QU-BD OneUp and TwoUp Assembly Instructions

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OneUp AND TwoUp PRINTER ASSEMBLY
INSTRUCTIONS
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Quintessential Universal Building Device
4200 Hoerner Rd
Little Rock, AR 72209-2416
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Quintessential Universal Building Devices
OneUp AND TwoUp PRINTER ASSEMBLY INSTRUCTIONS
Revision B - 3/28/2014
NOTE: FAN SHOWN FOR INTENT ONLY
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INSTRUCTIONS
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QU-BD One Up Specs :

Minimum Layer Height: 50 Microns (Lower is Better)

Frame Material: Black Melamine MDF

Max Travel: Approximately 100x100x125mm

Maximum Travel Speed: 150mm/s

Maximum Print Speed: 100mm/s

Bed Material: Acrylic (or Basalt with Heated Bed Upgrade)

Heated Bed: No, electronics support it so it can be added later

Linear Motion Type: X/Y Belts and Linear Bearings | Z Precision
ACME Screws / Linear Bearings

X-Motor: NEMA 17 Motors w/ Up To 16x Microstepping

Y-Motor: NEMA 17 Motors w/ Up To 16x Microstepping

Z-Motor: NEMA 17 Motors w/ Up To 16x Microstepping

Electronics: Printrboard Electronics

Firmware: Marlin

Extruder: anUBIS w/ PTFE Liner for Reliable Printing

Filament: 1.75mm PLA, HIPS, Carbon PLA, Laywoo (or with optional
heated bed upgrade adds support for ABS!)
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QU-BD Two Up Specs :

Minimum Layer Height: 50 Microns (Lower is Better)

Frame Material: Black Melamine MDF

Max Travel: Approximately 175x175x125mm

Maximum Travel Speed: 150mm/s

Maximum Print Speed: 100mm/s

Bed Material: Acrylic (or Basalt with Heated Bed Upgrade)

Heated Bed: No, electronics support it so it can be added later

Linear Motion Type: X/Y Belts and Linear Bearings | Z Precision
ACME Screws / Linear Bearings

X-Motor: NEMA 17 Motors w/ Up To 16x Microstepping

Y-Motor: NEMA 17 Motors w/ Up To 16x Microstepping

Z-Motor: NEMA 17 Motors w/ Up To 16x Microstepping

Electronics: Printrboard Electronics

Firmware: Marlin

Extruder: anUBIS w/ PTFE Liner for Reliable Printing

Filament: 1.75mm PLA, HIPS, Carbon PLA, Laywoo (or with optional
heated bed upgrade adds support for ABS!)
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SUGGESTED MODIFICATIONS AND
UPGRADES
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SUGGESTED TOOLS:

A - BOTH METRIC AND SAE ALLEN KEY SETS
B - SUPER GLUE
C - ACETONE, VINEGAR OR DISHWASING LIQUID TO DEGREASE OUTSIDE OF SHAFT
BEARINGS
D - ROOM TEMPERATURE VULCANIZER (RTV) OPTIONAL BUT RECOMMENDED FOR TEMP.
PROBE
E - SANDPAPER FOR THE ANY TABS THAT DO NOT QUITE FIT TOGETHER AS INTENDED
F - UTILITY OR EXACTO KNIFE FOR CARVING OUT NOTCHES IF RODS DO NOT FIT
G - LOCTITE (GREEN)

FIRST STEPS BEFORE ASSEMBLY:

1.) ENSURE ALL PARTS ARE PRESENT AND ACCOUNTED FOR. ANY DAMAGED PARTS NEED TO BE
CALLED OUT IN THE FIRST SUPPORT TICKET FOR CORRECTIONS.

2.) CLEAN ALL LINEAR RODS AND BEARINGS OUT SIDE SURFACES OF OILS AND GREASE.
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UPGRADES
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SUGGESTED MODIFICATIONS AND UPGRADES
Suggested upgrades

1.) Flash the printrboard with the latest firmware. This upgrade/update is recommended only if your fan and sd card aren't working. To flash the printrboard follow
the instructions listed here:

2.) The y-axis print bed belt drive assembly on the TwoUp can be upgraded to the 3d printed version made by Macattack. This upgrade is to strengthen the
assembly as the current one is fairly fragile. This update also attaches the drive directly to the stepper motor and not the mdf making a much more solid
connection. Replaces parts: JJ, KK, LL, & MM. This modification/upgrade can also be done for the OneUp but the files must be altered to remove thickness that part
mm would have taken up.

3d files located here:
file names needed are: "ydriveupperbody.stl" and "ydrivelowerbody.stl"

3.) Z-axis threaded rod misalignment. If you have a misalignment in the z-axis threaded rod and the lead screw nut (part bb) by about 3mm you can order/request
a replacement of part YZTOPPLATE to fix the issue (be sure to specify whether you have a OneUp or a TwoUp). If you cannot order a replacement YZTOPPLATE for
the x-axis gantry due to gluing it down or other means of permanent fastening then printing spacers or attaching a flexible coupling might be required to remove
the z-banding (wobble) in your prints. The OneUp spacers are different from the TwoUp spacers so make sure you are choosing the appropriate spacer to fix the
issue.

OneUp
3d files located here: (thanks to Toybuilder)
file names needed are: "one_up_bearing_holder_with_side_capture.stl" (will need 2)

TwoUp
3d files located here: (thanks to Macattack)
file names needed are: "two-up_x_gantry_spacer_-_left.stl" and "two-up_x_gantry_spacer_-_right.stl" (1 ea)

4.) End stops - while the software can handle all of the stops and starts having at the least a z-axis end stop can be very beneficial. Even though the software can
be told where to make x, y, and z equal to zero, it will still allow the extruder to go past these limits. While not a huge deal for the x and y as the main structure of
the printer will keep from having serious damage occur, the z axis has a protruding piece (the hot end) which can damage the build platform and the hot end itself,
especially when its at temperature. End stops are relatively cheap depending on where you purchase them through and come in both mechanical and optical
versions. The printrboard already supports the x, y, and z end stops so just attaching them correctly is all you need to do.
http://www.fabric8r.com/forums/showthread.php?1308-customizing-marlin-firmware-for-the-one-up-and-two-up

http://www.thingiverse.com/thing:212989/#files

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SUGGESTED MODIFICATIONS AND UPGRADES CONT.
5.) Better washers/spacers for around X axis bearing. These can either be printed or purchased through a local hardware store.
X-Gantry Pulley Guide washers: 3/8" Fender Washers (Outside Diameter of 1 1/4") or printed :

