rear (Low)

F847

YL

ECB SW IP1

505

BU

Wiper - Rear (Hi)

F848

OR

ECB SW IP2

506

PU

Washer - Front

F849

WH

ECB SW IP3

507

WH

Washer - Rear

F850

PK

ECB SW IP4

508

PU

Radio Speaker - Left

G730

PK

Park Brake Sol

509

WH

Radio Speaker - Left (Commom)

G731

GY

Secondary Service Brake Sol

511

BR

Radio Speaker - Right

G848

GN

LED Driver 2

G939

PK

Switch Return

K977

PK

Trans Oil Temp Sensor

K978

BU

Pump Sol

30

4
11

36

Data valid but below normal operational range.

Data erratic, intermittent, or incorrect.

Voltage above normal or shorted high.


Voltage below normal or shorted low.
Current below normal or open circuit.

Component
Alarm - Action

Schematic
Location
A-4

Machine
Location
A

Sender - Trans Output Speed 1

Component

Schematic
Location
A-9

Sender - Trans Output Speed 2

A-9

21

Sensor - Brake Position

A-5

22

Sensor - Direction

F-7

Current above normal or grounded circuit.

Alternator

Mechanical system not responding properly.

Battery

F-12

Abnormal frequency, pulse width, or period.

Breaker - Alternator (80A)

E-11

Breaker - Aux (20A)

E-11

Solenoid - A/C Clutch

B-1

Breaker - Blower (20A)

F-11

Solenoid - ECPC Pump

A-11

24

Abnormal update.
Abnormal rate of change.

11

Failure mode not identifiable.

12

Bad device or component.

13

Out of calibration.

The FMI is a diagnostic code that indicates what type of failure has occurred.

Related Electrical Service Manuals


Title

Form Number

Sensor - Transmission Temp

A-6

23

Caterpillar Monitor

C-4

Solenoid - First Gear Clutch 5

B-8

21

Control - ECB

B-11

Solenoid - Forward Clutch 2

B-8

21

Converter - 24V to 1 2V

D-10

Solenoid - Left Brake

C-8

25

Diode (A/C Clutch)

B-1

Solenoid - Left Steer Clutch

C-8

25

Fuses

E-11

Solenoid - Park Brake Dump

C-8

25

Gauge Cluster

C-4

Solenoid - Reverse Clutch 1

B-8

21

Horn - Forward (2)

F-1

Solenoid - Right Brake

C-8

25

Indicator - Auto Downshift

B-6

Solenoid - Right Steer Clutch

B-8

25

Indicator Strip

C-6

Solenoid - Second Gear Clutch 4

B-8

21

Lamp - Action

C-4

Solenoid - Serv Brake Dump

C-8

25

Alternator 132-2156

SENR4547

Lamp - Pipe

D-4

Solenoid - Third Gear Clutch 3

B-8

21

Caterpillar Monitoring System

SENR6717

Motor - Blower (2)

B-3

Starter

C-2

14

Starting And Charging Systems


Starting Motor 6V-5227:
Consist:
6V-5537
106-8552
6V-5538
Electronic Clutch Brake Control

SENR2947

Motor - Condenser (2)

B-12

Switch - Auto Downshift

B-6

Motor - Washer (Front, Rear, Left, Right)

D-11

Switch - Bidirectional Mode

B-6

Motor - Wiper (Front)

E-4

10

Switch - Blower

C-6

Motor - Wiper (Left)

E-5

11

Switch - Console Raise/Lower

D-7

Motor - Wiper (Rear)

D-8

12

Switch - Disconnect

F-12

26

Motor - Wiper (Right)

B-6

13

Switch - Downshift

E-7

SENR3581
SENR3536
SENR4975
SENR8367

Relay - Condenser
Relay - Main

Monitoring System Service Modes


Service Mode
Normal

B-12
F-11

8
D

Switch - Engine Oil


Switch - Horn (Forward)

D-2
B-5

27

Off Machine Switch Specification

20

12

Part No.
7

10

22

33

23

14

13

Actuate

9X-7781

Power Train Filter Pressure

210 70 kPa
(30 10 psi)

114-5333

Refrigerant Pressure (AC)

275 to 1750 kPa


(40 to 255 psi)

3E-2026

Engine Oil Pressure

3E-6425

Coolant Temperature (Start Aid)

32

31

Function

35
28

18

17
36

9
4
1

22

15

16

31

11 13

Part No.
14

34 35

5
27

Component Description
Relay - Condensor

360

101 -7740

Relay - Main Power

53. 5.3
27.5 2.8

C-2

14

Switch - Operator Monitor

B-5

116-6203

Resistor - Gauge

Resistor - Blower

B-3

Switch - Parking Brake

E-7

9G-1950

Resistor - Blower Motor Speed

D-12

17

Switch - Reverse

D-7

Numeric Readout

Sender - Hydraulic Oil Temp

A-8

18

Switch - Service Brake Pedal

B-5

22

Service

Sender - Powertrain Oil Temperature

A-11

19

Switch - Start Aid

C-6

Tattletale (Log)

Sender - Trans Input Speed

A-11

20

Switch - Upshift

E-7

Steering Brake Calibration

Sender - Trans Intermediate Speed 1

A-9

21

Switch - Wiper (Front, Rear, Left, Right)

A-7, A-8

28

A-9

21

B-3

Transmission Calibration

Sender - Trans Intermediate Speed 2

Component Data Display

Machine location are repeated for components located close together

Charging System Display

A = Operator Compartment - Front Dash


B = Operator Compartment - Right Console
C = Operator Compartment - Left Console
D = Operator Compartment - Fuse Panel

Thermostat

19

21
23

Harness And Wire Symbols

20 1
Overall 2.0 .1;
Tap 1.0 .05

3E-7842

Resistor - Starter/Diagnostic Conn

150 7.5

134-3999

Solenoid - A/C Clutch

17.6 0.6

3E-6332

Solenoid - Start Aid

At room temperature unless otherwise noted.


24

Resistance (Ohms)

3E-5239

Resistor (Starter)

20

25

MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is


activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

Resistor, Sender and Solenoid Specifications

Relay - Start

Sender - Fuel Level

Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.

26

18

125-1302

Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a


coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.

30

27

Normally Closed

32

33

D-5

A-8

27 C MIN
(80.6F MIN)

C-5

C-1

38 3C
(100.4 5.4F)

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.

29

Switch - Lamp

Switch - Power Train Filter

Normally Open

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.


It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.

Switch - Key Start

Switch -Refrigerant

38 20 kPa
(5.5 2.9 psi)

15

60 kPa MAX
(8.7 psi MAX)

Fuse - A component in an electrical circuit that will open the circuit if too much current flows
through it.

12

16

Normally Open

10

D-4

E-1

Symbols And Definitions

28

F-11

D-2

Normally Open

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

Relay - Start

Sender - Coolant Temp

Circuit Breaker
Symbol

Flow
Symbol

Contact Position

37

Resistor (Gauge Cluster)

Sender - Engine Speed

Level
Symbol

Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.

Number

Deactuate

Temperature
Symbol

With increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing pressure the closed
condition can be maintained down to 170 kpa (25psi).
Contact postion at the contacts of the harness connector.

