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Table of Contents
Cable to Cable
TA - Horizontal Tee..............................................................3 PT - Parallel Horizontal Tee ..................................................3 SS - Horizontal Splice...........................................................3 PC - Parallel Tap...................................................................3 XB - Lapped Horizontal Splice..............................................4 XA - Horizontal Splice .........................................................4
Cable to Rebar
RR - Cable to Rebar.............................................................7 RD - Cable to Rebar ............................................................7 RJ - Cable to Rebar..............................................................7
Cable to Cable
TA - Horizontal Tee
CONDUCTOR Run
4 2 SOL 2 1/0
Tap
6 4 2 SOL 4 2 4 2 1/0 4/0 4 2 1/0 2/0 4/0 2 1/0 2/0 3/0 4/0 SOL 4 2 1/0 2/0 3/0 4/0 350 500 2/0 4/0 250 4/0 350
MOLD
TAC1L1H TAC1L1L TAC1T1T TAC1V1L TAC1V1V TAC2C1L TAC2C1V TAC2C2C TAC2C2Q TAC2G1L TAC2G1V TAC2G2C TAC2G2G TAC2G2Q TAC2L1V TAC2L2C TAC2L2G TAC2L2L TAC2P2P TAC2Q1L TAC2Q1V TAC2Q2C TAC2Q2G TAC2Q2L TAC2Q2Q TAC2Q3A TAC2Q3Q TAC2V2G TAC2V2Q TAC2V2V TAC3D2Q TAC3D3D
CONDUCTOR Run
2 SOL 2 1/0
Tap
2 SOL 2 1/0 4/0 2 SOL 2 1/0 2/0 4/0 1/0 3/0 1/0 2/0 3/0 4/0
MOLD
PTC1T1T PTC1V1V PTC2C2C PTC2C2Q PTC2G1T PTC2G1V PTC2G2C PTC2G2G PTC2G2Q PTC2L2C PTC2L2L PTC2Q2C PTC2Q2G PTC2Q2L PTC2Q2Q
2/0
3/0 4/0
2/0
4/0
PC - Parallel Tap
CONDUCTOR Run
6 SOL 6 2 SOL 2 1/0 2/0 3/0 4/0
250 350
Tap
6 SOL 6 2 SOL 2 6 6 6 SOL 6 2 6 6 SOL 6 2 SOL 2 4 4/0
MOLD
PCC1G1G PCC1H1H PCC1T1T PCC1V1V PCC1T1G PCC2C1H PCC2G1G PCC2G1H PCC2G1V PCC2L1H PCC2Q1G PCC2Q1H PCC2Q1T PCC2Q1V PCC2Q1L PCC2Q2Q
SS - Horizontal Splice
CONDUCTOR
4 2 SOL 2 1/0 2/0 3/0 4/0 250
MOLD
SST1L SST1T SST1V SSC2C SSC2G SSC2L SSC2Q SSC2V
NOTES
REQUIRES L160 HANDLE CLAMP INCLUDES B399C FRAME, T320 IGNITOR REQUIRES L160 HANDLE CLAMP INCLUDES B399A FRAME, T320 IGNITOR REQUIRES L159 HANDLE CLAMP
XA - Horizontal Splice
CONDUCTOR Run
4 2 1/0 2/0 3/0 4/0 250 350 500
Tap
6 SOL 4 2 1/0 2/0 2/0 4/0 250 350 500
MOLD
XBP1G1G XBC1L1L XBC1V1V XBQ2C2C XBQ2G2G XBQ2Q2G XBQ2Q2Q XBQ2V2V XBZ3D3D XBZ3Q3Q
Tap
4 2 1/0 2/0 3/0 2/0 4/0 4/0 250 350 4/0 500
MOLD
XAC1L1L XAC1V1V XAC2C2C XAC2G2G XAC2L2L XAC2Q2G XAC2Q2Q XAC2V2Q XAC2V2V XAC3D3D XAD3Q2Q XAD3Q3Q
LA - Cable to Lug
BUS OR LUG SIZE CABLE SIZE
2 SOL 2 1/0 2/0 3/0 4/0 1/0 2/0 4/0 SOL 4/0 300 350 4/0 250 350 500
MOLD
LAC1TCE LAC1VCE LAC2CCE LAC2GCE LAC2LCE LAC2QCE LAC2CEE LAC2GEE LAC2PEE LAC2QEE LAC3AEE LAC3DEE LAC2QEG LAC2VEG LAC3DEG LAC3QEG
CABLE SIZE
6 2 SOL 2 1/0 2/0 3/0 4/0 500
MOLD
LJCEG1H LJCEG1T LJCEG1V LJCEG2C LJCEG2G LJCEG2L LJCEG2Q LJCEG3Q
NOTES
