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Contents
Introduction Top 10 Alternatives for Manriding Training and Competence Manriding Hand Signals - Harmonisation Manriding Competence Task List Pre-Manriding Checklist Manriding Equipment Emergency Plans and Equipment Manriding Register Participating Companies page 3 page 4 page 6 page 7 page 10 page 12 page 13 page 14 page 15 page 17
Introduction
In an effort to reduce accidents associated with manriding operations, in January 2001 the STEP CHANGE IN SAFETY Manriding Safety Workgroup was formed. The objective was to publish current best practice information for manriding in derricks, masts and moonpools in one document. This guide is a cross industry product and a list of participating companies is given at the end of this guide, it also contains many of the posters issued throughout the campaign. Many of the participating companies are international, and although this Best Practice Guide is intended for use in the UKCS, the group hope that it will be used world wide. It should always be remembered that manriding operations must be considered as the last option, non routine and subject to stringent planning and controls. Ultimately I would like all manriding operations either to be engineered out of the job, or alternatives used. Some examples of how this can be done can be seen in the results of the 2001 awards competition Top 10 Replacements for Manriding, shown opposite.
Pete Smith
Chairman STEP CHANGE IN SAFETY Manriding Safety Workgroup 01/06/02
Outline of Initiative Design and install fixed and drop down access platforms in derrick for equipment Transocean, Transocean maintenance, extend grease lines for easy access from access platforms, replace window Leader in racking cab with swivel type to facilitate easy cleaning.
Rig Name
Fabricated access area (elephant hole) to allow safe placement of surface tree for maintenance and rig up of flow and control hoses under dolly tracks.
KCA Deutag, Fitted cement stand pipe with long hose. Removes chicksan reconnection operations. Beryl Bravo
Fit a newly sized hang-of cable to enable the existing stabbing board to be used to hang off the travelling block so that the block line can be slipped and cut.
Design and install swivelling access platforms in moonpool area to allow work on BOP etc.
Manriding eliminated.
GlobalSantaFe, Magellan
Extend diverter overshot control lines so that they can be hooked up before running below the rotary table.
Manriding eliminated.
GlobalSantaFe, Monarch
Fit a newly sized hang-of cable to enable the existing stabbing board to be used to hang off the travelling block so that the block line can be slipped and cut.
Manriding eliminated but operations on the stabbing board are introduced. Manriding eliminated.
Install catch rope at monkey board level, while running drill pipe. Enable derrick man to easily retrieve dropped pipe.
Replace derrick mounted mechanical micro-switches with sealed proximity switches (no exposed moving parts), replace helicopter warning lights with twin filament bulbs, both items requiring less manriding maintenance.
Manriding reduced.
In February 2001 this poster was used to request input from the Industry.
This poster was issued early on in the project to outline the important areas to consider when Manriding.
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Position
Equipment Record
Winch Make, Model and Serial Number Harness Type and Ser. Number / / /
Signature Signature
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Date Date
This poster was issued to raise the awareness of Task Based Risk Assessment of Manriding Operations.
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Pre-Manriding Checklist
REMEMBER, IF THERE IS AN ALTERNATIVE, FEASIBLE METHOD OF CARRYING OUT THE TASK, DO IT ! PRE - MANRIDING CHECKLIST Manriding Task:
# 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
Date:
YES NO
All persons involved in the manriding operation are to be involved in the completion of the checklist Have the reasons for manriding and job objectives been adequately explained to you ? Have you reviewed the Risk Assessment and the Rig Specific Procedure for Manriding ? Are the current environmental conditions suitable for performing Manriding Activities ? Have you attended a pre job meeting with all the people involved ? Have you reviewed the emergency escape and rescue plan and examined the associated equipment ? Is a Permit to Work required, have all control measures been implemented ? Have all other planned activities that may interfere with manriding been stopped ? Have 'DO NOT USE' warning signs should be placed on the drillers brake/derrick ladder/other winches/other interfering machinery ? (machinery isolated ?) If 'over the side' working is possible has a standby boat been notified ? Hand Signals - Have the RAISE, STOP and LOWER hand signal been agreed with the crew involved ? Has the winch operator agreed the principle of 'NO SIGNAL NO MOVEMENT' ? If using Radios - Have the RAISE, STOP and LOWER signals been agreed with the crew involved ? If using Radios, have they been checked and tested, using a dedicated channel ? Is the harness, carbina/shackle and winch line ferrule certification in date, clean and all in good condition ? Has the harness been adjusted properly, and is the manrider wearing a helmet chin strap ? Is the winch line connected directly to the harness ? (No swivels or hooks) Is the winch marked 'MANRIDING WINCH' and is the winch certification in date ? Is the winch cable in good condition, and spooled correctly ? (min 6 turns on drum,) Where possible, have mast obstacles been tied back and checked ? Are the manual and automatic brakes operating correctly ? Does the control lever operate correctly, is it clearly marked, and does it return to neutral automatically ? Has the emergency stop facility been tested ? If fitted, has the load limiter been overload tested ? If a fall arrestor (inertia block) is to be used, has it been tested before use, and does it have a separate means of connection to the harness? (safety hooks are not permitted) Has the approach route been checked, will the operator do a check each time he lowers the manrider ? Has the winch operator agreed that he will not leave the winch while the person is manriding ? Are the hand tools of sufficient size for easy handling ? Are the hand tools tied off to the harness/manrider securely ? Have the manrider's pockets been emptied of loose articles (especially money and other small metal objects) Has an operations review been held ? (Make comments below) Has the equipment been properly demobilised ? (cleaned, inspected, records updated, correctly stored) Has the manriding register been completed ?
