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MERLIN DIESEL SYSTEMS LTD Units 189-191, Bradkirk Place Walton Summit Centre Preston, Lancashire PR5 8AJ. England. COMMON RAIL TOOLS and ACCESSORIES a DRIVE COUPLINGS and PUMP MOUNTINGS B TEST INJECTORS, HP TEST PIPES and ADAPTORS C TOOLKITS and D INJECTOR TOOLS E PRODUCT CODE INDEX INDEX 1
MERLIN DIESEL SYSTEMS LTD Units 189-191, Bradkirk Place Walton Summit Centre Preston, Lancashire PR5 8AJ. England. COMMON RAIL TOOLS and ACCESSORIES a DRIVE COUPLINGS and PUMP MOUNTINGS B TEST INJECTORS, HP TEST PIPES and ADAPTORS C TOOLKITS and D INJECTOR TOOLS E PRODUCT CODE INDEX INDEX 1
MERLIN DIESEL SYSTEMS LTD Units 189-191, Bradkirk Place Walton Summit Centre Preston, Lancashire PR5 8AJ. England. COMMON RAIL TOOLS and ACCESSORIES a DRIVE COUPLINGS and PUMP MOUNTINGS B TEST INJECTORS, HP TEST PIPES and ADAPTORS C TOOLKITS and D INJECTOR TOOLS E PRODUCT CODE INDEX INDEX 1
Walton Summit Centre Preston, Lancashire PR5 8AJ. England
Tel: +44 (0)1772 694180 Fax: +44 (0)1772 314565
E-mail: sales@merlindiesel.com Website: www.merlindiesel.com 08/10 EQUIPMENT & ACCESSORIES CATALOGUE Manufacturers of Diesel Fuel Injection Test Equipment and Suppliers of Spare Parts CONTENTS SECTION COMMON RAIL TOOLS & ACCESSORIES A DRIVE COUPLINGS & PUMP MOUNTINGS B TEST INJECTORS, HP TEST PIPES & ADAPTORS C TOOLS & TOOL KITS D INJECTOR TOOLS & LAPS E PRODUCT CODE INDEX INDEX 1 MERLIN PART No. INDEX INDEX 2 ALTERNATIVE PART No. INDEX INDEX 3 Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 2 SECTION A: COMMON RAIL TOOLS & TEST EQUIPMENT MDS TCA/0510
If your requirement is not listed, please contact our technical department for assistance. S E C T I O N
A
WORKING ON THE VEHICLE PULLERS & TIMING KITS FOR;- BOSCH SYSTEMS 3 DELPHI SYSTEMS 6 SIEMENS SYSTEMS 7
TEST BENCH ACCESSORIES TEST COUPLINGS 24 BRACKETS FOR BOSCH TEST BENCH 25 BRACKETS FOR HARTRIDGE TEST BENCH 26 HIGH PRESSURE TEST PIPES 27
MERLIN CR TEST EQUIPMENT MERLIN S300-1 28 MERLIN S3000 29 CONTENTS PAGE **RETURN TO CONTENTS** M E R L I N
D I E S E L
S Y S T E M S
L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 3 SECTION A: COMMON RAIL TOOLS & TEST EQUIPMENT MDS TCA/0510 MERLIN PART No. DESCRIPTION ALTERNATIVE PART No. If your requirement is not listed, please contact our technical department for assistance. S E C T I O N
A
BOSCH SYSTEMS
T016-625 PULLER BMW CP1
T016-801 TIMING KIT FIAT/IVECO MULTIJ ET 1300-1900
T016-802 TIMING KIT RENAULT 2.2, 2.5 DCi
T016-802N TIMING KIT (NEW TYPE) RENAULT 2.2, 2.5 DCi
T016-803 TIMING KIT IVECO
T016-805 MOUNTING TOOL FORD DURATORQ 2.0, 2.2, 2.4 WORKING ON THE VEHICLE **RETURN TO CONTENTS** M E R L I N
D I E S E L
S Y S T E M S
L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 4 SECTION A: COMMON RAIL TOOLS & TEST EQUIPMENT MDS TCA/0510 MERLIN PART No. DESCRIPTION ALTERNATIVE PART No. If your requirement is not listed, please contact our technical department for assistance. S E C T I O N
A
BOSCH SYSTEMS
T016-806 PUMP PULLER & STROKE HOLDING TOOL RENAULT 2.2
T021-035 INJ ECTOR EXTRACTOR IVECO TECTOR
T021-036 INJ ECTOR EXTRACTOR MERCEDES 'A'
T021-036A INJ ECTOR EXTRACTOR MERCEDES 'A' TWIN VERSION
T021-038 INJ ECTOR EXTRACTOR ALFA 156, FIAT
T021-048 INJ ECTOR EXTRACTOR MERCEDES 'A' & 'E'
WORKING ON THE VEHICLE **RETURN TO CONTENTS** M E R L I N
D I E S E L
S Y S T E M S
L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 5 SECTION A: COMMON RAIL TOOLS & TEST EQUIPMENT MDS TCA/0510 MERLIN PART No. DESCRIPTION ALTERNATIVE PART No. If your requirement is not listed, please contact our technical department for assistance. S E C T I O N
WORKING ON THE VEHICLE **RETURN TO CONTENTS** M E R L I N
D I E S E L
S Y S T E M S
L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 6 SECTION A: COMMON RAIL TOOLS & TEST EQUIPMENT MDS TCA/0510 MERLIN PART No. DESCRIPTION ALTERNATIVE PART No. If your requirement is not listed, please contact our technical department for assistance. S E C T I O N
A
DELPHI SYSTEMS
T016-704 RAIL PLUG SOCKET 3 PIN DELPHI
T016-705 DRIVE GEAR PULLER DELPHI KIA/HYUNDAI
T016-807 TIMING KIT YDT201 ENGINE & CAMSHAFT PINS RENAULT K9
T016-808 TIMING KIT YDT202 CAMSHAFT BAR & ENGINE PIN FORD LYNX
WORKING ON THE VEHICLE **RETURN TO CONTENTS** M E R L I N
D I E S E L
S Y S T E M S
L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 7 SECTION A: COMMON RAIL TOOLS & TEST EQUIPMENT MDS TCA/0510 MERLIN PART No. DESCRIPTION ALTERNATIVE PART No. If your requirement is not listed, please contact our technical department for assistance. S E C T I O N
A
DELPHI & BOSCH SYSTEMS
T016-804 TIMING KIT RENAULT, PEUGEOT, CITROEN
T021-916 CYL HEAD REAMER KIT FOR DELPHI/BOSCH CR INJ ECTORS
SIEMENS SYSTEMS
T021-929 INJ ECTOR PULLER SIEMENS WORKING ON THE VEHICLE **RETURN TO CONTENTS** M E R L I N
D I E S E L
S Y S T E M S
L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 8 SECTION A: COMMON RAIL TOOLS & TEST EQUIPMENT MDS TCA/0510 MERLIN PART No. DESCRIPTION ALTERNATIVE PART No. If your requirement is not listed, please contact our technical department for assistance. S E C T I O N
A
GENERAL APPLICATIONS
T016-816 FALSE ACTUATOR KIT YDT410
T021-200 SEALED RAIL DIAGNOSTIC KIT YDT278
T021-203 SEALED RAIL DIAGNOSTIC KIT YDT500 HEAVY DUTY VERSION
WORKING ON THE VEHICLE **RETURN TO CONTENTS** M E R L I N
D I E S E L
S Y S T E M S
L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 9 SECTION A: COMMON RAIL TOOLS & TEST EQUIPMENT MDS TCA/0510 MERLIN PART No. DESCRIPTION ALTERNATIVE PART No. If your requirement is not listed, please contact our technical department for assistance. S E C T I O N
A
MISCELLANEOUS
T031-3210 CONNECTOR SIEMENS/BOSCH
T031-3211 CONNECTOR SIEMENS/BOSCH CP1
T031-3212 CONNECTOR BOSCH
T031-3213 CONNECTOR BOSCH CP1H, CP3 & PIEZO
T031-3214 CONNECTOR 2 POLE SUPER SEAL -MALE
T031-3215 CONNECTOR 2 POLE SUPER SEAL -FEMALE
WORKING ON THE VEHICLE **RETURN TO CONTENTS** M E R L I N
D I E S E L
S Y S T E M S
L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 10 SECTION A: COMMON RAIL TOOLS & TEST EQUIPMENT MDS TCA/0510 MERLIN PART No. DESCRIPTION ALTERNATIVE PART No. If your requirement is not listed, please contact our technical department for assistance. S E C T I O N
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MISCELLANEOUS
T031-3216 CONNECTOR KIT 9001-845 DELPHI EURO 3,4 2001
T031-3217 CONNECTOR KIT 9001-886 DELPHI EURO 5 PSA, FORD 2.0L TDCI WORKING ON THE VEHICLE **RETURN TO CONTENTS** M E R L I N
D I E S E L
S Y S T E M S
L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 11 SECTION A: COMMON RAIL TOOLS & TEST EQUIPMENT MDS TCA/0510 MERLIN PART No. DESCRIPTION ALTERNATIVE PART No. If your requirement is not listed, please contact our technical department for assistance. S E C T I O N
L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 12 SECTION A: COMMON RAIL TOOLS & TEST EQUIPMENT MDS TCA/0510 MERLIN PART No. DESCRIPTION ALTERNATIVE PART No. If your requirement is not listed, please contact our technical department for assistance. S E C T I O N
T016-680 SHAFT SEAL INSERTER 0 986 612 422 CP1 CP3
T016-681 TORX SOCKET FOR SUCTION VALVE CP3
T016-682 RE-BUSHING TOOL KIT CP3
T016-683 RE-BUSHING TOOL KIT CP1
T016-701 SOCKET 0 986 612 991 FOR INLET CONNECTORS CP3
PUMP REPAIR **RETURN TO CONTENTS** M E R L I N
D I E S E L
S Y S T E M S
L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 13 SECTION A: COMMON RAIL TOOLS & TEST EQUIPMENT MDS TCA/0510 MERLIN PART No. DESCRIPTION ALTERNATIVE PART No. If your requirement is not listed, please contact our technical department for assistance. S E C T I O N
A
BOSCH PUMPS
T016-702 DRIVE SEAL TOOL
T016-709 DRV VALVE DISMANTLING TOOL CP1-H,CP3,CP4
T016-824 SERATED SOCKET 0 986 611 489 12 X 24 FOR LP CONNECTIONS CP3
T016-825 MOUNTING MANDREL 0 986 611 665 FOR GEAR PUMP USE WITH T016-826 CP1-H
T016-826 MOUNTING MANDREL 0 986 611 675 FOR GEAR PUMP USE WITH T016-825 CP1-H
L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 14 SECTION A: COMMON RAIL TOOLS & TEST EQUIPMENT MDS TCA/0510 MERLIN PART No. DESCRIPTION ALTERNATIVE PART No. If your requirement is not listed, please contact our technical department for assistance. S E C T I O N
L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 15 SECTION A: COMMON RAIL TOOLS & TEST EQUIPMENT MDS TCA/0510 MERLIN PART No. DESCRIPTION ALTERNATIVE PART No. If your requirement is not listed, please contact our technical department for assistance. S E C T I O N
A
BOSCH & SIEMENS
T016-708 PRESSURE SENSOR ADAPTOR BOSCH SIEMENS
DELPHI
T016-703 BEARING/OILSEAL TOOL KIT DELPHI DFP1
GENERAL
T016-202A SWIVEL VICE BASE
T016-202B SWIVEL VICE FLANGE ATTACHMENT BOSCH CP1
T016-202C SWIVEL VICE FLANGE ATTACHMENT DELPHI
T016-202D SWIVEL VICE FLANGE ATTACHMENT BOSCH CP3
PUMP REPAIR **RETURN TO CONTENTS** M E R L I N
D I E S E L
S Y S T E M S
L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 16 SECTION A: COMMON RAIL TOOLS & TEST EQUIPMENT MDS TCA/0510 MERLIN PART No. DESCRIPTION ALTERNATIVE PART No. If your requirement is not listed, please contact our technical department for assistance. S E C T I O N
A
GENERAL T016-684 HIGH IMPACT TORX SOCKET SET
PUMP REPAIR **RETURN TO CONTENTS** M E R L I N
D I E S E L
S Y S T E M S
L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 17 SECTION A: COMMON RAIL TOOLS & TEST EQUIPMENT MDS TCA/0510 MERLIN PART No. DESCRIPTION ALTERNATIVE PART No. If your requirement is not listed, please contact our technical department for assistance. S E C T I O N
A
BOSCH
T021-921 PILOT VALVE TOOL 6.5MM
T021-926 PILOT VALVE TOOL 7.5MM
T021-928 NOZZLE ADAPTOR 17.5MM X 8 IVECO M/J ET INJ ECTOR
INJECTOR REPAIR **RETURN TO CONTENTS** M E R L I N
D I E S E L
S Y S T E M S
L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 18 SECTION A: COMMON RAIL TOOLS & TEST EQUIPMENT MDS TCA/0510 MERLIN PART No. DESCRIPTION ALTERNATIVE PART No. If your requirement is not listed, please contact our technical department for assistance. S E C T I O N
INJECTOR REPAIR **RETURN TO CONTENTS** M E R L I N
D I E S E L
S Y S T E M S
L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 19 SECTION A: COMMON RAIL TOOLS & TEST EQUIPMENT MDS TCA/0510 MERLIN PART No. DESCRIPTION ALTERNATIVE PART No. If your requirement is not listed, please contact our technical department for assistance. S E C T I O N
INJECTOR REPAIR **RETURN TO CONTENTS** M E R L I N
D I E S E L
S Y S T E M S
L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 20 SECTION A: COMMON RAIL TOOLS & TEST EQUIPMENT MDS TCA/0510 MERLIN PART No. DESCRIPTION ALTERNATIVE PART No. If your requirement is not listed, please contact our technical department for assistance. S E C T I O N
INJECTOR REPAIR **RETURN TO CONTENTS** M E R L I N
D I E S E L
S Y S T E M S
L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 21 SECTION A: COMMON RAIL TOOLS & TEST EQUIPMENT MDS TCA/0510 MERLIN PART No. DESCRIPTION ALTERNATIVE PART No. If your requirement is not listed, please contact our technical department for assistance. S E C T I O N
A
BOSCH
T016-693 FUEL CONNECTION KIT CP1-K
T016-695 TRANSFER PRESSURE ADAPTOR CP3
T016-697 TRANSFER PRESSURE ADAPTOR CP1-H
T016-822 ADAPTOR - DUMMY REGULATOR DENSO CP3 HP3
DELPHI
T016-694 TRANSFER PRESSURE ADAPTOR DELPHI
DENSO
T016-699 TRANSFER PRESSURE ADAPTOR DENSO HP2
SIEMENS
T016-698 TRANSFER PRESSURE ADAPTOR
PUMP TESTING **RETURN TO CONTENTS** M E R L I N
D I E S E L
S Y S T E M S
L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 22 SECTION A: COMMON RAIL TOOLS & TEST EQUIPMENT MDS TCA/0510 MERLIN PART No. DESCRIPTION ALTERNATIVE PART No. If your requirement is not listed, please contact our technical department for assistance. S E C T I O N
INJECTOR TESTING **RETURN TO CONTENTS** M E R L I N
D I E S E L
S Y S T E M S
L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 23 SECTION A: COMMON RAIL TOOLS & TEST EQUIPMENT MDS TCA/0510 MERLIN PART No. DESCRIPTION ALTERNATIVE PART No. If your requirement is not listed, please contact our technical department for assistance. S E C T I O N
A
BOSCH
T021-950 INJ ECTOR TEST ADAPTOR VOLVO DEUTZ 28MM
DELPHI
T021-201 BACKLEAK CONNECTORS YDT275 DELPHI
DENSO
T021-934 INJ ECTOR TEST ADAPTOR DENSO 095000-055* J .DEERE
T021-935 INJ ECTOR TEST ADAPTOR DENSO 095000-5480/5050
T021-945 DENSO BACKLEAK CONNECTORS USE WITH T021-202
INJECTOR TESTING **RETURN TO CONTENTS** M E R L I N
D I E S E L
S Y S T E M S
L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 24 SECTION A: COMMON RAIL TOOLS & TEST EQUIPMENT MDS TCA/0510 MERLIN PART No. DESCRIPTION ALTERNATIVE PART No. If your requirement is not listed, please contact our technical department for assistance. S E C T I O N
A
DRIVE COUPLINGS BOSCH
T011-039 DRIVE COUPLING 1 686 430 026 25MM P SIZE 58MM LONG 12 CP3
T011-042 TANG DRIVE 9MM FIAT MULTIJ ET/SIEMENS
DELPHI
T011-040 DRIVE COUPLING ADC288 DELPHI DFP1
DENSO
T011-043 TANG DRIVE 10MM FIAT MULTIJ ET FORD TRANSIT
SIEMENS
T011-041 TANG DRIVE 8MM MERCEDES/SIEMENS
GENERAL
T011-005 DRIVE COUPLING ADC95-1 20MM B SIZE
TEST BENCH ACCESSORIES **RETURN TO CONTENTS** M E R L I N
D I E S E L
S Y S T E M S
L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 25 SECTION A: COMMON RAIL TOOLS & TEST EQUIPMENT MDS TCA/0510 MERLIN PART No. DESCRIPTION ALTERNATIVE PART No. If your requirement is not listed, please contact our technical department for assistance. S E C T I O N
A
MOUNTING FLANGES FOR BOSCH TEST BENCHES
BOSCH PUMPS
T012-040 MOUNTING FLANGE CP1-K
T012-044 MOUNTING FLANGE 50MM BOSCH CP4
T012-204 MOUNTING FLANGE 50MM MERCEDES CP3
DELPHI PUMPS
T012-039 MOUNTING FLANGE 68MM DELPHI
T012-301 MOUNTING FLANGE 50MM DELPHI RENAULT 1.5 DCI
SIEMENS PUMPS
T012-300 MOUNTING FLANGE 50MM SIEMENS PSA V6
TEST BENCH ACCESSORIES **RETURN TO CONTENTS** M E R L I N
D I E S E L
S Y S T E M S
L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 26 SECTION A: COMMON RAIL TOOLS & TEST EQUIPMENT MDS TCA/0510 MERLIN PART No. DESCRIPTION ALTERNATIVE PART No. If your requirement is not listed, please contact our technical department for assistance. S E C T I O N
TEST BENCH ACCESSORIES **RETURN TO CONTENTS** M E R L I N
D I E S E L
S Y S T E M S
L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 27 SECTION A: COMMON RAIL TOOLS & TEST EQUIPMENT MDS TCA/0510 MERLIN PART No. DESCRIPTION ALTERNATIVE PART No. If your requirement is not listed, please contact our technical department for assistance. S E C T I O N
A
HIGH PRESSURE CR TEST PIPES
T014-101 HP FLEXIBLE TEST PIPE 550X2.0 (14X14)
T014-102 HP FLEXIBLE TEST PIPE 450X2.0 (12X14)
T014-103 HP FLEXIBLE TEST PIPE 450X2.0 (14X14)
T014-104 HP FLEXIBLE TEST PIPE 220X2.0 (12X14)
T014-105 HP FLEXIBLE TEST PIPE 220X2.0 (14X14)
T014-106 HP FLEXIBLE TEST PIPE 550X2.0 (12X14)
TEST BENCH ACCESSORIES **RETURN TO CONTENTS** M E R L I N
D I E S E L
S Y S T E M S
L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
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A
MERLIN S300-1
T021-300 MERLIN S300-1 COMMON RAIL TEST SYSTEM
T021-301 ADAPTOR CABLE DELPHI FOR S300-1
T021-303 ADAPTOR CABLE BOSCH FOR S300-1
T021-304 ADAPTOR CABLE PIEZO FOR S300-1
T021-305 ADAPTOR CABLE UNIVERSAL FOR S300-1
T021-306 MAIN LEAD FOR S300-1 S300-1
COMMON RAIL TEST EQUIPMENT **RETURN TO CONTENTS** M E R L I N
D I E S E L
S Y S T E M S
L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 29 SECTION A: COMMON RAIL TOOLS & TEST EQUIPMENT MDS TCA/0510
If your requirement is not listed, please contact our technical department for assistance. S E C T I O N
A
MERLIN S3000
T031-3000 MERLIN S3000 COMMON RAIL TEST KIT
INCLUDES THE FOLLOWING:-
ACCESSORIES
CABINET
SAFETY SCREEN
EXAMPLES OF S3000 KIT MOUNTED ON VARIOUS TEST BENCHES COMMON RAIL TEST EQUIPMENT **RETURN TO CONTENTS** M E R L I N
D I E S E L
S Y S T E M S
L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
If your requirement is not listed, please contact our technical department for assistance. S E C T I O N
B CONTENTS PAGE
DRIVE COUPLINGS GENERAL 3 CATERPILLAR 6
PUMP MOUNTING BRACKETS BOSCH 9 BOSCH 815 12 HARTRIDGE 13 MERLIN/BOSCH 13 MERLIN/HARTRIDGE 14 CATERPILLAR 16 **RETURN TO CONTENTS** M E R L I N
D I E S E L
S Y S T E M S
L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 3 MDS TCB/0510 SECTION B: COUPLINGS & MOUNTING BRACKETS MERLIN PART No. DESCRIPTION ALTERNATIVE PART No. If your requirement is not listed, please contact our technical department for assistance. S E C T I O N
B DRIVE COUPLINGS
T011-000 SHIM FOR ANTI-BACKLASH COUPLING T011-001 & T011-002
T011-000A SQUARE SHIM FOR HARTRIDGE ADC63 ANTI-BACKLASH COUPLING
T011-003 DRIVE COUPLING 17MM A SIZE T011-005 DRIVE COUPLING 20MM B SIZE AND CR T011-007 DRIVE COUPLING 22MM C SIZE T011-008 DRIVE COUPLING 25MM Z SIZE T011-030 DRIVE COUPLING 20MM VE TRANSIT
T011-004 DRIVE COUPLING 17MM A SIZE LONG T011-006 DRIVE COUPLING 20MM B SIZE LONG T011-009 DRIVE COUPLING 25MM P SIZE LONG T011-010 DRIVE COUPLING 30MM P SIZE LONG T011-011 DRIVE COUPLING 35MM P SIZE LONG
L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 4 MDS TCB/0510 SECTION B: COUPLINGS & MOUNTING BRACKETS MERLIN PART No. DESCRIPTION ALTERNATIVE PART No. If your requirement is not listed, please contact our technical department for assistance. S E C T I O N
DRIVE COUPLINGS **RETURN TO CONTENTS** M E R L I N
D I E S E L
S Y S T E M S
L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 5 MDS TCB/0510 SECTION B: COUPLINGS & MOUNTING BRACKETS MERLIN PART No. DESCRIPTION ALTERNATIVE PART No. If your requirement is not listed, please contact our technical department for assistance. S E C T I O N
T011-039 DRIVE COUPLING 1 686 430 026 25MM P SIZE 58MM LONG X 12MM ALSO BOSCH CP3 COMMON RAIL
T011-040 DRIVE COUPLING ADC288 DELPHI DFP1 COMMON RAIL
T011-041 TANG DRIVE 8MM MERCEDES COMMON RAIL
T011-042 TANG DRIVE 9MM FIAT MULTIJ ET/SIEMENS COMMON RAIL
T011-043 TANG DRIVE 10MM FIAT/FORD DENSO COMMON RAIL
T011-050 DRIVE COUPLING BOSCH VP44
DRIVE COUPLINGS **RETURN TO CONTENTS** M E R L I N
D I E S E L
S Y S T E M S
L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 6 MDS TCB/0510 SECTION B: COUPLINGS & MOUNTING BRACKETS MERLIN PART No. DESCRIPTION ALTERNATIVE PART No. If your requirement is not listed, please contact our technical department for assistance. S E C T I O N
B
CATERPILLAR COUPLINGS
T011-016 DRIVE COUPLING CAT D5
T011-028 DRIVE COUPLING CAT 3304,3306,3208
T011-029 DRIVE COUPLING CAT 3406
T011-032 DRIVE COUPLING 11/4" TAPER CAT 3208
T011-033 DRIVE COUPLING CAT 3306B
T011-034 DRIVE COUPLING CAT 3408 3412
DRIVE COUPLINGS **RETURN TO CONTENTS** M E R L I N
D I E S E L
S Y S T E M S
L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 7 MDS TCB/0510 SECTION B: COUPLINGS & MOUNTING BRACKETS MERLIN PART No. DESCRIPTION ALTERNATIVE PART No. If your requirement is not listed, please contact our technical department for assistance. S E C T I O N
DRIVE COUPLINGS **RETURN TO CONTENTS** M E R L I N
D I E S E L
S Y S T E M S
L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 8 MDS TCB/0510 SECTION B: COUPLINGS & MOUNTING BRACKETS MERLIN PART No. DESCRIPTION ALTERNATIVE PART No. If your requirement is not listed, please contact our technical department for assistance. S E C T I O N
T012-019 MOUNTING FLANGE 1 685 720 017 PES, A, & M 68/92MM
T012-020 MOUNTING FLANGE 1 685 720 018 PES M 68MM
PUMP MOUNTING BRACKETS **RETURN TO CONTENTS** M E R L I N
D I E S E L
S Y S T E M S
L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 9 MDS TCB/0510 SECTION B: COUPLINGS & MOUNTING BRACKETS MERLIN PART No. DESCRIPTION ALTERNATIVE PART No. If your requirement is not listed, please contact our technical department for assistance. S E C T I O N
B PUMP MOUNTING BRACKETS
BOSCH BRACKETS
T012-020A MOUNTING FLANGE VE 68MM WITH THREADED HOLES
T012-021 MOUNTING FLANGE 1 685 720 060 95MM
T012-022 MOUNTING FLANGE 1 685 720 159 107MM
T012-023 CENTRE CLAMP 1 688 120 022
T012-024 MOUNTING BLOCK 1 688 030 044 PE, A,
T012-025 MOUNTING BLOCK 1 688 120 032 45MM
**RETURN TO CONTENTS** M E R L I N
D I E S E L
S Y S T E M S
L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 10 MDS TCB/0510 SECTION B: COUPLINGS & MOUNTING BRACKETS MERLIN PART No. DESCRIPTION ALTERNATIVE PART No. If your requirement is not listed, please contact our technical department for assistance. S E C T I O N
B
BOSCH BRACKETS
T012-025A REAR SUPPORT
T012-026 7MM PACKING PLATE FOR T012-025
T012-027 MOUNTING BLOCK 1 688 030 095 PE P 56MM RADIUS
T012-028 MOUNTING BLOCK 1 688 030 012 PE B
T012-036 MOUNTING BLOCK H/R
T012-037 MOUNTING FLANGE VP44 68MM
PUMP MOUNTING BRACKETS **RETURN TO CONTENTS** M E R L I N
D I E S E L
S Y S T E M S
L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 11 MDS TCB/0510 SECTION B: COUPLINGS & MOUNTING BRACKETS MERLIN PART No. DESCRIPTION ALTERNATIVE PART No. If your requirement is not listed, please contact our technical department for assistance. S E C T I O N
B
BOSCH BRACKETS
T012-038 MOUNTING FLANGE H PUMP 115MM
T012-039 MOUNTING FLANGE DELPHI COMMON RAIL 68MM
T012-040 MOUNTING FLANGE BOSCH CP1-K COMMON RAIL
T012-044 MOUNTING FLANGE BOSCH CP4 COMMON RAIL 50MM
T012-204 MOUNTING FLANGE BOSCH CP3 COMMON RAIL MERCEDES 50MM
T012-300 MOUNTING FLANGE SIEMENS COMMON RAIL PSA V6
PUMP MOUNTING BRACKETS **RETURN TO CONTENTS** M E R L I N
D I E S E L
S Y S T E M S
L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 12 MDS TCB/0510 SECTION B: COUPLINGS & MOUNTING BRACKETS MERLIN PART No. DESCRIPTION ALTERNATIVE PART No. If your requirement is not listed, please contact our technical department for assistance. S E C T I O N
B
BOSCH BRACKETS
T012-301 MOUNTING FLANGE DELPHI COMMON RAIL RENAULT 1.5 DCI 50MM
BOSCH 815 BRACKETS
T012-029 UNIVERSAL MOUNTING 1 688 010 129
T012-030 MOUNTING BLOCK PE P 1 688 030 141 T012-034 REAR SUPPORT PES P 1 688 030 184 T012-035 MOUNTING BLOCK H/R 1 688 030 170
T012-031 M/BLOCK PE P RADIUS 56MM 1 688 030 153 T012-032 M/BLOCK PE A RADIUS 45MM 1 688 030 147 T012-033 M/PE MW RADIUS 50MM 1 688 030 150
PUMP MOUNTING BRACKETS **RETURN TO CONTENTS** M E R L I N
