NJP-1200 Series Automatic Capsule Filling Machine

NJP-1200 FULL-AUTOMATIC CAPSULE FILLING MACHINE
O OP PE ER RA AT TI IO ON N A AN ND D M MA AI IN NT TE EN NA AN NC CE E M MA AN NU UA AL L

Equipped with the PLC Man-machine conversation interface
ZHEJIANG FEIYUN TECHNOLOGY CO., LTD.
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2

Schematic diagram of NJP1200 Series
Full-Automatic Rigid Capsule Filling Machine

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CONTENTS
1 General***************************1
2 Main specifi cation**********************2
3 Instal l ati on*************************2
4 Worki ng pri ncipl e**********************3
5 Startup an operation*********************10
6 Operation instruction*********************11
6.1 Replacement of filling molds*****************11
6.1.1 Replacement of upper and lower molds
6.1.2 Replacement of capsule distribution feed assembly
6.1.3 Replacement of dosing plate and filling rod
6.1.4 Adjustment after mold replacement
6.2 Adjustment of integral machine***************16
6.2.1 Adjustment of exit of capsule hopper
6.2.2 Adjustment of capsule-hold spring plate
6.2.3 Adjustment of capsule push rod of No.1 working position
6.2.4 Adjustment of vacuum separator of No.1 working position
6.2.5 Alignment of upper and lower molds
6.2.6 Adjustment of the gap between dosing disc and seal ring
6.2.7 Adjustment of the gap between powder scrapper
6.2.8 Adjustment of the height of the filling rod
6.2.9 Adjustment of the sensor of the powder weight
6.2.10 Adjustment of removal of defective capsules
6.2.11 Adjustment of capsule pressing
6.2.12 Adjustment of finished product guide unit
6.2.13 Adjustment of safety clutch
6.2.14 Adjustment of driving cam
6.2.15 Adjustment of transmission chain
6.2.16 Adjustment of vacuum degree
7 Maintenance and cleaning******************33
Chart 1 Listing of lubricant Chart 2 Listing of wearing-prone parts
8 Introduction to automatic control man-machine interface*******35
9 part list****************************41
10 List of electrical appliance********************48
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1
1 General
NJP-1200 Full-automatic Capsule Filling Machine is a new type of
improved medicine filling equipment, which are characterized by novel
structure, advanced design, convenience of cleaning, accurate dosing,
adjustable filling weight, easy operation, speed adjustment by frequency
conversion. With various molds fixed, 00# to 5 # rigid capsule may be filled
with a maximum rate of 1200 pieces per minute.

Figure 1 Outline of machine


2
2 Main specification
2.1 Outside dimension: 970X850X(1870+300) mm (See figure 1)
2.2 Weight: 900kg
2.3 Power supply: 220V, 3 Phase, 4 wire system, 60Hz
2.4 Power: 5.68 kW
2.5 Dust collector: During running the machine should be provided with a
dust collector of an exhaust capacity of more than 130m
3
/h to suck out
the defective capsules and residual powder.
2.6 Requirement of air supplying: When the capsules are difficult in
discharge, they should be blown out by clean compressed air
(0.03m
3
/min, 0.4MPa).
3 Installation
3.1 The machine should be placed on a flat floor of sufficient bearing
capacity, shimmed with rubber shock-absorbing pads, and level with
common level gauge.
3.2 Requirement of working environment:
Temperature of working environment: 20-25+, RH: 40~50%.

3

4 Working principle (see figure 2)

Figure 2 the route of capsule
Accurate graduation Interval movement is adopted on this rigid capsule
filling machine.
During operation, the capsules in the hopper shall be successively
vertically fed into the feed fork of the dividing-feed unit. By one downward
movement, the feed fork will feed a row of capsules (7 pcs or 9 pcs) into
the guide chute. Pushed directionally by the shift-fork and processed by
the divide-feeding fork, the capsules are fed into the holes in the mold with
upper bodies downward. (See figure 3)