6.) Printed extruder body. This part will replace most if not all of the mdf in the extruder assembly. This is meant to strengthen this particular part and make it
more stable:

Additionally this modification can be used in conjunction with the extruder_backing_plate_stockno.stl posted at:

7.) Printed belt clamp. This part attaches to the Back side of the current MDF extruder assembly. It is used to making a non-permanent attachement to the
X-Axis belt:

8.) Filament guide clip. Some People have been expeirencing the filament walking off the filament extruder brass feeder nut. This simple part attaches to the
top of the Extruder assembly and guides the filament through the feedernut keeping it from walking off:

9.) Settings Suggestion:
"A design error in the original QU-BD OneUp exhibited very strong banding in the Z-direction (I originally attributed it to Z-wobble, but realized a few days later
that it was banding, not wobble).

Whosawhatsis (who is now a part of the team at Deezmaker) wrote about this quite some time ago, but I had forgotten about that document until this post on
fabric8r reminded me of it. He calls it Z-ribbing, which I think is a far more evocative term.

The ACME Z-screw is a 3/8"-12 having 12 turns per inch, that's 1 turn per 1/12", or 1 turn per 2.116(666...) mm.

With a 200 step motor, that yields .010583(333...) mm per full step [*]. From the repeating 3's, we know that every 3 steps yields a terminating decimal. So
layer heights should be in multiples of 0.03175 mm to eliminate the rounding errors that leads to this error.

So, on the OneUp/TwoUp, the desirable layer thicknesses are: 0.03175, 0.0635, 0.09525, 0.127, 0.15875, 0.1905, 0.22225, 0.254, 0.28575, 0.3175, and
0.34925 mm/layer"

- Toybuilder

10.) Replace HW03 on the Gantry Idler Pulley with a longer button head screw and a nut to ensure the Bearing stays perpendicular to the Gantry iteself
http://www.thingiverse.com/thing:220008
(http://toybuilderlabs.com/blog/2014/1/19/choosing-the-right-layer-height)
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1.) Extruder base (Part R, basicHEM): http://www.thingiverse.com/thing:212431

