Ocean Alert Installation Manual

Document No: A008Y01 Issue No: Dated: 4 29 July 2004

Ocean Alert Installation & User Manual

COPYRIGHT

A008Y01 Issue 4

Copyright in this document is vested in Satamatics Ltd. This document is issued in confidence for the purpose only for which it is supplied. It must not be reproduced in whole or in part except with the consent in writing of Satamatics Ltd and then only on the condition that this notice is included in any such reproduction.

Revision History

Date 16 January 2004 15 April 2004 19 July 2004 29 July 2004

Issue 1 2 3 4

ECO

Comments Initial Issue Amendment to warranty and other minor amendments. Section 7.1.2 Correction to N-Type diameter. Amendments relating to isolation of equipment from earth. Indicate polarity connections on Figures 15 and 18. Section 7.7. Remove reference to SMS messages.

1116 2014 2020

All Ocean Alert manuals are available for viewing and saving on the Ocean Alert website. Please visit http://ssas.satamatics.com for the latest versions.

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Satamatics Ltd.

A008Y01 Issue 4

Ocean Alert Installation & User Manual

CONTENTS

1 2 2.1 2.2 3 3.1 3.2 3.3 3.4 4 5 5.1

PACKING LIST.............................................................................................................................5 SAFETY WARNINGS ...................................................................................................................5 General Safety Warnings.........................................................................................................5 Limitations on intended operating environment .......................................................................5 WARRANTY INFORMATION.......................................................................................................6 Notice .......................................................................................................................................6 Limited Warranty......................................................................................................................6 Limitation of Warranty ..............................................................................................................6 Governing Law .........................................................................................................................6 PRODUCT INFORMATION ..........................................................................................................7 OCEAN ALERT GENERAL DESCRIPTION................................................................................8 Main Module.............................................................................................................................9 5.1.1 Interface Connectors............................................................................................................9 5.1.2 Battery Pack.......................................................................................................................10 5.1.3 Activation Key ....................................................................................................................10 5.2 Antenna..................................................................................................................................11 5.2.1 Antenna Mounting Bracket.................................................................................................11 5.2.2 Antenna Cable ...................................................................................................................12 5.3 Alert Switch ............................................................................................................................12 5.4 Skill Level ...............................................................................................................................12 5.5 Additional Materials................................................................................................................12 PRE-INSTALLATION SURVEY .................................................................................................13 Antenna..................................................................................................................................13 6.1.1 Location..............................................................................................................................13 6.1.2 Antenna Cable ...................................................................................................................13 6.1.3 Antenna Mounting Bracket.................................................................................................13 6.2 Main Module...........................................................................................................................14 6.2.1 Power Requirements..........................................................................................................14 6.2.2 Mounting Location..............................................................................................................14 6.3 Alert Switch ............................................................................................................................14 6.1 INSTALLATION..........................................................................................................................15 Battery Pack Installation ........................................................................................................15 Main Module Installation ........................................................................................................16 7.2.1 Location..............................................................................................................................16 7.2.2 Mounting ............................................................................................................................16 7.3 Antenna Installation ...............................................................................................................16 7.3.1 General ..............................................................................................................................16 7.3.2 Antenna Cable Run............................................................................................................17 7.3.3 Antenna Mounting Bracket.................................................................................................18 7.4 Alert Switch ............................................................................................................................19 7.5 Constructing the Power Cable ...............................................................................................20 7.6 Applying Power ......................................................................................................................21 7.7 Operational Check .................................................................................................................22 7.8 Alert Switch Isolation..............................................................................................................22 7.1 7.2 PROBLEM RESOLUTION, MAINTENANCE AND SUPPORT .................................................23 Problem Resolution................................................................................................................23 8.1.1 Non Reception of Transmissions .......................................................................................23 8.1.2 Alerts not being transmitted ...............................................................................................23 8.2 Maintenance...........................................................................................................................23 8.3 Technical Support and Information ........................................................................................23 8.4 Returns...................................................................................................................................24 8.1 SPECIFICATIONS ......................................................................................................................25 INTERFACE CONNECTOR PINOUTS ......................................................................................27 10.1 Power Connector Pinout...................................................................................................27 10.2 Primary Alert Switch Connector Pinout.............................................................................27 Introduction Page 3 of 36

9 10

Satamatics Ltd.

Ocean Alert Installation & User Manual

10.3 10.4 11

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Secondary Alert Switch Connector Pinout ........................................................................27 RS.232/485 Connector Pinout ..........................................................................................27

TEMPLATES...............................................................................................................................28 11.1 Main Module......................................................................................................................28 11.1.1 Main Module Drawing.......................................................................................................28 11.1.2 Main Module Drilling Template.........................................................................................29 11.2 Antenna .............................................................................................................................30 11.3 Antenna Mounting Bracket................................................................................................31 11.4 Alert Switch .......................................................................................................................32 APPENDIX A............................................................................................................................33 12.1 REGULATORY AND TYPE APPROVAL INFORMATION ...............................................33 12.1.1 European Compliance......................................................................................................33 12.1.2 FCC Authorisation ............................................................................................................33 12.1.3 INMARSAT Type Approval...............................................................................................33 12.2 CE Declaration of Conformity............................................................................................34

