Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
EN
Type:
165 124
ORIGINAL
LOAD DIAGRAMM
950968314 002
LIEBHERR
CBG 45(45)/32 LOAD DIAGRAMM
50 45 40 35 9.0 12.0
SWL [t]
OPEN SEA OPERATION (DYN. FACTOR 2,1) GRAB OPERATION (DYN. FACTOR 1,55)
10.0
15.0
Radius [m]
20.0
25.0
30.0
35.0
SWL [t]
25 20 15 10 5 0 0.0 5.0
6.0
10.0
15.0
20.0
25.0
30.0
32.0
35.0
Radius [m]
IT MUST BE GUARANTEED THAT NO SIGNIFICANT RELATIVE MOVEMENTS BETWEEN CRANE BARGE AND THE TRANSPORT VESSELS CAN OCCUR !
Dieses Dokument darf ohne unsere Genehmigung weder kopiert, noch vervielfltigt werden. This document shall not be copied or transferred to others without our consent.
950968314 2
User Guide
This operation manual has been written for the machine operator. It contains all the information necessary to operate, control and carry out simple mainte nance on the machine. The operation manual must be read with care and obeyed by everyone who:
` `
works with the machine. is instructed to carry out work on the machine.
Commissioning, operation, including the changing of slinging tackle Maintenance, servicing, inspection and repair, dealing with supplies and auxiliary materials
The operation manual and the relevant load chart belong with the ma chine and must therefore be ready to hand in every cabin. Compliance with the operation manual by maintenance personnel:
` ` `
increases reliability while in use. increases the service life of the machine. reduces repair costs and downtime.
Contact Liebherr after sales service for all other questions (also if you sell the machine or purchase it from a previous owner).
Do not remove individual documents. Replace any missing or unreadable pages by reprinting them from the CD-ROM or request them from Liebherr after sales service. Insert immediately new documents supplied as a result of modifications. Replace amended documents and destroy the old version (particularly in the case of load charts). Always replace the CD-ROM by a new version, e.g. from revision docu ments. Update all languages to the latest version in the case of multilingual do cumentation.
` `
Storage of documentation
` `
Always keep the operation manual ready to hand in the cabin. The spare parts catalogue and technical information must be available to maintenance and service personnel if required.
CBG_HD / V001
Attachments, e.g. cable drums, air conditioning systems, etc. Rigging material, e.g. rotators, spreaders, grabs, etc.
All the spare parts used in the machine Spare part procurement
All images in this operation manual are symbolic and may differ from the delivery state.
Intel Pentium II PC 500MHz, 128 MB RAM, CD-ROM drive, minimum resolution of 800 x 600 pixels, high-colour depth
Software
`
Windows NT, Windows 2000, Windows XP, Internet Explorer 5.5, Adobe Acrobat Reader 7.0
Ensure that no popup blockers are activated when using Liebherr Parts. The popup blocker function may be present in certain web browsers and firewalls.
CBG_HD / V001
An optional retrofit kit (NRS - NachRstSatz (retrofit kit)) is indicated by an *. Each description marked with an * does not have to correspond to the delivery state of the machine. The optional retrofit kit actually fitted to the machine is shown in the machine licence (see Product description).
`
n equipment or retrofit kit contained in the machine licence q equipment or retrofit kit not contained in the machine licence u active handling instruction w Consequence of the handling instruction DANGER Denotes an immediate dangerous situation which will result in death or serious injury if it is not avoided. 4 Refers to action to be taken to reduce or prevent the danger.
WARNUNG Denotes a dangerous situation which could result in death or serious injury if it is not avoided. 4 Refers to action to be taken to reduce or prevent the danger.
VORSICHT Denotes a dangerous situation which could result in minor or moderate injury if it is not avoided. 4 Refers to action to be taken to reduce or prevent the danger.
ACHTUNG Denotes a dangerous situation which could result in material damage if it is not avoided. 4 Refers to action to be taken to reduce or prevent the danger.
HINWEIS Denotes useful tips and hints. 4 Refers to the current action and demonstrates how to perform tasks in a straightforward manner.
CBG_HD / V001
Entsorgung Avoid the risk of environmental damage. 4 Dispose of all hazardous materials, such as: waste oil, cooling liquid, contaminated filter elements, etc., in accordance with national or regional regulations.
ERSTE HILFE
Warranty claims arising from improper operation, inadequate maintenance, use of non-approved supplies or non-compliance with safety regulations will not be admitted. We reserve the right to modify the technical details of the machine as against the descriptions and illustrations in this document. This documentation is protected by copyright. The information and images in this manual are not to be duplicated, reproduced, translated, converted for the purposes of storing and processing in DP systems or used for competitive pur poses either in whole or in part. The copying and duplication of load charts in connection with work planning and the use of this machine is expressly per mitted. All legal rights embodied in copyright law are expressly reserved. Liebherr-Werk Nenzing GmbH P.O. Box 10 Dr. Hans Liebherr Strasse 1 6710 Nenzing AUSTRIA / EUROPE Telephone: Fax: e-mail: website: +43 50809 41-0 +43 50809 41-500 info.lwn@liebherr.com www.liebherr.com
CBG_HD / V001
1.
1.1 1.2 1.3 1.4 1.5
Product description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Type plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . State-of-the-art technology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Appropriate use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inappropriate use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Technical description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.5.1 1.5.2 1.5.3 1.5.4 1.5.5 1.5.6 1.5.7 1.5.8 1.5.9 Complete machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Slewing column - front view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Slewing column - rear view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Machinery room . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hydraulic oil tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hand pump with tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hand pump without tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Central lubrication system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cabin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15
16 17 18 19 20
20 21 22 23 24 25 26 27 28 29
1.5.10 Boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.6
Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.6.1 1.6.2 Construction conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Environmental conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
30
30 30
1.7
Safety equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.7.1 Emergency stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
31
31
2.
2.1 2.2
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Technical condition of the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Areas of responsibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2.1 2.2.2 2.2.3 2.2.4 2.2.5 2.2.6 Manufacturer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Owner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Machine operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rigger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Banksman . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Maintenance personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
33
33 34
34 34 35 35 35 35
2.3
Requirements to personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3.1 2.3.2 2.3.3 Machine operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rigger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Banksman . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
36
36 36 37
CBG_HD / V001
2.3.4
Maintenance personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
37
38 39 40 41
41
2.8
Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.8.1 2.8.2 2.8.3 2.8.4 2.8.5 2.8.6 2.8.7 2.8.8 2.8.9 Mechanical action . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electrical energy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hydraulic energy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Burns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Chemical burns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fire and explosion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Poisoning and suffocation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electromagnetic influence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Exposure to wind . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
47
47 48 49 50 51 52 54 55 56 58 59 60
2.8.10 Snow and ice loads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.8.11 Lightning strike . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.8.12 Environmental hazard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.9
61
61 62 63
2.10
Hand signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.10.1 General hand signals in accordance with BGV A8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.10.2 Special hand signals for rigging operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.10.3 Hand signals for lifting device operations in accordance with ASME/ANSI B30.5 . . .
66
66 69 72
3.
3.1 3.2
77
78 80
80 81
3.3
83
83
CBG_HD / V001
3.3.2
Buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
84
3.4
86
88 90 93
3.5 3.6
95 97
97 97 99 100 103 105 106 109 112 114 116 118 120
3.6.10 Temperature screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.6.11 Sector limiting screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.6.12 Data recorder screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.6.13 Error screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.
4.1
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1.1 Entering the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
127
128
128
4.2
129
129 130
4.3
Daily commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3.1 Starting engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
131
131
4.4
Operator's seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
133 7
CBG_HD / V001
4.4.1
133
4.5
Lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.5.1 4.5.2 4.5.3 4.5.4 Operating searchlights* . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Operating cabin lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Operating crane lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Operating helicopter warning light* . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
136
136 137 137 137
4.6
Air conditioning* . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.6.1 Operating the air conditioning system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
138
138
4.7
PA amplifier* . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.7.1 Operating the PA amplifier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
139
139
4.8
Windscreen wiper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.8.1 4.8.2 Operating windscreen wiper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Operating the windscreen wash system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
140
140 141
4.9
Warning horn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.9.1 Using the warning horn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
142
142
4.10
143
143 143 143
4.11
144
144 144 144
4.12
Slewing gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.12.1 Operating the slewing gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.12.2 Slewing gear stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
145
145 146
4.13
Hoisting gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.13.1 Operating the hoisting gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.13.2 Hoisting gear stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
147
147 148
4.14
Luffing gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.14.1 Operating luffing gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.14.2 Luffing gear stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.14.3 Bypass luffing gear limit switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
149
149 150 151
4.15 8
Hook operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
152
CBG_HD / V001
4.15.1 Attach hook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.15.2 Adjust hook position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.15.3 Operate hook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.16
156
157 158 160
4.17
Data recorder* . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.17.1 Tare load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.17.2 Set trigger point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.17.3 Record load cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.17.4 Selecting hatch cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.17.5 Store data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.17.6 Exchange data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.17.7 Analyse data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
164
164 165 166 167 167 169 170
4.18
Open Sea* . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.18.1 Select Open Sea . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.18.2 Deselect Open Sea . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
171
171 171
4.19
172
172
4.20
173
173
4.21
174
174
4.22
Sector limitation* . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.22.1 Select sector points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.22.2 Select sector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.22.3 Delete sector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.22.4 Bypass sector limitation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
175
175 176 176 176
4.23
Specialised lifting* . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.23.1 Select specialised lifting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
177
177
4.24
Winch synchronisation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.24.1 Synchronise winches automatically . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.24.2 Synchronise winches manually . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
178
179 180
4.25
182 9
CBG_HD / V001
4.25.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.25.2 Screen pages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.25.3 Starting the Litronic test system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.26
Abseiling device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.26.1 Use abseiling device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
195
195
4.27
Emergency stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.27.1 Using emergency stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
197
197
4.28
Interruption of work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.28.1 Decommissioning before work interruption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.28.2 Commissioning after work interruption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
198
198 199
4.29
Decommissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.29.1 Lower boom to parked position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.29.2 Switch off engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
200
200 201
4.30
Emergency operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.30.1 Emergency operation for power unit fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.30.2 Emergency operation for fault on both power units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.30.3 Open four-rope grab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.30.4 Lower four-rope grab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.30.5 Lower hook (holding winch only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.30.6 Lower hook (holding winch and closing winch) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.30.7 Release slewing gear brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.30.8 Lower boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
202
202 208 208 209 209 210 211 211
5.
5.1 5.2
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lubricants and consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2.1 5.2.2 5.2.3 5.2.4 5.2.5 5.2.6 Lubrication chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Filling capacitytable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lubrication chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hydraulic oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Conservative agent (anti-corrosion coating) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Oil diagnosis system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
213
214 222
222 224 225 229 230 231
5.3
Slewing gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3.1 5.3.2 Checking the gearbox oil level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Topping up the gearbox oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
234
234 235
5.4 10
Electric motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
236
CBG_HD / V001
5.4.1
237
5.5
Distributor gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.5.1 5.5.2 5.5.3 Check gearbox oil level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Topping up gearbox oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Draining gearbox oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
238
239 240 241
5.6
Slewing connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.6.1 5.6.2 5.6.3 Grease the toothing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Checking bearing lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Slewing bearing tilt measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
242
242 243 244
5.7
Hoisting gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.7.1 5.7.2 5.7.3 Check gearbox oil level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Topping up gearbox oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Draining gearbox oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
248
249 250 251
5.8
Luffing mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.8.1 5.8.2 5.8.3 Check gearbox oil level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Topping up gearbox oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Draining gearbox oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
252
253 254 255
5.9
Hydraulic system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.9.1 Check the hydraulic system for leaks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
256
256
5.10
257
258 259 259 261 262
5.11
Fuelling system* . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.11.1 Fill hydraulic oil tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
265
266
5.12
267
267
5.13
Pressure accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.13.1 Check pressure accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.13.2 Change pressure accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
269
270 270
5.14
Hydraulic cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.14.1 Check hydraulic cylinder for leaks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.14.2 Preserving hydraulic cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
271
271 271
CBG_HD / V001
11
5.15 5.16
272 273
273 273 274 274
5.17
Limit switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.17.1 Checking function of lifting and luffing gear limit switches . . . . . . . . . . . . . . . . . . . . . . .
275
275
5.18
Emergency stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.18.1 Check the emergency stop to ensure it is working correctly . . . . . . . . . . . . . . . . . . . . . .
276
276
5.19
Fire extinguishers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.19.1 Checking fire extinguishers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
277
277
5.20
278
278
5.21
Lowering device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.21.1 Checking the lowering device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
279
279
5.22
280
280 281 281 282
5.23
Ropes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.23.1 Checking the rope diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.23.2 Checking ropes for deformations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.23.3 Check ropes for corrosion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.23.4 Check ropes for abrasion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.23.5 Check ropes for the effects of heat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.23.6 Checking the number of permitted wire breaks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.23.7 Storing ropes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.23.8 Transporting ropes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.23.9 Winding ropes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.23.10 Luffing ropes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.23.11 Retracting ropes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.23.12 Lubricate ropes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
283
284 285 287 288 289 290 292 293 294 296 297 298
5.24
Rope drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.24.1 Checking the rope drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
299
299
12
CBG_HD / V001
5.25
Rope pulleys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.25.1 Checking pulleys for ease of movement, signs of wear and damage . . . . . . . . . . . . . . 5.25.2 Lubricating pulley bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.25.3 Cleaning plastic pulleys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
301
301 304 304
5.26
Cabin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.26.1 Checking cabin windows for damage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.26.2 Checking that cabin door and door lock work properly . . . . . . . . . . . . . . . . . . . . . . . . . . 5.26.3 Changing the windscreen wipers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.26.4 Filling windscreen wiper system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
305
305 305 306 307
5.27
Air conditioning* . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.27.1 Checking and cleaning the air conditioning system . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
308
308
5.28
Machine care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.28.1 Cleaning the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.28.2 Cleaning the hydraulic, water and air coolers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.28.3 Preserving the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
309
309 310 310
CBG_HD / V001
13
14
CBG_HD / V001
Product description
1. Product description
This chapter provides information on
` ` ` ` `
The capabilities of the machine. The equipment and additional equipment of the machine. Assembly of the main components. Main technical data. Importance and arrangement of safety devices on the machine.
CBG_HD / V001
15
Product description
Year of manufacturing:
16
CBG_HD / V001
Product description
CBG_HD / V001
17
Product description
if the relevant instructions for the operation modes described in the ope ration manual are followed. if the applicable national and international safety regulations are obser ved. if all safety regulations in this operation manual are obeyed. if all the necessary safety devices are present and in good working order. if the usage conditions defined in this operation manual are adhered to. if all maintenance and inspection work is carried out using the specified fuels and lubricants.
` ` ` `
Special operations must be discussed with the manufacturer before they are carried out, and must be documented by both parties. Any application for the machine that is different from or more complex than those described here is regarded as inappropriate without written agreement from Liebherr service department. The operator is responsible for any injury to people, animals or any damage to the machine arising from inappropriate use!
18
CBG_HD / V001
Product description
results in life-threatening or fatal injuries. causes severe damage to machine and other objects. results in loss of warranty claim entitlement.
if the machine is commissioned without an acceptance test, if one is sti pulated by national legislation. if the machine is commissioned by persons who are not authorised by the operating company. if the machine is commissioned without the requisite training and know ledge of the operation manual. if the machine is commissioned without the prescribed safety devices. if the machine is commissioned without a valid load chart. if the machine is commissioned when the operation manual is incomplete or unreadable. if structural modifications have been carried out which affect operational safety or have been carried out without the written consent of the manu facturer. if work is carried out in any way which endangers operational safety. if lifeboats are handled without a specially approved operating mode. if persons are transported without using a specially authorised operation mode. if fastened loads are pulled loose using slack rope or by operating the slewing gear or luffing gear. if loads are raised from the ground using luffing gear alone. if several cranes together raise loads without a specially approved opera ting mode. if loads are raised diagonally. if a load is dragged on the ground. if spare parts or consumables are fitted or used which are not original Liebherr products or approved by the manufacturer. if the load curve or the factory-fitted safety device are bypassed or modi fied. if the prescribed maintenance and inspection operations are not adhered to.
` ` `
` ` `
` `
` ` `
CBG_HD / V001
19
Product description
Figure 2 Main components 1 2 3 4 5 Boom Cabin Slewing column Counterweight Base column
20
CBG_HD / V001
Product description
1.5.2
Figure 3 Slewing column - front view 1 2 Wind speed sensor Slewing ring bearing
CBG_HD / V001
21
Product description
1.5.3
Figure 4 Slewing column - rear view 1 2 3 4 5 6 7 Rope pulleys Oil cooler cover Cabin access door Cabin access platform Winch access platform Holding winch Closing winch
22
CBG_HD / V001
Product description
1.5.4
Machinery room
Figure 5 Machinery room 1 2 3 4 5 6 7 Hydraulic oil tank Switch cabinet X1 Switch cabinet X2 Luffing winch Slewing gear Electric motor Set of hydraulic pumps
CBG_HD / V001
23
Product description
1.5.5
Figure 6 Hydraulic oil tank 1 2 3 4 5 6 Air breather Oil level sensor Return filter Inspection hatch Shut-off valve Sight glass for checking oil level
24
CBG_HD / V001
Product description
1.5.6
Figure 7 Hand pump with tank 1 2 3 4 5 6 Tank Dip stick and oil inlet Air breather Hand lever Pressure gauge Pressure connection
CBG_HD / V001
25
Product description
1.5.7
Figure 8 Hand pump without tank 1 2 3 4 5 6 Restrictor valve Hand lever Measuring connection Pressure connection Suction connection Pump cylinder
26
CBG_HD / V001
Product description
1.5.8
Figure 9 Central lubrication system 1 2 3 4 5 6 Supply container Overpressure valve Pump outlet Filling nipple Interim lubrication button Control unit
CBG_HD / V001
27
Product description
1.5.9
Cabin
Figure 10 Cabin 1 2 3 4 5 6 7 8 9 10 Video monitoring monitor Microphone for PA amplifier Abseiling device Cabin lighting switch Operator's seat Control lever left Control panel X26 Control lever right Control panel X25 Monitor
28
CBG_HD / V001
Product description
1.5.10 Boom
Figure 11 Boom 1 2 3 4 5 6 7 Rope pulley Hoisting rope Luffing pulley Luffing rope Boom pivot bearing Load pick-up equipment Searchlight
CBG_HD / V001
29
Product description
1.6.2
Ambient temperature Design temperature Relative humidity Max. heel without load Max. trim without load
Environmental conditions
-25C to +45C -10C 93 % 3 3 20m/sec (0,245kN/m) 63m/sec 63m/sec
Max. wind speed when machine is in use Max. wind speed when machine is in parked position Max. wind speed when machine is in storm parked position
30
CBG_HD / V001
Product description
Emergency stop Fire extinguisher (may be supplied by customer) Acoustic signal transmitters
1.7.1
Emergency stop
Emergency stop Emergency stops located:
` ` ` ` ` `
CBG_HD / V001
31
Product description
32
CBG_HD / V001
Safety
2. Safety
This chapter provides information on
` ` `
warns user about other risks. provides information about dangers arising during appropriate use. provides information about how to avoid dangers.