Figure 3 The turn around process of capsule

4

In the first station, the vacuum separation system sequentially feeds the
capsules into molds and separates their caps from bodies. In the second
station lower mold moves downward and slides outwards to fill powder.
The third station is extension station, can fill thin grain when installing
certain unit. In the forth station, the filling rod pushes the compressed
powder columns to the bodies of the capsules. (See figure 4)
In the sixth station, the non-separated capsules will be removed. In the
eighth station, the lower mold slides back, then the lower mold and upper
mold closes together, and the filled capsules are fastened by the push rod
to reach the requirement of the finished product. In the ninth station, the
sealed finished capsules are discharged and collected. In the tenth station,
the dust collector cleans the holes in the molds and then a new cycle
begins.

spring 1200.08-30
1200.13-03
1200.13-02
Filling rod
1200.13-03
1200.08-35

Figure 4 The prefabricating and filling
process of powder column

5

5 Startup and operation (See figure 5)
5.1 Switching on mains
Before start, the machine should be checked and the shaft wheel of
main motor be manually rotated to run the machine for 1 to 3 cycles.
Then turn the main power switch SB
10
from OFF to ON. At that time,
indicator lights HL
4
and HL
5
shall light and the frequency-converting
speed regulator make corresponding display.
5.2 First starting vacuum pump motor M
2

On pressing vacuum pump start switch SB
1
, the indicator light HL
1

will light on, HL
4
light off, and the vacuum pimp starts. At initial
starting, the rotation direction of motor shall be checked, in case of
wrong direction, the phase of power supply shall be exchanged.
5.3 Running mode of main motor
The running mode of main motor is divided into inching running and
continuous running.
5.4 Starting main motor M
1

On pressing main motor start switch SB
3
, the indicator light HL
3
will
light on, HL
5
light off, and the main motor starts. When the vacuum
pump motor is not started or the movable door of the machine is
opened, the main motor cannot be started and merely inching run is
allowed.
5.5 Inching running of the main motor
On pressing main motor inching running motor switch SB
6
, the
indicator light HL
3
will light on, HL
5
light off, and the main motor starts.
Release the switch SB
6
, indicator light HL
5
will light on, HL
3
light off,
the main motor stops. For the first starting, the motor should be
started by inching running first, and then changed to continuous
running.
5.6 Speed regulation by frequency converter
After start, the main motor may run from low speed to high speed by
pressing key ,! of the frequency converter. At the same time, the
frequency converter will show corresponding frequency or filling
capacity (Pcs/min).
5.7 Manual control of powder feeding
On pressing manual powder feeding switch SB
2
, the indicator light
HL
2
will light on, and the feeding motor start to make a run of powder
feeding.
5.8 Automatic control of powder feeding
The powder volume in the chamber is automatically controlled by a
capacitance sensor. After adjusting height of the sensor as shown in

6
5.2.9, the feeding motor will automatically run and the volume in the
chamber be automatically controlled. When the powder in the
chamber is used up, the main motor will automatically shut down.
5.9 Emergency switch
In emergency, the machine will be immediately shut down and
self-locked after pressing emergency switch SB
0
. Only after faults
eliminated, can self-locking of the emergency switch be released.
5.10 Use of door-controlled switch
The four movable doors of the machine are all provided with
door-controlled switches. If one door is opened or not closed tightly,
the machine cannot be started and only inching running is allowed.

Figure 5 Switches and indication lamps in electrical control box

7

Figure 6 Electrical diagram No.1


8



9


10

Figure 9 Functions and operation of touching panel of
frequency converter

11

6 Operation instruction
6.1 Replacement of filling molds
To change the specification of capsules to be filled, the upper and
lower molds, dividing-feed fork, shift-fork, guide chute, filling rod and
dosing disk should be replaced.
6.1.1 Replacement of the upper and lower molds (See figure 10)
a) Loose and remove the screws on the upper and lower molds,
then remove the upper and lower molds.
b) Put the new upper mold in place and tighten the screws.
c) Put the new lower molds in place and tighten the screws.
d) In eighth station, insert the two adjusting rod into the two
holes on the outside of the upper and lower molds. Line up
the hole on the lower mold with the hole on the upper molds
and tighten the screws. Make sure that the adjusting rod in
the mold should drop down freely or be rotated freely.
Note: You must turn the handwheel of the main motor by hand to
rotate the rotary table if it is necessary to rotate the station of the
rotary table when replace the molds. The adjusting rod should be
removed before turning.