12

TABLE OF FIGURES Figure 1 OCEAN ALERT Terminal: Main Module ................................................................................ 9 Figure 2 - OCEAN ALERT Interface Connectors .................................................................................... 9 Figure 3 - SAT101 Transceiver and Battery Pack................................................................................. 10 Figure 4 OCEAN ALERT Terminal: Antenna ..................................................................................... 11 Figure 5 - Antenna Mounting Bracket.................................................................................................... 11 Figure 6 - Alert Switch ........................................................................................................................... 12 Figure 7 - Main Module with top cover removed ................................................................................... 15 Figure 8 - Battery Pack with securing screws indicated ........................................................................ 16 Figure 9 N-type to SMA in Line Connector......................................................................................... 17 Figure 10 - RF cable connected to main terminal ................................................................................. 17 Figure 11 - Antenna secured to the Antenna Mounting Bracket ........................................................... 18 Figure 12 - In Line Connector fitted to Antenna Mounting Bracket ....................................................... 18 Figure 13 - Antenna Cable connected to the In-Line Connector........................................................... 18 Figure 14 - Antenna cable securely connected to the Antenna Mounting Bracket ............................... 19 Figure 15 - Alert Switch Connections .................................................................................................... 19 Figure 16 - Alert Switch Wiring .............................................................................................................. 20 Figure 17 - Main Module with Alert Switch and Antenna cables Connected......................................... 20 Figure 18 - Power Cable Connector Pins .............................................................................................. 21 Figure 19 - Power Cable Assembly ....................................................................................................... 21 Figure 20 - Main Module with Alert Switch, Antenna and Power Cables Attached............................... 21 Figure 21 - Ocean Alert Key Switch ...................................................................................................... 22 Figure 22 - Main Module General Dimensions ...................................................................................... 28 Figure 23 - Main Module Drawing ......................................................................................................... 29 Figure 24 - Antenna Dimensions and Mounting Points ......................................................................... 30 Figure 25 - Antenna Mounting Bracket Drawing ................................................................................... 31 Figure 26 - Alert Switch Drawing ........................................................................................................... 32

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Satamatics Ltd.

A008Y01 Issue 4

Ocean Alert Installation & User Manual

PACKING LIST
Main module, part number B011B01. Battery Pack, part number B003B02, including 2 by M3 30mm screws. Antenna with integral 10cm cable, part number B005B02. Antenna Mounting Bracket, part number D028A01. Alert Switch, part number B012B01 (qty 2) Ocean Alert Installation Manual, part number A008Y01. Ocean Alert Operations Manual, part number A008Y02. Accessory Pack, part number G007B01, containing: o Antenna fixings (qty 3 by M4 16mm screws and locknuts) o N-Type to SMA in-line connector (qty 1) o Rubber Grommet o Power Cable connector (qty 1) o Alert Switch cable connector (qty 2) o Security Key (qty 2)

The OCEAN ALERT system (part number A008A01) is supplied with the following:

You will require one of the following antenna cables to enable you to complete installation of the system: 5m N Type to N Type Antenna cable, part number C009A01 10m N Type to N Type Antenna cable, part number C009A02 15m N Type to N Type Antenna cable, part number C009A04 20m N Type to N Type Antenna cable, part number C012A20 Optional Accessories: Alert Switch cable (30m length), part number C010A01

NOTE: The OCEAN ALERT is not supplied with an Alert Switch cable or power supply cable. See Section 7.4 for Alert Switch cable requirements and Section 6.2.1 for detailed power requirements. IMPORTANT: Use of cables other than those supplied by Satamatics Ltd are at the purchasers own risk.

SAFETY WARNINGS
BEFORE APPLYING POWER TO THE EQUIPMENT the user must read all instructions. If in any doubt, consult suitably trained service personnel before proceeding with the installation.

2.1

General Safety Warnings

No user serviceable parts inside. Refer servicing to qualified service personnel. The equipment contains no replaceable fuses. Retain the safety and operating instructions for future reference. Observe all warnings on the equipment and in the operating instructions. Follow all operating and user instructions. Connect the equipment to a power supply only of the type described in the operating instructions or marked on the equipment. The antenna unit should be located away from power lines. Maximum permissible exposure (MPE) limits This equipment complies with FCC (OET bulletin 65) general population/uncontrolled exposure limits as applied to RF energy from a Mobile device. (A mobile device being defined as a transmitting device designed to be used in other than fixed locations and to be generally used in such a way that a separation distance of at least 20 centimetres is normally maintained between the transmitters radiating structures and the body of the user or nearby persons.)

2.2

Limitations on intended operating environment

Guidance notes for the installation and use of the OCEAN ALERT must be strictly followed. Satamatics exercise due diligence to ensure that the equipment is suitable for use for OCEAN ALERT, but ultimate responsibility for the compliance of a complete system must rest with the installer and vessel operator. Care is required to ensure electromagnetic compatibility (EMC) between the OCEAN ALERT and other navigation and communications equipment on board the vessel.

Satamatics Ltd.

Introduction

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Ocean Alert Installation & User Manual 3 3.1 WARRANTY INFORMATION Notice

A008Y01 Issue 4

Information in this document is subject to change without notice. Satamatics Ltd makes no warranty of any kind with regards to this material, including, but not limited to, the implied warranties of merchantability and fitness for purpose. Satamatics Ltd. shall not be liable for errors contained herein or for incidental or consequential damages in connection with the use of this material. No part of this document may be photocopied, reproduced, or translated to another language without prior written consent of Satamatics Ltd. The Satamatics logo is a registered trademark of Satamatics Ltd. All other trademarks belong to their respective proprietors.

3.2

Limited Warranty

Satamatics Ltd warrants that the OCEAN ALERT product will be free from defects in material and workmanship for a period of one (1) year from date of purchase only if the instructions in this document have been complied with and the installation has been carried out by an authorised person. During the warranty period Satamatics Ltd will, at its option, either repair or replace products that prove to be defective. If a defect exists, at its option Satamatics Ltd will repair the product at no charge, using new or refurbished replacement parts, or exchange the product with a product that is new or which has been manufactured from new or serviceable used parts and is at least functionally equivalent to the original product. A replacement product assumes the remaining warranty of the original product or 90 days, whichever is the longer for you. All Hardware (or part thereof) that is replaced by Satamatics Ltd shall become the property of Satamatics Ltd upon replacement. Satamatics Ltd does not warrant that the operation of the equipment or firmware will be uninterrupted or error free. For warranty service or repair the product must be returned to a service facility designated by Satamatics Ltd quoting the information contained in Section 4. Failure to do so could invalidate or delay any warranty repair.

