Airfield Solutions

ConstantCurrentRegulator
ControlSystemInterfaceHandbook

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airfieldengineering

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ADBAirfieldSolutions
977GahannaParkway Columbus,Ohio43230 18005454157

ProvidingEngineeringandDesignSupportfor20Years ContactustoattendoneofourEngineeringSeminars

ADBAirfieldSolutions:ADBFerro[BlueSkins]430kW,6.6A,Ferro,Aircooled

ConstantCurrentRegulator
ControlSystemInterfaceGuide

Manufacturer:
ADBAirfieldSolutions

Model:
ADBFerro(BlueSkins) 430kW,6.6A,Ferro,Aircooled

SamplePicture

CCR
CCI CC B1 B2 B3 B4 B5 N

ControlSystem
CCI CC B1 B2 B3 B4 B5

CardCage Motherboard

J10

S1(PPF)
Pin16 (48VDC)

S2(PPC)

*Note2

PrimaryPowerFeedback PrimaryPowerCommon
PrimaryPowerfeedbackmustbeactive high(24VDCor120VAC)whenprimary powerispresentattheCCR

Pin32 (48VDC /GND)

Remote/LocalFeedback Remote/LocalCommon
Remote/Localfeedbackmustbeactive high(24VDCor120VAC)whenCCRisin Remoteandlow(0V)whenCCRisin anylocalstepincludingOFF

*Note1

Notes:
1. Seedrawing43A2304 formoredetailsofwiringRemote/Localfeedbackincardcage 2. Internalwiringmustbeadded,wiredtospareterminalblocksandshouldberelabeled

ConstantCurrentRegulator
ControlSystemInterfaceGuide

ADBAirfieldSolutions:ADBLC[BlueSkins]430kW,6.6A,Ferro,Aircooled

Manufacturer:
ADBAirfieldSolutions

Model:
ADBLC(BlueSkins) 430kW,6.6A,Ferro,Aircooled

SamplePicture

CCR
120VAC

ControlSystem
CCI CC B1 B2 B3 B4 B5 N CCI CC B1 B2 B3 B4 B5

LC SwitchPCB

(S1)
12VDC 12VGND

Relay Kit

1 2 3 4 5 6

KS2

*Note1
S1(RLF)

S2 *Note2

PrimaryPowerFeedback PrimaryPowerCommon
PrimaryPowerfeedbackmustbeactive high(24VDCor120VAC)whenprimary powerispresentattheCCR

Remote/LocalFeedback Remote/LocalCommon
Remote/Localfeedbackmustbeactive high(24VDCor120VAC)whenCCRisin Remoteandlow(0V)whenCCRisin anylocalstepincludingOFF

Notes:
1. AKS2RelaymayexistifCCRwasformallymonitoredbyScanningMonitor.ElseaRelayKitwillhaveto beadded.K1relaymustbe12VDCCoil,.5Acontactrating. 2. Internalwiringmustbeadded,wiredtospareterminalblocksandshouldberelabeled

ADBAirfieldSolutions:ADBCCFSignatureSeries,430kW,6.6A,Ferro,Aircooled

ConstantCurrentRegulator
ControlSystemInterfaceGuide

Manufacturer:
ADBAirfieldSolutions

Model:
CCFSignatureSeries 430kW,6.6A,Ferro,Aircooled

SamplePicture

CCR

S1 S2 CCI CC B1 B2 B3 B4 B5 N

ControlSystem
CCI CC B1 B2 B3 B4 B5

120VAC

FUSE F5

PrimaryPowerFeedback PrimaryPowerCommon
PrimaryPowerfeedbackmustbeactive high(24VDCor120VAC)whenprimary powerispresentattheCCR

Remote/LocalFeedback Remote/LocalCommon
Remote/Localfeedbackmustbeactive high(24VDCor120VAC)whenCCRisin Remoteandlow(0V)whenCCRisin anylocalstepincludingOFF

Notes:
1. AKS2RelaymayexistifCCRwasformallymonitoredbyScanningMonitor.ElseaRelayKitwillhaveto beadded.K1relaymustbe12VDCCoil,.5Acontactrating.