D I E S E L
S Y S T E M S
L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 13 MDS TCB/0510 SECTION B: COUPLINGS & MOUNTING BRACKETS MERLIN PART No. DESCRIPTION ALTERNATIVE PART No. If your requirement is not listed, please contact our technical department for assistance. S E C T I O N
PUMP MOUNTING BRACKETS **RETURN TO CONTENTS** M E R L I N
D I E S E L
S Y S T E M S
L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 14 MDS TCB/0510 SECTION B: COUPLINGS & MOUNTING BRACKETS MERLIN PART No. DESCRIPTION ALTERNATIVE PART No. If your requirement is not listed, please contact our technical department for assistance. S E C T I O N
B
HARTRIDGE / MERLIN MOUNTING PLATES
T012-002 MOUNTING PLATE BOSCH PES M 68MM
T012-003 MOUNTING PLATE BOSCH PES A 68MM
T012-004 MOUNTING PLATE BOSCH VA/VE & CP3 COMMON RAIL 50MM
T012-005 MOUNTING PLATE FORD 1.8/2.5 VE/DPS 68MM
T012-006 MOUNTING PLATE MERCEDES 190D 74MM
T012-007 MERLIN UNIVERSAL ROTARY DRIVE KIT
PUMP MOUNTING BRACKETS **RETURN TO CONTENTS** M E R L I N
D I E S E L
S Y S T E M S
L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 15 MDS TCB/0510 SECTION B: COUPLINGS & MOUNTING BRACKETS MERLIN PART No. DESCRIPTION ALTERNATIVE PART No. If your requirement is not listed, please contact our technical department for assistance. S E C T I O N
B
HARTRIDGE / MERLIN MOUNTING PLATES
T012-008 MOUNTING PLATE 107MM
T012-009 MOUNTING PLATE FORD YORK PUMP
T012-302 MOUNTING PLATE MERCEDES TANG DRIVE COMMON RAIL 50MM
T012-303 MOUNTING PLATE DELPHI RENAULT 1.5 DCI COMMON RAIL 50MM
PUMP MOUNTING BRACKETS **RETURN TO CONTENTS** M E R L I N
D I E S E L
S Y S T E M S
L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 16 MDS TCB/0510 SECTION B: COUPLINGS & MOUNTING BRACKETS MERLIN PART No. DESCRIPTION ALTERNATIVE PART No. If your requirement is not listed, please contact our technical department for assistance. S E C T I O N
B
CATERPILLAR BRACKETS (FOR HARTRIDGE & MERLIN TEST BENCHES)
T012-116 MOUNTING FLANGE CAT 3208
T012-117 MOUNTING FLANGE CAT 3304,3306
T012-118 MOUNTING FLANGE CAT 3406
T012-119 MOUNTING PLATE CAT 3406
T012-120 LUBE PLATE CAT 3406
T012-122 LUBE PLATE CAT 3306B
PUMP MOUNTING BRACKETS **RETURN TO CONTENTS** M E R L I N
D I E S E L
S Y S T E M S
L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 17 MDS TCB/0510 SECTION B: COUPLINGS & MOUNTING BRACKETS MERLIN PART No. DESCRIPTION ALTERNATIVE PART No. If your requirement is not listed, please contact our technical department for assistance. S E C T I O N
B
CATERPILLAR BRACKETS
T012-123 MOUNTING FLANGE CAT 3408 3412
T012-124 MOUNTING FLANGE CAT 3306B
T012-125 LUBE PLATE CAT 3408 3412
T012-126 MOUNTING FLANGE CAT 3406B
T012-127 BLOCK PLATE CAT 3406B
T012-128 LUBE PLATE CAT 3406B PUMP MOUNTING BRACKETS **RETURN TO CONTENTS** M E R L I N
D I E S E L
S Y S T E M S
L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 2 SECTION C: TEST INJECTORS, HP PIPES & ADAPTORS MDS TCC/0510
If your requirement is not listed, please contact our technical department for assistance. S E C T I O N
C CONTENTS PAGE
TEST INJECTORS 3
TEST INJECTOR PARTS TEST NOZZLES 5 ORIFICE PLATES 5 SPRINGS 5 INLET STUDS 5 SPACERS 6 NOZZLE NUTS 6 SPINDLES 6 TEST INJECTOR HOLDER KITS AND PARTS 7 TEST INJECTOR NOZZLE NUT ADAPTORS 8
HIGH PRESSURE INJECTOR TEST PIPE RUBBER COVERED PIPES 9 FLEXI-PIPES 9 COMON RAIL HP PIPES 10 CATERPILLAR HP TEST PIPES 10 HP INJECTOR PIPE 10 HOSE 10 MARINE HP FLEXI-PIPE 10
ADAPTORS DIESELFLEX ADAPTORS 11 GENERAL ADAPTORS 11 **RETURN TO CONTENTS** M E R L I N
D I E S E L
S Y S T E M S
L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 3 SECTI ON C: TEST I NJ ECTORS, HP PI PES & ADAPTORS MDS TCC/0510
If your requirement is not listed, please contact our technical department for assistance. S E C T I O N
C TEST INJECTORS MERLIN P/N OEM P/N NOZZLE O/PLATE BAR
T013-000 - 4010 - 172
STANDARD STYPE FOR MERLIN/HARTRIDGE
T013-001 TYPE IV TEST INJ ECTOR 1 688 901 000 4010 - 147 0 681 343 009 4010 - 172
T013-002 TYPE I TEST INJ ECTOR 1 688 901 022 1510/992 - 130
T013-003 TYPE II ORIFICE PLATE TEST INJ ECTOR 1 688 901 023 991 0.4 172 1 688 901 025 991 0.5 172 1 688 901 027 991 0.5 250
L T D **RETURN TO CONTENTS** Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 4 SECTION C: TEST INJECTORS, HP PIPES & ADAPTORS MDS TCC/0510
If your requirement is not listed, please contact our technical department for assistance. S E C T I O N
C MERLIN P/N OEM P/N NOZZLE O/PLATE BAR
T013-006 TYPE VIII TEST INJ ECTOR 1 688 901 111 988 - 147 1 688 901 112 988 - 172 1 688 901 113 988 - 207
L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 5 SECTION C: TEST INJECTORS, HP PIPES & ADAPTORS MDS TCC/0510 MERLIN PART No. DESCRIPTION ALTERNATIVE PART No. If your requirement is not listed, please contact our technical department for assistance. S E C T I O N
C
T013-068 TEST NOZZLE BDN8S2 T013-070 TEST NOZZLE FORD DI EPIC YDB251 T013-071 TEST NOZZLE DPCN/EPIC YDB281 T013-016 TEST NOZZLE ISO 4010 0 681 443 014 T013-017 TEST NOZZLE ISO 1510 1 688 901 992
T013-018 TEST NOZZLE T SIZE BDN4T4
DP200 TEST NOZZLES:- T013-042 TEST NOZZLE BDL0S6844CFE YDB286 T013-043 TEST NOZZLE BDL0S6889CFE YDB287
T013-011 TEST NOZZLE 1 688 901 987 T013-012 TEST NOZZLE 1 688 901 999 T013-013 TEST NOZZLE 1 688 901 991 T013-014 TEST NOZZLE 1 688 901 990 T013-015 TEST NOZZLE 1 688 901 988
T013-047 SPRING FOR TYPES III & IV T013-048 SPRING FOR TYPES I & II T013-049 SPRING FOR TYPES VII & VIII T013-050 SPRING FOR TYPE IX
T013-033 INLET STUD LONG FOR TYPES III & IV T013-034 INLET STUD SHORT FOR TYPE VII T013-044 INLET STUD FOR DP200 YDB288 T013-051 INLET STUD FOR TYPE IX T013-052 INLET STUD FOR TYPE VIII T013-053 INLET STUD FOR TYPES I & II
TEST INJECTOR PARTS **RETURN TO CONTENTS** M E R L I N
D I E S E L
S Y S T E M S
L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 6 SECTION C: TEST INJECTORS, HP PIPES & ADAPTORS MDS TCC/0510 MERLIN PART No. DESCRIPTION ALTERNATIVE PART No. If your requirement is not listed, please contact our technical department for assistance. S E C T I O N
C
T013-054 SPACER FOR TYPE I T013-055 SPACER FOR TYPE II T013-056 SPACER FOR TYPE VII & VIII T013-057 SPACER FOR TYPE IX T013-066 SPACER FOR TYPE II
T013-067 SPACER FOR TYPES IV, V & VII
T013-058 NOZZLE NUT FOR TYPE I T013-059 NOZZLE NUT FOR TYPE II T013-060 NOZZLE NUT FOR TYPE III T013-061 NOZZLE NUT FOR TYPE VII, VIII & IX
T013-062 SPINDLE FOR TYPE III & IV T013-063 SPINDLE FOR TYPE I & II T013-064 SPINDLE FOR TYPE VII & VIII T013-065 SPINDLE FOR TYPE IX
T013-031 NOZZLE NUT ADAPTOR FOR TYPE IV
T013-032 DIFFUSER 1 688 505 000
TEST INJECTOR PARTS **RETURN TO CONTENTS** M E R L I N
D I E S E L
S Y S T E M S
L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 7 SECTION C: TEST INJECTORS, HP PIPES & ADAPTORS MDS TCC/0510 MERLIN PART No. DESCRIPTION ALTERNATIVE PART No. If your requirement is not listed, please contact our technical department for assistance. S E C T I O N
C
T013-035 ISO INJ HOLDER KIT KDEP1140/K
T013-035B INSERT FOR KDEP1140 FOR TYPE IX INJ ECTOR
T013-036 FLEXIPIPE FOR T013-035
T013-041 20 X 1.5MM MALE FITTING FOR FLEXIPIPE T013-036
T013-046 20 X 1.5MM FEMALE FITTING FOR FLEXIPIPE T013-036
TEST INJECTOR PARTS **RETURN TO CONTENTS** M E R L I N
D I E S E L
S Y S T E M S
L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 8 SECTION C: TEST INJECTORS, HP PIPES & ADAPTORS MDS TCC/0510 MERLIN PART No. DESCRIPTION ALTERNATIVE PART No. If your requirement is not listed, please contact our technical department for assistance. S E C T I O N
C
T013-037 INJ ECTOR SPACER KIT (TYPE VII & VIII)
T013-038 INJ ECTOR SPACER KIT (TYPE III)
T013-038A INJ ECTOR SPACER KIT (TYPE IX)
T013-039 20 X 1.5MM INJ ECTOR ADAPTOR AVM2
T013-040 20 X 1.5MM INJ ECTOR ADAPTOR EPS815
TEST INJECTOR PARTS **RETURN TO CONTENTS** M E R L I N
D I E S E L
S Y S T E M S
L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 9 SECTION C: TEST INJECTORS, HP PIPES & ADAPTORS MDS TCC/0510 MERLIN PART No. DESCRIPTION ALTERNATIVE PART No. If your requirement is not listed, please contact our technical department for assistance. S E C T I O N
C
TEST PIPES: RUBBER COVERED T014-051 TEST PIPE 6 X 2 X 600 14-14 1 680 750 008 T014-052 TEST PIPE 6 X 2 X 600 12-14 1 680 750 014 T014-053 TEST PIPE 6 X 3 X 600 14-14 1 680 750 015 T014-054 TEST PIPE 6 X 2 X 840 12-14 1 680 750 017 T014-055 TEST PIPE 6 X 3 X 600 14-18 1 680 750 026 T014-056 TEST PIPE 6 X 2 X 450 12-14 1 680 750 073 T014-057 TEST PIPE 8 X 3 X 1000 14-14 1 680 750 075 T014-058 TEST PIPE 6 X 1.6 X 350 12-14 1 680 750 085 T014-059 TEST PIPE 6 X 2.5 X 330 12-12 DPCN AHP114 T014-060 TEST PIPE 6 X 1.5 X 710 12-14 DP200 AHP134 T014-061 TEST PIPE 6 X 1.8 X 450 12-14 DP200 AHP133 T014-062 TEST PIPE 6 X 2 X 845 12-14 AHP118 T014-063 TEST PIPE 6 X 1.6 X 365 12-12 EPIC FORD AHP126 T014-064 TEST PIPE 6 X 1.5 X 710 14-14 AHP134/2 T014-065 TEST PIPE 6 X 2 X 845 14-14 VP - T014-073 TEST PIPE 6 X 1.6 X 600 14-14 - T014-075 TEST PIPE 8 X 4 X 1500 20-18 1 680 750 016 T014-076 TEST PIPE 8 X 4 X 1500 18-18 1 680 750 027 T014-077 TEST PIPE 8 X 2 X 840 14-14 1 680 750 028 T014-078 TEST PIPE 8 X 4 X 1000 14-18 1 680 750 060 T014-079 TEST PIPE 8 X 4 X 1000 16-18 1 680 750 061 T014-080 TEST PIPE 6 X 3 X 1000 14-14 1 680 750 067 T014-081 TEST PIPE 8 X 3 X 1000 16-14 1 680 750 074 T014-082 TEST PIPE 6 X 3 X 600 16-18 1 680 793 010 T014-083 TEST PIPE 8 X 3 X 600 14-14 1 680 750 089 T014-084 TEST PIPE 8 X 4 X 1000 18-18 1 680 750 077 T014-085 TEST PIPE 6 X 1.6 X 450 14-14 VP 1 680 750 101 T014-086 TEST PIPE 8 X 3 X 1500 20-18 1 680 750 078 T014-087 TEST PIPE 8 X 3 X 1000 18-14 1 680 750 079 T014-088 TEST PIPE 6 X 3 X 600 16-14 - T014-089 TEST PIPE 8 X 3 X 1500 20-14 1 680 750 084 T014-090 TEST PIPE 8 X 4 X 1500 18-18 1 680 750 069 T014-091 TEST PIPE 6 X 1.6 X 365 12-14 - T014-092 TEST PIPE 6 X 1.6 X 330 12-14 - T014-093 TEST PIPE 8 X 3 X 600 14-14
TEST PIPES: FLEXI-PIPES T014-056F TEST PIPE FLEXI 6 X 2.5 X 450 12-14 VP 1 680 750 103 (094) T014-085F TEST PIPE FLEXI-PIPE 6 X 1.6 X 450 14-14 VP 1 680 750 101(092)
HP TEST PIPES **RETURN TO CONTENTS** M E R L I N
D I E S E L
S Y S T E M S
L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 10 SECTION C: TEST INJECTORS, HP PIPES & ADAPTORS MDS TCC/0510 MERLIN PART No. DESCRIPTION ALTERNATIVE PART No. If your requirement is not listed, please contact our technical department for assistance. S E C T I O N
C HP TEST PIPES & HOSE - COMMON RAIL HP TEST PIPES T014-101 HP FLEXIBLE TEST PIPE 550 X 2.0 (14X14) T014-102 HP FLEXIBLE TEST PIPE 450 X 2.0 (12X14) T014-103 HP FLEXIBLE TEST PIPE 450 X 2.0 (14X14) T014-104 HP FLEXIBLE TEST PIPE 220 X 2.0 (12X14) T014-105 HP FLEXIBLE TEST PIPE 220 X 2.0 (14X14) T014-106 HP FLEXIBLE TEST PIPE 550 X 2.0 (12X14)
CATERPILLAR HP TEST PIPES T014-074 TEST PIPE 6 X 1.5 X 21" 14-14
INJECTOR HP TEST PIPE (SOLD IN 3 METRE LENGTHS) T014-066 TEST PIPE 6 X 1.5 BORE T014-067 TEST PIPE 6 X 2.0 BORE T014-068 TEST PIPE 6 X 3.0 BORE T014-069 TEST PIPE 8 X 3.0 BORE T014-070 TEST PIPE 8 X 4.0 BORE T014-071 TEST PIPE 10 X 4.0 BORE T014-072 TEST PIPE 10 X 5.0 BORE
HOSE T015-201 30" LONG X 3/8" BSP CLEAR NYLON BRAIDED T015-203 42" LONG X 3/8" BSP CLEAR NYLON BRAIDED T015-205 42" LONG X 3/8"/1/2" BSP CLEAR NYLON BRAIDED
T015-204 42" LONG X 3/8" BSP STEEL BRAIDED HOSE
MARINE HP TEST PIPE T014-150 HIGH PRESSURE FLEXIBLE MARINE TEST PIPE 14M X 14M ALTERNATIVE FITTINGS ARE AVAILABLE
**RETURN TO CONTENTS** M E R L I N
D I E S E L
S Y S T E M S
L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 11 SECTION C: TEST INJECTORS, HP PIPES & ADAPTORS MDS TCC/0510 MERLIN PART No. DESCRIPTION ALTERNATIVE PART No. If your requirement is not listed, please contact our technical department for assistance. S E C T I O N
C
T015-000 DIESELFLEX ADAPTOR ISUZU E120 12 X 1.5MM TO 12 X 1.5MM
T015-001 DIESELFLEX ADAPTOR 14 X 1.5MM TO 12 X 1.5MM
T015-005 ADAPTOR 12MM MALE TO 14MM FEMALE T015-006 ADAPTOR 14MM MALE TO 12MM FEMALE T015-007 ADAPTOR 1/2" MALE TO 12MM FEMALE T015-008 ADAPTOR 1/2" MALE TO 14MM FEMALE T015-009 ADAPTER 14MM MALE TO 12MM FEMALE WITH CONE SEAT
T015-020 3/8" BSP X 8 X 1.5MM ADAPTOR A8053 T015-021 3/8" BSP TEE CONNECTOR T015-022 3/8" BSP FEMALE CONNECTOR T015-023 3/8" BSP MALE CONNECTOR T015-024 3/8" BSP X 22 X 1.5MM ADAPTOR 2551 T015-025 3/8" BSP X 18 X 1.5MM ADAPTOR 2301 T015-026 3/8" BSP X 14 X 1.5MM ADAPTOR 2300 T015-027 3/8" BSP X 1/2" UNF LONG 2372-5 T015-028 3/8" BSP X 7/16" UNF LONG A8226 T015-029 3/8" BSP X 12 X 1.5MM UNF LONG 2505 T015-032 3/8" BSP X 5/8" UNF ADAPTOR A8504 T015-033 3/8" BSP X 8 X 1.25MM ADAPTOR A8503 T015-034 3/8" BSP X 10 X 1.0MM ADAPTOR A8502 T015-035 3/8" BSP X 7/16" UNF ADAPTOR A8507 T015-036 3/8" BSP X 10 X 1.5MM ADAPTOR T015-037 3/8" BSP X 32 X 1.5MM ADAPTOR
ADAPTORS T016-020
T016-025
T016-027 **RETURN TO CONTENTS** M E R L I N
D I E S E L
S Y S T E M S
L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 12 SECTION C: TEST INJECTORS, HP PIPES & ADAPTORS MDS TCC/0510 MERLIN PART No. DESCRIPTION ALTERNATIVE PART No. If your requirement is not listed, please contact our technical department for assistance. S E C T I O N
C
T015-038 3/8" BSP X 12MM BANJ O A11470 T015-039 3/8" BSP X 14MM BANJ O A11470/A
T015-040 3/8" BSP X 12MM BANJ O LONG M12X70X38 T015-041 3/8" BSP X 14MM BANJ O LONG M14X70X38
T015-030 3/8" BSP X 5/16" UNF DPA 20A TRANSFER PRESSURE
T015-031 3/8" BSP X 8 X 1.25MM 1804-442 DPC TRANSFER PRESSURE
T015-031A 14M X 8 X 1.25MM DPC TRANSFER PRESSURE
T015-051 1/4" BSP X 3/8" UNF A9036 T015-052 1/4" BSP X 10 X 1.5MM A9037 T015-053 1/4" BSP X 12 X 1.5MM A9038 T015-054 1/4" BSP X 14 X 1.5MM A9039 T015-055 1/4" BSP X 16 X 1.5MM A9040
T015-150 12 X 1.5MM 1 683 456 000 VE RETURN BANJ O STUD ADAPTORS **RETURN TO CONTENTS** M E R L I N
D I E S E L
S Y S T E M S
L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
If your requirement is not listed, please contact our technical department for assistance. S E C T I O N
D CONTENTS PAGE
GENERAL EQUIPMENT 3 SOCKETS 5 WRENCHES/SPANNERS 12 PULLERS/EXTRACTORS 15 TAPPET LIFTERS 20 ADVANCE GAUGES 21 DIAL GAUGES/HOLDERS 23 SETTING DEVICES 27 TIMING TOOLS 32 GENERAL TOOLS 36 TOOL KITS 40 OEM LIST OF OBSOLETE TOOLS 43
IMPORTANT NOTE ADDITIONAL TOOLS SPECIFIC TO COMMON RAIL SYSTEMS CAN BE FOUND IN SECTION A OF THE MERLIN EQUIPMENT & ACCESSORIES CATALOGUE **RETURN TO CONTENTS** M E R L I N
D I E S E L
S Y S T E M S
L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 3 SECTION D: SERVICE TOOLS & TOOL KITS MDS TCD/0510 MERL N PART No. DESCRIPTION ALTERNATIVE PART No. If your requirement is not listed, please contact our technical department for assistance. S E C T I O N
D GENERAL EQUIPMENT
T016-202 HYDRAULIC UNIVERSAL PUMP VICE SUPPLIED WITH A & B SIZE 6 CYL. PLATES
T016-203 PUMP PLATE N AND NN SIZE USE WITH T016-202
T016-204 PUMP PLATE DPA USE WITH T016-202
T016-205 PUMP PLATE Z SIZE USE WITH T016-202
T016-206 PUMP PLATE 8 CYL USE WITH T016-202
T016-207 PUMP PLATE 1804-410/11 DPC/DPS USE WITH T016-202
**RETURN TO CONTENTS** M E R L I N
D I E S E L
S Y S T E M S
L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 4 SECTION D: SERVICE TOOLS & TOOL KITS MDS TCD/0510 MERL N PART No. DESCRIPTION ALTERNATIVE PART No. If your requirement is not listed, please contact our technical department for assistance. S E C T I O N
D
T016-210 PNEUMATIC GOVERNOR TESTER
T016-212 BOOST TESTING KIT
T016-213 PIPE BENDING J IG
T016-214 NIPPLE FORMER S9 T016-214A 8 MM COLLETS FOR TO16-214
GENERAL EQUIPMENT **RETURN TO CONTENTS** M E R L I N
D I E S E L
S Y S T E M S
L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 5 SECTION D: SERVICE TOOLS & TOOL KITS MDS TCD/0510 MERL N PART No. DESCRIPTION ALTERNATIVE PART No. If your requirement is not listed, please contact our technical department for assistance. S E C T I O N
D
T016-003 SOCKET KDEP2968 GOVERNOR TORQUE RSV
T016-004 SOCKET KDEP2998 GOVERNOR 4MM RSV
T016-005 SOCKET KDEP2988 GOVERNOR 4MM RQV A
T016-006 SOCKET KDEP2920 DELIVERY VALVE ZW
T016-007 SOCKET KDEP2986 DELIVERY VALVE P
T016-008 SOCKET KDEP1044 DELIVERY VALVE A, M
SOCKETS **RETURN TO CONTENTS** M E R L I N
D I E S E L
S Y S T E M S
L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 6 SECTION D: SERVICE TOOLS & TOOL KITS MDS TCD/0510 MERL N PART No. DESCRIPTION ALTERNATIVE PART No. If your requirement is not listed, please contact our technical department for assistance. S E C T I O N
D
T016-100 SOCKET 7044-660 DELIVERY VALVE N
T016-101 SOCKET TS9 DELIVERY VALVE MINI-MECH
T016-103 SOCKET 7244-125B CAM SCREW DPA
T016-219 SOCKET 0 986 612 605 7.5MM VE EDC
T016-220 SOCKET 6.2MM VE EDC
T016-221 SOCKET ADVANCE SOLENOID 24MM DPCN
T016-231 SOCKET YDT146A TORX 6.3MM X 2.8MM DP200
T016-232 SOCKET YDT146 TORX 4.3MM X 2MM DP200
SOCKETS **RETURN TO CONTENTS** M E R L I N
D I E S E L
S Y S T E M S
L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 7 SECTION D: SERVICE TOOLS & TOOL KITS MDS TCD/0510 MERL N PART No. DESCRIPTION ALTERNATIVE PART No. If your requirement is not listed, please contact our technical department for assistance. S E C T I O N
D
T016-233 SOCKET ADVANCE SOLENOID 26MM DPCN
T016-234 SOCKET ADVANCE SOLENOID 27MM DPCN
T016-238 SOCKET HEAD & ROTOR SCREW TORX
T016-242 SOCKET 1804-624 TRIANGULAR 25MM DPCN
T016-252 SOCKET RENAULT/VOLVO
T016-273 SOCKET KDEP1080 VE
SOCKETS **RETURN TO CONTENTS** M E R L I N
D I E S E L
S Y S T E M S
L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 8 SECTION D: SERVICE TOOLS & TOOL KITS MDS TCD/0510 MERL N PART No. DESCRIPTION ALTERNATIVE PART No. If your requirement is not listed, please contact our technical department for assistance. S E C T I O N
D
T016-276 SOCKET KDEP1086 PRESSURE RELIEF VALVE VE
T016-277 SOCKET KDEP1087 VE
T016-287 SOCKET KDEP1181 GOVERNOR SHAFT 14MM VE
T016-321 SOCKET KDEP2921 SQUARE DRIVE 1/2"
T016-331 SOCKET KDEP2966 GOVERNOR RSUV
T016-333 SOCKET KDEP2969 GOVERNOR 6MM RQ
SOCKETS **RETURN TO CONTENTS** M E R L I N
D I E S E L
S Y S T E M S
L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 9 SECTION D: SERVICE TOOLS & TOOL KITS MDS TCD/0510 MERL N PART No. DESCRIPTION ALTERNATIVE PART No. If your requirement is not listed, please contact our technical department for assistance. S E C T I O N
D
T016-334 SOCKET KDEP2970 CONTROL ROD BUSH
T016-372 SOCKET 7244-573 CAM SCREW DPS
T016-388 SOCKET 1804-401 CAM SCREW DPC
T016-390 ALLEN KEY 7144-220 ROTOR PLUG
T016-404 SOCKET 7144-261 ALLEN KEY DPA D/SHAFT
T016-408 SOCKET 7044-889 ROTOR DPA
SOCKETS **RETURN TO CONTENTS** M E R L I N
D I E S E L
S Y S T E M S
L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 10 SECTION D: SERVICE TOOLS & TOOL KITS MDS TCD/0510 MERL N PART No. DESCRIPTION ALTERNATIVE PART No. If your requirement is not listed, please contact our technical department for assistance. S E C T I O N
T016-662 SOCKET 0 986 612 819 VOLUME MAGNETIC VALVE VP30
SOCKETS **RETURN TO CONTENTS** M E R L I N
D I E S E L
S Y S T E M S
L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 11 SECTION D: SERVICE TOOLS & TOOL KITS MDS TCD/0510 MERL N PART No. DESCRIPTION ALTERNATIVE PART No. If your requirement is not listed, please contact our technical department for assistance. S E C T I O N
L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 12 SECTION D: SERVICE TOOLS & TOOL KITS MDS TCD/0510 MERL N PART No. DESCRIPTION ALTERNATIVE PART No. If your requirement is not listed, please contact our technical department for assistance. S E C T I O N
D WRENCHES & SPANNERS
T016-222 GEAR WRENCH 33.0MM MERCEDES
T016-235 CRANKED SPANNER 13MM
T016-237 POLYGONAL SOLENOID WRENCH 24MM VE
T016-243 SOLENOID WRENCH 24MM DPC
T016-341 DELIVERY VALVE SPANNER KDEP2997 BOSCH P
T016-361 DRIVE PLATE SPANNER 7144-939 DP200
**RETURN TO CONTENTS** M E R L I N
D I E S E L
S Y S T E M S
L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 13 SECTION D: SERVICE TOOLS & TOOL KITS MDS TCD/0510 MERL N PART No. DESCRIPTION ALTERNATIVE PART No. If your requirement is not listed, please contact our technical department for assistance. S E C T I O N
D
T016-365 TORQUE KEY DPS
T016-391 QUILL SHAFT SPANNER 7144-773 DPA
T016-394 DRIVE PLATE SPANNER 7244-404
T016-399 MAX FUEL SPANNER 7144-511A DPA
T016-527 COUPLING SPANNER KDEP2906 10MM
T016-529 PIPE SPANNER TS36 3/8 X 7/16
WRENCHES & SPANNERS **RETURN TO CONTENTS** M E R L I N
D I E S E L
S Y S T E M S
L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 14 SECTION D: SERVICE TOOLS & TOOL KITS MDS TCD/0510 MERL N PART No. DESCRIPTION ALTERNATIVE PART No. If your requirement is not listed, please contact our technical department for assistance. S E C T I O N
D
T016-530 PIPE SPANNER TS36A 18 X 25MM
T016-543 SPANNER ST133 DELIVERY VALVE MAJ ORMECH
T016-622 TORX SCREWDRIVER 4.2MM 2MM HOLE DP200
T016-623 TORX SCREWDRIVER 8.3MM 3.5MM HOLE DP200
IMPORTANT NOTE ADDITIONAL TOOLS SPECIFIC TO COMMON RAIL SYSTEMS CAN BE FOUND IN SECTION A OF THE MERLIN EQUIPMENT & ACCESSORIES CATALOGUE
WRENCHES & SPANNERS **RETURN TO CONTENTS** M E R L I N
D I E S E L
S Y S T E M S
L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 15 SECTION D: SERVICE TOOLS & TOOL KITS MDS TCD/0510 MERL N PART No. DESCRIPTION ALTERNATIVE PART No. If your requirement is not listed, please contact our technical department for assistance. S E C T I O N
D
T016-011 PULLER KDEP2886 20X1.5MM RQV A,M
T016-012 PULLER KDEP2916 COUPLINGS 45X1.5MM
T016-215 PULLER 3 BOLT DRIVE FORD 2.5 DI
T016-216 PULLER 4 BOLT DRIVE FORD 2.5 DI
T016-218 PULLER MERCEDES SPRINTER
T016-241 PULLER GENERAL PURPOSE
PULLERS / EXTRACTORS **RETURN TO CONTENTS** M E R L I N
D I E S E L
S Y S T E M S
L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 16 SECTION D: SERVICE TOOLS & TOOL KITS MDS TCD/0510 MERL N PART No. DESCRIPTION ALTERNATIVE PART No. If your requirement is not listed, please contact our technical department for assistance. S E C T I O N
D
T016-245 PULLER KDMZ6999 PULSE WHEEL M22 X 1 EDC P
T016-246 EXTRACTOR GOVERNOR BUSH EDC P
T016-248 PULLER EUROCARGO GEAR 50MM
T016-251 EXTRACTOR RENAULT
T016-253 EXTRACTOR KDAW9995/3/14 BUSH EDC P