3.3

Limitation of Warranty

The foregoing warranty shall not apply to defects resulting from improper or inadequate maintenance by the Buyer, Buyer-supplied software (scripts) or interfacing, unauthorized modification or misuse, operation outside of the environmental specifications for the product, or improper installation. The warranty shall not apply if an unauthorised person has installed the system. The warranty shall be limited to the hardware elements only, if cables other than those supplied by Satamatics Ltd are used. EXCEPT FOR THE ONE (1) YEAR LIMITED WARRANTY SPECIFIED HEREIN, THE PRODUCT IS PROVIDED AS-IS WITHOUT ANY WARRANTY OF ANY KIND INCLUDING, WITHOUT LIMITATION, ANY WARRANTY OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE AND NON-INFRINGEMENT. IF ANY IMPLIED WARRANTY CANNOT BE DISCLAIMED IN ANY TERRITORY WHERE A PRODUCT IS SOLD, THE DURATION OF SUCH IMPLIED WARRANTY SHALL BE LIMITED TO NINETY (90) DAYS. EXCEPT AS EXPRESSLY COVERED UNDER THE LIMITED WARRANTY PROVIDED HEREIN, THE ENTIRE RISK AS TO THE QUALITY, SELECTION AND PERFORMANCE OF THE PRODUCT IS WITH THE PURCHASER OF THE PRODUCT. TO THE MAXIMUM EXTENT PERMITTED BY LAW, SATAMATICS LTD IS NOT LIABLE UNDER ANY CONTRACT, NEGLIGENCE, STRICT LIABILITY OR OTHER LEGAL OR EQUITABLE THEORY FOR ANY LOSS OF USE OF THE PRODUCT, INCONVENIENCE OR DAMAGES OF ANY CHARACTER, WHETHER DIRECT, SPECIAL, INCIDENTAL OR CONSEQUENTIAL (INCLUDING, BUT NOT LIMITED TO, DAMAGES FOR LOSS OF GOODWILL, WORK STOPPAGE, COMPUTER FAILURE OR MALFUNCTION, LOSS OF INFORMATION OR DATA CONTAINED IN, STORED ON, OR INTEGRATED WITH ANY PRODUCT RETURNED TO SATAMATICS LTD FOR WARRANTY REPAIR) RESULTING FROM THE USE OF THE PRODUCT, RELATING TO WARRANTY SERVICE, OR ARISING OUT OF ANY BREACH OF THIS LIMITED WARRANTY, EVEN IF SATAMATICS LTD HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES. THE SOLE REMEDY FOR A BREACH OF THE FOREGOING LIMITED WARRANTY IS REPAIR OR REPLACEMENT OF THE DEFECTIVE OR NON-CONFORMING PRODUCT.

3.4

Governing Law

The laws of England & Wales shall govern this one (1) year warranty. Some countries do not allow the exclusion or limitation of incidental or consequential damages or exclusions or limitations on the duration of implied warranties or conditions. The above limitations may not therefore apply to you. This warranty gives you specific legal rights, and you may also have rights that vary by country.

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Introduction

Satamatics Ltd

A008Y01 Issue 4

Ocean Alert Installation & User Manual

PRODUCT INFORMATION

It is essential that the following information be completed at the time of installation/purchase to ensure that any future warranty claims are dealt with as quickly and efficiently as possible.

DATE OF PURCHASE: PURCHASED FROM:

SERIAL NUMBER:

*SAT 101 ISN: *SAT 101 SERIAL NUMBER:

* This information can be found on the SAT101 transceiver when installing the battery (see Section 7.1).

IMPORTANT: PLEASE KEEP IN A SAFE PLACE FOR FUTURE REFERENCE

Dealer:

Satamatics Ltd.

Introduction

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Ocean Alert Installation & User Manual 5 OCEAN ALERT GENERAL DESCRIPTION

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The OCEAN ALERT is a compact, low data rate, satellite terminal designed to operate over the INMARSAT satellites using the INMARSAT D+ protocol. OCEAN ALERT provides global coverage and fully automatic roaming across all of the worlds ocean regions. OCEAN ALERT complies fully with all SOLAS XI-2/6 mandatory regulations and performance standards for Ship Security Alert Systems. The OCEAN ALERT comprises of an antenna and a Main Module (containing a SAT101 transceiver with integral GPS receiver and battery pack) with a 3 position key switch (off/test/on) and two remote latching Alert Switches that are pushed in to activate and pushed again to deactivate. The OCEAN ALERT will continuously monitor the ships location, its external power supply and the alert activation points, and automatically transmit SSAS Position Report messages according to a preprogrammed tracking interval (this is determined by the air-time package) allowing the vessel to be tracked remotely by its fleet operators. All alert conditions detected on board the vessel through either manual activation of alert activation points or warning conditions detected through automatic monitoring of operating parameters (i.e. power cable removed), will trigger the automatic transmission of specific alert messages. Once an abnormal condition has been detected and reported, the ensuing reporting rate will increase until the alert condition is cancelled. Alerts may only be cancelled once all conditions revert to normal (i.e. Alert Switch is de-activated, power restored) and the terminal receives a specific cancellation message from the Control Centre. When the switches are de-activated, the terminal will send a cancellation report. It will, however, continue to send Alert reports every 30 minutes until such times as the cancellation message is received from the Control Centre at which time it will revert to normal position reporting. During an external power supply interruption, the terminal will continue to function in whatever mode it is currently in (i.e. normal or Alert mode), but will sleep between transmissions to preserve battery life. While sleeping, the terminal will no longer be capable of receiving forward channel messages this means that there will be no capability to remotely poll the terminal, change the alert interval or remotely reset any alerts. It is therefore essential that normal power is restored as soon as possible after the Alert to allow full control of the system (see Section 5.1.2.1 for more information on Battery Life). During sleep mode, the terminal will continue to monitor the alert button switches and external power supply and will still follow its scheduled report intervals for whichever mode it is in. If an alert is activated during sleep mode, the terminal will wake up, determine its current position via GPS, send the appropriate message, then go back to sleep.