2.) Y-Axis Replacement belt clamps (Part M, YMAIN_BELTCLAMP): http://www.thingiverse.com/thing:224414 .
PRINTABLE REPLACMENT PARTS
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OneUp/TwoUp PRINTER PARTS
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OneUp/TwoUp Parts List
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TwoUp
OneUp
PART: A
OneUp NAME: MAINPLATE_r5
TwoUp NAME: MAINPLATE_2U_r8
QTY: 1
PART: B
OneUp NAME: LSIDEPLATE_r5
TwoUp NAME: LSIDEPLATE_2U_r4
QTY: 2
TwoUp
OneUp
PART: C
OneUp NAME: XMAIN_r7
TwoUp NAME: YMAIN_2U_r7
QTY: 1
TwoUp
OneUp
PART: D
OneUp NAME: BUILDPLATFORM_r2
TwoUp NAME: BUILDPLATFORM_2U_r4
QTY: 1
TwoUp
OneUp
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TwoUp
OneUp
PART: E
OneUp NAME: YZMAIN_r8
TwoUp NAME: YZMAIN_2U_r15
QTY: 1
PART: F
OneUp NAME: YZTOPPLATE_r7
TwoUp NAME: YZTOPPLATE_2U_r11
QTY: 1
OneUp
TwoUp
OneUp
TwoUp
PART: G
OneUp NAME: YZREARBRACE_r12
TwoUp NAME: YZREARBRACE_2U_r18
QTY: 1
PART: SS
OneUp NAME: HANDLE_r1
TwoUp NAME: HANDLE_2U_r1
QTY: 1
OneUp
TwoUp
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PART: H
NAME: Y-MOTORMOUNT_r2
QTY: 1
PART: I
NAME: Z-TOPPLATE_r2
QTY: 1
PART: J
NAME: Y-MOTORMOUNT_NULL_r1
QTY: 3
PART: K
NAME: Z-TOPPLATE_NULL_r3
QTY: 1
Part: L
NAME: YEXTRUDERMOUNT_TOP_r4
QTY:1
Part: N
NAME: YEXTRUDERMOUNT_BELT_r3
QTY:1
PART: O
NAME: XZSIDEBRACE_r3
QTY: 2
Part: M
NAME: YMAIN_BELTCLAMP_r1
QTY:2
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Part: P
NAME: basic01_r3
QTY:1
Part: Q
NAME: basic04_r3
QTY:1
Part: R
NAME: basicHEM_r3
QTY:1
Part: V
NAME: basicLEVCAP_r2
QTY:1
Part: U
NAME: basicLEV_thread_r2
QTY:1
Part: T
NAME: basicLEV_r1
QTY:1
Part: S
NAME: basic02_r1
QTY:3
Part: W
NAME: basicSPACER_r1
QTY:1
Part: X
NAME: YEXTRUDERMOUNT_r5 - BTM
QTY:1
Part: Y
NAME: YEXTRUDERMOUNT_r5 - TOP
QTY:1
HAS SMALLER HOLE
FOR THREADING
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PART: AA
TYPE: NEMA 17 STEPPER MOTOR
QTY: 4
PART: BB
TYPE: 3/8-12 ACME LEAD
SCREW NUT
QTY: 1
PART: Z
TYPE: anUbis HOT END
QTY: 1
PART: CC
TYPE: ZIP TIES
QTY: 25
PART: EE
NAME: 300mm HTD3 TOOTHED BELT
QTY: 1
PART: DD
TYPE: STRAIGHT TOOTHED BELT
QTY: 1
PART: SS
TYPE: GLASS BEAD NTC THERMISTOR
QTY: 1
PART: TT
NAME: KAPTON TAPE
QTY: 1
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PART: QQ
P/N:12-HTD3-05
ALUMINUM PULLEY
QTY: 2
PART: PP
P/N: R6-2RS BALL BEARING
QTY: 3
PART: MM
NAME: Y-pt25WOOD_r1
TwoUp ONLY QTY: 2
PART: KK
NAME: Y-pt03125ACRYLIC_r1
QTY: 8
PART:JJ
NAME: Y-BEARINGSPACER_r3
QTY: 2
PART: FF
OneUp Size: 8mm X 200 ROD
TwoUp Size: 8mm X 290 ROD
QTY: 4
PART: GG
Size: 8mm X 290 ROD
Note: Threaded Holes
QTY: 2
PART: HH
Size: 3/8"-12 ACME SCREW
QTY: 1
PART: NN
P/N: LM8LUU LINEAR
BEARING
OneUp QTY: 6
TwoUp QTY: 7
PART: LL
NAME: Y-pt06125ACRYLIC_r2
QTY: 2
PART: OO
P/N: R1038-2RS BALL
BEARING
QTY: 1
PART: RR
TYPE: BRASS FEEDER NUT
QTY: 1
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PART: HW05
SIZE: M3 X 8 SCKT HD
QTY: 10
PART: HW02
SIZE: 3/8"-16 X 3/4" BUTTON HD BOLT
OneUp ONLY QTY: 2
PART: HW09
QTY: 4
PART: HW10
SIZE: M4 X 16 SOCKET HD
QTY: 4
PART: HW11
QTY: 4
PART: HW17
SIZE: M4 HEX NUT
QTY: 4
PART: HW12
TYPE: MEDIUM SPRING
QTY: 4
PART: HW19
SIZE: M3 X 3 SET SCREW
QTY: 1
PART: HW18
SIZE: #8-32 X 1/8" SET SCREW
QTY: 4
PART: HW07
QTY: 2
PART: HW08
QTY: 3
PART: HW04
SIZE: #6-32 X 2 1/2" SCKT HD
QTY: 1
PART: HW06
QTY: 4
PART: HW03
SIZE: 3/8"-16 X 1" BUTTON HD BOLT
OneUp QTY: 1
TwoUp QTY: 3
PART: HW01
SIZE: 3/8"-16 X 5/8" BUTTON HD BOLT
QTY: 1
PART: HW13
TYPE: HEAVY SPRING
QTY: 1
PART: HW16
SIZE: #6-32 HEX NUT
QTY: 1
PART: HW15
SIZE: #6 FLAT WASHER
QTY: 1
PART: HW14
SIZE: M3 FLAT WASHER
QTY: 6
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PART: EL01
TYPE: Printrboard Rev D
QTY: 1
PART: EL02
TYPE: 12V x 40mm Fan
QTY: 1
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ELECTRONICS CARRIER
PART: SA
NAME: EBOTTOM_r5
QTY: 1
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HEATED BED UPGRADE KIT
TwoUp
OneUp
OneUp
TwoUp
PART: HBUK02
OneUp SIZE: 100mm x 100mm
TwoUp SIZE: 175mm x 175mm
QTY: 1
PART: HBUK01
OneUp NAME: BUILDPLATFORM_HEATED_r2
TwoUp NAME: BUILDPLATFORM_2U__HEATED_r7
QTY: 1
NOTE: Basalt Build Platform comes with the Silicone
Heated Pad Attached to the bottom with the Thermistor
already attached. The connectors on the Connectors to
the Pad and the Thermistor are not attached and will have
to be attached by the user.
PART: HBUK03
NAME: 2 Pin Molex Connector
QTY: 1
PART: HBUK04
NAME: 4 Pin Molex Connector
QTY: 1
PART: HBUK05
NAME: Crimp Connectors
QTY: 2
PART: HBKU06
QTY: 4
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OneUp/TwoUp Extruder Assembly
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Extruder Assembly Instructions
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Instructions
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Part: P
QTY:1
Part: Q
QTY:1
Part: R
QTY:1
Part: V
QTY:1
Part: U
QTY:1
Part: T
QTY:1
Part: S
QTY:3
Part: W
QTY:1
Part: X
QTY:1
Part: Y
QTY:1
SMALLER FOR
THREADING
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Part: L
QTY:1
=KK
QTY:2
=HW01
QTY:1
SMALL ACRYLIC
WASHER
3/8"-16 X 5/8"
BUTTON HD BOLT
3/8" X 5/8" X 5/32"
BALL BEARING
=OO
QTY:1
=HW14
QTY:6
=HW15
QTY:1
=HW16
QTY:1
=HW13
QTY:1
=HW04
QTY:1
=HW08
QTY:3
=AA
QTY:1
=RR
QTY:1
Part: N
QTY:1
M3 x 45mm
SOCKET HD BOLT
#6-32 x 2 1/2"
SOCKET HD BOLT
=HW07
QTY:2
M3 x 30mm
SOCKET HD BOLT
=Z
QTY:1
anUBIS HOT END
=HW19
QTY:1
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PART: CC
NAME: ZIP TIES
QTY: 4
PART: NN
NAME: LM8LUU LINEAR BEARING
QTY: 2
PART: EL02
NAME: 12x40mm
FAN
QTY: 1
PART: SS
NAME: THERMISTOR
QTY: 1
PART: TT
NAME: KAPTON TAPE
QTY: 1
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R
P
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Q
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Instructions
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5 6
X
Y
Back Side
HW14 (TWO STACKED)
AT ALL THREE BOLTS
HW08
L
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7
ATTACH THE BRASS FEEDER NUT (PART RR) TO THE STEPPER MOTOR. DO
NOT FULLEY TIGHT IT DOWN THE THE POINT THAT IT WON'T FALL OFF.
THIS WILL NEED TO COMPLETELY ALIGNED WHEN ATTACHED TO THE
GANTRY.
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TIGHTEN ONLY THESE
TWO SCREWS. DON'T
OVER TIGHTEN AS IT
WILL BREAK THE MDF
8
NOTE: WIRES FROM THE STEPPER MOTOR SHOULD BE COMING OFF THE
TOP TO AVOID INTERFERENCE WITH EXTRUDER ASEMBLY.
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9
10a
10b
11
Step 10
HW01
V
U
OO
KK
KK
T
W
HW04
HW13
HW15
HW16
SLIDE OUT UNTIGHTENED M3X45
SCREW (HW08) ENOUGH TO SLIDE
IN THE TENSIONER SUB ASSEMBLY
SHOWN IN STEP 10.