T016-256 PULLER KDEP1027 PRESSURE RELIEF VA/VE
PULLERS / EXTRACTORS **RETURN TO CONTENTS** M E R L I N
D I E S E L
S Y S T E M S
L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 17 SECTION D: SERVICE TOOLS & TOOL KITS MDS TCD/0510 MERL N PART No. DESCRIPTION ALTERNATIVE PART No. If your requirement is not listed, please contact our technical department for assistance. S E C T I O N
PULLERS / EXTRACTORS **RETURN TO CONTENTS** M E R L I N
D I E S E L
S Y S T E M S
L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 18 SECTION D: SERVICE TOOLS & TOOL KITS MDS TCD/0510 MERL N PART No. DESCRIPTION ALTERNATIVE PART No. If your requirement is not listed, please contact our technical department for assistance. S E C T I O N
D
T016-625 PULLER BMW CP1
T016-635 EXTRACTOR BMW TD PUMP PULLEY
T016-647 EXTRACTOR ALFA ROMEO 75/33
T016-664 PULLER BMW 525 TDS
T016-671 PULLER 28X1.5MM FIAT 690
T016-676 PULLERS UNIVERSAL SET FOR VP COUPLINGS
PULLERS / EXTRACTORS **RETURN TO CONTENTS** M E R L I N
D I E S E L
S Y S T E M S
L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 19 SECTION D: SERVICE TOOLS & TOOL KITS MDS TCD/0510 MERL N PART No. DESCRIPTION ALTERNATIVE PART No. If your requirement is not listed, please contact our technical department for assistance. S E C T I O N
D
T016-685 PULLER KDEP1056 TAPPET PLUG MW
T016-835 EXTRACTOR LONG HEATSHIELD WASHER LONG
T016-836 EXTRACTOR SHORT HEATSHIELD WASHER SHORT
T016-839 EXTRACTOR V BELT
T016-840 PULLER BAR TYPE
T016-845 EXTRACTOR FORD 1.6
PULLERS / EXTRACTORS **RETURN TO CONTENTS** M E R L I N
D I E S E L
S Y S T E M S
L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 20 SECTION D: SERVICE TOOLS & TOOL KITS MDS TCD/0510 MERL N PART No. DESCRIPTION ALTERNATIVE PART No. If your requirement is not listed, please contact our technical department for assistance. S E C T I O N
D
T016-009 TAPPET LIFTER KDEP2912 A SIZE
T016-257 TAPPET LIFTER KDEP1041 P SIZE
T016-261 TAPPET LIFTER MW KDEP1051
T016-261A TAPPET LIFTER HIGH LIFT KDEP1068 MW
T016-293 TAPPET LIFTER KDEP1553 P7000
T016-305 TAPPET LIFTER 0 986 612 482 P8500
T016-844 TAPPET LIFTER P SIZE
TAPPET LIFTERS **RETURN TO CONTENTS** M E R L I N
D I E S E L
S Y S T E M S
L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 21 SECTION D: SERVICE TOOLS & TOOL KITS MDS TCD/0510 MERL N PART No. DESCRIPTION ALTERNATIVE PART No. If your requirement is not listed, please contact our technical department for assistance. S E C T I O N
T016-351 ADVANCE GAUGE HIGH PRESSURE 1 688 130 227 VE
T016-352 ADVANCE GAUGE 1 688 130 240 VE
T016-353 SPARE GLASS FOR T016-352 1 688 130 240A
ADVANCE GAUGES **RETURN TO CONTENTS** M E R L I N
D I E S E L
S Y S T E M S
L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 22 SECTION D: SERVICE TOOLS & TOOL KITS MDS TCD/0510 MERL N PART No. DESCRIPTION ALTERNATIVE PART No. If your requirement is not listed, please contact our technical department for assistance. S E C T I O N
D
T016-368 ADVANCE GAUGE 7244-447 DPS
T016-369 ADVANCE ADAPTOR 7244-572 DPS
T016-373 SPARE GLASS 7244-447/1 DPS
T016-389 ADVANCE GAUGE 1804-811 DPC
T016-402 ADVANCE GAUGE 7244-59 DPA
T016-643 REDUCTION FOR ADV. PROBE DP200
ADVANCE GAUGES **RETURN TO CONTENTS** M E R L I N
D I E S E L
S Y S T E M S
L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 23 SECTION D: SERVICE TOOLS & TOOL KITS MDS TCD/0510 MERL N PART No. DESCRIPTION ALTERNATIVE PART No. If your requirement is not listed, please contact our technical department for assistance. S E C T I O N
T016-641 DIAL GAUGE 1 687 233 012 30MM WITH SPRING
T016-653 DIAL GAUGE 1 687 233 011 10MM
T016-846 DIAL GAUGE 0-50MM (0.1MM) USE WITH T016-847
T016-217 DIAL GAUGE HOLDER CRO DEVICE A,B,P SIZES
DIAL GAUGES & HOLDERS **RETURN TO CONTENTS** M E R L I N
D I E S E L
S Y S T E M S
L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 24 SECTION D: SERVICE TOOLS & TOOL KITS MDS TCD/0510 MERL N PART No. DESCRIPTION ALTERNATIVE PART No. If your requirement is not listed, please contact our technical department for assistance. S E C T I O N
D
T016-239 DIAL GAUGE HOLDER VA/VE M8 X 1
T016-275 DIAL GAUGE HOLDER KDEP1085 VE
T016-323 DIAL GAUGE HOLDER KDEP2940 12X1M VA
T016-630 DIAL GAUGE HOLDER 1 688 130 030 PE P
T016-634 DIAL GAUGE HOLDER LONG 8MM X 1MM VE GOLF
T016-648 DIAL GAUGE HOLDER KDEP1880 10X1MM VE
DIAL GAUGES & HOLDERS **RETURN TO CONTENTS** M E R L I N
D I E S E L
S Y S T E M S
L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 25 SECTION D: SERVICE TOOLS & TOOL KITS MDS TCD/0510 MERL N PART No. DESCRIPTION ALTERNATIVE PART No. If your requirement is not listed, please contact our technical department for assistance. S E C T I O N
D
T016-714 DIAL GAUGE HOLDER M-RSF MERCEDES
T016-847 DIAL GAUGE HOLDER 1 688 130 237 FOR T016-846
T016-240 DIAL GAUGE ROD 58 X 4 X 3
T016-631 CLAMP WITH 2 RODS PE P
T016-345 PRE-STROKE GAUGE HOLDER 1 688 130 112 24MM X 1.5 P SIZE
T016-346 PRE-STROKE GAUGE 1 688 130 045 VE
DIAL GAUGES & HOLDERS **RETURN TO CONTENTS** M E R L I N
D I E S E L
S Y S T E M S
L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 26 SECTION D: SERVICE TOOLS & TOOL KITS MDS TCD/0510 MERL N PART No. DESCRIPTION ALTERNATIVE PART No. If your requirement is not listed, please contact our technical department for assistance. S E C T I O N
D
T016-639 PRE-STROKE GAUGE HOLDER 1 688 130 021 16M X 1.5 P
T016-654 PRE-STROKE ADAPTOR KDEP2931/2 13.5 X 2MM VE
T016-711 PRE-STROKE GAUGE 12 & 14MM A,B,BV
DIAL GAUGES & HOLDERS **RETURN TO CONTENTS** M E R L I N
D I E S E L
S Y S T E M S
L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 27 SECTION D: SERVICE TOOLS & TOOL KITS MDS TCD/0510 MERL N PART No. DESCRIPTION ALTERNATIVE PART No. If your requirement is not listed, please contact our technical department for assistance. S E C T I O N
D SETTING DEVICES
T016-001 GOVERNOR ADJ USTER KDEP1082 VE
T016-255 PRESSURE ADJ USTER KDEP 1092 VA/VE
T016-259 LDA ADJ USTER KDEP1047 10-14MM VE
T016-260 LDA ADJ USTER KDEP1048 10-3MM VE
T016-285 EGR TOOL KDEP1175/6/7/9 VE
T016-301 GOVERNOR ADJ USTER KDEP1578 UNIVERSAL
**RETURN TO CONTENTS** M E R L I N
D I E S E L
S Y S T E M S
L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 28 SECTION D: SERVICE TOOLS & TOOL KITS MDS TCD/0510 MERL N PART No. DESCRIPTION ALTERNATIVE PART No. If your requirement is not listed, please contact our technical department for assistance. S E C T I O N
D SETTING DEVICES
T016-302 GAUGE REGISTER 0 986 612 301 EDC P
T016-304 POSITIONING GAUGE 0 986 612 308 EDC P
T016-339 GOVERNOR ADJ USTER KDEP2989 RQ
T016-342 PLUNGER LIFT GAUGE 1 680 130 041 A
T016-343 GOVERNOR SETTING GAUGE 1 682 329 038 RQ
T016-359 MAX FUEL ADJ USTER 6408-80A DP200
**RETURN TO CONTENTS** M E R L I N
D I E S E L
S Y S T E M S
L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 29 SECTION D: SERVICE TOOLS & TOOL KITS MDS TCD/0510 MERL N PART No. DESCRIPTION ALTERNATIVE PART No. If your requirement is not listed, please contact our technical department for assistance. S E C T I O N
D SETTING DEVICES
T016-360 LDA SPRING ADJ USTER 7244-581/2 DP200
T016-362 TORQUE ADJ USTER 6408-78 DP200
T016-371 BOOST ADJ USTER TOOL 7244-586 DPS
T016-376 MICRO ADJ USTER 1804-423 DPC
T016-380 ADVANCE PLUG/SPRING 1804-479 DPC
T016-392 MAX FUEL ADJ USTER 7144-875 DPA
**RETURN TO CONTENTS** M E R L I N
D I E S E L
S Y S T E M S
L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 30 SECTION D: SERVICE TOOLS & TOOL KITS MDS TCD/0510 MERL N PART No. DESCRIPTION ALTERNATIVE PART No. If your requirement is not listed, please contact our technical department for assistance. S E C T I O N
D
T016-465 COMPRESSION TOOL 7044-66 GOVERNOR SPRING BR, W
T016-397 ADJ USTER 7244-571 TRANSFER PRESSURE 14MM LONG 3/32" DPA
T016-403 ADJ USTER 7144-499G TRANSFER PRESSURE 7/16" UNF X 3/32" DPA
T016-415 ADJ USTER 7144-499 TRANSFER PRESSURE 1/2" UNF X 3/32" DPA
T016-421 ADJ USTER 7244-410A TRANSFER PRESSURE 12MM X 3/32" DPA
T016-651 ADJ USTER TRANSFER PRESSURE 1/2" UNF DPA/DP200
SETTING DEVICES **RETURN TO CONTENTS** M E R L I N
D I E S E L
S Y S T E M S
L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 31 SECTION D: SERVICE TOOLS & TOOL KITS MDS TCD/0510 MERL N PART No. DESCRIPTION ALTERNATIVE PART No. If your requirement is not listed, please contact our technical department for assistance. S E C T I O N
D
T016-652 ADJ USTER TRANSFER PRESSURE 14MM X 4MM DP200
T016-650 ADAPTOR 7244-630 TRANSFER PRESSURE DPA/DPC/DPS/DP200
T016-660 GAUGE KIT 7244-275/A CAMBOX PRESSURE DPS
SETTING DEVICES **RETURN TO CONTENTS** M E R L I N
D I E S E L
S Y S T E M S
L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 32 SECTION D: SERVICE TOOLS & TOOL KITS MDS TCD/0510 MERL N PART No. DESCRIPTION ALTERNATIVE PART No. If your requirement is not listed, please contact our technical department for assistance. S E C T I O N
D TIMING TOOLS
T016-247 TIMING PIN SET OPEL VECTRA VP44
T016-249 INSERT TOOL RENAULT/VOLVO
T016-250 FIXING TOOL RENAULT/VOLVO
T016-367 TIMING PIN 7244-448 DPS FORD
T016-434 INDEX TOOL 7244-27 DPA
T016-628 TIMING PIN BMW TD (LONG)
**RETURN TO CONTENTS** M E R L I N
D I E S E L
S Y S T E M S
L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 33 SECTION D: SERVICE TOOLS & TOOL KITS MDS TCD/0510 MERL N PART No. DESCRIPTION ALTERNATIVE PART No. If your requirement is not listed, please contact our technical department for assistance. S E C T I O N
D TIMING TOOLS
T016-629 TIMING PIN BMW TD (SHORT)
T016-642 TIMING PIN RENAULT
T016-644 TIMING DISC ARD20/1 DP200
T016-645 PLATE FOR T/DISC 7244-578 DP200
T016-656 TIMING PIN KDEP1077 MERCEDES 190D
T016-665 TIMING PIN 1804-644 MERCEDES EPIC
**RETURN TO CONTENTS** M E R L I N
D I E S E L
S Y S T E M S
L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 34 SECTION D: SERVICE TOOLS & TOOL KITS MDS TCD/0510 MERL N PART No. DESCRIPTION ALTERNATIVE PART No. If your requirement is not listed, please contact our technical department for assistance. S E C T I O N
L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 35 SECTION D: SERVICE TOOLS & TOOL KITS MDS TCD/0510 MERL N PART No. DESCRIPTION ALTERNATIVE PART No. If your requirement is not listed, please contact our technical department for assistance. S E C T I O N
D
T016-718 TIMING PEG FORD 1.8D BOSCH
T016-720 COUPLING EXTRACTOR FREIGHT ROVER
T016-843 TIMING PEG PEUGEOT/CITROEN
TIMING TOOLS **RETURN TO CONTENTS** M E R L I N
D I E S E L
S Y S T E M S
L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 36 SECTION D: SERVICE TOOLS & TOOL KITS MDS TCD/0510 MERL N PART No. DESCRIPTION ALTERNATIVE PART No. If your requirement is not listed, please contact our technical department for assistance. S E C T I O N
D GENERAL TOOLS
BOSCH IN-LINE PUMPS
T016-015 COMPRESSOR 0 986 611 993 PLUNGER SPRING P TYPE
T016-018 ADAPTOR PLATE 0 986 612 653 TEST OIL FEED H TYPE
T016-300 PLUNGER HOLDER KDEP1575 P7000
T016-309 O RING INSERTER 1 688 110 028 P TYPE
T016-318 PLUNGER HOLDER KDEP2915 A,M TYPES
T016-325 PLUNGER HOLDER KDEP2943 B TYPE
**RETURN TO CONTENTS** M E R L I N
D I E S E L
S Y S T E M S
L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 37 SECTION D: SERVICE TOOLS & TOOL KITS MDS TCD/0510 MERL N PART No. DESCRIPTION ALTERNATIVE PART No. If your requirement is not listed, please contact our technical department for assistance. S E C T I O N
D GENERAL TOOLS
BOSCH EDC IN-LINE PUMPS
T016-303 PULSE WHEEL HOLDER 0 986 612 305 EDC P TYPE
T016-658 CHECKING DEVICE 0 986 612 590 MERCEDES EDC P TYPE
DENSO IN-LINE PUMPS
T016-726 SPRING COMPRESSOR DENSO EP-9
BOSCH VE PUMPS
T016-282 TOOL KIT KDEP1132 THROTTLE SHAFT BUSH
T016-020 REAMER FOR 17MM DRIVE SHAFT BUSH
T016-670 REAMER FOR 20MM DRIVE SHAFT BUSH
IMPORTANT NOTE ADDITIONAL TOOLS SPECIFIC TO COMMON RAIL SYSTEMS CAN BE FOUND IN SECTION A OF THE MERLIN EQUIPMENT & ACCESSORIES CATALOGUE
**RETURN TO CONTENTS** M E R L I N
D I E S E L
S Y S T E M S
L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 38 SECTION D: SERVICE TOOLS & TOOL KITS MDS TCD/0510 MERL N PART No. DESCRIPTION ALTERNATIVE PART No. If your requirement is not listed, please contact our technical department for assistance. S E C T I O N
D
DELPHI ROTARY PUMPS
T016-236 PLUG 7244-631 DP200
T016-363 O RING SLEEVE KIT YDT138 DP200
T016-405 SEAL GUIDE 7144-459 DPA
T016-407 ASSEMBLY ROD 7044-895 METERING VALVE DPA
T016-640 OIL SEAL INSERTER DPC
T016-719 ACCELERATOR LEVER DPC
GENERAL TOOLS **RETURN TO CONTENTS** M E R L I N
D I E S E L
S Y S T E M S
L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 39 SECTION D: SERVICE TOOLS & TOOL KITS MDS TCD/0510 MERL N PART No. DESCRIPTION ALTERNATIVE PART No. If your requirement is not listed, please contact our technical department for assistance. S E C T I O N
D
DELPHI ROTARY PUMPS
T016-366 ASSEMBLY TOOL 7244-445A DRIVE SHAFT DPS
T016-721 BEARING FIT TOOL 1804-652 EPIC 70
T016-722 OIL SEAL FIT TOOL 1804-653 EPIC 70
T016-723 FRONT BEARING TOOL 1804-654 EPIC 70
T016-724 SHAFT SEAL REMOVAL TOOL 1804-660 EPIC 70
T016-725 COLLAR 1804-667 EPIC 70
GENERAL TOOLS **RETURN TO CONTENTS** M E R L I N
D I E S E L
S Y S T E M S
L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 40 SECTION D: SERVICE TOOLS & TOOL KITS MDS TCD/0510 MERL N PART No. DESCRIPTION ALTERNATIVE PART No. If your requirement is not listed, please contact our technical department for assistance. S E C T I O N
D
T017-000 TOOL KIT TIMING BOSCH/DELPHI
T017-000A TOOL KIT TIMING DPC
T017-001 TOOL KIT A TYPE
T017-002 TOOL KIT P TYPE
T017-004 TOOL KIT P8500 TYPE
T017-005 TOOL KIT MW TYPE
TOOL KITS **RETURN TO CONTENTS** M E R L I N
D I E S E L
S Y S T E M S
L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 41 SECTION D: SERVICE TOOLS & TOOL KITS MDS TCD/0510 MERL N PART No. DESCRIPTION ALTERNATIVE PART No. If your requirement is not listed, please contact our technical department for assistance. S E C T I O N
D
T017-006 TOOL KIT VA
T017-007A TOOL KIT VE
T017-008 ENGINE TIMING KIT VE
T017-016 TOOL KIT DPA
T017-017 TOOL KIT DPS
T017-021 TOOL KIT DP200
TOOL KITS **RETURN TO CONTENTS** M E R L I N
D I E S E L
S Y S T E M S
L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 42 SECTION D: SERVICE TOOLS & TOOL KITS MDS TCD/0510 MERL N PART No. DESCRIPTION ALTERNATIVE PART No. If your requirement is not listed, please contact our technical department for assistance. S E C T I O N
D
T017-019 TOOL KIT 99-1000 CAV INLINE
T017-024 TOOL KIT 99-500 CUMMINS PT
T017-028 HYDRAULIC 99-703 GOVERNOR KIT CAV
T017-030 TOOL KIT 99-890 DPA WORKSHOP
TOOL KITS **RETURN TO CONTENTS** M E R L I N
D I E S E L
S Y S T E M S
L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 43 SECTION D: SERVICE TOOLS & TOOL KITS MDS TCD/0510 MERL N PART No. DESCRIPTION ALTERNATIVE PART No. If your requirement is not listed, please contact our technical department for assistance. S E C T I O N
USE OEM PART N TO IDENTIFY AND MERLIN PART No. TO ORDER.
**RETURN TO CONTENTS** M E R L I N
D I E S E L
S Y S T E M S
L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 44 SECTION D: SERVICE TOOLS & TOOL KITS MDS TCD/0510 MERL N PART No. DESCRIPTION ALTERNATIVE PART No. If your requirement is not listed, please contact our technical department for assistance. S E C T I O N
USE OEM PART N TO IDENTIFY AND MERLIN PART No. TO ORDER.
**RETURN TO CONTENTS** M E R L I N
D I E S E L
S Y S T E M S
L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 45 SECTION D: SERVICE TOOLS & TOOL KITS MDS TCD/0510 MERL N PART No. DESCRIPTION ALTERNATIVE PART No. If your requirement is not listed, please contact our technical department for assistance. S E C T I O N
USE OEM PART No. TO IDENTIFY AND MERLIN PART No. TO ORDER.
**RETURN TO CONTENTS** M E R L I N
D I E S E L
S Y S T E M S
L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 46 SECTION D: SERVICE TOOLS & TOOL KITS MDS TCD/0510 MERL N PART No. DESCRIPTION ALTERNATIVE PART No. If your requirement is not listed, please contact our technical department for assistance. S E C T I O N
MISCELLANEOUS TOOLS T016-410 ASSEMBLY SHAFT DT123A T016-414 BACKPLATE ASSEMBLY PLATE DT123B T016-516 BARREL SEAT CUTTER DT202 T016-520 BASE PLUG REMOVER ET003 T016-521 D/VALVE EXTRACTOR ET033 T016-522 D/VALVE EXTRACTOR ET049 T016-523 D/VALVE EXTRACTOR ET099 T016-524 BASE PLUG REMOVER ET105 T016-456 CONTROL ROD BUSH SOCKET ET658 T016-525 SPANNER ET894 T016-526 MAX FUEL ADJ USTER ET990
MISCELLANEOUS TOOLS PLEASE NOTE:
THESE TOOLS ARE ONLY AVAILABLE WHILE STOCKS LAST
USE OEM PART No. TO IDENTIFY AND MERLIN PART No. TO ORDER.
**RETURN TO CONTENTS** M E R L I N
D I E S E L
S Y S T E M S
L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 47 SECTION D: SERVICE TOOLS & TOOL KITS MDS TCD/0510 MERL N PART No. DESCRIPTION ALTERNATIVE PART No. If your requirement is not listed, please contact our technical department for assistance. S E C T I O N
STANADYNE TOOLS T016-567 GAUGE SET 23093 T016-568 BRACKET DM DB DB2 19965 T016-569 SPANNER AUTO ADVANCE 14490 T016-570 DRIVE SHAFT SLEEVE 13369 T016-571 TOOL 13375 T016-572 DRIVE SHAFT SEAL COMPRESSOR 13371 T016-573 TIMING LINE LOCATOR DC 20400 T016-574 PILOT TUBE MANDREL 16314 T016-575 INSTALLATION SPACER 16315 T016-576 END CAP GAUGE 18332 T016-577 SLEEVE 18338 T016-578 BRACKET DM 19930 T016-579 BRACKET D DB DC DB2 20029 T016-580 SOCKET STANADYNE 20548 T016-581 CAM SCREW BUSH 21178 T016-582 GOVERNOR WEIGHT RETAINER 16313 T016-584 PULLER F&M 19927 T016-586 CIRCLIP TOOL 24148
MISCELLANEOUS TOOLS PLEASE NOTE:
THESE TOOLS ARE ONLY AVAILABLE WHILE STOCKS LAST
USE OEM PART No. TO IDENTIFY AND MERLIN PART No. TO ORDER.
**RETURN TO CONTENTS** M E R L I N
D I E S E L
S Y S T E M S
L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 2 SECTION E: INJECTOR SERVICE TOOLS & LAPS MDS TCE0510
If your requirement is not listed, please contact our technical department for assistance. S E C T I O N
E CONTENTS PAGE
INJECTOR SERVICE TOOLS 3 INJECTOR SOCKETS 5 INJECTOR HOLDERS 8 INJECTOR TEST ADAPTORS 10 INJECTOR EXTRACTORS/PULLERS 11 INJECTOR SHIMS 12 QUICK-ACTION TEST PIPES 13 STONE TIPPED LAPS & TIPS 15 STEEL TIPPED LAPS 16 LAPPING PASTE 16
IMPORTANT NOTE ADDITIONAL TOOLS SPECIFIC TO COMMON RAIL SYSTEMS CAN BE FOUND IN SECTION A OF THE MERLIN EQUIPMENT & ACCESSORIES CATALOGUE **RETURN TO CONTENTS** M E R L I N
D I E S E L
S Y S T E M S
L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 3 SECTION E: INJECTOR SERVICE TOOLS & LAPS MDS TCE0510 MERLIN PART No. DESCRIPTION ALTERNATIVE PART No. If your requirement is not listed, please contact our technical department for assistance. S E C T I O N
L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 4 SECTION E: INJECTOR SERVICE TOOLS & LAPS MDS TCE0510 MERLIN PART No. DESCRIPTION ALTERNATIVE PART No. If your requirement is not listed, please contact our technical department for assistance. S E C T I O N
E
T021-034 NOZZLE CLEANING KIT KDEP2900
T021-045 NOZZLE PRICKER WIRE 0.12, 0.20, 0.30MM
T021-046 PRICKER WIRE HOLDER
T021-047 BRASS WIRE BRUSH
T021-100 INJ ECTOR TESTER400 BAR EFEP60H 0 681 200 502
SERVICE TOOLS **RETURN TO CONTENTS** M E R L I N
D I E S E L
S Y S T E M S
L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 5 SECTION E: INJECTOR SERVICE TOOLS & LAPS MDS TCE0510 MERLIN PART No. DESCRIPTION ALTERNATIVE PART No. If your requirement is not listed, please contact our technical department for assistance. S E C T I O N
E
T021-015 CASTLENUT INJ ECTOR SOCKET MERCEDES 30MM
T021-016 INJ ECTOR SOCKET VARIOUS 27MM
T021-017 INJ ECTOR SOCKET VW POLO ETC 22MM
T021-018 WINDOW SOCKET MERC C 22MM
T021-022 INJ ECTOR SOCKET MERCEDES 30MM
T021-023 INJ ECTOR SOCKET TOYOTA 21MM
INJECTOR SOCKETS **RETURN TO CONTENTS** M E R L I N
D I E S E L
S Y S T E M S
L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 6 SECTION E: INJECTOR SERVICE TOOLS & LAPS MDS TCE0510 MERLIN PART No. DESCRIPTION ALTERNATIVE PART No. If your requirement is not listed, please contact our technical department for assistance. S E C T I O N
E
T021-024 WINDOW SOCKET PEUGEOT 106/MERCEDES 22MM
T021-029 INJ ECTOR SOCKET SCANIA 28MM
T021-030 WINDOW SOCKET 28MM
T021-031 WINDOW SOCKET 27MM
T021-032 INJ ECTOR SOCKET CUMMINS B 24MM
T021-041 INJ ECTOR SOCKET NISSAN 27MM
INJECTOR SOCKETS **RETURN TO CONTENTS** M E R L I N
D I E S E L
S Y S T E M S
L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 7 SECTION E: INJECTOR SERVICE TOOLS & LAPS MDS TCE0510 MERLIN PART No. DESCRIPTION ALTERNATIVE PART No. If your requirement is not listed, please contact our technical department for assistance. S E C T I O N
E
T021-042 TORX SOCKET VW LUPO EUI
T021-044 INJ ECTOR SOCKET RING NUT ON MERCEDES 11.13 31.5MM
INJECTOR SOCKETS **RETURN TO CONTENTS** M E R L I N
D I E S E L
S Y S T E M S
L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 8 SECTION E: INJECTOR SERVICE TOOLS & LAPS MDS TCE0510 MERLIN PART No. DESCRIPTION ALTERNATIVE PART No. If your requirement is not listed, please contact our technical department for assistance. S E C T I O N
INJECTOR HOLDERS **RETURN TO CONTENTS** M E R L I N
D I E S E L
S Y S T E M S
L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 9 SECTION E: INJECTOR SERVICE TOOLS & LAPS MDS TCE0510 MERLIN PART No. DESCRIPTION ALTERNATIVE PART No. If your requirement is not listed, please contact our technical department for assistance. S E C T I O N
E
T021-802 INJ ECTOR HOLDER FIAT
T021-898 INJ ECTOR HOLDER ROTODIESEL
T021-899 INJ ECTOR HOLDER CUMMINS
T021-914 INJ ECTOR HOLDER VW GOLF
T021-915 INJ ECTOR HOLDER MERCEDES SCANIA
IMPORTANT NOTE ADDITIONAL TOOLS SPECIFIC TO COMMON RAIL SYSTEMS CAN BE FOUND IN SECTION A OF THE MERLIN EQUIPMENT & ACCESSORIES CATALOGUE
INJECTOR HOLDERS **RETURN TO CONTENTS** M E R L I N
D I E S E L
S Y S T E M S
L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 10 SECTION E: INJECTOR SERVICE TOOLS & LAPS MDS TCE0510 MERLIN PART No. DESCRIPTION ALTERNATIVE PART No. If your requirement is not listed, please contact our technical department for assistance. S E C T I O N
E
T021-027 INJ ECTOR TEST ADAPTOR MAN 464 29MM
T021-033 TEST ADAPTOR VECTRA INJ .
