Arthit Project SPECIFICATION JASS-3 UNFIRED PRESSURE VESSELS Rev. a Page 1 of 36 | UNFIRED PRESSURE VESSELS 10 JUN 2004 | Reviewed & Approved Date [Asset Manager : ¥ Luly deoy PDM : Pajebera lh © Cae hig? 1/0 oy Project Manager Wo Pryerey Ofeleg Omginator tes A Sorc WW.) Poodt-06-11Arthit Project SPECIFICATION aGs-3 UNFIRED PRESSURE VESSELS Revi Page 2 of 36 | Revision Description Date 0 Issued for PTTEP Bangkok for approval May 03 i Issued for Detailed Engineering Fun OU. qaArthit Project SPECIFICATION AGS-3 UNFIRED PRESSURE VESSELS Reva Page 3 of 36 | CONTENTS SECTION PAGE 1.0 SCOPE 4 2.0 CODES AND SPECIFICATIONS 4 30 GENERAL REQUIREMENTS 5 40 MECHANICAL DESIGN 6 5.0 MATERIALS 16 6.0 WELDING 18 7.0 FABRICATION 19 8.0 INSPECTION 23 9.0 POST WELD HEAT TREATMENT 25 10.0 PRESSURE TESTING 25 11.0 NAMEPLATE 27 12.0 PREPARATION FOR SHIPMENT 27 13.0 GUARANTEE 28 14.0 PERFORMING AGENTS DATA REQUIREMENTS, 28 ATTACHMENTS APPENDIX 1: ADDITIONAL REQUIREMENTS FOR CLADDED PRESSURE VESSELS APPENDIX 2: EXTERNAL FORCES AND MOMENTS ON NOZZLESArthit Project SPECIFICATION j|AGS-3 UNFIRED PRESSURE VESSELS Reva Page 4 of 36 | | 4.0 SCOPE 14 12 13 14 15 16 47 This Specification defines the minimum requirements for the design, materials, fabrication, inspection, testing and the preparation for shipment of unfired pressure vessels. ‘As used in this Specification, the following definitions shall apply: Company or Purchaser PTT Exploration & Production Public Company Limited PERFORMING AGENTS As defined in AGS-01 | Pressure Vessels shall conform to ASME Section Vill Code requirements and this ‘Specification in regards to design, material, welding and construction. | Alternatives, or additions to this Specification, shall be brought to the attention of COMPANY in writing, COMPANY shall be advised of any discrepancies between this Specification, the Pressure Vessel Data Sheel(s) or drawings included in the Equipment Specifications and shall decide disposition of same. All Pressure Vessels shall be code stamped unless noted otherwise on the Pressure Vessel Data Sheets. Metric System (SI Units) should generally be adopted for design and construction of the equipment. All units shall be in metric and imperial units within ( ). 2.0 CODES AND SPECIFICATIONS 24 Codes The following codes shall be interpreted as the minimum requirements applicable to the subject work, and no statement contained in this Specification shall be construed as limiting the work to such minimum requirements. The latest editions of the codes, as on 8° March 2004, listed shall govern all work, 2.1.1 ASME Section VIII Division 1, “Pressure Vessels” 2.1.2 ASME Section VIII Division 2, “Pressure Vessels — Alternate Rules” 2.1.3 ASME Section IX, “Welding and Brazing Qualifications" 2.1.4 ASME Section V, "Nondestructive Examination” 2.1.5 NACE MR-01-75, “Sulfide Stress Cracking Resistant Metallic Materials for | il Field Equipment” aArthit Project SPECIFICATION Aes-3 UNFIRED PRESSURE VESSELS Reva Page 5 of 36 | 2.1.6 ANSI/ASCE 7-96, “Minimum Design Loads for Buildings and Other Structures” 2.1.7 EN 10 204, “Inspection Documents for the Delivery of Metallic Products” 2.2 — Specifications The following Arthit Project General Specifications (AGS-Spec) shall be applied to the subject work. In cases of conflict between the AGS-Spec and any of the applicable codes, the PERFORMING AGENTS shall immediately submit the matter in writing to COMPANY who will prepare a written clarification, 2.2.1 AGS-01 General Specification Definitions | 2.22 AGS-02 Conduct of the Work I 223 AGS-13 Protective Coating I 2.24 AGS-16 Insulation I 225 AGS-18 Site Conditions & Climate I 2.26 AGS-38 Export Packing Requirements | 3.0 GENERAL REQUIREMENTS 3.1 Pressure and Temperature 3.1.1 The design pressure and temperature shall be as specified on the Pressure Vessel Data Sheet. 3.1.2 The minimum differential between the design pressure and the maximum anticipated operating pressure shall be 1.72 bar (25 psi) or 10% of the design pressure, whichever is greater. However, when high pressure alarm and/or high pressure shutdown devices are part of the operational design the minimum differential shall be raised to 1.72 bar (25 psi) or 20% of the design pressure, whichever is greater. 3.4.3. Pressure vessel subject to vacuum condition during normal operation, startup or, shutdown shall be designed to full vacuum. 