CAREFULLY SLIDE BACK INTO
PLACE THROUGH THE SCREW
HOLES AND TIGHTEN INTO THE
STEPPER MOTOR
SLIDE THE SPRING (HW13) ONTO
THE LONG SCREW (HW04) AND
PLACE WASHER (HW15) AT ITS BASE.
SLIDE THROUGH THE TENSIONER
SUB ASSEMBLY DOWN THROU THE
HOLE IN "R" AND LIGHTLY FASTEN
THE NUT (HW16) INTO PLACE TO
HOLD TENSIONING SUBASSEMBLY IN
PLACE
NOTE: DUE TO THE BEEFING UP OF THE ACRYLIC
WASHERS. PART KK MAY BE OVESIZED FOR THE
BEARING. THIS MAY NEED TO BE SANDED DOWN FOR
FIT.
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VERIFY THAT GROVE IN
THE NUT IS IN LINE
WITH THE BEARING
N
APPLY SUPER GLUE
AROUND BOTH HOLES
AND THEN PLACE OVER
"HW08" BOLTS
MAKE SURE LOWER BAR IS
LEVEL AND APPLY A SMALL
AMOUNT OF SUPER GLUE ALONG
EDGE TO HOLD IN PLACE
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ATTACHING THE THERMISTOR (PART SS) AT THIS POINT WILL PREVENT
DAMAGING OF THE FAN IN THE NEXT STEP. TO ATTACH, SEAT THE
THERMISTOR INTO THE LOWEST HOLE OF THE HEATER BLOCK OF THE
HOT END. FOR BEST RESULTS SQUIRT A SMALL AMOUNT OF RTV INTO
THE HOLE WITH THE THERMISTOR. TAPE IN PLACE UNTIL THE RTV SETS
(APPROXIMATELY 24 HOURS FOR BEST RESULTS). NEXT, WITH OR
WITHOUT RTV, TAKE THE SUPPLIED KAPTON TAPE AND TAPE THE
THERMISTOR WIRES UPTHE HEATER BLOCK SO THAT THEY ARE UP
TOWARDS THE TOP OF THE HOT END.
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Z
Z
HW07
HW07
HOT END IS SLID UP THROUGH PART R UNTIL GROVE IS JUST
VISIBLE THROUGH SLOT UNDER TENSION SUBASSEMBLY. SCREW
HW07 THROUGH TWO HOLES IN BACK SIDE UNTIL THEY REACH
THE GROOVE. SLIDE HOT END UP OR DOWN UNTIL THE GROVE IS
CENTERED ON THE M3 X 30 SCREWS (HW07) THEN COMPLETELY
SEAT THE SCREW. THIS WILL SECURE THE HOT END IN PLACE.

NOTE: THE HOLE FOR THE HOT END MAY ACTUALLY BE TIGHT AND
SANDING OF THE HOLE MAY BE REQUIRED
*THERMISTOR AND KAPTON TAPE NOT
SHOWN FOR CLARITY
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NN
NN
CC
CC
CC
ATTACH LINEAR BEARING TO EXTRUDER
ASSEMBLY AT THIS POINT AT THE
DESIGNATED LOCATIONS USINT 4
ZIPTIES

NOTE YOU CAN STRENGTHED THE
BEARING CONNECTION BY USING SUPER
GLUE ALONG THE LONG EDGES OF THE
BEARING WHERE IT MEATS THE MDF. DO
NOT GET ANY SUPER GLUE IN SIDE THE
BEARING ITSELF.
CC
SHOWN FOR CLARITY
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TITLE
Instructions
SIZE
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B
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THIS SHOULD BE WHAT YOUR FINAL ASSEMBLY
LOOKS LIKE.

THIS CONCLUDES THE EXTRUDER ASSEMBLY
INSTRUCTIONS.
SHOWN FOR CLARITY
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TITLE
X-Axis Gantry Assembly Instructions
SIZE
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TwoUp
OneUp
OneUp and TwoUp Gantry Assembly Instructions
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SIZE
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PART: NN
NAME: LM8LUU LINEAR BEARING
OneUp QTY: 2
TwoUp QTY: 3
PART: G
QTY: 1
PART: FF
OneUp TYPE: 8mm X 200mm
TwoUp TYPE: 8mm X 290mm
QTY: 2
PART: F
QTY: 1
PART: E
QTY: 1
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SIZE
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PART: HW06
TYPE: M3 X 16mm SKT HEAD SCREW
QTY: 4
PART: HW03
TYPE: 3/8"-16 X 1" BT HD SCREW
QTY: 1
PART: AA
QTY: 1
PART: KK
TYPE: SMALL ACRYLIC WASHER
QTY: 2
PART: LL
TYPE: LARGE ACRYLIC WASHER
QTY: 2
PART: PP
TYPE: R6-2RS BALL BEARING
QTY: 1
PART: QQ
TYPE: 12-HTD3-05
ALUMINUM PULLEY
QTY: 1
PART: HW18
TYPE: #8-32 X 1/8" SET SCREW
QTY: 2
PART: BB
TYPE: 3/8-12 ACME LEAD SCREW NUT
QTY: 1
PART: HW05
TYPE: M3 X 8mm SKT HEAD SCREW
QTY: 2
PART: O
QTY: 2
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PART: EE
NAME: 300mm HTD3 TOOTHED BELT
QTY: 1
PART: CC
NAME: ZIP TIES
OneUp QTY: 8
TwoUp QTY: 10
PART: EXTRUDER
ASSEMBLY
QTY: 1
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1 2
3 4
E
O
G
O
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SIZE
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5
6
F
AA
HW06
NOTE: THE TABS MAY BE REALLY TIGHT. SANDING MAY
REQUIRED TO ALLOW FOR THE TABS TO FIT INTO THE
SLOTS. ALSO NOTE THAT PART F CAN NOW BE GLUED
TO THE TABS USING WOOD GLUE FOR STRENGTH
NOTE: THE STEPPER MOTOR
WIRES SHOULD COME OUT
THE BOTTOM OF THE STEPPER
MOTOR BUT CAN COME OUT
THE SIDES AS WELL. THIS
WILL DEPEND ON WHERE YOU
PLACE THE PRINTER BOARD.
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DO NOT REMOVE TOP PLATE
(TOP PLATE NOT SHOWN FOR
CLARITY ONLY)
7
8
9
QQ
HW18 (ON BOTH SIDES)
KK
LL
PP
KK
LL
HW03
NOTE: PART LL MAY NOT HAVE BEEN
SUPPLIED. CAN REPLACE WITH 3/8" X 1 1/4"
FENDER WASHERS
ATTACH 300mm BELT TO BOTH ALLUMINUM
PULLY AND BEARING ASSEMBLY FROM STEP
8. NOTE: PLACE BELT ON ALUMINUM PULLY
FIRST THEN PUT BEARING ASSEMBLY INYO
HOLE ON PART A, THIS WILL BE TIGHT.

