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WELDING
CLASS : EMC7M6
Continuous Seam
Weld
Workpiece
Throat
1. The workpiece is passed through the space between the two discs, and
under pressure applied by the discs and current flowing through
them, a continuous weld is formed.
2. The overlap of the work piece with its comparatively high electrical
resistance is intensely heated by the current.
3. With each positive or negative current half-wave the parts are heated
to a semi-molten condition, especially at the current peaks.
4. The semi-molten overlap surfaces are pressed together by the welding
pressure which causes them to bond together into a uniforming
welded structure after cooling.
5. Most seam welded technologies use water cooling through the weld
roller assemblies due to the intense heat generated.
SEAM WELDING MACHINE
IN THE WORKSHOP
•PICTURE
•SPECIFICATIONS
PICTURES
SPECIFICATIONS
ADVANTAGES
Efficient energy use, with little pollution
Fast processing times
Easily automated
No required filler materials
Economical
Adaptable to a variety of electrically conductive materials
Ability to produce leak-tight welds
Can be performed by unskilled operators
For certain high strength aluminum alloys, it is practically the only
process applicable
Low fumes
DISADVANTAGES
Limited by component shape and wheel access
Initial equipment costs
Lower tensile and fatigue strengths
Thickness of welded sheets is limited - up to 1/4” (6 mm)
APPLICATIONS
•MATERIAL
•PROCESS
•PRODUCT
MATERIAL
Shaped, consumable copper wire fed between the wheels and sheets to
be joined to give consistent clean contact.
Used for welding coated steels such as tin cans and vehicle fuel tanks.
Mash seam welding
When resistance seam welding extends for the full distance between
abrupt changes in the direction of the welding, no length dimension
need be shown on the welding symbol.
When resistance seam welding extends less than the distance between
abrupt changes in the direction of the welding or less than the full
length of the joint, the extent must be dimensioned.
Pitch of Resistance Seam Welds