REQUIRES L160 HANDLE CLAMP INCLUDES B399C FRAME, T320 IGNITOR REQUIRES L160 HANDLE CLAMP INCLUDES B399A FRAME, T320 IGNITOR REQUIRES L159 HANDLE CLAMP
MOLD
GRT161G GRT161H GRT161K GRT161L GRC161T GRC161V GRC162C GRC162G GRC162L GRC162Q GRC162V GRC163Q GRT181G GRT181H GRP181K GRP181L GRC181T GRC181V GRC182C GRC182G GRC182L GRC182Q GRC182V GRC183Q
MOLD
GTT161G GTT161L GTC161T GTC161V GTC162C GTC162G GTC162L GTC162Q GTC162V GTC163Q GTP181G GTP181H GTC181T GTC181V GTC182C GTC182G GTC182L GTC182Q GTC182V GTC183Q
32 32 32 32 65 65 90 90 90 90 90 115 32 32 45 45 90 90 90 90 90 90 90 150
32PLUSF20 32PLUSF20 32PLUSF20 32PLUSF20 65PLUSF20 65PLUSF20 90PLUSF20 90PLUSF20 90PLUSF20 90PLUSF20 90PLUSF20 115PLUSF20 32PLUSF20 32PLUSF20 45PLUSF20 45PLUSF20 90PLUSF20 90PLUSF20 90PLUSF20 90PLUSF20 90PLUSF20 90PLUSF20 90PLUSF20 150PLUSF20
NC - Through Cable / Tap to Ground Rod GY - Through Cable to Side of Ground Bar
GROUND ROD SIZE CABLE SIZE
2 SOL 2 1/0 2/0 3/0 4/0 250 350 500 2 SOL 2 1/0 2/0 3/0 4/0 250 350 500
CABLE SIZE
2 SOL 2 1/0 2/0 3/0 4/0 6 2 SOL 2 1/0 2/0 3/0 4/0
MOLD
NCR161T NCR161V NCR162C NCR162G NCR162L NCR162Q NCR181H NCR181T NCR181V NCR182C NCR182G NCR182L NCR182Q
MOLD
GYR161T GYR161V GYR162C GYR162G GYR162L GYR162Q GYR162V GYR163D GYF163Q GYR181T GYR181V GYR182C GYR182G GYR182L GYR182Q GYR182V GYR283D GYF183Q
STRANDED
8 4, 6 2, 3 8 4, 6 2, 3 1/0, 1 2/0 4/0 8 4, 6 2, 3 1/0, 1 2/0 4/0
Type GT
GT1141G GT1141L GT1141V GT1161G GT1161L GT1161V GT1162C GT1162G GT1181G GT1181L GT1181V GT1182C GT1182G
Type NT
NT1141G NT1141L NT1141V NT1161G NT1161L NT1161V
Type NX
NX1141G NX1141L NX1161G NX1161L NX1161V
1/2"
5/8"
3/4"
6, 8 3, 4 1, 2 2/0, 1/0
STRANDED
8 4, 6 2, 3 8 4, 6 2, 3 1/0, 1 2/0 4/0 8 4, 6 2, 3 1/0, 1 2/0 4/0
Type GT
GT1141GPLUS GT1141LPLUS GT1141VPLUS GT1161GPLUS GT1161LPLUS GT1161VPLUS GT1162CPLUS GT1162GPLUS GT1181GPLUS GT1181LPLUS GT1181VPLUS GT1182CPLUS GT1182GPLUS
Type NT
NT1141GPLUS NT1141LPLUS NT1141VPLUS NT1161GPLUS NT1161LPLUS NT1161VPLUS
Type NX
NX1141GPLUS NX1141LPLUS NX1161GPLUS NX1161LPLUS NX1161VPLUS
1/2"
5/8"
3/4"
6, 8 3, 4 1, 2 2/0, 1/0
Cable to Rebar
RR - Cable to Rebar
REBAR CABLE SIZE SIZE MOLD
#4 1/0 2/0 3/0 4/0 4 2 1/0 2/0 3/0 4/0 4 2 1/0 2/0 3/0 4/0 RRC522C RRC522G RRC522L RRC522Q RRA531L RRA531V RRC532C RRC532G RRC532L RRC532Q RRA541L RRA541V RRH542C RRH542G RRH542L RRH542Q
RD - Cable to Rebar
REBAR CABLE MOLD SIZE SIZE
4 2 SOL 2 1/0 2/0 3/0 4/0 4 2 2/0 3/0 4/0 4 2 2/0 3/0 4/0 2/0 3/0 4/0 250 RDC521L RDC521T RDC521V RDM522C RDM522G RDM522L RDM522Q RDC531L RDC531V RDM532G RDM532L RDM532Q RDH541L RDH541V RDH542G RDH542L RDH542Q RDH562G RDH562L RDH562Q RDH562V
CADWELD PACKING WELDING MATERIAL PLUS WELDING P/N (QTY) P/N MATERIAL P/N