Machine in perfect condition Unauthorised conversion or modification not permitted Regular maintenance Operational safety devices
CBG_HD / V001
33
Sicherheit
is responsible for the technically safe condition of the machine supplied, together with accessories and documentation. is aware of its duty to monitor the product and document all maintenance and repair work carried out by Liebherr personnel. ensures that the machine is kept in an operational state by a worldwide maintenance and repair service. runs a training centre and provides training for the owner's operating and maintenance personnel as a service.
2.2.2
Owner
The owner:
`
ensures that the machine is operated and maintained by qualified per sonnel only. checks that all individuals who come into contact with the machine are fully qualified, and authorises them to work. specifies the skills and responsibilities of all those working with or near the machine. provides all necessary protective equipment to individuals working with or near the machine. regularly checks that personnel carry out their work in a safety-conscious manner. is responsible for ensuring the safe condition of the machine. completely removes the machine from use upon the discovery of any faults that may affect safety. performs inspections on the machine based on national regulations in addition to the inspections stipulated by Liebherr. informs the manufacturer of any accident involving the machine leading to serious injury or major material damage. allows Liebherr service personnel unlimited access to the machine in order that they may fulfil their duty to monitor the product. carefully and conscientiously carries out work planning for the machine. will not carry out any alterations on the machine without first consulting the manufacturer. uses only original Liebherr spare parts.
` `
` `
34
CBG_HD / V001
Safety
2.2.3
Machine operator
The machine operator:
` `
have read and understood the operation manual. operates the machine for the purposes intended, within the limit values specified in the load chart and in accordance with the setup and the ope ration manual. wear protective clothing. reports to the owner any alteration to the machine that affects safety. halts operation immediately if safe operation is no longer possible. will not carry out any alterations on the machine without first consulting the manufacturer. uses only original Liebherr spare parts.
` ` ` `
2.2.4
Rigger
The rigger:
`
is responsible for the correct selection and fitting/removal of the lifting device on the load or rigging material. gives the approval to move and/or accompany the load. wear protective clothing.
` `
2.2.5
Banksman
The banksman:
` ` `
conveys signals from the rigger to the machine operator. is the only person to give signals to the machine operator. wear protective clothing.
2.2.6
Maintenance personnel
Maintenance personnel:
`
maintain the machine to ensure that it remains in a safe and reliable con dition. have read and understood the operation manual. wear protective clothing. perform all specified maintenance work. will not carry out any alterations on the machine without first consulting the manufacturer. uses only original Liebherr spare parts.
` ` ` `
CBG_HD / V001
35
Sicherheit
are of the statutory minimum age. must be physically capable (adequate eyesight and hearing, quick reac tions) of safely operating the machine. is authorised to operate the machine. is capable of accurately estimating distances, heights and clearances. is trained for this type of machine. is trained in rigging and assisting. is trained in using fire extinguishing devices. is aware of the escape routes in the event of an emergency. do not suffer from any physical or psychological ailments that lower any of the specified requirements. are not under the influence of alcohol or drugs.
` ` ` ` ` ` `
2.3.2
Rigger
The rigger:
` `
are of the statutory minimum age. is physically capable (adequate eyesight and hearing, quick reactions) of safely using/moving lifting devices. is authorised to rig loads. is capable of accurately estimating distances, heights and clearances. is capable of accurately estimating mass and load distribution. is capable of operating walkie-talkies and using them to give clear in structions. is capable of guiding the load and ensuring the safe movement of the load and the machine. is trained in attaching lifting devices. is trained in signalling and knows the signal signs. is trained in selecting the correct rigging. is trained in securing against unexpected detachment. is trained in preventing damage to rigging. do not suffer from any physical or psychological ailments that lower any of the specified requirements. are not under the influence of alcohol or drugs.
` ` ` `
` ` ` ` ` `
36
CBG_HD / V001
Safety
2.3.3
Banksman
The banksman:
` ` ` ` `
are of the statutory minimum age. are physically capable (adequate eyesight and hearing, quick reactions). is authorised to give signal signs. is capable of accurately estimating distances, heights and clearances. is capable of operating walkie-talkies and using them to give clear in structions. is capable of guiding the load and ensuring the safe movement of the load and the machine. is trained in signalling and knows the signal signs. do not suffer from any physical or psychological ailments that lower any of the specified requirements. are not under the influence of alcohol or drugs.
` `
2.3.4
Maintenance personnel
Maintenance personnel:
` ` ` ` `
are of the statutory minimum age. are physically capable (adequate eyesight and hearing, quick reactions). are familiar with the machine and the hazards. are familiar with all maintenance procedures and measures. are trained to perform maintenance duties, including on specialist equip ment. do not suffer from any physical or psychological ailments that lower any of the specified requirements. are not under the influence of alcohol or drugs.
CBG_HD / V001
37
Sicherheit
Wearing the required personal protective gear. Regular cleaning and care of protective equipment. Replacing defective items of protective equipment promptly.
The personal protective gear comprises: Safety helmet, if head injuries are possible due to:
` `
Ear protection, if the sound level is likely to be excessive Breathing mask, where there is danger from health-threatening gases, vapour, smoke or dust in the working environment Protective gloves, if hand injuries are possible due to:
` `
Reflective, boldly-coloured clothing if prompt recognition by other personnel is necessary. Safety shoes, if foot injuries are possible due to:
` ` `
Special protective clothing, where there is danger of burns, hypothermia, chemical burns, stabbing or cutting injuries to the body
38
CBG_HD / V001
Safety
No one other than the machine operator may be on the machine or in the danger zone of the machine The machine operator is in the operator's cab at all times.
Operating elements to be operated exclusively from operator's seat. Operating any operating elements through the open cab door is prohibited. Prerequisites for a safe working area:
` ` ` `
Keep the cab clean: Do not place newspapers or other objects on the control panels. Do not keep tools in the cabin. Articles of clothing, items of protective equipment or personnel effects must not hinder access to the cab or the operation of the machine. Keep the entrance to the cabin clean and free from snow and ice and any other obstructions. Keep all screens of the machine clean and free of condensation and ice.
CBG_HD / V001
39
Sicherheit
working movements of the machine a swinging or falling load optional equipment on the machine
1 2 DANGER
Machine in use! 4 Ensure that there are no persons in the danger zone. 4 Leave the danger zone.
40
CBG_HD / V001
Safety
2.7.1
Prohibition signs
Prohibition signs:
` `
are circular and have a red signal colour. are located wherever a potentially dangerous action is prohibited.
Pedestrians forbidden
CBG_HD / V001
41
Sicherheit
Do not switch
Warning signs
Warning signs:
` `
are triangular and have yellow as the signal colour. should draw attention to equipment and circumstances in order to warn of potential injury and/or danger to life.
Danger area
Heeling hazard
Heeling hazard
42
CBG_HD / V001
Safety
Heeling hazard
Slip hazard
Fall hazard
Stumble hazard
Crushing hazard
Crushing hazard
CBG_HD / V001
43
Sicherheit
Crushing hazard
44
CBG_HD / V001
Safety
are square and have red as the signal colour should draw attention to equipment and information needed in case of fire
Fire extinguishers
Fire extinguishers
Fire detector
Mandatory signs
Mandatory signs:
` `
are round and have blue as the signal colour. relate to protective equipment that must be worn to prevent physical in jury.
Wear helmet
CBG_HD / V001
45
Sicherheit
46
CBG_HD / V001
Safety
2.8 Hazards
2.8.1 Mechanical action
WARNUNG Mechanical actions due to moving machinery! When operating the machine, numerous danger areas and situations can cause life-threatening injuries. 4 Observe handling and situation-specific safety notes. HINWEIS Observe the following safety notes: 4 Wear requisite personal protective equipment. 4 Only work on non-moving parts.
Identify - what is the nature of the emergency? Think - what are the dangers for the injured party or the helper? Act - make the situation safe.
Recovery position Cardiac massage, artificial respiration and defibrillation Staunch bleeding, shock prevention
47
Sicherheit
2.8.2
Electrical energy
WARNUNG Electrical energy in live machine parts! 4 Observe handling and situation-specific safety notes.
HINWEIS Observe the following safety notes: 4 Carry out work exclusively with the electrical supply switched off. 4 Secure the machine against unauthorised start-up.
WARNUNG Live machine parts! Electric shock! 4 Before recovering an injured party ensure that there is no risk of electrocution.
ERSTE HILFE
u Protection/personal safety
` ` `
Identify - what is the nature of the emergency? Think - what are the dangers for the injured party or the helper? Act - make the situation safe.
Recovery position Cardiac massage, artificial respiration and defibrillation Staunch bleeding, shock prevention
u Additional first aid HINWEIS 4 Always seek medical attention after electrical accidents. It is possible that symptoms of an irregular heartbeat may be experienced some time after the accident.
48
CBG_HD / V001
Safety
2.8.3
Hydraulic energy
WARNUNG Escaping hydraulic oil under high pressure! Leakages in hydraulic lines can cause skin injuries, destroy tissue and cause blood poisoning, due to the high pressures involved. 4 Observe handling and situation-specific safety notes. HINWEIS Observe the following safety notes: 4 Repairs to hydraulic systems must exclusively be carried out by qualified technicians with specialised knowledge and experience of hydraulics. 4 Before starting work ensure that the whole system is depressurised. 4 Never attempt to locate the leakage point with your hand or other part of the body. 4 Replace damaged hydraulic components immediately with original Liebherr spare parts.
Identify - what is the nature of the emergency? Think - what are the dangers for the injured party or the helper? Act - make the situation safe.
Recovery position Cardiac massage, artificial respiration and defibrillation Staunch bleeding, shock prevention
Gently cover injured area(s) with a sterile anti-bacterial dressing . Rinse eyes with pure drinking water.
CBG_HD / V001
49
Sicherheit
2.8.4
Burns
VORSICHT Contact with hot surfaces and consumables! High surface and equipment temperatures can lead to burns or scalding. 4 Observe handling and situation-specific safety notes. HINWEIS Observe the following safety notes: 4 Always wear suitable protective gloves when working on hot components. 4 Only carry out work on the machine when it is cool and stopped.
Scalding from steam exiting from the cooling system or hydraulic oil from the drive system.
ERSTE HILFE u Protection/personal safety ` Identify - what is the nature of the emergency? ` Think - what are the dangers for the injured party or the helper? ` Act - make the situation safe. u Emergency call u Emergency life-saving measures ` Recovery position ` Cardiac massage, artificial respiration and defibrillation ` Staunch bleeding, shock prevention u Additional first aid With first-degree burns (redness of the skin): ` Cool the affected body part by rinsing with cold fresh water. ` Gently cover injured area(s) with a sterile anti-bacterial dressing . With second-degree burns (blisters on the skin): ` Cool the affected body part by rinsing with cold fresh water. ` Gently cover injured area with a sterile anti-bacterial dressing. With third-degree burns (charring of the skin and tissue): ` Gently cover injured area with a sterile anti-bacterial dressing.
50
CBG_HD / V001
Safety
2.8.5
Chemical burns
VORSICHT Contact with corrosive consumables! Acids and bases cause chemical burns to skin and tissue, and blindness if they come in contact with the eye. Acids and bases will damage clothing. 4 Observe handling and situation-specific safety notes.
HINWEIS Observe the following safety notes: 4 When working with acid always wear suitable safety goggles or face protection, protective clothing and gloves.
ERSTE HILFE
u Protection/personal safety
` ` `
Identify - what is the nature of the emergency? Think - what are the dangers for the injured party or the helper? Act - make the situation safe.
Recovery position Cardiac massage, artificial respiration and defibrillation Staunch bleeding, shock prevention
Removing clothing from injured body parts. Rinse injured areas with drinking water. Gently cover the area with a sterile anti-bacterial dressing.
CBG_HD / V001
51
Sicherheit
2.8.6
Detonating gas in combination with a spark when charging or discharging batteries. Vaporised fuel in combination with electrostatic discharge between machine and fueling unit.
52
CBG_HD / V001
Safety
ERSTE HILFE u Protection/personal safety ` Identify - what is the nature of the emergency? ` Think - what are the dangers for the injured party or the helper? ` Act - make the situation safe. u Emergency call u Emergency life-saving measures ` Recovery position ` Cardiac massage, artificial respiration and defibrillation ` Staunch bleeding, shock prevention u Additional first aid ` (For further information see: 2.8.3 Firefighting) ` (For further information see: 2.7.4 Burns)
CBG_HD / V001
53
Sicherheit
2.8.7
Identify - what is the nature of the emergency? Think - what are the dangers for the injured party or the helper? Act - make the situation safe.
Recovery position Cardiac massage, artificial respiration and defibrillation Staunch bleeding, shock prevention
54
CBG_HD / V001
Safety
2.8.8
Electromagnetic influence
WARNUNG Electromagnetic influence when the machine is deployed near transmitting stations, radar stations or directional radio systems! Malfunctions or failure of electronic implants (pacemakers). Malfunction or failure of the control system. 4 Observe handling and situation-specific safety notes. HINWEIS Observe the following safety notes: 4 If electromagnetic interference with the control system is suspected, stop machine operation.
CBG_HD / V001
55
Sicherheit
2.8.9
Exposure to wind
DANGER Exposure to wind! Noncompliance with maximum permitted wind speed while operating machine increases risk of accident! 4 Observe handling and situation-specific safety notes.
HINWEIS Observe the following safety notes: 4 Observe the permitted wind speed specified in the applicable load chart. 4 Find out and take into consideration wind conditions and weather forecasts at site for planned period of operation. 4 Operators to find out weather forecast and current wind velocity at site where machine is to be operated before starting work. If excessive wind speeds are expected within next few hours, do not start machine and take precautions to protect against storm damage. 4 Watch out for dangerous gusts of wind. 4 Do not lift loads with large surface areas. 4 Reduce lifting capacities and maximum main boom angles. 4 Hoist loads slowly and carefully and do not let them become unstable.
DANGER Wind exceeds maximum permitted speed (higher than specified in load capacity chart). Massive damage to the machine, 4 Lay down and secure the load and place the machine in the parked position (see section Operation).
acts like an additional load on the rope hook. is particularly dangerous at maximum boom angle without a load. can overload tilting-back supports and destroy boom. causes load to sway. increases the swing radius. generates additional diagonal pull.
56
CBG_HD / V001
Safety
If no anemometer is fitted to boom head, use table below to estimate roughly how strong wind is. Wind speed at boom may be greater than wind speed at or near ground level. Wind force Beau Designa fort tion 0 1 2 3 4 5 6 7 8 Calm Light air Light breeze Gentle breeze Moderate breeze Fresh breeze Strong breeze Near gale Gale Wind speed Knots Wave height (m) 0 0 2 0,1 5 0,2 9 13 19 24 30 37 0,6 1 2 3 4 5,5 Description of the conditions at sea
Mirror-smooth sea. Small flaky-looking ripples without white crests. Small, short waves. Glassy, non-breaking crests. Small, short waves. Crests begin to break. Mostly transparent foam. Occasional small, white foam heads. Small, longer waves. Many have white crests. Moderate longer waves. Widespread white crests. Isolated froth. Large waves. Crests break and leave large white areas of foam. Some froth. Sea heaps up. White foam begins to streak in wind direction. Moderately high waves with considerably long crests. Crest edges begin to froth. Foam covers the surface in pronounced streaks in the wind direction. High waves. Thick strips of foam in the wind direction. Wave crests roll over one another. See begins to 'roll'. Froth can affect visibility. Very high waves with long breaking crests. The resulting foam lies on the surface in thick white streaks in the wind direction. Sea is white from foam. Strong intermittent 'rolling' of the sea. Visibility af fected by froth. Exceptionally high waves (small and medium-sized ships are momentarily hidden from view behind the waves). Sea is completely white from foam, which streaks in the wind direction. Edges of the wave crests turn to froth. Visibility limited by froth. Air filled with foam and froth. Sea completely white with froth. Visi bility is extremely limited.
9 10
44 52
7 9
11
Violent storm
60
11,5
12
Hurricane
<64
<14
CBG_HD / V001
57
Sicherheit
WARNUNG Falling chunks of snow and ice! 4 Do not operate if boom is covered in snow or ice. HINWEIS Observe the following safety notes: 4 Place boom in parked position and carefully remove large deposits of snow and ice. 4 Remove snow and ice from all sensitive parts such as limit switches, guides, etc. 4 Snow and ice loads increase the boom weight and the area exposed to the wind.
These factors lead to premature shutdown of Load Moment Limiter (LML) - it is no longer possible to work at maximum permitted lifting capacity.
58
CBG_HD / V001
Safety
HINWEIS Observe the following safety notes: 4 Before a thunderstorm, place boom in parked position. 4 uring a thunderstorm, always keep away from large free-standing metal parts (e.g. the machine). 4 Earth machines whose steel structure does not have direct contact to ground. 4 Do not leave cabin except in the event of fire. The closed machine operator's cab acts as a Faraday cage. The charge is channeled through the machine and into the ground. If any of following criteria apply, place boom in parked position in good time. ` on sites that experience frequent storms Measures to take after a lightning strike on the machine has been observed or is suspected: ` Thoroughly inspect the machine paying particular attention to any damaged cables, hoses and ropes. ` Check the operational capability of the control system. ` Slowly move the slewing gear and listen for any unusual noises. ` Inspect the boom for damage. ` Contact Liebherr service department. ERSTE HILFE u Protection/personal safety ` Identify - what is the nature of the emergency? ` Think - what are the dangers for the injured party or the helper? ` Act - make the situation safe. u Emergency call u Emergency life-saving measures ` Recovery position ` Cardiac massage, artificial respiration and defibrillation ` Staunch bleeding, shock prevention u Additional first aid ` (For further information see: 2.8.1 How to respond in the event of a cur rent transfer)
CBG_HD / V001
59
Sicherheit
60
CBG_HD / V001
Safety
Remaining in the cabin is relatively safe, the operator's cab acts as a Fa raday cage. Do not leave cabin except in the event of fire.
Move the machine out of the danger zone. Remain in cabin until current is no longer being conducted through ma chine.
ERSTE HILFE u Make emergency call. u Personnel to be rescued exclusively by experts. HINWEIS 4 Always seek medical attention after electrical accidents. It is possible that symptoms of an irregular heartbeat may be experienced some time after the accident.
CBG_HD / V001
61
Sicherheit
2.9.2
Once there is no longer any danger of fire restarting: u Start assessing damage.
