Nozzle N1/B

Nozzle name: Air Inlet

Applicable rules (UG-37 or 1-9 or 1-10 or UG-39 or App 14)
Nozzle location Top Head
Material Spec.
Nozzle size NPS
Nozzle orienation (deg)
Liquid Static Head H
s
(mm)
P
s
bar(g)
Hill side opening
Size of finished opening (UG-36(a)) d (mm)
Corrosion Allowance (nozzle) CA
n
(mm)
Corrosion Allowance (shell) CA (mm)
Shell course inside diameter D (mm)
Joint Efficiencies (UG-36(a)) E
(UG-36(a)) E
1
Flange size NPS
Flange material spec.
Flange rated MDMT (UCS-66(b)(1)(b))
0
C
ASME B16.5 Flange rating MAWP bar(g)
ASME B16.5 Flange rating MAP bar(g)
ASME B16.5 Flange hydrotest bar(g)
Static head on flange H
s
(mm)
P
s
bar(g)
Bolt material
Nozzle neck thickness:
Design Pressure Internal P bar(g)
Design Pressure External P
ext
bar(g)
Nozzle outside diameter d
0
(mm)
Nozzle thickness (assumed) (mm)
Nozzle inside diamter d
n
(mm)
Nozzle inside radius R
n
(mm)
Vessel inside diameter D (mm)
Nozzle allowable stress S
n
Mpa
Vessel allowable stress S Mpa
Nozzle thickness (UG-27( c )(1) t
a
(mm)
Vessel thickness (UG-37(a)( c ) t
b1
(mm)
Vessel thickness t
b2
(mm)
Nozzle thickness t
b3
(mm)
Nozzle thickness t
b
(mm)
Nozzle neck thickness t
UG-45
(mm)
Nozzle neck thickness t
UG-45
(mm)
Standard pipe wall thickness t
st
(mm)
Required Nozzle thickness (UG-27( c )(1) t
rn
(mm)
Required thickness of shell (UG-37(a)( c ) t
r
(mm)
Nozzle nominal wall thickess t
n
(mm)
Nozzle UCS-66 governing thickness (mm)
Nozzle rated MDMT
0
C
Nozzle reinforcement check:
Pad material
Pad diameter D
p
(mm)
Pad is split
Pad UCS-66 governing thickness (mm)
Pad rated MDMT
0
C
(pad impact test exemption temperature from Fig. UCS-66M Curve D)
Specified vessel thickness t (mm)
Thickness of re-pad t
e
(mm)
Nominal thick. Of int. proj. t
i
(mm)
Required thickness of smls nozzle wall t
rn
(mm)
Internal design pressure P bar(g)
Internal radius of nozzle R
n
(mm)
Internal radius of shell course R (mm)
Spherical radius factor K
1
Nozzle projection from inside vessel wall h (mm)
Length of projection L (mm)
Diameter of finished opening d (mm) =dn
Parallel limits of reinf. UG-40 L
R
(mm)
Outer Normal limits of reinf. UG-40 L
H
(mm)
Allowable Stress in tension S (MPa)
Allowable Stress in nozzle S
n
(MPa)
Allowable Stress in vessel S
v
(MPa)
Allowable Stress in pad S
p
(MPa)
Correction Factor Fig UG-37 F
Strenght reduction factor(s) f
r
f
r1
f
r2
f
r3
f
r4
Total load carried by attach. Weld W
Area of reinf. Required (UG-37) A
mm
2
(UG-37)
mm
2
(UG-39)
mm
2
Area available in shell A
1a
mm
2
A
1b
mm
2
A
1
mm
2
Area available in outward nozzle A
2a
mm
2
A
2b
mm
2
A
2
mm
2
Area available in inward nozzle A
3a
mm
2
A
3b
mm
2
A
3b
mm
2
A
3
mm
2
Outward nozzle weld leg L
41
mm
Re-in element weld leg L
42
mm
Inward nozzle weld leg L
43
mm
Area available in outward nozzle welds A
41
mm
2
A
41
mm
2
Area available in reinf. element welds A
42
mm
2
Area available in inward nozzle welds A
43
mm
2
Area available in welds A
4
mm
2
Area available in reinf element A
5
mm
2
Total Available Area A
av
mm
2
Is A
av
>= A Yes
Allowable Stresses in weld joints (UG-45 and UW-15( c ))
Groove weld in tension S
g
MPa
Nozzle wall in shear S
ns
MPa
Inner fillet weld in shear S
i
MPa
Outer fillet weld in shear S
o
MPa
Upper groove weld in tension S
g