T021-039 INJ ECTOR TEST ADAPTOR MACK/RENAULT
T021-040 INJ ECTOR TEST ADAPTOR MERCEDES ATROS 26MM
T021-913 UNIVERSAL TOOL TO TEST INJ ECTORS
T021-919 INJ ECTOR TEST ADAPTOR MACK 2, RENAULT 27.5MM
INJECTOR TEST ADAPTORS **RETURN TO CONTENTS** M E R L I N
D I E S E L
S Y S T E M S
L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 11 SECTION E: INJECTOR SERVICE TOOLS & LAPS MDS TCE0510 MERLIN PART No. DESCRIPTION ALTERNATIVE PART No. If your requirement is not listed, please contact our technical department for assistance. S E C T I O N
E
T021-035 INJ ECTOR EXTRACTOR IVECO
T021-036 INJ ECTOR EXTRACTOR MERCEDES 'A'
T021-036A INJ ECTOR EXTRACTOR MERCEDES 'A' TWIN VERSION
T021-037 INJ ECTOR EXTRACTOR VW LUPO EUI
T021-038 INJ ECTOR EXTRACTOR ALFA 156, FIAT
T021-048 INJ ECTOR EXTRACTOR MERCEDES 'A' & 'E
T021-048A BOSCH ADAPTOR M27X1 FOR T021-048
INJECTOR EXTRACTORS/PULLERS **RETURN TO CONTENTS** M E R L I N
D I E S E L
S Y S T E M S
L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 12 SECTION E: INJECTOR SERVICE TOOLS & LAPS MDS TCE0510 MERLIN PART No. DESCRIPTION ALTERNATIVE PART No. If your requirement is not listed, please contact our technical department for assistance. S E C T I O N
E
T021-798 INJ SHIM KIT TRUCK TYPE T021-797 INJ SHIM TRUCK TYPE 0.80X10 T021-796 INJ SHIM TRUCK TYPE 1.15X10 T021-803 INJ SHIM TRUCK TYPE 1.20X10 T021-804 INJ SHIM TRUCK TYPE 1.30X10 T021-795 INJ SHIM TRUCK TYPE 1.40X10 T021-805 INJ SHIM TRUCK TYPE 1.80X10 T021-806 INJ SHIM TRUCK TYPE 1.85X10 T021-807 INJ SHIM TRUCK TYPE 1.95X10
T021-799 INJ SHIM KIT CAR TYPE T021-794 INJ SHIM CAR TYPE 0.85X10 T021-793 INJ SHIM CAR TYPE 0.95X10 T021-808 INJ SHIM CAR TYPE 1.05X10 T021-809 INJ SHIM CAR TYPE 1.10X10 T021-810 INJ SHIM CAR TYPE 1.30X10 T021-811 INJ SHIM CAR TYPE 1.35X10 T021-812 INJ SHIM CAR TYPE 1.50X10 T021-792 INJ SHIM CAR TYPE 1.60X10 T021-791 INJ SHIM CAR TYPE 1.65X10 T021-790 INJ SHIM CAR TYPE 1.70X10 T021-813 INJ SHIM CAR TYPE 1.75X10 T021-814 INJ SHIM CAR TYPE 1.80X10 T021-815 INJ SHIM CAR TYPE 1.85X10 T021-789 INJ SHIM CAR TYPE 1.90X10 T021-816 INJ SHIM CAR TYPE 1.95X10
T021-780 INJ SHIM J APANESE TYPE 0.05X20 T021-779 INJ SHIM J APANESE TYPE 0.10X20 T021-778 INJ SHIM J APANESE TYPE 1.00X20 T021-817 INJ SHIM J APANESE TYPE 1.05X20 T021-777 INJ SHIM J APANESE TYPE 1.10X20 T021-818 INJ SHIM J APANESE TYPE 1.15X20 T021-776 INJ SHIM J APANESE TYPE 1.20X20 T021-775 INJ SHIM J APANESE TYPE 1.35X20 T021-819 INJ SHIM J APANESE TYPE 1.40X20 T021-820 INJ SHIM J APANESE TYPE 1.60X20 T021-774 INJ SHIM J APANESE TYPE 1.65X20 T021-773 INJ SHIM J APANESE TYPE 1.70X20 T021-772 INJ SHIM J APANESE TYPE 1.75X20 T021-771 INJ SHIM J APANESE TYPE 1.80X20 T021-770 INJ SHIM J APANESE TYPE 1.85X20 T021-821 INJ SHIM J APANESE TYPE 1.95X20
INJECTOR SHIMS **RETURN TO CONTENTS** M E R L I N
D I E S E L
S Y S T E M S
L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 13 SECTION E: INJECTOR SERVICE TOOLS & LAPS MDS TCE0510 MERLIN PART No. DESCRIPTION ALTERNATIVE PART No. If your requirement is not listed, please contact our technical department for assistance. S E C T I O N
E
T022-001 QUICK ACTION TEST PIPE
T022-002 NYLON NIPPLES FOR T022-001
T022-003 A-SIZE SPLIT ADAPTOR FOR T022-001
T022-004 18 X 1.5MM SPLIT ADAPTOR FOR T022-001
T022-005 16 X 1.5MM SPLIT ADAPTOR FOR T022-001
T022-006 GARDNER SPLIT ADAPTOR FOR T022-001
T022-007 CAT 9/16" SPLIT ADAPTOR FOR T022-001
T022-008 CAT 5/8" SPLIT ADAPTOR FOR T022-001
QUICK-ACTION TEST PIPES **RETURN TO CONTENTS** M E R L I N
D I E S E L
S Y S T E M S
L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 14 SECTION E: INJECTOR SERVICE TOOLS & LAPS MDS TCE0510 MERLIN PART No. DESCRIPTION ALTERNATIVE PART No. If your requirement is not listed, please contact our technical department for assistance. S E C T I O N
E
T022-008A 5/8" X 1.5MM SPLIT ADAPTOR LONG
T022-009 14 X 1.5MM SPLIT ADAPTOR LONG FOR T022-001
MARINE APPLICATIONS
T014-150 HIGH PRESSURE FLEXIBLE MARINE TEST PIPE 14M X 14M
ALTERNATIVE FITTINGS ARE AVAILABLE QUICK-ACTION TEST PIPES **RETURN TO CONTENTS** M E R L I N
D I E S E L
S Y S T E M S
L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 15 SECTI ON E: I NJ ECTOR SERVI CE TOOLS & LAPS MDS TCE0510 MERLIN PART No. DESCRIPTION ALTERNATIVE PART No. If your requirement is not listed, please contact our technical department for assistance. S E C T I O N
E
STONED TIPPED LAPS (SOLD IN SINGLE UNITS)
T024-001 SULZER RD 90/96 LAP HK119 T024-002 MAN 11MM LAP HK173 T024-003 MAN LAP HK178 T024-004 6MM S/STEM 'S' SIZE LAP HK084 T024-005 6MM L/ 'S' SIZE LAP HK083 T024-006 LEYLAND LATE TYPE LAP HK087 T024-007 4.5MM L/STEM AMBAC LAP HK110 T024-008 10MM L/STEM 'U' SIZE LAP HK098 T024-009 6MM BOSCH/FIAT LAP HK081 T024-010 5MM S/STEM 'S' SIZE LAP HK082 T024-011 GARDNER LW LAP HK088 T024-012 GARDNER LX LAP HK112 T024-013 6MM S/STEM 'T' SIZE LAP HK085 T024-014 8MM L/STEM 'T' SIZE LAP HK095 T024-015 7MM S/STEM 'T' SIZE LAP HK086 T024-016 8MM S/STEM 'U' SIZE LAP HK096 T024-017 10MM 'U' SIZE LAP HK097 T024-018 12MM L/STEM 'V' SIZE LAP HK099 T024-019 4MM L/STEM 'P' SIZE LAP HK117 T024-020 PIELSTICK PC2 LAP HK180 T024-021 SULZER RD 90 LAP HK206 T024-022 SULZER RD 56 LAP HK207 T024-023 PIELSTICK PC3 LAP HK208 T024-024 5MM L/STEM 'S' SIZE LAP HK114 T024-025 5.5MM L/STEM 'S' SIZE LAP HK115 T024-028 16MM L/STEM 'V' SIZE LAP HK080
STONED TIPS (SOLD IN SINGLE UNITS)
T024-035 TIP FOR T024-005, 009, 012, 024, 025 HK123 T024-036 TIP FOR T024-001, 006, 007,019 HK124 T024-037 TIP FOR T024-004, 014, 015 HK121 T024-038 TIP FOR T024-008, 017 HK127 T024-039 TIP FOR T024-010 HK122 T024-040 TIP FOR T024-011 HK125 T024-041 TIP FOR T024-013 HK120 T024-042 TIP FOR T024-016 HK126 T024-043 TIP FOR T024-022 HK130 T024-044 TIP FOR T024-002 HK131 T024-045 TIP FOR T024-018 HK128 T024-046 TIP FOR T024-020 HK193 T024-047 TIP FOR T024-021 HK198 T024-048 TIP FOR T024-023 HK200 T024-049 STONE TIP FOR 16MM V SIZE LAP HK129 LAPS, TIPS & PASTE M E R L I N
D I E S E L
S Y S T E M S
L T D **RETURN TO CONTENTS** Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 16 SECTI ON E: I NJ ECTOR SERVI CE TOOLS & LAPS MDS TCE0510 MERLIN PART No. DESCRIPTION ALTERNATIVE PART No. If your requirement is not listed, please contact our technical department for assistance. S E C T I O N
E
STEEL TIPPED LAPS
T024-026 6MM LAP HK154 T024-027 5MM LAP HK151 T024-055 4MM BOSCH P T024-056 4.5MM BOSCH & J B T024-058 5MM LONG STEM T024-060 6MM LONG STEM
LAPPING PASTE
T025-001 EXTRA COURSE LAP PASTE T025-002 COURSE LAPPING PASTE T025-003 MEDIUM LAPPING PASTE T025-004 FINE LAPPING PASTE T025-005 SUPER FINE LAPPING PASTE T025-006 TALLOW LAPS, TIPS & PASTE M E R L I N
D I E S E L
S Y S T E M S
L T D **RETURN TO CONTENTS**
05/10 PRODUCT CODE INDEX
011 DRIVE COUPLINGS 012 MOUNTING BRACKETS 013 TEST INJECTORS 014 HP TEST PIPES 015 ADAPTORS & HOSES 016 SERVICE TOOLS 017 TOOL KITS 021 INJECTOR TEST & SERVICE 022 QUICK-ACTION TEST PIPES 024 LAPS & TIPS 025 LAPPING PASTE 031 COMMON RAIL TEST KIT MERLIN DIESEL SYSTEMS LTD Units 189-191, Bradkirk Place Walton Summit Centre Preston, Lancashire PR5 8AJ. England
Tel: +44 (0)1772 314558 Fax: +44 (0)1772 314565
E-mail: equip@merlindiesel.com Website: www.merlindiesel.com Manufacturers of Diesel Fuel Injection Test Equipment and Suppliers of Spare Parts I N D E X
1 EQUIPMENT & ACCESSORIES CATALOGUE **RETURN TO CONTENTS** M E R L I N
D I E S E L
S Y S T E M S
L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 2 INDEX 1 PRODUCT CODE INDEX MDS TC/0510 MERL N PART No. DESCRIPTION SECTION/PAGE I N D E X
011 COUPLINGS COMMON RAIL FLANGED COUPLINGS CR T011-040 DRIVE COUPLING DELPHI DFP1 A24 B5 TANG DRIVE CR T011-041 TANG DRIVE 8MM MERCEDES/SIEMENS A24 B5 T011-042 TANG DRIVE 9MM FIAT MULTIJ ET/SIEMENS A24 B5 T011-043 TANG DRIVE 10MM FIAT MULTIJ ET FORD TRANSIT A24 B5 TAPER COUPLINGS CR T011-005 DRIVE COUPLING 20MM B SIZE A24 B3 T011-039 D IVE COUPLING 25MM P SIZE 58MM LONG 12 CP3 A24 B5
011 COUPLINGS GENERAL ANTI-BACKLASH COUPLINGS T011-000 SHIM FOR ANTI-BACKLASH BOSCH AND HARTRIDGE B3 T011-000A SQUARE SHIM FOR HARTRIDGE ADC63 ANTI-BACKLASH B3 T011-001 ANTI-BACKLASH BOSCH B3 T011-002 ANTI-BACKLASH HARTRIDGE B3 T011-051 SPRING OADED J AWS B7 FLANGED COUPLINGS T011-017 DRIVE COUPLING STANADYNE PERKINS B4 T011-018 DRIVE COUPLING 3 BOLT FORD 2.5DI B4 T011-019 DRIVE COUPLING 4 BOLT FORD 2.5DI B4 T011-025 COUPLING STANADYNE TARGET B5 T011-026 COUPLING PERKINS 4 HOLE DP200 B5 T011-027 COU LING DPC & VE VW 1.9, 3 HOLE B5 T011-050 DRIVE COUPLING BOSCH VP44 B5 SPLINED COUPLINGS T011-020 S LIT COUPLING MERCEDES B4 T011-021 SPLIT COUPLING OPEL 33MM B4 T011-022 SPLIT COUPLING PEUGEOT 34.5MM B4 T011-023 D IVE COUPLING IVECO EUROTEC P 45MM B4 T011-024 DRIVE COUPLING MERCEDES SPRINTER B5 T011-038 SPLIT COUPLING SOFIM 39.0MM B4 TAPER COUPLINGS T011-003 DRIVE COUPLING 17MM A SIZE B3 T011-004 D IVE COUPLING 17MM LONG 'A' SIZE B3 T011-006 DRIVE COUPLING 20MM LONG 'B' SIZE B3 T011-007 DRIVE COUPLING 22MM C SIZE B3 T011-008 DRIVE COUPLING 25MM Z SIZE B3 T011-009 DRIVE COUPLING 25MM P SIZE LONG B3 T011-010 DRIVE COUPLING 30MM P SIZE LONG B3 T011-011 DRIVE COUPLING 35MM P SIZE LONG B3 T011-012 DRIVE COUPLING 35MM (TD40 X L85MM) B3 T011-013 DRIVE COUPLING 35MM (TD30 X L58MM) B3 T011-014 DRIVE COUPLING 40MM BOSCH R/H B4 T011-015 DRIVE COUPLING MERC 190D B4 T011-030 D IV COUPLING 20MM VE TRANSIT B3
012 BRACKETS BOSCH GENERAL APPLICAT ONS T012-017 MOUNTING PLATE VA/VE 50MM B8 T012-018 MOUNTING PLATE MERC 190D 74MM B8 T012-019 MOUNTING FLANGE PES,A,M, 68/92MM B8 T012-020 MOUNTING FLANGE PES M 68MM B8 **RETURN TO CONTENTS** M E R L I N
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Page 3 INDEX 1 PRODUCT CODE INDEX MDS TC/0510 MERL N PART No. DESCRIPTION SECTION/PAGE I N D E X
1 T012-020A MOUNTING FLANGE VE 68MM THREADED B9 T012-021 MOUNTING FLANGE 95MM B9 T012-022 MOUNTING FLANGE 107MM B9 T012-023 MOUNTING CENTRE CLAMP B9 T012-024 MOUNTING BLOCK PE, A, B9 T012-025 MOUNTI G BLOCK 45MM B9 T012-025A REAR SUPPORT B10 T012-026 7MM PACKING PLATE FOR T012-025 B10 T012-027 MOUNTING BLOCK PE P RADIUS 56MM B10 T012-028 MOUNTING BLOCK PE B B10 T012-036 MOUNTI G BLOCK H/R B10 T012-037 FLANGE VP44 68MM B10 T012-038 MOUNTING BRACKET H PUMP 115MM B11 UNIVERSAL MOUNTINGS T012-015 UNIVERSAL MOUNTING BRACKET B8
012 BRACKETS BOSCH 815 GENERAL APPLICATIONS T012-030 MOUNTING BLOCK PE P B12 T012-031 MOUNTI G BLOCK PE P RADIUS 56MM B12 T012-032 MOUNTI G BLOCK PE A RADIUS 45MM B12 T012-033 MOUNTING BLOCK PE MW RADIUS 50MM B12 T012-034 MOUNTING BLOCK PES P REAR SUPPORT B12 T012-035 MOUNTING BLOCK H/R B12 UNIVERSAL MOUNTINGS T012-029 UNIVERSAL MOUNTING BRACKET B12
012 BRACKETS MERLIN/HARTRIDGE CR BOSCH T012-004 MOUNTI G PLATE VA/VE 50MM & CR CP3 007 A26 B14 CR HARTRIDGE T012-005 MOUNTING PLATE FORD 1.8/2.5 VE/DPS 68MM & CR B14 GENERAL APPLICATIONS T012-002 M UNTING PLATE PES M 68MM B14 **RETURN TO CONTENTS** M E R L I N
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L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 4 INDEX 1 PRODUCT CODE INDEX MDS TC/0510 MERL N PART No. DESCRIPTION SECTION/PAGE I N D E X
1 T012-003 MOUNTING PLATE PES A 68MM B14 T012-006 MOUNTING PLATE MERC 190D 74MM B14 T012-008 MOUNTING PLATE 107MM B15 T012-009 FORD YORK PUMP MOUNTING PLATE B15 UNIVERSAL MOUNTINGS T012-007 U IVERSAL ROTARY DRIVE B14
012 MOUNTING BRACKETS BOSCH GENERAL APPLICATIONS CR T012-016 MOUNTI G PLATE FORD 1.8/2.5 VE/DPS 68MM & CR BOSCH B8
013 TEST INJECTORS ACCESSORIES AND PARTS T013-011 1 88 901 987 TEST NOZZLE FOR TYPE IX C5 T013-012 1 688 901 999 TEST NOZZLE FOR TYPE III C5 T013-013 1 688 901 991 TEST NOZZLE FOR TYPE II C5 T013-014 1 688 901 990 TEST NOZZLE FOR TYPE VII C5 T013-015 1 688 901 988 TEST NOZZLE FOR TYPE VIII C5 T013-016 ISO 4010 TEST NOZZLE FOR TYPE IV C5 T013-017 ISO 1510 TEST NOZZLE FOR TYPE I C5 T013-018 T SIZE T ST NOZZLE C5 T013-026 ORIFICE PLATE 0.4 C5 T013-027 ORIFICE PLATE 0.5 C5 T013-028 ORIF CE PLATE 0.6 C5 T013-029 ORIFICE PLATE 0.7 C5 T013-030 O IF CE PLATE 0.8 C5 T013-031 NOZZLE NUT ADAPTOR TYPE IV C6 T013-032 DIFFUSER 1 688 505 000 C6 T013-033 INLET STUD & FILTER LONG TYPE III, IV C5 T013-034 INLET STUD & FILTER SHORT TYPE VII C5 T013-035 ISO INJ HOLDER KIT C7 T013-035B INSERT OR KDEP1140 (114 INJ ) C7 T013-036 FLEXIPIPE FOR T013-035 C7 T013-037 INJ ECTOR SPACER KIT TYPE VII & VIII C8 T013-038 INJ ECTOR SPACER KIT TYPE III C8 T013-038A INJ ECTOR SPACER KIT TYPE IX C8 T013-039 20 X 1.5MM INJ ECTOR ADAPTOR AVM2 C8 T013-040 20 X 1 5MM INJ ECTOR ADAPTOR EPS815 C8 T013-041 20 X 1.5MM MALE FITTING FOR FLEXIPIPE T013-036 C7 T013-046 20 X 1.5MM FEMALE FITTING FOR FLEXIPIPE T013-036 C7 T013-047 SPRING TYPE III, IV C5 T013-048 SPRING TYPE I, II C5 T013-049 S RI G TYPE VII, VIII C5 T013-050 SPRING TYPE IX C5 T013-051 INLET STUD TYPE IX C5 T013-052 INLET STUD TYPE VIII C5 T013-053 INLET STUD TYPE I, II C5 T013-054 SPACER TYPE I C6 T013-055 SPACER TYPE II C6 T013-056 SPACER TYPE VII, VIII C6 **RETURN TO CONTENTS** M E R L I N
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L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 5 INDEX 1 PRODUCT CODE INDEX MDS TC/0510 MERL N PART No. DESCRIPTION SECTION/PAGE I N D E X
1 T013-057 SPACER TYPE IX C6 T013-058 NOZZLE NUT TYPE I C6 T013-059 NOZZLE NUT TYPE II C6 T013-060 NOZZLE NUT TYPE III C6 T013-061 NOZZLE NUT TYPE VII, VIII, IX C6 T013-062 S INDLE TYPE III, IV C6 T013-063 SPINDLE TYPE I, II C6 T013-064 S INDLE TYPE VII, VIII C6 T013-065 S INDLE TYPE IX C6 T013-067 SPACER FOR T013-003 C6 T013-068 TEST NOZZLE BDN8S2 C5 DP200 T013-042 TEST NOZZLE YDB286 BDL0S6844CFE C5 T013-043 TEST NOZZLE YDB287 BDL0S6889CFE C5 T013-044 IN ET STUD YDB288 C5 DPCN T013-069 TEST NOZZLE DPCN C4 T013-071 TEST NOZZLE MERC PSA DPCN ELECTRONIC PUMP C5 EPIC T013-070 TEST NOZZLE FORD DI ELECTRONIC PUMP C5 TEST INJECTORS T013-000 MER IN S TYPE TEST INJ ECTOR C3 T013-001 1 688 901 000 TEST INJ ECTOR TYPE IV C3 T013-002 1 88 901 022 TEST INJ ECTOR TYPE I C3 T013-003 1 88 901 023-025-027 TEST INJ ECTOR TYPE II C3 T013-004 1 688 901 015-020 TEST INJ ECTOR TYPE III C3 T013-005 1 88 901 101-110 TEST INJ ECTOR TYPE VII C3 T013-006 1 688 901 111-112-113 TEST INJ ECTOR TYPE VIII C4 T013-007 1 688 901 114-117 TEST INJ ECTOR TYPE IX C4 T013-008 T SIZE TEST INJ ECTOR C4
014 COMMON RAIL HP TEST PIPES VARIOUS CR T014-101 HP FLEXIBLE TEST PIPE 550X2.0 (14X14) A27 C10 T014-102 HP FLEXIBLE TEST PIPE 450X2.0 (12X14) A27 C10 T014-103 HP FLEX BLE TEST PIPE 450X2.0 (14X14) A27 C10 T014-104 HP FLEX BLE TEST PIPE 220X2.0 (12X14) A27 C10 T014-105 HP FLEXIBLE TEST PIPE 220X2.0 (14X14) A27 C10 T014-106 H F EX BLE TEST PIPE 550X2.0 (12X14) A27 C10
014 FLEXIBLE HP TEST PIPES MARINE T014-150 HP FLEXIBLE MARINE TEST PIPE M14 X M14 C10 E14 VP T014-056F TEST PIPE FLEXI 6 X 2.5 X 450 12-14 VP C9 T014-085F TEST PIPE FLEXI 6 X 1.6 X 450 14-14 VP C9
014 TEST PIPE CATERPILLAR T014-074 TEST PIPE 6 X 1.5 X 21" 14-14 C10 HP STEEL PIPE T014-067 TEST PIPE 6 X 2 per mtr C10 T014-068 TE T PIPE 6 X 3 per mtr C10 T014-069 TEST PIPE 8 X 3 per mtr C10 T014-070 TEST PIPE 8 X 4 per mtr C10 T014-071 TEST PIPE 10 X 4 per mtr C10 T014-072 TEST PIPE 10 X 5 per mtr C10
014 TEST PIPES HP STEEL PIPE T014-066 TEST PIPE 6 X 1.5 per mtr C10
014 TEST PIPES RUBBER COVERED DP200 T014-060 TE T PIPE 6 X 1.5 X 710 12-14 DP200 C9 **RETURN TO CONTENTS** M E R L I N
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Page 6 INDEX 1 PRODUCT CODE INDEX MDS TC/0510 MERL N PART No. DESCRIPTION SECTION/PAGE I N D E X
1 T014-061 TEST PIPE 6 X 1.8 X 450 12-14 DP200 C9 DPCN T014-059 TEST PIPE 6 X 2.5 X 330 12-12 DPCN C9 EPIC FORD T014-063 TEST PIPE 6 X 1.6 X 365 12-12 EPIC FORD C9 GENERAL APPLICATIONS T014-051 TEST PIPE 6 X 2 X 600 14-14 C9 T014-052 TEST PIPE 6 X 2 X 600 12-14 C9 T014-053 TEST PIPE 6 X 3 X 600 14-14 C9 T014-054 TEST PIPE 6 X 2 X 840 12-14 C9 T014-055 TEST PIPE 6 X 3 X 600 14-18 C9 T014-056 TEST PIPE 6 X 2 X 450 12-14 C9 T014-057 TEST PIPE 8 X 3 X 1000 14-14 C9 T014-058 TEST PIPE 6 X 1.6 X 350 12-14 C9 T014-062 TEST PIPE 6 X 2 X 845 12-14 C9 T014-064 TEST PIPE 6 X 1.5 X 710 14-14 C9 T014-073 TEST PIPE 6 X 1.6 X 600 14-14 C9 T014-075 TEST PIPE 8 X 4 X 1500 20-18 C9 T014-076 TEST PIPE 8 X 4 X 1500 18-18 C9 T014-077 TEST PIPE 8 X 2 X 840 14-14 C9 T014-078 TEST PIPE 8 X 4 X 1000 14-18 C9 T014-079 TEST PIPE 8 X 4 X 1000 16-18 C9 T014-080 TEST PIPE 6 X 3 X 1000 14-14 C9 T014-081 TEST PIPE 8 X 3 X 1000 16-14 C9 T014-082 TEST PIPE 6 X 3 X 600 16-18 C9 T014-083 TEST PIPE 8 X 3 X 600 14-14 C9 T014-084 TEST PIPE 8 X 4 X 1000 18-18 C9 T014-086 TEST PIPE 8 X 3 X 1500 20-18 C9 T014-087 TEST PIPE 8 X 3 X 1000 18-14 C9 T014-088 TEST PIPE 6 X 3 X 600 16-14 C9 T014-089 TEST PIPE 8 X 3 X 1500 20-14 C9 T014-090 TEST PIPE 8 X 4 X 1500 18-18 C9 T014-091 TEST PIPE 6 X 1.6 X 365 12-14 C9 T014-092 TEST PIPE 6 X 1.6 X 330 12-14 C9 T014-093 TEST PIPE 8 X 3 X 600 14-14 C9 VP T014-065 TEST PIPE 6 X 2 X 845 14-14 VP C9 T014-085 TEST PIPE 6 X 1.6 X 450 14-14 VP C9
015 ADAPTORS BANJO T015-038 3/8" BSP X 12MM BANJ O ADAPTOR C12 T015-039 3/8" BSP X 14MM BANJ O ADAPTOR C12 T015-040 3/8" BSP X 12MM BANJ O ADAPTOR LONG C12 T015-041 3/ " BSP X 14MM BANJ O ADAPTOR LONG C12 BOOOST PRESSURE KIT T015-051 1/4" BSP X 3/8" UNF C12 T015-052 1/4" BSP X 10 X 1.5MM C12 T015-053 1/ BSP X 12 X 1.5MM C12 T015-054 1/ " BSP X 14 X 1.5MM C12 T015-055 1/4 BSP X 16 X 1.5MM C12 DIESELFLEX T015-000 D/FLEX SUZU E120 12 X 1.5MM TO 12 X 1.5MM C11 T015-001 D/FLEX 14 X 1.5MM TO 12 X 1.5MM C11 GENERAL APPLICATIONS T015-005 ADAPTER 14MM FEMALE TO 12MM MALE C11 T015-006 ADAPTER 14MM MALE TO 12MM FEMALE C11 T015-007 ADAPTOR 1/2" MALE TO 12MM FEMALE C11 T015-008 ADAPTOR 1/2" MALE TO 14MM FEMALE C11 T015-009 ADAPTER 14MM MALE TO 12MM FEMALE C11 T015-020 3/ " BSP X 8 X 1.5MM ADAPTOR C11 T015-021 3/8" BSP TEE CONNECTOR C11 T015-022 3/8" BSP FEMALE CONNECTOR C11 T015-023 3/ " BSP MALE CONNECTOR C11 T015-024 3/ " BSP X 22 X 1.5MM ADAPTOR C11 T015-025 3/8" BSP X 18 X 1.5MM ADAPTOR C11 T015-026 3/8" BSP X 14 X 1.5MM ADAPTOR C11 T015-027 3/8" BSP X 1/2" UNF ADAPTOR LONG C11 T015-028 3/8 BSP X 7/16" UNF ADAPTOR LONG C11 **RETURN TO CONTENTS** M E R L I N
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Page 7 INDEX 1 PRODUCT CODE INDEX MDS TC/0510 MERL N PART No. DESCRIPTION SECTION/PAGE I N D E X
1 T015-029 3/8" BSP X 12 X 1.5MM UNF ADAPTOR LONG C11 T015-032 3/8" BSP X 5/8" UNF ADAPTOR C11 T015-033 3/8" BSP X 8 X 1.25MM ADAPTOR C11 T015-034 3/8" BSP X 10 X 1.0MM ADAPTOR C11 T015-035 3/8" BSP X 7/16" UNF ADAPTOR C11 T015-036 3/ " BSP X 10 X 1.5MM ADAPTOR C11 T015-037 3/8" BSP X 32 X 1.5MM ADAPTOR C11 T015-150 12 X 1 5MM VE RETURN BANJ O STUD C12 TRANSFER PRESSURE T015-030 3/8" BSP X 5/16" UNF ADAPTOR T/PRESSURE C12 T015-031 3/8" BSP X 8 X 1.25MM ADAPTOR DPC T/PRESSURE C12 T015-031A 14M X 8 X 1.25MM ADAPTOR DPC T/PRESSURE C12
015 HOSE NYLON BRAIDED T015-201 30 LONG X 3/8" BSP HOSE C10 T015-203 42" LONG X 3/8" BSP HOSE C10 T015-205 42" LONG X 3/8"/1/2" BSP HOSE C10 STEEL BRAIDED T015-204 42 LONG X 3/8" BSP STEEL BRAIDED HOSE C10
016 BOSCH EDC P TOOLS GENERAL T016-245 PULLER PULSE WHEEL 22 X 1 EDC P D16 T016-246 EXTRACTOR GOVERNOR BUSH EDC P D16 T016-253 BUSH EXTRACTOR EDC P D16 T016-302 GAUGE REGISTER EDC P D28 T016-303 PULSE WHEEL HOLDER EDC P D37 T016-304 POSITIONING GAUGE EDC P D28 T016-658 CHECKING DEVICE MERCEDES EDC P D37
016 BOSCH EDC VE GENERAL T016-219 SOCKET 7.5MM VE EDC D6 T016-220 SOCKET 6.2MM VE EDC D6
016 BOSCH GENERAL TOOLS GENERAL T016-012 PULLER COUPLINGS 45X1.5MM D15 T016-218 PULLER MERCEDES SPRINTER D15 T016-240 DIAL GAUGE ROD 58X4X3 D25 T016-248 P LLER EUROCARGO 50MM GEAR D16 T016-321 SOCKET SQUARE DRIVE 1/2" D8 T016-344 DIAL GAUGE 30MM D23 T016-519 PULLER BOSCH D17 T016-641 DIAL GAUGE 30MM WITH SPRING D23 T016-653 D AL GA GE 10MM D23 T016-664 P LLER BMW 525 TDS D18 OBSOLETE STOCK T016-326 ASSEMBLY TOOL 20MM CONE D43 T016-355 GOVERNOR SOCKET D43 T016-357 SOCKET D43