Comments
Signature
Company 12
Date
Manriding Equipment
If there is no alternative to manriding the following equipment should be used with the listed safety features. 1 Winch Limited maximum pull, (counter balanced system for use on floating installations) Independent secondary braking system Slack line shut-off mechanism Control lever returns to neutral (STOP), push lever away = pay out (LOWER), Pull lever = heave in (RAISE). Crown Block Sheave designed for manriding. (Fall protection for whole assembly including sheave) Emergency stop facility (unobstructed) Wire rope termination to comply with current standards Spooling device Drum guard Upper and lower travel limit switches Emergency lowering facility Harness Full body type 'D' rings for carrying hand tools Rescue or fall arrest lanyard (see 5) Safe system for tools aloft (lanyards etc) PPE In addition to normal rig PPE, wear a high visibility jacket or manrider armbands. Always fit and use a chin strap on the hard hat. Connecting Devices Must incorporate a simple locking device which can only be manually activated Overhoist protection placed 4 ft above manrider, eg oversized end link Secondary Fall Arrest Equipment Use an additional safety device (where practical) attached to a safe part of the harness. (fall arrestor, inertia reel, line locker, pennant line)
2.
3.
4.
5.
6.
Radios Ensure there is a system to maintain and issue radios. When radios are appropriate for the job, establish a Radio Communication Voice Procedure :Use a dedicated channel where possible. Always speak slowly and clearly, never talk over or interrupt. At the end of each communication say "over", only then is it safe for someone else to speak. Never use the radio to have a chat with your mates. Assign everyone a call sign and use it (winch control, manrider, driller etc) Use continuous direction commands ie, (up, up, up, up, up, / down, down, down, down/ stop, stop, stop) Remember NO COMMAND = STOP THE AIR WINCH If there are long periods of silence, call for a radio check with everyone involved. If your radio stops working, contact the team by another means ASAP and get it replaced. If you are the manrider use your hand signals to return to the rig floor.
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The use of emergency ascent/descent devices, such as Spanset and Gotcha, should only be used if no other alternative can be found. Only trained personnel should operate the devices. As with any manriding task, during a rescue operation it is essential that, in the event circumstances change, full reassessment of conditions is conducted to ensure the continued safety of everyone involved.
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Manriding Register
To eliminate manriding as much as possible, a Man Riding Register can be used to document when alternatives to manriding have been successful. The purpose of the register is to facilitate a simple evaluation of the need to manride and to log potential alternatives. The register can also be used as a lateral learning tool for other crews/rigs in a company.
ALTERNATIVE METHOD Members of the team consider and detail alternative methods that could be utilised in place of the man-riding operation. ALTERNATIVE METHOD USED AND JUSTIFICATION Indicate if the alternative method was used (yes or no) and detail the reasoning for non application or application of the alternative.
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DATE/TIME
28/02/01
Scaffold around Top drive 30 No More danger to people erecting scaffold due to short line of sight
Investigate stuck YC Type elevator on stand 27/8x31/2 pipe in derrick None found
28/02/01
Stabbing Board No Stabbing board was used to assist but man still required in harness
25/02/01
Scaffolding Yes Manriding was engineered out
10
24/02/01
Abseilers Yes
24/02/01
Removal of proximity switch assembly and inspection of pad eyes around crown
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NONE No Scaffold was erected once assessment was carried out Yes To wait for scaffold to be erected for changing the umbilicles Yes Use of rope to unlatch elevators from monkeyboard Yes
19/02/01
Manriding was used only to secure service loop in derrick all other installation work being done from derrick walkways. 90 Scaffold tower not practical for short duration of job
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01/02/01
To repair hydraulic leak on fitting left hand side of V-Door just on top of wind wall.
N/A
N/A
21/01/01
Electrician perform planned maintenance on top Drive System using manriding winch.
N/A
15/01/01
N/A
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