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Introduction

Satamatics Ltd

A008Y01 Issue 4

Ocean Alert Installation & User Manual

5.1

Main Module

The main module, as shown in Figure 1, contains a SAT101 transceiver and an integral battery backup in case of power outages.

Figure 1 OCEAN ALERT Terminal: Main Module

5.1.1 Interface Connectors

There are 5 primary connectors on the Main Module (see Figure 2): RS.232 port (situated on the side of the Main Module). This is primarily for upgrading the terminal software and for future use. Primary Alert Switch 4 pin/female with protective cap. Secondary Alert Switch 4 pin/female with protective cap. Antenna connector Type N female coaxial. Power Connector 4 pin/male DC power input with protective cap (see Section 6.2.1).

Figure 2 - OCEAN ALERT Interface Connectors The top cover of the Main Module contains the 3-way Activation Key. IMPORTANT: To maintain the low profile integrity of the Main Unit, none of the connectors are marked. It is important, therefore, that all cables are correctly routed to the appropriate connector at the time of installation. Satamatics Ltd. Introduction Page 9 of 36

Ocean Alert Installation & User Manual

5.1.2 Battery Pack

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The battery pack is a sealed unit containing 10 AA cell NiMH batteries. The pack provides up to 1.2Ah capacity. The pack is fitted to the SAT101 Transceiver contained within the Main Module (see Section 7.1).

Figure 3 - SAT101 Transceiver and Battery Pack 5.1.2.1 Battery Backup

The battery will provide backup power for approximately 30 days or 100 transmissions whichever is the lesser. Therefore in a worst-case scenario where an Alert has been triggered and the terminal is transmitting every 30 minutes, the battery will last approximately 50 hours. 5.1.2.2 Battery Charging

Batteries are supplied in an uncharged state. Following installation of the unit, the OCEAN ALERT terminal takes a 9.6-30Vdc supply from an external source (e.g. ships emergency lighting system) and charges the battery using the inbuilt circuitry. The battery will be fully charged after 7 hours. The OCEAN ALERT requires 1 amp at 12v or 0.5 amp at 24v in normal operation. 5.1.2.3 Battery Life

The battery pack is designed to last for approximately 3 years. This will vary depending upon a range of factors, including environmental. It is therefore recommended that the pack is replaced every 3 years or when the backup time is significantly less than that specified in Section 5.1.2.1. IMPORTANT: The battery pack should be tested on a regular basis to ensure that it is functioning correctly. This may be incorporated as part of the system test.

5.1.3 Activation Key

The OCEAN ALERT is supplied with a 3-way Activation key, the positions of which are: Off (key may be removed) Inhibits transmission of all messages (useful when in port or undergoing major servicing). Test (key cannot be removed) As its name implies, this position is used to test each of the Alert Switches and the associated messages sent when they have been activated. On (key may be removed) The system is now active and will transmit regular position reports (optional) and respond to activation of any of the Alert Switches or removal of mains power. For a more detailed explanation of the foregoing, refer to Sections 7.7 and 7.8. Page 10 of 36 Introduction Satamatics Ltd

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5.2

Antenna

A single antenna is used for GPS receive, D+ receive and D+ transmit. Cable length: Mounting: Connector: 10cm 4 by M4 (No.8) bolts SMA

Cable entry is from the side of the base moulding.

Figure 4 OCEAN ALERT Terminal: Antenna

5.2.1 Antenna Mounting Bracket

The Antenna Mounting Bracket may be used to secure the antenna to a guardrail, stanchion or small yardarm (see Figure 5). The design of the bracket allows the user to secure it either horizontally or vertically.

Figure 5 - Antenna Mounting Bracket NOTE: The Mounting Bracket is not supplied with U bolts as these may vary depending upon the diameter of the stanchion etc. It is important, therefore, to ensure that you have the correct size U bolts prior to commencing installation.

IMPORTANT: If you intend to use the Mounting Bracket, you must ensure that it is isolated from the vessels earth.

Satamatics Ltd.

Introduction

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5.2.2 Antenna Cable

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The antenna cable is supplied in 5m, 10m, 15m and 20m lengths. It is essential to the correct operation of the system that only cables supplied or approved by Satamatics Ltd are used. If you are in doubt then please consult your Dealer.

IMPORTANT: The maximum antenna cable length for Ocean Alert is 20m.

5.3

Alert Switch

OCEAN ALERT is provided with two Alert Switches (Figure 6). These are protected from inadvertent use by a clear plastic spring-loaded cover. To activate the switch, simply lift the cover and depress the button, ensuring that it remains in the depressed state. To cancel the alert, depress the button again, ensuring that it is in the out (raised) position.

Figure 6 - Alert Switch

5.4

Skill Level

A competent ships electrician can complete installation of the OCEAN ALERT system. Although simple to install, the total time taken will vary depending upon where the Alert Switches and main module are to be located.

5.5

Additional Materials

Although the OCEAN ALERT system is supplied with the majority of the items necessary to fully install the system, the following will be required to complete the installation: 4 by M4 8mm hardware for mounting the main module. 3 by M4 hardware for mounting the antenna (if not using the Antenna Mounting Bracket). Alert Switch cable (optionally available from Satamatics Ltd). Appropriate hardware for mounting the Alert Switches. Power cable of appropriate type and length. In line fuse of the appropriate type (if connecting directly from a battery). External cable connectors must be protected by use of at least one of the following: o Stabilant 22A or similar. o Silicon based High-Vacuum Grease. o ScotchTM 3MTM 33+ Tape or similar. Antenna Mounting Bracket U Bolts. Appropriate insulating material for the Antenna Mounting Bracket.