62
CBG_HD / V001
Safety
2.9.3
Fires involving fluids and liquefying materials (e.g. paraffin, diesel, oils, hydrau lic oil, etc.)
CBG_HD / V001
63
Sicherheit
Incorrect
Correct
Extinguish the fire from the front to the back and from the bottom to the top.
But: Extinguish dropping and liquid fires from the top to the bottom.
Do not use extinguishers in succes sion but use several extinguishers at the same time.
Make sure that the fire does not reignite - always extinguish glowing embers with water.
64
CBG_HD / V001
Safety
Incorrect
Correct
Do not put fire extinguishers back in place after use - refill them.
CBG_HD / V001
65
Sicherheit
are used for communication purposes when there is visual contact bet ween machine operator and banksman or other personnel. are clearly defined in national and international standards.
HINWEIS 4 All persons involved must decide among themselves which hand signals are to be used.
Hand signals in accordance with BGV A8 (Germany) Hand signals in accordance with ASME/ANSI B30.5 (USA)
Hold right arm stretched vertically upwards. Palm of the hand faces for wards.
Stop, Interruption
`
Do not continue movement. Stretch out both arms to the side horizon tally. Palms of the hands face forward.
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CBG_HD / V001
Safety
Stop - Danger
`
First stretch out both arms horizontally to the sides. Palms of the hands face forward. Now bend in and stretch out the arms alternately.
Lift, Up
`
Hold the right arm up. Palm of the hand faces forward and makes a slow circling motion.
Lower, Down
`
Hold the right arm down. Palm of the hand faces inwards and makes a slow circling motion.
Slowly
`
Stretch out right arm horizontally. Palm of the hand faces down and is moved slowly up and down.
Depart
`
Hold the right arm up. Palm of the hand faces forwards. Move the arm from side to side.
CBG_HD / V001
67
Sicherheit
Approach
`
Bend both arms. Palms of the hands face inwards. Wave in with the fore arms.
Remove
`
Bend both arms. Palms of the hands face outwards. Wave away with the forearms.
Lightly bend the right arm while holding it out horizontally and move to and fro to the side.
Lightly bend in the left arm while holding it out horizontally and move to and fro to the side.
68
CBG_HD / V001
Safety
Hold both palms parallel and move them toward each other to indicate the distance.
Bend right arm and hold upwards. Extended index finger points upwards. Hand makes small, circular movements. Stretch out the left hand and hold it over the right hand.
Hold the right arm down. Extended index finger points downwards. Hand makes small, circular movements. Hold the left hand below it. Hand sur face faces upwards.
Bend the right arm. Thumb points upwards. Hold the left hand above it.
CBG_HD / V001
69
Sicherheit
Bend the right arm. Thumb points downwards. Hold the left hand below it. The back of the hand faces upward.
Bend the right arm. Thumb points upwards. The left hand makes a fist under the right hand.
Bend the right arm. Thumb points downwards. The left hand makes a fist under the right hand.
Bend the right arm. Thumb points upwards. Stretch out the left arm. The index finger points downwards. Hold the left hand under the right hand and rotate.
Bend the right arm. Thumb points downwards. Bend the left arm. The index finger points upwards. Hold the left hand under the right hand and rotate.
70
CBG_HD / V001
Safety
Bend the left arm and hold it up. The thumb points outwards in the direc tion of rotation. Stretch out the right arm downwards. The index finger points downwards. The hand makes small, circular movements.
Bend the right arm and hold it up. The thumb points outwards in the di rection of rotation. Stretch out the left arm downwards. The index finger points downwards. The hand makes small, circular movements.
Open grab
`
Stretch out right arm horizontally. Hold the hand downwards with fingers half-open.
Close grab
`
Stretch out right arm horizontally. Close the hand into a fist.
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71
Sicherheit
2.10.3 Hand signals for lifting device operations in ac cordance with ASME/ANSI B30.5
Lift load
`
Bend right arm and hold upwards. Extended index finger points upwards. The right hand makes small, circular movements.
Lower load
`
Hold the right arm down. Extended index finger points downwards. Hand makes small, circular movements.
Tap safety helmet with fist. Then give further hand signals.
Bend the right arm and hold it upwards. Tap the underside of the elbow with the left hand. Then give further hand signals.
72
CBG_HD / V001
Safety
Raise boom
`
Stretch out right arm horizontally. Make a fist, but with the thumb pointing upwards.
Lower boom
`
Stretch out right arm horizontally. Make a fist, but with the thumb pointing downwards.
Move slowly
`
Give the hand signal for the desired movement with one hand. Hold the other hand above/below. (e.g..: Lift load)
Stretch out right arm horizontally. The thumb points upwards, stretch and bend the remaining fingers alternately for as long the load has to be lo wered.
CBG_HD / V001
73
Sicherheit
Stretch out right arm horizontally. The thumb points downwards, stretch and bend the remaining fingers alternately for as long the load has to be lowered.
Swing
`
Stretch out right or left arm horizontally. Palm of the hand faces down, extended fingers point in the direction of rotation.
Stop
`
Stretch out one arm horizontally. The palm faces down. Swing the arm back and forth horizontally.
Emergency stop
`
Stretch out both arms horizontally. The palms face down. Swing both arms back and forth horizontally.
74
CBG_HD / V001
Safety
Drive
`
Stretch one arm out in front. The palm faces forwards and is slightly raised. Make a movement in the travel direction with the open hand.
Drive with both crawler chains (when using a machine with crawler chains)
`
Hold both fists in front of body. Indicate direction of travel with circular motions (forwards or backwards).
Drive with one crawler chain (when using a machine with crawler chains)
`
Bend arm with the fist raised on the side of the stopped crawler chain. Bend other arm in front of body. Indicate direction of travel via circular movements with fist (forwards or backwards).
CBG_HD / V001
75
Sicherheit
Hold both fists in front of body. The thumbs point toward each other.
One-handed signal: Hold one fist in front of chest. Your thumb points to your chest.
One-handed signal: Hold one fist in front of chest. Your thumb points out wards.
76
CBG_HD / V001
provides information on the configuration of the control and operating elements. provides information on the designation of the respective element.
CBG_HD / V001
77
Figure 13 Control station 1 2 3 4 5 6 7 8 9 10 11 12 13 Monitor Video monitoring monitor Control lever right Microphone for PA amplifier Control panel X25 Bypass Emergency stop Ignition Control panel X26 PA system control panel Windscreen wiper control panel Operator's seat Control lever left
78
CBG_HD / V001
Ignition
1 2
Bypass
1 2
1 2 3
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79
Preselection -
Preselection -
Preselection -
Preselection -
80
CBG_HD / V001
3.2.2 Buttons
Preselection -
Function -
Preselection -
Function -
Preselection -
Function -
Preselection -
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81
Preselection -
Function -
Preselection -
Preselection -
82
CBG_HD / V001
Preselection -
Preselection -
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83
3.3.2 Buttons
Figure 17 Control lever right 1 Preselection Four-rope grab operation Function Raise grab
Preselection -
Function -
Preselection -
Function -
Preselection -
Function PA amplifier on
84
CBG_HD / V001
Preselection -
Function -
Preselection -
Function -
Preselection -
Function -
Preselection -
CBG_HD / V001
85
Signal lights
Buttons
86
CBG_HD / V001
Switch
Key switch
Key switch 1 2 3
`
2 3
`
HINWEIS 4 The functions of each button are explained in the 'Operation' section.
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87
88
CBG_HD / V001
Crane lighting
Searchlight
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89
90
CBG_HD / V001
Engine on / off
Hook operation
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91
92
CBG_HD / V001
CBG_HD / V001
93
94
CBG_HD / V001
2 1
1 2
CBG_HD / V001
95
1 2
96
CBG_HD / V001
Figure 23 Monitor overview 1 2 3 Status indicator Status display Function key symbols
3.6.2
Status indicator
The different status displays appear in the upper part of the monitor as sym bols. Overload
CBG_HD / V001
97
Harbour area
Open sea
Winches asynchronous
98
CBG_HD / V001
3.6.3
Engine screen
Settings screen
Hydraulics screen
Temperature screen
Error screen
CBG_HD / V001
99
3.6.4
Home screen
0.6 HEEL/TRIM
0.6 HEEL/TRIM
Engine status
Load taring
Rope taring
100
CBG_HD / V001
Time
Sector indicator
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101
3 4 5 6 7 8 9 10 16 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Utilisation Wind speed Reeving Load pick-up equipment Max. outreach Current outreach Tared load Removed load Closing winch rope length Closing winch hoisting speed Holding winch hoisting speed Holding winch rope length Current load Max. permissible load Boom angle Slewing angle 15 14 13 12 11
102
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3.6.5
Engine screen
Engine on (green)
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Engine speed
Current consumption
104
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3.6.6
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3.6.7
Settings screen
106
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Specialised lifting
Main hoist
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Synchronise winches
Diagnostic system
Select language
108
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3.6.8
+ +
Keyboard
Increase volume
+
Reduce volume
-
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109
Increase brightness
+
Reduce brightness
-
+/-
ENTER
Numeric keypad
7 8 9
Negative numbers
+/-
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Increase brightness
+
Exponents
E
Reduce volume
Reduce brightness
-
Increase volume
Crane screens
Enter
ENTER
Cursor back
Function key
Cursor forwards
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3.6.9
Hydraulics screen
112
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Gearbox temperature
114
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Select sector
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2 3
1 2 3 4
Inactive sector area Active sector area Current outreach Current slewing angle
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2 0 t
3 0 t
4 0 t
5 0 t
6 0 t
94.9
94.9
MB %
12 3
100
0.0
0.0
0.0
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2
2 0 t
3
3 0 t
4
4 0 t
5 0 t 6 0 t
94.9
94.9
MB %
12 3
100
0
8
0.0
7
0.0
6
0.0
5
1 2 3 4 5 6 7 8 9
Set trigger point Hatch cover Hatch cover backwards Hatch cover forwards Current load Tared load Total loads Load cycle counter Storage capacity
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1 2 3
Error number Short error description Identification of the responsible I/O module
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3.7 PA amplifier
Figure 35 PA amplifier 1 2 3 4 5 6 7 8 9 XLR microphone input DIN microphone input Volume control for microphone input Volume control for additional inputs Sound control ATT switch Mono switch ON / OFF switch AUX input
121
Sound control
The high and low frequencies are controlled by the sound control. The mid-posi tion is neutral.
ATT switch
The AUX input is turned down by the operation of the ATT switch. This function is used to give priority to microphone announcements that would otherwise be mixed with AUX signals.
Mono switch
Switching from STEREO to MONO for AUX input.
AUX input
The AUX input allows the connection of car radio, CD player, MP3 player, etc.
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Figure 36 Switch cabinet X1 1 2 3 Helicopter warning light Emergency stop Auxiliary supply
1 2
Auxiliary supply
1 2
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Figure 37 Switch cabinet X2 1 2 3 4 5 6 7 8 9 Power unit 1 main switch on Power unit 1 operating hours counter Power unit 1 main switch tripped Power unit 2 operating hours counter Power unit 2 main switch tripped Power unit 2 main switch on Emergency stop Power unit 2 main power supply Power unit 1 main power supply
Main power supply 1 2 3 4 Main power supply on Main power supply tripped Main power supply off Main power supply reset
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Interim lubrication
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Operation
4. Operation
This section
` ` `
provides information on operating the machine. provides information on the operation modes. contains important operating instructions, which have a major influence on work safety and machine service life.
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Operation
4.1 Access
4.1.1 Entering the machine
WARNUNG Unauthorised entry of machine during operation! 4 Enter machine exclusively when it is shut down.
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Operation
All maintenance and inspection work has been regularly carried out. The operation manual has been read and understood. The operation manual is ready to hand in the cabin. An up to date load chart required for the application is located in the cabin.
4.2.1
Daily inspection
Before daily commissioning of the machine, perform the following visual inspec tions:
` ` ` `
There are no leaks (hydraulic, engine and gear oil, coolant, fuel). There is no (deliberate) damage. There is no excessive contamination of the machine. All safety devices (see 'Product description, safety devices' section) are present. All pins and threaded connections are tight. Rope and pulleys do not show any signs of excessive wear. All safety signs are present and legible. There are no obstacles in the working area. Slewing column can turn without restriction. Free of snow and ice Unimpeded view from cabin (clean windows).
` ` ` ` ` ` `
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Operation
4.2.2
Figure 40 Check hydraulic tank shut-off valve 1 2 ACHTUNG Closed shut-off valve! Damage to the hydraulic system. 4 Operate engine exclusively when shut-off valve is open. Shut-off valve closed Shut-off valve open
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Operation
Pre-start checks have been carried out. No one other than the machine operator is on the machine or within the danger zone around the machine. All emergency stops are unlocked.
u Set Power unit 1 main power supply switch at switch cabinet X2 to position "Main power supply on". u Set Power unit 2 main power supply switch at switch cabinet X2 to position "Main power supply on".
If Main power supply switch at switch cabinet X2 is set to position "Main power supply tripped": w Engine 1 main power supply tripped signal light on control panel X25 lights up.
w Engine 1 main power supply tripped signal light on control panel X25 lights up.
u Set Main power supply switch at switch cabinet X2 to position "Main power supply reset". u Set Main power supply switch at switch cabinet X2 to position "Main power supply on".
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Operation
w Engine 1 main power supply on signal light on control panel X25 lights up when hydraulic system is ready to start.
w Engine 2 main power supply on signal light on control panel X25 lights up when hydraulic system is ready to start.
u Press Engine on / off button on control panel X26. w Signal light lights up when engine is running.
u Check whether error messages are displayed. If error messages are displayed: u Check cause of error message. u Rectify error.
u Lower boom into working area. u Lower hook into working area.
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Operation
Figure 41 Adjusting the operator's seat horizontally u Press lever upwards. u Moving the operator's seat horizontally.
Figure 42 Adjusting seat suspension u Turn the adjustment wheel. w The seat suspension is suited to your body weight.
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Operation
Figure 43 Adjusting the backrest u Press lever upwards. u Press your back gently against the backrest. w The backrest tilts backwards. u Press lever downwards. w The seat back automatically tilts forwards.
Figure 44 Adjusting the armrest u Twist adjusting knobs. u Adjusting the armrest. u Untwist adjusting knobs.
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Operation
Figure 45 Adjusting the height of the front of the seat u Press lever upwards. w Pressing down on and relieving the front seating area adjusts its height.
Figure 46 Adjusting the height of the rear of the seat u Press lever upwards. w To adjust the height of the rear of the seat, press on it then release the pressure.
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Operation
4.5 Lighting
4.5.1 Operating searchlights*
u Press the Searchlights button on control panel X20. w Searchlights light up.
136
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Operation
4.5.2
u Press Cabin lighting button in the cabin. w Cabin lighting lights up.
4.5.3
u Press Crane lighting button on control panel X20 or in access area. w Working lights in the slewing column light up.
4.5.4
u Set Helicopter warning light switch at switch cabinet X1 to the "Helicopter warning light on" position. w Helicopter warning lights light up.
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Operation
4.6.1
all cabin doors and windows are closed. the air outlets are not blocked.
u Turn main switch to "Main switch on". u Set desired temperature. u Set desired fan speed.
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Operation
4.7 PA amplifier*
ACHTUNG Incorrect operation and handling of amplifier! Damage 4 Keep foreign bodies and liquids away from the amplifier. 4 Protect amplifier against direct sunlight. Allow to cool down before use. 4 Switch off immediately in the event of smoke or unpleasant smell. 4 Do not overload the amplifier for long periods. 4 Clean front of amplifier exclusively with a dry and clean cloth. Do not use cleaning agents or chemicals.
4.7.1
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Operation
u Press the Front windscreen wiper intermittent operation button on the wind screen wiper control panel. w Intermittent windscreen wiper is active (windscreen wiper wipes at de fined intervals). u Press the Front windscreen wiper intermittent operation button on the wind screen wiper control panel again w The interval period becomes shorter. u Press the Front windscreen wiper intermittent operation button on the wind screen wiper control panel again w Windscreen wiper continuous operation is active. u Press the Front windscreen wiper intermittent operation button on the wind screen wiper control panel again w Windscreen wiper is deactivated.
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Operation
u Press the Roof windscreen wiper intermittent operation button on the wind screen wiper control panel. w Intermittent windscreen wiper is active (windscreen wiper wipes at de fined intervals). u Press the Roof windscreen wiper intermittent operation button on the wind screen wiper control panel again w The interval period becomes shorter. u Press the Roof windscreen wiper intermittent operation button on the wind screen wiper control panel again w Windscreen wiper continuous operation is active. u Press the Roof windscreen wiper intermittent operation button on the wind screen wiper control panel again w Windscreen wiper is deactivated.
4.8.2
Windscreen cleaning fluid is topped up. At low ambient temperatures: sufficient antifreeze for windscreen wiper system is added.
u Press the Front windscreen wash system button on the windscreen wiper control panel. w Windscreen wiper running in intermittent mode. w Windscreen cleaning fluid is sprayed.
u Press the Roof windscreen wash system button on the windscreen wiper control panel. w Windscreen wiper running in intermittent mode. w Windscreen cleaning fluid is sprayed.
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Operation
4.9.1
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Operation
ACHTUNG Incorrect adjustment of the overpressure valve! Damage to central lubrication system. 4 Retain manufacturer's settings for the overpressure valve.
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Operation
u Press hook operation button on control panel X26. w Signal light lights up when hook operation is selected.
u Set winch service mode key switch to "Holding winch" position. w When hoisting gear is actuated, only the holding winch is operated. u Set winch service mode key switch to "normal operation" position. w When hoisting gear is actuated, the holding winch and closing winch are operated. u Set winch service mode key switch to "Closing winch" position. w When hoisting gear is actuated, only the closing winch is operated.
u Press four-rope grab operation button on control panel X26. w Signal light lights up when four-rope grab operation is selected.
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144
Operation
u Move left-hand control lever to the left. w Slewing column rotates to the left (counter-clockwise). u Move left-hand control lever back to neutral position. w Slewing gear brake engages, slewing column stops rotating. u Move left-hand control lever to the right. w Slewing column rotates to the right (clockwise). u Move left-hand control lever back to neutral position. w Slewing gear brake engages, slewing column stops rotating.
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145
Operation
When the left-hand limit switch is reached the Slewing gear stop left status indi cator on the Litronic monitor lights up.
When the right-hand limit switch is reached the Slewing gear stop right status indicator on the Litronic monitor lights up.
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CBG_HD / V001
Operation
u Move right-hand control lever forwards. w Load is lowered. u Move right-hand control lever back to neutral position. w Load stops moving. u Move right-hand control lever backwards. w Load is lifted. u Move right-hand control lever back to neutral position. w Load stops moving.
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147
Operation
When the upper hoisting gear limit switch is reached, the Hoisting gear hoist stop status indicator on the Litronic monitor lights up.
When the lower hoisting gear limit switch is reached, the Hoisting gear lower stop status indicator on the Litronic monitor lights up.