Figure 10 Alignment of mold


12

162636

Figure 11 Rotary disk

13

6.1.2 Replacement of capsule distribution feed unit. (Figure 12)

Figure 12 capsule distribution feed unit

a) Loose 2 screws on the capsules hopper and remove the
baffle downward.
b) Turn the hand wheel of the main motor to drive the feed fork
to the highest position.
c) Remove 2 screws on the feed fork assembly and shift it from
2 positioning pins, then take it down carefully.
d) Remove 2 screws on capsule guide chute and take down the
chute.
e) Remove the screws on the shift fork and take down the fork.
f) Install the new capsule distribution feed element in the
inverse sequence and tighten the screws.

14

6.1.3 Replacement of dosing disk and filling rod (See figure 13)
a) Raise the powder hopper, and turn it outwards.
b) Suck the powder on the powder ring with dust collector, and
remove the powder sensor.
c) Turn the hand wheel of main motor to raise the base of filling
rod to its highest position.
d) Loose and remove the locking knob of holding plate, lift the
holding plate, holder and filling rod and take them down.
e) Remove the screws on the smaller holding plate with long slot
under the holder, take down the smaller holding plate and
remove the filling rod, install the new filling rod, then put the
small holding plate back and tighten the screws.
f) Remove 4 screws at the two ends of the covering plate, and
then take down the baffle outside of the powder ring, loose 3
screws on the powder ring, and then lift it slowly away from
dosing disk.
g) Take down the covering plate and powder ring all together
from side. Don!t remove the base of filling rod.
h) Remove 3 screws on the dosing disk by appropriative wrench
and take down the dosing disk.
i) Clear off powder from the pan, install the new dosing disk, put
back 3 locking screws, but don!t tighten.
j) Insert the adjusting rods into the holes on filling rode base at
the same time turn the dosing disk carefully to make the
adjusting rod sliding into the holes on dosing disk freely.
Tighten 3 screws alternately. If the adjusting rod can!t pass
through the holes on dosing disk freely after the screws being
tightened, loose the screws and readjust until the adjusting
rod slide freely in these holes.
k) Assemble the powder ring and covering plate all together in
place; tighten 3 screws that holding the powder ring. If the
new dosing disk is thicker than the old one, adjust the powder
scraper upwards at first, and then tighten the 4 screws of the
holding plate.
l) After the covering plate being hold in place, adjust the powder
scraper carefully again to keep the gap between powder
scraper and dosing disk among 0.05~0.1 mm, and then
tighten the locking nut.
m) Assemble the filling rod, the holder and the holding plate in
place, and then install the locking knob and tighten.


15

Figure 13 Dosing unit

6.1.4 Adjustment after mold replacement
Adjust the machine properly after changing a mold of different
specification. For this purpose, turn the handwheel of main
motor to make the machine run for 1~2 cycle. If the machine
runs with abnormal resistance, stop it immediately, then locate
the faults and eliminate it till normal operation.

16

6.2 Adjustment of integral machine
6.2.1 Adjustment of the exit of the capsule hopper (See figure 12)
The slide gate fixed on the capsule hopper is used to control the
capsule depth at the exit of the hopper. After loosing the fixation
knob, you can adjust capsule depth at exit of hopper by sliding the
gate up and down. Generally, the capsule depth is one half height
of the exit.
6.2.2 Adjustment of capsule-holding spring leaf (See figure 14)
When the dividing-feed fork moves to underside, the bearing on
shifting plate will come into contact with the limit shaft to lift the
capsule-holding spring leaf, so the capsule is dropt. When the
dividing-feed fork moves to topside, the spring leaf will hold the
capsule again. So the time of spring leaf opening and closing can
be adjusted by adjusting the position of limit block.
The time of spring leaf opening and closing is decided by
discharging one capsule from the chute of dividing-feed fork at a
time. Loose the screws of limit block besides the dividing-feed fork
and adjust the limit block to make the fork discharge one capsule
every time when it moves to underside, and the remainder
capsules is hold at the position shown in the figure.

Figure 14 limit block and capsule holding spring leaf

17

6.2.3 Adjustment of capsule push rod of first station (Figure 15)
The capsule push rod of sucking base should be adjusted
according to the size of capsule. Remove the locking bolt and
disassemble the sucking base, remove the screws below on the
underside and disassemble the splint, and then add or remove the
shims according to the chart shown in the figure. Reinstall all the
parts when finish.