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Introduction

Satamatics Ltd

A008Y01 Issue 4

Ocean Alert Installation & User Manual

PRE-INSTALLATION SURVEY

Before attempting to install the equipment, it is essential that a full survey of the proposed location is carried out and the following points taken into account. Failure to do so could result in the system malfunctioning. IMPORTANT: The terminal must be activated (airtime) and also registered to a user account on the Ocean Alert website prior to installation (see Ocean Alert Operations Manual for details).

6.1

Antenna
IMPORTANT: Do not permanently secure the antenna cable until after the system has been tested in accordance with Section 7.7.

6.1.1 Location
The antenna should be located with an unobstructed, clear view of the sky. The antenna should be mounted on a flat horizontal surface. Consider the position of the satellites. The Inmarsat satellites are in geo-stationary orbits above the equator. (i.e., in the Northern hemisphere the satellites are located to the south, in the Southern hemisphere the satellites are located to the North.) The further away from the Equator the OCEAN ALERT is, the lower the degree of elevation will be above the horizon. If you plan to install the antenna in a partially enclosed environment, test operation before committing to a permanent installation. The antenna should be located on the highest point possible, free from obstructions and safe from damage during normal operation of the host vessel. For installations exposed to shock and/or vibration, use a mounting scheme that isolates the antenna from the excessive shock and/or vibration. Choose a location that is not near radar installations, other satellite communication equipment, and/or microwave dishes to prevent RF jamming. It is advisable to leave at least a 1-metre separation between the system and any other communications devices. Avoid mounting on a hot surface.

6.1.2 Antenna Cable

When deciding the cable route, avoid sharp edges and pinches. The cable should not be run parallel to the vessels power cables. Where this is not possible, the cable must cross over power cables at 90 degrees or be spatially separated by at least 15cm when running parallel to the power cable. The cable should be tied in using appropriate cable grips or ties and should be run in such a way (e.g. inside a channel bar or on cable trays) so as to afford maximum protection from external forces and avoid damage. The minimum static bend radius of the antenna cable is 55mm. The diameter of the 5m, 10m and 15m antenna cables is 9mm and 8mm for the 20m cable. The diameter of the N Type connector is 20mm. Mechanical pressure on the cable may cause performance degradation or even a short circuit.

6.1.3 Antenna Mounting Bracket

The Antenna Mounting Bracket may be used to fix the antenna to an appropriate stanchion, either horizontally or vertically. Mounting bolts will be required, the size of which will be determined by the diameter of the pole/stanchion. You should ensure that the mounting bracket is isolated from the vessels hull (earth). Satamatics Ltd. Pre-Installation Survey Page 13 of 36

Ocean Alert Installation & User Manual 6.2 Main Module

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6.2.1 Power Requirements

The equipment is powered from an external DC supply of 9.6V to 30V. The DC supply must be capable of providing a maximum VA of 12W, for example 1A @ 12V or 0.5A @ 24V. External power is connected via the Cable Mounted Socket type connector (see Section 10.1 for pin out connections) When installing the OCEAN ALERT, adequate circuit protection must be provided as required by local regulations. IMPORTANT: If connecting to an external battery, the OCEAN ALERT requires an external fast acting fuse connected in series with the positive supply at the battery end of the cable. Input voltage 9.6 to 30 Vdc Fuse Rating 1.5A Minimum wire gauge 20 AWG (16/0.2)

6.2.2 Mounting Location

The Main Module may be mounted in any suitable position inside the superstructure or hull of the vessel. Exceptionally, the Module may be mounted externally in a sheltered location. The actual placement of the unit may be determined by the following factors: Routing of antenna cable Available power supply (See Section 6.2.1) Furthermore, the Main Module should be sited such that the following conditions are avoided: Excessive shock or continuous vibration Excessive heat Excessive cold High Humidity

IMPORTANT: Ensure that the main module is isolated from the vessels hull (earth).

IMPORTANT: If the Module is to be mounted externally, it must be installed with the connectors facing down and the RS232 adapter cover secured.

6.3

Alert Switch

The Alert switches should be sited in a suitable location within the vessels superstructure, ensuring that they are easily accessible whilst remaining inconspicuous. It is recommended that the switches are located away from the main module to ensure that it is not compromised and therefore easily disabled. You must ensure that you have sufficient cable prior to selecting the location. You should only use cables suitable for the environment in which the equipment is to be installed. Alternatively, you may purchase cable from Satamatics Ltd. See Section 7.4 for wiring instructions and Section 10 for pin out information.

IMPORTANT: The maximum length of the Alert Switch cable must not exceed 30m.

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Pre-Installation Survey

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Ocean Alert Installation & User Manual

INSTALLATION
Installation and service should only be carried out by suitably qualified service personnel. Local working practices and regulations for wiring and installations must be adhered to.

IMPORTANT: The terminal must be activated (airtime) and also registered on the Ocean Alert website prior to installation (see Ocean Alert Operations Manual for details).

7.1

Battery Pack Installation

WARNING: Module. The power cable must always be disconnected before opening the Main

Prior to installing the system, you must fit the Battery Pack within the Main Module. This may be achieved by the following: Remove the four screws securing the cover of the Main Module to the base. Carefully remove the top cover, ensuring that the cable connections to the Alert Key Switch are not stretched. The SAT101 transceiver sits immediately below the PCB as shown in Figure 7.