90 90 115 115 32 45 90 90 115 115 32 45 90 90 115 115 90PLUSF20 90PLUSF20 115PLUSF20 115PLUSF20 32PLUSF20 45PLUSF20 90PLUSF20 90PLUSF20 115PLUSF20 115PLUSF20 32PLUSF20 45PLUSF20 90PLUSF20 90PLUSF20 115PLUSF20 115PLUSF20 B141A B141A B141A B141A B143A B143A B141A B141A B141A B141A B143B B143B B144C B144C B144C B144C
WELDING CADWELD PACKING MATERIAL PLUS WELDING P/N (QTY) P/N MATERIAL P/N
65 65 90 115 115 150 150 65 90 115 150 150 65 90 115 150 150 115 150 150 150 65PLUSF20 65PLUSF20 90PLUSF20 115PLUSF20 115PLUSF20 150PLUSF20 150PLUSF20 65PLUSF20 90PLUSF20 115PLUSF20 150PLUSF20 150PLUSF20 65PLUSF20 90PLUSF20 115PLUSF20 150PLUSF20 150PLUSF20 115PLUSF20 150PLUSF20 150PLUSF20 150PLUSF20 B141A B141A B141A B141A B141A B141A B141A B141A B141A B141A B141A B141A B144C B144C B144C B144A B144A B144C B144A B144A B144A
#4
#5
#5
#6
#6
#8
RJ - Cable to Rebar
REBAR CABLE SIZE SIZE MOLD
6 4 2 1/0 2/0 3/0 4/0 1/0 2/0 3/0 4/0 1/0 2/0 3/0 4/0 RJC521H RJC521L RJC521V RJC522C RJC522G RJC522L RJC522Q RJC532C RJC532G RJC532L RJC532Q RJC542C RJC542G RJC542L RJC542Q
CADWELD PACKING WELDING MATERIAL PLUS WELDING P/N (QTY) P/N MATERIAL P/N
45 65 65 115 115 150 150 115 115 150 150 115 115 150 150 45PLUSF20 65PLUSF20 65PLUSF20 115PLUSF20 115PLUSF20 150PLUSF20 150PLUSF20 115PLUSF20 115PLUSF20 150PLUSF20 150PLUSF20 115PLUSF20 115PLUSF20 150PLUSF20 150PLUSF20 B140A B140A B140A B140A B140A B140A B140A B140A B140A B140A B140A B140B B140B B140B B140B
#4
#5
#6
MOLD
VSC1H VSC1L VSC1T VSC1V VSC2C VSC2G VSC2L VSC2Q VSC3Q VSC1VV3C VSC1LV3C VSC1TV3C VSC2GV3C VSC2QV3C VSC1TV5C VSC2QV5C
MOLD
VBC1L VBC1T VBC1V VBC2C VBC2G VBC2L VBC2P VBC2Q VBR3Q VBC2QV3C VBC1TV3C VBC1KV3C VBC1VV3C
Flat Surface
Flat Surface
CABLE SIZE
6 SOL 6 4 2 SOL 2
MOLD
HAA1G HAA1H HAA1L HAA1T HAA1V
MOLD
VFC1L VFC1T VFC1V VFC2G VFR2L VFR2Q VFC1TV3C
Flat Surface
MOLD
HSC2C HSC2G HSC2L HSC2Q HSC2V HSC3D HSC3Q
Traditional CADWELD
CADWELD PLUS
CADWELD PLUS
15PLUSF20 25PLUSF20 32PLUSF20 45PLUSF20 65PLUSF20 90PLUSF20 115PLUSF20 150PLUSF20 200PLUSF20 250PLUSF20 300PLUSF20 400PLUSF20 500PLUSF20
T321 Rasp
DESCRIPTION
Copper Shim, 0.13 x 3 x 1.5 Copper Shim, 0.013 x 3 x 2.5 Copper Shim, 0.13 x 3 x 1.5 Ceramic Packing, 0.25 x 1.75 x 1.77 Ceramic Packing, 0.25 x 2 x 1.75 Ceramic Packing, 0.25 x 3 x 3 Ceramic Packing, 0.25 x 3 x 3
*Each piece of B141A includes 2 copper shims as required per rebar connection
CADWELD Welding Material CADWELD welding material consists of copper oxide and aluminum, packaged by weight (in grams) in plastic tubes. Each tube contains starting material at the bottom of the plastic tube. Welding material is packaged in containers along with metal disks. Standard welding material (F20) is packaged in tubes with clear caps and is used for all grounding connections with the exception of those to cast iron or rail. CADWELD EXOLON CADWELD EXOLON produces the same permanent bonds as traditional CADWELD without smoke and other