ADBAirfieldSolutions:ADBCCTSignatureSeries,430kW,6.6A,Ferro,Aircooled

ConstantCurrentRegulator
ControlSystemInterfaceGuide

Manufacturer:
ADBAirfieldSolutions

Model:
CCTSignatureSeries 430kW,6.6A,LC,Aircooled

SamplePicture

CCR
CCI48 LC SwitchPCB

ControlSystem
120VAC

(S1)
12VDC 12VGND

Relay Kit

1 2 3 4 5 6

KS2

CC B1 B2 B3 B4 B5 N
CCI120

CCI CC B1 B2 B3 B4 B5

*Note1

S1(RLF) S2(PPF)

*Note2
120VAC

PrimaryPowerFeedback PrimaryPowerCommon
PrimaryPowerfeedbackmustbeactive high(24VDCor120VAC)whenprimary powerispresentattheCCR

FUSE F5

Remote/LocalFeedback Remote/LocalCommon
Remote/Localfeedbackmustbeactive high(24VDCor120VAC)whenCCRisin Remoteandlow(0V)whenCCRisin anylocalstepincludingOFF

Notes:
1. AKS2RelaymayexistifCCRwasformallymonitoredbyScanningMonitor.ElseaRelayKitwillhaveto beadded.K1relaymustbe12VDCCoil,.5Acontactrating. 2. Internalwiringmustbeadded,wiredtospareterminalblocksandrelabeled

CrouseHinds:30000SEPCOSeries,1070kW,6.6A/20A,Ferro,Oilcooled

ConstantCurrentRegulator
ControlSystemInterfaceGuide

Manufacturer:
CrouseHinds

Model:
30000Series[SEPCO] 1070kW,6.6A/20A,Ferro,Oilcooled

SamplePicture

CCR
*NOTE1

N 120VAC

71 72 73 74 B1 B2 B3 B4 B5

ControlSystem
CCI CC B1 B2 B3 B4 B5

PrimaryPowerFeedback PrimaryPowerCommon
PrimaryPowerfeedbackmustbeactive high(24VDCor120VAC)whenprimary powerispresentattheCCR

Remote/LocalFeedback Remote/LocalCommon
Remote/Localfeedbackmustbeactive high(24VDCor120VAC)whenCCRisin Remoteandlow(0V)whenCCRisin anylocalstepincludingOFF

Notes:
1. OlderCrouseHindsandSEPCOSeriesshouldalwaysbefieldverifiedforinterfaceaccuracy.Ifnew variationsofCCRsaredetermined,informationshouldbeforwardedtoProjectEngineeringGroupfor additiontoCCRInterfaceHandbook

CrouseHinds:31000Series,430kW,6.6A,Ferro,Aircooled

ConstantCurrentRegulator
ControlSystemInterfaceGuide

Manufacturer:
CrouseHinds

Model:
31000Series 430kW,6.6A,Ferro,Aircooled

SamplePicture

CCR

(CC) 120VAC

XCP

N CCI
B1(B10) B2(B30)

ControlSystem
CCI CC B1 B2 B3 B4 B5

12VGND

B3(B100)

B4 B5

Option S446Kit (Optional) ? ?

SP1(RLF)

SP2 *Note2
PrimaryPowerFeedback PrimaryPowerCommon
PrimaryPowerfeedbackmustbeactive high(24VDCor120VAC)whenprimary powerispresentattheCCR

Remote/LocalFeedback Remote/LocalCommon

*Note1

Remote/Localfeedbackmustbeactive high(24VDCor120VAC)whenCCRisin Remoteandlow(0V)whenCCRisin anylocalstepincludingOFF

Notes:
1. LimitedinformationisavailableregardingtheS446KitrequiredtocreatetheRemote/Localfeedback signal.Thisinformationshouldalwaysbefieldverifiedforinterfaceaccuracy.Ifinterfaceinformation becomesavailable,thisdatashouldbeforwardedtoProjectEngineeringGroupforadditiontoCCR InterfaceHandbook 2. Internalwiringmustbeadded,wiredtospareterminalblocksandshouldberelabeled

CrouseHinds:31060Series,1070kW,6.6A/20A,Ferro,Oilcooled

ConstantCurrentRegulator
ControlSystemInterfaceGuide

Manufacturer:
CrouseHinds

Model:
31060Series 1070kW,6.6A/20A,Ferro,Oilcooled

SamplePicture

CCR
120VAC

N CCI
CC
B1(B10) B2(B30)
B3(B100)

ControlSystem
CCI CC B1 B2 B3 B4 B5

B4 B5

Option S446Kit (Optional) ? ?