3.1.4 The Maximum Allowable Working Pressure (MAWP) shall be based on the actual metal thickness less intemal corrosion allowance and applicable mill tolerance. The MAWP shall be limited by the shell, heads or flanges, not bya minor pressure part. ieArthit Project SPECIFICATION j|AGS-3 UNFIRED PRESSURE VESSELS Reva page 6 of 36 3.2 Wind, Seismic and Weight Loading 3.21 3.2.2 3.23 3.24 Vessels shall be self-supporting and designed to withstand wind load per GS-18. Wind load shall be determined in accordance with ANSIASCE 7- 95. The wind load shall be applied to the vertical projection of the vessel including insulation, ladders and platforms and attached appurtenances as listed on the Pressure Vessel Data Sheet. The vessel supports shall be adequate for the design wind load with the vessel at operating condition and shall be adequate for test conditions with the vessel full of water without wind load. The shells of large diameter horizontal vessels shall have sufficient thickness not to overstress at midspan and near saddle supports when (1) full of water at hydrostatic test pressure, (2) at maximum operating liquid level and specific gravity at design pressure. 3.3. Design Calculations 3.34 3.3.2 3.3.3 3.3.4 Detailed vessel design, including process design of intemals, shall be the total responsibility of PERFORMING AGENTS. When PERFORMING AGENTS is required to furnish process design, it shall be indicated on the Equipment Specification and/or Pressure Vessel Data Sheet. Process Design of all internals shall be carried out by COMPANY approved ‘sub-vendors. All pressure vessels shall be designed to withstand the load exerted by intemal or external pressure, temperature, weight of vessel, wind, earthquake, transportation loads, blast loads, nozzle loads, reaction of ‘supports and loads during handling & erection. All pressure vessels in hydrocarbon service shall be of welded construction with full radiography in accordance with UW-12 (a) Joint Descriotion Number 1. In addition, all circumferential seams shall be 100% radiographed. Pressure vessels in all other service, as a minimum, shall be spot radiographed The PERFORMING AGENTS shall submit to COMPANY for approval the detailed calculations for the design of the pressure vessel including all ‘components and appurtenances; i.e., thickness of shell, head, saddles, skirt, legs, etc., reinforcement requirements for nozzles, handholes, manways, inspection openings, etc.; lifting lugs, base plates, anchor bolt chairs, bolt rings, mist eliminator design, etc., nozzle reaction load for nozzles used for relief, venting, etc., and tubesheets.Arthit Project SPECIFICATION |AGS-3 UNFIRED PRESSURE VESSELS Re Page 7 of 36 4.0 3.3.5. The vessels shall be designed with a 30 year design life. MECHANICAL DESIGN 4A 42 Provisions for Corrosion The internal corrosion allowance for shells and heads of carbon steel vessels shall be 3 mm (1/8") minimum, unless specified otherwise on the Pressure Vessel Data Sheet. Corrosion allowance shall be added once only to removable carbon steel internals. Fixed carbon steel internals shall have a minimum corrosion allowance of 1.5 mm (1/16") added to each surface exposed to the process stream. No corrosion allowance shall be added for CRA materials. Minimum Thickness 4.2.1 The minimum thickness for pressure vessel components, where the specified corrosion allowance is 0 through 1.5 mm (1/16 inch), shall be as listed below. If the specified corrosion allowance (CA) exceed 1.5 mm (1/6 inch), add CA less 1.5 mm (1/16 inch) to the minimum specified below. MINIMUM COMPONENT Pant THICKNESS mm (inch) 48" or Less (2) Shell and Head | »—=> 48" through 95" 8 (5/16) > 95" 10.8") Skirt, Leg, and : ye Saddle Support Any Size 6(A') intemal Pipe and aa Attachments fave oe) NPS 3" and Smaller Sch 80 Nozzles NPS 4" through 10° Sch 40 NPS 12" and Larger 10/8") Minimum thickness is 10 mm (3/8 inch) for horizontal vessels and vertical vessels exceeding 7.62 m (25 feet) overall height. Minimum wall thickness of pipe shall consider manufacturer's tolerance of 12.5%.Arthit Project SPECIFICATION eee UNFIRED PRESSURE VESSELS Rev. Page 8 of 36 43 44 Heads Heads for pressure vessels shall be one piece construction, semi-ellipsoidal (ratio 2:1) and concave to pressure in vacuum, unless otherwise specified in the pressure vessel data sheet. For substitution of other type heads, all pertinent dimensions and information shall be approved in writing by COMPANY before the heads are ordered. ‘Supports 44.4 General 4.4.1.1 All vessels shall be designed to be self-supporting without the use of guys or braces. 