016 BOSCH GOVERNOR GENERAL T016-003 SOCKET GOVERNOR TORQUE RSV D5 T016-004 SOCKET GOVERNOR 4MM RSV D5 T016-005 SOCKET GOVERNOR 4MM RQV A D5 T016-011 PULLER 20X1.5MM RQV A,M D15 T016-301 GOVERNOR ADJ USTER UNIVERSAL D27 T016-319 GOV RNOR PULLER 20/26/36X1.5M A,B,M,P D17 T016-331 SOCKET GOVERNOR RSUV D8 T016-333 SOCKET GOVERNOR 6MM RQ D8 T016-339 GOVERNOR ADJ USTER RQ D28 T016-343 GOVERNOR SETTING GAUGE RQ D28 **RETURN TO CONTENTS** M E R L I N
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Page 8 INDEX 1 PRODUCT CODE INDEX MDS TC/0510 MERL N PART No. DESCRIPTION SECTION/PAGE I N D E X
016 BOSCH IN-LINE H GENERAL T016-018 ADAPTOR PLATE FEED H TYPE D36 016 BOSCH IN-LINE MW GENERAL T016-261 TAPPET LIFTER MW D20 T016-261A TAPPET LIFTER HIGH LIFT MW D20 T016-685 PULLER TAPPET PLUG MW D19 OBSOLETE STOCK T016-262 2 PLUNGER HOLDER MW D43 T016-263 3 PLUNGER HOLDER MW D43 **RETURN TO CONTENTS** M E R L I N
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L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 9 INDEX 1 PRODUCT CODE INDEX MDS TC/0510 MERL N PART No. DESCRIPTION SECTION/PAGE I N D E X
016 BOSCH IN-LINE P GENERAL T016-007 SOCKET DELIVERY VALVE P D5 T016-015 PLUNGER SPRING COMPRESSION TOOL P D36 T016-257 TAPPET LIFTER P D20 T016-309 O RING INSERTER P D36 T016-341 DELIVERY VALVE SPANNER P D12 T016-345 PRE-STROKE GAUGE HOLDER 24MM X 1.5 P D25 T016-630 D AL GA GE HOLDER PE P D24 T016-631 C AMP WITH 2 RODS PE P D25 T016-639 PRE-STROKE GAUGE HOLDER 16M X 1.5 P D26 T016-844 TAPPET LIFTER P D20 OBSOLETE STOCK T016-316 TAPPET LIFTER PES P D43 T016-317 PULLER P D43 T016-330 PLUNGER FLANGE HOLDER P D43
016 BOSCH IN-LINE P8500 GENERAL T016-305 TAPPET LIFTER P8500 D20
016 BOSCH ROTARY GENERAL T016-001 GOVERNOR ADJ USTER VE D27 T016-020 REAMER 17MM BUSH VE D37 T016-237 POLYGONAL SOLENOID WRENCH 24MM VE D12 T016-238 SOCKET HEAD&ROTOR SCREW TORX D7 T016-239 DIAL GA GE HOLDER VA/VE M8 X 1 D24 T016-255 PRESSURE ADJ USTER VA/VE D27 T016-256 PULLER PRV VA/VE D16 T016-259 LDA ADJ USTER 10-14MM VE D27 T016-260 LDA ADJ USTER 10-3MM VE D27 T016-273 SOCKET VE D7 T016-275 D AL GA GE HOLDER VE D24 T016-276 SOCKET PRV VE D8 T016-277 SOCKET VE D8 T016-279 OIL SEAL EXTRACTOR 17MM D17 T016-280 OIL SEAL EXTRACTOR 20MM VE D17 **RETURN TO CONTENTS** M E R L I N
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L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 10 INDEX 1 PRODUCT CODE INDEX MDS TC/0510 MERL N PART No. DESCRIPTION SECTION/PAGE I N D E X
1 T016-282 THROTTLE SHAFT BUSH TOOL VE D37 T016-285 EGR TOOL VE D27 T016-287 SOCKET GOVERNOR SHAFT ADJ USTER 14MM VE D8 T016-323 DIAL GAUGE HOLDER 12X1M VA D24 T016-346 PRE-STROKE GAUGE VE D25 T016-349 A VANCE GAUGE VA D21 T016-351 ADVANCE GAUGE HIGH PRESSURE VE D21 T016-352 A VANCE GAUGE VE D21 T016-353 S ARE GLASS VE D21 T016-634 DIAL GAUGE HOLDER LONG VE GOLF 8MM X 1MM D24 T016-648 DIAL GA GE HOLDER 10X1MM VE D24 T016-654 PRE-STROKE ADAPTOR 13.5 X 2MM VE D26 T016-670 REAMER FOR 20MM DRI$VE SHAFT VE D37 OBSOLETE STOCK T016-254 ADVANCE GAUGE VA D43 T016-347 ADVANCE GAUGE VA D43 T016-348 A VANCE GAUGE ADAPTOR VA D43
016 BOSCH VP MAN VOLVO VARIOUS GENERAL T016-846 DAL GA GE 0-50MM (0.1MM) USE WITH 1 688 130 237 D23 T016-847 DIAL GAUGE HOLDER FOR T016-846 D24
016 BOSCH VP30 GENERAL T016-662 SOCKET FOR VOLUME MAGNETIC VALVE VP30 D10
016 BOSCH VP44 GENERAL T016-676 PULLERS, UNIVERSAL SET FOR VP COUPLINGS D18
016 BOSCH/LUCAS ROTARY GENERAL T016-633 DIAL GA GE 5MM BOSCH/DELPHI D23
016 CAV IN-LINE GENERAL T016-100 SOCKET DELIVERY VALVE N D6 T016-464 D LIVERY VALVE EXTRACTOR D17 T016-465 GOV RNOR SPRING COMPRESSION TOOL BR, W D30 T016-470 DELIVERY VALVE EXTRACTOR 5MM A D17 OBSOLETE STOCK T016-437 BARREL SEAT CUTTER B D45 T016-439 END FLOAT GAUGE A D45 **RETURN TO CONTENTS** M E R L I N
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Page 11 INDEX 1 PRODUCT CODE INDEX MDS TC/0510 MERL N PART No. DESCRIPTION SECTION/PAGE I N D E X
1 T016-440 END FLOAT GAUGE AA D45 T016-441 PLUNGER HOLDER BB D45 T016-442 C/ROD REAMER D45 T016-443 TAPPET LIFTER N,NN L/H D45 T016-444 SHIM GAUGE N. NN D45 T016-446 BASE PLUG TOOL A AA D44 T016-447 TAPPET LIFTER N,NN D45 T016-448 D/VALVE SPANNER N,NN D45 T016-452 TAPPET LIFTER C D45 T016-454 TAPPET LIFTER B D45 T016-455 RACK SETTING DEVICE D44 T016-456 CONTROL ROD BUSH SOCKET D46 T016-457 RACK SETTING DEVICE D44 T016-458 RACK SETTING DEVICE B D44 T016-459 CONTROL ROD BUSH TOOL A,AA D44 T016-461 TAPPET LIFTER N,NN R/H D45 T016-462 TAPPET SPANNER D45 T016-466 KEY SPANNER B D45 T016-467 GOVERNOR SHAFT REAMER BR, W D45 T016-468 REAMER D45 T016-469 GOV RNOR PULLER A D45 T016-471 P ASING SPANNER D45 T016-472 C/SHAFT ENDFLOAT GAUGE C D46 T016-473 B ARING EXTRACTOR OUTER RACE AA,B D45 T016-475 TAPPET LIFTER A D45 T016-477 TAPPET FORCEPS D46 T016-480 BEAR NG EXTRACTOR D45 T016-481 BEARING EXTRACTOR INNER RACE A D45 T016-482 D/VALVE EXTRACTOR C D46 T016-483 PLUNGER HEAD CLEARANCE GAUGE N D46 T016-484 TOOL AA PUMP D46 T016-485 D/VALVE EXTRACTOR A D46 T016-486 D/VALVE EXTRACTOR BPE B D46 T016-487 TAPPET ADJ USTING SPANNER D46 T016-488 PLUNGER HEAD GAUGE BB D46 T016-490 CUTTER N D45 T016-493 ADJ USTER TOOL D45 T016-494 D/VALVE EXTRACTOR 6MM A D45 T016-496 TAPPET LIFTER BB D46 T016-498 EXCESS FUEL DEVICE SPANNER N,NN D45 T016-500 A J USTER TOOL D45 T016-502 EXTRACTOR TAPER BEARING N D45 T016-503 TAPPET SPANNER D45 T016-504 BEARING EXTRACTOR INNER RACE D45 T016-505 D/VALVE EXTRACTOR 7MM D45 T016-506 R NG SPANNER D45
016 COMMON RAIL ON-ENGINE CR BOSCH T016-625 PULLER BMW CP1 A3 D18 T016-801 TIMING KITVCFIAT/IVECO MULTIJ ET 1300-1900 A3 T016-802 TIMING KIT RENAULT 2.2, 2.5 Dci A3 T016-802N TIMING KIT (NEW TYPE) RENAULT 2.2, 2.5 Dci A3 T016-803 TIMING KIT IVECO A3 T016-805 MOUNTING TOOL FORD DURATORQ 2.0, 2.2, 2.4 A3 T016-806 PUMP PULLER & STROKE HOLDING TOOL RENAULT 2.2 A4 CR BOSCH DELPHI T016-804 TIMING KIT RENAULT, PEUGEOT, CITROEN A7 CR DELPHI T016-704 RAIL PLUG SOCKET 3 PIN DELPHI A6 T016-705 DRIVE GEAR PULLER DELPHI KIA/HYUNDAI A6 T016-807 TIMING KIT ENGINE & CAMSHAFT PINS RENAULT K9 A6 T016-808 TIMING KIT FORD LYNX CAMSHAFT BAR & ENGINE PIN A6 T016-809 TIMING/TOOL KIT PEUGEOT/CITROEN/SUZUKI A6 T016-815 TIMING KIT SSANGYONG A6 CR VARIOUS T016-816 FA SE ACTUATOR KIT A8
**RETURN TO CONTENTS** M E R L I N
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Page 12 INDEX 1 PRODUCT CODE INDEX MDS TC/0510 MERL N PART No. DESCRIPTION SECTION/PAGE I N D E X
1 016 COMMON RAIL PUMP REPAIR CR BOSCH T016-675 TAPPET LIFTER KIT FOR CP3 A11 T016-675L TA PET LIFTER KIT FOR 110 DURAMAX CP3 A11 T016-677 INSERT TOOL LOW PRESSURE CONNECTION CP1 A11 T016-678 INSERT TOOL LOW PRESSURE CONNECTION IVECO CP1 A11 T016-679 INSERT TOOL LOW PRESSURE CONNECTION RENAULT CP1 A12 T016-680 ROTARY SHAFT SEAL INSERTER CP1 CP3 A12 T016-681 TORX SOCKET FOR SUCTION VALVE CP3 A12 T016-682 RE-BUSHING TOOL KIT CP3 A12 T016-683 RE BUSHING TOOL KIT CP1 A12 T016-701 SOCKET FOR INLET CONNECTORS CP3 A12 T016-702 DRIVE SEAL TOOL BOSCH A13 T016-709 DRV VALVE DISMANTLING TOOL BOSCH CP1-H,CP3,CP4 A13 T016-824 SERATED SOCKET 12 X 24 FOR LP CONNECTIONS CP3 A13 T016-825 MOUNTING MANDREL FOR GEAR PUMP USE WITH T016-826 CP1-H A13 T016-826 MOUNTING MANDREL FOR GEAR PUMP USE WITH T016-825 CP1-H A13 T016-827 RETURN VALVE ASSEMBLY TOOL CP1-H A13 T016-827NG RETURN VALVE ASSEMBLY TOOL CP1-H A13 T016-828 PRESS IN TOOL CP1-H A14 T016-829 FI TER EXTRACTOR TOOL CP1-H A14 016 COMMON RAIL PUMP REPAIR CR BOSCH T016-830 FI TER INSERT TOOL CP1-H A14 T016-831 ASSEMBLY TOOL CPI-H A14 T016-832 ASSEMBLY TOOL CP1-H A14 T016-833 PULLER TOOL CP1-H A14 CR BOSCH SIEMENS T016-708 PRESSURE SENSOR ADAPTOR BOSCH SIEMENS A15 CR DELPHI T016-703 BEAR NG/OILSEAL TOOL KIT DELPHI DFP1 A15 CR PUMP VICE T016-202A SWIVEL VICE BASE A15 T016-202B SWIVEL VICE STRIP J IG BOSCH CP1 A15 T016-202C SWIVEL VICE STRIP J IG DELPHI A15 T016-202D SWIVEL VICE STRIP J IG BOSCH CP3 A15 CR VARIOUS T016-684 H GH IMPACT TORX SOCKET SET A16 SOCKETS T016-626 TORX SOCKET T40 RENAULT CP2 A11 T016-627 TORX SCREWDRIVER T40 RENAULT CP2 A11
016 COMMON RAIL PUMP TESTING CR BOSCH T016-693 FUEL CONNECTION KIT CP1-K A21 T016-695 TRANSFER PRESSURE ADAPTOR CP3 A21 T016-697 TRANSFER PRESSURE ADAPTOR CP1-H A21 T016-822 A APTOR - DUMMY REGULATOR DENSO CP3 HP3 A21 CR DELPHI T016-694 TRANSFER PRESSURE ADAPTOR DELPHI A21 CR DENSO T016-699 TRANSFER PRESSURE ADAPTOR DENSO HP2 A21 CR SIEMENS T016-698 TRANSFER PRESSURE ADAPTOR SIEMENS A21
016 DENSO EP-9 GENERAL T016-726 SPRING COMPRESSION TOOL DENSO EP-9 D37
**RETURN TO CONTENTS** M E R L I N
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L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 13 INDEX 1 PRODUCT CODE INDEX MDS TC/0510 MERL N PART No. DESCRIPTION SECTION/PAGE I N D E X
016 DPA GENERAL T016-102 ADVANCE PIN DPA D21 T016-103 SOCKET CAM SCREW DPA D6 T016-391 QUILL SHAFT SPANNER DPA D13 T016-392 MAX FUEL ADJ USTER DPA D29 T016-394 DRIVE P ATE SPANNER D13 T016-399 MAX FUEL SPANNER DPA D13 T016-402 ADVANCE GAUGE DPA D22 T016-405 SEAL GUIDE DPA D38 T016-407 METERING VALVE ASSEMBLY ROD DPA D38 T016-408 SOCKET ROTOR DPA D9 T016-418 SOCKET DPA D10 T016-427 A VANCE GAUGE PIN LONG DPA D21 T016-434 INDEX TOOL DPA D32 OBSOLETE STOCK T016-395 TEST NG TOOL D/SHAFT SEALS DPA D46 T016-396 SPANNER DPA D46 T016-398 STOP LEVER SETTING TOOL DPA D46 T016-400 MVALVE ALIGNMENT TOOL DPA D46 T016-401 TORQUE WRENCH ADAPTOR D46 T016-406 HP TIMING ADAPTOR D45 T016-409 OIL SEAL EXTRACTOR D45 T016-410 ASSEMBLY SHAFT D46 T016-411 THROTT E SPRING D44 T016-412 TIMING GAUGE D46 T016-413 M/VALVE ALIGNMENT TOOL DPA O/SIZE D46 T016-414 BACKPLATE ASSEMBLY PLATE D46 T016-416 SPLINED INSERT FOR UPRATED PUMPS D46 T016-417 INSERT 50MM D46 T016-419 OIL SEAL COMPRESSOR DPA D46 T016-420 GOVERNOR WEIGHT MOUNT BLOCK DPA D46 T016-423 INSERT 6MM D46 T016-424 INSERT OR STANDARD PUMPS D46 T016-425 SPACER D46 T016-426 LEAK TEST SLEEVE DPA BEDFORD 330 D46 T016-429 CAM SCREW SOCKET D45 T016-430 DAMPER NUT SPANNER D46 T016-432 G ARED INSERT FOR UPRATED PUMPS D46 T016-433 TAPERE INSERT FOR UPRATED PUMPS D46 SOCKETS T016-390 ALLEN KEY ROTOR PLUG D9 T016-404 SOCKET ALLEN KEY DPA D/SHAFT D9 TRANSFER PRESSURE **RETURN TO CONTENTS** M E R L I N
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L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 14 INDEX 1 PRODUCT CODE INDEX MDS TC/0510 MERL N PART No. DESCRIPTION SECTION/PAGE I N D E X
1 T016-397 TRANSFER PRESSURE ADJ USTER 14MM LONG 3/32" DPA D30 T016-403 TRANSFER PRESSURE ADJ USTER 7/16" UNF 3/32" DPA D30 T016-415 TRANSFER PRESSURE ADJ USTER 1/2" UNF 3/32" DPA D30 T016-421 TRANSFER PRESSURE ADJ USTER 12MM 3/32" DPA D30 016 DPA/DP200 TRANSFER PRESSURE T016-651 TRANSFER PRESSURE ADJ USTER 1/2" UNF DPA/DP200 D30
016 DPA/DPC/DPS GENERAL T016-104 ADVANCE GAUGE UNIVERSAL DPA/DPC/DPS D21
016 DPA/DPC/DPS/DP200 TRANSFER PRESSURE T016-650 TRANSFER PRESSURE ADAPTOR DPA/C/S/200 D31
016 DPA/DPS OBSOLETE STOCK T016-435 OIL SEAL INSERTER D46
L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 15 INDEX 1 PRODUCT CODE INDEX MDS TC/0510 MERL N PART No. DESCRIPTION SECTION/PAGE I N D E X
016 GARDNER OBSOLETE STOCK T016-563 RACK SETTING DEVICE GARDNER D44 016 GENERAL TOOLS EQUIPMENT T016-214A NIPPLE FORMER 8MM COLLETS D4 GENERAL T016-213 P E BENDING J IG D4 **RETURN TO CONTENTS** M E R L I N
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L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 16 INDEX 1 PRODUCT CODE INDEX MDS TC/0510 MERL N PART No. DESCRIPTION SECTION/PAGE I N D E X
1 T016-214 NIPPLE FORMER (S9) D4 T016-215 PULLER 3 BOLT DRIVE FORD 2.5 DI D15 T016-216 PULLER 4 BOLT DRIVE FORD 2.5 DI D15 T016-222 GEAR WRENCH 33.0MM MERCEDES D12 T016-235 CRANKED SPANNER 13MM D12 T016-241 P LLER GENERAL PURPOSE D15 T016-513 SOCKET ALLEN KEY 6MM D10 T016-527 COUPLING SPANNER 10MM D13 T016-529 P PE SPANNER 3/8 X 7/16 D13 T016-530 PIPE SPANNER 18 X 25MM D14 T016-671 PULLER 28X1.5MM FIAT 690 D18 OBSOLETE STOCK T016-507 CONTROL ROD REAMER D45 T016-508 SOCKET D46 T016-509 BEARING EXTRACTOR D46 T016-514 BELT TENSION TOOL D46 T016-515 SOCKET D46 T016-516 BARREL SEAT CUTTER D46 T016-520 BASE PLUG REMOVER D46 T016-521 D/VALVE EXTRACTOR D46 T016-522 D/VA VE EXTRACTOR D46 T016-523 D/VA VE EXTRACTOR D46 T016-524 BASE PLUG REMOVER D46 T016-525 S ANNER D46 T016-526 MAX FUEL ADJ USTER D46 PUMP VICE T016-202 UNIVERSAL PUMP VICE D3 T016-203 PUMP PLATE N AND NN D3 T016-204 PUMP PLATE DPA D3 T016-205 PUMP PLATE Z D3 T016-206 PUMP PLATE 8 CYL D3 T016-207 PUMP PLATE DPC/DPS D3 SOCKETS T016-659 SOCKET MERCEDES 250 COMBUSTION CHAMBER D10 T016-663 SOCKET PENTAGONAL FOR ZEXEL PUMP D11
016 SIGMA GENERAL T016-598 D AL GA GE HOLDER D47 T016-599 RACK SETTING ADAPTOR D47 T016-600 TOOL 14MM D47 T016-601 SETTING TOOL D47 T016-602 PUMP SUPPORT BRACKET D47 T016-603 TOOL D47 T016-604 EXTRACTOR 20MM CONE D47 T016-605 FRONT BEARING EXTRACTOR PLATE D47 T016-607 MOUNTING FLANGE D47 T016-608 BRACKET D47 T016-609 TOOL D47 T016-610 EXTRACTOR DRIVE COUPLING D47 T016-611 TOOL D47 T016-612 INSERT TOOL REAR BEARING D47 T016-613 TOOL 14MM D47 T016-615 KEY 14MM D47 T016-616 TOOL D47 T016-617 INSE T TOOL TAPPET BODY D47 T016-618 RACK SETTING ADAPTOR D47 T016-619 J IG ASSEMBLY HYD HEAD D47 T016-620 SOCKET D47
**RETURN TO CONTENTS** M E R L I N
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L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 17 INDEX 1 PRODUCT CODE INDEX MDS TC/0510 MERL N PART No. DESCRIPTION SECTION/PAGE I N D E X
016 STANADYNE GENERAL T016-567 GAUGE SET D47 T016-568 B ACKET DM DB DB2 D47 T016-569 SPANNER AUTO ADVANCE D47 T016-570 DRIVE S AFT SLEEVE D47 T016-571 TOOL D47 T016-572 DRIVE SHAFT SEAL COMPRESSOR D47 T016-573 TIMING LINE LOCATOR DC D47 T016-574 PILOT TUBE MANDREL D47 T016-575 INSTALLATION SPACER D47 T016-576 END CAP GAUGE D47 T016-577 SLEEVE D47 T016-578 BRACKET DM D47 T016-579 BRACKET D DB DC DB2 D47 T016-580 SOCKET STANADYNE D47 T016-581 CAM SCREW BUSH D47 T016-582 GOVERNOR WEIGHT RETAINER D47 T016-584 P LLER F&M D47 T016-586 C RC IP TOOL D47
016 TEST ACCESSORIES EQUIPMENT T016-210 P EUMATIC GOVERNOR TESTER D4 T016-212 BOOST TESTING KIT D4
017 TOOL KITS BOSCH GENERAL T017-001 TOOL KIT A D40 T017-002 TOOL KIT P D40 T017-004 TOOL KIT P8500 D40 T017-005 TOOL KIT MW D40 T017-006 TOOL KIT VA D41 T017-007A TOOL KIT VE D41 T017-008 ENGINE TIMING KIT VE D41
017 TOOL KITS HARTRIDGE GENERAL T017-019 TOOL KIT CAV INLINE (99-1000) D42 T017-024 TOOL KIT CUMMINS PT D42 T017-028 HYDRAULIC GOVERNOR KIT CAV D42 **RETURN TO CONTENTS** M E R L I N
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Page 18 INDEX 1 PRODUCT CODE INDEX MDS TC/0510 MERL N PART No. DESCRIPTION SECTION/PAGE I N D E X
1 T017-030 TOOL KIT WORKSHOP DPA D42
017 TOOL KITS LUCAS GENERAL T017-000A TOOL KIT TIMING LATE DPC D40 T017-016 TOOL KIT DPA D41 T017-017 TOOL KIT DPS D41 T017-021 TOOL KIT DP200 D41
021 COMMON RAIL INJECTOR REPAIR CR BOSCH T021-921 PILOT VALVE TOOL 6.5MM A17 T021-928 NOZZLE ADAPTOR 17.5MM X 8 IVECO M/J ET INJ ECTOR A17 T021-931 WINDOW SOCKET 27 MM MAN A17 T021-933 SOCKET BOSCH CRIN CUMMINS,IVECO,RENAULT 28MM A17 T021-937 10MM TORX SOCKET BOSCH A17 T021-937A 12MM TORX SOCKET BOSCH A17 T021-938 NOZZLE ADAPTOR KIT 14,15,17,19MM X 6 A17 T021-939 S IM KIT IDLE 5,50MM DIAMETER A18 T021-940 S IM KIT SOLENOID 4.50MM DIAMETER A18 T021-941 WASHER KIT SOLENOID HEXAGONAL 22MM DIAMETER, HOLE 19MM A18 T021-942 WASHERS KIT SOLENOID 15.70MM DIAMETER, HOLE 10.50MM A18 T021-943 S ACERS KIT 5.90MM DIAMETER A18 T021-944 SHIM KIT PHASE 2 2.25MM DIAMETER A18 T021-946 EXTRACTOR FIBRE RING BOSCH CR INJ ECTORS A19 T021-947 BALLBEARING STROKE MEASURING TOOL A19 T021-948 INJ ECTOR ASSEMBLY TOOL M27 A19 T021-951 NOZZLE ADAPTOR 16.0MM X 8 A17 T021-952 FIBRE RING INSERT TOOL CR-CRINJ A19 CR SIEMENS T021-927 SOCKET SIEMENS 1.4/1.6 PSA FORD A19 CR VARIOUS T021-019 INJ ECTOR HOLDER C.RAIL 13, 15 MM A20 E8 T021-922 INJ ECTOR HOLDER 14, 16, 20MM FOR VOLVO. BMW, DUCATO A20 T021-924 TOOL KIT FOR LAPPING CR INJ ECTORS A20 T021-925 UNIVERSAL INJ ECTOR STRIPPING J IG 15, 17, 18, 22MM A20 T021-926 PILOT VALVE TOOL 7.5MM A20 T021-930 FI RE R NG PULLER KIT A20
021 COMMON RAIL INJECTOR TESTING CR BOSCH T021-027 INJ ECTOR TEST ADAPTOR MAN 464 DIAM 29 A22 E10 T021-202 BACKLEAK CONNECTORS BOSCH A22 T021-205 BOSCH PIEZO BACKLEAK PIPE ASSY A22 T021-918N INJ ECTOR TEST ADAPTOR CUMMINS IVECO A22 T021-920 INJ ECTOR TEST ADAPTOR RENAULT BUS 32MM A22 T021-949 INJ ECTOR TEST ADAPTOR MAN 26MM A22 T021-950 IN ECTOR TEST ADAPTOR VOLVO DEUTZ 28MM A23 CR DELPHI T021-201 BACKLEAK CONNECTORS DELPHI A23 CR DENSO T021-934 INJ ECTOR TEST ADAPTOR DENSO 095000-055* J .DEERE A23 T021-935 INJ CTOR TEST ADAPTOR DENSO 095000-5480/5050 A23 T021-945 DENSO BACKLEAK CONNECTORS USE WITH T021-202 A23 CR VARIOUS T021-300 S300-1 COMMON RAIL TEST SYSTEM A28 T021-301 ADAPTOR CABLE DELPHI FOR S300-1 A28 T021-303 ADAPTOR CABLE BOSCH FOR S300-1 A28 T021-304 A APTOR CABLE PIEZO FOR S300-1 A28 T021-305 A APTOR CABLE UNIVERSAL FOR S300-1 A28 T021-306 MAIN LEAD FOR S300-1 A28
021 COMMON RAIL ON-ENGINE CR BOSCH T021-035 INJ ECTOR EXTRACTOR IVECO A4 E11 T021-036 IN ECTOR EXTRACTOR MERCEDES 'A' A4 E11 **RETURN TO CONTENTS** M E R L I N
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Page 19 INDEX 1 PRODUCT CODE INDEX MDS TC/0510 MERL N PART No. DESCRIPTION SECTION/PAGE I N D E X
1 T021-036A INJ ECTOR EXTRACTOR MERCEDES 'A' TWIN VERSION A4 E11 T021-038 INJ ECTOR EXTRACTOR ALFA 156, FIAT A4 E11 T021-048 INJ ECTOR EXTRACTOR MERCEDES 'A' & 'E' A4 E11 T021-048A BOSCH ADAPTOR M27X1 FOR T021-048 A5 E11 T021-917 IN ECTOR PULLER MERCEDES SPRINTER A5 T021-923 IN ECTOR EXTRACTOR MERCEDES OM611, 612, 613 etc A5 CR SIEMENS T021-929 IN ECTOR PULLER SIEMENS A7 CR VARIOUS T021-200 SEALED RAIL DIAGNOSTIC KIT A8 T021-203 SEALED RAIL DIAGNOSTIC KIT HEAVY DUTY A8 T021-916 CYL HEAD REAMER KIT FOR DELPHI/BOSCH CR INJ ECTORS A7 T021-932 INJ ECTOR REMOVAL TOOL A5
021 INJECTORS GENERAL EQUIPMENT T021-011 NOZZLESCOPE E3 T021-100 INJ ECTOR TESTER400 BAR EFEP60H E4 GENERAL T021-020 INJ ECTOR HOLDER SPRINTER, DEUTZ 10, 11MM E8 T021-021 INJ ECTOR HOLDER NISSAN 19, 22MM E8 T021-028 IN ECTOR HOLDER 28MM E8 T021-034 NOZZLE CLEANING KIT E4 T021-045 NOZZLE PRICKER WIRE 0.12, 0.20, 0.30 E4 T021-046 PRICKER WIRE HOLDER E4 T021-047 BRASS WIRE BRUSH E4 T021-914 IN ECTOR HOLDER GOLF E9 T021-915 INJ ECTOR HOLDER MERCEDES SCANIA E9 HOLDERS T021-800 INJ ECTOR HOLDER MERCEDES 26MM E8 T021-801 INJ ECTOR HOLDER FIAT LARGE E8 T021-802 IN ECTOR HOLDER FIAT E9 T021-898 INJ ECTOR STRIP J IG ROTODIESEL E9 SHIMS T021-770 INJ SHIM J APANESE TYPE 1.85X20 E12 T021-771 INJ SHIM J APANESE TYPE 1.80X20 E12 T021-772 INJ SHIM J APANESE TYPE 1.75X20 E12 T021-773 IN SHIM J APANESE TYPE 1.70X20 E12 T021-774 IN SHIM J APANESE TYPE 1.65X20 E12 T021-775 INJ SHIM J APANESE TYPE 1.35X20 E12 T021-776 IN SHIM J APANESE TYPE 1.20X20 E12 T021-777 IN SHIM J APANESE TYPE 1.10X20 E12 T021-778 INJ SHIM J APANESE TYPE 1.00X20 E12 T021-779 INJ SHIM J APANESE TYPE 0.10X20 E12 T021-780 INJ SHIM J APANESE TYPE 0.05X20 E12 T021-789 INJ SHIM CAR TYPE 1.90X10 E12 **RETURN TO CONTENTS** M E R L I N
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Page 20 INDEX 1 PRODUCT CODE INDEX MDS TC/0510 MERL N PART No. DESCRIPTION SECTION/PAGE I N D E X