IMPORTANT SUGGESTED UPGRADE:
REPLACE PART HW03 WITH A LONGER
BUTTON HEAD AND NUT. THIS WILL
ENSURE THAT THE PULLEY STAYS
PERPENDICTULR TO THE GANTRY.
EE
STEP 8
OneUp Right Side Bearing
TwoUp Right Side Bearing Setup
1
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SIZE
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10
NN
NN
CC
CC
CC
IF YOU HAVE SPARE ZIP TIES, THIS MODIFICATION CAN BE
USED TO STRENGTHEN THE CONNECTIONS BETWEEN THE
MDF AND THE LINEAR BEARINGS
2ND ZIP TIE
1ST ZIP TIE
1
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B B
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SIZE
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PARTS REMOVED FOR CLARITY ONLY
11
BB
HW05
ATTACH PART BB USING TWO HW05. ORIENTATION IS CRITICAL HERE AS YOU
WANT THE LEAD SCREW NUT (PART BB) TO SUPPORT AND PUSH THE GANTRY,
NOT PULL IT UP AS GRAVITY CAN CAUSE ISSUES
DETAIL E
1
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SIZE
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E
GANTRY ASSEMBLY
EXTRUDER ASSEMBLY
FF
FF
SLIDE EXTRUDER ASSEMBLY ONTO LINEAR RODS (PART FF). ATTACH LINEAR RODS WITH
EXTRUDER ASSEMBLY TO X-AXIS GANTRY. ENSURE THE HOT END IS FACING THE PROPER
DIRECTION (NOTE: THE Z-AXIS BRASS LEAD SCREW NUT SHOULD BE ON THE SAME SIDE AS HOT
END AND TOP PLATE SHOULD BE ON TOP). SECURE WITH ZIP TIES (PART CC).

TO ATTACH THE EXTRUDER TO THE DRIVE BELT THERE ARE SEVERAL OPTIONS:
A.) [PERMANENT] PLACE A SMALL BEAD (1/2" TO 1" LONG) OF SUPER GLUE ON THE FLAT SIDE OF
THE BELT ON THE TOP SECTION. THEN PLACE THE BACK BAR OF THE EXTRUDER ASSEMBLY
CENTERED ONTO THE SUPERGLUE.

B.) A STRONG DOUBLE SIDED TAPE CAN BE USED TO MAKE A NON-PERMANENT ATTACHMENT IF
MODIFICATION WILL BE DONE IN THE FUTURE.

C.) USING ANOTHER 3D PRINTER PRINT ONE OF SEVERAL OPTION POSTED ON THE FORUMS

http://www.fabric8r.com/forums/forumdisplay.php?23-QU-BD-OneUp-and-TwoUp-Tech-Support

THIS CONCLUDES THE GANTRY ASSEMBLY.
DOWN
NOTE: FAN SHOWN FOR INTENT.
FAN SHOULD BE ATTACHED TO
COOL PLASTIC FROM EXTRUDER

NO BRACKET SUPPLIED
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TITLE
Base Assembly Instructions
SIZE
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OneUp
TwoUp
OneUp and TwoUp Base Assembly Instructions
1
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SIZE
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PART: A
NAME: SEE PARTS LIST
QTY: 1
PART: B
QTY: 2
PART: C
QTY: 1
PART: H
QTY: 1
PART: J
QTY: 3
PART: K
QTY: 1
PART: I
QTY: 1
NOTE: SEE PARTS LIST FOR PART NAMES
1
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PART: D
QTY: 1
PART: FF
QTY: 2
PART: GG
QTY: 2
PART: HH
QTY: 1
PART:JJ
QTY: 2
PART: KK
QTY: 4
PART: QQ
QTY: 1
SCALE: 2:1
PART: M
QTY: 2
PART: PP
TYPE: R6-2RS BALL BEARING
QTY: 2
PART: MM
TwoUp ONLY
QTY: 2
PART: HW18
TYPE: 8-32 X 1/8" SET SCREW
QTY: 2
NOTE:
THREADED HOLES
ON ROD ENDS
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PART: HW02
TYPE: 3/8"-16 X 3/4"
OneUp ONLY
QTY: 2
PART: HW05
TYPE: M3 X 8 SC HD
QTY: 8
PART: HW10
TYPE: M4 X 16 SOCKET HD
QTY: 4
PART: HW11
TYPE: M4 X 25 SOCKET HD
QTY: 4
PART: HW17
TYPE: M4 HEX NUT
QTY: 4
PART: AA
QTY: 2
PART: NN
TYPE: LM8LUU
QTY: 2
PART: HW12
TYPE: MEDIUM SPRING
QTY: 4
PART: CC
TYPE: ZIP TIES
QTY: 8
PART: EE
TYPE: STRAIGHT TOOTHED BELT
QTY: 1
PART: HW09
TYPE: M4 X 8 SC HD
QTY: 2
PART: HW03
TYPE: 3/8"-16 X 1"
TwoUp ONLY
QTY: 2
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SIZE
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1
2
I
H
HW05
HW05
HOLES OFFSET
TOWARDS BOTTOM
CABLES TOWARDS
BOTTOM OR TOWARDS
THE RIGHT (AWAY FROM
RODS WHEN ASSEMBLED)
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SIZE
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3
4
5
6
A
J
J
ENSURE WIRES FROM STEPPER
MOTOR ARE PULLED DOWN AND
OUT THROUGH HOLE IN PART A
STEP 1 SUBASSEMBLY
FEED WIRES THROUGH
LARGE HOLE IN BOTTOM
AS YOU SEAT
K
ENSURE THE HOLES
IN PARTS A, I, AND K
ARE IN LINE AT THIS
POINT
1
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SIZE
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GROOVE IN B TOWARDS
HORIZONTAL STEPPER MOTOR
B
B
ATTACH PART "NN" TO
PART "A" USING TWO
ZIP TIES (PART CC)
REPEAT FOR
OTHER "NN"
QQ
FASTEN PART "QQ" TO
THE HORIZONTAL
STEPPER MOTOR USING
TWO #8-32 X 1/8" SET
SCREWS (HW18). DO
NOT TIGHTEN
COMPLETELY AT THIS
POINT