44.1.2 Unless otherwise specified in the Equipment Specification/Datasheet, Supports shall be designed for transportation loads, with transportation acceleration (g) values as per AGS-15, encountered during towing of the platform to the offshore installation site, Additional members shall be installed as required for this condition Supports shall be continuously welded to the shell of the vessel. 4.4.2, Horizontal Vessel Supports 4.4.2.1 Horizontal vessels shall be supported on steel saddles preferably at a distance of A + Ri2 (A = Distance of Saddle Centerline to Head Seam, R = Vessel Outside Radius) with a 120 deg minimum arc. contact angle. 4.4.2.2 The wear plate thickness shall not exceed the vessel shell thickness. The wear plate must extend a minimum of R/10 beyond the saddle hom (or tip. ‘The wear plate minimum width shall be as per the following: b+10t where b= Saddle width at vessel and t = vessel new shell thickness. There shall be two | (2) 1/4” NPT telktale holes at the outer extremities in each saddle wear plate ata point where they will not interfere with the saddle. 4.4.2.3 PERFORMING AGENTS shall furnish and install the support saddles, Horizontal vessels supported by saddles shall be designed according to the method of L.P. Zick (Stresses in Large Horizontal Pressure Vessels on Two Saddle Supports). | 4.4.2.4 The required height of the saddles referenced from the vessel centeriine shall | be as stated on the Pressure Vessel Data Sheet. 4.4.2.5 Base Plate of Fixed Saddle shall be welded/bolted to the platform structure and Sliding Saddle shall be of bolted design. Sliding Saddle shall be provided with slotted holes for thermal expansion.Arthit Project SPECIFICATION AGE UNFIRED PRESSURE VESSELS Res Page 9 of 36 | 4.4.3. Vertical Vessel Supports | 4.4.3.1 Vertical vessels shall be supported on skirt unless legs or lugs are specified in. | Pressure Vessel Data Sheet. 4.4.3.2 Design of tall, slender vessels with a length-to diameter ratio exceeding 8:1 shall include consideration of vibration and critical wind velocity. 4.4.3.3 For vessel bottom shell course thickness of 25.4 mm (1") and below, the outside diameter of the skirt shall be the same as the outside diameter of supported vessel. For the bottom shell course thickness greater than 25.4 mm (1”), the mean diameter of the skirt shall coincide with mean diameter of, the bottom shell course. 4.4.3.4 The height of the skirt referenced from the bottom head tangent line shall be | as stated on the Pressure Vessel Data Sheet, or if not stated, skirt height shall be sufficient to allow at least 600 mm (24") distance between bottom head and foundation. 4.4.3.5 Skirt of vertical vessels shall contain a minimum number and size of access | openings and vents below. Vents shall be located near the skirt top spaced at 90° or 180” points. Vessel Access Openings Vents | Diameter ‘Size Number ‘Size Number mm (inch) mm (inch) | (inch) <400(16") 100(4") | 4 = SeeHi| 400 (16”) to < 200 (8°) | 1 50 (2") a | ‘900 (36") | 900 (36") to 450 (16) 1 100 (4°) 2 1800 (72") LD. > 1800 (72°) 450 (18) 2 100) 4 LD. 4.4.3.8 All openings in the skirt that are 75 mm (3") in diameter and larger shall be | reinforced with sleeves to compensate for loss of material at these points. 44.3.7 For pipe penetration through skirt, opening shall be large enough to pass the | fiange of piping connected to the bottom head nozzle. 4.4.3.8 The base ring of vertical vessels shall be either welded to platform deck or bolted, as required by vessel datasheet. All vertical vessels 7.62 m (25 ft) seam+to-seam or taller shall have a continuous base ring with a continuous compression ring and gusset plates on each side of bolt hole. When the number of anchor bolts cause the chairs to be too close together for fitting and welding, the skirt shall be flared (conical skirt) to increase base plate diameter.Arthit Project SPECIFICATION JAGS-3 UNFIRED PRESSURE VESSELS Revs Page 10 of 36 | 443.9 If anchor bolts are required for vertical vessels on the Pressure Vessel Data | Sheet, the number of anchor bolts shall be in multiples of four (4) and there shall be a minimum of four (4). The minimum size of anchor bolts, for towers (vessels over 7.62 m (25 ft) tall) only, shall be 1" diameter. The minimum size anchor bolt permitted for other vessels is 3/4". Anchor bolts shall be placed to straddle the 0° centerline of the vessel. The allowable anchor bolt stress shall be 15,000 psi, unless noted otherwise on the Pressure Vessel Data Sheet, calculated on the root area of the bolts. 