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CBG_HD / V001
Operation
u Move left-hand control lever forwards. w Boom luffs out. u Move left-hand control lever back to neutral position. w Boom stops moving. u Move left-hand control lever backwards. w Boom luffs in. u Move left-hand control lever back to neutral position. w Boom stops moving.
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149
Operation
When the upper luffing gear limit switch is reached, the Luffing gear hoist stop status indicator on the Litronic monitor lights up.
When the lower luffing gear limit switch is reached, the Luffing gear lower stop status indicator on the Litronic monitor lights up.
Figure 55 Boom positions 1 2 3 4 5 90 parked position Upper luffing gear limit switch (minimum working radius) Working area Lower luffing gear limit switch (maximum working radius) 0 parked position
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150
Operation
u Press and hold down Bypass lower luffing gear limit switch button on control panel X26. u Move left-hand control lever forwards. w Boom luffs out. u When 0 parked position is reached, move left control lever back to neutral position. u Release the Bypass lower luffing gear limit switch button on control panel X26.
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151
Operation
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Operation
HINWEIS Ropes do not lower by their dead weight alone. 4 Pull and secure ropes into position, using suitable accessories if necessary.
Figure 57 Lower hoisting gear control lever function u Select holding winch service operation mode. u Move right-hand control lever forwards. w Holding ropes are slackened. u Select closing winch service operation mode. u Move right-hand control lever forwards. w Closing ropes are slackened. u Remove slung lifting device (e.g. four-rope grab). u Sling hook. u Remove securing ropes.
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153
Operation
u Select holding winch service operation mode. u Move right-hand control lever backwards. w Holding ropes become taut. u Select closing winch service operation mode. u Move right-hand control lever backwards. w Closing ropes become taut. u Select service mode, normal mode.
u Press the Settings page button on the Litronic monitor. w Settings page opens.
u Move right-hand control lever backwards. w Hook is raised. w Load on the ropes is equalised automatically.
u Press the Store hook position button on the settings page for the Litronic monitor. w Position of hook is stored.
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CBG_HD / V001
Operation
u Select hook operation mode. w Crane screen with hook is displayed on the main screen on the Litronic monitor.
HINWEIS 4 The selected operation mode is stored and automatically chosen the next time the machine is started.
Figure 59 Hoisting gear control lever functions u Move right-hand control lever forwards. w Hook is lowered. u Move right-hand control lever back to neutral position. w Hook stops moving. u Move right-hand control lever backwards. w Hook is raised. u Move right-hand control lever back to neutral position. w Hook stops moving.
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155
Operation
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Operation
HINWEIS Ropes do not lower by their dead weight alone. 4 Pull and secure ropes into position, using suitable accessories if necessary.
Figure 61 Lower hoisting gear control lever function u Select holding winch service operation mode. u Move right-hand control lever forwards. w Holding ropes are slackened. u Select closing winch service operation mode. u Move right-hand control lever forwards. w Closing ropes are slackened. u Remove slung lifting device (e.g. hook). ACHTUNG Incorrect joining of ropes! Damage to ropes 4 Join ropes with lay direction to the right exclusively to ropes with lay direction to the right. 4 Join ropes with lay direction to the left exclusively to ropes with lay direction to the left.
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157
Operation
HINWEIS Rope lay direction. 4 The ropes are colour-coded as standard. Red - red / green - green u Sling four-rope grab. u Remove securing ropes.
Figure 62 Raise hoisting gear control lever function u Select holding winch service operation mode. u Move right-hand control lever backwards. w Holding ropes become taut. u Select closing winch service operation mode. u Move right-hand control lever backwards. w Closing ropes become taut. u Select service mode, normal mode.
u Press the Settings page button on the Litronic monitor. w Settings page opens.
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CBG_HD / V001
Operation
ACHTUNG Incorrect adjustment of four-rope grab! Damage to four-rope grab. 4 Mind the mechanical stop when opening! 4 Close four-rope grab exclusively with reduced speed!
Prerequisite:
` `
Four-rope grab is on the ground in the open position. If four-rope grab is in closed position on the ground, first store closed po sition.
u Move right-hand control lever backwards. w Four-rope grab is raised. w Load on the ropes is equalised automatically. u Press the Store opened four-rope grab button on the settings page for the Litronic monitor. w Position of the open four-rope grab is stored. w Rope length difference with four-rope grab open is indicated.
u Select closing winch service operation mode. u Move right-hand control lever backwards. w Four-rope grab closes. u Select service mode, normal mode. u Raise and lower the closed four-rope grab 2 times. w Load on the ropes is equalised automatically. u Press the Store closed four-rope grab button on the settings page for the Litronic monitor. w Position of the closed four-rope grab is stored. w Rope length difference with four-rope grab closed is indicated.
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159
Operation
HINWEIS 4 The selected operation mode is stored and automatically chosen the next time the machine is started.
Figure 63 Hoisting gear control lever functions u Move right-hand control lever forwards. w Four-rope grab is lowered. u Move right-hand control lever back to neutral position. w Four-rope grab stops moving. u Move right-hand control lever backwards. w Four-rope grab is raised. u Move right-hand control lever back to neutral position. w Four-rope grab stops moving.
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CBG_HD / V001
Operation
u Move right-hand control lever to the left. w Four-rope grab closes. w Four-rope grab closed status indicator on the Litronic monitor continues to flash whilst four-rope grab is closed. w Four-rope grab closed status indicator on the Litronic monitor appears illuminated constantly when four-rope grab is closed. u Move right-hand control lever back to neutral position. w Four-rope grab stops moving u Move right-hand control lever to the right. w Four-rope grab opens. w Four-rope grab open status indicator on the Litronic monitor continues to flash whilst four-rope grab is open. w Four-rope grab open status indicator on the Litronic monitor appears illu minated constantly when four-rope grab is open. u Move right-hand control lever back to neutral position. w Four-rope grab stops moving
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161
Operation
u Press the Store lowering speed button on the settings page of the Litronic monitor. w Speed is adjusted in steps of 5%. w When +50% is reached and the button is pressed again, the value re verts to +45% and ends at -50%.
Positive value:
`
Negative value:
`
Figure 65 Raise / lower four-rope grab control lever function 1 2 Raise four-rope grab. Lower four-rope grab
162
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Operation
u Move right-hand control lever to the left. w Four-rope grab closes. u Whilst it is closing, also press the Raise four-rope grab button on the righthand control lever. w Four-rope grab is raised at the set speed. u Whilst it is closing, also press the Lower four-rope grab button on the righthand control lever. w Four-rope grab is lowered at the set speed.
Figure 66 Bulk cargo mode control lever function 1 Grab bulk cargo
u Move right-hand control lever to the left. w Four-rope grab closes. u Whilst it is closing, also press the Grab bulk cargo button on the left-hand control lever. w Tensile force on closing winch is maintained (identical to holding winch). u Move right-hand control lever backwards. w Four-rope grab is raised.
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163
Operation
Raise load. Move load via a trigger point. Set down load. Write load cycle to memory card*.
Check after every activation of the data recorder. After every change of lifting device.
u Raise lifting device. w Lifting device is in the air and stationary. w Load indication shows the same value constantly.
u Press the Home page button on the Litronic monitor. w Home page opens.
u Press the Load taring button on the home page of the Litronic monitor. w Load is tared.
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Operation
u Position machine so that trigger points 1 and 2 can be set situation-specifi cally.
u Press the Data recorder screen button on the Litronic monitor. w Data recorder screen opens.
u Press the Set trigger point button on the data recorder screen of the Litronic monitor. w Small circle appears in the display.
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165
Operation
u Press the Start data recorder button on the data recorder screen on the Litronic monitor. w Recording of the load cycles starts and data is saved.
u Press the Stop data recorder button on the data recorder screen on the Litronic monitor. w Recording of load cycles stops.
u Press the Pause data recorder button on the data recorder screen on the Litronic monitor. w Recording of load cycles is interrupted.
HINWEIS Emergency stop 4 When an emergency stop is actuated, the current load cycle becomes invalid and is thus not saved! To retain a valid load cycle after an emergency stop: u Press data recorder pause button. u Bring load to start point. u Press data recorder pause button again. u Raise load and continue.
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Operation
4 0 t
5 0 t
6 0 t
u Press the Hatch cover backwards button on the data recorder screen on the Litronic monitor. w Active hatch moves one position further to the left.
u Press the Hatch cover forwards button on the data recorder screen on the Litronic monitor. w Active hatch moves one position further to the right.
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167
Operation
date time start time stop average load [t] (excl. lifting device) load in rope [t] max. load [t] utilization [%] tage
Start date Time of load take-up Time load set down Weight of the load when driving over trigger Weight of total load when driving over trigger (incl. lifting device) Maximum weight during the entire cycle Maximum utilization of the device as a percen
168
CBG_HD / V001
Operation
Figure 69 Data exchange 1 2 3 4 VORSICHT Removal of flashcard not permitted! Data loss. 4 Remove memory card exclusively when machine is switched off. u Remove customer card from CF2 2 card reader. u Insert memory card in flashcard slot on PC. w Memory card is indicated in Windows Explorer as a new drive.
CBG_HD / V001
Liebherr CPU Card reader CF2 Memory card (flash card) Flashcard slot
169
Operation
u Start Microsoft Excel. u Click Import External Data on the Data menu. w The Import Wizard is started. u Select the desired txt file on the memory card. (head/data.txt) u Use standard configuration in the wizard up to step 2. u Select format in step 3: w date = Date w time = Standard w load = Text u Click Finish u Paste data into a new or existing sheet.
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Operation
u Press the Select Open Sea button on the Settings page on the Litronic monitor.
w Open Sea status indicator appears on the Litronic monitor. w Load chart changes.
u Press the Select Harbour Area button on the Settings page on the Litronic monitor.
w Harbour area status indicator appears on the Litronic monitor. w Load chart changes.
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171
Operation
u Press the Bypass slack rope safety devicebutton on control panel X26. w Slack rope safety device is bypassed.
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Operation
u Select hook operation mode. w Crane screen with hook is displayed on the main screen on the Litronic monitor.
u Press the Heavy Load Hoist button on the settings page of the Litronic moni tor. w Crane screen with heavy load hook is displayed on the main screen on the Litronic monitor.
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Operation
indicates the calculated rope length between boom head and hoisted load on the main screen. informs the machine operator of the exact position of the hoisted load. is displayed separately for each winch.
` `
u Press the Home page button on the Litronic monitor. w Home page opens.
u Position hook at the desired hoisting height u Press Rope taring button on main screen of Litronic monitor. w Rope length on holding winch and closing winch is initialised.
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Operation
u Position boom tip over right sector point. u Press the Select right sector point button on the anti-collision screen on the Litronic monitor. w Right sector point is selected.
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175
Operation
u Position boom tip over left sector point. u Press the Select left sector point button on the anti-collision screen on the Litronic monitor. w Left sector point is selected.
u Press Bypass sector button on left control lever. w Slewing gear and luffing gear do not stop on reaching the sector boundary.
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Operation
u Select hook operation mode. w Crane screen with hook is displayed on the main screen on the Litronic monitor.
u Press the Specialised Lifting button on the settings page of the Litronic monitor. w Specialised lifting is selected.
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177
Operation
The maximum tolerance is A= 0.3m. u Ropes are out of tolerance: w Hoisting gear turns off. w Status indicator Winches notSynchronised flashes on the Litronic moni tor.
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Operation
u Move right-hand control lever forwards. w Load is lowered. u Move right-hand control lever back to neutral position. w Load stops moving. u Move right-hand control lever backwards. w Load is lifted. u Move right-hand control lever back to neutral position. w Load stops moving.
u Select holding winch service operation mode or closing winch service opera tion mode. u Press the Synchronise winches button on the settings page of the Litronic monitor. u Raise or lower the hoisting gear. w Button Synchronise winches becomes green. w Winch synchronisation is active. w Winches synchronise automatically. w As soon as winches are synchronised, the winches not synchronised sta tus indicator goes out. u Press the Synchronise winches button on the settings page of the Litronic monitor. w Button Synchronise winches becomes white. w Winch synchronisation is inactive.
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179
Operation
HINWEIS 4 As soon as the status indicator Winches not synchronised goes out, the raising or lowering movement, depending on the control lever alignment, is executed immediately.
u Select holding winch service operation mode. u Move right-hand control lever forwards. w Holding ropes are lowered. u Move right-hand control lever backwards. w Holding ropes are raised. u Select closing winch service operation mode. u Move right-hand control lever forwards. w Closing ropes are lowered. u Move right-hand control lever backwards. w Closing ropes are raised. u Synchronise winches by eye.
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Operation
u Press the Settings page button on the Litronic monitor. w Settings page opens.
u Press the Store winch position button on the settings page of the Litronic monitor.
w Symbol Current rope length difference on the settings page of the Litronic monitor is initialised.
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181
Operation
The Litronic test system is a comprehensive diagnosis and service tool avail able on the monitor, a service notebook and also via a modem connection (if available). It is used to monitor inputs and outputs, flags, internal system variables and statuses. The Litronic test system can be accessed completely independently from sev eral interfaces at the same time (e.g. monitor, service notebook, GSM modem, etc.). The Litronic test system provides the following functions:
` ` ` ` ` ` `
Displays the installed software ID and version numbers. Displays all module I/Os with comments Displays the internal memory variables with comments Displays a selection list Displays correction values (machine set values) Displays messages (message stack) Displays special functions: S S S Modem configuration* Memory card control (CF) CAN configuration/status
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Operation
Figure 74 Litronic test system overview 1 2 3 4 Header: Name of the current screen Main window: Displays information Input bar: For display and correction of entered values, display of status messages and input prompts Menu bar: Function key symbols
The Litronic test system comprises a number of screen pages; the function key symbols are used to move from page to page. Some pages have two menu bars that you can toggle between using the func tion key symbol MENU 1/2 . The first menu bar is always active when a page first opens. The home page (main menu) is displayed when the Litronic test system is first started. On each subsequent start, the page that was being used when the sys tem was exited will be loaded. The other settings are retained. Certain commands can be executed several times in succession by entering the number of repetitions (these appear in the input line) or by pressing the required function key symbol. These include, for instance PREVIOUS and NEXT.
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Operation
INPUT/OUTPUT screen page MEMORY screen page SELECT screen page CORRECTION screen page MESSAGES screen page SPECIAL FUNCTIONS screen page
NEXT CAN LINE goes to the next CAN line. PREVIOUS MODULE and NEXT MODULE toggle between the modules in the selected CAN line. PREVIOUS and NEXT move the cursor up and down to highlight a channel in the selected module. The highlighted channel is displayed as an inverse I or O. Add the highlighted channel to the Select list using SELECT. If the channel is already selected, it will be removed from the list. The name of a channel will be displayed inverse if it is selected. MENU 1/2 toggles between the two menu bars. DOCUMENT displays 16 channels (inputs/outputs) with comments on a page. In digital modules (32 channels) use PREVIOUS and NEXT to switch to the second page. UNDOCUM displays all inputs and outputs on one page. IDENTIFY displays 16 inputs and outputs with the identifier on one page. In digital modules (32 channels) use PREVIOUS and NEXT to switch to the second page. BACK returns to the main menu.
` `
` `
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CBG_HD / V001
Operation
NEXT SECTION moves between the 16 flag sections: X-B-W-D, 1-2-3-4. PREVIOUS PAGE and NEXT PAGE toggle between the pages. Each page contains 16 flags from the selected section. PREVIOUS and NEXT move between the flags. The highlighted flag ap pears as an inverse M. Add the highlighted flag to the Select list using SELECT. If the flag is already selected, it will be removed from the list. The name of a flag will appear inverse if it is selected. MENU 1/2 toggles between the two menu bars. DOCUMENT displays flags with additional comments. IDENTIFY displays flags with their identifiers. BACK returns to the main menu.
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Use the function key symbol SELECT directly on the INPUT/OUTPUT, MEMORY or CORRECTION screen page (grouping of entries). Use the function key symbol ADD on the SELECT screen page by ente ring the IEC address. Reading from a file with the LOAD FROM CARD function symbol on the SELECT screen page.
Use the function key symbol SELECT directly on the INPUT/OUTPUT, MEMORY or CORRECTION screen page to reselect a selected value. Use the function key symbol DELETE on the SELECT screen page to delete the selected entry.
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Operation
ADD adds a new entry to the Select list. A menu bar is displayed in which the IEC address is entered. DELETE removes the selected entry from the list. PREVIOUS and NEXT move between the separate select entries. The highlighted entry is displayed as an inverse I, O or M. NEXT PAGE moves to the next page of the Select list so that more va lues can be viewed. IDENTIFY displays the inputs and outputs or tags with the identifier. DOCUMENT displays the inputs and outputs or tags with the comments. LOAD FROM CARD loads a new Select list from a file. A menu is then displayed. The menu contains a list of file names, one of which can be selected, and also allows a specific file name to be entered. SAVE TO CARD saves the current Select list in a file. A menu appears from which the name of the file can be selected. MENU 1/2 toggles between the two menu bars. BACK returns to the main menu.
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Add Selection screen page This page is accessed using the ADD function symbol from the SELECT screen page. This enables the IEC address of a new Select entry to be entered. The IEC address is entered in the input line using the corresponding function sym bols and the numeric keys on the Litronic service panel. Example: S S S Desired IEC address: %QW1.17.1 %, Q and W are entered using the corresponding function keys. 1.17.1 is entered as normal numbers and can be edited as necessary using function key symbol TAKE & BACK to accept the address.
Use M, I or Q to select the IEC type flag, input or output. The output is changed each time a key is pressed and appears in the input bar. A cor rection can be made by pressing another type again. X, B, W, D are used to select the size of the IEC entry. The IEC entry is changed each time a key is pressed and appears in the input bar. A cor rection is made by pressing a different size again. TAKE & BACK calls up the SELECT screen page again and copies the IEC address from the input line.
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Select File Load screen page On this screen page a saved Select list can be loaded from the memory card. Description of the function key symbols:
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CHARACTER NEXT adds a new character to the end of the input line. New characters can also be added by entering numbers and letters. CHARACTER DOWN and CHARACTER UP modify the last character in the input line. PREVIOUS and NEXT move the cursor up and down in the list. When a file is selected, its name is copied to the input bar. This is the easier way to select the desired file. LOAD loads the file displayed in the input bar and returns to the SELECT screen page. BACK abandons the operation and returns to the SELECT screen page.
Select File Save screen page On this screen page a saved Select list can be saved to the memory card. Description of the function key symbols:
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CHARACTER NEXT adds a new character to the end of the input line. New characters can also be added by entering numbers and letters. CHARACTER DOWN and CHARACTER UP modify the last character in the input line. PREVIOUS and NEXT move the cursor up and down in the list. When a file is selected, its name is copied to the input bar. SAVE saves the select list in a file (enter file name in the input bar) and returns to the SELECT screen page. BACK abandons the operation and returns to the SELECT screen page.