1 T021-790 INJ SHIM CAR TYPE 1.70X10 E12 T021-791 INJ SHIM CAR TYPE 1.65X10 E12 T021-792 INJ SHIM CAR TYPE 1.60X10 E12 T021-793 INJ SHIM CAR TYPE 0.95X10 E12 T021-794 IN SHIM CAR TYPE 0.85X10 E12 T021-795 IN SHIM TRUCK TYPE 1.40X10 E12 T021-796 INJ SHIM TRUCK TYPE 1.15X10 E12 T021-797 IN SHIM TRUCK TYPE 0.80X10 E12 T021-798 IN SHIM KIT TRUCK TYPE E12 T021-799 INJ SHIM KIT CAR TYPE E12 T021-803 INJ SHIM TRUCK TYPE 1.20X10 E12 T021-804 INJ SHIM TRUCK TYPE 1.30X10 E12 T021-805 INJ SHIM TRUCK TYPE 1.80X10 E12 T021-806 INJ SHIM TRUCK TYPE 1.85X10 E12 T021-807 IN SHIM TRUCK TYPE 1.95X10 E12 T021-808 INJ SHIM CAR TYPE 1.05X10 E12 T021-809 INJ SHIM CAR TYPE 1.10X10 E12 T021-810 INJ SHIM CAR TYPE 1.30X10 E12 T021-811 INJ SHIM CAR TYPE 1.35X10 E12 T021-812 INJ SHIM CAR TYPE 1.50X10 E12 T021-813 IN SHIM CAR TYPE 1.75X10 E12 T021-814 IN SHIM CAR TYPE 1.80X10 E12 T021-815 INJ SHIM CAR TYPE 1.85X10 E12 T021-816 IN SHIM CAR TYPE 1.95X10 E12 T021-817 IN SHIM J APANESE TYPE 1.05X20 E12 T021-818 INJ SHIM J APANESE TYPE 1.15X20 E12 T021-819 IN SHIM J APANESE TYPE 1.40X20 E12 T021-820 IN SHIM J APANESE TYPE 1.60X20 E12 T021-821 INJ SHIM J APANESE TYPE 1.95X20 E12 SOCKETS T021-015 30MM MERC CASTLENUT INJ SOCKET E5 T021-016 27MM INJ SOCKET VARIOUS E5 T021-017 22MM INJ ECTOR SOCKET VW POLO ETC E5 T021-018 22MM WNDOW SOCKET MERC C E5 T021-022 30MM INJ SOCKET MERCEDES E5 T021-023 21MM SOCKET TOYOTA E5 T021-024 22MM WNDOW SOCKET PEUGEO 106/MERC E6 T021-029 28MM IN SOCKET SCANIA E6 T021-030 28MM WINDOW SOCKET E6 T021-031 27MM WNDOW SOCKET E6 T021-032 24MM CUMMINS B INJ SOCKET E6 T021-041 27MM INJ ECTOR SOCKET NISSAN E6 T021-044 IN ECTOR HOLDER SOCKET MERC 11.13, DIAM 31.5MM E7 T021-049 27MM CASTLE SOCKET MERCEDES E7 TEST ADAPTORS T021-033 V CTRA NJ . TEST ADAPTOR E10 T021-039 IN ECTOR TEST ADAPTOR MACK/RENAULT E10 T021-040 INJ ECTOR TEST ADAPTOR MERCEDES ATROS DIAM 26 E10 T021-913 UNIVERSAL TOOL TO TEST INJ ECTORS E10 T021-919 INJ ECTOR TEST ADAPTOR MACK 2, RENAULT 27.5MM E10 VARIOUS T021-003 NEEDLE LIFT GAUGE IMPERIAL E3 T021-004 NEEDLE LIFT GAUGE METRIC E3 T021-005 INJ ECTOR STRIPPING J IG E3 T021-006 INJ ECTOR EXTRACTOR KIT E3 T021-009 INJ CTOR CLEANING KIT MARINE E3 T021-012 BULB FOR T021-011 E3
022 QUICK ACTION PIPES HP Q/A TEST PIPE T022-001 QUICK ACTION PIPE E13 NYLON NIPPLE T022-002 NYLON NIPPLES E13 S PLIT ADAPTORS T022-003 A-SIZE SPLIT ADAPTOR E13 T022-004 18 X 1 5MM T SIZE SPLIT ADAPTOR E13 T022-005 16 X 1 5MM SPLIT ADAPTOR E13 T022-006 GARDNER SPLIT ADAPTOR E13 T022-007 CAT 9/16" SPLIT ADAPTOR E13 **RETURN TO CONTENTS** M E R L I N
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Page 21 INDEX 1 PRODUCT CODE INDEX MDS TC/0510 MERL N PART No. DESCRIPTION SECTION/PAGE I N D E X
1 T022-008 CAT 5/8" SPLIT ADAPTOR E13 T022-008A 5/8" X 1.5MM SPLIT ADAPTOR LONG E14 T022-009 14 X 1.5MM SPLIT ADAPTOR LONG E14
024 METAL LAPS VARIOUS T024-026 6MM LAP E16 T024-027 5MM LAP E16 T024-055 4MM BOSCH P E16 T024-056 4.5MM BOSCH & J B E16 T024-058 5MM LONG STEM E16 T024-060 6MM LONG STEM E16
024 STONE TIPPED LAPS VARIOUS T024-001 SULZER RD 90/96 LAP E15 T024-002 MAN 11MM LAP E15 T024-003 MAN LAP E15 T024-004 6MM S/STEM 'S' SIZE LAP E15 T024-005 6MM L/ 'S SIZE LAP E15 T024-006 LEYLAND LATE TYPE LAP E15 T024-007 4. MM L/STEM AMBAC LAP E15 T024-008 10MM L/STEM 'U' SIZE LAP E15 T024-009 6MM BOSCH/FIAT LAP E15 T024-010 5MM S/STEM 'S' SIZE LAP E15 T024-011 GARDNER LW LAP E15 T024-012 GARDNER LX LAP E15 T024-013 6MM S/STEM 'T' SIZE LAP E15 T024-014 8MM L/STEM 'T' SIZE LAP E15 T024-015 7MM S/STEM 'T' SIZE LAP E15 T024-016 8MM S/STEM 'U' SIZE LAP E15 T024-017 10MM 'U' SIZE LAP E15 T024-018 12MM L/STEM 'V' SIZE LAP E15 T024-019 4MM L/STEM 'P' SIZE LAP E15 T024-020 PIELSTICK PC2 LAP E15 T024-021 SULZER RD 90 LAP E15 T024-022 SULZER RD 56 LAP E15 T024-023 P ELSTICK PC3 LAP E15 T024-024 5MM L/STEM 'S' SIZE LAP E15 T024-025 5.5MM L/STEM 'S' SIZE LAP E15 T024-028 16MM L/STEM 'V' SIZE LAP E15
024 STONE TIPS VARIOUS T024-035 TIP FOR T024-005, 009, 012, 024, 025 E15 T024-036 TIP FOR T024-001, 006, 007,019 E15 T024-037 TIP FOR T024-004, 014, 015 E15 T024-038 TI FOR T024-008, 017 E15 T024-039 TI FOR T024-010 E15 T024-040 TIP FOR T024-011 E15 T024-041 TIP FOR T024-013 E15 T024-042 TIP FOR T024-016 E15 T024-043 TIP FOR T024-022 E15 T024-044 TIP FOR T024-002 E15 T024-045 TIP FOR T024-018 E15 T024-046 TIP FOR T024-020 E15 T024-047 TIP FOR T024-021 E15 T024-048 TIP FOR T024-023 E15 T024-049 STONE TIP 16MM V SIZE E15
025 LAP PASTE VARIOUS T025-001 EXTRA COURSE LAP PASTE E16 T025-002 COURSE LAPPING PASTE E16 T025-003 MEDIUM LAPPING PASTE E16 T025-004 FINE LAPPING PASTE E16 T025-005 SUPER FINE LAPPING PASTE E16 **RETURN TO CONTENTS** M E R L I N
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Page 22 INDEX 1 PRODUCT CODE INDEX MDS TC/0510 MERL N PART No. DESCRIPTION SECTION/PAGE I N D E X
1
031 COMMON RAIL ON-ENGINE CR ELECTRICAL CONNECTORS T031-3216 CONNECTOR KIT DELPHI EURO 3,4 2001 A10 T031-3217 CONNECTOR KIT DELPHI EURO 5 PSA, FORD 2.0L TDCI A10 CR VARIOUS T031-3210 CONNECTOR SIEMENS/BOSCH A9 T031-3211 CONNECTOR SIEMENS/BOSCH CP1 A9 T031-3212 CONNECTOR BOSCH CONNECTOR A9 T031-3213 CONNECTOR BOSCH CP1H, CP3 & PIEZO A9 T031-3214 CONNECTOR 2 POLE SUPER SEAL -MALE A9 T031-3215 CONNECTOR 2 POLE SUPER SEAL -FEMALE A9
031 COMMON RAIL TESTING CR VARIOUS T031-3000 MERLIN S3000 COMMON RAIL TEST KIT A29
**RETURN TO CONTENTS** M E R L I N
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05/10 MERLIN PART No. INDEX
MERLIN DIESEL SYSTEMS LTD Units 189-191, Bradkirk Place Walton Summit Centre Preston, Lancashire PR5 8AJ. England
Tel: +44 (0)1772 314558 Fax: +44 (0)1772 314565
E-mail: equip@merlindiesel.com Website: www.merlindiesel.com Manufacturers of Diesel Fuel Injection Test Equipment and Suppliers of Spare Parts I N D E X
2 EQUIPMENT & ACCESSORIES CATALOGUE **RETURN TO CONTENTS** M E R L I N
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L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 2 INDEX 2 MERLIN PART Nos. MDS TC/0510 PART No. ALT. PART No. DESCRIPTION SECTION/PAGE I N D E X
L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 3 INDEX 2 MERLIN PART Nos. MDS TC/0510 PART No. ALT. PART No. DESCRIPTION SECTION/PAGE I N D E X
L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 4 INDEX 2 MERLIN PART Nos. MDS TC/0510 PART No. ALT. PART No. DESCRIPTION SECTION/PAGE I N D E X
2 T013-006 1 688 901 111/112/113 1 688 901 111-112-113 TEST INJ ECTOR C4 T013-007 1 688 901 114-117 1 688 901 114-117 TEST INJ ECTOR C4 T013-008 T SIZE TEST INJ ECTOR C4 T013-011 1 688 901 987 1 688 901 987 TEST NOZZLE FOR C5 T013-012 1 688 901 99 1 688 901 999 TEST NOZZLE FOR C5 T013-013 1 688 901 991 1 688 901 991 TEST NOZZLE FOR C5 T013-014 1 688 901 990 1 688 901 990 TEST NOZZLE FOR C5 T013-015 1 688 901 988 1 688 901 988 TEST NOZZLE FOR C5 T013-016 0 681 443 14 ISO 4010 TEST NOZZLE FOR TYPE IV C5 T013-017 1 688 901 992 ISO 1510 TEST NOZZLE FOR TYPE I C5 T013-018 BDN4T4 T SIZE TEST NOZZLE C5 T013-026 1 688 103 094 ORIFICE PLATE 0.4 C5 T013-027 1 688 103 095 ORIFICE PLATE 0.5 C5 T013-028 1 688 103 096 ORIFICE PLATE 0.6 C5 T013-029 1 688 103 097 ORIFICE PLATE 0.7 C5 T013-030 1 688 103 098 ORIFICE PLATE 0.8 C5 T013-031 MDS3700 NOZZLE NUT ADAPTOR TYPE IV C6 T013-032 MDS3151 DIFFUSER 1 688 505 000 C6 T013-033 MDS3164 INLET STUD & FILTER LONG TYPE III, C5 T013-034 MDS3164A INLET STUD & FILTER SHORT TYPE C5 T013-035 KD P1140/K ISO INJ HOLDER KIT C7 T013-035B INSERT FOR KDEP1140 (114 INJ ) C7 T013-036 MDS3708 FLEXIPIPE FOR T013-035 C7 T013-037 MDS3730 INJ ECTOR SPACER KIT TYPE VII & C8 T013-038 MDS3701 INJ ECTOR SPACER KIT TYPE III C8 T013-038A MDS3731 INJ ECTOR SPACER KIT TYPE IX C8 T013-039 20 X 1.5MM INJ ECTOR ADAPTOR C8 T013-040 20 X 1.5MM INJ ECTOR ADAPTOR C8 T013-041 20 X 1.5MM MALE FITTING FOR C7 T013-042 BDL0S6844CFE TEST NOZZLE YDB286 C5 T013-043 BDL0S6889CFE TEST NOZZLE YDB287 C5 T013-044 YDB288 INLET STUD YDB288 C5 T013-046 20 X 1.5MM FEMALE FITTING FOR C7 T013-047 MDS3153 SPRING TYPE III, IV C5 T013-048 SPRING TYPE I, II C5 T013-049 SPRING TYPE VII, VIII C5 T013-050 SPRING TYPE IX C5 T013-051 INLET STUD TYPE IX C5 T013-052 INLET STUD TYPE VIII C5 T013-053 INLET STUD TYPE I, II C5 T013-054 SPACER TYPE I C6 T013-055 MDS3131 SPACER TYPE II C6 T013-056 SPACER TYPE VII, VIII C6 T013-057 MDS3792 SPACER TYPE IX C6 T013-058 NOZZLE NUT TYPE I C6 T013-059 NOZZLE NUT TYPE II C6 T013-060 MDS3156 NOZZLE NUT TYPE III C6 T013-061 NOZZLE NUT TYPE VII, VIII, IX C6 T013-062 SPINDLE TYPE III, IV C6 T013-063 SPINDLE TYPE I, II C6 T013-064 SPINDLE TYPE VII, VIII C6 T013-065 SPINDLE TYPE IX C6 T013-067 MDS3155 SPACER FOR T013-003 C6 T013-068 MDS3171 TEST NOZZLE BDN8S2 C5 T013-069 YDB285 TEST NOZZLE DPCN C4 T013-070 YDB251 TEST NOZZLE FORD DI C5 T013-071 YDB281 TEST NOZZLE MERC PSA DPCN C5 T014-051 1 680 750 008 TEST PIPE 6 X 2 X 600 14-14 C9 **RETURN TO CONTENTS** M E R L I N
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L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 5 INDEX 2 MERLIN PART Nos. MDS TC/0510 PART No. ALT. PART No. DESCRIPTION SECTION/PAGE I N D E X
2 T014-052 1 680 750 014 TEST PIPE 6 X 2 X 600 12-14 C9 T014-053 1 680 750 015 TEST PIPE 6 X 3 X 600 14-14 C9 T014-054 1 680 750 017 TEST PIPE 6 X 2 X 840 12-14 C9 T014-055 1 680 750 026 TEST PIPE 6 X 3 X 600 14-18 C9 T014-056 1 680 750 73 TEST PIPE 6 X 2 X 450 12-14 C9 T014-056F 1 680 750 103 (094) TEST PIPE FLEXI 6 X 2.5 X 450 12-14 C9 T014-057 1 680 750 075 TEST PIPE 8 X 3 X 1000 14-14 C9 T014-058 1 680 750 085 TEST PIPE 6 X 1.6 X 350 12-14 C9 T014-059 AHP114 TEST PIPE 6 X 2.5 X 330 12-12 DPCN C9 T014-060 AHP134 TEST PIPE 6 X 1.5 X 710 12-14 DP200 C9 T014-061 AHP133 TEST PIPE 6 X 1.8 X 450 12-14 DP200 C9 T014-062 AHP118 TEST PIPE 6 X 2 X 845 12-14 C9 T014-063 AHP126 TEST PIPE 6 X 1.6 X 365 12-12 EPIC C9 T014-064 AHP134/2 TEST PIPE 6 X 1.5 X 710 14-14 C9 T014-065 TEST PIPE 6 X 2 X 845 14-14 VP C9 T014-066 TEST PIPE 6 X 1.5 per mtr C10 T014-067 TEST PIPE 6 X 2 per mtr C10 T014-068 TEST PIPE 6 X 3 per mtr C10 T014-069 TEST PIPE 8 X 3 per mtr C10 T014-070 TEST PIPE 8 X 4 per mtr C10 T014-071 TEST PIPE 10 X 4 per mtr C10 T014-072 TEST PIPE 10 X 5 per mtr C10 T014-073 TEST PIPE 6 X 1.6 X 600 14-14 C9 T014-074 TEST PIPE 6 X 1.5 X 21" 14-14 C10 T014-075 1 680 750 016 TEST PIPE 8 X 4 X 1500 20-18 C9 T014-076 1 680 750 027 TEST PIPE 8 X 4 X 1500 18-18 C9 T014-077 1 680 750 028 TEST PIPE 8 X 2 X 840 14-14 C9 T014-078 1 680 750 060 TEST PIPE 8 X 4 X 1000 14-18 C9 T014-079 1 680 750 061 TEST PIPE 8 X 4 X 1000 16-18 C9 T014-080 1 680 750 067 TEST PIPE 6 X 3 X 1000 14-14 C9 T014-081 1 680 750 74 TEST PIPE 8 X 3 X 1000 16-14 C9 T014-082 1 680 793 010 TEST PIPE 6 X 3 X 600 16-18 C9 T014-083 1 680 750 89 TEST PIPE 8 X 3 X 600 14-14 C9 T014-084 1 680 750 77 TEST PIPE 8 X 4 X 1000 18-18 C9 T014-085 1 680 750 101 TEST PIPE 6 X 1.6 X 450 14-14 VP C9 T014-085F 1 680 750 01 (092) TEST PIPE FLEXI 6 X 1.6 X 450 14-14 C9 T014-086 1 680 750 078 TEST PIPE 8 X 3 X 1500 20-18 C9 T014-087 1 680 750 79 TEST PIPE 8 X 3 X 1000 18-14 C9 T014-088 TEST PIPE 6 X 3 X 600 16-14 C9 T014-089 1 680 750 084 TEST PIPE 8 X 3 X 1500 20-14 C9 T014-090 1 680 750 069 TEST PIPE 8 X 4 X 1500 18-18 C9 T014-091 TEST PIPE 6 X 1.6 X 365 12-14 C9 T014-092 TEST PIPE 6 X 1.6 X 330 12-14 C9 T014-093 TEST PIPE 8 X 3 X 600 14-14 C9 T014-101 HP FLEXIBLE TEST PIPE 550X2.0 A27 T014-102 HP FLEXIBLE TEST PIPE 450X2.0 A27 T014-103 HP FLEXIBLE TEST PIPE 450X2.0 A27 T014-104 HP FLEXIBLE TEST PIPE 220X2.0 A27 T014-105 HP FLEXIBLE TEST PIPE 220X2.0 A27 T014-106 HP FLEXIBLE TEST PIPE 550X2.0 A27 T014-150 HP FLEXIBLE MARINE TEST PIPE M14 C10 T015-000 MDS3195 D/FLEX ISUZU E120 12 X 1.5MM TO 12 C11 T015-001 MDS3196 D/FLEX 14 X 1.5MM TO 12 X 1.5MM C11 T015-005 MDS3210 ADAPTER 14MM FEMALE TO 12MM C11 T015-006 MDS3211 ADAPTER 14MM MALE TO 12MM C11 T015-007 MD 3207 ADAPTOR 1/2" MALE TO 12MM C11 T015-008 MDS3208 ADAPTOR 1/2" MALE TO 14MM C11 T015-009 MDS3219 ADAPTER 14MM MALE TO 12MM C11 **RETURN TO CONTENTS** M E R L I N
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L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 6 INDEX 2 MERLIN PART Nos. MDS TC/0510 PART No. ALT. PART No. DESCRIPTION SECTION/PAGE I N D E X
2 T015-020 MDS3224 3/8" BSP X 8 X 1.5MM ADAPTOR C11 T015-021 MDS3204 3/8" BSP TEE CONNECTOR C11 T015-022 MDS3205 3/8" BSP FEMALE CONNECTOR C11 T015-023 MDS3206 3/8" BSP MALE CONNECTOR C11 T015-024 MDS3212 3/8" BSP X 22 X 1.5MM ADAPTOR C11 T015-025 MDS3213 3/8" BSP X 18 X 1.5MM ADAPTOR C11 T015-026 MDS3214 3/8" BSP X 14 X 1.5MM ADAPTOR C11 T015-027 MDS3215 3/8" BSP X 1/2" UNF ADAPTOR LONG C11 T015-028 MDS3216 3/8" BSP X 7/16" UNF ADAPTOR LONG C11 T015-029 MDS3217 3/8" BSP X 12 X 1.5MM UNF ADAPTOR C11 T015-030 DPA 20A 3/8" BSP X 5/16" UNF ADAPTOR C12 T015-031 1804-4 2 3/8" BSP X 8 X 1.25MM ADAPTOR DPC C12 T015-031A 14M X 8 X 1.25MM ADAPTOR DPC C12 T015-032 MDS3223 3/8" BSP X 5/8" UNF ADAPTOR C11 T015-033 3/8" BSP X 8 X 1.25MM ADAPTOR C11 T015-034 MD 3225 3/8" BSP X 10 X 1.0MM ADAPTOR C11 T015-035 MDS3226 3/8" BSP X 7/16" UNF ADAPTOR C11 T015-036 MDS3227 3/8" BSP X 10 X 1.5MM ADAPTOR C11 T015-037 MDS3228 3/8" BSP X 32 X 1.5MM ADAPTOR C11 T015-038 3/8" BSP X 12MM BANJ O ADAPTOR C12 T015-039 MDS3552 3/8" BSP X 14MM BANJ O ADAPTOR C12 T015-040 3/8" BSP X 12MM BANJ O ADAPTOR C12 T015-041 3/8" BSP X 14MM BANJ O ADAPTOR C12 T015-051 MDS3229 1/4" BSP X 3/8" UNF C12 T015-052 MDS3230 1/4" BSP X 10 X 1.5MM C12 T015-053 MDS3231 1/4" BSP X 12 X 1.5MM C12 T015-054 MDS3232 1/4" BSP X 14 X 1.5MM C12 T015-055 MDS3233 1/4" BSP X 16 X 1.5MM C12 T015-150 1 683 456 000 12 X 1.5MM VE RETURN BANJ O C12 T015-201 30" LONG X 3/8" BSP HOSE C10 T015-203 MDS3201 42" LONG X 3/8" BSP HOSE C10 T015-204 42" LONG X 3/8" BSP STEEL BRAIDED C10 T015-205 MDS3202 42" LONG X 3/8"/1/2" BSP HOSE C10 T016-001 KD P1082 GOVERNOR ADJ USTER VE D27 T016-003 KDEP2968 SOCKET GOVERNOR TORQUE RSV D5 T016-004 KDEP2998 SOCKET GOVERNOR 4MM RSV D5 T016-005 KDEP2988 SOCKET GOVERNOR 4MM RQV A D5 T016-006 KD P2920 SOCKET DELIVERY VALVE ZW D5 T016-007 KD P2986 SOCKET DELIVERY VALVE P D5 T016-008 KDEP1044 SOCKET DELIVERY VALVE A, M D5 T016-009 KDEP2912 TAPPET LIFTER A D20 T016-011 KD P2886 PULLER 20X1.5MM RQV A,M D15 T016-012 KDEP2916 PULLER COUPLINGS 45X1.5MM D15 T016-015 0 986 611 993 PLUNGER SPRING COMPRESSION D36 T016-018 0 986 612 653 ADAPTOR PLATE FEED H TYPE D36 T016-020 MDS3511 REAMER 17MM BUSH VE D37 T016-100 7044-660 SOCKET DELIVERY VALVE N D6 T016-101 TS9 SOCKET DELIVERY VALVE D6 T016-102 7244-70 ADVANCE PIN DPA D21 T016-103 7244-125B SOCKET CAM SCREW DPA D6 T016-104 7244-590 ADVANCE GAUGE UNIVERSAL D21 T016-105 ADVANCE GAUGE ADAPTOR DP200 D21 T016-202 UNIVERSAL PUMP VICE D3 T016-202A SWIVEL VICE BASE A15 T016-202B SWIVEL VICE STRIP J IG BOSCH CP1 A15 T016-202C SWIVEL VICE STRIP J IG DELPHI A15 T016-202D SWIVEL VICE STRIP J IG BOSCH CP3 A15 T016-203 PUMP PLATE N AND NN D3 **RETURN TO CONTENTS** M E R L I N
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L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 7 INDEX 2 MERLIN PART Nos. MDS TC/0510 PART No. ALT. PART No. DESCRIPTION SECTION/PAGE I N D E X
L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 8 INDEX 2 MERLIN PART Nos. MDS TC/0510 PART No. ALT. PART No. DESCRIPTION SECTION/PAGE I N D E X
L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 9 INDEX 2 MERLIN PART Nos. MDS TC/0510 PART No. ALT. PART No. DESCRIPTION SECTION/PAGE I N D E X
L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 10 INDEX 2 MERLIN PART Nos. MDS TC/0510 PART No. ALT. PART No. DESCRIPTION SECTION/PAGE I N D E X
2 T016-410 DT123A ASSEMBLY SHAFT D46 T016-411 ARD30 THROTTLE SPRING D44 T016-412 7244-412 TIMING GAUGE D46 T016-413 7144-508C M/VALVE ALIGNMENT TOOL DPA D46 T016-414 DT 23B BACKPLATE ASSEMBLY PLATE D46 T016-415 7144-499 TRANSFER PRESSURE ADJ USTER D30 T016-416 7244 32 SPLINED INSERT FOR UPRATED D46 T016-417 7244-26E INSERT 50MM D46 T016-418 7244-401 SOCKET DPA D10 T016-419 7144-877 OIL SEAL COMPRESSOR DPA D46 T016-420 7144-894 GOVERNOR WEIGHT MOUNT BLOCK D46 T016-421 7244-4 0A TRANSFER PRESSURE ADJ USTER D30 T016-423 724 26D INSERT 46MM D46 T016-424 7244 28 INSERT FOR STANDARD PUMPS D46 T016-425 7244-29 SPACER D46 T016-426 714 -890 LEAK TEST SLEEVE DPA BEDFORD D46 T016-427 7244-70A ADVANCE GAUGE PIN LONG DPA D21 T016-429 7144-14 CAM SCREW SOCKET D45 T016-430 7244-446 DAMPER NUT SPANNER D46 T016-432 7244-31 GEARED INSERT FOR UPRATED D46 T016-433 7244-30 TAPERED INSERT FOR UPRATED D46 T016-434 7244 27 INDEX TOOL DPA D32 T016-435 7244-154 OIL SEAL INSERTER D46 T016-437 7044-550 BARREL SEAT CUTTER B D45 T016-439 7044-636 END FLOAT GAUGE A D45 T016-440 7044-634 END FLOAT GAUGE AA D45 T016-441 7044 569A PLUNGER HOLDER BB D45 T016-442 7044-563 C/ROD REAMER D45 T016-443 7044-649 TAPPET LIFTER N,NN L/H D45 T016-444 7044-714 SHIM GAUGE N. NN D45 T016-446 TS16 BASE PLUG TOOL A AA D44 T016-447 7044-480 TAPPET LIFTER N,NN D45 T016-448 7044-655 D/VALVE SPANNER N,NN D45 T016-450 7044 703 PLATE D45 T016-451 7044 693A SOCKET CASTLE NUT D45 T016-452 7044-52 TAPPET LIFTER C D45 T016-453 7044-705 REAMER D45 T016-454 7044-102 TAPPET LIFTER B D45 T016-455 AR 21 RACK SETTING DEVICE D44 T016-456 ET658 CONTROL ROD BUSH SOCKET D46 T016-457 ARD3 RACK SETTING DEVICE D44 T016-458 AR 1 RACK SETTING DEVICE B D44 T016-459 TS30 CONTROL ROD BUSH TOOL A,AA D44 T016-460 7044-112B KEY SOCKET SF D45 T016-461 7044-648 TAPPET LIFTER N,NN R/H D45 T016-462 7044 104 TAPPET SPANNER D45 T016-463 7044-692 EXTRACTOR D45 T016-464 7044-99 DELIVERY VALVE EXTRACTOR D17 T016-465 7044-66 GOVERNOR SPRING COMPRESSION D30 T016-466 7044-65 KEY SPANNER B D45 T016-467 7044-1 3 GOVERNOR SHAFT REAMER BR, W D45 T016-468 7044-4 REAMER D45 T016-469 7044-8 GOVERNOR PULLER A D45 T016-470 7044-7 6 DELIVERY VALVE EXTRACTOR 5MM D17 T016-471 7044-4 PHASING SPANNER D45 T016-472 724 34 C/SHAFT ENDFLOAT GAUGE C D46 T016-473 7144-436B BEARING EXTRACTOR OUTER RACE D45 T016-474 7144 468 GOVERNOR PULLER SF D45 **RETURN TO CONTENTS** M E R L I N
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L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 11 INDEX 2 MERLIN PART Nos. MDS TC/0510 PART No. ALT. PART No. DESCRIPTION SECTION/PAGE I N D E X
L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 12 INDEX 2 MERLIN PART Nos. MDS TC/0510 PART No. ALT. PART No. DESCRIPTION SECTION/PAGE I N D E X
L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 13 INDEX 2 MERLIN PART Nos. MDS TC/0510 PART No. ALT. PART No. DESCRIPTION SECTION/PAGE I N D E X
2 T016-621 ST150 SOCKET DELIVERY VALVE 5/8" D10 T016-622 TORX SCREWDRIVER 4.2MM 2MM D14 T016-623 TORX SCREWDRIVER 8.3MM 3.5MM D14 T016-624 SOCKET TORX 8.3MM 3.5MM HOLE D10 T016-625 PULLER BMW CP1 A3 D18 T016-626 TORX SOCKET T40 RENAULT CP2 A11 T016-627 TORX SCREWDRIVER T40 RENAULT A11 T016-628 TIMING PIN BMW TD (LONG) D32 T016-629 TIMING PIN BMW TD (SHORT) D33 T016-630 1 688 130 030 DIAL GAUGE HOLDER PE P D24 T016-631 CLAMP WITH 2 RODS PE P D25 T016-633 DIAL GAUGE 5MM BOSCH/DELPHI D23 T016-634 DIAL GAUGE HOLDER LONG VE D24 T016-635 EXTRACTOR BMW TD PUMP PULLEY D18 T016-639 1 688 130 021 PRE-STROKE GAUGE HOLDER 16M X D26 T016-640 OIL SEAL INSERTER DPC D38 T016-641 1 687 233 012 DIAL GAUGE 30MM WITH SPRING D23 T016-642 TIMING PIN RENAULT D33 T016-643 REDUCTION FOR ADV. PROBE D22 T016-644 AR 20/1 TIMING DISC DP200 D33 T016-645 7244-578 PLATE FOR T/DISC DP200 D33 T016-647 EXTRACTOR ALFA ROMEO 75/33 D18 T016-648 KDEP1880 DIAL GAUGE HOLDER 10X1MM VE D24 T016-650 7244-630 TRANSFER PRESSURE ADAPTOR D31 T016-651 7244-598 TRANSFER PRESSURE ADJ USTER D30 T016-652 7244-603 TRANSFER PRESSURE ADJ USTER D31 T016-653 1 687 233 011 DIAL GAUGE 10MM D23 T016-654 KDEP2931/2 PRE-STROKE ADAPTOR 13.5 X 2MM D26 T016-656 KDEP1077 TIMING PIN MERCEDES 190D D33 T016-658 0 986 612 590 CHECKING DEVICE MERCEDES EDC D37 T016-659 MDS3738 SOCKET MERCEDES 250 D10 T016-660 7244-275/A GAUGE KIT CAMBOX PRESSURE D31 T016-662 0 986 612 19 SOCKET FOR VOLUME MAGNETIC D10 T016-663 SOCKET PENTAGONAL FOR ZEXEL D11 T016-664 PULLER BMW 525 TDS D18 T016-665 1804-644 TIMING PIN MERCEDES EPIC D33 T016-666 1804-610/615 TIMING KIT DPC D34 T016-668 7244-584 SOCKET SCREW ADJ USTER D11 T016-669 7244 438 SOCKET TORX T25 DPS, DP200 D11 T016-670 REAMER FOR 20MM DRI$VE SHAFT D37 T016-671 PULLER 28X1.5MM FIAT 690 D18 T016-672 SETTING/LOCKING KIT D34 T016-675 0 986 612 427 TAPPET LIFTER KIT FOR CP3 A11 T016-675L TAPPET LIFTER KIT FOR 110 A11 T016-676 PULLERS, UNIVERSAL SET FOR VP D18 T016-677 0 986 612 200 INSERT TOOL LOW PRESSURE A11 T016-678 0 986 612 201 INSERT TOOL LOW PRESSURE A11 T016-679 0 986 612 205 INSERT TOOL LOW PRESSURE A12 T016-680 0 986 612 22 ROTARY SHAFT SEAL INSERTER A12 T016-681 TORX SOCKET FOR SUCTION VALVE A12 T016-682 RE-BUSHING TOOL KIT CP3 A12 T016-683 RE-BUSHING TOOL KIT CP1 A12 T016-684 HIGH IMPACT TORX SOCKET SET A16 T016-685 KD P1056 PULLER TAPPET PLUG MW D19 T016-693 FUEL CONNECTION KIT CP1-K A21 T016-694 TRANSFER PRESSURE ADAPTOR A21 T016-695 TRANSFER PRESSURE ADAPTOR A21 T016-697 TRANSFER PRESSURE ADAPTOR A21 **RETURN TO CONTENTS** M E R L I N