Figure 7 - Main Module with top cover removed IMPORTANT: Record the ISN and Serial Number of the SAT101 Transceiver unit on Page 7. This information is required for commissioning and warranty of the terminal. Remove the rubber seal on the SAT101 that protects the battery contacts. Carefully line up the battery pack with the SAT101 transceiver and slot home, ensuring that the contacts are correctly aligned see Figure 7. If necessary, slightly loosen the PCB connector screws and re-tighten after the battery pack has been correctly secured. Secure the Battery Pack to the SAT101 transceiver using the screws provided in the battery packaging (2 by M3 screws). Loosely connect each in turn then secure fully - do not over tighten (see Figure 8). IMPORTANT: Failure to securely install the battery will result in abnormal operation and could cause permanent damage. Satamatics Ltd. Installation Page 15 of 36

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Figure 8 - Battery Pack with securing screws indicated Replace the top cover and secure (do not over tighten the screws).

7.2

Main Module Installation

7.2.1 Location
The Main Module may be mounted either indoors or outdoors. Indoor installation is preferable as this gives added protection from adverse weather conditions. If mounted outdoors, the Module should be mounted with the interface connectors facing down.

7.2.2 Mounting
IMPORTANT: Record the ISN and serial number of the SAT101 transceiver, and the Serial Number of the Main Module on page 7 and retain in a safe place (see Section 7.1). This will be required for registration and warranty enquiries. Mark the location of the mounting holes. Drill 4.5mm mounting holes. Secure the unit in place using M4 (No. 8) screws and nuts - do not over tighten.

7.3

Antenna Installation

It is recommended that cable routing is planned and operation tested before committing to a permanent installation.

7.3.1 General
The antenna may be mounted either using the supplied Antenna Mounting Bracket (see Section 7.3.3) or directly to a suitable mounting surface, ensuring that it is flat and the antenna is not obstructed (see Section 6.1.1). If screwing directly to the mounting surface, secure the antenna using qty 3 M4 screws appropriate to the mounting surface and environment do not over tighten.

IMPORTANT: It is advisable to test the installation prior to drilling any holes.

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Installation

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7.3.2 Antenna Cable Run

IMPORTANT: The main antenna cable should be laid and tied at regular intervals before connecting to the antenna or the Main Module to minimise risk of excessive strain and damage to the connectors. If the Antenna Mounting Bracket is not used, attach the main antenna cable to the 10cm antenna cable using the supplied in-line N-type to SMA connector (Figure 9), having first removed the washer and nut. Ensure that both ends are correctly screwed together. To make certain that the connectors are fully protected from the elements, they must be covered with one of the following: Stabilant 22A or similar. Silicon based High-Vacuum Grease suitable for a Maritime environment. ScotchTM 3MTM 33+ Tape or similar.

Figure 9 N-type to SMA in Line Connector Connect the RF cable to the main unit as shown in Figure 10, ensuring that the connector is fully secured.

Figure 10 - RF cable connected to main terminal

Satamatics Ltd.

Installation

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Ocean Alert Installation & User Manual

7.3.3 Antenna Mounting Bracket

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If it is decided to secure the antenna to the Antenna Mounting Bracket (supplied), the following instructions should be followed in the order shown. Insert the rubber grommet, included in the accessory pack, as shown in Figure 11 (indicated by arrow). Attach the N-type to SMA connector, included in the accessory pack, to the antenna as shown in Figure 12. Attach the antenna to the Mounting Bracket using the fixings provided (qty 3 by M4 16mm screws and locknuts) do not overtighten. Ensure that the antenna is orientated in accordance with Figure 11, noting the run of the cable (indicated by the arrow).

Figure 11 - Antenna secured to the Antenna Mounting Bracket

Figure 12 - In Line Connector fitted to Antenna Mounting Bracket

Thread the small cable from the antenna through the grommet as shown in Figure 11. Connect the small cable to the in-line N-type to SMA connector, as shown in Figure 13.

Figure 13 - Antenna Cable connected to the In-Line Connector Fix the Antenna Mounting Bracket to the appropriate structure (guard-rail, stanchion), ensuring that the bracket is isolated from the vessels hull. Make sure that the antenna has a clear line of site to the satellites and is not impeded by the superstructure (See Section 6.1.1). The Mounting bracket may be fitted either horizontally or vertically using appropriate U bolts. You must ensure, however, that the antenna remains in the horizontal plane. Secure the main antenna cable to the other end of the in-line N-type to SMA connector, as shown in Figure 14. Page 18 of 36 Installation Satamatics Ltd.

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Figure 14 - Antenna cable securely connected to the Antenna Mounting Bracket Protect the connectors with one or a combination of the following: o Stabilant 22A or similar. o High-Vacuum Grease (silicone based). o ScotchTM 3MTM 33+ tape or similar. IMPORTANT: If you intend to use the Mounting Bracket, you must ensure that it is isolated from the vessels hull (earth).

7.4

Alert Switch

The Alert Switch and terminal connector should be wired using appropriate shielded cable for the environment in which it will be installed. It should be a minimum diameter of 6mm and a maximum of 9.5mm. Alternatively, you may purchase cable from Satamatics Ltd, in 30m lengths. Pins 1 (positive) and 2 (negative) on the Alert Switch Connector need to be connected as shown in Figure 15. Ensure that the individual wires are of an appropriate colour to identify the connections.

VIN-

VIN+

Figure 15 - Alert Switch Connections Remove the top cover of the Alert Switch (half-turn spring loaded screws) and wire the other end of the cable to the connector block, ensuring that the positive wire is connected to the blue and the negative to the black wire (see Figure 16).

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Ocean Alert Installation & User Manual

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Figure 16 - Alert Switch Wiring Use the base of the Alert Switch to mark out the holes for drilling. Secure the base to the mounting surface using suitable fixings do not over tighten. Replace the cover (ensuring that the screws engage correctly).

IMPORTANT: proceeding.