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Operation
NEXT SECTION moves between the 4 correction value sections: X-B-W-D. PREVIOUS PAGE and NEXT PAGE toggle between the pages. Each page contains 16 correction values from the selected section. PREVIOUS and NEXT move between the correction values. The high lighted correction value is displayed as an inverse M. DOCUMENT displays the correction values with additional comments. IDENTIFY displays the correction values with the identifier. BASE MIN & MAX displays the correction values with the default value and the upper and lower limits. SAVE TO CARD saves the current correction values in a file. The file name can be selected from the menu that now appears. A standard file name (created from the current date) is suggested. This name can be changed. Add the highlighted entry to the Select list using SELECT. If the entry is already selected, it will be removed from the list. The name of a correc tion value will be displayed inverse if it is selected. MENU 1/2 toggles between the two menu bars. BACK returns to the main menu.
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ALL lists all saved messages (max. 15,000). PREVIOUS START and NEXT START move between all messages sa ved at each start-up. PRIORITY MAXFILTER and PRIORITY MINFILTER list the saved mes sages filtered by priority. GROUP FILTER lists the saved messages filtered by certain groups. SINCE START lists exclusively the messages since the machine was started. LANGUAGE enables a different language to be loaded for the messages. Messages that are not found in the selected language are displayed in English. This language change applies only to the MESSAGES screen page and not to the Litronic test system. PREVIOUS and NEXT move between the messages.
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CBG_HD / V001
Operation
SAVE TO CARD saves all messages (ALL or SINCE START) in a file. The file name can be selected from the menu that now appears. A stan dard file name (created from the current date) is suggested. This name can be changed. MENU 1/2 toggles between the two menu bars. BACK returns to the main menu.
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Language Selection screen page The language in which the messages are displayed is selected on this screen page. Description of the function key symbols:
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PREVIOUS and NEXT move between the separate languages. SELECT is used to select and load the highlighted language.
Modem Functions screen page Drive Functions screen page Time Functions screen page Priority Level screen page CAN Configuration screen page Can Line Information screen page Display Configuration screen page System Language Selection screen page Sampling Trace screen page System Status screen page MDE/PDE screen page Clients screen page
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Operation
Modem Functions screen page This screen page is used to configure and control the GSM modem. The current modem status (Online, Offline, False PIN etc.) may be viewed in the input bar. Description of the function key symbols:
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DIAL dials a previously entered phone number. HANGUP terminates an active modem connection (hang up handset). RLP ON / OFF switches the radio link protocol for GSM modem connec tions on or off. This setting does not become active until the next time the machine is switched on. V32/V110 switches on the V32 or V110 protocol for GSM modem con nections. This setting does not become active until the next time the ma chine is switched on. PREVIOUS and NEXT change between the interfaces; the default is Mo dem Client COM2. PIN INPUT allows the PIN code for the GSM modem to be entered ma nually. MODEM CONNECT enables the modem server program to be started on an unused interface. MENU 1/2 toggles between the two menu bars BACK returns to the SPECIAL FUNCTIONS screen page.
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Drive Functions screen page This screen page displays information about the current drive. Description of the function key symbols:
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REMOVE CARD must be pressed before removing a memory card from the drive. Switching off the Litronic control system is another option. The system automatically recognises when a new card has been inserted. DIR LIST displays the files and directories (but no sub-directories) on the current drive. PREVIOUS DRIVE and NEXT DRIVE change between the individual drives available to the Litronic controller. CHECK CARD checks the current drive for errors. BACK returns to the SPECIAL FUNCTIONS screen page.
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Operation
Time Functions screen page Date and time are displayed on this screen page. Description of the function key symbols:
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DAYLIGHT SAVING switches to the summer time setting. TIMEZONE MOVE WEST moves the time zone settings an hour to the west. BACK returns to the SPECIAL FUNCTIONS screen page.
Priority Level screen page (for Liebherr service personnel only) The Litronic code, which provides access to the supervisor level, is entered on this screen page. The supervisor level is necessary to change the time, for ex ample. Description of the function key symbols:
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When the LEVEL CHANGE key is pressed, the value in the input line is taken in and checked to see whether it is a valid LITRONIC code. BACK returns to the SPECIAL FUNCTIONS screen page.
CAN Configuration screen page All the CAN modules that are inserted, together with their usage status, are dis played on this screen page. Description of the function key symbols:
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NEXT PAGE moves to the next screen page. BACK returns to the SPECIAL FUNCTIONS screen page.
Can Line Information screen page This screen page displays the CAN lines being used and their settings. Description of the function key symbols:
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MODULE INFO changes to the CAN Configuration screen page. BACK returns to the SPECIAL FUNCTIONS screen page.
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Operation
Display Configuration screen page The display options for the INPUT/OUTPUT screen page are defined on this screen page. Description of the function key symbols:
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ALL MODULES is used to display all CAN modules ("used" and "not used") on the INPUT/OUTPUT screen page. ONLY USED MODULES: only CAN modules that are currently set to "used" are displayed on the INPUT/OUTPUT screen page. NUMBER STYLE switches the inputs, outputs and flags between stan dard and hexadecimal display. UPDATE INTERVAL changes the update rate of the input, output and flag displays. BACK returns to the SPECIAL FUNCTIONS screen page.
System Language Selection screen page On this screen page the system language can be changed by selecting a lan guage or loading the internal standard language. The selected system language is only activated once the Litronic control system is switched back on. Description of the function key symbols:
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PREVIOUS and NEXT move between the separate languages. SELECT loads the marked language as the new system language and returns to the SPECIAL FUNCTIONS screen page. USE DEFAULT loads English as the new system language and returns to the SPECIAL FUNCTIONS screen page. MENU 1/2 toggles between the two menu bars. BACK abandons the operation and returns to the SPECIAL FUNCTIONS screen page.
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Sampling Trace screen page The Sampling Trace screen page is used for online tracing of data from previ ously selected inputs and outputs. This screen page displays "Sampling Trace" information, allows its status to be modified, and also allows the recorded data to be saved. Description of the function key symbols:
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SAMPLE ACTIVE activates the "Sampling Trace" functionality once the options have been defined. This enables recording and the trigger con ditions are checked. TRIGGER MANUAL simulates the trigger conditions. This function sym bol is only available if "Sampling Trace" is active and the trigger con ditions are not yet satisfied. END MANUAL ends the "Sampling Trace" recording and returns automa tically to status READY. This function symbol is only available if "Samp ling Trace" is active. LOAD FROM CARD loads a configuration from a saved "Sampling Trace" file. A menu appears from which the name of the file can be selec ted .
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Operation
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SAVE TO CARD saves the recorded data and the "Sampling Trace" con figuration in a file. A menu appears from which the name of the file can be selected. SAVE TO SELECT takes variables that were used in the "Sampling Trace" and saves them in the Select list. Existing entries in the Select list are deleted. LOAD FROM SELECT loads the currently selected variables into the "Sampling Trace" list. PREVIOUS and NEXT move between the configuration values. The high lighted (active) entry is displayed inverse. CHANGE is used to change the highlighted entry to the value in the input bar. This only happens, however, if the value is within the permitted limits. MENU 1/2 toggles between the two menu bars. BACK returns to the SPECIAL FUNCTIONS screen page.
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System Status screen page This screen page displays the current system status (running, stopped, , etc.) and the timing of the PLC tasks (Programmable Logic Controller). Description of the function key symbols:
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SYSTEM TASKS displays information about the system tasks. BOARD INFO displays information about the main board (voltage, tem perature, etc.). BACK returns to the SPECIAL FUNCTIONS screen page.
MDE/PDE screen page This screen page shows the status of the MDE (Machine Data Acquisition), the PDE (Process Data Acquisition) and the data logger. Description of the function key symbols:
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MDE displays the MDE data. PDE displays the PDE data. SELECT GRAPHIC lists the saved graphics (e.g. company logo) for printing the PDE data. The desired graphic can be selected. LOGGER displays the data from the data recorder. BACK returns to the SPECIAL FUNCTIONS screen page.
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Operation
Clients screen page This screen page shows the status of the individual communication interfaces (clients). Description of the function key symbols:
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PREVIOUS and NEXT move between the interfaces. BACK returns to the SPECIAL FUNCTIONS screen page.
u Press the Litronic test system button on the settings page of the Litronic monitor. (at any time, including during operation) w The Litronic test system page is displayed on the monitor.
u Press the Start test system button on the Litronic test system page of the Litronic monitor. w The Litronic test system main menu is displayed on the monitor.
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CBG_HD / V001
Operation
1 2
u Take the abseil rescue equipment out of its storage in the cabin.
1 2 3
u Hook karabiner through the abseil eye. u Throw rope over hand rail.
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195
Operation
u Grasp rescue harness by the D-rings u Lift rescue harness up to below the shoulders. u Latch D-rings into the karabiner (of the rescue harness). u Slip "braces" up.
u Step over the cabin platform hand rail, suspended in the abseil rescue equipment.
u Hold the rope that is running through the abseil rescue equipment firmly in left hand. u Operate brake lever with right hand. u Carefully release brake!
HINWEIS 4 To stop or slow down, hold the running rope tightly and / or release brake lever.
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CBG_HD / V001
Operation
the engine cuts out. the multi-disc brakes are applied, thereby abruptly braking the machine.
If emergency stop is triggered while a load is being moved: u have multi disc brakes inspected by Liebherr service department. u Unlock activated emergency stop: gently depress the emergency stop and turn to the right.
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Operation
u Press and hold down Bypass lower luffing gear limit switch button on control panel X26. u Move left-hand control lever forwards. w Boom luffs out. u When 0 parked position is reached, move left control lever back to neutral position. u Release the Bypass lower luffing gear limit switch button on control panel X26. u Set down and secure the load. u Press Engine on / off button on control panel X20.
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Operation
w Engine 1 main power supply on signal light on control panel X25 lights up when hydraulic system is ready to start.
w Engine 2 main power supply on signal light on control panel X25 lights up when hydraulic system is ready to start.
u Press Engine on / off button on control panel X26. w Signal light lights up when engine is running.
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CBG_HD / V001
Operation
4.29 Decommissioning
DANGER Unauthorised commissioning of machine! 4 Secure machine against unauthorised commissioning when leaving it.
u Press and hold down Bypass lower luffing gear limit switch button on control panel X26. u Move left-hand control lever forwards. w Boom luffs out. u When 0 parked position is reached, move left control lever back to neutral position. u Release the Bypass lower luffing gear limit switch button on control panel X26. u Set down and secure the load. u Lower boom down to lower luffing gear limit switch.
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200
Operation
u Set Power unit 1 main power supply switch at switch cabinet X2 to position "Main power supply off". u Set Power unit 2 main power supply switch at switch cabinet X2 to position "Main power supply off".
u Switch off air conditioning system. u Close all windows and doors.
u Leave Auxiliary supply switch at control cabinet X1 set at position "Auxiliary supply on". w Anti condensation heater is switched on.
ACHTUNG Extended machine shutdown time! 4 Leave anti-condensation heater switched on. 4 Check lubrication and oil level before commissioning. 4 Operate machine for one hour at least once a month. 4 Carry out all maintenance work in accordance with maintenance chart. 4 Preserve machine if shutdown times lasts longer than three months. (Contact Liebherr after sales service)
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CBG_HD / V001
Operation
to hoist the maximum permissible load. to drive at half the operating speed.
u Set Power unit 1 main power supply switch at switch cabinet X2 to position "Main power supply off". u Set Power unit 2 main power supply switch at switch cabinet X2 to position "Main power supply off".
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202
Operation
u Open ball valve H-B1. u Open ball valve H-B2. u Open ball valve H-B3. u Open ball valve H-B4. u Open ball valve E-B1. u Open ball valve E-B2.
u Set Power unit 1 main power supply switch at switch cabinet X2 to position "Main power supply on". u Set Power unit 2 main power supply switch at switch cabinet X2 to position "Main power supply on".
w Engine 1 main power supply on signal light on control panel X25 lights up when hydraulic system is ready to start.
w Engine 2 main power supply on signal light on control panel X25 lights up when hydraulic system is ready to start.
u Press Engine on / off button on control panel X26. w Signal light lights up when engine is running.
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CBG_HD / V001
Operation
u Set Power unit 1 main power supply switch at switch cabinet X2 to position "Main power supply off". u Set Power unit 2 main power supply switch at switch cabinet X2 to position "Main power supply off".
u Open ball valve H-B1. u Close ball valve H-B2. u Open ball valve H-B3. u Close ball valve H-B4. u Open ball valve E-B1. u Close ball valve E-B2.
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204
Operation
u Set Power unit 1 main power supply switch at switch cabinet X2 to position "Main power supply on".
w Engine 1 main power supply on signal light on control panel X25 lights up when hydraulic system is ready to start.
u Press Engine on / off button on control panel X26. w Signal light lights up when engine is running.
205
CBG_HD / V001
Operation
u Set Power unit 1 main power supply switch at switch cabinet X2 to position "Main power supply off". u Set Power unit 2 main power supply switch at switch cabinet X2 to position "Main power supply off".
u Close ball valve H-B1. u Open ball valve H-B2. u Close ball valve H-B3. u Open ball valve H-B4. u Close ball valve E-B1. u Open ball valve E-B2.
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Operation
u Set Power unit 2 main power supply switch at switch cabinet X2 to position "Main power supply on".
w Engine 2 main power supply on signal light on control panel X25 lights up when hydraulic system is ready to start.
u Press Engine on / off button on control panel X26. w Signal light lights up when engine is running.
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CBG_HD / V001
Operation
All connections for the hand pump and valves are arranged around the electric motor.
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Operation
209
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Operation
CBG_HD / V001
210
Operation
211
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Operation
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212
Maintenace
5. Maintenance
WARNUNG Inadequate maintenance and inspection work! 4 Maintenance and inspection work must only be carried out when the machine is switched off. 4 Secure the machine to prevent unauthorised startup. 4 Observe general safety notes. Make sure that the persons carrying out the maintenance on the machine:
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have read and understood this operation manual. have received instruction on the machine. have received training on this machine at the Liebherr training center. use only Liebherr original spare parts.
If the machine will be permanently out of operation for longer than 3 months, all exposed parts must be covered and protected against the environment. This protection must be removed before recommissioning the machine. Lubricants Lubricants have 3 essential functions:
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Furthermore note that the higher the quality of the lubricant, the longer the ser vice life of the components or the lower the amount of wear. High-quality lubri cants also have a lower moisture content, which means they last longer. The specified lubrication intervals must not be exceeded, but can be shortened if necessary. Shortening of intervals largely depends on the operating con ditions. ACHTUNG Insufficient lubrication! Damage to machine. 4 The prescribed lubrication intervals as per the maintenance schedule must be observed.
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Maintenance
l z
The machine operator or his maintenance personnel carry out the maintenance work under their own responsibility. Maintenance personnel: Trained personnel with the appropriate qualifications, specialist know ledge and experience needed to carry out maintenance tasks.
Authorised and qualified personnel of LIEBHERR or its authorised dealers carry out these maintenance and inspection tasks. Authorised and qualified personnel: Specially trained personnel with comprehensive and in-depth knowledge of components and systems who have been authorised by LIEBHERR to carry out this work. These are primarily Liebherr service engineers who have been trained by the manufacturer itself or one of its service agents.
Special intervals are intervals for maintenance to be carried out at the time indi cated. HINWEIS 4 The spare parts catalogue lists all spare parts need for carrying out maintenance and inspection work.
ACHTUNG Non-compliance with maintenance intervals! Premature wear or damage to the machine. 4 Observe maintenance intervals in accordance with maintenance chart. HINWEIS Notes regarding maintenance intervals: 4 To determine maintenance intervals, use the mechanical operating hours counter on the switch cabinet (see chapter: Controls, switch cabinet) 4 If necessary, carry out the maintenance and inspection tasks before the specified intervals. 4 Clean or change contaminated filters before the specified intervals.