Harness Code

Machine
Location
21

D-12

15

37

17

Alarm - Backup

B-1

10

16

19

21

Pressure
Symbol

24

Component Location

27

25

Symbols

26

Failure Description

Electrical Schematic Symbols And Definitions

3
29

34

Data valid but above normal operational range.

Printed in U.S.A.

2008 Caterpillar
All Rights Reserved

Failure Mode Identifiers (FMI) List


FMI No.

9PN1-UP
DMP1-UP
4TR1-UP
5PR1-UP
5RR1-UP
7DR1-UP
7GR1-UP

4FM1-UP
8TM1-UP
9BM1-UP
3ZN1-UP
5LN1-UP
7KN1-UP
9MN1-UP

The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near the
component. See the Component Location Chart.

306

310

D6R Tractor (Diff Steer)


Electrical System

Wire, Cable, or Harness


Assembly Identification
Pin

Socket

Fuse

Wire Color

Component
Part Number

AA

105-9344

325-PK-14

Receptacle
Single Wire
Connector

Circuit Number
Identification

Wire Gauge
Plug

2
Ground Connection

200-BK-14
Pin or Socket Number

E07741

MACHINE HARNESS CONNECTOR AND COMPOENT LOCATIONS

1
2

Typical representation of a Deutsch


connector. The plug contains all
sockets and the receptacle contains
all pins.

1
2

Typical representation of a Sure-Seal


connector. The plug and receptacle
contain both pins and sockets.

(Dimensions: 39 inches x 24 inches)

Wire
Number

Description

20 Page,

Wire
Color

SENR1729-02

Wire
Number

CONDENSOR
MOTOR 106-2721
WH/RD-14
2
1

L52
Y
593-GN-14
593-GN-14

RELAY
3E-5239

J1
(CONN D)

ECB
CONTROL
109-0563
NOTE B

(Dimensions: 39 inches x 24 inches)

20 Page,

SENR1729-02

WH/RD-14

MOTOR

L53

L53

L52

AIR CONDITIONER CONDENSOR

L51
L64

L64

U
U

U
608-GN-14
200-BK-14

608-GN-14
200-BK-14

608-GN-14
200-BK-14

A
W
W

608-GN-14
200-BK-14

608-GN-14
200-BK-14

1
2
W

FLOOD
LAMP
106-8964

G939-PK
G939-PK
G939-PK

NN

L55

ECPC
PUMP
136-1679

H
GN-16
GN-16

TRANS
INPUT
SPEED
3E-8848

H
WH
BK

NN
NN
NN

608-GN-14
200-BK-14

2
1

L53

K978-BU
975-WH

1
2

E908-BR
E909-WH

L22

NOTE B

1
2

NN
608-GN-14
200-BK-14
NN

608-GN-14
200-BK-14

608-GN-14
200-BK-14

FLOOD
LAMP
106-8964

L54

L52

140-BU-14
G939-PK
G939-PK
140-BU-14
975-WH-14
975-WH-14

140-BU
140-BU-14
140-BU-14
975-WH-14
975-WH-14
975-WH-14
975-WH-14

W
608-GN-14
200-BK-14

FLOOD
LAMP
106-8964

FLOOD
LAMPS
107-6689

608-GN-14
200-BK-14

FLOOD
LAMP
107-6689

L55

G939-PK
G939-PK
G939-PK

140-BU-14
140-BU

L64

608-GN-14
200-BK-14

1
2

BK-8

1
2

G939-PK
G939-PK
140-BU
140-BU-14
975-WH-14
140-BU-14

G939-PK
G939-PK
G939-PK

G939-PK
G939-PK
G939-PK

BK-14

POWERTRAIN
OIL SENDER
4W-9972

443-YL

NN
1
2

RD-16
RD-16

F792-WH

1
2

F792-WH
975-WH

RD-16
RD-16
RD-16
RD-16

RIGHT
BRAKE
121-4030

F791-BU

1
2

F791-BU
975-WH
A

L54
J
337-WH
306-GN

G848-GN
F791-BU
F792-WH
F843-YL
754-BU
K978-BU
334-BU
K977-PK
709-OR
E901-GN
E900-WH
E909-WH
E902-PU
E906-OR
E908-BR
E905-BU
E907-GY
E903-YL
E904-BR
321-BR
450-YL
F790-BR
F847-YL
973-BR
F846-PU
G730-PK
G731-GY
F848-OR
F850-PK
F849-WH
202-BK-14
202-BK-14
892-BR
893-GN
751-GN
752-YL
755-OR
900-PU
977-YL
F842-BU
F788-PU
F789-YL
G939-PK
140-BU-14
140-BU-14
975-WH-14
G939-PK
975-WH-14

F842-BU
F843-YL
977-YL
334-BU
973-BR
F846-PU
G848-GN
F848-OR
F849-WH
F850-PK

A
3
4
5
6
7
8
9
10
11
12
1
2

J
306-GN
140-BU-14
202-BK-14
140-BU-14
202-BK-14
F790-BR
321-BR
337-WH
892-BR
893-GN
G939-PK
G939-PK
E908-BR
E909-WH
450-YL
709-OR
K977-PK
K978-BU
F847-YL
F791-BU
F792-WH
F788-PU
F789-YL
G731-GY
975-WH-14
G730-PK
975-WH-14
E900-WH
E901-GN
E902-PU
E903-YL
E904-BR
E905-BU
E906-OR
E907-GY
751-GN
752-YL
754-BU
755-OR
900-PU

L22

975-WH
975-WH
975-WH-14

L38

L38

RD-16
RD-16
RD-16
RD-16

REVERSE
CLUTCH 1
118-1336

176-YL
200-BK
306-GN
140-BU-14
202-BK-14
140-BU-14
202-BK-14
F790-BR
321-BR
337-WH
892-BR
893-GN
G939-PK
G939-PK
E908-BR
E909-WH
450-YL
709-OR
K977-PK
K978-BU
F847-YL
F791-BU
F792-WH
F788-PU
F789-YL
G731-GY
975-WH-14
G730-PK
975-WH-14
E900-WH
E901-GN
E902-PU
E903-YL
E904-BR
E905-BU
E906-OR
E907-GY
751-GN
752-YL
754-BU
755-OR
900-PU