NOTE: SET SCREWS
MAY ALREADY BE
INSIDE THE PULLEY
7
8
9
MM
PP
KK
JJ
HW03
10
DO NOT OVER TIGHTEN ZIPTIES AS THEY CAN BREAK THROUGH
THE MDF SLOTS AT THIS CONNECTION POINT
JJ
KK
JJ
JJ
HW02
KK
KK
PP
TwoUp
OneUp
TwoUp
OneUp
GLUE MAY NOW BE USED TO SECURE ALL
MDF PARTS
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STEP 10 SUB ASSEMBLY
11
FF
12
ATTACH PART "C" TO PART "FF" USING FOUR ZIP TIES (PART
CC). PART "C" SHOULD BE ON TOP OF THE RODS AND THE
RODS SHOULD SIT INSIDE THE SLOTS IN PART "C". DO NOT
OVER TIGHTEN ZIPTIES AS THEY CAN BREAK THROUGH THE
MDF SLOTS AT THIS CONNECTION POINT. ENSURE THE
OPENING IS TOWARDS THE HORIZONTAL STEPPER MOTOR.
13
ALIGN THE GROOVES IN PART
"QQ" WITH CENTER OF
BEARINGS THEN TIGHTEN
COMPLETELY.
CONNECTION
POINT
CONNECTION
POINT
BE CAREFUL TO ENSURE ALIGNMENT IS GOOD AS
IF THE BELT RUBS IT WILL CREATE EXTRA
TENSION FROM THE BELT RUBBING.
BELT CONFIG.
DETAIL A1
1
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A1
RUN BELT (PART DD) THROUGH BEARINGS AND ALUMINUM PULLEY AS SHOWN
IN THE BELT CONFIG. ENSURE THE TEETH IN BELT ARE FACING DOWN. TO
ATTACH THE BELT TO PART "C", YOU WILL NEED TWO PART "M" AND FOUR
PART "HW10". PART "HW10" SHOULD BE FASTENED IN FROM THE BOTTOM OF
PART "C". PUT ONE SIDE OF THE TOOTHED BELT IN PLACE UNDER ONE OF THE
CLAMPS (PART M) AND TIGHTEN (SEE DETAIL A1). NEXT PULL THE OTHER SIDE
OF THE BELT TOWARDS THE OTHER CLAMP. PULL ANY SLACK OUT OF THE
FASTENED SIDE UNTIL TIGHT, IT SHOULD MAKE A KIND OF "TWANG" SOUND
LIKE AN OUT OF TUNE GUITAR. PULL THE REMAINDER OF THE BELT AND PLACE
UNDER THE SECOND CLAMP. PULL BELT TIGHT WHILE CLAMPING UNTIL THIS
SIDE ALL HAS A "TWANG" (THIS WILL ENSURE ACCURATE Y-AXIS MOVEMENT).

A RECOMMENDED ADDITION WOULD BE TO PURCHASE FOUR M4 HEX NUT AND
FASTEN THEM TO THE BACK SIDE OF HW10 ON THE TOP OF PART C.
14
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SIZE
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HW11
HW12
HW17
ATTACH BUILD PLATFORM (PART D) TO PART "C" USING FOUR SETS OF
PART "HW11","HW12" AND "HW17". PROPER LEVELING DOESN'T HAVE TO
BE ACHEIVED AT THIS TIME.

NOTE: ON THE OneUp, THE BUILD PLATE IS NOT SYMETRICAL. THE
HOLES CLOSEST TO THE EDGE SHOULD BE ON THE BELT SIDE.

TO LEVEL EITHER:

A.) USE BUBBLE LEVEL AND MAKE PERFECTLY FLAT IN BOTH X AND Y
DIRECTIONS

B.) AFTER GANTRY IS ASSEMBLED AND INSTALLED, LOWER THE GANTRY
AND LOCATE EXTRUDER NOZZLE TO ONE CORNER OF THE BUILD
PLATFORM AND MOVE THE PLATFORM UP/DOWN TO NOZZEL'S LOWEST
POINT (NOZZLE SHOULD JUST TOUCH THE PLATFORM). THEN MOVE THE
EXTRUDER NOZZEL TO THE NEXT CORNER AND BRING UP/DOWN TO THE
NOZZLE. REPEAT FOR ALL CORNERS. THIS WILL NOT LEVEL THE BED TO
THE GROUND BUT LEVEL IT TO THE EXTRUDER WHICH IS MORE
RELIABLE.
15
NOTE: THE HOLES FOR THE LEVEING BOLTS MAY
NEED TO BE DRILLED OUT SLIGHTLY. THE BED
SHOULD MOVE FREELY ON THE SCREW WITH THE
SPRING PROVIDING THE LEVELING
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GG
THE VERTICAL RODS (PART GG) HAVE
THREADED HOLES ON BOTH ENDS. THESE
SLIDE INTO THE TWO HOLES ON PARTS I &
K. THEY SHOULD SEAT ALL THE WAY DOWN
ONTO PART A AND BE SECURED USING TWO
M4X8 (HW09) SCREWS THROUGH THE
BOTTOM OF PART A. THE TOP TWO HOLES
WILL REMAIN OPEN UNTIL THE X-AXIS
GANTRY IS ATTACHED.