MPa
Fillet weld size check (UW-16( c )(2))
Outer fillet weld t
min
(mm)
t
c (req)
(mm)
leg (mm)
t
c (actual)
(mm)
Outer element weld t
min
(mm)
t
w (req)
(mm)
leg (mm)
t
w (actual)
(mm)
Inner fillet weld t
min
(mm)
t
w (req)
(mm)
leg (mm)
t
w (actual)
(mm)
Strength of weld joints
Groove weld in tension N
Nozzle wall in shear N
Inner fillet weld in shear N
Outer fillet weld in shear N
Upper groove weld in tension N
Loading on welds (UG-41(b)(1))
W
W
1-1
W
2-2
W
3-3
(UG-37 or 1-9 or 1-10 or UG-39 or App 14)
SA 312 TP 316L (Smls pipe)
12 Sch 80S DN 300
0
850
0.082 0.008 Mpa
No
0.5
0.5
1
1 (=0.85 if nozzle passes thru weld cat A, C, D)
12 Class 150 Type WNRF
SA 182 F316L
-48
11.16 @ 203
0
C
15.9 @ 21.11
0
C
24 @ 21.11
0
C
0
0
SA 193 B8
10.3 1.044 Mpa
1.03 0.104 Mpa
323.85
12.7 (based on Sch 80S)
298.45
149.225
631
134
109
2.0 =(P*R
n
/(S
n
*E - 0.6*P)+ CA)/0.875
3.6 =(P+P
s
)*R/(S*E -0.6*P) + CA
9 =External pressure thickness + CA
8.84 =Table UG-45 + CA
8.84 = min (t
b3
, max(t
b1
, t
b2
)
2.0 =t
a
(for inspection and access opening)
8.8 =max (t
a,
t
b
) (for all other nozzles)
12.7
1.5 =P*R
n
/(S
n
*E - 0.6*P) (without C.A.)
3.1 =(P+P
s
)*R/(S*E -0.6*P) (without C.A.)
(seamless shell, E=1; check also if UG-37 is applicable)
10.61 (for other than pipe, thickness without forming allowance)
-105 (UCS-66(b)(3)) [coincident ratio: ]
SA 240 TP316L
700
No
-48 (UCS-66(b)(2)) [coincident ratio: ]
9
9
0
1.5
10.3
149.225
315.5
0 (no credit for projection outside limit of re-inf)
136.7 (thickened portion of integral re-inf of nozzle neck beyond
vessel outside surface)
298.45
298.45 =max(d, R
n
+(t
n
-CA
n
) + (t-CA)
21.25 =min(2.5*(t-CA), 2.5*(t
n
-CA
n
) + t
e
)
109
134
109
109
1
1.23 =S
n
/S
v
1.00 =min(1, S
n
/S
v
)
1.00 =min(1, S
n
/S
v
)
1 =min(f
r2
, S
p
/S
v
)
1 =min(1, S
p
/S
v
)
914.02 = dt
r
F+2t
n
t
r
F(1-f
r1
) (internal pressure)
= 0.5*dt
r
F+2t
n
t
r
F(1-f
r1
) (external pressure)
= 0.5*dtF+2tt
r
F(1-f
r1
) (flat head)
1772.03 =d*(E
1
*t-F*t
r
)-2*t
n
*(E
1
*t-F*t
r
)*(1-f
r1
)
232.90 =2*(t+t
n
)*(E
1
*t-F*t
r
)-2*t
n
*(E
1
*t-F*t
r
)*(1-f
r1
)
1772.03 =max(A
1a
, A
1b
)
411.69 =5*(t
n
-t
rn
)*f
r2
*t
=5*(t
n
-t
rn
)*t
n
*f
r2
(without re-inf. Pad)
4369.02 =2*(t
n
-t
rn
)*(2.5*t
n
*t
e
)*f
r2
(with re-inf. Pad)
411.69 =min(A
2a
, A
2b
)
0 =5*(t
*
t
i
)*f
r2
0 =5*(t
i*
t
i
)*f
r2
0 =2*(h
*
t
i
)*f
r2
0 =min(A
3a
, A
3b
, A
3b
)
9
9
0
=(leg)
2
*f
r2
(without re-inf. Pad)
81 =(leg)
2
*f
r3
(with re-inf. Pad)
81 =(leg)
2
*f
r4
0 =(leg)
2
*f
r2
162 =(A
41
+ A
42
+ A
43
)
3422.925 =(D
p
-d-2*t
n
)*t
e
*f
r4
5768.64 =(A
1
+ A
2
+ A
3
+A
4
+A
5
)
i.e. Reinforcement is adequate.
80.66 = 0.74 * S
v
93.8 = 0.70 * S
n
53.41 = 0.49 * S
v
65.66 = 0.49 * S
n
99.16 = 0.74 * S
v
12.70 = min (19, t
n
, t
e
)
6 = min (6, 0.7*t
min
)
0 = actual leg size
0 = 0.7*leg
9.00 = min (19, t

, t
e
)
6 = 0.5*t
min
9 = actual leg size
6.3 = 0.7*leg
19.00 = min (19, t
n
, t
e
)
6 = 0.5*t
min
0 = actual leg size
0 = 0.7*leg
= (/2)*Nozzle OD*t
w
* S
g
= (/2)*Mean Nozzle OD*t
n
* S
ns
= (/2)*Nozzle OD*leg* S
i
= (/2)*Pad OD*leg* S
o
= (/2)*Nozzle OD*t
w
* S
g
=[A-A
1
+2*t
n
*f
r1
*(E
1
*t-F*t
r
)]*S
v
=(A
2
+ A
5
+ A
41
+A
42
)*S
v
=(A
2
+ A
3
+ A
41
+A
43
+2*t
n
*t*f
r1
)*S
v
=(A
2
+ A
3
+ A
5
+A
41
+A
42
+A
43
+2*t
n
*t*f
r1
)*S
v