L45

L45
L43

L39

P
R
K
J
N
H
L
A
B
C
D
E
F
G
M
S
T
A
P

975-WH
975-WH
752-YL
751-GN
900-PU
755-OR
754-BU
E901-GN
E902-PU
E903-YL
E904-BR
E905-BU
E906-OR
E907-GY
E900-WH

L39

1
2

751-GN
975-WH

CONN 11

1
2

FIRST GEAR
CLUTCH 5
118-1336

RD-16
RD-16

SECOND GEAR
CLUTCH 4
118-1336

RD-16
RD-16

THIRD GEAR
CLUTCH 3
118-1336

P
1
2

755-OR
975-WH
P
754-BU
975-WH

1
2

CONN 10

LL

L44

L44

2
1

WH
BK

NOTE B: BOTH PAIRS


LL
WH
E904-BR
2
BK
E905-BU
1
LL

L43

E900-WH
E901-GN

L43

2
1

WH
BK

NOTE B: BOTH PAIRS


LL
WH
E906-OR
2
BK
E907-GY
1

1
124-GN-14
521-YL-14
515-GY-14
516-GN-14
517-BU-14

HEADLINER
M

2
5
4
3

BK
BK
BK

CONN 16

B
B

N P
W
N

REAR WIPER SW
3T-6655

N
H

N
L

R
E

BI-DIRECTIONAL
MODE SW
133-9405
C
NC

F849-WH
F848-OR
201-BK

N P
W

B
B

B
B

709-OR
709-OR

709-OR
F846-PU
973-BR
F847-YL
F848-OR
F849-WH
977-YL
G848-GN

L29

A
B
C

BK
BK
BK

WH
WH

1
2

199-OR-16
200-BK

N
L

N P
W
N

N
H

200-BK
108-BU-16
526-YL
528-PK

GN-16

GND
MOTOR

322-GY
B+

L30

FRONT WIPER SW
3T-6655

108-BU-16

108-BU-16
507-WH

108-BU-16

L59

RD
WH
BK

SERVICE
BRAKE
PEDAL SW
132-7077

BK
BK
BK

COM NC

KK

KK
BRAKE
POSITION
SENSOR
9X-5592

A
B
C

113-OR
893-GN
892-BR

PLUG

L19

270-BK
271-BK
272-BK
273-BK
274-BK
275-BK

L59

CONN 19
KK A
198-RD
1
G731-GY 2
A
RD
BK
YL

A
B
C
A

113-OR
893-GN
892-BR
441-OR
447-PK
442-GY
405-GY
426-BR
443-YL
403-GN

291-BK
290-BK
E735-PU

291-BK
290-BK

201-BK
E735-PU

NO

+ BATTERY
RETURN
SIGNAL

15
25
34
35
13
2
7
11
17
21
1
5
14
8
9
10
19
20
24
28
30
26
27
31
3
12
22
16
6
29
32
36
37
33
23
38
39
18
4
40

892-BR
893-GN
113-OR

L59

E735-PU
410-WH

L22

TRANS
INTERMEDIATE
SPEED 2
3E-8848

TRANS
OUTPUT
SPEED 2
3E-8848

L22

L22

POWER
TRAIN
FILTER SW
NOTE E
9X-7781

TRANS
OUTPUT
SPEED 1
3E-8848

L30

L30

HYDRAULIC
OIL SENDER
4W-9972

L30
426-BR
201-BK
S
T

442-GY

A
B
A
C

426-BR
201-BK
442-GY

CONN 14
L55

L22

199-OR-16
200-BK
322-GY
114-RD
200-BK-14
129-RD
426-BR
201-BK
442-GY
201-BK
608-GN-14
447-PK
321-BR
975-WH
200-BK-14

TRANS
TEMP
SENSOR
118-7226

L1

H
+ V SENSOR
GROUND
SIGNAL

OR
BK
WH

A
B
C

709-OR
G939-PK
K977-PK

975-WH
E908-BR
E909-WH
K978-BU
443-YL
709-OR
G939-PK
K977-PK

L7

L8

1
2
E

311-WH
311-WH
310-PU
311-WH
200-BK
L14

L7

610-OR-14
610-OR-14
200-BK-14
200-BK-14
610-OR-14
200-BK-14
610-OR-14
200-BK-14
201-BK
405-GY
441-OR
403-GN
109-RD-4
521-YL-14
522-WH-14

ENGINE
OIL SW
3E-2026
BK
BK

201-BK
405-GY

1
2

C
A
B

441-OR

L3

337-WH
A

M
CATERPILLAR
MONITORING SYSTEM
126-9401
NOTE B
NOTE C

L3

B
2
1

LH SPEAKER (-)
LH SPEAKER (+)
GROUND
+ 24 VOLT
+24 VOLT MEMORY

GY/BK-16, VI/BK
GY/VI

RH SPEAKER (-)
RH SPEAKER (+)
ANTENNA

24 VOLT RADIO
NOTE D
NOTE K

L8

L8
L7

HH

WH/BK-16, GN/BK
WH/GN
BK
RD

A
L7

L1

L1

3
MM
A
G

A MTR BAT
MOTOR

MM
AA
STARTER
6V-5227

SS

BK-14

FF
E

FF
1
6
2
5
4
3

PWR TRN TEMP


ALTERNATOR
L19

HARN CODE 0
HARN CODE 1
HARN CODE 2
HARN CODE 3
HARN CODE 4
HARN CODE 5

REFRIGERANT
SW
NOTE A
114-5333

EE

THERMOSTAT
3E-5464

L19

T
522-WH-14
200-BK-14
517-BU-14
516-GN-14
515-GY-14

BLOWER
MOTOR 3E-6387

EE

ENGINE
BLOCK

FRAME
GROUND

WH/RD-14

DIODE
106-8704

FF

GN-14
GN-14

200-BK-6
200-BK-14
200-BK-14
515-GY-14
515-GY-14

WH/RD-14

FF

CLEAR SW
SERVICE SW

FF

BLOWER
MOTOR 3E-6386

JJ

AIR CONDITIONER
CLUTCH SOLENOID
134-3998

ALT
R
JJ

BK-4

JJ

BK-6

JJ

ALTERNATOR
132-2156
ATCH 3E-7577

BK-14
FF

OPERATOR SW
ACTION ALARM

SS

FF
CONN 24

IDENT
2
1

MM
A

+ BATTERY
DATA LINK +
DATA LINK COOLANT TEMP
FUEL LEVEL
HYD OIL TEMP
ENGINE OIL PR
PWR TRN FILTER

513-OR-14
522-WH-14

HH

521-YL-14
513-OR-14

RESISTOR
3E-7842

1
2

+12 VOLT MEMORY


+12 VOLT
RH SPEAKER (-)
RH SPEAKER (+)
ANTENNA

BK
BK

YL
RD
GY/BK-16, VI/BK
GY/VI

403-GN
109-RD-4

LH SPEAKER (-)
LH SPEAKER (+)
GROUND

L62

L62
RESISTOR
9G-1950

L8
L7

L7
L1

RD-16
BK-16

1
2

610-OR-14
200-BK-14

1
2

PP
610-OR-14
200-BK-14

D
L1

L62

610-OR-14
200-BK-14
1
2

1
2

GG
610-OR-14
200-BK-14

FLOOD LAMP
106-8964

PART NO. CHG

LOC

A
B
C
D
E
F
G
H
J
L
M
N
P
R
S
T
U
W
X
Y
FF
GG
KK
LL
NN
PP

HARNESS AS.
136-2086 02
109-6376 05
134-3853 01
109-6374 01
136-2087 01
109-9781 03
124-5785 02
109-6379 03
136-2088 02
126-8871 00
109-7954 04
109-7955 02
120-9890 03
109-7224 00
124-7657 01
113-7133 01
109-6410 00
126-8872 01
109-4042 03
123-8329 03
111-7198 01
126-8873 00
112-7686 04
126-8708 00
126-8874 00
126-8875 01