THIS COMPLETES THE BASE ASSEMBLY OF
THE TwoUp 3D PRINTER.
16
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FULL PRINTER INSTRUCTIONS/BOARD PIN
LABELS
SIZE
A
B
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REV
OneUp and TwoUp Final Assembly Instructions
TwoUp
OneUp
NOTE: FAN SHOWN FOR INTENT
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LABELS
SIZE
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B
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REV
PART: SS
QTY: 1
PART: HW05
TYPE: M3 X 8 SCKT HD
QTY: 2
PART: HH
Size: 3/8"-12 AMCE SCREW
QTY: 1
PART: EL01
TYPE: Printrboard Rev D
QTY: 1
Base Assembly
QTY: 1
Gantry/Extruder Assembly
QTY: 1
1
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2
2
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B B
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TITLE
LABELS
SIZE
A
B
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REV
GANTRY/EXTRUDER
ASSEMBLY
1
1
2
2
A A
B B
SHEET 4 OF 5
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TITLE
LABELS
SIZE
A
B
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REV
SS
HW05
HW05
HH
BOLT PART SS TO THE VERTICAL RODS TO
SQUARE UP THE UNIT. NEXT THREAD PART HH
DOWN THROUGH THE X-AXIS GANTRY. IF GANTRY
ASSEMBLY HAS BEEN ASSEMBLY CORRECTLY THE
Z-AXIS ROD SHOULD LINE UP WITH THE Z-AXIS
STEPPER MOTOR. iF THE THREADED ROD
DOESN'T LINE UP DOUBLE CHECK YOUR
ASSEMBLY'S IF ALL ITEMS WERE DONE
CORRECTLY YOU MAY HAVE THE OLD
YZTOPPPLATE WHICH YOU WILL NEED TO SUBMIT
A TICKET FOR THE NEW PART.

NEXT SECURE THREADED ROD (HH) TO THE
VERTICAL STEPPER MOTOR IN THE BASE
ASSEMBLY USING BLUE LOCTITE.

WARNING:
PLACE SOMETHING TO KEEP THE LOCTITE FROM
RUNNING INTO THE MOTOR. ANY LOCTITE THAT
GETS INTO THE MOTOR WILL DESTROY THE
MOTOR.
1
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LABELS
SIZE
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X-AXIS STEPPER MOTOR
Y-AXIS STEPPER MOTOR
Z-AXIS STEPPER MOTOR
EXTRUDER STEPPER MOTOR
FAN
EXTRUDER THERMISTOR
SD SLOT
RESET BUTTON
POWER PORT
HOT END
HEATED BED
HEATED BED THERMISTOR
BOOT LOADER PINS
(JUMPER SHOULD BE
ON ONE PIN ONLY.
CHECK BOARD FLASHING
INSTRUCTIONS ON FORUM)
1
2
3 3
2
1
3
2
1
3
2
1
END STOP PIN LOCATIONS (FOR OPTIONAL ENDSTOPS, NOT SUPPLIED IN KIT)
NOTE: PIN 2 HAS CONSTANT POWER, DO NOT SHORT ACROSS

EMERGENCY STOP IS NOT PRESENT IN THE FIRMWARE OF THE
PRINTRBOARD, SO THIS IS NOT AN ACTIVE PORT
V- V+
V- V+
CLIP
1
1
2
2
A A
B B
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TITLE
HEATED BED ASSEMBLY INSTRUCTIONS
SIZE
A
4200 Hoerner Rd
REV
OneUp and TwoUp Heated Bed Instructions
TwoUp
OneUp
1
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B B
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SIZE
A
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TwoUp
OneUp
OneUp
TwoUp
PART: HBUK02
QTY: 1
PART: HBUK01
QTY: 1
PART: HBUK03
QTY: 1
PART: HBUK04
QTY: 1
PART: HBUK05
QTY: 2
PART: HBKU06
QTY: 4
1
1
2
2
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B B
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SIZE
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REMOVE THE EXSITING BUILD PLATFORM.
A.) FIRST REMOVE THE NUTS HW17 FROM THE
BOTTOM OF THE BUILD PLATFORM.
B.) HOLD THE BUILD PLATE AS YOU REMOVE THE
SCREWS AS THEY MAY POP UP.
C.) REMOVE THE SOCKET HEAD CAP SCREWS
(HW11) AND THE LEVELING SPRINGS (HW12).
1
1
1
2
2
A A
B B
SHEET 4 OF 8
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TITLE
SIZE
A
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REV
HW12
HW17
HW11
ATTACH BUILD PLATFORM (PART HBUK02) TO PART "C"
REUSING THE "HW11","HW12" AND "HW17". NOTE, THE
SLOT IN THE BUILD PLATFORM SHOULD BE TOWARDS THE
BACK OF THE PRINTER/ PROPER LEVELING DOESN'T HAVE
TO BE ACHEIVED AT THIS TIME.

NOTE: ON THE OneUp, THE BUILD PLATE IS STILL NOT
SYMETRICAL. THE HOLES CLOSEST TO THE EDGE SHOULD
BE ON THE BELT SIDE.
2
1
1
2
2
A A
B B
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SIZE
A
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PLACE THE BASSALT HEATED PLATE ONTO THE Y-AXIS BED.
MAKE SURE ALL THE WIRES ARE TOWARDS THE BACK SIDE OF
Y-AXIS BUILD PLATFORM. THEY SHOULD FIT NICELY INTO THE
SLOT IN THE NEW BUILD PLATFORM.

NEXT TAKE THE FOUR M4X16 SOCKET HEAD CAP SCREWS
(HBKU06) AND SCREW THEM IN FROM THE TOP TO CLAMP THE
BASSALT BED INTO PLACE.

YOU CAN STREGTHEN THE CLAMP BY USING SOME M4 WASHERS
AND PUTTING THEM BETWEEN THE HEAD OF THE CAP SCREW
AND THE BASSALT BED. NOTE THIS WILL SLIGHTLY REDUCE
THE BUILD AREA AT THE SCRE POINTS BUT WON'T COMPLETELY
ELIMINATE YOUR BUILD AREA.

YOU CAN ALSO GET LONGER SCREWS AND AD M4 NUTS TO
PROVIDE A BETTER HOLD OF THE M4 CAP SCREW. NOTE THIS
WILL MEAN THAT YOU WILL NEED TO ATTACH THE BASSALT
BED TO THE NEW BUILD PLATFORM BEFORE ATTACHING THE
NEW BUILD PLATFORM TO THE BASE.
3
1
1
2
2
A A
B B
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SIZE
A
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REV
REMOVE ONE CRIMP CONNECTOR FROM THE
CONNECTOR PACK.

