INTERACTIVE SCHEMATIC

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Cover Page
Information
Schematic
Machine Views
Component Table
Tap Table
Fluid Power Symbols
Electrical Symbols
Front Frame
Rear Frame
Tap Views
Features
Options
Bookmarks X
EC-C3
EC-C2
E-C60
EC-C1
E-C61
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2005 Caterpillar, All Rights Reserved Printed in U.S.A.
RENR4114-04
September 2005
1251-UP
1261-UP
CCA1-UP
ASD1-UP
CBK1-UP
APM1-UP
CCP1-UP
AMZ1-UP
12H, 140H and 160H Mot or Gr ader
Hydr aul i c Syst em
Page 1 of 2
COMPONENT LOCATION
Description
Part
Number
Machine
Location
Schematic
Location
Cover 101-9346
Cylinder Gp 6E-1549 5
Cylinder Gp 262-1907 6
Cylinder Gp 112-5575 7
Cylinder Gp 121-9242
12
Cylinder Gp 130-9041 8
Cylinder Gp 130-9042
11
10
9
Cylinder Gp (2) 262-1900 4
3
F-13, G-1,
J-2, J-4
Cylinder Gp (2) 173-5981
2
Manifold - Left 102-8385
Manifold - Right 102-6238
Motor Gp - Gear 224-7040 13
Motor Gp - Gerotor 105-3196 14
Pump Gp - Metering 222-3769 15
Pump Gp - Piston 169-4883 16
Pump Gp - Piston
(Implement & Steering) 169-4882 17
Swivel Gp 260-6502
Tank Gp & Filter 207-2410
20
Valve Gp - Check 175-0447
21
Valve Gp - Combination 9T-5957
22
23
24
25
26
27
28
29
30
E-7
B-11
B-9
F-11
Switch As - Pressure 230-5771 19 B-6
Sensor Gp - Pressure 167-1709 18 B-5
C-13
B-7
Valve Gp - Control 6E-3028
Valve Gp - Control 6E-3034
Valve Gp - Control 6E-3029
Valve Gp - Control 6E-3035
Valve Gp - Control 6E-3037
Valve Gp - Control 6E-3031
Valve Gp - Control 6E-3036
Valve Gp - Control 6E-3030
Valve Gp - Mounting
(Fan Speed Solenoid)
191-5292
31
D-1, D-14,
Accumulator Gp - Steering 248-6251 1 B-6
H-6, I-14
G-11
F-4
G-12
F-3
G-8
G-7
F-5, F-6
D-8
D-6
B-5
G-10
B-5
E-6
E-9
D-4
E-11
E-13, I-4
E-2, H-2
E-12
E-3
C-11
Valve Gp - Pump Control
(for Hydraulic Fan Pump)
104-3122
33
C-10
Valve Gp - Pump Control (Pressure,
Flow Compensator iImplement,
Steering Pump)
195-9639
32
C-9
Valve Gp - Shuttle 131-0753
34
Valve Gp - Unit Test 4 (LH)
(Implement Control Valve Manifold) 6E-3038
35
Valve Gp - Unit Test 4 (RH)
(Implement Control Valve Manifold) 6E-3032
36
37
E-14
C-8
E-1
(Wheel Lean)
(Side Shift)
(Right Blade Lift)
(Left Blade Lift)
(Circle Drive)
(Center Shift)
(Blade Tip)
(Articulation)
(Fan Drive)
Note C
(Fan Drive)
(Hydraulic Fan)
(Steering)
(Circle Drive)
(Hydraulic Fan)
(Wheel Lean)
Steering (RH)
Steering (LH)
(Side Shift)
(Center Shift)
(Blade Tip)
(Blade Lift)
(Articulation)
Note B
Page 2 of 2
COMPONENT LOCATION
Accumulator Gp (2) 162-7450
Cylinder Gp - Ripper 113-7754
38
Cylinder Gp - Scarifier 9T-6951
39
Pump Gp - Electric Drive
(Secondary Steering) 123-8867
40
Valve Gp - Check 9T-6146
42
Valve Gp - Control 115-1007
43
Valve Gp - Control 107-0547
44
Valve Gp - Control 107-0545
45
Valve Gp - Control 107-0543
46
Valve Gp - Control
(Snow Wing LIft - Heel) 137-8106
47
Valve Gp - Control
(Snow Wing Tilt - Toe) 137-8104
48
Valve Gp - Relief 9T-8071
50
51
Valve Gp (2) - Mounting
(Blade Cushion Solenoid Valve)
253-1320
49
Valve Gp- Check 9T-1013
41
G-2, G-14
J -11
J -10
A-6
C-7
I-7
I-8
I-11
I-10
I-14
I-12
A-7
F-2, F-13
A-7
Attachments
Description
Part
Number
Machine
Location
Schematic
Location
(Secondary Steering)
(Scarifier)
(Ripper)
(Plow/Dozer Lift)
(Plow/Dozer Angle)
(Secondary Steering)
(Secondary Steering)
(Blade Cushion)
239-9893
239-9894
52
53
I-5
I-1
AccuGrade Attachments
Description
Part
Number
Machine
Location
Schematic
Location
Manifold Gp - Control (LH)
Manifold Gp - Control (RH)
TAP LOCATION
Tap
Number
Description
Schematic
Location
BB C-9
C-12
B-8
Implement & Steering Load Sensing Signal Pressure
CC Pump Supply Pressure (Implement / Steering)
AA Pump Output Pressure (Fan)
FLUID POWER SYMBOLS
ONE POSITION TWO POSITION THREE POSITION
VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL
LINES CROSSING LINES J OINING
TWO-WAY THREE-WAY FOUR-WAY
SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION
(FIXED)
2-SECTION PUMP
MAIN AUX.