emissions. CADWELD EXOLON molds and welding material can be ordered by adding an XL prex to the part numbers (contact ERICO or authorized agent for details). CADWELD PLUS CADWELD PLUS simplies the method of making exothermic connections by eliminating the need for starting material or a separate disk. With the CADWELD PLUS Control Unit, welds can be completed up to 6 feet away. Each CADWELD PLUS package is color coded for easy identication.
CADWELD Molds
A graphite mold is used for making most CADWELD connections. CADWELD molds will generally last an average of 50 or more connections under normal usage. Price Key and Handle Clamp and/or Frames Handle clamps are required for most molds. Specialized frames with handles are used on some molds. Flint igniters are included with handle clamps. The following handle clamps are most widely used. L160 for all molds having a "C", "E", "R" and Q mold price key (3" wide molds) L159 for all molds having a "D, F", "J" and Z mold price key (4" wide molds) Handle Clamps with an XL prex are for use with the CADWELD EXOLON system and do not come with a int igniter. Mini E-Z Change Clamps for use with mini-welders. Pictured below are the molds and / or frames and handles for the various price key molds:
"C", "D", "F", "R", "Q" and "Z" Price Key Mold L160 or L159 Handle Clamp Required
"E" and "J" Price Key Mold L160 or L159 Handle Clamp Required
"M" and "V" Price Key Mold Includes Frame with Handles
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CADWELD Molds
"H" Price Key Mold Includes Hold Down Frame with Handles
"G", "K", and "L" Price Key Mold Includes Frame with Handles
"T", "P" and "N" Price Key Mold Includes Mini-EZ Handle Clamp To order mold only, add an M sufx to the part number (for example, SST1TM)
Mold Options
SPLIT CRUCIBLE MOLDS Molds made with a horizontal opening and solid crucible section may be specied as a split crucible type. The advantage of the split crucible mold is easier cleaning. To order a mold with a split crucible, add an L sufx to the mold part number (for example, TAC2G2GL).
WEAR PLATES Wear Plates reduce mechanical abrasion of molds at cable entry points and help prevent leakage of molten metal (particularly on larger 7 strand conductor). These features prolong mold life. To order a mold with wear plates, add a W sufx to the mold part number (for example, PTC2G2GW).
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Phone +1-440-248-0100 Fax +1-440-248-0723
Surefire is a trademark of the Newell Company. Copyright 2008 ERICO International Corporation. All rights reserved. CADDY, CADWELD, CRITEC, ERICO, ERIFLEX, ERITECH, and LENTON are registered trademarks of ERICO International Corporation.
E782C-NAEN
E1820CT07NAEN
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