Ensure that the switch is in the off position (button released) before

Repeat for the second switch. Run the cables to the Main Module and connect to the appropriate sockets as shown in Figure 17, noting which is the primary switch and which is the secondary switch (see Figure 2).

Figure 17 - Main Module with Alert Switch and Antenna cables Connected

7.5

Constructing the Power Cable

The OCEAN ALERT is supplied with a Power Cable connector, which is used to construct a cable of appropriate length. A cable with 2 conductors (recommended cable type 24 AWG with a minimum diameter of 6mm and a maximum 9.5mm) must be used to wire to this connector. Pins 1 (positive) and 2 (negative) must be connected as shown in Figure 18. Do not connect the Earth wire. Ensure that the individual wires are of an appropriate colour to identify the connections (i.e. red live, black negative). Once the strands have been secured to the connectors, assemble the cable as shown in Figure 19. The other end of the cable must be connected to a suitable power source (see Section 6.2.1 for power requirements). IMPORTANT: If the power supply is provided directly from a battery then an in-line fuse must be fitted (see Section 6.2.1).

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VIN-

VIN+

Figure 18 - Power Cable Connector Pins

Figure 19 - Power Cable Assembly

7.6

Applying Power
IMPORTANT: Ensure that the key switch is in the OFF position AND that both Alert Switches are in the raised position (off) prior to connecting power.

Before connecting the OCEAN ALERT to an external voltage source, ensure that: The Main Module is isolated from the vessels hull (earth). Voltage polarity is correct. Voltage source (at the input to the main module) is between 9.6Vdc and 30Vdc. The power cable has been correctly wired (see Section 7.5). Correct value fuses and/or circuit protection devices have been fitted. The antenna cable is connected. Align the power cable connector with the connector on the Main Module, push home and tighten.

Figure 20 - Main Module with Alert Switch, Antenna and Power Cables Attached

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Ocean Alert Installation & User Manual 7.7 Operational Check

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Prior to starting the operational check of the system, the controlling authority must ensure that the terminal has been activated with an airtime package and registered on the Ocean Alert website with all associated emails and SMS telephone numbers (see Ocean Alert Operations Manual). The OCEAN ALERT system is active at time of power up (when power is applied). To ensure correct operation of the whole system, the following must be carried out: Advise your controlling authority that you are about to test the Ocean Alert System. Insert the Key and turn to the Test position. Depress the primary Alert Switch. The nominated addressees should receive an email advising that this has been activated in the test mode (see Ocean Alert Operations Manual). Confirm that the email was received. Cancel the Alert by releasing the primary Alert Switch. Repeat with the secondary Alert Switch. Once the foregoing has been completed successfully (approximately 30 minutes), confirm that the Control Centre has sent a deactivation message and that reporting has reverted to normal. The key may now be moved to the On position and removed. The system is now active.

Figure 21 - Ocean Alert Key Switch NOTE: The key cannot be removed when in the Test mode.

7.8

Alert Switch Isolation

The OCEAN ALERT has been designed to allow the user to inhibit the transmission of messages, regardless of Alert Switch and power status. This is primarily for use when in dock or during periods of maintenance. To enter this mode, the key should be inserted and turned anticlockwise until it is in the Off position. The key may now be removed. NOTE: The Control Centre will still have the ability to poll the terminal and request a transmission report. To fully isolate the terminal electrically, you must remove the power supply and internal battery.

IMPORTANT: Prior to switching the OCEAN ALERT back on, you should ensure that both Alert Switches are in the off position (raised) and the key switch is also in the off position.

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8 8.1

PROBLEM RESOLUTION, MAINTENANCE AND SUPPORT Problem Resolution

8.1.1 Non Reception of Transmissions

If the Controlling Authority is not receiving transmissions from the vessel, there may be a problem with the system. You should: Ensure that the terminal has been activated (see the Operations Manual for further information). Ensure that the antenna is not blocked and has a clear line of sight to the satellites. Refer to Section 6.1.1. Check the power connection and supply. Refer to Section 7.5. Check the antenna cables and connections. Refer to Section 7.3.1. If, after confirming that all of the above items are correct, you should refer to the Ocean Alert Maintenance & Support Manual for more detailed fault finding information. If you do not have access to this manual, you should immediately contact your Dealer for help in resolving the problem.

8.1.2 Alerts not being transmitted

If, after activating an Alert Switch in Test Mode, it is discovered by the Controlling Authority that the Alert is not being received, you should initially check the Alert cable installation. Refer to Section 7.4. If the problem persists after confirming that the cable has been wired correctly and there are no signs of damage, you should immediately contact your Dealer for help in resolving the problem.

8.2

Maintenance

The OCEAN ALERT system requires no specific maintenance. It is good practice, however, to check all cables on a regular basis for wear, tear or corrosion and repair/replace as required. Particular attention should be paid to the 10cm antenna cable and the SMA to N-Type connector. There are no user serviceable parts. Dust and finger marks can be removed using a soft damp cloth. Avoid using domestic cleaning products.

8.3

Technical Support and Information

For technical support, product queries and information please contact your equipment supplier or authorised dealer. Authorised dealers and general information about Satamatics products and services can be found at: http://www.satamatics.com Alternatively, contact Satamatics directly for details of your Dealer: Satamatics USA Telephone: Or: Email: www: +1 877 SAT MATD +1 877 728 6283 support@satamatics.com www.satamaticsusa.com Satamatics Ltd Corporate Headquarters Telephone: +44 (0)1684 278610 Facsimile: +44 (0)1684 278611 support@satamatics.com Email: www.satamatics.com www:

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Ocean Alert Installation & User Manual 8.4 Returns

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If you are advised to return your equipment by your Dealer, you will be provided with a Return Materials Authorisation (RMA) number, which must be quoted on all supporting paperwork. You must also include the ISN, product number and product serial number. Failure to do so could result in delays in processing the repair.