RR
K
V
JJ
JJ
SS

WIRE AS.
142-8587
128-2660
1Q-2444
4D-6565
1Q-2807
3N-0539

00
01
00
01
01
01

F-12
D-7
A-12
B-1
B-2
B-2

AA
BB
BB
CC
DD
EE
HH
MM

CABLE AS.
8P-6264
128-0314
8V-0622
4E-2655
9D-3437
7P-6682
9U-8746
3T-2980

04
00
00
00
01
01
01
01

F-12
F-12
F-12
F-12
F-12
B-2
C-2
B-2

D-3
F-2
F-10
F-1
D-4
D-11
C-12
E-2
C-11
A-12/E-12
B-7
B-7
B-9
A-2/F-1
A-8
E-12
B-12/E-12
A-12/E-12
C-12
C-12
B-3
A-2/F-1
A-5
A-9
A-12/E-12
A-2/F-1

ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH

ATCH
STD
ATCH

STD
ATCH

ATCH

FLOOD LAMP
106-8964

PP

610-OR-14
200-BK-14

GG

WIRES THAT HAVE BATTERY VOLTAGE


WHEN THE KEY SWITCH IS OFF.

FLOOD LAMP
106-8964

GG
GG

WIRES THAT HAVE BATTERY VOLTAGE


WHEN THE KEY SWITCH IS ON.

FLOOD LAMP
106-8964

STARTING CIRCUIT.

GG

MONITOR CIRCUIT. (EMS)

NOTE: HARNESS "R" FOR RADIATOR GUARD MOUNTED FLOODS


HARNESS "PP" AND "GG" FOR LIFT CYLINDER MOUNTED FLOODS
WITH HARNESS "GG", REPLACE LAMPS FUSE WITH 8M-8948 (15A) FUSE

PANEL LAMP CIRCUIT.


WASHER / WIPER CIRCUIT.
HEATER AND AIR CONDITIONER CIRCUIT.
GROUND CIRCUIT.
ELECTRONIC CLUTCH BRAKE CONTROL.
START AID CIRCUIT.
CAT DATA LINK.

ALL DASHED LINES ARE ATTACHMENTS.

NOTE

R
PP

610-OR-14
200-BK-14

THIS DIAGRAM IS FOR THE D6R DIFF STR/EB TTT (142-4988 CHG 01)
COMPONENTS ARE SHOWN INSTALLED ON A FULLY
OPERABLE MACHINE WITH THE KEY AND ENGINE OFF,
TRANSMISSION SHIFTER IN NEUTRAL, AND PARK BRAKE ON
UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 18 GAUGE
NOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGE
NOTE B: THE FOLLOWING WIRE PAIRS MUST BE TWISTED
AT LEAST 1 TURN / 25 MILLIMETERS
(892-BR, 893-GN); (E902-PU, E903-YL);
(E904-BR, E905-BU); (E900-WH, E901-GN);
(E906-OR, E907-GY); (E908-BR, E909-WH);
(450-YL, G939-PK).

NOTE C: THE FOLLOWING ARE COMMUNICATED VIA DATA LINK


(ENGINE SPEED, ACTUAL GEAR, PARK BRAKE ON)
NOTE D: 24 TO 12 VOLT CONVERTER NOT REQUIRED WITH
24 VOLT RADIO
RADIO OPTIONS
12 VOLT
135-5944 AM/FM U.S.
135-5946 AM/FM CASSETTE U.S.
NOTE E: NORMALLY OPEN BEFORE INSTALLATION
NOTE K: ONLY ONE RADIO MAY BE INSTALLED AT A TIME
NOTE M: WITH HARNESS "GG", REPLACE WITH 8M-8948 (15A) FUSE
NOTE N: WITH HARNESS "NN", REPLACE WITH 8M-0456 (20A) FUSE

L1

L62

443-YL

L1

L18

L62
512-GN
511-BR

L8
L7
L1

L1

L7

L1

ANTENNA AS.
8E-1118

WH/BK-16, GN/BK
WH,GN
BK

12 VOLT RADIO
NOTE D
NOTE K

1
2
3
4
5
6
7
8

509-WH
508-PU
200-BK
108-BU-16
102-RD

L65

L19

L8

L63

CONN 27

ACTION
ALARM
3E-6328

1
2
3
4

L15

L15

CONN 26

L8
410-WH
201-BK

L1

L7

L7

OPERATOR STATION

L1

1
2
3
4
5
6
7
8
M

198-RD-16
G731-GY
140-BU
G939-PK
F790-BR
140-BU
G939-PK
F843-YL

WH
BK
ENGINE
SPEED
6V-2455

G939-PK
E908-BR
E909-WH
K978-BU
975-WH
709-OR
K977-PK
443-YL

COOLANT
SENDER
7N-8532

337-WH
113-OR
307-OR

2
1

A513-PK
592-BU
512-GN
511-BR

LOAD
CLOCK
+V DISPLAY
DATA
ACTION LAMP
GROUND

4
5
6
7
8
9
10
11
1
2
3
12

L12

337-WH

CONN 25

509-WH
508-PU
200-BK

L24

L24

OPERATOR STATION
L30

113-OR
307-OR

C414-BU
E708-PK
E707-GN
C413-YL
411-PK
201-BK

L59

NC
NO

CIGAR
LIGHTER
9W-0335

N
A
C
B

114-RD
129-RD
200-BK-14

DOME LAMP
3E-6389

200-BK

FORWARD
HORN SW
3T-2357

RIGHT WIPER
117-1881

LEFT WIPER SW
3T-6655

WINCH
LAMP
CONNECTOR

BK-16
GY-16
BR-16
OR-16

B
B

RIGHT WIPER SW
3T-6655

1
2

L
4
1
2
6
3
5

OPERATOR
MONITOR SW
133-9405
C

CONN 18
L19

L59

HARNESS CODE
D6R
111-7056
201-BK
BK 7
270-BK
BK 1
271-BK
2
272-BK
BK 3
273-BK
BK 4
274-BK
5
275-BK
BK 6
8
E

709-OR
G848-GN

BK
OR
GN
WH
YL
BU

200-BK
200-BK

L25

977-YL
201-BK

2
1
3
4
5
6

LAMP
7N-5876

201-BK

GAGE
CLUSTER
100-5895
GROUND
+V DISPLAY
CLOCK
DATA
LOAD
HARN CODE

CONN 21

201-BK
201-BK

ACTION LAMP
LAMP 115-1748
HOUSING 123-0304

201-BK
E707-GN
E708-PK
C413-YL
C414-BU

201-BK

MONITOR SERVICE
CONNECTOR
4
201-BK
1
290-BK
2
291-BK
E735-PU
3
E

124-GN-14
521-YL-14
307-OR
105-RD
522-WH-14
308-YL
310-PU
113-OR
893-GN
441-OR
447-PK
442-GY
892-BR
405-GY
426-BR
443-YL
403-GN