Figure 15 Adjustment of capsule push rod

6.2.4 Adjustment of vacuum separator of first station (Figure 16)
When the machine runs through one station, the vacuum separator
moves one time up and down. Generally, it needn!t to be adjusted
if it contacts the lower mold accurately. If it is necessary to adjust it,
turn the handwheel of main motor by hand to raise the vacuum
separator to the highest position, loose the locking nuts (right and
left thread) on the both end of the push rod under the table-board,
turn the push rod to regulate the height of sucking base. Retighten
the nuts when finished and check again.

18

04-04
203245
S1JK8C
02-50
S1JK8C
CF12

Figure 16 Adjustment of vacuum separator height

6.2.5 Alignment of upper and lower molds
After replacement of molds, or in case of non-separation or
poor-sealing of capsule in a pair of molds, alignment of this pair of
molds shall be done as description in 6.1.1.
6.2.6 Adjustment of the gap between dosing disk and seal (See
figure 17)

The gap between dosing plate and seal shall be better among
0.05~0.1 mm. The gap shall be adjusted when the dosage disc is
changed. the gap shall be adjusted to a higher value in case of
large powder grain, for this purpose, loose the locking screw, and
turn the adjusting knob to raise the sealing ring. after calibrate the
gap with a feeler, tighten the locking screw.


19

Figure 17 Adjustment of the gap between
sealing ring and dosing disk

6.2.7 Adjustment of gap between powder scrapper and dosing
disk (See figure 18)
The gap between the powder scrapper and dosing disk should be
regulated to preferable 0.05 ~ 0.1 mm after each replacement of
dosing disk. For adjustment, loose the locking nut under the cover
plate and turn the adjusting bolt to raise or lower the powder
scrapper, and then calibrate the gap with a feeler. Retighten the
locking nut when finish.

Figure 18 Gap between powder scrapper and dosing disk

20

6.2.8 Adjustment of height of the filling rod (See figure 19 & 20)
Adjusting the height of filling rod may vary the density and capacity
of the powder column. Proper height adjustment will render a good
accuracy of filling weight. For adjustment, turn the hand wheel of
main motor by hand to lower the filling rod support to its lowest
position, loose the locking nut and turn the adjusting bolt to make
the underside of filling rod and the upside of dosing disk be on the
same plane and note the value on scale at this point, and then
adjust the filling rod downwards for various stations. The depth of
the filling rod entering into the dosing disk may be adjusted
according to the chart in figure 20. It shall not be adjusted to be
excessive deep.


21

Figure 20 Adjustment of height of filling rod

6.2.9 Adjustment of the sensor of powder height (See figure 21)
The capacitance type sensor is used to control the height of
powder in powder ring. Height of the sensor should be properly
adjusted according to flowability of the powder. Maximum of the
height is 50 mm from the dosing disk. For adjustment, loose the
screw on clamp and move the sensor vertically, and then
retighten the screw to hold the clamp. To adjusting screw on the
topside of the sensor is used to adjust the sensitivity. The
distance between the sensor and the powder is generally 2~8
mm.

22

Figure 21 Section of power room

6.2.10 Adjustment of removal of defective capsules (See figure 22
& 23)
At the sixth station, the upward and downward movement of the
push rod will remove the non-separated capsules in the upper
mold. Adjust the adjusting bolt of the pull rod of cam to make sure
that the push rod removes the defective capsules surely without
any collision with the upper and lower molds when it moves
upwards and downwards. The pin should be in the center of hole
on the mold after adjustment. The gap between the guide on
removal box and the mold and the position of the guide can be
adjusted after loosing the locking screw to ensure smoothly
guiding out the capsules without any collision with the molds.
Retighten the screw when finish.
The push rod should be adjusted carefully to ensure without any
collision with the upper and lower molds when it moves up and
down. For adjusting the height of the push rod, loose the locking
nuts on the bearings on both end of the pull rod under the
table-board, and turn the pull rod to adjust height of the push rod.
Put a capsule whose body and cap are not separated into the
hole on the upper mold at sixth station, turn the handwheel of the
main motor by hand to moves the push rod up and down, at the

23
same time pay attention to the position and height of the push rod,
tighten the locking nut when get a suitable position.

