ME6302 MANUFACTURING TECHNOLOGY I L T P C

3 0 0 3
OBJECTIVES:
To introduce the concepts of basic manufacturing processes and fabrication techniques, such
as metal casting, metal joining, metal forming and manufacture of plastic components.
UNIT I METAL CASTING PROCESSES 9
Sand Ca!"n# : Sand Mould Type of patterns - Pattern Materials Pattern alloances
Moulding sand Properties and testing !ores Types and applications Moulding machines
Types and applications" M$%!"n# &'(na)$ : #last and !upola $urnaces" P("n)"*%$ +& *$)"a%
)a!"n# *(+)$$ : Shell - in%estment !eramic mould Pressure die casting - !entrifugal
!asting - !&'process Stir casting" ,$&$)! "n Sand )a!"n#
UNIT II JOINING PROCESSES 9
O*$(a!"n# *("n)"*%$- .a") $/'"*0$n!- 0$("! and a**%")a!"+n +& : $usion elding
processes :
(as elding - Types $lame characteristics" Manual metal arc elding (as Tungsten arc
elding
- (as metal arc elding Submerged arc elding )lectro slag elding" O*$(a!"n# *("n)"*%$
and
a**%")a!"+n +& : *esistance elding - Plasma arc elding Thermit elding )lectron beam
elding $riction elding and $riction Stir +elding" #ra,ing and soldering" 1$%d d$&$)!:
types,
causes and cure.
UNIT III METAL FORMING PROCESSES 9
-ot or.ing and cold or.ing of metals $orging processes &pen, impression and closed die
forging forging operations. *olling of metals Types of *olling $lat strip rolling shape
rolling
operations /efects in rolled parts. Principle of rod and ire draing Tube draing
Principles of
)0trusion Types -ot and !old e0trusion.
UNIT IV SHEET METAL PROCESSES 9
Sheet metal characteristics shearing, bending and draing operations Stretch forming
operations
$ormability of sheet metal Test methods special forming processes-+or.ing principle and
applications -ydro forming *ubber pad forming Metal spinning 1ntroduction of )0plosi%e
forming, magnetic pulse forming, peen forming, Super plastic forming Micro forming
UNIT V MANUFACTURE OF PLASTIC COMPONENTS 9
Types and characteristics of plastics Moulding of thermoplastics or.ing principles and
typical
applications injection moulding Plunger and scre machines !ompression moulding,
Transfer
Moulding Typical industrial applications introduction to blo moulding *otational moulding
$ilm
bloing )0trusion Thermoforming #onding of Thermoplastics.
TOTAL: 23 PERIO,S
OUTCOMES:
2pon completion of this course, the students can able to apply the different manufacturing
process and use this in industry for component production
TE4T BOO5S:
3. -ajra !houldhary S.4 and -ajra !houdhury. 54., 6)lements of or.shop Technology6,
%olume 1 and 11, Media promoters and Publishers Pri%ate 7imited, Mumbai, 3889
'. 4alpa.jian. S, :Manufacturing )ngineering and Technology;, Pearson )ducation 1ndia
)dition,
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REFERENCES:
3. (ori P. -ariharan, 5.Suresh #abu, 6Manufacturing Technology 16, Pearson )ducation, '<<>
'. *oy. 5. 7indberg, 6Processes and Materials of Manufacture6, P-1 ? Pearson education, '<<=
@. Paul /egarma ), #lac. A.T and *onald 5. 4osher, 6Materials and Processes, in
Manufacturing6 )ight )dition, Prentice -all of 1ndia, 3889.
B. Sharma, P.!., 65 Te0t boo. of production Technology6, S.!hand and !o. 7td., '<<B.
C. *ao, P.D. 6Manufacturing Technology $oundry, $orming and +elding6, 'nd)dition, TM--
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