214
CBG_HD / V001
Maintenace
8h / daily 40h / weekly 500h / 3-monthly 1000h / half-yearly 2000h / yearly 4000h /every 2 years 6000h /every 3
Special intervals
Overall machine
l l l l l l l m l l l l Check all control devices and displays Check that the emergency stop switch is working correctly with no load on the hook and with the engine off Visual inspection of the entire crane structure (brakes, ladder, platforms) Inspect the entire crane for loose parts, rust, corrosion and cracks Perform all movements and check that limit switches are working cor rectly Execute disc brake test procedure (if passenger transport is installed) Check that the mechanical boom angle indicator is working correctly (if fitted) Visual inspection of the entire crane following extreme events (e.g. storm, overload, emergency stop with load, etc.). Check nominal load indication Visual inspection of paintwork for mechanical damage or corrosion Inspect all rubber stoppers on the crane Inspect condition and screw fitting of the counterweight and A-frame (if fitted) Inspect the condition and attachment of the recoil polyamide plates (if fitted)
Electric motor
l m l l l l l Dependent on humidity and weather conditions, check that electric motor is working correctly. Perform insulation measurement Keep engine and ventilation slits clean. Check condition of the gland seal. Replace if required. Check condition of star-delta circuit breaker contact set. Replace if requi red. If replacing electric motor, replace star-delta contact breaker contact set. Check condition of fastening screws Check condition of ball bearings Grease ball bearings (see lubrication information sign, location 5 on the electric motor)
215
Maintenance
8h / daily 40h / weekly 500h / 3-monthly 1000h / half-yearly 2000h / yearly 4000h /every 2 years 6000h /every 3 years
Special intervals
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Check oil level Bring unit to working temperature, take oil sample, change oil if neces sary Check air breather Visual inspection of fixing pin
Hydraulic system
l l l l l l l m l n l l l l n l m l m m l l Visual inspection of condition of hoses, fittings, valves, blocks, engines, pumps and cylinders - check for leaks Visual inspection of the rigid hoses (if fitted) Every 10,000 hours / every 6 years - renew all external hoses Check oil level Renew filter elements of all hydraulic filters Renew air breather on hydraulic oil tank Clean magnet and return filter (once per week during the first 250 hours) Check pressure settings and correct them if necessary Bring system up to working speed and take oil sample 10 hours after every hydraulic oil change (reference measurement) Bring system up to working speed and take oil sample every 500 hours Bring system up to working speed and take oil sample every 1000 hours / once per year If Liebherr hydraulic oil is not being used, change hydraulic oil every 2000 hours / every 2 years If Liebherr Hydraulic 37 is being used, change hydraulic oil every 4000 hours / every 4 years If Liebherr Hydraulic Plus or Liebherr Hydraulic Plus Arctic is being used, change hydraulic oil every 6000 hours / every 6 years Check pressure accumulator Replace pressure accumulator Check oil cooler and clean if contaminated Visual inspection for tooth profile wear to hydraulic motors and pumps Check that the feed pressure filter is working correctly (if fitted) Check condition and sealing on all hydraulic drives and bulkhead plates
216
CBG_HD / V001
Maintenace
8h / daily 40h / weekly 500h / 3-monthly 1000h / half-yearly 2000h / yearly 4000h /every 2 years 6000h /every 3
Special intervals
Winches
l n l l l l l l m l l l l l l l Check gearbox oil level Take an oil sample after 100 hours, change oil if necessary Bring system to working speed, take oil sample, change oil if necessary Check condition of the counter bearings (regrease if necessary) Check air breather Check attachment of limit switch and coupling Check limit switch is working correctly (if possible) Inspect pin connection / threaded connection between winch and main structure of crane Checking that holding brake is working Inspect external disc brakes for passenger transport (if fitted) for con dition and wear Inspect rope kicker for condition and wear If rope kicker exhibits excessive wear, change it Inspect the overall mechanical condition of the winch, such as drum groo ving, on-board discs, transverse pipe connections, pinions, etc. Check that rope is wound correctly on the winch drum Check that rope is fitted correctly at the rope fixing point and at the fixing point itself Check condition and attachment of pressure rollers Check condition and attachment of overspool safety device
Slewing gear
l l l l l l m Check oil level Check air breather Bring system to working speed, take oil sample, change oil if necessary Visual inspection for leaks Visual inspection of open gear pinion for wear and pitting Visual inspection of fixing pin Checking that holding brake is working
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Maintenance
8h / daily 40h / weekly 500h / 3-monthly 1000h / half-yearly 2000h / yearly 4000h /every 2 years 6000h /every 3
Special intervals
Slewing bearing
l l l m l m Check every 250 hours that the slewing bearing is adequately lubricated and regrease if necessary Check that the open gear is adequately lubricated and regrease if ne cessary Check that the central lubrication system (if installed) is working correctly and check its fill level Visual inspection of open gear pinion for wear and pitting Take a grease sample from the slewing bearing Check tightening torque of slew bearing bolts If more than 10% of these pins are tightened to below the required tor que, they must all be adjusted n m Perform tilt measurement and initial measurement following delivery Replace slewing bearings every 10 years If a lengthy period of downtime is anticipated, lubricate open gear and slewing bearing
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CBG_HD / V001
Maintenace
8h / daily 40h / weekly 500h / 3-monthly 1000h / half-yearly 2000h / yearly 4000h /every 2 years 6000h /every 3
Special intervals
Rigging
l l l l l l l l l l l l l l Inspect hook for corrosion, wear and damage, and relubricate rope sheave bearings and hook bearings Check that slewing bearing is working correctly Check that the hook aperture safety device is working correctly and in spect it for corrosion Inspect grab for corrosion, wear and damage, and relubricate if ne cessary Check condition of the shackles Visual inspection of NEMAG quick-tensioning links (in grab operation) Visual inspection of NEMAG quick-tensioning links (in hook operation) MPI inspection of NEMAG quick-tensioning links (in grab operation) MPI inspection of NEMAG quick-tensioning links (in hook operation) Inspect spreader for corrosion, wear and damage, and relubricate if ne cessary Inspect all cables, distributor sockets and lights for condition, wear and damage Inspect condition, lubrication and wear of cable drums, check that they are attached securely, relubricate and top them up if necessary Inspect condition of hook garage, check it for wear and check that it is attached securely Check that tandem and anti-collision operation are working correctly
Boom
m m l Check the tightening torque of the boom flange connecting pins, inspect them for corrosion and relubricate them if necessary Replace boom flange connecting pins every 10 years (if fitted) Visual inspection of boom pivot bearing
Lubrication
l l Check mechanical condition of all lubrication points and lubrication lines, and check that they are free of leaks Relubricate all lubrication points every 250 hours
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219
Maintenance
8h / daily 40h / weekly 500h / 3-monthly 1000h / half-yearly 2000h / yearly 4000h /every 2 years 6000h /every 3
Special intervals
Electrical system
l l l m l l l l l l l l q l Inspect condition and insulation of all electronic transmitters Replace switch cabinet air filter Inspect all terminals and ventilators on the switch cabinet Check that all terminals in the switch cabinet are attached securely Inspect mechanical and electrical condition of the distributor sockets Check that all threaded cable connections are installed correctly Check that the instrumentation (e.g. cables, sensors) is installed and wor king correctly Visual inspection of all instrumentation for corrosion and damage Check that lighting and heating are working correctly (including electric motor and slip ring) Clean battery terminal (if fitted), and lubricate if necessary Check water fill level in battery and top up with distilled water if necessary Check potential equalisation connection between moving parts (e.g. boom slewing column) Check condition and starting power of main switch, the main fuses (cur rent, star, delta) and terminal board (on electric motor) Check electrical equipment in accordance with the (local) regulations or site-specific standards
220
CBG_HD / V001
Maintenace
8h / daily 40h / weekly 500h / 3-monthly 1000h / half-yearly 2000h / yearly 4000h /every 2 years 6000h /every 3
Special intervals
Cabin
l l Replacing windscreen wiper blades Air conditioning system as per manufacturer's instructions in the original operation manual Check that all operating elements are working correctly
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221
Maintenance
5.2.1
Lubrication chart
Figure 77 Lubrication chart CBG 1 2 3 4 5 6 7 8 Pulleys and thrust bearings Rope Pulleys and thrust bearings Closing winch counter bearing Holding winch counter bearing Luffing winch counter bearing Slew bearing gear rim Slewing gear
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Maintenace
Figure 78 Oil top up plan CBG 1 2 3 4 5 6 Hydraulic oil tank Holding winch gearbox Closing winch gearbox Luffing winch gearbox Slewing gearbox Distributor gearbox
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Maintenance
5.2.2
LIEBHERR
Crane: Order:
Filling capacitytable
- Utility Requirements
Item code Edition
98436351 4 0
FCC-CBG 45(45)/32 LITRONIC 162832 , 162851, 165046-047 Unit Req./Unit No.of Unit Total Type
1. Winch(es) : - Main Hoist Winch - Luffing Winch - Auxiliary Hoist Winch 2. Sl ewing Gear(s): - Slewing Gear(s) for sc - Slewing Gear(s) for main arm 3. Grease : - All sheaves, bearings - All other grease lines - slewing ring + greasing lines 4. Cabin: - Windscreen washer 5. Gearbox: 6. Hydrau lic S yste m: - Hydraulic tank - Hydraulic line system 7. Elec tricPow er Consump tion: - according to drawing 993921714 - Power Supply Survey 8. Diesel Engine: according to drawing - Power Supply Survey
21 l 10,5 l -
2 1 -
42 l 10,5 l -
23 l -
4 -
92 l -
Gear Oil -
1 1 1
5l
5l
6,5l
6,5l
Gear Oil
1200 l 250 l
1 1
1200 l 250 l
NOTE : For oil type refer to the attached list "RECOMMENDED OIL TYPES FOR LIEBHERR SHIP- AND OFFSHORE CRANES" 16.01.200 8 LWN Bargehr R. acc ordingLIKVwork ow
Date
Work
Prepared
Checked
Approved
No copying or duplication of this document without the permission of Liebherr. This document has been issued electronically and is valid without signature.
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5.2.3
Lubrication chart
No .
Lubrication points
Specification
Liebherr Lubricants
ACEA E4 API CF
SAE 10W-40
Liebherr Motoroil 10W-40 low ash required when using a soot particle fil ter Liebherr Motoroil 5W-30
1.
below -20C with pre heating year-round to -30C below -30C with pre heating SAE 5W-30
ACEA E4 API CF
up to -20C
SAE 85W-90
API GL5
ISO VG46 (32-68) DIN 51 524 / T3 SAE 10W-20 HVLPD HC biodegradable in ac cordance with CECL-33A393
Hydrostatic drive 4. unit, hydraulic steering from -50C to 30C ISO VG15-46 SAE 0W-20
Roller bearing, fric tion bearing, ball/ roller-bearing 5. swing rings, univer sal joints, other grease lubrication
from -25C to 150C For lubrication system from -20C to 150C from -60C to 140C For lubrication system from -55C to 140C Lubricating
DIN 51 502 KP 2 K-30 KPF 2 N-25 grease, lithium saponified DIN 51 502 KPFHC 1N-60
CBG_HD / V001
225
Maintenance
No .
Lubrication points
Specification
Liebherr Lubricants
Open pinions and 6. open gears, ropes For lubrication system from -55C to 140C All areas 7. Ropes from -40C to 50C All areas 8. Telescopic boom from -60C to 140C
OGPF 00
Special regulation
Liebherr grease for telescopic com ponents 9613 Plus Liebherr Antifreeze Mix
10.
Screenwash fluid
down to -80C
Rala Klirr
* If Liebherr oil is not being used, ATF oil is compulsory for multi-disc brakes. ** When the oil preheater is activated, the outside temperature can be about 10C lower. The familiar specifications listed in the lubricant table are minimum oil grades only. High-quality Liebherr products have been developed and tested for compati bility. The correct function of the machine can only be guaranteed with original Liebherr products. Products of other grades do not carry this guarantee. HINWEIS Authorisation to use third-party oils: 4 Contact the Liebherr Lubricant Hotline (+49 (0) 7354/80-6060 or lubricants@liebherr.com).
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Ordering data
Engine oil 5l canister
Liebherr Motoroil 10W-40 Liebherr Motoroil 10W-40 low ash Liebherr Motoroil 5W-30 10 29 05 06 10 32 61 13 10 42 57 12
20l canister
10 33 02 39 10 32 61 12 10 42 57 13
210l drum
10 33 02 46 10 32 61 11 10 42 57 15
1000l container
10 28 62 79 10 32 61 10 10 42 57 19
20l canister
10 66 48 75 10 33 02 87
210l drum
10 66 48 76 10 33 02 88
1000l container
10 44 16 36 10 29 64 77
20l canister
10 66 48 67 10 33 02 72 10 33 02 77
210l drum
10 66 47 12 10 33 02 76 10 33 02 78
1000l container
10 66 48 56 10 29 64 81 10 29 64 78
5kg tub
10kg tub
10 29 68 13 10 29 68 25
25kg tub
10 29 68 12 10 29 68 24
Coolant 5l canister
Liebherr Antifreeze Concentrate Liebherr Antifreeze Mix 10 30 12 15 10 65 18 38
20l canister
10 42 84 10 10 30 12 13
210l drum
10 42 84 11 10 45 54 46
1000l container
10 35 90 77
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Maintenance
20l canister
200l drum
89 03 108 14
1000l container
20l canister
10 51 57 52
200l drum
1000l container
228
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Maintenace
5.2.4
Mixing
HINWEIS Mixing of ester-based, rapidly biodegradable third-party oils with mineral oils may cause damage to the hydraulic system! Liebherr recommends: 4 Do not mix rapidly biodegradable third-party oils from different manufacturers. 4 Do not mix rapidly biodegradable third-party oils with mineral oils.
Third-party oils are oils from other manufacturers. Use of a rapidly biodegradable hydraulic oil must be cleared in advance with Liebherr. Plant-based oils must not be used because of their poor temperature stability. Using Liebherr hydraulic oils ensures that none of the disadvantages listed above will occur. Mixing Liebherr hydraulic oils Liebherr mineral oils with one ano Can be mixed in any ratio ther Liebherr mineral oils with biodegradable Liebherr oils Can be mixed in any ratio To ensure biodegradability, do not add more than 2% mineral oil (as per re gulations in most European countries) To ensure that oil properties are not altered, do not mix to a proportion higher than 10%.
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229
Maintenance
5.2.5
HINWEIS 4 The various preservation media can be ordered directly from Liebherr with the corresponding identification number (Id.no.).
Store conservative agents in a cool, dry place. Must be stored at a temperature between 15C and 20C.
230
CBG_HD / V001
Maintenace
5.2.6
The Liebherr oil diagnosis system is a preventive maintenance system for the main machine components. It is based on an analysis of the oil and has the following objectives:
` ` ` ` `
To prevent machine failures. To reduce downtimes. To minimise repair costs. To highlight abnormal wear patterns. To identify potential causes of damage in good time.
The Liebherr analysis kit is available. The machine is switched off. The machine is secured to prevent unauthorised operation. The relevant unit has been warmed up for approx. 15 minutes.
u Take the oil samples either directly from the housing of the relevant unit or from the oil that is drained out when the oil is changed. u Drain off at least a 1/4 litre of oil before taking the sample and then fill the container with well-mixed oil.
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231
Maintenance
Figure 80 Liebherr oil diagnosis kit 1 2 3 4 5 6 7 Plastic syringe container cap Plastic syringe container Syringe neck Adapter Plastic hose Shipping carton Sample data sheet
u Screw the plastic hose (5) with adapter (4) onto the plastic syringe container (2).
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u Take at least 200ml of oil. u Complete all sections of the sample data sheet (7). u Place the oil sample and the sample data sheet into the shipping carton (6) and send to the pre-printed address.
Repair needed
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233
Maintenance
Figure 82 Slewing gear 1 2 3 4 Sight glass Vent screw Filler neck Slewing pinion
5.3.1
The engine has been switched off. The machine is secured to prevent unauthorised operation. The slewing gearbox is at normal operating temperature. Wear protective clothing.
u Check gearbox oil level in sight glass. If no gearbox oil is visible in sight glass: u Top up using the appropriate gearbox oil according to the lubrication chart.
234
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Maintenace
5.3.2
The engine has been switched off. The machine is secured to prevent unauthorised operation. The slewing gearbox is at normal operating temperature. Wear protective clothing.
ACHTUNG Dirt and foreign bodies in the slewing gear! Damage to the slewing gear. 4 Make sure the filler neck is free of dirt and foreign bodies. u Clean the area around the oil filler neck. u Remove the venting screw from the oil filler neck. u Top up gearbox oil to halfway on sight glass. u Reattach and close the venting screws on the oil filler necks. u Start machine and let it run at idle speed for 10 minutes. u Operate the slewing gear in both directions. u Turn off the machine, after 1 minutes check the gearbox oil level of the sle wing gear and top up if necessary.
Entsorgung Avoid the risk of environmental damage. 4 Dispose of all hazardous materials, such as: waste oil, cooling liquid, contaminated filter elements, etc., in accordance with national or regional regulations.
CBG_HD / V001
235
Maintenance
VORSICHT Hot surfaces, live and rotating parts. Burns, electric shocks and injuries. 4 Inspect the electric motor exclusively when it is at rest. 4 Wear protective clothing. VORSICHT Auxiliary heating switched off! Damage to electric motor by condensation. 4 Always leave auxiliary supply switched on.
VORSICHT Overheating of electric motor! Damage to electric motor. 4 Ensure sufficient fresh air in machinery house. 4 Do not position any objects in the vicinity of the electric motor.
236
Maintenace
5.4.1
u Open lubrication opening. w Lubrication channels are open. u Start electric motor. u Place grease gun on grease nipple. u Inject suitable grease according to the lubrication information label on the electric motor. w Grease spreads throughout ball bearings. u Allow motor to run for 1 to 2 hours. w Surplus grease is squeezed out of the ball bearings. u Close lubrication opening.
Entsorgung Avoid the risk of environmental damage! 4 Dispose of all hazardous materials, such as: waste oil, coolant, contaminated filter elements, etc., in accordance with national or regional regulations.
CBG_HD / V001
237
Maintenance
Figure 85 Distributor gearbox viewed from above 3 4 Oil dipstick Vent valve
Figure 86 Distributor gearbox viewed from below 1 2 3 Drive for pump Oil drain Driven by engine
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238
Maintenace
5.5.1
Engine is turned off. Machine is secured to prevent unauthorised operation. Wear protective clothing.
VORSICHT Hot gearbox components and gearbox oil! Burns. 4 Carry out maintenance and inspection work on distributor gearbox exclusively when diesel engine is switched off and has cooled down. 4 Wear protective clothing. u Clean area around oil dipstick. u Pull out oil dipstick and wipe with a clean, lint-free cloth. u Insert oil dipstick as far as it will go. u Pull oil dipstick out again and hold it horizontally. If gearbox oil level is below MIN mark: u Top up using the appropriate gearbox oil according to the lubrication chart. If gearbox oil level is above MAX mark: u Drain the gearbox oil.
Entsorgung Avoid the risk of environmental damage! 4 Dispose of all hazardous materials, such as: waste oil, coolant, contaminated filter elements, etc., in accordance with national or regional regulations.
CBG_HD / V001
239
Maintenance
5.5.2
Engine is turned off. Machine is secured to prevent unauthorised operation. Wear protective clothing.
VORSICHT Hot gearbox components and gearbox oil! Burns. 4 Carry out maintenance and inspection work on distributor gearbox exclusively when diesel engine is switched off and has cooled down. 4 Wear protective clothing.
ACHTUNG Dirt and foreign bodies in winch gearbox! Damage to winch gearbox. 4 Make sure filler neck is free of dirt and foreign bodies.
u Clean the area around the oil dipstick and oil filler neck. u Pull out oil dipstick and wipe with a clean, lint-free cloth. u Open vent valve. u Top up gearbox oil to MAX mark. u Insert oil dipstick as far as it will go. u Close vent valve. u Start machine and let it run at idle speed for 10 minutes. u Turn off machine and after 1 minute check gearbox oil and top up if ne cessary.
Entsorgung Avoid the risk of environmental damage! 4 Dispose of all hazardous materials, such as: waste oil, coolant, contaminated filter elements, etc., in accordance with national or regional regulations.
240
CBG_HD / V001
Maintenace
5.5.3
Engine is turned off. Machine is secured to prevent unauthorised operation. Wear protective clothing. A suitable and sufficiently large collecting container is to hand. An oil drain hose is to hand.
VORSICHT Hot gearbox components and gearbox oil! Burns. 4 Carry out maintenance and inspection work on distributor gearbox exclusively when diesel engine is switched off and has cooled down. 4 Wear protective clothing. u Open vent valve. u Place collecting container in position. u Open oil drain u Attach oil drain hose. w Oil drains out. u Disconnect oil drain hose. u Close oil drain.
Entsorgung Avoid the risk of environmental damage! 4 Dispose of all hazardous materials, such as: waste oil, coolant, contaminated filter elements, etc., in accordance with national or regional regulations.
CBG_HD / V001
241
Maintenance
The engine has been switched off. The machine is secured to prevent unauthorised operation. Wear protective clothing.
If rotary connection open gear is not lubricated by central lubrication system: u Lubricate the open gear of the rotary connection and the pinion of the rotary connection with suitable grease according to the lubricant table. u Turn the machine on and operate the slewing gear in both directions. w The open gear and pinion are evenly lubricated.
242
CBG_HD / V001
Maintenace
5.6.2
The engine has been switched off. The machine is secured to prevent unauthorised operation. Wear protective clothing.