Figure 22 Defective capsule removal unit


24

Figure 23 Defective capsule push rod drive unit

6.2.11 Adjusting of capsule pressing (See figure 24 & 25)
In case of the length of the finished capsules not meet the
specification, or changing the size of capsule, the pressing unit at
eighth station must be adjusted. The adjustment of the pressing
unit includes adjustment of upper baffle and lower push rod. For
adjustment of upper baffle, loose the locking nut and turn the
adjusting screw to adjust the height of baffle. Adjust the gap
between the pressing baffle and the top of the capsule in the hole
of upper mold to 0.2~0.3 mm. Tighten the locking nut when finish.
For adjustment of pressing rod, put a finished capsule into the
hole of the mold, and then turn the handwheel of the main motor
by hand to raise the push rod to its highest position, and then
loose the locking nuts on both end of the pull rod and turn the pull
rod to raise the capsule. When the capsule just touches the baffle,
tighten the locking nuts. If the capsule touches the baffle while
the push rod has not reach its highest position when turn the
handwheel of main motor, lower the push rod by turning the pull
rod a little more and readjust.

25
During filling course, if the capsule is not closed well, e.g. no
closure of locking clip due to excessive length or deformation of
capsule due to over-pressing, this unit should be readjusted
carefully. Retighten the locking nut when finish every time.

Figure 24 Capsule pressing unit

figure 25 Push rod assembly of capsule pressing unit

26

6.2.12 Adjustment of finished capsule guide unit (Figure 26 & 27)
Adjustment of finished capsule guide unit includes adjustment of
the finished capsule guide and push rod. The angle and height of
the finished capsule guide are changeable by loosing the bolt on
one end. The adjustment should result in guiding out the
capsules successfully. Tighten the bolt when finish. There is
compressed air way in the guide. For ensure guiding out the
capsules reliably, the external compressed air may be used to
blow the capsules.

Figure 26 Finished capsule guiding out unit

Adjustment of finished capsule push rod is as same as the
adjustment of pressing rod. It is also adjusted by turning the pull
rod. Referring to figure 24 and item 6.2.11, make the push rod
discharge the capsule as soon as it raise to its highest position,
however, the lowest position should be lower than the underside
of the lower mold.

27

Figure 27 Drive unit of finished capsule guiding out unit

28

6.2.13 Adjustment of safety clutch (See figure 28)
The safety clutch is installed on the output shaft of the reducer of
the main motor to protect the machine from over-load. Under
normal load, the clutch should not slip, however, slipping would
occur after long-term operation. In this case, its nut should be
tightened to ensure meeting the requirement of both normal
operation and over-load protection.

02-16
02-18
02-17
02-15
02-35
02-13

Figure 28 Drive unit

29

6.2.14 Adjustment of drive cam (See figure 29)
The positions of drive cams were adjusted at factory to ensure no
conflict between mechanisms! movement and readjustment is
unnecessary. Adjustment, if absolutely necessary, shall be made
extremely carefully according to the angle position shown in
figure 29.

Figure 29 Relationship of cam movement

30

Figure 30 Installation angle of six cams on the main spindle

31

6.2.15 Adjustment of transmission chain (See figure 31)
If the chain is excessive slack, it may be tensioned by the tension
wheel. To prevent the movement order from being disturbed, the
chain should not be removed from the sprocket even opened
during this adjustment.

02-23
02-24
10A108 !
02-20
02-30

Figure 31 Schematic diagram of drive chain

32

6.2.16 Adjustment of vacuum degree
Water loop vacuum pump should use clean water, whose flow
rate is not very large and may be adjusted by check valve. The
vacuum degree also may be adjusted by valve, which is read out
from vacuum gauge, and in general, is preferably 0.04~0.08 MPa
to ensure just separation but no damage of capsule.

