FINISHED PLAN
FOR
FLUTEK-KAWASAKI TYPE
STEERING GEAR
HULL NO. : MH1047/48/50
MH1047
‘MESSRS. : MARINE MACHINERY WORKS
ENGINEERING TEAM
1. SHIPYARD : DAEWOO MANGALIA &
CHIEF
HEAVY INDUSTRIES. CO., LTD| enGincER ie le
2. HULL No. : MH1047/48/50 :
SENIOR
ENGINEER
3. SIGEAR TYPE : FE21-288
4. KIND OF SHIP : 180k BULK CARRIER
ASST. SENIOR
ENGINEER
5. CLASSIFICATION : MH1047(LR)
MH1048(DNV)
) Bo
MH1050(BV) ENGINEER = < o T
6. OWNER : ANANGEL
DRAWING NO. : FMS45-1141 DATE : 2010. 02. 25
FLUTERK, Ltd.*** CONTENTS **
. Specifications
1-1, Particulars.
1-2. Rule and regulations...
1-3. Material for main parts . .
1-4. Spare parts and tools
1-5. Test and inspection .
4-6. Painting cece
1-7. Delivery of steering gear ......
4-8. Drawings and documents
1-9. Scope of supply .
Fig. 1 Schematic diagram of control system .
Fig. 2 Wiring diagram of pump control unit
. Hydraulic circuit diagram
. Arrangement
Installation... ..
Piping arrangement . .
. Tiller 2... eee eee
. Detail of tiller inner dia. beveseeee
. Fitting calculation by LR rule... 2... e eee eee eee ee eee . 14-4
. Key . 15
). Installation of ame back unit and d rudder er angle transmitter .. ae 16
. Oil level switch . . cevtteeeeeesses 47
.. Arrangement of limit switch for rudder angle init beveeteeeeee 18
List of spare parts and tools ...............5 7 ve 19
Electric motor for main pump ........02.0c0eeeceeeeseeeseee een 84
. Electric motor for servo pump . . beeeteeeeteee eres 37
Technical specification for electric circuit . 39
. Storage tank for steering gear........ beveeeeees 4
. Filling pump (motor driven type) for storage t re 42
|. Level gauge for storage tank ..... 43
. Recommendation of hydraulic ol fr S/Gear bevteeteeeeees 44
Name plate for operating instructions ...............2.00 45
Grease pump for rudder carrier ae eee ee 46
Hydraulic cylinder ass'y ....... . : 1 59
Shop test record for steering gear . : 60
. Test report for elec. Motor No. 182 oe 61
FLUTEK, LTD1. Specifications
1-1. Particulars
Steering gear type : FE21-288
Construction
2-Rams, 4-Cylinders
Rapson-Slide type
Power units (100% x 2sets)
2 identical type
(1 unit stand-by)
Control system (Refer to Fig. 1)
Electrical pump control system
(2 systems)
Steering method
1) Remote control from the bridge by
auto-pilot system
2) Local control by pump control knob
Steering gear torque at max. working pressure at
35 deg.
2,824 kN.m (288 ton.m)
Starboard : 35 deg.
Rudder tuming angle
Port 5 deg.
Mechanical limit rudder angle Starboard : 37 deg:
Port :37 deg.
‘Rudder tuming speed by one power unit 65 deg. / 28 sec.
Normal radius of tiller arm 760 mm
Ram diameter 280 mm
Max. working pressure
23.5 MPa (240 kg/cm’)
Safety valve set pressure
(Design pressure)
29.4 MPa (300 kg/cm”)
Hydraulic pump (main pump)
Type
Max. tilting angle (stroke)
LV-180-410R10
(Bent axis type axial piston pump)
26.0 deg. (44.3mm)
Max. outlet flow 276 livmin
Electric motor
Main | Output 80kW
pump | Source AC440V-60HZ-30
Synchronous speed 1800 rpm
Rating 25% continuous,
100% hour,
200% 30 see.
Overload at safety valve 188%
set pressure