SPRING
(ADJ USTABLE)
VARIABILITY LINE RESTRICTION
(VARIABLE)
LINE RESTRICTION
VARIABLE and PRESSURE
COMPENSATED
PRESSURE
COMPENSATION
PUMP: VARIABLE and
PRESSURE COMPENSATED
ENERGY TRIANGLES
HYDRAULIC PNEUMATIC
MEASUREMENT
PRESSURE TEMPERATURE FLOW
ROTATING SHAFTS
UNIDIRECTIONAL BIDIRECTIONAL
PUSH-PULL LEVER PEDAL GENERAL MANUAL PUSH BUTTON SPRING
MANUAL CONTROL SYMBOLS
HYDRAULIC MOTORS
FIXED
DISPLACEMENT
VARIABLE DISPLACEMENT
NON-COMPENSATED
UNIDIRECTIONAL
BIDIRECTIONAL
HYDRAULIC PUMPS
FLUID STORAGE RESERVOIRS
CROSSING AND JOINING LINES
VALVE ENVELOPES VALVE PORTS
BASIC COMPONENT SYMBOLS
FLUID CONDITIONER PUMP or MOTOR
FIXED
DISPLACEMENT
VARIABLE DISPLACEMENT
NON-COMPENSATED
UNIDIRECTIONAL
BIDIRECTIONAL
VALVES
PILOT CONTROL SYMBOLS
RELEASED PRESSURE
EXTERNAL RETURN INTERNAL RETURN
REMOTE SUPPLY PRESSURE
SIMPLIFIED COMPLETE
INTERNAL
SUPPLY PRESSURE
ACCUMULATORS
SPRING LOADED GAS CHARGED
SOLENOID
or MANUAL
SOLENOID
and PILOT
SOLENOID and
PILOT or MANUAL
COMBINATION CONTROLS
SOLENOID SERVO THERMAL DETENT
HYDRAULIC AND PNEUMATIC CYLINDERS
DOUBLE ACTING SINGLE ACTING
BASIC
SYMBOL
SPRING
LOADED
CHECK VALVES
TWO
POSITION
INFINITE
POSITIONING
FLOW IN ONE
DIRECTION
FLOW ALLOWED IN
EITHER DIRECTION
THREE
POSITION
CROSS
FLOW
PARALLEL
FLOW
INTERNAL PASSAGEWAYS
NORMAL POSITION
A B
P T
A B
P T
SHIFTED POSITION INFINITE POSITION
CONTROL VALVES
ATTACHMENT
MANUAL SHUTOFF
SHUTTLE PILOT
CONTROLLED
ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)
325-AG135 PK-14
Circuit Identification
Number
Wire Color Wire Gauge
Harness identification code
This example indicates
wire 135 in harness "AG".