H
450-YL
G939-PK

RD-00

L8

308-YL
308-YL

102-RD

TRANS
INTERMEDIATE
SPEED 1
3E-8848

L29

CONN 20

+8V POWER
AUTO LAMP

527-GN

RESISTOR
116-6203
E
600-BR
2
1
663-GY

DATALINK
SERVICE
CONNECTOR
C
F
G
B
201-BK
A
113-OR
D
893-GN
E
892-BR
H
J
CONN 22
E

310-PU
308-YL

OFF C
ON S
ST B E 307-OR
105-RD
E

E
A
B
C

BK
BK
BK

NO

N
H

A
C
B

L26

L29

KEY START SW
9G-7641

BLOWER SW
6P-3236
INDICATOR STRIP
125-3401
E
+8V POWER WH 1
709-OR
AUTO LAMP
F846-PU
WH 2
2F-2R LAMP
973-BR
WH 3
1F-2R LAMP
F847-YL
WH 4

L19

LIGHT PIPE
LAMPS 123-9294

L17

201-BK
200-BK-14
F846-PU
F847-YL
709-OR
973-BR
977-YL
F848-OR
F849-WH
G848-GN
108-BU-16
A513-PK
592-BU
608-GN-14
610-OR-14
116-BR-14
102-RD-14

D
D

NOTE B

302-OR
207-BK
304-WH-8
101-RD-4

NC
NO

201-BK
411-PK

124-GN-14
522-WH-14
521-YL-14
308-YL
307-OR
105-RD
310-PU

L31
START AID
SW 133-9405

AUTO DOWNSHIFT
INDICATOR
133-8979

N
L

E
200-BK
600-BR
E
200-BK
600-BR
E
200-BK
600-BR

600-BR

600-BR

L31

528-PK

NOTE B

4 E

600-BR

NO

N
H

102-RD-14
116-BR-14
102-RD-14

N
+
N

L24

L24

610-OR-14

L24

527-GN

N
L

E902-PU
E903-YL

3 E

L24

L19

N P
W
N

LL

L24

AUTO DOWNSHIFT
133-9405
C
NC

RD-16
RD-16

P
900-PU
975-WH

L22
L55

10

1
2

752-YL
975-WH

508-PU
508-PU
509-WH
509-WH
511-BR
511-BR
512-GN
512-GN

522-WH-14
521-YL-14
124-GN-14

108-BU-16
526-YL
527-GN
528-PK

511-BR
512-GN

L25

L25
E B3

RIGHT
STEER
CLUTCH
121-4030
NOTE H
FORWARD
CLUTCH 2
118-1336

973-BR
F846-PU
G848-GN
F848-OR
F849-WH

A
21
25
29
37
40
19
20
22
23
24
26
28
31
32
33
34
35
36
39
14
15
16
17
18
27
30
38
1
2
3
4
5
6
7
8
9
10
11
12
13

RD-16
RD-16

CONN 8
F843-YL
977-YL

1
2

F789-YL
975-WH

975-WH-14
975-WH
975-WH

L31
L23

200-BK-16
200-BK

M
CONN 15
N
RIGHT
SPEAKER
6T-7695

L29

L29

200-BK-14

LEFT
STEER
CLUTCH
121-4030
NOTE H
LEFT
BRAKE
121-4030

200-BK

L26

L26

608-GN-14

513-OR-14
522-WH-14

1
2

F788-PU
975-WH

PARK
BRAKE
DUMP
133-2250

L27

L65

L16
L18
G848-GN
F849-WH
F848-OR
F846-PU
F847-YL
709-OR
973-BR
977-YL
108-BU-16
A513-PK
592-BU
608-GN-14
610-OR-14
116-BR-14
102-RD-14
124-GN-14
521-YL-14
105-RD
522-WH-14
308-YL
310-PU
893-GN
441-OR
447-PK
442-GY
892-BR
405-GY
426-BR
443-YL
403-GN
113-OR
337-WH

301-BU
302-OR

GN
GN

CONN 7

11

1
2
3
4

SERV
BRAKE
DUMP
133-2250

2 E
B2

609-YL-14

L58

L13

1
2

F788-PU

L55

12

GN
GN

L27
201-BK
L58
200-BK-14
200-BK
L65
200-BK
200-BK
200-BK
200-BK

FLOOD LAMP
106-8964

GG

L1

RD-00
BK-00

G730-PK

L48

L48

1
2
3
4
A

G730-PK
975-WH

L54

L48

L52

CONDENSOR
106-2721

G731-GY
975-WH
G731-GY

L44

L54

2
1

G731-GY
G731-GY

F789-YL

J2
(CONN B)

L28

L13

200-BK
200-BK-6
200-BK-14
200-BK-14
201-BK
201-BK
114-RD
129-RD
321-BR
975-WH
199-OR-16

513-OR-14
522-WH-14

200-BK-14
200-BK-14
BK-14

LEFT
SPEAKER
6T-7695

NOTE B

L28

L13

1
2

975-WH-14
975-WH

L34

L29

L29

GG

FORWARD
HORN
7T-0970

200-BK-6
200-BK
199-OR-16
322-GY
426-BR
442-GY
608-GN-14
447-PK
200-BK-14
200-BK-14
201-BK
201-BK
114-RD
129-RD
321-BR
975-WH

403-GN
109-RD-4

158-BR-14
521-YL-14
200-BK-14

A
B
C

L53

GROUND
DATA LINK FORWARD CLUTCH SOL
GROUND
SERVICE BRAKE DUMP
DATA LINK +
REVERSE CLUTCH SOL
SECOND GEAR CLUTCH
LEFT STEER CLUTCH
FIRST GEAR CLUTCH
RIGHT STEER CLUTCH
BI-DIRECTIONAL (N/O)
AIH POST HEAT SW
SW IP 1
AUTO DOWNSHIFT SW
BI-DIRECTIONAL (N/C)
+ BATTERY
+ BATTERY
SOLENOID RETURN
SWITCH RETURN
SWITCH RETURN

G730-PK
G730-PK

975-WH
975-WH
975-WH

L33

FLOOD LAMP
106-8964

GG

322-GY
200-BK

L63

RD-00

202-BK-14
892-BR
752-YL
202-BK-14
G731-GY
893-GN
751-GN
755-OR
F788-PU
900-PU
F789-YL
F848-OR
F842-BU
F850-PK
977-YL
F849-WH
140-BU-14
140-BU-14
975-WH-14
G939-PK
G939-PK
140-BU

L49

N
509-WH +
508-PU
N

L40

B+

GG

200-BK
322-GY

322-GY
200-BK-14
610-OR-14

C
A
B

L63

B CONN 28

L17

A
2
9
5
6
15
34
37
16
36
33
20
26
38
3
8
13
19
25
4
18
22
23
28
29
30
1
7
10
11
12
21
31
32
39
40
14
17
24
27
35

610-OR-14
200-BK-14

L15

B
322-GY
200-BK-14
610-OR-14

BK-6

A
B
C
158-BR-14
521-YL-14
200-BK-14

L55

PARK BRAKE SW (N/C)


PARK BRAKE SW (N/O)
DOWNSHIFT SW (N/O)
REVERSE SW (N/O)
UPSHIFT SW (N/C)
DOWNSHIFT SW (N/C)
UPSHIFT SW (N/O)
REVERSE SW (N/C)