VORSICHT Rotating slewing column! Crushing of limbs. 4 Ensure that persons stay outside danger zone during lubrication process. 4 Leave the danger zone. u Check the bearing lubrication grease collar. w If a grease collar is visible, no further action is required. w If no grease collar is visible, check the central lubrication system or fill with suitable grease according to the lubricant table with a grease gun via the grease nipple until the grease collar is visible.
u After each grease nipple, turn the machine by 45 to distribute the grease. w Grease collar is visible.
CBG_HD / V001
243
Maintenance
5.6.3
Measuring points
The following overview shows the possible measuring points.
Figure 88 Slewing bearing tilt measurement, ball-bearing slewing ring measu ring points 1 2 3 Slewing column (rotating) Slewing ring Base column (non-rotating)
244
CBG_HD / V001
Maintenace
Figure 89 Slewing bearing tilt measurement, roller-bearing slewing ring mea suring points 1 2 3 Slewing column (rotating) Slewing ring Base column (non-rotating)
CBG_HD / V001
245
Maintenance
Measurement
Measuring method 1 (recommended) u Define and identify 0 boom position. u Bring boom without load to min. outreach. u Set dial gauge at position 1 and 2 to 0. u Move crane to max. outreach and load it with the max. permissible load at that position. u Read measured value from the dial gauge and log it. u After the crane has been slewed 90, repeat the tilt measurement (set dial gauge at position 3 and 4 to 0).
Measuring method 2 (alternative) HINWEIS 4 Only use the alternative measuring method if measuring method 1 cannot be used. u Move the boom to 0 position or lay it down in boom rest position. u Attach jack-up cylinder at position 1 between base column and slewing co lumn. u Set dial gauge at position 1 to 0. u Raise jack-up cylinder 1 until the measured value on dial gauge 1 remains constant. u Read measured value from the dial gauge and log it. u Repeat measurements at positions 2 - 4.
Repeated measurement (see maintenance schedule) Carry out the measurement with the same prerequisites (hook size, boom radius, measuring instrument, load, jack-up cylinder position).
246
CBG_HD / V001
Maintenace
Ball slew bearings with outer diameter up to 2500 mm Ball slew bearings with outer diameter over 2500 mm all roller slew bearings
1.5 mm 2.5 mm 1 mm
2 mm 3 mm 1.5 mm
If a measurement indicates that the bearing play limit value has been reached: u Replace ball/roller slew bearing.
CBG_HD / V001
247
Maintenance
Figure 91 Hoist winch 1 2 3 4 5 6 Closing winch oil drain Closing winch dipstick, oil filler inlet Closing winch air breather Holding winch air breather Holding winch dipstick, oil filler inlet Holding winch oil drain
248
CBG_HD / V001
Maintenace
5.7.1
Engine is turned off. Machine is secured to prevent unauthorised operation. Wear protective clothing.
VORSICHT Hot winch components and hot gearbox oil! Burns and open wounds. 4 Carry out maintenance and inspection work on winches exclusively when machine has been switched off and has cooled down. 4 Wear protective equipment. ACHTUNG Dirt and foreign bodies in winch gearbox! Damage to winch gearbox. 4 Make sure filler neck is free of dirt and foreign bodies.
u Clean area around oil dipstick. u Pull out oil dipstick and wipe with a clean, lint-free cloth. u Insert oil dipstick as far as it will go. u Pull oil dipstick out again and hold it horizontally. If gearbox oil level is below MIN mark: u Top up using the appropriate gearbox oil according to the lubrication chart. If gearbox oil level is above MAX mark: u Drain the gearbox oil.
Entsorgung Avoid the risk of environmental damage! 4 Dispose of all hazardous materials, such as: waste oil, coolant, contaminated filter elements, etc., in accordance with national or regional regulations.
CBG_HD / V001
249
Maintenance
5.7.2
Engine is turned off. Machine is secured to prevent unauthorised operation. Wear protective clothing.
VORSICHT Hot winch components and hot gearbox oil! Burns and open wounds. 4 Carry out maintenance and inspection work on winches exclusively when machine has been switched off and has cooled down. 4 Wear protective equipment. ACHTUNG Dirt and foreign bodies in winch gearbox! Damage to winch gearbox. 4 Make sure filler neck is free of dirt and foreign bodies.
u Clean the area around the oil dipstick and oil filler neck. u Pull out oil dipstick and wipe with a clean, lint-free cloth. u Open vent valve. u Top up gearbox oil to MAX mark. u Insert oil dipstick as far as it will go. u Close vent valve. u Start machine and let it run at idle speed for 10 minutes. u Move winch in both directions at low speed. u Turn off machine and after 1 minute check gearbox oil and top up if ne cessary. Entsorgung Avoid the risk of environmental damage! 4 Dispose of all hazardous materials, such as: waste oil, coolant, contaminated filter elements, etc., in accordance with national or regional regulations.
250
CBG_HD / V001
Maintenace
5.7.3
Engine is turned off. Machine is secured to prevent unauthorised operation. Wear protective clothing. A suitable and sufficiently large collecting container is to hand. An oil drain hose is to hand.
VORSICHT Hot winch components and hot gearbox oil! Burns and open wounds. 4 Carry out maintenance and inspection work on winches exclusively when machine has been switched off and has cooled down. 4 Wear protective equipment. ACHTUNG Dirt and foreign bodies in winch gearbox! Damage to winch gearbox. 4 Make sure filler neck is free of dirt and foreign bodies. u Open vent valve. u Place collecting container in position. u Remove protective cap from oil drain. u Attach oil drain hose. w Oil drains out. u Detach oil drain hose and replace protective cap. Entsorgung Avoid the risk of environmental damage! 4 Dispose of all hazardous materials, such as: waste oil, coolant, contaminated filter elements, etc., in accordance with national or regional regulations.
CBG_HD / V001
251
Maintenance
Figure 92 Luffing winch 1 2 3 Air breather Oil dipstick, oil filler inlet Oil drain
252
CBG_HD / V001
Maintenace
5.8.1
Engine is turned off. Machine is secured to prevent unauthorised operation. Wear protective clothing.
VORSICHT Hot winch components and hot gearbox oil! Burns and open wounds. 4 Carry out maintenance and inspection work on winches exclusively when machine has been switched off and has cooled down. 4 Wear protective equipment. ACHTUNG Dirt and foreign bodies in winch gearbox! Damage to winch gearbox. 4 Make sure filler neck is free of dirt and foreign bodies.
u Clean area around oil dipstick. u Pull out oil dipstick and wipe with a clean, lint-free cloth. u Insert oil dipstick as far as it will go. u Pull oil dipstick out again and hold it horizontally. If gearbox oil level is below MIN mark: u Top up using the appropriate gearbox oil according to the lubrication chart. If gearbox oil level is above MAX mark: u Drain the gearbox oil. Entsorgung Avoid the risk of environmental damage! 4 Dispose of all hazardous materials, such as: waste oil, coolant, contaminated filter elements, etc., in accordance with national or regional regulations.
CBG_HD / V001
253
Maintenance
5.8.2
Engine is turned off. Machine is secured to prevent unauthorised operation. Wear protective clothing.
VORSICHT Hot winch components and hot gearbox oil! Burns and open wounds. 4 Carry out maintenance and inspection work on winches exclusively when machine has been switched off and has cooled down. 4 Wear protective equipment. ACHTUNG Dirt and foreign bodies in winch gearbox! Damage to winch gearbox. 4 Make sure filler neck is free of dirt and foreign bodies.
u Clean the area around the oil dipstick and oil filler neck. u Pull out oil dipstick and wipe with a clean, lint-free cloth. u Open vent valve. u Top up gearbox oil to MAX mark. u Insert oil dipstick as far as it will go. u Close vent valve. u Start machine and let it run at idle speed for 10 minutes. u Move winch in both directions at low speed. u Turn off machine and after 1 minute check gearbox oil and top up if ne cessary. Entsorgung Avoid the risk of environmental damage! 4 Dispose of all hazardous materials, such as: waste oil, coolant, contaminated filter elements, etc., in accordance with national or regional regulations.
254
CBG_HD / V001
Maintenace
5.8.3
Engine is turned off. Machine is secured to prevent unauthorised operation. Wear protective clothing. A suitable and sufficiently large collecting container is to hand. An oil drain hose is to hand.
VORSICHT Hot winch components and hot gearbox oil! Burns and open wounds. 4 Carry out maintenance and inspection work on winches exclusively when machine has been switched off and has cooled down. 4 Wear protective equipment. ACHTUNG Dirt and foreign bodies in winch gearbox! Damage to winch gearbox. 4 Make sure filler neck is free of dirt and foreign bodies. u Open vent valve. u Place collecting container in position. u Remove protective cap from oil drain. u Attach oil drain hose. w Oil drains out. u Detach oil drain hose and replace protective cap. Entsorgung Avoid the risk of environmental damage! 4 Dispose of all hazardous materials, such as: waste oil, coolant, contaminated filter elements, etc., in accordance with national or regional regulations.
CBG_HD / V001
255
Maintenance
256
CBG_HD / V001
Maintenace
Figure 93 Overview of hydraulic tank 1 2 3 4 5 Air extractor Oil level sensor Return filter Inspection hatch Sight glass for checking oil level
CBG_HD / V001
257
Maintenance
The engine has been switched off for five minutes. The machine is secured to prevent unauthorised operation. All hydraulic cylinders are retracted.
VORSICHT Hot hydraulic oil! Burns. 4 Maintenance and inspection work on hydraulic system to be carried out exclusively when engine is switched off. 4 Wear protective equipment. u Check the hydraulic oil level in the sight glasses. If no hydraulic oil is visible in the lowest sight glass: u Top up with permitted hydraulic oil according to the lubricant table.
258
CBG_HD / V001
Maintenace
The engine has been switched off. The machine is secured to prevent unauthorised operation. Suitable tools are available (torque wrench 69Nm).
VORSICHT Hot engine parts and hydraulic oil! Burns. 4 Do not open the cover of the return filter unless the engine is switched off and the temperature of the hydraulic oil is 40 or less. 4 Wear protective equipment. ACHTUNG Hydraulic oil topped up incorrectly! Damage to the hydraulic system. 4 Only top up hydraulic oil via the return filter.
Figure 94 Opening the return filter u Undo all cylinder screws. ACHTUNG Dirt and foreign bodies in return filter! Damage to the hydraulic system. 4 Make sure the return filter is free of dirt and foreign bodies. u Remove the cover from the filter housing.
CBG_HD / V001
259
Maintenance
ACHTUNG Incorrect hydraulic oil. Damage to the hydraulic system. 4 Top up with suitable hydraulic oil only. 4 Do not add any additives or concentrates. u Fill with hydraulic oil. u Replace the filter housing cover and align it so that the screw holes match.
u Tighten the screws by hand. u Tighten the screws with a torque of 69Nm.
260
CBG_HD / V001
Maintenace
The engine has been switched off. The machine is secured to prevent unauthorised operation. The gear oil is at normal operating temperature. Wear protective clothing. A suitable and sufficiently large collecting container is to hand. An oil drain hose is to hand.
Entsorgung Avoid the risk of environmental damage. 4 Dispose of all hazardous materials, such as: waste oil, cooling liquid, contaminated filter elements, etc., in accordance with national or regional regulations.
u Place a suitable collecting container (oil-resistant, free of leaks, sufficient capacity) under the oil drain valve. u Remove the cover from the oil drain valve. u Connect the oil drain hose from the Liebherr tool kit to the oil drain valve. u Drain the hydraulic oil. u Close the cover of the oil drain valve.
CBG_HD / V001
261
Maintenance
The engine has been switched off. The machine is secured to prevent unauthorised operation. Suitable tools are available (torque wrench 69Nm).
Figure 97 Opening the return filter u Undo all cylinder screws. ACHTUNG Dirt and foreign bodies in return filter! Damage to the hydraulic system. 4 Make sure the return filter is free of dirt and foreign bodies. u Remove the cover from the filter housing.
262
CBG_HD / V001
Maintenace
Figure 98 Hydraulic oil return filter 1 2 3 4 5 6 7 8 9 Screw with circlip Filter cover Sealing ring Magnetic rod Compression spring Pressure flange O-ring Filter element Filter housing
u Carefully remove the filter cover and the sealing ring lying underneath it. u Remove the magnetic rod, compression spring, pressure flange, O-ring and the used filter element from the filter housing. u Check the magnetic rod for metal dust and clean with a clean, lint-free cloth. u Clean all parts thoroughly. u Check the O-ring and sealing ring for damage, replace if necessary. u Clean the inside of the filter housing thoroughly. u Insert a new original filter element. u Reassemble the parts in the reverse order. u Check to make sure the O-ring and sealing ring are clean and seated cor rectly.
CBG_HD / V001
263
Maintenance
Entsorgung Avoid the risk of environmental damage. 4 Dispose of all hazardous materials, such as: waste oil, cooling liquid, contaminated filter elements, etc., in accordance with national or regional regulations.
u Tighten the screws by hand. u Tighten the screws with a torque of 69Nm.
264
CBG_HD / V001
Maintenace
Hydraulic oil tank Fuel filler neck Fuel valve Feed hose Bayonet connection Filter unit Power unit Suction hose Supply container
265
Maintenance
266
CBG_HD / V001
Maintenace
Figure 101 Filter overview 1 2 3 4 5 6 7 Upper housing section Pressure sensor Sealing ring O-ring Filter element Lower housing section Nut (welded)
u Undo and remove (6) lower housing section (7) using nut. u Carefully remove filter element (5) and dispose of remaining oil from lower housing section (6). u Clean all parts thoroughly. u Check the O-ring (4) and sealing ring (3) for damage. If O-ring or sealing ring is damaged: u Replace the O-ring (4) and sealing ring (3). u Thoroughly clean inside the filter housing. u Insert a new filter element. Check to make sure the O-ring and sealing ring are clean and seated correctly. u Reassemble the parts in the reverse order.
CBG_HD / V001
267
Maintenance
u Tighten nut (7) of lower housing section (6) as far as it will go. u Start the engine and leave it to idle for at least 5 minutes. u Switch off engine and re-tighten nut (7) of lower housing section (6) as far as it will go. u Start the engine and leave it to idle. u Check hydraulic system for leaks. If there is a leak in hydraulic system: u Contact Liebherr service department.
268
CBG_HD / V001
Maintenace
Figure 102 Pressure accumulator 1 2 3 Connection for pressure gauge Pressure accumulator Drain valve
WARNUNG Incorrect handling of the pressure accumulator. Explosion and bursting! 4 Maintenance work on the accumulator must exclusively be carried out by trained maintenance personnel. 4 In case of uncertainty contact Liebherr after sales service.
VORSICHT Hot hydraulic oil escaping under high pressure. Burns and open wounds. 4 Wait a few minutes until the pressure has fallen to 0 bar and the temperature of the hydraulic oil is no more than 40C. 4 Wear protective clothing.
ACHTUNG Dirt and foreign bodies in hydraulic system. Damage to the hydraulic system. 4 Make sure the hydraulic system is free of dirt and foreign bodies.
CBG_HD / V001
269
Maintenance
Engine is turned off. Machine is secured to prevent unauthorised operation. Wear protective clothing. Pressure gauge is available.
u Close shut-off valve. u Open drain valve. w Oil drains from the pressure accumulator. u Connect pressure gauge to pressure gauge connection point. u Compare the actual pressure displayed by the pressure gauge with the target pressure indicated by the operating data of the pressure accumulator. If actual pressure is below target pressure: w Change the pressure accumulator.
Engine is turned off. Machine is secured to prevent unauthorised operation. Original Liebherr pressure accumulators are available. The hydraulic oil pressure is 0 bar. The hydraulic oil temperature is 40C. Suitable tools are available. Wear protective clothing.
u Close shut-off valve. u Open drain valve. w Oil drains from the pressure accumulator. u Replace pressure accumulator with new original Liebherr pressure accumu lator. u Thoroughly clean the outside of the pressure accumulator so that the mar kings and operating data are clearly visible.
270
CBG_HD / V001
Maintenace
The engine has been switched off. The machine is secured to prevent unauthorised operation. Anti-corrosion agent is available.
ACHTUNG Dirt and lack of corrosion protection are liable to damage the hydraulic cylinders. 4 Ensure that the hydraulic cylinders are free from dirt and have adequate corrosion protection. The following hydraulic cylinders require maintenance:
` `
u Clean the cylinder pistons thoroughly. u Treat the cylinder pistons with a suitable anti-corrosion agent. u Fully extend and retract the cylinder pistons 2-3 times. w The pistons of the hydraulic cylinders are now treated.
CBG_HD / V001
271
Maintenance
Damage to the outer layer as far as the reinforcement (chafing, cuts and cracks, etc.). Degradation of the outer layer (formation of cracks in the hose material, etc.). Deformation in the pressurised and depressurised state, and at bends that do not correspond to the original state of the hydraulic hose or hose line (layer separation, bubble formation, etc.). Leaks. Damage or deformation of the hose fitting which reduces the strength of the fitting or the hose/fitting connection. Hose straying out of the fitting. Corrosion of the fitting which reduces its efficiency or strength. Exceeding of storage period and useful life.
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u In any of the situations mentioned above, the hydraulic hoses and hose lines must be renewed. HINWEIS If detaching the hydraulic connection causes oil to leak 4 use the vacuum pump. Entsorgung Avoid the risk of environmental damage. 4 Dispose of all hazardous materials, such as: waste oil, cooling liquid, contaminated filter elements, etc., in accordance with national or regional regulations.
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The engine has been switched off. The machine is secured to prevent unauthorised operation. Original Liebherr spare parts are available.
u Replace faulty fuses and lamps. u Check that the new part is correctly seated.
The engine has been switched off. On-board power supply is switched off. The machine is secured to prevent unauthorised operation. Compressed air or a vacuum cleaner is available.
u Remove the cover. VORSICHT Swirling dust and dirt particles! can cause eye injuries. 4 Wear protective clothing (particularly safety goggles and a breathing mask). u Clean the slip ring unit with compressed air and a vacuum cleaner. u Check brushes for wear and correct position. u Check tightening torque of cable lug fastening screws. u Reattach the cover.
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Maintenance
The engine has been switched off. The machine is secured to prevent unauthorised operation. An original Liebherr filter mat is available.
Figure 103 Switch cabinet filter mat cover 1 Filter mat cover
u Remove the filter mat cover (1). u Replace the old filter mat with a new original Liebherr filter mat. u Reattach the filter mat cover and fasten with screws.
The engine has been switched off. The machine is secured to prevent unauthorised operation. On-board power supply is switched off.
u Check all screws and clips for tight fit and tighten if necessary. u Check tightening torque of screws on main switch and on star-delta circuit breaker.
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ACHTUNG Unsuitable or broken fire extinguishers! 4 Observe the type plate on the fire extinguisher. 4 Observe the national regulations. Guidelines for checking hand extinguishers are nationally regulated. u Check seals and inspection dates on fire extinguishers.
If fire extinguishers are missing or inspection dates have passed: u Replace fire extinguishers or have them inspected.
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1 2 3
u Have the rescue equipment inspected by a specialist. u Have the result of the inspection entered in the warranty and inspection card.
