VOLVO PROBLEM SOLVER ADVANCED EDITION THE ULTIMATE VOLVO REPAIR GUIDE! moe LET:.RNG BE YOUR INSIDE SOURCE FOR VOLVO INFORMATION! ROBERT N. GERHARDT & ASSOCIATES, INC. P.0. BOX 6073 BLOOMINGDALE, ILLINOIS 60108VOLVO PROBLEM SOLVER Cc ‘QUICK CHECK’ - USE FOR PARTIAL TESTING REFER TO 'BASIC CHECK' FOR MORE COMPREHENSIVE TESTS. 0S 011 SET BASE IDLE SPEED __ 1962-ON _ CONSTANT IDLE SYSTEM 05 201 ‘BOSCH POINTLESS IGNITION _ QUICK CHECK 05 501 MPG IGNITION _ COMPUTER CONTROL IGNITION __ QUICK CHECK 05 701 «EZ IGNITION _ COMPUTER CONTROL IGNITION _ QUICK CHECK "VITAL SIGNS' - USE FOR POOR RUNNING CONDITION TESTING REFER TO COMPLETE SYSTEM & COMPONENT INFORMATION IN THE AFFECTED GROUPS IN MANUAL FOR MORE COMPREHENSIVE TESTS. 7 201 "VITAL SIGNS’ __ INTRODUCTION TO ALL MODELS 7 251 76-85 K-JETRONIC INJECTION __ POOR RUNNING 7 261 ‘89-84. _LEEJETRONIC INJECTION _ POOR RUNNING 7 271 ‘85-88 LH-JETRONIC INJECTION _ POOR RUNNING "BASIC CHECK' THIS SHOULD BE THE FIRST CHECK YOU MAKE — WHEN A 'NO START! CONDITION EXISTS. IT WILL HELP PINPOINT IF THE FAULT IS IN EITHER THE FUEL INJECTION SYSTEM OR THE IGNITION SYSTEM. 1l- 001 ENGINE WON'T START _ 1979-ON _ BASIC CHECK OTHER 'BASIC CHECK’ TOPICS - USE FOR NO START CONDITION MORE COMPREHENSIVE THAN 'QUICK CHECK’. 11 021 FUEL INJ RELAYS _ TESTING __ 1974-77 __ K-JETRONIC 11 031 FUEL INJ RELAY _ TESTING __ 1978-ON __ K-JETRONIC ll 041 FUEL INJ RELAYS _ TESTING __ 1983-84 _ LH-JETRONIC 11 (052 FUEL INJ RELAY _ TESTING __ 1985-ON __ LH-JETRONIC 11-201 BOSCH POINTLESS IGN _ FAULT TRACING 11-502 MPG IGN __ COMPUTER CONTROL IGNITION __ FAULT TRACING 11-701 EZK IGN __ COMPUTER CONTROL IGNITION __ FAULT TRACING —* Copyright 1990, 1992, 1994 © by Robert N. Gerhardt And Associates, Inc.GROUP 20 20- 11 20- 31 GROUP 21 21- 241 21- s1L 21- 400 21- 501 21- 51L 21- 531 21- 71 GROUP 22 22- 001 22- 003 22- 111 22- 121 22- 131 22- 133 22- 200 22- 321 22- 331 22- 711 22- 721 GROUP 23 23- ail 23- 211 GENERAL INFORMATION TEST POINT TERMINALS [C-O, STARTER BYPASS, IDLE DISABLE] SERVICE REMINDER LITES [EGR, LAMBDA] ENGINE MECHANICAL SIZED CAMSHAFT REPAIR [B-21, 23, 230] CAMSHAFT REPLACEMENT TIME SAVER [B-18, 20, 30] ENGINE 'KNOCKING NOISE’ [B-18, 20, 30], TIMING GEARS REAR CRANKSHAFT SEAL LEAKS [B-18, 20] ENGINE OIL LEAKS DIAGNOSIS ENGINE FLAME ARRESTOR, NOTES, LOCATION & REPLACEMENT ENGINE TIMING BELT _ TIPS & REPLACEMENT OXYGEN SENSOR, LAMBDA SOND, FUEL PUMP (02 SENSORS __ LAMBDA SOND COMPONENTS K-JETRONIC LH-INJECTION (02 SENSOR THEORY OF OPERATION CO CHECKING AT 02 SENSOR [VOLTAGE TESTING] TEST POINT _ LAMBDA SOND DUTY CYCLES [CHECKING CO] COLD ENG, ACCELERATION & TURBO ENRICHMENT K-JETRONIC _ SEVERE IDLE HUNTING [COLD ENG] K-JETRONIC LAMBDA SOND _ PROBLEM CHECK ITEMS "WHAT IS NEEDED TO TURN THE FUEL PUMP ON' HARD HOT START __ LONG CRANKING [F/P CHECK VALVE] FUEL PUMP & FILTER LOCATION __ Ground{-] circuit NOTES SURGING __ LOSS OF POWER [PRE PUMP & PRE PUMP HOSE] PRE PUMP QUICK CHECK CARB & D-JETRONIC EFI SU CARB PROBLEMS __ ADJUSTMENTS _ CHECK POINTS ZENITH/STROM CARB PROBLEMS _DIAPHRAMS _ ADJUSTMENTS TEMP COMPENSATOR, BYPASS VALVE _ CHECK POINTS