4.4.3.0 If anchor bolts are specified as required on the Pressure Vessel Data Sheet, | bolt holes in the base ring shall be 1/4" larger in diameter than the bolts. The bolt circle shall lie outside the skirt. Bolt holes in lug plates or rings shall be 1/4” larger in diameter than the bolts. If chair lugs are required by design, they shall be designed with pipe guides which have no burrs or protruding inside edges. 4.4.3.11 Unless specified otherwise on the Pressure Vessel Data Sheet, a minimum 45 454 45.2 453 454 455 of two (2) 2" radius semi-circular drain holes 180° apart shall be located at the vessel skirt to base ring attachment weld. The drain holes shall be staggered 90° from the skirt vent holes. Vessel Openings Flange opening shall not be smaller than 2". Except thermowells on vessels that flanged nozzles can be 1-1/2". Long weld neck flange shall be used for 2” and 1%" A\l extemal flanges shall be of the weld neck or long weld neck type unless specified otherwise. The bore of weld neck flange shall match the inside diameter of the pipe. Flange facing finish shall comply with ASME B16.5. Slip-on flange shall not be used. For internally coated vessels, the internal coating shall be done up to the bore of nozzle flanges and shall not extend into the flange gasket seating sunface. Threaded openings tapped directly into the shell or head plate shall be permitted only for gas samplings bottles. All pressure bearing flanges shall comply with ASME B16.5 unless otherwise noted as pertains to dimensions and pressure-temperature ratings. Larger Flanges over 24” size shall be as per ASME 16.47 series A. Where special flanges are required, PERFORMING AGENTS shall obtain prior written approval from COMPANY. These fianges shall be designed in accordance with the latest edition of the ASME Section Vill and calculations shall be ‘submitted to COMPANY with the Approval Drawings. Nozzle sizes 2-1/2", 3-1/2", 5", and 7° shall not be used. Minimum nozzle size | on vessel shall be 2° unless otherwise agreed upon. Nozzle necks made of welding elbows and bends will not be permitted except where specified on the Pressure Vessel Data Sheet. \ WtArthit Project SPECIFICATION UNFIRED PRESSURE VESSELS Page 11 of 36 456 457 458 459 All nozzles shall be flush with inside of vessel when used as drains, when located at the top of vessels and could be used as vents, or when so located that there would be interference with vessel intemals. Unless noted otherwise ‘on the Pressure Vessel Data Sheet, nozzle inside projection shall not exceed 18 mm (%’) for nozzle NPS 12" and smaller and 36 mm (1-1/2") for nozzle larger than 12". All inside nozzle projections are to be indicated on the Approval Drawings. Intemal edges of nozzle necks shalll be rounded smooth. Unless noted otherwise on the Pressure Vessel Data Sheet, minimum outside projection of flange nozzles and manways shall be as follows: Flange Size Outside Projection mm (inch) mm (inch) 2254 (10") 254 (10°) 707.6 @)— 203.2 (6°) 203.2 (6) < 101.6 (47) 152.4 (6°) Handhole As short as possible Manhole As short as possible The outside projection of the nozzle shall be approved by COMPANY on the Approval Drawings. All nozzle projections shall be considered from vessel OD to the flange face and from the short side of tangential nozzles. When insulation or thick reinforcing pads are required, it shall be necessary to increase these dimensions by the thickness of the insulation and/or the pad. Threaded couplings shall have a minimum outside projection of 1-1/2" and shall extend at least 1/2” outside of insulation. Unless noted otherwise on the Pressure Vessel Data Sheet, manholes or handholes shall be provided on all pressure vessels as follows: Vessel ID smaller than 800 mm (32") = 2 Handholes minimum Vessel ID 800 mm (32") and larger = 1 manhole minimum Tower containing trays shall, as a minimum, have manholes at above and below the Tray section. Oval type manhole or handhole shall not be used. Packed towers shall have an opening with a minimum diameter of 300 mm (12") directly above each grid to permit removal of packing. Manholes shall be complete with blind flange, bolting, gaskets, davits. All davit arms shall be fabricated from 2" XXS seamless pipe. A grease fitting shall be provided on the side of the socket to allow for greasing of the davit. The minimum size of manholes shall be 20” NPS (but not less than 18” inside diameter) unless specified otherwise. Towers and vessels with removable intemals or requiring frequent access shall have larger diameter