Figure 32 Vacuum system

33

7 Maintenance and cleaning of machine
7.1 After a long-term normal operation of the machine, it is necessary to
clean the parts and assemblies contacting directly to the powder
regularly, such as powder hopper, dosing plate, powder ring, powder
scrapper, molds, push rods, etc. In case of change the type of the
powder or a long-term shutdown, the machine should also be
cleaned. The parts and assemblies locating above the table board
should not be cleaned with gasoline, kerosene, aether, acetone, etc,
and may only be wiped with alcohol-socked fine cloth or degreased
cotton.
7.2 The dirt and oil on the transmission components under the table
board should be cleared frequently to make a clear observation of
machine!s running.
7.3 The filter of vacuum system should be regularly opened to remove its
blocked contaminants. If the capsules are unable to be opened due
to insufficient vacuum degree, the filter should also be cleaned.
7.4 Lubrication of machine
a) The working surface of the cam roller should be weekly greased.
b) The toggle bearings of the links under the table board should
weekly oiled.
c) The various bearings should be cleaned and greased regularly or
depending on the running state. The sealing bearings may oiled.
d) The transmission chain should be checked for its tension and
greased or oiled weekly.
e) The indexing box of ten stations and six stations shall be checked
for their oil level, and timely replenished in case of insufficient oil
level. The lubricating oil shall be replaced every 6 months.
f) The indexing box under the rotary table and dosing disk should be
disassembled and maintained under guidance of professional
technicians.

Listing of lubricant
Chart 1
Description Brand Lubricating position
Machine oil N4 GB443-84 Chain, roller bearing, guide
#2 lithium-base grease ZL2 SY1412-75 Cam, roller bearing, chain
#0 lithium-base grease ZL0 SY1412-75 Indexing box, reducer

34

Listing of wearing-prone parts
Chart 2
Item No. Part No. Description
1 NJP1200.13-16 Spring leaf
2 NJP1200.02-59 Spring
3 NJP1200.13-01 Upper mold
4 NJP1200.13-02 Lower mold
6 NJP1200.13-03 Filling rod
7 NJP1200.02-25 Friction plate
8 NJP1200.09-06 Sealing ring
10 NJP1200.08-30 Spring
11 NJP1200.08-40 Sealing ring
12 NJP1200.04-01 Vacuum push rod
13 NJP1200.09-04 Push rod for defective capsule removal
14 NJP1200.10-01 Pressing push rod
15 NJP1200.10-01A Finished capsule push rod
16 NJP1200.05-21A Guide rod, T type


35
8 Introductions to Automatic Control Interface
NJP-1200 Fully Automatic Capsule Filling Machine Automatic Control Interface
is composed of SIEMENS S7-200 PLC and Man-machine Conversation
Interface TP-070. Below is its operation process:
Turn on the power, and the touch screen enters into startup menu. Below
is the startup menu:

Touch the button and enter into main menu shown below:


36
In this menu, you can enter into corresponding pages by touching SYSTEM
SETTING, MONITORING PAGE, MANUAL OPERATION, FAULT PAGE OR
HELP button. You can switch between manual and auto operation mode by
touching MANUAL/AUTO button, and the operation modes are displayed in
the text field at the top left corner. You can set the mode that the machine run
and stop automatically, now the information of RUN or STOP state are
displayed in the text field at the top right corner. There is a icon frame located
on the middle underside of the screen, system fault icon will be displayed in
the frame when a fault occurs.
You can enter into system setting menu by touching SYSTEM SETTIGN
button on the main menu to set system parameters. The system-setting
menu is shown below:

In system setting page, Touching FAULT DETECT button can set the
system to detect scarcity of powder and capsule, jam of capsules during
automatic running, and now the text on the button is shown as STOP DETECT
FAULT. Touch this button again, the system will resume the state of not
detecting above faults and the text on the button will change back to FAULT
DETECT. The initial state of the system is set to not detect yield and faults
(The texts on the button is FAULT DETECT). By touching the digit field on the
screen, a digit keyboard will pop up and you can input system parameters.
These parameters include delay time of starting the main machine after the
vacuum pump starts for automatic running, delay time of powder scarcity
detecting switch reporting powder scarcity fault and to stop the machine, delay
time of capsule scarcity detecting switch reporting capsule scarcity fault and to
stop the machine, and delay time of detecting of yield photoelectric switch.

37
You can enter into SYSTEM MONITORING page by touching
MONITORING PAGE button on main menu. The SYSTEM
MONITORING page is shown below:

This page displays state of run/stop of main machine, feeder and dust collector
in the system, state of fault, actual productivity, frequency of main motor and
vacuum degree of system. Furthermore, you can increase or decrease
productivity by touching + or " button. The productivity will increase or
decrease 50 pieces/min every time when you touch the + or " button. If you
press down and hold the + or " button for a continual time, the productivity will
increase or decrease 50 pieces/min every second.
In main menu, you can touch the MANUAL OPERATION button to
enter into the MANUAL OPERATION menu shown as below:

38

In this page, system operation mode (manual/auto) is displayed in the text
field at top left corner of the screen; working state (manual/test) under
manual operation mode is displayed at top left corner of the screen. Under
the manual state of manual mode, the MAIN MACHINE START/STOP,
VACUUM PUMP START/STOP, FEEDER START/STOP, DUST
COLLECTOR START/STOP button are invalid when the system door is
opened, you can only inching the machine by touching inching buttons.
Under the test state of manual mode, the manual operation is not restricted
by door state. Under the manual state of manual mode, you can switch
between manual and test states by touching the MANUAL/TEST button at
bottom left corner of the screen.
In the manual menu, the running frequency of main motor is determined by
ACTUAL PRODUCTIVITY in MONITORING PAGE 1 when you run the
main machine in manual mode. The frequency of main motor for inch
running is 10 Hz.
You can enter into fault page by touching the FAULT PAGE button in main
menu or fault icon in other pages. The fault page is shown as below:

39

In fault page, the system fault state is displayed. You can enter into this
page to check the faults when the system faults. You can touch the
SILENCE or BUZZER button to close or open the buzzer. You can also
touch the FAULT RESET button to reset the faults. When the door fault
occurs, you can enter into fault page 2 to check the state of doors by
touching the door icon. The fault page 2 is show as below:

The fault page displays as below if the machine is running accurately.

40

The fault page displays as below if the machine is in fault.

Note:
When start the main motor with arrester, firstly disconnect the switch QF1
on the power supply of frequency-converter in electric box, and then shut off
the switch of main power supply and set the button on touch-screen to manual,
and then press the Main Machine Start/Stop button. Now the arrester on main
motor is loose, and you can turn the hand wheel on the motor shaft to make
the machine running for 1 to 3 cycles to confirm that no abnormal faults exist,
and then you can close the switch QF1 and start the machine.

41
9. Part list
Fig 4.
part dwg No. Part of Chinese name Part of English name
08-30 -. Spring
13-03 /01 Filling rod
03-02 234 Lower mold
08-35 567 Dosage disk

Fig 10.
13-04 891 adjusting rod
M6*15 :3;<=>? Fix screw of upper mould
13-01 :3; Upper mould
13-02 23; Lower mould
M6*20 23;<=>? Fix screw of lower mould

Fig 11.
162636 @A (B40 C) Bearing (total 40pcs)

Fig 12.
03-28 DEFG Capsule hopper
122232 HI@A Linear bearing
S1BJK8C J9@A Spindle bolt bearing
608 KL@A Rolling-contact bearing
03-13 MNO4 Sliding block of shift fork
03-25 OPQR Sliding gate
03-24 >STU Knob
03-26 VR Baffle
M6*25 <W>X Locking bolt
M6*25 <W>? Locking screw

42
13-09 YZN Feed fork
13-16 -.[ Spring leaf
13-07 DE\] Guide chute

Fig 13.
08-59 ^<>S Holding screw
08-24 _<>S Locking nut
08-33 à Feeler
08-37 HI@Ab Base of linear bearing
08-35 F7 Powder disc
08-12 cR Base plate
08-04 db Base
02-23A efgL Indexing sprocket
02-02 /0hLi Arm of filling cam
08-36 \j Column
08-44 cR Base plate
08-48B >?k Cover of bolt
08-57 lR Cover plate
08-01 /01mn Supporting stand of filling rod
08-23 /01oR Baffle plate of filling rod
08-36 pqr Powder ring
02-01 st Table
08-06 >uk Cover of screwthread
08A-06 89>X Adjusting bolt
NATR12 KL@A Trolley bearing

Fig 14.
M6*20 <W>? Locking screws
03-06 vw4 Limit block
13-09 YZNx Dividing-feed fork

43
13-13 MR Shift plate
80024 @A Bearing
03-07 vw@ Limit shaft
M4*8 >? Screw
13-16 yE.[ Capsule holding spring leaf

Fig 15.
M6*15 <W>X Locking bolt
04-04 z{|} Sucking base
04-05 8~ Adjusting shim
04-03 R Splint
M4*25 >? Bolt
04-01 !1 Push rod

Fig 16.
04-04.05.03 z{e"# Vacuum separator
S1JK8C J9@A Bolt bearing
02-50 8~>1 Adjusting rod
M8 _<>S Locking nut
CF12 KL@A Roller