325-PK-14
Wire Gauge
Wire Color
Circuit Number
Identification
Wire Number Identification Codes
Current Standard
Previous Standard
Electrical Schematic Example Hydraulic Schematic Example
325-PK
Wire Color
Circuit Number
Identification
B A
Wire
Wire
(EXAMPLE VALVE)
Current Standard
Transducer
(Fluid)
Transducer
(Gas / Air)
G
Generator
Electrical Wire
Pressure Switch
M
Electric Motor
Pressure Switch
(Adjustable)
Temperature Switch
Pressure
Symbol
Temperature
Symbol
Level
Symbol
Flow
Symbol
Electrical Symbols (Electrical)
T
A
C
B
D
E
F
G
H
I
J
A
C
B
D
E
F
G
H
I
J
14 13 12 11 10 9 8 7 6 5 4 3 1
14 13 12 11 10 9 8 7 6 5 4 3 2 1
2
LINE PATTERNS
Drain / Return Lines
Component Group
Pilot / Load Sensing Pressure
Pressure Line
Attachment
Air Line
CALLOUTS
Taps (Pressure, Sampling, Sensor) by letter YY
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
Implement & Steering Pump Output.
Secondary Steering Pump Output.
Steering Metering Pump Output and
Cylinder Circuit.
Snow Wing Lift and Tilt Cylinder Circuits.
Supply Line.
Drain / Return Line.
Scarifier and Ripper Cylinder Circuits.
Signal Line
Blade Tip Cylinder Circuit.
Hydraulic Fan Pump Output.
Steering (Circle Drive) Control Circuit.
Side Shift Cylinder Circuit.
Blade Lift Cylinder Circuits.
Articulation Cylinder Circuit.
Center Shift Cylinder Circuit.
Wheel Lean Cylinder Circuit.
Plow/Dozer Lift and Tilt Cylinder Circuits.
AA
CC
BB
THIS SCHEMATIC IS FOR THE 12H, 140H and 160H MOTOR GRADER
Part #: 172-9349 CHG06
Components are shown installed on a fully operable machine with the key and engine
off and transmission shiffter in neutral.
(21) TANK GP
AND FILTER
207-2410
(2) COVER
LEFT
101-9346
(2) COVER
101-9346
(36) VALVE GP
UNIT TEST 4
(LEFT IMPLEMENT
CONTROL VALVE
MANIFOLD)
6E-3038
(28) VALVE GP
CONTROL
(LEFT BLADE LIFT)
6E-3037
(4) CYLINDER GP
(BLADE LIFT)
262-1900
(30) VALVE GP
CONTROL
(SIDE SHIFT)
6E-3036
(20) SWIVEL GP
260-6502
(7) CYLINDER GP
(SIDE SHIFT)
112-5575
(5) CYLINDER GP
(BLADE TIP)
6E-1549
(25) VALVE GP
CONTROL
(BLADE TIP)
6E-3034
(11) MANIFOLD
LEFT
102-8385
(15) PUMP GP
METERING
(STEERING)
222-3769
(8) CYLINDER GP
STEERING (LH)
130-9041
(40) CYLINDER GP
SCARIFIER
9T-6951
(39) CYLINDER GP
RIPPER
113-7754
(9) CYLINDER GP
STEERING (RH)
130-9042
(12) MANIFOLD RIGHT
102-6238
(24) VALVE GP
CONTROL
(ARTICULATION)
6E-3028
(26) VALVE GP
CONTROL (CENTER SHIFT)
6E-3029
(31) VALVE GP
CONTROL
(WHEEL LEAN)
6E-3030
(29) VALVE GP
CONTROL
(RIGHT BLADE LIFT)
6E-3031
(6) CYLINDER GP
(CENTER SHIFT)
262-1907
(38) ACCUMULATOR GP
(BLADE CUSHION)
162-7450
(44) VALVE GP
CONTROL
(PLOW/DOZER
ANGLE)
115-1007
(45) VALVE GP
CONTROL
(PLOW/DOZER LIFT)
107-0547
(47) VALVE GP
CONTROL
(SCARIFIER)
107-0543
(46) VALVE GP
CONTROL
(RIPPER)
107-0545
(48) VALVE GP
CONTROL
(SNOW WING
LIFT -HEEL)
137-8106
(49) VALVE GP
CONTROL
(SNOW WING
TILT - TOE)
137-8104
(10) CYLINDER GP
(WHEEL LEAN)
121-9242
(3) CYLINDER GP
ARTICULATION
173-5981