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L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 14 INDEX 2 MERLIN PART Nos. MDS TC/0510 PART No. ALT. PART No. DESCRIPTION SECTION/PAGE I N D E X
2 T016-698 TRANSFER PRESSURE ADAPTOR A21 T016-699 TRANSFER PRESSURE ADAPTOR A21 T016-701 0 986 612 991 SOCKET FOR INLET CONNECTORS A12 T016-702 DRIVE SEAL TOOL BOSCH A13 T016-703 YDT351 2 ,7,72,73 BEARING/OILSEAL TOOL KIT DELPHI A15 T016-704 RAIL PLUG SOCKET 3 PIN DELPHI A6 T016-705 DRIVE GEAR PULLER DELPHI A6 T016-708 PRESSURE SENSOR ADAPTOR A15 T016-709 DRV VALVE DISMANTLING TOOL A13 T016-711 MDS3109 PRE-STROKE GAUGE 12 & 14MM D26 T016-713 MDS3119 OPEL 1.6 CAMSHAFT HOLDER D34 T016-714 MDS3120 DIAL GAUGE HOLDER M-RSF D25 T016-715 MDS3121 RENAULT 18/20 PULLEY CLIP D34 T016-716 MDS3122 PERKINS PRIMA TIMING PEG D34 T016-717 MDS3123 FORD 1.8D T PEG CAV D34 T016-718 MD 3124 FORD 1.8D T PEG BOSCH D35 T016-719 MDS3237 ACCELERATOR LEVER DPC D38 T016-720 MDS3483 FREIGHT ROVER COUPLING D35 T016-721 1804-652 BEARING FIT TOOL EPIC 70 D39 T016-722 1804-653 OIL SEAL FIT TOOL EPIC 70 D39 T016-723 1804-654 FRONT BEARING TOOL EPIC 70 D39 T016-724 1804 660 SHAFT SEAL REMOVAL TOOL EPIC 70 D39 T016-725 1804-667 COLLAR EPIC 70 D39 T016-726 SPRING COMPRESSION TOOL D37 T016-801 TIMING KITVCFIAT/IVECO MULTIJ ET A3 T016-802 TIMING KIT RENAULT 2.2, 2.5 Dci A3 T016-802N TIMING KIT (NEW TYPE) RENAULT A3 T016-803 TIMING KIT IVECO A3 T016-804 TIMING KIT RENAULT, PEUGEOT, A7 T016-805 MOUNTING TOOL FORD DURATORQ A3 T016-806 PUMP PULLER & STROKE HOLDING A4 T016-807 YDT201 TIMING KIT ENGINE & CAMSHAFT A6 T016-808 YDT202 TIMING KIT FORD LYNX CAMSHAFT A6 T016-809 YDT250 TIMING/TOOL KIT A6 T016-815 YDT381 TIMING KIT SSANGYONG A6 T016-816 YDT410 FALSE ACTUATOR KIT A8 T016-822 ADAPTOR - DUMMY REGULATOR A21 T016-824 0 986 611 89 SERATED SOCKET 12 X 24 FOR LP A13 T016-825 0 986 611 65 MOUNTING MANDREL FOR GEAR A13 T016-826 0 986 611 675 MOUNTING MANDREL FOR GEAR A13 T016-827 0 986 612 911 RETURN VALVE ASSEMBLY TOOL A13 T016-827NG 0 986 612 11 RETURN VALVE ASSEMBLY TOOL A13 T016-828 0 986 612 970 PRESS IN TOOL CP1-H A14 T016-829 0 986 613 153 FILTER EXTRACTOR TOOL CP1-H A14 T016-830 0 986 613 154 FILTER INSERT TOOL CP1-H A14 T016-831 0 986 613 169 ASSEMBLY TOOL CPI-H A14 T016-832 0 986 613 161 ASSEMBLY TOOL CP1-H A14 T016-833 0 986 613 165 PULLER TOOL CP1-H A14 T016-835 MDS3733 EXTRACTOR HEATSHIELD WASHER D19 T016-836 M3734 EXTRACTOR HEATSHIELD WASHER D19 T016-839 MDS3745 EXTRACTOR V BELT D19 T016-840 MDS3746 PULLER BAR TYPE D19 T016-842 MDS3755 SOCKET DPC SIDE COVER D11 T016-843 MDS3756 TIMING PEG PEUGEOT/CITROEN D35 T016-844 MDS3763 TAPPET LIFTER P D20 T016-845 MD 3544 EXTRACTOR FORD 1.6 D19 T016-846 DIAL GAUGE 0-50MM (0.1MM) USE D23 T016-847 1 688 130 237 DIAL GAUGE HOLDER FOR T016-846 D24 **RETURN TO CONTENTS** M E R L I N
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L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 15 INDEX 2 MERLIN PART Nos. MDS TC/0510 PART No. ALT. PART No. DESCRIPTION SECTION/PAGE I N D E X
L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 16 INDEX 2 MERLIN PART Nos. MDS TC/0510 PART No. ALT. PART No. DESCRIPTION SECTION/PAGE I N D E X
2 T021-200 YDT278 SEALED RAIL DIAGNOSTIC KIT A8 T021-201 YDT275 BACKLEAK CONNECTORS DELPHI A23 T021-202 YDT276 BACKLEAK CONNECTORS BOSCH A22 T021-203 YDT500 SEALED RAIL DIAGNOSTIC KIT A8 T021-205 0 986 612 22 BOSCH PIEZO BACKLEAK PIPE ASSY A22 T021-300 S300 S300-1 COMMON RAIL TEST SYSTEM A28 T021-301 ADAPTOR CABLE DELPHI FOR A28 T021-303 ADAPTOR CABLE BOSCH FOR A28 T021-304 ADAPTOR CABLE PIEZO FOR S300-1 A28 T021-305 ADAPTOR CABLE UNIVERSAL FOR A28 T021-306 S300-1 MAIN LEAD FOR S300-1 A28 T021-770 MDS3727 85 INJ SHIM J APANESE TYPE 1.85X20 E12 T021-771 MDS3727180 INJ SHIM J APANESE TYPE 1.80X20 E12 T021-772 MDS3727175 INJ SHIM J APANESE TYPE 1.75X20 E12 T021-773 MDS3727170 INJ SHIM J APANESE TYPE 1.70X20 E12 T021-774 MD 3727165 INJ SHIM J APANESE TYPE 1.65X20 E12 T021-775 MDS3727135 INJ SHIM J APANESE TYPE 1.35X20 E12 T021-776 MDS3727120 INJ SHIM J APANESE TYPE 1.20X20 E12 T021-777 MDS3727110 INJ SHIM J APANESE TYPE 1.10X20 E12 T021-778 MDS3727100 INJ SHIM J APANESE TYPE 1.00X20 E12 T021-779 MDS3727010 INJ SHIM J APANESE TYPE 0.10X20 E12 T021-780 MDS3727005 INJ SHIM J APANESE TYPE 0.05X20 E12 T021-789 MDS3352190 INJ SHIM CAR TYPE 1.90X10 E12 T021-790 MDS3352170 INJ SHIM CAR TYPE 1.70X10 E12 T021-791 MDS3352165 INJ SHIM CAR TYPE 1.65X10 E12 T021-792 MDS3352160 INJ SHIM CAR TYPE 1.60X10 E12 T021-793 MDS3352095 INJ SHIM CAR TYPE 0.95X10 E12 T021-794 MDS3352085 INJ SHIM CAR TYPE 0.85X10 E12 T021-795 MDS3351140 INJ SHIM TRUCK TYPE 1.40X10 E12 T021-796 MDS3351115 INJ SHIM TRUCK TYPE 1.15X10 E12 T021-797 MDS3351080 INJ SHIM TRUCK TYPE 0.80X10 E12 T021-798 MDS3351 INJ SHIM KIT TRUCK TYPE E12 T021-799 MDS3352 INJ SHIM KIT CAR TYPE E12 T021-800 MDS3422 INJ ECTOR HOLDER MERCEDES E8 T021-801 MDS3429 INJ ECTOR HOLDER FIAT LARGE E8 T021-802 MDS3427 INJ ECTOR HOLDER FIAT E9 T021-803 MDS3351120 INJ SHIM TRUCK TYPE 1.20X10 E12 T021-804 MDS3351130 INJ SHIM TRUCK TYPE 1.30X10 E12 T021-805 MDS3351180 INJ SHIM TRUCK TYPE 1.80X10 E12 T021-806 MDS3351185 INJ SHIM TRUCK TYPE 1.85X10 E12 T021-807 MDS3351195 INJ SHIM TRUCK TYPE 1.95X10 E12 T021-808 MDS3352105 INJ SHIM CAR TYPE 1.05X10 E12 T021-809 MDS3352110 INJ SHIM CAR TYPE 1.10X10 E12 T021-810 MDS3352130 INJ SHIM CAR TYPE 1.30X10 E12 T021-811 MDS3352 35 INJ SHIM CAR TYPE 1.35X10 E12 T021-812 MDS3352150 INJ SHIM CAR TYPE 1.50X10 E12 T021-813 MDS3352175 INJ SHIM CAR TYPE 1.75X10 E12 T021-814 MDS3352180 INJ SHIM CAR TYPE 1.80X10 E12 T021-815 MDS3352185 INJ SHIM CAR TYPE 1.85X10 E12 T021-816 MDS3352195 INJ SHIM CAR TYPE 1.95X10 E12 T021-817 MDS3727105 INJ SHIM J APANESE TYPE 1.05X20 E12 T021-818 MDS3727115 INJ SHIM J APANESE TYPE 1.15X20 E12 T021-819 MDS3727140 INJ SHIM J APANESE TYPE 1.40X20 E12 T021-820 MDS3727160 INJ SHIM J APANESE TYPE 1.60X20 E12 T021-821 MDS3727195 INJ SHIM J APANESE TYPE 1.95X20 E12 T021-898 MD 3431 INJ ECTOR STRIP J IG ROTODIESEL E9 T021-899 MDS3434 INJ ECTOR STRIP J IG CUMMINS E9 T021-900 STU651 INJ ECTOR NOZZLE SPANNER D44 **RETURN TO CONTENTS** M E R L I N
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L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 17 INDEX 2 MERLIN PART Nos. MDS TC/0510 PART No. ALT. PART No. DESCRIPTION SECTION/PAGE I N D E X
L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 18 INDEX 2 MERLIN PART Nos. MDS TC/0510 PART No. ALT. PART No. DESCRIPTION SECTION/PAGE I N D E X
2 T022-009 MDS3415 14 X 1.5MM SPLIT ADAPTOR LONG E14 T024-001 HK119 SULZER RD 90/96 LAP E15 T024-002 HK173 MAN 11MM LAP E15 T024-003 HK178 MAN LAP E15 T024-004 HK084 6MM S/STEM 'S' SIZE LAP E15 T024-005 HK083 6MM L/ 'S' SIZE LAP E15 T024-006 HK087 LEYLAND LATE TYPE LAP E15 T024-007 HK110 4.5MM L/STEM AMBAC LAP E15 T024-008 HK098 10MM L/STEM 'U' SIZE LAP E15 T024-009 HK081 6MM BOSCH/FIAT LAP E15 T024-010 HK082 5MM S/STEM 'S' SIZE LAP E15 T024-011 HK088 GARDNER LW LAP E15 T024-012 HK112 GARDNER LX LAP E15 T024-013 HK085 6MM S/STEM 'T' SIZE LAP E15 T024-014 HK095 8MM L/STEM 'T' SIZE LAP E15 T024-015 HK086 7MM S/STEM 'T' SIZE LAP E15 T024-016 HK096 8MM S/STEM 'U' SIZE LAP E15 T024-017 HK097 10MM 'U' SIZE LAP E15 T024-018 HK099 12MM L/STEM 'V' SIZE LAP E15 T024-019 HK 17 4MM L/STEM 'P' SIZE LAP E15 T024-020 HK 80 PIELSTICK PC2 LAP E15 T024-021 HK206 SULZER RD 90 LAP E15 T024-022 HK207 SULZER RD 56 LAP E15 T024-023 HK208 PIELSTICK PC3 LAP E15 T024-024 HK114 5MM L/STEM 'S' SIZE LAP E15 T024-025 HK115 5.5MM L/STEM 'S' SIZE LAP E15 T024-026 HK154 6MM LAP E16 T024-027 HK 51 5MM LAP E16 T024-028 HK080 16MM L/STEM 'V' SIZE LAP E15 T024-035 HK123 TIP FOR T024-005, 009, 012, 024, 025 E15 T024-036 HK124 TIP FOR T024-001, 006, 007,019 E15 T024-037 HK121 TIP FOR T024-004, 014, 015 E15 T024-038 HK 27 TIP FOR T024-008, 017 E15 T024-039 HK 22 TIP FOR T024-010 E15 T024-040 HK125 TIP FOR T024-011 E15 T024-041 HK 20 TIP FOR T024-013 E15 T024-042 HK126 TIP FOR T024-016 E15 T024-043 HK 30 TIP FOR T024-022 E15 T024-044 HK 31 TIP FOR T024-002 E15 T024-045 HK128 TIP FOR T024-018 E15 T024-046 HK193 TIP FOR T024-020 E15 T024-047 HK 98 TIP FOR T024-021 E15 T024-048 HK200 TIP FOR T024-023 E15 T024-049 HK129 STONE TIP 16MM V SIZE E15 T024-055 MDS3388 4MM BOSCH P E16 T024-056 MDS3389 4.5MM BOSCH & J B E16 T024-058 MDS3391 5MM LONG STEM E16 T024-060 MDS3393 6MM LONG STEM E16 T025-001 EXTRA COURSE LAP PASTE E16 T025-002 MDS3586 COURSE LAPPING PASTE E16 T025-003 MEDIUM LAPPING PASTE E16 T025-004 MDS3588 FINE LAPPING PASTE E16 T025-005 MDS3589 SUPER FINE LAPPING PASTE E16 T031-3000 S3000 MERLIN S3000 COMMON RAIL TEST A29 T031-3210 CONNECTOR SIEMENS/BOSCH A9 T031-3211 CONNECTOR SIEMENS/BOSCH CP1 A9 T031-3212 CONNECTOR BOSCH CONNECTOR A9 T031-3213 CONNECTOR BOSCH CP1H, CP3 & A9 **RETURN TO CONTENTS** M E R L I N
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L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 19 INDEX 2 MERLIN PART Nos. MDS TC/0510 PART No. ALT. PART No. DESCRIPTION SECTION/PAGE I N D E X
2 T031-3214 CONNECTOR 2 POLE SUPER SEAL A9 T031-3215 CONNECTOR 2 POLE SUPER SEAL A9 T031-3216 9001-845 CONNECTOR KIT DELPHI EURO 3,4 A10 T031-3217 9001-886 CONNECTOR KIT DELPHI EURO 5 A10
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05/10 ALTERNATIVE PART No. INDEX
MERLIN DIESEL SYSTEMS LTD Units 189-191, Bradkirk Place Walton Summit Centre Preston, Lancashire PR5 8AJ. England
Tel: +44 (0)1772 314558 Fax: +44 (0)1772 314565
E-mail: equip@merlindiesel.com Website: www.merlindiesel.com Manufacturers of Diesel Fuel Injection Test Equipment and Suppliers of Spare Parts EQUIPMENT & ACCESSORIES CATALOGUE I N D E X
3 **RETURN TO CONTENTS** M E R L I N
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S Y S T E M S
L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 2 INDEX 3 ALTERNATIVE PART Nos. MDS TC/0510 ALT. PART No. PART No. DESCRIPTION SECTION/PAGE I N D E X
3 0 681 443 014 T013-016 ISO 4010 TEST NOZZLE FOR TYPE IV C5 0 986 611 481 T021-932 INJ ECTOR REMOVAL TOOL A5 0 986 611 489 T016-824 SERATED SOCKET 12 X 24 FOR LP A13 0 986 611 665 T016-825 MOUNTING MANDREL FOR GEAR A13 0 986 611 675 T016-826 MOUNTING MANDREL FOR GEAR A13 0 986 611 993 T016-015 PLUNGER SPRING COMPRESSION D36 0 986 612 200 T016-677 INSERT TOOL LOW PRESSURE A11 0 986 612 201 T016-678 INSERT TOOL LOW PRESSURE A11 0 986 612 205 T016-679 INSERT TOOL LOW PRESSURE A12 0 986 612 301 T016-302 GAUGE REGISTER EDC P D28 0 986 612 305 T016-303 PULSE WHEEL HOLDER EDC P D37 0 986 612 308 T016-304 POSITIONING GAUGE EDC P D28 0 986 612 422 T016-680 ROTARY SHAFT SEAL INSERTER A12 0 986 612 427 T016-675 TAPPET LIFTER KIT FOR CP3 A11 0 986 612 482 T016-305 TAPPET LIFTER P8500 D20 0 986 612 590 T016-658 CHECKING DEVICE MERCEDES EDC D37 0 986 612 605 T016-219 SOCKET 7.5MM VE EDC D6 0 986 612 653 T016-018 ADAPTOR PLATE FEED H TYPE D36 0 986 612 819 T016-662 SOCKET FOR VOLUME MAGNETIC D10 0 986 612 911 T016-827 RETURN VALVE ASSEMBLY TOOL A13 0 986 612 911 T016-827NG RETURN VALVE ASSEMBLY TOOL A13 0 986 612 922 T021-205 BOSCH PIEZO BACKLEAK PIPE ASSY A22 0 986 612 970 T016-828 PRESS IN TOOL CP1-H A14 0 986 612 991 T016-701 SOCKET FOR INLET CONNECTORS A12 0 986 613 153 T016-829 FILTER EXTRACTOR TOOL CP1-H A14 0 986 613 154 T016-830 FILTER INSERT TOOL CP1-H A14 0 986 613 161 T016-832 ASSEMBLY TOOL CP1-H A14 0 986 613 165 T016-833 PULLER TOOL CP1-H A14 0 986 613 169 T016-831 ASSEMBLY TOOL CPI-H A14 0 986 613 613 T021-948 INJ ECTOR ASSEMBLY TOOL M27 A19 0 986 613 631 T021-937A 12MM TORX SOCKET BOSCH A17 0 986 613 632 T021-937 10MM TORX SOCKET BOSCH A17 0 986 613 640 T021-952 FIBRE RING INSERT TOOL CR-CRINJ A19 1 680 130 041 T016-342 PLUNGER LIFT GAUGE A D28 1 680 750 008 T014-051 TEST PIPE 6 X 2 X 600 14-14 C9 1 680 750 014 T014-052 TEST PIPE 6 X 2 X 600 12-14 C9 1 680 750 015 T014-053 TEST PIPE 6 X 3 X 600 14-14 C9 1 680 750 016 T014-075 TEST PIPE 8 X 4 X 1500 20-18 C9 1 680 750 017 T014-054 TEST PIPE 6 X 2 X 840 12-14 C9 1 680 750 026 T014-055 TEST PIPE 6 X 3 X 600 14-18 C9 1 680 750 027 T014-076 TEST PIPE 8 X 4 X 1500 18-18 C9 1 680 750 028 T014-077 TEST PIPE 8 X 2 X 840 14-14 C9 1 680 750 060 T014-078 TEST PIPE 8 X 4 X 1000 14-18 C9 1 680 750 061 T014-079 TEST PIPE 8 X 4 X 1000 16-18 C9 1 680 750 067 014-080 TEST PIPE 6 X 3 X 1000 14-14 C9 1 680 750 069 T014-090 TEST PIPE 8 X 4 X 1500 18-18 C9 1 680 750 073 T014-056 TEST PIPE 6 X 2 X 450 12-14 C9 1 680 750 074 T014-081 TEST PIPE 8 X 3 X 1000 16-14 C9 1 680 750 075 T014-057 TEST PIPE 8 X 3 X 1000 14-14 C9 1 680 750 077 T014-084 TEST PIPE 8 X 4 X 1000 18-18 C9 1 680 750 078 T014-086 TEST PIPE 8 X 3 X 1500 20-18 C9 1 680 750 079 T014-087 TEST PIPE 8 X 3 X 1000 18-14 C9 1 680 750 084 T014-089 TEST PIPE 8 X 3 X 1500 20-14 C9 1 680 750 085 T014-058 TEST PIPE 6 X 1.6 X 350 12-14 C9 1 680 750 089 T014-083 TEST PIPE 8 X 3 X 600 14-14 C9 1 680 750 101 T014-085 TEST PIPE 6 X 1.6 X 450 14-14 VP C9 1 680 750 101 (092) T014-085F TEST PIPE FLEXI 6 X 1.6 X 450 14-14 C9 1 680 750 103 (094) T014-056F TEST PIPE FLEXI 6 X 2.5 X 450 12-14 C9 **RETURN TO CONTENTS** M E R L I N
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L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 3 INDEX 3 ALTERNATIVE PART Nos. MDS TC/0510 ALT. PART No. PART No. DESCRIPTION SECTION/PAGE I N D E X
3 1 680 793 010 T014-082 TEST PIPE 6 X 3 X 600 16-18 C9 1 682 329 038 T016-343 GOVERNOR SETTING GAUGE RQ D28 1 683 456 000 T015-150 12 X 1.5MM VE RETURN BANJ O C12 1 685 720 017 T012-019 MOUNTING FLANGE PES,A,M, B8 1 685 720 018 T012-020 MOUNTING FLANGE PES M 68MM B8 1 685 720 060 T012-021 MOUNTING FLANGE 95MM B9 1 685 720 062 T012-017 MOUNTING PLATE VA/VE 50MM B8 1 685 720 159 T012-022 MOUNTING FLANGE 107MM B9 1 685 720 208 T012-018 MOUNTING PLATE MERC 190D 74MM B8 1 685 720 219 T012-016 MOUNTING PLATE FORD 1.8/2.5 B8 1 685 720 239 T012-038 MOUNTING BRACKET H PUMP B11 1 686 430 010 T011-030 DRIVE COUPLING 20MM VE TRANSIT B3 1 686 430 026 T011-039 DRIVE COUPLING 25MM P SIZE A24 B5 1 686 430 034 T011-010 DRIVE COUPLING 30MM P SIZE B3 1 686 430 038 T011-013 DRIVE COUPLING 35MM (TD30 X B3 1 686 430 040 T011-012 DRIVE COUPLING 35MM (TD40 X B3 1 686 432 022 T011-015 DRIVE COUPLING MERC 190D B4 1 687 233 011 T016-653 DIAL GAUGE 10MM D23 1 687 233 012 T016-641 DIAL GAUGE 30MM WITH SPRING D23 1 687 233 015 T016-344 DIAL GAUGE 30MM D23 1 688 010 124 T012-015 UNIVERSAL MOUNTING BRACKET B8 1 688 010 129 T012-029 UNIVERSAL MOUNTING BRACKET B12 1 688 030 012 T012-028 MOUNTING BLOCK PE B B10 1 688 030 044 T012-024 MOUNTING BLOCK PE, A, B9 1 688 030 095 T012-027 MOUNTING BLOCK PE P RADIUS B10 1 688 030 141 T012-030 MOUNTING BLOCK PE P B12 1 688 030 147 T012-032 MOUNTING BLOCK PE A RADIUS B12 1 688 030 150 T012-033 MOUNTING BLOCK PE MW RADIUS B12 1 688 030 153 T012-031 MOUNTING BLOCK PE P RADIUS B12 1 688 030 170 T012-035 MOUNTING BLOCK H/R B12 1 688 030 184 T012-034 MOUNTING BLOCK PES P REAR B12 1 688 103 094 T013-026 ORIFICE PLATE 0.4 C5 1 688 103 095 T013-027 ORIFICE PLATE 0.5 C5 1 688 103 096 T013-028 ORIFICE PLATE 0.6 C5 1 688 103 097 T013-029 ORIFICE PLATE 0.7 C5 1 688 103 098 T013-030 ORIFICE PLATE 0.8 C5 1 688 110 028 T016-309 O RING INSERTER P D36 1 688 120 022 T012-023 MOUNTING CENTRE CLAMP B9 1 688 120 032 T012-025 MOUNTING BLOCK 45MM B9 1 688 130 021 T016-639 PRE-STROKE GAUGE HOLDER 16M X D26 1 688 130 030 T016-630 DIAL GAUGE HOLDER PE P D24 1 688 130 045 T016-346 PRE-STROKE GAUGE VE D25 1 688 130 046 T016-347 ADVANCE GAUGE VA D43 1 688 130 054 T016-348 ADVANCE GAUGE ADAPTOR VA D43 1 688 130 112 016-345 PRE-STROKE GAUGE HOLDER 24MM D25 1 688 130 121 T016-349 ADVANCE GAUGE VA D21 1 688 130 134 T016-350 DIAL GAUGE HOLDER MW D43 1 688 130 227 T016-351 ADVANCE GAUGE HIGH PRESSURE D21 1 688 130 237 T016-847 DIAL GAUGE HOLDER FOR T016-846 D24 1 688 130 240 T016-352 ADVANCE GAUGE VE D21 1 688 130 240A T016-353 SPARE GLASS VE D21 1 688 901 000 T013-001 1 688 901 000 TEST INJ ECTOR TYPE C3 1 688 901 015-020 T013-004 1 688 901 015-020 TEST INJ ECTOR C3 1 688 901 022 T013-002 1 688 901 022 TEST INJ ECTOR TYPE I C3 1 688 901 023/025/027 T013-003 1 688 901 023-025-027 TEST INJ ECTOR C3 1 688 901 101-110 T013-005 1 688 901 101-110 TEST INJ ECTOR C3 1 688 901 111/112/113 T013-006 1 688 901 111-112-113 TEST INJ ECTOR C4 1 688 901 114-117 T013-007 1 688 901 114-117 TEST INJ ECTOR C4 **RETURN TO CONTENTS** M E R L I N
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Page 4 INDEX 3 ALTERNATIVE PART Nos. MDS TC/0510 ALT. PART No. PART No. DESCRIPTION SECTION/PAGE I N D E X
3 1 688 901 987 T013-011 1 688 901 987 TEST NOZZLE FOR C5 1 688 901 988 T013-015 1 688 901 988 TEST NOZZLE FOR C5 1 688 901 990 T013-014 1 688 901 990 TEST NOZZLE FOR C5 1 688 901 991 T013-013 1 688 901 991 TEST NOZZLE FOR C5 1 688 901 992 T013-017 ISO 1510 TEST NOZZLE FOR TYPE I C5 1 688 901 999 T013-012 1 688 901 999 TEST NOZZLE FOR C5 13369 T016-570 DRIVE SHAFT SLEEVE D47 13371 T016-572 DRIVE SHAFT SEAL COMPRESSOR D47 13375 T016-571 TOOL D47 14490 T016-569 SPANNER AUTO ADVANCE D47 16313 T016-582 GOVERNOR WEIGHT RETAINER D47 16314 T016-574 PILOT TUBE MANDREL D47 16315 T016-575 INSTALLATION SPACER D47 1804-401 T016-388 SOCKET CAM SCREW DPC D9 1804-410/11 T016-207 PUMP PLATE DPC/DPS D3 1804-417 T016-385 H/ROTOR HOLDER D44 1804-423 T016-376 MICRO ADJ USTER DPC D29 1804-442 T015-031 3/8" BSP X 8 X 1.25MM ADAPTOR DPC C12 1804-444 T016-381 ADJ USTER D44 1804-479 T016-380 ADVANCE PLUG/SPRING DPC D29 1804-481 T016-379 T/LEVER SETING PIECE D44 1804-482 T016-382 PLATE D45 1804-492 T016-378 DRIVE INSERT 17MM D45 1804-521 T016-384 PULLER D45 1804-610/615 T016-666 TIMING KIT DPC D34 1804-624 T016-242 SOCKET TRIANGULAR 25MM DPCN D7 1804-644 T016-665 TIMING PIN MERCEDES EPIC D33 1804-652 T016-721 BEARING FIT TOOL EPIC 70 D39 1804-653 T016-722 OIL SEAL FIT TOOL EPIC 70 D39 1804-654 T016-723 FRONT BEARING TOOL EPIC 70 D39 1804-660 T016-724 SHAFT SEAL REMOVAL TOOL EPIC 70 D39 1804-667 T016-725 COLLAR EPIC 70 D39 1804-800 T016-377 ADVANCE SLEEVE PULLER D45 1804-811 T016-389 ADVANCE GAUGE DPC D22 18332 T016-576 END CAP GAUGE D47 18338 T016-577 SLEEVE D47 19927 T016-584 PULLER F&M D47 19930 T016-578 BRACKET DM D47 19965 T016-568 BRACKET DM DB DB2 D47 200 293 T016-603 TOOL D47 20029 T016-579 BRACKET D DB DC DB2 D47 204 809 T016-610 EXTRACTOR DRIVE COUPLING D47 20400 T016-573 TIMING LINE LOCATOR DC D47 20548 T016-580 SOCKET STANADYNE D47 208 946 016-599 RACK SETTING ADAPTOR D47 21178 T016-581 CAM SCREW BUSH D47 212 665 T016-598 DIAL GAUGE HOLDER D47 214 979 T016-612 INSERT TOOL REAR BEARING D47 214 988 T016-619 J IG ASSEMBLY HYD HEAD D47 215 071 T016-618 RACK SETTING ADAPTOR D47 215 088 T016-617 INSERT TOOL TAPPET BODY D47 216 031 T016-605 FRONT BEARING EXTRACTOR D47 23093 T016-567 GAUGE SET D47 24148 T016-586 CIRCLIP TOOL D47 250 825 T016-616 TOOL D47 250 883 T016-600 TOOL 14MM D47 250 896 T016-601 SETTING TOOL D47 251 315 T016-609 TOOL D47 **RETURN TO CONTENTS** M E R L I N
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L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 5 INDEX 3 ALTERNATIVE PART Nos. MDS TC/0510 ALT. PART No. PART No. DESCRIPTION SECTION/PAGE I N D E X
L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 6 INDEX 3 ALTERNATIVE PART Nos. MDS TC/0510 ALT. PART No. PART No. DESCRIPTION SECTION/PAGE I N D E X
L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 7 INDEX 3 ALTERNATIVE PART Nos. MDS TC/0510 ALT. PART No. PART No. DESCRIPTION SECTION/PAGE I N D E X