IMPORTANT: You must not ship units directly to Satamatics Ltd, unless specifically requested to do so, as this will delay the processing of your return.

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Maintenance

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SPECIFICATIONS

Physical Dimensions Main module + battery pack 200 mm x 200 mm x 70 mm Antenna 112 mm x 37 mm (diameter x height) Weight Main module 2.3kg Antenna 340g Rechargeable battery pack 315g Shipping weight (main module +antenna) 4.5kg Environmental Temperature Main module Antenna Battery pack Humidity Vibration Shock (survival) Ingress Protection Rating Main module Antenna Frequency Range Transmit Receive GPS G/T EIRP 1626.5 MHz to 1660.5 MHz 1525.0 MHz to 1559.0 MHz 1575.42 1.0 MHz -25dB/K at EL = 30 < 9dBW 0dBW @ EL = 30 -3dBW @ EL = 5 -25C to +70C -40C to +70C Refer to battery pack specifications 95% @ +40C 5-20Hz: 1.92m2s-3 random noise 20-500Hz: -3dB octave random noise Half sine 6ms, 300ms-2 IP66 (when interface connector appropriately mated) IP66

Modulation Transmitter Tx burst duration User data rate Receiver User data rate Message length To Terminal (forward messages) From Terminal (return messages) GPS Channels Time To First Fix (Typical) Cold start Hot start Accuracy (SA Off) Position (CEP,2D) Altitude Satamatics Ltd. 12 45s <8s (GPS was off for less than 2 hours) 4m (Typical) maximum 18000m Specification Page 25 of 36 Up to 1000 bits Up to 84 bits 2 level FSK, 256Hz tone spacing 8s (Global Beam) ~10 bits per second (Global beam) 32-ary FSK, 20Hz tone spacing ~9 bits per second

Ocean Alert Installation & User Manual

Dynamic capability Velocity Acceleration Maximum update rate Control & Monitoring Interface Baud rate Parity/data bits/stop bits Power Supply Voltage Power Consumption (@12V) Sleep Receive (incl. GPS) Transmit Battery Pack Rechargeable: Battery Type Capacity Storage temperature Discharge temperature Permanent charge Nickel Metal Hydride (NiMH) 1.2Ah -20C to +35C -20C to +60C (0C to +45C optimal) +10C to +35C 0.5mW 2.4W 8.7W Asynchronous serial RS232 or RS485 9600 bps N,8,1 9.6V to 30V smoothed DC maximum 515m/s 4g 1s

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Specification

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INTERFACE CONNECTOR PINOUTS

10.1 Power Connector Pinout

Pin 1 2 E 3 Function Vin + Vin -

10.2 Primary Alert Switch Connector Pinout

Pin 1 2 E Function IO_0 Gnd Chassis Gnd

10.3 Secondary Alert Switch Connector Pinout

Pin 1 2 E Function IO_2 Gnd Chassis Gnd

10.4 RS.232/485 Connector Pinout

Pin 1 2 3 4 5 6 E Function TX232 RX232 TX485+ TX485RX485+ RX485Gnd

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Ocean Alert Installation & User Manual 11 TEMPLATES

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The following templates may be used to decide the location of the various Ocean Alert components during the Site Survey and to measure the drilling points. NOTE: Templates are NOT to scale.

11.1 Main Module

11.1.1 Main Module Drawing

Figure 22 - Main Module General Dimensions

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Appendix A

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11.1.2 Main Module Drilling Template

Figure 23 - Main Module Drawing

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Ocean Alert Installation & User Manual 11.2 Antenna

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Figure 24 - Antenna Dimensions and Mounting Points

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Appendix A

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11.3 Antenna Mounting Bracket

Figure 25 - Antenna Mounting Bracket Drawing

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Ocean Alert Installation & User Manual 11.4 Alert Switch

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Figure 26 - Alert Switch Drawing

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Appendix A

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12

APPENDIX A

12.1 REGULATORY AND TYPE APPROVAL INFORMATION

12.1.1 European Compliance
The equipment is designed, tested and declared to conform to the following European directives: 1999/5/EC (CE mark - R&TTE) [includes directives 89/336/EEC (EMC) and 73/23/EEC (LVD)] Relevant Standards: EN301 489-20 v1.2.1 (2002-11) EN 60950:2000 ETSI EN 301 426 v1.2.1 (2001-10)

EMC Testing Electrical Safety (R&TTE) Radio Approval

95/54/EC (e mark) Relevant standard (as applied to a vehicular environment): EN 301 489-1 v1.2.1(2002-11) Maritime: EN 60945:1997 - Maritime navigation and communication equipment and systems, including EN 60529:1999 - Ingress Protection classification

Approvals are pending for the following European directives and standards: 94/9/EC (ATEX) Relevant standard: EN 50021:1999 Electrical apparatus for potentially explosive atmospheres protection n

12.1.2 FCC Authorisation

The following information is provided on the device covered in this document in compliance with FCC regulations: Model Name: OCEAN ALERT Model Number: A008A01 Company Name: Satamatics Ltd. Gloucester Road Tewkesbury GL20 5TT UK Also see MPE statement in Section 2.1.

12.1.3 INMARSAT Type Approval

The OCEAN ALERT has been certified for operation on the Inmarsat Network (Inmarsat Certificate Number DST001).

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Ocean Alert Installation & User Manual 12.2 CE Declaration of Conformity

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Appendix A

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Satamatics Ltd.

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Satamatics Ltd Corporate Head Office Tel: +44 (0)1684 278610 Fax: +44 (0)1684 278611 info@satamatics.com www.satamatics.com

Satamatics USA Tel: +1 877 SAT MATD Tel: +1 877 728 6283 info@satamaticsUSA.com www.satamaticsUSA.com