(27) VALVE GP
CONTROL
(CIRCLE DRIVE)
6E-3035
(32) VALVE GP
MOUNTING
(FAN SPEED
SOLENOID)
191-5292
PUMP OUTPUT
PRESSURE
(34) VALVE GP
PUMP CONTROL
(FOR HYDRAULIC FAN)
195-9639
(33) VALVE GP
PUMP CONTROL(PRESSURE, FLOW
COMPENSATOR - IMPL. STEERING
104-3122
(16) PUMP GP
PISTON (HYDRAULIC FAN)
169-4883
(17) PUMP GP
PISTON (IMPLEMENT AND STEERING)
169-4882
SIGNAL
LINE
PRESSURE
(43) VALVE GP
CHECK (SECONDARY
STEERING)
9T-6146
(23) VALVE GP
COMBINATION
9T-5957
(1) ACCUMULATOR GP
STEERING
248-6251
(19) SWITCH AS
PRESSURE
230-5771
(42) VALVE GP
CHECK (SECONDARY
STEERING)
9T-1013
(41) PUMP GP
ELECTRIC DRIVE
(SECONDARY STEERING)
123-8867
(18) SENSOR GP
PRESSURE
(FAN DRIVE)
167-1709
(22) VALVE GP
CHECK
(FAN DRIVE)
175-0447
(13) MOTOR GP
GEAR
(HYDRAULIC FAN)
224-7040
(2) COVER
101-9346
(2) COVER
101-9346
(37) VALVE GP
UNIT TEST 4
(RIGHT IMPLEMENT
CONTROL VALVE
MANIFOLD)
6E-3032
(51) VALVE GP
RELIEF (SECONDARY
STEERING)
9T-8071
ADAPTER
(35) VALVE GP
SHUTTLE
131-0753
PUMP
SUPPLY
PRESSURE
(14) MOTOR GP
GEROTOR
(CIRCLE DRIVE)
105-3196
D
C
B
A
E K
J
H
G
F
BLADE LIFT SIDE SHIFT CIRCLE DRIVE BLADE TIP ARTICULATION CENTER SHIFT WHEEL LEAN BLADE LIFT
BLADE CUSHION
ATTACHEMENT
BLADE CUSHION
ATTACHMENT
HYDRAULIC FAN PUMP IMPLEMENT / STEERING PUMP
STEERING
RELIEF VALVE
PRESSURE & FLOW
COMPENSATOR VALVE
PRESSURE & FLOW
COMPENSATOR VALVE
SIGNAL
RESOLVER VALVE
STEERING
PRIORITY VALVE
SIGNAL
PURGE VALVE
SIGNAL
RELIEF VALVE
IMPLEMENT
RELIEF VALVE
SECONDARY STEERING
HYDRAULIC PUMP
SNOW WING LIFT (HEEL) SNOW WING TILT (TOE)
RIPPER SCARIFIER PLOW / DOZER
LIFT
PLOW/DOZER
ANGLE
K
J
H
G
F
E
D
C
B
A
(4) CYLINDER GP
(BLADE LIFT)
262-1900
(38) ACCUMULATOR GP
(BLADE CUSHION)
162-7450
T1
B A
T P LS
(29) VALVE GP
CONTROL (RIGHT
BLADE LIFT)
6E-3031
(53) MANIFOLD GP
CONTROL (RH)
239-9894
BLADE LIFT
(4) CYLINDER GP
(BLADE LIFT)
262-1900
(28) VALVE GP
CONTROL
(LEFT BLADE
LIFT)
6E-3037
BLADE LIFT
BLADE LIFT
T1
B A
T P LS
(52) MANIFOLD GP
CONTROL (LH)
239-9893
(50) VALVE GP
MOUNTING
(BLADE CUSHION
SOLENOID VALVE)
253-1320
(50) VALVE GP
MOUNTING &
(BLADE CUSHION
SOLENOID VALVE)
253-1320
ACCUGRADE ATTACHMENTS
MACHINE COMPONENT LOCATIONS
machine dependent on machine arrangement.
The Following Control Valves may be located
or (RH) side of on either (LH)
(LH) Side (RH) Side
CC
BB
AA
53
52
51
50
49
49
48
48
47
47
46 45
45
44
46
43
42
41
40
38
37
37
36
36
35
34
33
32
31
31
30
30
29
29
28
28
27
27
26
26
25
25
24
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
4
3
3
2
2
1
VIEW ALL CALLOUTS
COMBINATION VALVE
Alternate Location
for some models.
CC
CC
ALT.
BB
BB
AA
43
34
34
23
23
1
VIEW ALL CALLOUTS
COMBINATION VALVE - PORT AND FEATURE IDENTIFICATION
RIPPER ATTACHMENT
39
STEERING SYSTEM
Steering Cylinder Line
for a Right Turn
Steering Cylinder Line
for a Left Turn
Load Sensing Signal Port
Combination Valve Outlet Port
Outlet Port to Steering
Cylinders for a
Left Turn
Implement
Supply Lines
Inlet Port from
Combination Valve