THEN TAKE ONE OF THE THERMISTOR WIRES (THE
BLACK THIN WIRES) AND SLIDE IT INTO THE OPEN
END OF THE CRIMP CONNECTOR (THE NON CONE
SIDE). YOU WILL WANT 75-100% OF THE OPEN WIRE
INSIDE OF THE CRIMP CONNECTOR. THEN CRIMP ALL
THE OPEN TABS AROUND THE WIRE. IT SHOULD NOT
BE ABLE TO PULL OUT IF DONE PROPERLY.

REPEAT WITH THE SECOND THERMISTOR WIRE.
TAB SLOT
SLIDE THE CRIMP CONNECTOR INTO THE 2 PIN
MOLEX CONNECTOR. NOTE THERE IS A TAB ON THE
BACK SIDE OF THE CRIMP CONNECTOR. IT NEEDS TO
LINE UP WITH THE CONNECTOR IN THE SLOT OF THE
MOLEX CONNECTOR

REPEAT WITH THE SECOND CONNECTOR
4
5
1
1
2
2
A A
B B
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A
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REMOVE ANOTHER CRIMP CONNECTOR FROM THE
CONNECTOR PACK.

THEN TAKE ONE OF THE HEATED BED WIRES (FROM
THE ORANGE CABLE) AND SLIDE IT INTO THE OPEN
END OF THE CRIMP CONNECTOR (THE NON CONE
SIDE). YOU WILL WANT 75-100% OF THE OPEN WIRE
INSIDE OF THE CRIMP CONNECTOR. THEN CRIMP ALL
THE OPEN TABS AROUND THE WIRE. IT SHOULD NOT
BE ABLE TO PULL OUT IF DONE PROPERLY. NOTE THIS
WIRE IS MUCH THICKER THAN THE THERMISTOR
WIRES

REPEAT WITH THE SECOND HEATED BED WIRE.
SLIDE THE CRIMP CONNECTOR INTO THE 4 PIN
MOLEX CONNECTOR. NOTE THERE IS A TAB ON THE
BACK SIDE OF THE CRIMP CONNECTOR. IT NEEDS TO
LINE UP WITH THE CONNECTOR IN THE SLOT OF THE
MOLEX CONNECTOR. SEE DETAIL FOR SLOT NUMBER.

REPEAT WITH THE SECOND CONNECTOR
6
5
PLACE WIRES INTO SLOTS 1 AND 4
1 2 3 4
1
1
2
2
A A
B B
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SIZE
A
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EXTRUDER THERMISTOR
RESET BUTTON
HEATED BED
HEATED BED THERMISTOR
WITH THE POWER OFF TO THE BOARD, CONNECT THE 4 PIN MOLEX CONNECTOR FOR THE HEATED TO THE
APROPRIATE 4 PIN CONNECTION ON THE BOARD. NOTE THIS CONNECTOR IS DIRECTLY NEXT TO THE HOT END 4 PIN
CONNECTOR. THE MOLEX CONNECTOR HAS TWO GUIDS WHICH SHOULD MATCH UP TO THE PLASTIC TAB ON THE
BOARD CONNECTION POINT.

NEXT CONNECT THE 2 PIN MOLEX CONNECTOR TO THE SECOND THERMISTOR CONNECTION POINT. AGAIN THIS
CONNECTION POINT ON THE BOARD IS DIRECTLY NEXT TO THE HOT ENDS THERMISTOR CONNECTOR. BE SURE THE
CONNECTORS ARE FULLY SEATED BEFORE RESTORING POWER TO THE BOARD.

IF YOU'VE UPDATED YOUR FIRMWARE WITH THE FIRMWARE LISTED ON THE MAIN PAGE OF THE FORUMS THEN THE
HEATED BED AND THERMISTOR SHOULD WORK WITHOUT ANY NEED FOR ADDITIONAL MODIFICATION.

IN REPETIER, PRESS THE PRINTER SETTINGS BUTTON IN THE TOP RIGHT AND GO TO THE PRINTER TAB. THIS IS
WHERE YOU WILL PUT THE TEMPERATURE YOU WANT THE HEATED BED TO REACH. INSIDE YOUR SLICER
CONFIGURATION GO TO THE FILAMENT SETTINGS TAB AND PUT A TEMPERATURE IN THE FIRST LAYER AND OTHER
LAYERS BASED ON THE TYPE OF FILAMENT YOUR USING (PLA OR ABS)
HOT END
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DRAWN BY: Jeepguy42
TITLE
Special Thanks
SIZE
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4200 Hoerner Rd
REV
Special Thanks
Special thanks to the active members who assisted in critiquing the
instructions sheets and making them as perfect as we could. Thank you
guys for the suggestions and opinions. I hope that these instructons
help everyone assembly their printers with as little pain and frustrations
as possible.

MacAttack, Dpharris, Toybuilder, laird, tth, drs, Jwag, jqsteward,
Kasss Gnarl, Winterkill, Firestorm76, and all those who's name I missed.

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Revisions
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YR/MO/DY NO. REVISION RECORD
3/19/2014 A-2
Part KK Quatity changed from 6 to 8; Gantry Assembly Sheet 7 Step 8 callout part G changed to HW03
3/20/2014 A-2
Reduced QTY of Part HW05 From 11 to 10; Removed Fan Bracket from Parts List
4/6/2014 B
Added Power Connector Note to the Final Assembly Instructions Page; Added Modification Note #10 to
Suggested Modifications Section; Added reference note to Gantry Assembly Section referencing the
Modifications page for the bolt replacement modifications (#10); Added Step to Extruder Assembly
Section for Attaching the Brass Feeder Nut to the Stepper Motor; Added Note to Base Assembly
Instructions to ensure the holes for the Z-Axis Rods are in line. Added Note To Extruder Assembly
Section for possibly needing to sand down Part KK due to the Beefing up of the Washer.
Additional changes noted at
http://www.fabric8r.com/forums/showthread.php?1557-Instructions-Update-January-Backers-Help-Req
uested/page4

QU-BD OneUp and TwoUp Assembly Instructions

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