Fig 17.
08-35 F7 Powder disk
08A.06 89>X Adjusting bolt
08-12 cR Base plate

44
08-04 db Base

Fig 18.
M8*30 89>X Adjusting bolt
M8 _<>S Locking nut
08-18 $q# Powder scrapper

Fig 20.
08-59 ^<>S Holding screw
08-24 _<>S Locking nut
08-33 à Scale
08-35 F7 Powder disc
08-12 cR Base plate
08-48B >?k Cover of bolt
08-01 /01mn Supporting stand of filling rod
08-23 /01oR Baffle plate of filling rod

Fig 21.
08-20 ^R Holding plate
08-48B 5689>X Dosage adjusting bolt
08-32 /01%&# Filling rod holder
08-33 à Scale
08-23 pqrlR Cover of powder ring

45
06-26 'qFG Powder hopper
08-48A >X Bolt
08-27 /01%&# Holder of filling rod
08-28 /01^R Holding plate of filling rod
M8*45 %&#89>? Adjusting screw of holder
08-18 $q# Powder scrapper
08-18 567 Dosing disk

Fig 22.
09-04/09-05 ()*1+, Defective capsule push rod assembly
13-01 :34 Upper mold
09-08 *1+! Push rod assembly
6200 K-@A Toggle bearing

Fig 23.
09-09 .P@ Drive shaft
02-53 /1 Pull rod
6200 KP@A Rolling-contact bearing
M8 _<>S Locking nut
4524904 K0@A Needle bearing
CF12 KL@A Roller
Fig 24.
M6*20 89>? Adjusting screw

46
M6 _<>S Locking nut
10-07 VR Baffle
10-01 *1 Push rod
Fig 25.
LB203245 12t3 Table board
CF12 KL@A Roller
S1JK8C left J9@A Bolt bearing

Fig 26.
11-08 45\6] Finished capsule guide chute
11-07 \6R Guide plate
11-01A !0 Pin

Fig 27.
S1JK8C left J9@A Bolt bearing
M8 _<>S Locking nut
02-52 /1 Pull rod
CF12 KL@A Roller
Fig 28.
02-16 45*7hL Finished capsule push cam

47
02-18 ()hL Defective capsule removal cam
02-17 8,DEhL Capsule closing cam
02-15 /09:hL Filling cam
02-35 ;f7 Dial
02-13 eZ9:hL Divide feed cam

Fig 31.
02-23 34<7ef=gL Sprocket wheel of indexing of mold rotary
disk
02-24 >@?PL Driving sprocket wheel of spindle
10A .PgL Driving sprocket wheel
02-20 @<gL Tensioning sprocket wheel
02-30 AB# Reducer


48
10. List of electric appliance
NJP-1200C fully automatic capsule filling machine
No.
Name Type Qua. Remark
6A 1 pc
1 thermal overload relay
1A 1 pc
2
AC electromagnetic contactor
3 pcs
C1 1 pc
C5 1 pc
C3 1 pc
C10 2 pcs
3 Air switch
Single direction
connect C3 4
4 transformer 1 pc
5 relay NY2NJ 2 sets
6 Proximity switch 3 pcs
E3X-NM11 1 pc
7 Output statistical switch
E3X-NT21 2 pcs
8 pressure transmitter 1 pc
9 Switching power supply 1331 1 pc
10 controller 224 1 pc
221 1 pc
11 module
235 1 pc
12 Touching screen 1 pc
13 cable 1 pc
14 Tranducer MM 150/3 1 pc

49

15 Light switch EK-163 16A 1 pc
16 Mircoswitch LXW2-11 4 pcs
17 Wire board 1 pc
18 Solenoid valve 1 pc
19 Air pump XGB-160 1 pc
20 Main machine 1 pc
21 Urgent stop switch 1 pc
22 Fan 1 pc
23 Buzzer 1 pc
24 Feeding motr 1 pc

50

Contact us:

RUIAN FEIYUN PHARMACEUTICAL MACHINERY
COMPANY

Address: Yanjiang West Road No. 281, Ruian City, Zhejiang
325200, China
Tel: 0086-577-65676922
CELL: 0086-13958850611
Fax: 0086-577-65669580
Email: Gigi@feiyun.com
Website: www.feiyun.com

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