XCP XOS PrimaryPowerFeedback PrimaryPowerCommon

PrimaryPowerfeedbackmustbeactive high(24VDCor120VAC)whenprimary powerispresentattheCCR

Remote/LocalFeedback Remote/LocalCommon

*Note1

Remote/Localfeedbackmustbeactive high(24VDCor120VAC)whenCCRisin Remoteandlow(0V)whenCCRisin anylocalstepincludingOFF

Notes:
1. SomeoldermodelsmayrequiretheS446Kit.LimitedinformationisavailableregardingtheS446Kit requiredtocreatetheRemote/Localfeedbacksignal.Thisinformationshouldalwaysbefieldverified forinterfaceaccuracy.Ifinterfaceinformationbecomesavailable,thisdatashouldbeforwardedto ProjectEngineeringGroupforadditiontoCCRInterfaceHandbook

CrouseHinds:82860Series,Small&Large,430kW,6.6A,2070kW,20A, Ferro,Air&Oilcooled

ConstantCurrentRegulator
ControlSystemInterfaceGuide

Manufacturer:
CrouseHinds

Model:
82860Series,Small&Large 430kW,6.6A,Ferro,Aircooled 2070kW,20A,Ferro,Oilcooled
SamplePicture

Option23Kit
Opt23TerminalBlock

CCR
120VAC

ControlSystem
CCI CC B1 B2 B3 B4 B5 N CCI CC B1 B2 B3 B4 B5
IRMS(120) IRMS(N)

1 2 3 4 5 6 7 8 9 10 *Note1

SP1(RLF) SP2

*Note2

PrimaryPowerFeedback PrimaryPowerCommon
PrimaryPowerfeedbackmustbeactive high(24VDCor120VAC)whenprimary powerispresentattheCCR

PCB31716
S1

Remote/LocalFeedback Remote/LocalCommon
Remote/Localfeedbackmustbeactive high(24VDCor120VAC)whenCCRisin Remoteandlow(0V)whenCCRisin anylocalstepincludingOFF

*Note3

Notes:
1. AnOption23KitmayexistifCCRwasformallymonitoredbyCrouseHindssystem.Else,the Contractormustincludeintheirpricingthepurchaseandinstallationofthesekits.Cardmustbe addedandconfiguredintheCCRcardcage 2. Internalwiringmustbeadded,wiredtospareterminalblocksandshouldberelabeled 3. RefertomanualtoadjustS1switchsettingstoassureproperconfigurationandenableOPT23options

CrouseHinds:31360Series,Small,410kW,6.6A,Ferro,Aircooled

ConstantCurrentRegulator
ControlSystemInterfaceGuide

Manufacturer:
CrouseHinds

Model:
31360Series,Small 410kW,6.6A,Ferro,Aircooled

SamplePicture

CCR
120VAC

ControlSystem
CCI CC B1 B2 B3 B4 B5 N CCI CC B1 B2 B3 B4 B5

Option23Kit
Opt23TerminalBlock

1 2 3 4 5 6 7 8 9 10 *Note1

SP1(RLF) SP2

*Note2

PrimaryPowerFeedback PrimaryPowerCommon
PrimaryPowerfeedbackmustbeactive high(24VDCor120VAC)whenprimary powerispresentattheCCR

Remote/LocalFeedback Remote/LocalCommon
Remote/Localfeedbackmustbeactive high(24VDCor120VAC)whenCCRisin Remoteandlow(0V)whenCCRisin anylocalstepincludingOFF

Notes:
1. AnOption23KitmayexistifCCRwasformallymonitoredbyCrouseHindssystem.Else,the Contractormustincludeintheirpricingthepurchaseandinstallationofthesekits.Cardmustbe addedandconfiguredintheCCRcardcage 2. Internalwiringmustbeadded,wiredtospareterminalblocksandshouldberelabeled

HeviDuty:644Series,1070kW,6.6A/20A,SCR,Air&Oilcooled

ConstantCurrentRegulator
ControlSystemInterfaceGuide

Manufacturer:
HeviDutyElectric

Model:
644Series 1070kW,6.6A/20A,SCRSaturable Reactor Ferro,Oilcooled
SamplePicture

CCR
120VAC

ControlSystem
CCI CC B1 B2 B3 B4 B5 N
PPF

CCRControl PCB

8A 7A 6A 5A 4A 3A

InstalledJumper

CCI CC B1 B2 B3 B4 B5

*Note3

*Note1
120VAC

InstalledJumper

PrimaryPowerFeedback PrimaryPowerCommon
PrimaryPowerfeedbackmustbeactive high(24VDCor120VAC)whenprimary powerispresentattheCCR

FUSEFU2 *Note2
Remote/LocalFeedback Remote/LocalCommon
3A

Remote/Localfeedbackmustbeactive high(24VDCor120VAC)whenCCRisin Remoteandlow(0V)whenCCRisin anylocalstepincludingOFF

WiretosparesTBsandrelabel

FU2

Notes:
1. Jumperneedswiredfrom3AonCCRControlPCBtospareterminalblockandrelabeled(N). 2. JumperneedswiredfromFU2tospareterminalandrelabeledPPF(PrimaryPowerfeedback) 3. CCRmayrequirebothCCandB1signalstoturnontoBrightnessstep1.Fieldverifybyapplying jumperfromCCItoCCandseeifCCRturnsontoStep1.Ifso,B1signalnotrequiredforcontrol.