G730-PK
754-BU
F843-YL
K978-BU
334-BU
K977-PK
709-OR
F791-BU
E901-GN
F790-BR
F792-WH
E900-WH
973-BR
E909-WH
E902-PU
E906-OR
G848-GN
E908-BR
E905-BU
E907-GY
F846-PU
E903-YL
E904-BR
321-BR
450-YL
F847-YL
975-WH-14

108-BU-16
108-BU-16
108-BU-16
A513-PK
592-BU
523-BR
524-BU
525-GY
500-BR
501-GN
502-OR
508-PU
509-WH
511-BR
512-GN
102-RD
200-BK
200-BK
200-BK
200-BK

L58

L58

BK-16
GY-16
BR-16
OR-16

E
201-BK
200-BK-14
F846-PU
F847-YL
709-OR
973-BR
977-YL
F848-OR
F849-WH
G848-GN
108-BU-16
A513-PK
592-BU
608-GN-14
610-OR-14
116-BR-14
102-RD-14
609-YL-14
124-GN-14
521-YL-14
307-OR
105-RD
522-WH-14
308-YL
310-PU
113-OR
893-GN
441-OR
447-PK
442-GY
892-BR
405-GY
426-BR
443-YL
403-GN

L32

200-BK-14

E B1

116-BR-14

L32

512-GN

L33

L33

L39
975-WH
975-WH
G731-GY

116-BR-14

511-BR

L34

MOTOR

L27

1 E

509-WH
P

B+

L34

975-WH
975-WH
975-WH-14

L32

200-BK
108-BU-16
500-BR
502-OR

L32

L28

GND

GN-16

4
1
2
6
3
5

FRONT
WIPER
H 134-0392

FLOOD LAMP
106-8964

NOTE: HARNESS "R" FOR RADIATOR GUARD MOUNTED FLOODS


HARNESS "PP" AND "GG" FOR LIFT CYLINDER MOUNTED FLOODS

CONN 30

BK-00

L51

PARK BRAKE DUMP


THIRD GEAR CLUTCH
INCHING PEDAL SENSOR
ECPC PUMP SOLENOID
AIR INLET HEATER
TRANS OIL TEMP SEN
+ V SENSOR
RIGHT BRAKE SOLENOID
TRANS OUT SP 1 SERVICE BRAKE PEDAL
LEFT BRAKE SOLENOID
TRANS OUT SP 1 +
2F-2R INDICATOR
TRANS INPUT SP TRANS INT SP 1 +
TRANS OUT SP 2 +
AUTO INDICATOR
TRANS INPUT SP +
TRANS INT SP 2 TRANS OUT SP 2 2F-1R INDICATOR
TRANS INT SP 1 TRANS INT SP 2 +
BACK UP ALARM
ENGINE SPEED SENSOR
1F-2R INDICATOR
SOLENOID RETURN

BK-16
GY-16
BR-16
OR-16

L38

975-WH-14
975-WH-14
L49

L45

L45
L39

851-WH

4
5
11
1
9
2
6
7
8
10
12
13
14
18
19
20
22
23
24
25
28
29
30
31
34
35
36
37
38
40
3
15
16
17
21
26
27
32
33
39

MOTOR

PP
PP

FORWARD
HORN
7T-0969

322-GY
426-BR
442-GY
608-GN-14
447-PK

207-BK

NOTE B
CONN 1

F780-PK
419-YL
F781-BR
F782-OR
F783-GN
F784-YL
F785-WH
F786-GY

DIRECTION SENSOR

HARNESS CODE 0
HARNESS CODE 1
HARNESS CODE 2
HARNESS CODE 3
HARNESS CODE 4

200-BK-16
108-BU-16
503-BR
505-BU

E901-GN
E900-WH
E903-YL
E902-PU
E906-OR
E907-GY
E904-BR
E905-BU

L50

25
26
32
36
14
28
31
13
19
20
23
24
29
30
35
33
34
39
2
3
4
5
8
9
10
11
12
17
18
21
22
27
37
38
1
6
7
15
16
40

L
GND

GN-16

4
1
2
6
3
5

L16
L18
L17

FLOOD LAMP
106-8964

L7
L1

L49

1
2
3
4
8
7
6
5

158-BR-14
521-YL-14
200-BK-14

L50

FLOOD
LAMP
107-6689

L51
L50
L49
L48

592-BU
A513-PK
108-BU-16
102-RD-14
E CONN 23

LAMP SW
109-7189

524-BU
200-BK
108-BU-16
523-BR
525-GY
108-BU-16
500-BR
501-GN
502-OR
200-BK
200-BK
108-BU-16
A513-PK
592-BU
200-BK
102-RD
508-PU

L17

GG
610-OR-14
200-BK-14

109-RD-4

L3

507-WH
506-PU
529-WH
530-OR
200-BK

L55
A
B
C

CONN 2
G

FLOOD
LAMP
107-6689

L34
L51
L50
L49
L48

L50
276-BK
277-BK
278-BK
279-BK
280-BK
G939-PK

L23
REAR
WIPER
119-0098

L34

B+

H LEFT
WIPER
117-1882

L32

L38
L39
L40

L40

MOTOR
T

BK-16
GY-16
BR-16
OR-16

2
3
4
1

201-BK

L51
L50

K NO

GN-16

4
1
2
6
3
5

200-BK
108-BU-16
523-BR
525-GY

CONN 17

504-YL

L51

FLOOD
LAMP
106-8964

L39

L34

REVERSE
SW
110-7882

K NC COM K

L45

24 TO
12 VOLT
CONVERTER
119-1733
NOTE D

L48

CONN 5
J
1
BK
2
3
BK
4
BK
5
BK
6

CONN 13

L38

L34

L50
ELECTRONIC
BRAKES
DIFF STEER
ECPC 3-SPD
111-7053

AUX CKT
PLUG

L45

L51

158-BR-14
521-YL-14
200-BK-14

L64

L55

4
3
2
1

G939-PK
F786-GY
F782-OR

C
B
A

L51
L50
L49
L48

L38
L61

L42
L42

L51
L50
L49
L48

L34

L61

L61

NOTE: PLUG ONLY REQUIRED


WITH 24 VOLT RADIOS.
REMOVE PLUG AND
INSTALL CONVERTER
WITH 12 VOLT RADIOS.

