Calculation Of Trunnion

DESIGN DATA Erection weight WE = 280000 kg Dynamic factor KL = 2 nL= Number of lugs 2 PL= 2744000 N lifting weight Q345R Trunnion material Minimum specified yield stress Fy= 315 MPa Allowance stress,bending Fb = 0.66~0.75Fy ( 0.66) 207.9 MPa Allowance stress,shear Fs = 0.4Fy 126 MPa Allowance stress,tension Ft = 0.6Fy 189 MPa Trunnion dimension e= mm 250 Rn= mm 250 to= mm 45 W1= mm 20 W2= mm 45 Pad dimension Rp= mm 350 W3= mm 20 Z= *[Rn^4-(Rn-to)^4]/(4*Rn) mm^3 = 6.72E+06 Lift trunnion section area *[Rn^2-(Rn-to)^2] A= = 64324.11 mm^2 Vessel vertical Longitudinal moment ML= PL*e = 6.86E+08

2.42E+06

N.mm

Bending stress in trummion bv = ML / Z = 102.03 MPa Since Fb bv, the trunnion is adequate. Maxium tensile stress 1 =

PL /A = 42.66

MPa

Combine stress

(bv^2+3*1^2)^0.5 = 125.97 MPa The trunion is adequate Check welds Section modnlus of weld Sw= Rn^2 = 196350

1 =

0.7*Ft= 132.30

MPa

mm^2

Shear stress in weld due to bending moment fs= ML/Sw = 3493.77 N/mm fs/Fs mm = 27.73 Since W2 W, the trunnion is adequate. Section modnlus of pad weld Spw= 2*Rp = 2199 W=

mm

Shear stress in pad weld due to bending moment PL/Spw fps= = 1247.77 N/mm Wp= fps/Fs mm = 9.90 Since W3 Wp, the trunnion is adequate.

Calculation Of Lifting Lug

DESIGN DATA Lifting lug material Number of lifting lug Allowance stress Allowance shear stress []= 0.6[] Confficiency of weld Dynamic factor Equipment empty weight Lifting lug width Lift hole diameter Lifting lug effective thickness The weld length of pad The weld height of pad The weld length of Lifting lug The weld height of Lifting lug Vertical lifting case FV=KG/N lifting lug "A-A" stress

FV S (H D )

SA-240 304 N= 2 []= 137 Mpa []= 82.2 Mpa a= K= G= H= D= S= LWP= aWP= LWL= aWL= FV= = 0.7 1.5 50000 280 110 40 500

Kg mm mm mm mm

10 mm 380 mm 10 mm 37500 Ibm 5.515 Mpa

<[] it is safe shear stress of pad weld =FV/0.707aWPLWPa <[] it is safe shear stress of lifting lug weld =FV/0.707aWLLWLa <[] it is safe

15.155 Mpa

19.940 Mpa

Lifting Lug