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Figure 105 Lubrication pump 1 2 3 4 A B Control unit Supply container "Maximum fill level" marker Filling nipple Adjust lubrication time regulator Adjust break time regulator
After the engine is switched on, the yellow indication lamp lights up for 1.5 se conds, indicating readiness for operation.
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Engine is turned off. Machine is secured to prevent unauthorised operation. The grease gun from the Liebherr tool kit is present and filled with correct grease.
ACHTUNG Incorrect or impure grease! Damage to machine. 4 Avoid contamination: fill supply container exclusively using grease gun via the grease nipple. 4 Ensure the purity of the grease. 4 Add exclusively correct grease according to lubrication chart.
ACHTUNG Grease supply containers are empty! Insufficient lubrication and damage to swing ring. Costly cleaning and venting work on central lubrication pump. 4 Ensure that supply containers are always topped up. u Check fill level of lubrication pumps. If the fill level lies well below the "Maximum fill level" marker: u Top up with grease until the "Maximum fill level" marker is reached.
To ensure optimum lubrication, the following factory-set time intervals must not be altered:
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u Check time intervals on each lubrication pump. If the lubrication pump settings do not match the specifications: u Correct the settings to match the appropriate specifications.
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u Check lubrication points for sufficient lubrication. If no grease collar can be seen at a lubrication point: u Check settings on the relevant lubrication pump. u Check lines for damage. u Contact Liebherr after sales service.
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5.23 Ropes
Due to the limited service life of wire ropes, ropes must be checked at regular intervals during use to correctly identify when the rope has reached the end of its service life and to remove it from service before it fails completely. The following points are important when determining the inspection intervals and may shorten the intervals:
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National or local regulations in the country of use. Environmental conditions. Use in the first few weeks after a rope has been put on. Results of previous inspections. Time for which the rope has been used.
DANGER Rope damage is not noticed! Load breakaway. Following prolonged shutdown of the machine or incidents that could have resulted in damage to the rope: 4 Check the rope and end attachments. These rope changing criteria form part of ISO 4309. They describe the most commonly occurring types of rope wear. DANGER Incorrect maintenance of the ropes! Load breakaway. 4 All the listed criteria must be checked at the prescribed maintenance intervals. 4 Check the rope in particular around the end attachment as it is subject to increased mechanical stresses at this point. If any doubts on the operational safety of a rope exist: 4 Lay down the rope or have the rope inspected by a qualified engineer. Ensure that the following conditions are satisfied:
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The engine has been switched off. The machine is secured to prevent unauthorised operation.
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Maintenance
The engine has been switched off. The machine is secured to prevent unauthorised operation. A caliper gauge with wide jaws is available.
Figure 106 Rope diameter: (left) correct measurement, (right) incorrect mea surement
u Measure the rope diameter on two separate points at least one metre distant from each other. u Always measure the rope diameter twice at the same point. The average corresponds to the rope diameter. The rope diameter must mea sure at least 90% of the nominal rope diameter. u Calculate the average of the four measurements. If the rope diameter is smaller than the nominal rope diameter by more than 10%: u Remove the rope.
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Figure 107 Cage formation The outer layer of wires is loosened or the outer wire braids are longer than the inner ones.
Figure 108 Loop formation Single wires or groups of wires emerge from the rope structure. The loops usually lie in a series of strands.
Figure 109 Necking The diameter of the rope is reduced over short lengths. Rope sections imme diately before the end attachment must be checked for necking with particular care. Necking is often difficult to recognise at these points.
Figure 110 Knots Deformations of the wire rope. These are formed when a loop in the rope is pulled straight without the wire rope being able to compensate for the loop by turning on its axis.
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Maintenance
Figure 111 Corkscrew The axis of the unloaded wire rope becomes helical. This prevents the rope drive from running smoothly. The resultant damage includes increased abrasion and wire breaks. The rope must be replaced if the deformation at the thinnest point of the rope exceeds of the nominal rope diameter.
u Check the ropes for deformations. If the rope meets one of the criteria above or exhibits specific damage: u Switch off the machine and, if possible, determine the cause of the damage. u Remove the rope and/or rope pair.
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Figure 112 Atmospheric corrosion Corrosion occurs in corrosive and salt water atmospheres (e.g. prolonged sto rage of ropes in the open air, salt water atmospheres, etc.). In ropes, a distinc tion is made between atmospheric corrosion (produces "even" rusting) and local types of corrosion such as pitting (forms deep holes at points where the protec tive layer is missing or damaged). The photographs both show atmospheric cor rosion.
The diameter of the rope has reduced as a result of corrosion. If the rope diameter has reduced by 10% or more relative to the nominal dimension, the rope must be changed regardless of whether or not wire breaks have occurred.
u Check ropes for corrosion. If the rope meets one of the criteria above or exhibits specific damage: u Switch off the machine and, if possible, determine the cause of the damage. u Remove the rope and/or rope pair.
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Maintenance
Figure 114 Rope abrasion Abrasion reduces both the static breaking force of the rope due to reduction of the metallic cross-section and its fatigue limit due to wear notches. If the rope diameter has reduced by 10% or more relative to the nominal dimension, the rope must be changed regardless of whether or not wire breaks have occurred.
u Check ropes for abrasion. If the rope meets one of the criteria above or exhibits specific damage: u Switch off the machine and, if possible, determine the cause of the damage. u Remove the rope and/or rope pair.
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Figure 115 Heat damage If the temperature rises above 300 C, the tensile fibre structure of the wire rope caused by cold deformation recrystallises and the wire loses around 2/3 of its original strength.
Figure 116 Heat damage in case of lightning strike An extreme form of heat damage is caused by lightning strike. The rope may heat up at the point of the strike to such an extent that the steel starts to melt. In all cases of exposure to high temperatures, the rope must be changed re gardless of whether or not wire breaks have occurred.
HINWEIS 4 Permitted operating temperatures for ropes and end attachments, refer to EN12385-3. u Check ropes for significant heat damage. If a rope displays signs of external heat damage, such as recrystallisation, melting. etc.: u Switch off the machine and, if possible, determine the cause of the damage. u Remove the rope and/or rope pair.
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6 D b) 2 3 4 5 6 6 7 8 9 10 10 11 12
30 D b) 4 6 8 10 11 13 14 16 18 19 21 22 24
01 02 03 04 05 06 07 08 09 10 11 12 13
to 50 51 to 75 76 to 100 101 to 120 121 to 140 141 to 160 161 to 180 181 to 200 201 to 220 221 to 240 241 to 260 261 to 280 281 to 300
Special designs with larger outer wire diameters deviating from the norm can, if appropriate, be classified in a way that differs from table 1. Please contact the manufacturer for more information. For Seale-design wire ropes whose number of outer wires in strands does not exceed 19, the rope in table 1 should be classified two rows above the actual applicable row. Note: The wire-break coefficients apply to steel grooves or plastic pulleys in combination with multiple-layer spooling (for the rope section that is subject to the greatest strain), but not to plastic pulleys in combination with single-layer spooling. Filler wires are not considered to be bearing wires. In the case of wire ropes with several layers of strand, only the strands in the outermost layer are dee med to be outer strands. In the case of steel ropes, the steel core functions as the inner strand.
b) c) a)
specified number of wire breaks relates to systems classified in Groups M1 M4, and the maximum permissible number of wire breaks is doubled for ropes that are used on or in systems in Groups M5 M8.
d) The
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Twist-free ropes
Rope category (see Annex E) Number of bearing wires in the outer strands of the wire rope a)
n
6 D b) 2 2
30 D b) 4 4
21 22
4 Nicks in ropes to 100 3 Nicks in ropes 4 Nicks in ropes over 100 At least 10 outer braids
23
Note: The wire-break coefficients apply to steel grooves or plastic pulleys in combination with multiple-layer spooling (for the rope section that is subject to the greatest strain), but not to plastic pulleys in combination with single-layer spooling.
a) Filler wires are not considered to be bearing wires. In the case of wire ropes with several layers of strand, only the strands in the outermost layer are dee med to be outer strands. In the case of steel ropes, the steel core functions as the inner strand. b) c)
specified number of wire breaks relates to systems classified in Groups M1 M4, and the maximum permissible number of wire breaks is doubled for ropes that are used on or in systems in Groups M5 M8. DANGER Unsuitable rope is used! Load breakaway. If a new rope is to be attached: 4 Choose a rope that shares all the criteria of the original rope for the crane type concerned. 4 Choose a rope that meets the applicable national and international regulations.
d) The
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Example
if the measured diameter of D is 30 mm, this means that the number of per mitted wire breaks on a control section measuring 6 x D = 180 mm may not be higher than 9. On a control section measuring 30 x D = 900 mm the number may not be higher than 18. u Check the number of wire breaks with the values in the table. If the number of wire breaks exceeds the number of permitted wire breaks: u Switch off the machine and, if possible, determine the cause of the damage. u Remove the rope and/or rope pair.
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Correct procedures to avoid damage to ropes during transport : u Lift drums using textile rigging (flat lifting slings or round slings) . u Ideally, drums should be lifted with a shaft pushed through their middle. . u Lift drums using forklift forks.
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Maintenance
ACHTUNG Incorrect handling of the rope! Risk of damage to the rope. 4 Do not brake the rope directly. 4 Do not pull the rope along the ground. With multi-layer winding: 4 1. Pre-tension the rope layer with at least 10% of SWL (max.) whilst installing the rope.
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Figure 118 Winding ropes without brake u Unwind ropes from the rope drum A in the winding direction. Unwinding to the side causes the rope to twist until it is destroyed by kink formation. u Unwind ropes from a jacked up drum B.
Figure 119 Winding ropes with brake u Unwind ropes from a drum A that is braked. u Check the ropes for damage, deformation, wear, etc. while it is unwound. If the rope shows any signs of damage, deformation, wear, etc.: u Remove the rope.
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Maintenance
Make sure that the rope does not become untwined or twisted. If an auxiliary rope is used, make sure the permitted tensile force is app lied (at least the weight of the rope). If the old rope is used as the luffing rope, ensure that the new rope does not become twisted.
WARNUNG Ropes fused together! Risk of breaking as they pass over rollers. Machine and rope may be damaged Serious injury. 4 Weld on eyelets to connect the two ropes. 4 A rope stocking may be used (the rope stocking manufacturer's instructions must be followed). ACHTUNG Rope deflexion angle is too large (more than 4 )! Risk of damage to the rope. 4 Position the pulley as far away as possible and without any lateral deflection. Ensure that the following conditions are satisfied:
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The engine has been switched off. The machine is secured to prevent unauthorised operation. The rope is checked before luffing for damage as a result of incorrect handling or storage. Wear suitable protective clothing.
WARNUNG Sudden and violent movements as the end of the rope comes off the drum! Serious injury. 4 Wear protective clothing. 4 Unwind the rope from the rope drum carefully and as slowly as possible. u Weld on eyelets to connect the two ropes. A rope stocking may be used (the rope stocking manufacturer's instructions must be followed). u Use an auxiliary rope or old rope to luff the rope. u Before use, check to ensure that the newly fitted wire rope is located cor rectly in the grooves on drums and pulleys. u Have the rope limit switch checked and adjusted by an authorized service engineer. u Hoist a light load (up to 10% of full load) several times to check that the wire rope is winding onto the winch drum correctly.
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u Carry out 2 operating cycles with 1/3 SWL (max.). u Carry out 2 operating cycles with SWL (max.) and max. outreach as per the applicable load chart.
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Wear protective clothing. A cleaning brush is available. Suitable lubricant is available (see following table) Make Precis PCL IKV Ramca 250 Spray Stemkor 171 Rivolta S.K.M 17 UNOLIT 130 TW FLUID Mobiltac 375 NC Cedracon Ceplattyn KG 10 Ceplattyn KG 10 HMF-C Nyrosten N 113 Enesis R Type: RB0015 Enesis RX Type: RB003 Osyris DWX 9000 Bel-Ray Wire rope Lubricant
Manufacturer Agip Amity UK Ltd. Amity UK Ltd. BP Bremer & Leguil ELASKON EUROL Exxon-Mobil Fuchs Fuchs Fuchs Nyrosten Shell Shell Total Van Meeuwen
u Apply extra lubrication in the areas where the ropes bend around the winch drums and the pulleys. u Apply grease with a brush. In special cases a high-pressure lubricating de vice is used (Follow the manufacturer's instructions). An alternative is to use solvent-based lubricants that can be sprayed on the rope. u Observe maintenance intervals. HINWEIS Third-party ropes 4 Select lubricants according to the recommendations of the rope manufacturer concerned or contact the Liebherr service department. VORSICHT Broken wires and damaged spots on rope. Risk of injury when cleaning. 4 Wear protective clothing (especially protective gloves). 4 Use a brush for cleaning.
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The engine has been switched off. The machine is secured to prevent unauthorised operation. A suitable test template is available.
The diameter of the measuring device (test template) must be virtually identical to that of the groove base so that it fits easily into the groove. The groove diameter of the winch drum (2) must be 4% to 8% larger than the diameter of the test template (1). u Use the test template (1) to check each individual groove on the winch drum (2).
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Maintenance
The diameter of the test template is not the same as the groove base of the winch drum. There is a crescent-shaped gap between the test template and the groove base:
u Remove the rope. u Smooth the surface of the grooves. u Contact Liebherr service department.
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The engine has been switched off. The machine is secured to prevent unauthorised operation. A test template is available.
301
Maintenance
The maximum permissible wear A is 4% of the nominal rope diameter. u Use the test template to check the radius of the groove in the pulley. If the actual wear exceeds the maximum permissible wear: u Replace the pulley. u Contact Liebherr service department.
The engine has been switched off. The machine is secured to prevent unauthorised operation. A test template is available.
Figure 123 Checking plastic pulleys for wear 1 2 A Test template Plastic pulley Maximum permissible wear on pulley
The maximum permissible wear A is 50% of the nominal rope diameter. u Use the test template to check the radius of the groove in the pulley. If the actual wear exceeds the maximum permissible wear: u Replace the pulley. u Contact Liebherr service department.
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The pulleys must be aligned with the running direction of the rope. They must also be in good condition, without wobbles or any other damage. u Check pulleys for damage (nicks, wobbles, cracks, notches, etc.). If the pulley is damaged: u Replace the pulley. u Contact Liebherr service department.
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Maintenance
The engine has been switched off. The machine is secured to prevent unauthorised operation. The grease gun from the Liebherr tool kit is present and filled with gre ase. Boom is lowered into its parked position.
Ensure that the grease does not escape from or between the pulley bearings. u Lubricate the pulley bearings on the slewing column and boom head via the grease nipples using a hand lever grease pistol.
ACHTUNG Unauthorised cleaning agent! Damage to the pulleys. 4 Exclusively clean plastic pulleys with suitable cleaning agents.
Concentrated mineral acids (e.g. sulphuric acid, hydrochloric acid, nitric acid) Concentrated organic acids (e.g. formic acid) Concentrated bases (e.g. sodium, caustic potash solution or corrosive potassium salts) alcohol other than ethyl alcohol, methyl alcohol and propyl alcohol Inorganic chlorides (e.g. calcium, lithium chloride, magnesium chloride and zinc chloride)
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u Clean plastic rope pulleys using a cleaning cloth and authorised cleaning agents.
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5.26 Cabin
5.26.1 Checking cabin windows for damage
u Check the windows of the cab for damage. If any of the cab windows are damaged: u Change the window. u Contact Liebherr service department.
5.26.2 Checking that cabin door and door lock work properly Checking the operation of the cab door
u Check the operation of the cab door. If the cab door does not move freely or does not latch in the open position : u Spray the hinges with adhesive lubricant. u Contact Liebherr service department.
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Maintenance
A suitable lifting platform is available. Ring spanner with width across flats 13 is available. Open spanner with width across flats 13 is available. New Liebherr windscreen wiper is available.
ACHTUNG Incorrect maintenance! Damage to the windscreen wiper nozzles. 4 Note the windscreen wiper nozzles on the windscreen wiper mount.
WARNUNG Incorrect fall arrest system. Risk of falling from the lifting platform. 4 Maintenance personnel with suitable personal protective equipment safe. 4 Maintain personal protective equipment according to manufacturer's instructions.
Figure 125 Windscreen wiper u Hold the screw with the open spanner and undo the nut using the ring spanner. u Change the windscreen wiper. Only tighten the screw by a certain degree so that the windscreen wiper can still move freely. u Place the screw through the mount and windscreen wiper. u Tighten the nut using the ring spanner.
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u Open cover 1. ACHTUNG Unsuitable windscreen washer fluid! Damage to the system. 4 Fill container 2 with suitable windscreen washer fluid only. u Top up the windscreen washer fluid in container 2. u Close cover 1. u If necessary clean the windscreen wiper nozzles on the windscreen wipers with a needle.
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Maintenance
u Check systems to ensure they are in good working order, free from leaks, clean and securely seated. u Check the functioning of ventilation flaps and outlets to ensure they are clean and in good working order.
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Maintenace
The engine has been switched off. The machine is secured to prevent unauthorised operation. The machine has cooled down. Wear protective clothing.
VORSICHT Hot steam and compressed air! Burns. 4 Wear protective equipment. u Clean the machine using a steam cleaner. w Maximum pressure 150 bar, minimum distance 40cm. w If necessary use a mild cleaning agent (tenside cleaner). u After cleaning, preserve the machine (see chapter: Maintenance, Anti-corro sion coating) Entsorgung Avoid the risk of environmental damage. 4 Dispose of all hazardous materials, such as: waste oil, cooling liquid, contaminated filter elements, etc., in accordance with national or regional regulations.
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Maintenance
Method:
Clean with compressed air (maximum working pressure 3-4 bar) Clean with steam jet (maximum working pressure 3-4 bar) Clean with steam jet, adding a mild cleaning agent (maximum working pressure 3-4 bar)
The engine has been switched off. The machine is secured to prevent unauthorised operation. Suitable preservation agents are available in sufficient quantities. The appropriate tools and accessories are available. Wear protective clothing. Electronic components are covered up.
WARNUNG Insufficient or incorrect preservation agents are applied to the machine! Risk of injury to the respiratory tract, suffocation. 4 Wear breathing mask. u Spray all machined, but unpainted, parts external to the machine (e.g. pins, bearings) with LPS PROCYON anti-corrosion coating agent. u Spray all machined, galvanised, but unpainted, parts within the machine (e.g. flanges, pins, screws, joints, casings, contact surfaces) with MOLECULAR NATO FLUID anti-corrosion coating agent. u Spray the entire engine compartment with MOLECULAR NATO FLUID anticorrosion coating agent. u Spray electrical components inside switch cabinets and terminal boxes as well as plug-in connections and limit switches with LPS 1 anti-corrosion coa ting agent. u Spray all screws on railings, boom walkways, steps, moving parts and flood lights with LPS 3 anti-corrosion coating agent.
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