592-BU
A513-PK
108-BU-16
102-RD
M

GND

L17

PP
610-OR-14
200-BK-14

610-OR-14
200-BK-14

T
COOLANT SW
3E-6425

A
B
CONN 29
12
5
322-GY
2
311-WH
3
310-PU
6
200-BK-14
11 610-OR-14
1
521-YL-14
4
522-WH-14
7
201-BK
8
403-GN
405-GY
9
10 441-OR

L11

L8

608-GN-14

321-BR
975-WH
447-PK
201-BK
200-BK-14

BACKUP
ALARM
123-6449

CONN 6

199-OR-16
199-OR-16

1
2
3
4
5
6

L37

501-GN

J
G939-PK
F786-GY
F782-OR

200-BK-6

L16

L16

MODULE

L33

524-BU

L41

200-BK-10
200-BK-14
200-BK-14
200-BK-14
200-BK-14
199-OR-16
197-GN-16

200-BK-10

M
L41

200-BK-14
200-BK-14
200-BK-14
201-BK
201-BK
200-BK-6

L10

L10

L14

OPERATOR STATION

975-WH
321-BR

L46

201-BK
201-BK

200-BK-10
200-BK-14
200-BK-10

L33

BR-22
DOWNSHIFT SW
132-7419

+24 V BATTERY IN
+24 V SWITCHED IN
GROUND
+12 V MEMORY OUT
+12 V SWITCHED OUT
GROUND

RIGHT
WASHER
7T-8891

REAR
WASHER
7T-8891

L46

202-BK-14
202-BK-14

L46

L37

1
2
3
4
5
6

2
1

L47

199-OR-16
197-GN-16

MOTOR

MOTOR

FUEL LEVEL SENDER


113-9478
BK
BK

447-PK
201-BK

507-WH-16
506-PU-16
529-WH-16
530-OR-16

LEFT
WASHER
7T-8891

FRONT
WASHER
7T-8891

L47

102-RD-14
108-BU-16
200-BK
A513-PK
592-BU
200-BK

T
1
2

PK
BK

MOTOR

MOTOR

1
2
3
4
5
6

2
1
3
4

200-BK

608-GN-14
200-BK-14
447-PK
201-BK

200-BK-16

L64

608-GN-14
200-BK-14

200-BK-16

CONN 3
A
608-GN-14
200-BK-14
447-PK
201-BK

102-RD-14
108-BU-16
158-BR-14
200-BK
200-BK
200-BK-14
521-YL-14
A513-PK
592-BU

200-BK-10

L9

200-BK-14
201-BK
201-BK
201-BK
200-BK
200-BK-6
200-BK-14
200-BK-14
201-BK
200-BK-14

1
2

R
R

BK-16
BK-16

2
1

200-BK-16

200-BK-16

200-BK-14
608-GN-14

158-BR-14
521-YL-14
200-BK-14
102-RD-14
108-BU-16
200-BK
A513-PK
592-BU
200-BK

L61

L42

NC
NO

200-BK
200-BK-14
200-BK-14
200-BK-14
200-BK-14

1
2

D
610-OR-14
200-BK-14

L15

2
1

RELAY PANEL
L61

L9

L9

610-OR-14
200-BK-14

L15

200-BK-14

140-BU-10

L9

1
2

L14

515-GY-14
516-GN-14
517-BU-14

199-OR-16
197-GN-16

L18

202-BK-14
202-BK-14
200-BK
200-BK
200-BK
200-BK-14
200-BK-14
200-BK-10
200-BK-14

L41

L42
PK-22

L11

663-GY

AUX 1

L41

L41

109-RD-4
311-WH
310-PU
200-BK-14
201-BK
310-PU
610-OR-14
522-WH-14
441-OR
403-GN
405-GY
521-YL-14
521-YL-14
G848-GN
F848-OR
F849-WH
592-BU
A513-PK
108-BU-16
116-BR-14
102-RD-14
337-WH
105-RD
308-YL
113-OR
124-GN-14
892-BR
893-GN
977-YL
973-BR
F846-PU
F847-YL
709-OR
442-GY
608-GN-14
447-PK
426-BR
443-YL

L9

L9

L10

L11

2
1

L11

L8

L25

176-YL

L40

UPSHIFT SW
132-7450
YL-22

L45

NC
NO

L9

START AID
SOLENOID
3E-6332

1
2

L8

L8
L11

L11

201-BK

CONSOLE

L45

L8
L3

WH
PU

1
2

L3

L3

201-BK

10A

116-BR-14

L47

GN-22
PK-22
WH-22

1
2
6
3
5
4

F783-GN
G939-PK
F785-WH
F784-YL
G939-PK
F781-BR

L40

L3

L25

113-OR

PARKING BRAKE
SW 118-0639

709-OR
709-OR

E909-WH
E908-BR
321-BR
F790-BR
450-YL
G731-GY
975-WH
975-WH

L12

L12

L29

102-RD-14

L56

L56

L12

201-BK

108-BU-16

201-BK
201-BK
201-BK-14

WIPERS

108-BU-16

8
9

116-BR-14
102-RD-14
102-RD-14

112-PU-14

140-BU-10

L39

200-BK-14
522-WH-14
515-GY-14
516-GN-14
517-BU-14

10A
C

608-GN-14
200-BK-14

158-BR-14

POWERTRAIN CTRL

310-PU
311-WH

L23

C
112-PU-14

A/C CONDENSER

OPERATOR MONITOR
NOTE N
C
FLOODLAMPS

10A

105-RD
308-YL
306-GN

198-RD-16

L39

502-OR

112-PU-14

DUMP VALVE

10A

112-PU-14

114-RD

G939-PK
337-WH

L35

5
6
7

108-BU-16
507-WH

15A

FORWARD HORN

G730-PK

3
4

200-BK

C
C

129-RD

337-WH
306-GN

G939-PK
G939-PK

G939-PK
G939-PK
F847-YL
337-WH
892-BR
893-GN
K978-BU
K977-PK
709-OR

501-GN

105-RD

CIGAR LIGHTER

140-BU

11
12
1

506-PU
500-BR

20A
10A

112-PU-14

T
1
2

KEY

101-RD
304-WH
109-RD
112-PU
306-GN
308-YL
105-RD
105-RD
308-YL
306-GN
108-BU-16
108-BU-16
102-RD-14
102-RD-14
158-BR-14
109-RD-4
304-WH-8
101-RD-4
124-GN-14
114-RD
113-OR
129-RD
116-BR-14
140-BU-14
140-BU-14
140-BU
140-BU
176-YL
198-RD-16
199-OR-16

L48

L48

419-YL
F780-PK

L38

10

BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK

500-BR
508-PU
501-GN
525-GY
524-BU
523-BR
509-WH
502-OR
102-RD

NN

102-RD-14

L49

1
2
3
4
5
6
7
8
9
10
11
12

306-GN

1
2
3
4
5
6
7
8
9
10
11
12

608-GN-14
200-BK-14

10A

AUX
BREAKER
3T-8728

L46

507-WH

FLOOD
LAMP
106-8964

NN
NN
608-GN-14 1
200-BK-14 2

10A

10A
C

112-PU-14

20A

FLOOD
LAMP
106-8964

10A

L46

L38

500-BR
508-PU
501-GN
525-GY
524-BU
523-BR
509-WH
502-OR

NN

NN

C
101-RD-14

10A

310-PU
302-OR
207-BK
311-WH
199-OR-16
198-RD-16
140-BU
140-BU
105-RD
108-BU-16
102-RD-14
109-RD-4
304-WH-8
308-YL
101-RD-4
124-GN-14
114-RD
113-OR
129-RD
116-BR-14
158-BR-14
108-BU-16
102-RD-14
306-GN
140-BU-14
140-BU-14
176-YL
202-BK-14
202-BK-14
200-BK
200-BK-14
200-BK
200-BK