3 7244-446 T016-430 DAMPER NUT SPANNER D46 7244-447 T016-368 ADVANCE GAUGE DPS D22 7244-447/1 T016-373 SPARE GLASS DPS D22 7244-448 T016-367 TIMING PIN DPS FORD D32 7244-485 T016-364 PUNCH DPS D46 7244-50 T016-482 D/VALVE EXTRACTOR C D46 7244-571 T016-397 TRANSFER PRESSURE ADJ USTER D30 7244-572 T016-369 ADVANCE ADAPTOR DPS D22 7244-573 T016-372 SOCKET CAM SCREW DPS D9 7244-578 T016-645 PLATE FOR T/DISC DP200 D33 7244-582 T016-360 LDA SPRING ADJ USTER DP200 D29 7244-583 T016-370 TOOL D46 7244-584 T016-668 SOCKET SCREW ADJ USTER D11 7244-586 T016-371 BOOST ADJ USTER TOOL DPS D29 7244-59 T016-402 ADVANCE GAUGE DPA D22 7244-590 T016-104 ADVANCE GAUGE UNIVERSAL D21 7244-598 T016-651 TRANSFER PRESSURE ADJ USTER D30 7244-603 T016-652 TRANSFER PRESSURE ADJ USTER D31 7244-630 T016-650 TRANSFER PRESSURE ADAPTOR D31 7244-631 T016-236 PLUG DP200 D38 7244-70 T016-102 ADVANCE PIN DPA D21 7244-70A T016-427 ADVANCE GAUGE PIN LONG DPA D21 7244-72 T016-483 PLUNGER HEAD CLEARANCE D46 7244-74 T016-515 SOCKET D46 7244-81 T016-484 TOOL AA PUMP D46 9001-845 T031-3216 CONNECTOR KIT DELPHI EURO 3,4 A10 9001-886 T031-3217 CONNECTOR KIT DELPHI EURO 5 A10 99-1000 T017-019 TOOL KIT CAV INLINE (99-1000) D42 99-500 T017-024 TOOL KIT CUMMINS PT D42 99-703 T017-028 HYDRAULIC GOVERNOR KIT CAV D42 99-890 T017-030 TOOL KIT WORKSHOP DPA D42 ADC288 T011-040 DRIVE COUPLING DELPHI DFP1 A24 B5 ADC95-1 T011-005 DRIVE COUPLING 20MM B SIZE A24 B3 AHP114 T014-059 TEST PIPE 6 X 2.5 X 330 12-12 DPCN C9 AHP118 T014-062 TEST PIPE 6 X 2 X 845 12-14 C9 AHP126 T014-063 TEST PIPE 6 X 1.6 X 365 12-12 EPIC C9 AHP133 T014-061 TEST PIPE 6 X 1.8 X 450 12-14 DP200 C9 AHP134 T014-060 TEST PIPE 6 X 1.5 X 710 12-14 DP200 C9 AHP134/2 T014-064 TEST PIPE 6 X 1.5 X 710 14-14 C9 APB1-2 T012-055 5MM PACKING B13 APB1-3 T012-056 12MM PACKING B13 APB12 T012-057 Q/A CLAMP ASSY B13 APB24-1 T012-062 IN-LINE BRACKET B13 APB24-2 T012-063 IN-LINE CLAMP B13 APB28-1 012-064 UNIVERSAL MOUNTING BRACKET B13 ARD1 T016-458 RACK SETTING DEVICE B D44 ARD11 T016-564 RACK SETTING DEVICE GM53, 71 D44 ARD12 T016-565 RACK SETTING DEVICE GM110 D44 ARD20/1 T016-644 TIMING DISC DP200 D33 ARD21 T016-455 RACK SETTING DEVICE D44 ARD3 T016-457 RACK SETTING DEVICE D44 ARD30 T016-411 THROTTLE SPRING D44 ARD31 T016-563 RACK SETTING DEVICE GARDNER D44 AV118 T016-594 GOVERNOR SPRING COMPRESSION D44 AV121 T016-589 PULLER DELIVERY VALVE WASHER D44 AV274 T016-593 TOOL D44 AV609 T016-596 GOVERNOR PULLER D44 AV610 T016-588 SOCKET TOOL D44 **RETURN TO CONTENTS** M E R L I N
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L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 8 INDEX 3 ALTERNATIVE PART Nos. MDS TC/0510 ALT. PART No. PART No. DESCRIPTION SECTION/PAGE I N D E X
3 AV732 T016-587 PULLER D44 AV756 T016-592 HOLDER D44 AV763 T016-595 FORCEPS D44 AV787 T016-590 PULLER D44 BDL0S6844CFE T013-042 TEST NOZZLE YDB286 C5 BDL0S6889CFE T013-043 TEST NOZZLE YDB287 C5 BDN4T4 T013-018 T SIZE TEST NOZZLE C5 DPA 20A T015-030 3/8" BSP X 5/16" UNF ADAPTOR C12 DT123A T016-410 ASSEMBLY SHAFT D46 DT123B T016-414 BACKPLATE ASSEMBLY PLATE D46 DT202 T016-516 BARREL SEAT CUTTER D46 EFEP 226 T016-358 C/SHAFT GAUGE HOLDER 20MM D43 EFEP 95 T016-355 GOVERNOR SOCKET D43 EFML 11 T016-519 PULLER BOSCH D17 ET003 T016-520 BASE PLUG REMOVER D46 ET033 T016-521 D/VALVE EXTRACTOR D46 ET049 T016-522 D/VALVE EXTRACTOR D46 ET099 T016-523 D/VALVE EXTRACTOR D46 ET105 T016-524 BASE PLUG REMOVER D46 ET658 T016-456 CONTROL ROD BUSH SOCKET D46 ET894 T016-525 SPANNER D46 ET990 T016-526 MAX FUEL ADJ USTER D46 HK080 T024-028 16MM L/STEM 'V' SIZE LAP E15 HK081 T024-009 6MM BOSCH/FIAT LAP E15 HK082 T024-010 5MM S/STEM 'S' SIZE LAP E15 HK083 T024-005 6MM L/ 'S' SIZE LAP E15 HK084 T024-004 6MM S/STEM 'S' SIZE LAP E15 HK085 T024-013 6MM S/STEM 'T' SIZE LAP E15 HK086 T024-015 7MM S/STEM 'T' SIZE LAP E15 HK087 T024-006 LEYLAND LATE TYPE LAP E15 HK088 T024-011 GARDNER LW LAP E15 HK095 T024-014 8MM L/STEM 'T' SIZE LAP E15 HK096 T024-016 8MM S/STEM 'U' SIZE LAP E15 HK097 T024-017 10MM 'U' SIZE LAP E15 HK098 T024-008 10MM L/STEM 'U' SIZE LAP E15 HK099 T024-018 12MM L/STEM 'V' SIZE LAP E15 HK110 T024-007 4.5MM L/STEM AMBAC LAP E15 HK112 T024-012 GARDNER LX LAP E15 HK114 T024-024 5MM L/STEM 'S' SIZE LAP E15 HK115 T024-025 5.5MM L/STEM 'S' SIZE LAP E15 HK117 T024-019 4MM L/STEM 'P' SIZE LAP E15 HK119 T024-001 SULZER RD 90/96 LAP E15 HK120 T024-041 TIP FOR T024-013 E15 HK121 T024-037 TIP FOR T024-004, 014, 015 E15 HK122 024-039 TIP FOR T024-010 E15 HK123 T024-035 TIP FOR T024-005, 009, 012, 024, 025 E15 HK124 T024-036 TIP FOR T024-001, 006, 007,019 E15 HK125 T024-040 TIP FOR T024-011 E15 HK126 T024-042 TIP FOR T024-016 E15 HK127 T024-038 TIP FOR T024-008, 017 E15 HK128 T024-045 TIP FOR T024-018 E15 HK129 T024-049 STONE TIP 16MM V SIZE E15 HK130 T024-043 TIP FOR T024-022 E15 HK131 T024-044 TIP FOR T024-002 E15 HK151 T024-027 5MM LAP E16 HK154 T024-026 6MM LAP E16 HK173 T024-002 MAN 11MM LAP E15 HK178 T024-003 MAN LAP E15 **RETURN TO CONTENTS** M E R L I N
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L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 9 INDEX 3 ALTERNATIVE PART Nos. MDS TC/0510 ALT. PART No. PART No. DESCRIPTION SECTION/PAGE I N D E X
3 HK180 T024-020 PIELSTICK PC2 LAP E15 HK193 T024-046 TIP FOR T024-020 E15 HK198 T024-047 TIP FOR T024-021 E15 HK200 T024-048 TIP FOR T024-023 E15 HK206 T024-021 SULZER RD 90 LAP E15 HK207 T024-022 SULZER RD 56 LAP E15 HK208 T024-023 PIELSTICK PC3 LAP E15 KDAW9995/3/14 T016-253 BUSH EXTRACTOR EDC P D16 KDEP1000 T016-254 ADVANCE GAUGE VA D43 KDEP1027 T016-256 PULLER PRV VA/VE D16 KDEP1041 T016-257 TAPPET LIFTER P D20 KDEP1044 T016-008 SOCKET DELIVERY VALVE A, M D5 KDEP1047 T016-259 LDA ADJ USTER 10-14MM VE D27 KDEP1048 T016-260 LDA ADJ USTER 10-3MM VE D27 KDEP1051 T016-261 TAPPET LIFTER MW D20 KDEP1052 T016-262 2 PLUNGER HOLDER MW D43 KDEP1053 T016-263 3 PLUNGER HOLDER MW D43 KDEP1056 T016-685 PULLER TAPPET PLUG MW D19 KDEP1057 T016-264 PLATE MW D43 KDEP1059 T016-265 INSERTER MW D43 KDEP1060 T016-266 INSERTER MW D43 KDEP1061 T016-267 SETTING TOOL MW D43 KDEP1062 T016-268 SOCKET MW D43 KDEP1064/1 T016-269 SOCKET MW D43 KDEP1064/2 T016-270 SOCKET MW D43 KDEP1066 T016-271 PLUNGER HOLDER MW D43 KDEP1068 T016-261A TAPPET LIFTER HIGH LIFT MW D20 KDEP1069 T016-272 INSERTER MW D43 KDEP1077 T016-656 TIMING PIN MERCEDES 190D D33 KDEP1080 T016-273 SOCKET VE D7 KDEP1082 T016-001 GOVERNOR ADJ USTER VE D27 KDEP1085 T016-275 DIAL GAUGE HOLDER VE D24 KDEP1086 T016-276 SOCKET PRV VE D8 KDEP1087 T016-277 SOCKET VE D8 KDEP1113 T016-279 OIL SEAL EXTRACTOR 17MM D17 KDEP1114 T016-280 OIL SEAL EXTRACTOR 20MM VE D17 KDEP1132 T016-282 THROTTLE SHAFT BUSH TOOL VE D37 KDEP1140/K T013-035 ISO INJ HOLDER KIT C7 KDEP1177 T016-285 EGR TOOL VE D27 KDEP1181 T016-287 SOCKET GOVERNOR SHAFT D8 KDEP1548 T016-288 SLEEVE 30MM P7000 D43 KDEP1549 T016-289 SLEEVE 35MM P7000 D43 KDEP1550 T016-290 SPACER P7000 D43 KDEP1551 T016-291 INSERT P7000 D43 KDEP1552 016-292 BEARING INSERTER P7000 D43 KDEP1553 T016-293 TAPPET LIFTER P7000 D20 KDEP1555 T016-294 COUPLING SPANNER P7000 D43 KDEP1557 T016-295 COUPLING/PULLER P7000 D43 KDEP1558 T016-296 OIL SEAL INSERTER 30MM P7000 D43 KDEP1559 T016-297 OIL SEAL INSERTER 35MM P7000 D43 KDEP1569 T016-298 EXTRACTOR P7000 D43 KDEP1571 T016-299 TAPPET PIN P7000 D43 KDEP1575 T016-300 PLUNGER HOLDER P7000 D36 KDEP1578 T016-301 GOVERNOR ADJ USTER UNIVERSAL D27 KDEP1880 T016-648 DIAL GAUGE HOLDER 10X1MM VE D24 KDEP2859 T016-306 PULLER/ADJ USTER 18X1.5MM A,B D43 KDEP2860 T016-307 PULLER/ADJ USTER 14X1.5MM D43 KDEP2872 T016-308 PULLER 24X1.5MM B,BV D17 **RETURN TO CONTENTS** M E R L I N
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L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
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3 KDEP2886 T016-011 PULLER 20X1.5MM RQV A,M D15 KDEP2890 T016-310 C/SHAFT GAUGE HOLDER 17MM D43 KDEP2892 T016-311 D/VALVE PULLER 14X1MM A D43 KDEP2894 T016-312 GOVERNOR SPRING COMPRESSION D43 KDEP2899 T016-314 C/SHAFT GAUGE 17/20MM D43 KDEP2900 T021-034 NOZZLE CLEANING KIT E4 KDEP2906 T016-527 COUPLING SPANNER 10MM D13 KDEP2910 T016-316 TAPPET LIFTER PES P D43 KDEP2911 T016-317 PULLER P D43 KDEP2912 T016-009 TAPPET LIFTER A D20 KDEP2915 T016-318 PLUNGER HOLDER A,M D36 KDEP2916 T016-012 PULLER COUPLINGS 45X1.5MM D15 KDEP2918 T016-319 GOVERNOR PULLER 20/26/36X1.5M D17 KDEP2920 T016-006 SOCKET DELIVERY VALVE ZW D5 KDEP2921 T016-321 SOCKET SQUARE DRIVE 1/2" D8 KDEP2927 T016-322 C/SHAFT GAUGE HOLDER 20MM D43 KDEP2931/2 T016-654 PRE-STROKE ADAPTOR 13.5 X 2MM D26 KDEP2940 T016-323 DIAL GAUGE HOLDER 12X1M VA D24 KDEP2943 T016-325 PLUNGER HOLDER B D36 KDEP2944 T016-326 ASSEMBLY TOOL 20MM CONE D43 KDEP2955 T016-328 BARREL SEAT CUTTER A,B D43 KDEP2961 T016-329 KEY A,B,Z D43 KDEP2962 T016-330 PLUNGER FLANGE HOLDER P D43 KDEP2966 T016-331 SOCKET GOVERNOR RSUV D8 KDEP2967 T016-332 C/SHAFT GAUGE HOLDER 25MM D43 KDEP2968 T016-003 SOCKET GOVERNOR TORQUE RSV D5 KDEP2969 T016-333 SOCKET GOVERNOR 6MM RQ D8 KDEP2970 T016-334 SOCKET CONTROL ROD BUSH D9 KDEP2971 T016-335 C/SHAFT GAUGE 25/35MM D43 KDEP2979 T016-337 GOVERNOR SOCKET EPSD 6MM D43 KDEP2986 T016-007 SOCKET DELIVERY VALVE P D5 KDEP2988 T016-005 SOCKET GOVERNOR 4MM RQV A D5 KDEP2989 T016-339 GOVERNOR ADJ USTER RQ D28 KDEP2990 T016-357 SOCKET D43 KDEP2993 T016-340 PLUG EXTRACTOR A,B,Z D43 KDEP2997 T016-341 DELIVERY VALVE SPANNER P D12 KDEP2998 T016-004 SOCKET GOVERNOR 4MM RSV D5 KDMZ6999 T016-245 PULLER PULSE WHEEL 22 X 1 EDC P D16 M3734 T016-836 EXTRACTOR HEATSHIELD WASHER D19 MDS3010 T016-218 PULLER MERCEDES SPRINTER D15 MDS3052 T017-006 TOOL KIT VA D41 MDS3093 T017-000A TOOL KIT TIMING LATE DPC D40 MDS3109 T016-711 PRE-STROKE GAUGE 12 & 14MM D26 MDS3119 T016-713 OPEL 1.6 CAMSHAFT HOLDER D34 MDS3120 016-714 DIAL GAUGE HOLDER M-RSF D25 MDS3121 T016-715 RENAULT 18/20 PULLEY CLIP D34 MDS3122 T016-716 PERKINS PRIMA TIMING PEG D34 MDS3123 T016-717 FORD 1.8D T PEG CAV D34 MDS3124 T016-718 FORD 1.8D T PEG BOSCH D35 MDS3131 T013-055 SPACER TYPE II C6 MDS3140 T016-240 DIAL GAUGE ROD 58X4X3 D25 MDS3151 T013-032 DIFFUSER 1 688 505 000 C6 MDS3153 T013-047 SPRING TYPE III, IV C5 MDS3155 T013-067 SPACER FOR T013-003 C6 MDS3156 T013-060 NOZZLE NUT TYPE III C6 MDS3164 T013-033 INLET STUD & FILTER LONG TYPE III, C5 MDS3164A T013-034 INLET STUD & FILTER SHORT TYPE C5 MDS3171 T013-068 TEST NOZZLE BDN8S2 C5 **RETURN TO CONTENTS** M E R L I N
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L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
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3 MDS3195 T015-000 D/FLEX ISUZU E120 12 X 1.5MM TO 12 C11 MDS3196 T015-001 D/FLEX 14 X 1.5MM TO 12 X 1.5MM C11 MDS3201 T015-203 42" LONG X 3/8" BSP HOSE C10 MDS3202 T015-205 42" LONG X 3/8"/1/2" BSP HOSE C10 MDS3204 T015-021 3/8" BSP TEE CONNECTOR C11 MDS3205 T015-022 3/8" BSP FEMALE CONNECTOR C11 MDS3206 T015-023 3/8" BSP MALE CONNECTOR C11 MDS3207 T015-007 ADAPTOR 1/2" MALE TO 12MM C11 MDS3208 T015-008 ADAPTOR 1/2" MALE TO 14MM C11 MDS3210 T015-005 ADAPTER 14MM FEMALE TO 12MM C11 MDS3211 T015-006 ADAPTER 14MM MALE TO 12MM C11 MDS3212 T015-024 3/8" BSP X 22 X 1.5MM ADAPTOR C11 MDS3213 T015-025 3/8" BSP X 18 X 1.5MM ADAPTOR C11 MDS3214 T015-026 3/8" BSP X 14 X 1.5MM ADAPTOR C11 MDS3215 T015-027 3/8" BSP X 1/2" UNF ADAPTOR LONG C11 MDS3216 T015-028 3/8" BSP X 7/16" UNF ADAPTOR LONG C11 MDS3217 T015-029 3/8" BSP X 12 X 1.5MM UNF ADAPTOR C11 MDS3219 T015-009 ADAPTER 14MM MALE TO 12MM C11 MDS3223 T015-032 3/8" BSP X 5/8" UNF ADAPTOR C11 MDS3224 T015-020 3/8" BSP X 8 X 1.5MM ADAPTOR C11 MDS3225 T015-034 3/8" BSP X 10 X 1.0MM ADAPTOR C11 MDS3226 T015-035 3/8" BSP X 7/16" UNF ADAPTOR C11 MDS3227 T015-036 3/8" BSP X 10 X 1.5MM ADAPTOR C11 MDS3228 T015-037 3/8" BSP X 32 X 1.5MM ADAPTOR C11 MDS3229 T015-051 1/4" BSP X 3/8" UNF C12 MDS3230 T015-052 1/4" BSP X 10 X 1.5MM C12 MDS3231 T015-053 1/4" BSP X 12 X 1.5MM C12 MDS3232 T015-054 1/4" BSP X 14 X 1.5MM C12 MDS3233 T015-055 1/4" BSP X 16 X 1.5MM C12 MDS3237 T016-719 ACCELERATOR LEVER DPC D38 MDS3244 T012-009 FORD YORK PUMP MOUNTING B15 MDS3287 T012-006 MOUNTING PLATE MERC 190D 74MM B14 MDS3294 T011-051 SPRING LOADED J AWS B7 MDS3295 T011-003 DRIVE COUPLING 17MM A SIZE B3 MDS3297 T011-007 DRIVE COUPLING 22MM C SIZE B3 MDS3299 T011-020 SPLIT COUPLING MERCEDES B4 MDS3300 T011-021 SPLIT COUPLING OPEL 33MM B4 MDS3308 T011-017 DRIVE COUPLING STANADYNE B4 MDS3309 T011-019 DRIVE COUPLING 4 BOLT FORD 2.5DI B4 MDS3310 T022-005 16 X 1.5MM SPLIT ADAPTOR E13 MDS3329 T021-100 INJ ECTOR TESTER400 BAR EFEP60H E4 MDS3333 T022-001 QUICK ACTION PIPE E13 MDS3334 T022-002 NYLON NIPPLES E13 MDS3335 T022-003 A-SIZE SPLIT ADAPTOR E13 MDS3336 T022-006 GARDNER SPLIT ADAPTOR E13 MDS3337 T022-004 18 X 1.5MM T SIZE SPLIT ADAPTOR E13 MDS3338 T022-007 CAT 9/16" SPLIT ADAPTOR E13 MDS3339 T022-008 CAT 5/8" SPLIT ADAPTOR E13 MDS3351 T021-798 INJ SHIM KIT TRUCK TYPE E12 MDS3351080 T021-797 INJ SHIM TRUCK TYPE 0.80X10 E12 MDS3351115 T021-796 INJ SHIM TRUCK TYPE 1.15X10 E12 MDS3351120 T021-803 INJ SHIM TRUCK TYPE 1.20X10 E12 MDS3351130 T021-804 INJ SHIM TRUCK TYPE 1.30X10 E12 MDS3351140 T021-795 INJ SHIM TRUCK TYPE 1.40X10 E12 MDS3351180 T021-805 INJ SHIM TRUCK TYPE 1.80X10 E12 MDS3351185 T021-806 INJ SHIM TRUCK TYPE 1.85X10 E12 MDS3351195 T021-807 INJ SHIM TRUCK TYPE 1.95X10 E12 MDS3352 T021-799 INJ SHIM KIT CAR TYPE E12 **RETURN TO CONTENTS** M E R L I N
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L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
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3 MDS3352085 T021-794 INJ SHIM CAR TYPE 0.85X10 E12 MDS3352095 T021-793 INJ SHIM CAR TYPE 0.95X10 E12 MDS3352105 T021-808 INJ SHIM CAR TYPE 1.05X10 E12 MDS3352110 T021-809 INJ SHIM CAR TYPE 1.10X10 E12 MDS3352130 T021-810 INJ SHIM CAR TYPE 1.30X10 E12 MDS3352135 T021-811 INJ SHIM CAR TYPE 1.35X10 E12 MDS3352150 T021-812 INJ SHIM CAR TYPE 1.50X10 E12 MDS3352160 T021-792 INJ SHIM CAR TYPE 1.60X10 E12 MDS3352165 T021-791 INJ SHIM CAR TYPE 1.65X10 E12 MDS3352170 T021-790 INJ SHIM CAR TYPE 1.70X10 E12 MDS3352175 T021-813 INJ SHIM CAR TYPE 1.75X10 E12 MDS3352180 T021-814 INJ SHIM CAR TYPE 1.80X10 E12 MDS3352185 T021-815 INJ SHIM CAR TYPE 1.85X10 E12 MDS3352190 T021-789 INJ SHIM CAR TYPE 1.90X10 E12 MDS3352195 T021-816 INJ SHIM CAR TYPE 1.95X10 E12 MDS3388 T024-055 4MM BOSCH P E16 MDS3389 T024-056 4.5MM BOSCH & J B E16 MDS3391 T024-058 5MM LONG STEM E16 MDS3393 T024-060 6MM LONG STEM E16 MDS3415 T022-009 14 X 1.5MM SPLIT ADAPTOR LONG E14 MDS3421 T016-206 PUMP PLATE 8 CYL D3 MDS3422 T021-800 INJ ECTOR HOLDER MERCEDES E8 MDS3427 T021-802 INJ ECTOR HOLDER FIAT E9 MDS3429 T021-801 INJ ECTOR HOLDER FIAT LARGE E8 MDS3431 T021-898 INJ ECTOR STRIP J IG ROTODIESEL E9 MDS3434 T021-899 INJ ECTOR STRIP J IG CUMMINS E9 MDS3477 T016-365 TORQUE KEY DPS D13 MDS3479 T021-016 27MM INJ SOCKET VARIOUS E5 MDS3480 T021-022 30MM INJ SOCKET MERCEDES E5 MDS3482 T016-215 PULLER 3 BOLT DRIVE FORD 2.5 DI D15 MDS3483 T016-720 FREIGHT ROVER COUPLING D35 MDS3494 T016-222 GEAR WRENCH 33.0MM MERCEDES D12 MDS3511 T016-020 REAMER 17MM BUSH VE D37 MDS3544 T016-845 EXTRACTOR FORD 1.6 D19 MDS3552 T015-039 3/8" BSP X 14MM BANJ O ADAPTOR C12 MDS3556 T016-216 PULLER 4 BOLT DRIVE FORD 2.5 DI D15 MDS3586 T025-002 COURSE LAPPING PASTE E16 MDS3588 T025-004 FINE LAPPING PASTE E16 MDS3589 T025-005 SUPER FINE LAPPING PASTE E16 MDS3700 T013-031 NOZZLE NUT ADAPTOR TYPE IV C6 MDS3701 T013-038 INJ ECTOR SPACER KIT TYPE III C8 MDS3708 T013-036 FLEXIPIPE FOR T013-035 C7 MDS3720 T021-018 22MM WINDOW SOCKET MERC C E5 MDS3727005 T021-780 INJ SHIM J APANESE TYPE 0.05X20 E12 MDS3727010 021-779 INJ SHIM J APANESE TYPE 0.10X20 E12 MDS3727100 T021-778 INJ SHIM J APANESE TYPE 1.00X20 E12 MDS3727105 T021-817 INJ SHIM J APANESE TYPE 1.05X20 E12 MDS3727110 T021-777 INJ SHIM J APANESE TYPE 1.10X20 E12 MDS3727115 T021-818 INJ SHIM J APANESE TYPE 1.15X20 E12 MDS3727120 T021-776 INJ SHIM J APANESE TYPE 1.20X20 E12 MDS3727135 T021-775 INJ SHIM J APANESE TYPE 1.35X20 E12 MDS3727140 T021-819 INJ SHIM J APANESE TYPE 1.40X20 E12 MDS3727160 T021-820 INJ SHIM J APANESE TYPE 1.60X20 E12 MDS3727165 T021-774 INJ SHIM J APANESE TYPE 1.65X20 E12 MDS3727170 T021-773 INJ SHIM J APANESE TYPE 1.70X20 E12 MDS3727175 T021-772 INJ SHIM J APANESE TYPE 1.75X20 E12 MDS3727180 T021-771 INJ SHIM J APANESE TYPE 1.80X20 E12 MDS3727185 T021-770 INJ SHIM J APANESE TYPE 1.85X20 E12 **RETURN TO CONTENTS** M E R L I N
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L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
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3 MDS3727195 T021-821 INJ SHIM J APANESE TYPE 1.95X20 E12 MDS3730 T013-037 INJ ECTOR SPACER KIT TYPE VII & C8 MDS3731 T013-038A INJ ECTOR SPACER KIT TYPE IX C8 MDS3733 T016-835 EXTRACTOR HEATSHIELD WASHER D19 MDS3738 T016-659 SOCKET MERCEDES 250 D10 MDS3745 T016-839 EXTRACTOR V BELT D19 MDS3746 T016-840 PULLER BAR TYPE D19 MDS3750 T021-039 INJ ECTOR TEST ADAPTOR E10 MDS3755 T016-842 SOCKET DPC SIDE COVER D11 MDS3756 T016-843 TIMING PEG PEUGEOT/CITROEN D35 MDS3763 T016-844 TAPPET LIFTER P D20 MDS3792 T013-057 SPACER TYPE IX C6 S300 T021-300 S300-1 COMMON RAIL TEST SYSTEM A28 S300-1 T021-306 MAIN LEAD FOR S300-1 A28 S3000 T031-3000 MERLIN S3000 COMMON RAIL TEST A29 S9 T016-214 NIPPLE FORMER (S9) D4 ST1032 T016-566 TACHO ASSY. TOOL D44 ST119 T016-548 FLAT SEAT CUTTER 19MM D44 ST1303 T021-902 INJ ECTOR NOZZLE SPANNER D44 ST133 T016-543 SPANNER DELIVERY VALVE D14 ST146 T016-562 BARREL SEAT CUTTER D44 ST150 T016-621 SOCKET DELIVERY VALVE 5/8" D10 ST153 T016-560 PULLER D44 ST162 T016-535 CONE SEAT CUTTER D44 ST166 T016-541 FLAT SEAT CUTTER D44 ST170 T016-540 HOLDER D44 ST182 T016-561 PLATE D44 ST183 T016-539 END FLOAT GAUGE HOLDER D44 ST190 T016-544 EXTRACTOR D44 ST210 T016-537 GUIDE D44 ST211 T016-536 GUIDE D44 ST23 T016-549 8MM DV EXTRACTOR D44 ST490 T021-904 REAMING PLATE D44 ST669 T021-906 ADJ USTER D44 ST708 T021-908 BURNISHING TOOL D44 ST718 T021-909 SEATING TOOL D44 ST934 T021-912 INJ ECTOR NOZZLE SPANNER D44 ST955 T021-910 SEAT CUTTER D44 STU651 T021-900 INJ ECTOR NOZZLE SPANNER D44 TS16 T016-446 BASE PLUG TOOL A AA D44 TS30 T016-459 CONTROL ROD BUSH TOOL A,AA D44 TS36 T016-529 PIPE SPANNER 3/8 X 7/16 D13 TS36A T016-530 PIPE SPANNER 18 X 25MM D14 TS5 T016-546 SPANNER D44 TS9 016-101 SOCKET DELIVERY VALVE D6 YDB251 T013-070 TEST NOZZLE FORD DI C5 YDB281 T013-071 TEST NOZZLE MERC PSA DPCN C5 YDB285 T013-069 TEST NOZZLE DPCN C4 YDB288 T013-044 INLET STUD YDB288 C5 YDT138 T016-363 O RING SLEEVE KIT DP200 D38 YDT146 T016-232 SOCKET TORX 4.3MM 2MM HOLE D6 YDT146A T016-231 SOCKET TORX 6.3MM 2.8MM HOLE D6 YDT201 T016-807 TIMING KIT ENGINE & CAMSHAFT A6 YDT202 T016-808 TIMING KIT FORD LYNX CAMSHAFT A6 YDT250 T016-809 TIMING/TOOL KIT A6 YDT275 T021-201 BACKLEAK CONNECTORS DELPHI A23 YDT276 T021-202 BACKLEAK CONNECTORS BOSCH A22 YDT278 T021-200 SEALED RAIL DIAGNOSTIC KIT A8 **RETURN TO CONTENTS** M E R L I N
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L T D Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture. Illustrations and technical data are non-binding, subject to change as a result of technological progress.
Page 14 INDEX 3 ALTERNATIVE PART Nos. MDS TC/0510 ALT. PART No. PART No. DESCRIPTION SECTION/PAGE I N D E X
3 YDT351,2,4,7,72,73 T016-703 BEARING/OILSEAL TOOL KIT DELPHI A15 YDT381 T016-815 TIMING KIT SSANGYONG A6 YDT410 T016-816 FALSE ACTUATOR KIT A8 YDT500 T021-203 SEALED RAIL DIAGNOSTIC KIT A8 **RETURN TO CONTENTS** M E R L I N
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Manufacturers part numbers are given for reference purposes only and do not imply that in all cases the parts are of their manufacture. Illustrations and Technical Data are non-binding and are subject to change as a result of technological progress. MERLIN DIESEL SYSTEMS LTD Units 189-191, Bradkirk Place Walton Summit Centre Preston, Lancashire PR5 8AJ. England
Tel: +44 (0)1772 694180 Fax: +44 (0)1772 314565
E-mail: sales@merlindiesel.com Website: www.merlindiesel.com 08/10 M E R L I N