DIRECTION
106-4437

529-WH
523-BR

NN

197-GN-16

608-GN-14
200-BK-14

608-GN-14
200-BK-14

101-RD-14

112-PU-14

1
2

L50

521-YL-14
A513-PK
592-BU
F849-WH
F848-OR
F843-YL
977-YL
973-BR
F846-PU
G848-GN

L37

L37

+ BATTERY
GROUND
SIGNAL

506-PU
507-WH
529-WH
530-OR
200-BK
108-BU-16
108-BU-16
108-BU-16
108-BU-16
102-RD
102-RD
102-RD
A513-PK
592-BU

NN
FLOOD
LAMP
107-6689

101-RD-14

W
608-GN-14
200-BK-14

L46

RD
BK
YL

506-PU
529-WH
530-OR
507-WH
108-BU-16
528-PK
526-YL
527-GN
200-BK-16
512-GN
511-BR

FLOOD
LAMP
106-8964

101-RD-14

C 80A
C
ALTERNATOR
BREAKER
9S-4693

L46

A
B
C

140-BU-14
G939-PK
851-WH

12
5
9
10
11
2
3
7
8
6
4
1

608-GN-14
200-BK-14

608-GN-14
200-BK-14

L47

506-PU
529-WH
530-OR
507-WH
108-BU-16
528-PK
526-YL
527-GN
200-BK-16
512-GN
511-BR

101-RD-14

140-BU-14
G939-PK
G939-PK
G939-PK
L51
G939-PK
G939-PK
140-BU
F780-PK
F781-BR
L50
F782-OR
F783-GN
F784-YL
F785-WH
F786-GY
419-YL
G730-PK
L49
851-WH

L51
L47

L47

101-RD
109-RD-4
101-RD-4
NOTE M
C
LAMPS

L40
L41
L42

CONN 9

BLOWER BREAKER
3T-8728

109-RD-4
101-RD
101-RD-4

L35

L39

L56

124-GN-14

20A

L38

511-BR
512-GN
508-PU
509-WH
200-BK-16
200-BK
530-OR
526-YL
527-GN
528-PK
529-WH
523-BR
524-BU
525-GY
506-PU
500-BR
501-GN
502-OR
108-BU-16
507-WH

L
1
2

L42

530-OR
526-YL

200-BK-10
124-GN-14
109-RD-4
101-RD-4
102-RD-14

109-RD-4

BK-16
BK-16
1
2

FLOOD
LAMPS
107-6689

L41

OPERATOR STATION

608-GN-14
200-BK-14
608-GN-14
200-BK-14

FLOOD
LAMP
107-6689

112-PU-14
112-PU-14

608-GN-14
200-BK-14

308-YL
200-BK-10
C

L37

L37
L38
L39
L40
L41
L42

108-BU-16

BK
BK

200-BK-10
308-YL

FLOOD
LAMP
107-6689

200-BK
308-YL

1
2

608-GN-14
200-BK-14

2
1

109-RD-4
109-RD-4

FLOOD
LAMP
106-8964

112-PU-14

112-PU-14
112-PU-14

NOTE: HARNESS "U" FOR TANK MOUNTED FLOODS


HARNESS "L" FOR 1 TANK MOUNTED (REAR), 1 SWEEPS MOUNTED (FRONT)
HARNESS "W" FOR 1 TANK MOUNTED (REAR), 1 ROPS MOUNTED (FRONT)
HARNESS "NN" FOR 1 TANK MOUNTED (REAR), 1 ROPS MOUNTED (REAR),
AND 1 ROPS MOUNTED (FRONT)
WITH HARNESS "NN", FUSE FOR 116-BR TO BE CHANGED TO
8M-0456 (20A) FUSE.
U

START
RELAY
125-1302

C
200-BK
306-GN

L37
L38
L39
L40

L37

STRIP 110-4638

FRAME
GROUND

BK-00

304-WH-8

CONN 12

OPERATOR STATION
503-BR
504-YL
505-BU
108-BU-16
200-BK-16
508-PU
509-WH
511-BR
512-GN

DD

MAIN RELAY
101-7740

306-GN
308-YL

304-WH

RR DISCONNECT
SW
7N-0718

109-RD

112-PU

BK-00
203-BK

RD-00

CC

12V BATTERY
3T-5760 STD
9X-9721 ATCH

NOTE:
20A BREAKER; 3T-8728
80A BREAKER; 9S-4693
10A FUSE; 3K-8782
15A FUSE; 8M-8948
20A FUSE; 8M-0456
FUSE HOLDER; 4K-5122

DD

112-PU
109-RD
304-WH
101-RD
306-GN
308-YL
304-WH-8
102-RD-14
124-GN-14
109-RD-4
101-RD-4
200-BK-10
140-BU-10
114-RD
129-RD
199-OR-16
158-BR-14
116-BR-14
108-BU-16
198-RD-16
197-GN-16
105-RD
113-OR
176-YL

199-OR-16
450-YL
G939-PK
E908-BR
E909-WH
K978-BU
975-WH
709-OR
K977-PK
114-RD
129-RD
321-BR
975-WH
101-RD-4
304-WH-8
302-OR
207-BK
F843-YL
198-RD-16
F790-BR
G731-GY
140-BU
140-BU
G939-PK
G939-PK
116-BR-14
521-YL-14
102-RD-14
337-WH
105-RD
308-YL
113-OR
124-GN-14
892-BR
893-GN
592-BU
A513-PK
108-BU-16
977-YL
973-BR
709-OR
F846-PU
F847-YL
F848-OR
F849-WH
G848-GN
109-RD-4
311-WH
310-PU

199-OR-16
198-RD-16
310-PU
302-OR
207-BK
311-WH
105-RD
308-YL
108-BU-16
102-RD-14
109-RD-4
304-WH-8
101-RD-4
124-GN-14
114-RD
113-OR
129-RD
116-BR-14
140-BU
140-BU

L35

DIAGNOSTIC CONN.
4
14
17
10
18
2
3
24
7
13
19
20
22
1
5
6
8
9
11
12
15
16
21
23
25

RD-00
L35

L35

RELAY PANEL

CONN 4

CC

3
1
4
9
12
8
5
6
7
2
10
11

AA

RD-00
203-BK

POS NEG

RD-00
A
RR
203-BK 1
203-BK
2

NEG POS

BB

203-BK
101-RD
304-WH
109-RD
112-PU
308-YL
105-RD
306-GN
207-BK
302-OR
310-PU
311-WH

BB

10

201-BK-14
201-BK
201-BK

11

201-BK
201-BK

12
12V BATTERY
3T-5760 STD
9X-9721 ATCH

COLOR ABBREVIATIONS
ABBREV

COLOR

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

SYMBOL

DESCRIPTION
CIRCUIT CONNECTED
CIRCUIT NOT CONNECTED
ELECTRICAL CONNECTION TO
MACHINE STRUCTURE
INTERNAL ELECTRICAL CONNECTION
TO SURFACE OF COMPONENT
CONNECTOR

H#

CIRCUIT GROUPING DESIGNATION


ATCH WIRE, CABLE, COMPONENT
CIRCUIT CONNECTED
SPLICE
BLADE, SPADE, RING OR SCREW
TERMINAL

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