HeviDuty57990Series,1070kW,6.6A/20A,SCR,Oilcooled

ConstantCurrentRegulator
ControlSystemInterfaceGuide

Manufacturer:
HeviDutyElectric

Model:
57990Series 1070kW,6.6A/20A,SCRSaturable Reactor Oilcooled
SamplePicture

CCR
*Note2

71(N) 120VAC 72(PPF) 73(CCI) 74(CC)

ControlSystem
CCI CC B1 B2 B3 B4 B5 *Note3

B1(B10) B2(B30)
B3(B100)

B4 B5

SP1 SP2
PrimaryPowerFeedback PrimaryPowerCommon
PrimaryPowerfeedbackmustbeactive high(24VDCor120VAC)whenprimary powerispresentattheCCR

Remote/LocalFeedback Remote/LocalCommon
Remote/Localfeedbackmustbeactive high(24VDCor120VAC)whenCCRisin Remoteandlow(0V)whenCCRisin anylocalstepincludingOFF

*Note1

Notes:
1. TheNeutralandthePrimaryPowerterminalblocksmaynotbeprewiredandrequirefield modificationstotheinternalwiringtowirethesesignals. 2. SomeolderseriesofHeviDutyCCRshavedifferentterminalblocklabels.Alwaysfieldverifythe interfaceconnectionsduringsitevisit 3. CCRmayrequirebothCCandB1signalstoturnontoBrightnessstep1.Fieldverifybyapplying jumperfromCCItoCCandseeifCCRturnsontoStep1.Ifso,B1signalnotrequiredforcontrol.

Manairco:MR/MSRSeries250kW,6.6A/20A,Ferromagnetic,Aircooled

ConstantCurrentRegulator
ControlSystemInterfaceGuide

Manufacturer:
Manairo

Model:
MR&MSRSeries 250kW,6.6A/20A,Ferromagnetic Aircooled
SamplePicture

CCR

TB1 CCI CC B1 B2 B3 B4 B5 N TB2 1

GRD

ControlSystem
CCI CC B1 B2 B3 B4 B5

*Note1

PrimaryPowerFeedback PrimaryPowerCommon
PrimaryPowerfeedbackmustbeactive high(24VDCor120VAC)whenprimary powerispresentattheCCR

Remote/LocalFeedback Remote/LocalCommon
Remote/Localfeedbackmustbeactive high(24VDCor120VAC)whenCCRisin Remoteandlow(0V)whenCCRisin anylocalstepincludingOFF

Notes:
1. DependingonManairco model,Spareterminalblockmaynotexistandrequirefieldmodificationsof internalwiringtolocatePrimaryPowerfeedbaclk signal(120VAC).IfTB2doesnotexist,PPFshouldbe fieldverifiedanddocumentedandforwardedtoProjectEngineeringtocreatenewinterfacediagram

FlightLight:410kW,6.6A,Ferro,Aircooled

ConstantCurrentRegulator
ControlSystemInterfaceGuide

Manufacturer:
FlightLight(FormerlyHeviDuty)

Model:
410kW,6.6A,SCRSaturable Reactor Aircooled

SamplePicture

CCR
120VAC

ControlSystem
CCI CC B1 B2 B3 B4 B5 N CCI CC B1 B2 B3 B4 B5

CCRControl PCB

8A 7A 6A 5A 4A 3A

InstalledJumper

*Note1
120VAC

InstalledJumper Buttspliceto feedbackwire

PrimaryPowerFeedback PrimaryPowerCommon
PrimaryPowerfeedbackmustbeactive high(24VDCor120VAC)whenprimary powerispresentattheCCR

FUSEFU2 *Note2
Remote/LocalFeedback Remote/LocalCommon
3A

Remote/Localfeedbackmustbeactive high(24VDCor120VAC)whenCCRisin Remoteandlow(0V)whenCCRisin anylocalstepincludingOFF

FU2
WiretosparesTBsandrelabel

Notes:
1. Jumperneedswiredfrom3AonCCRControlPCBtospareterminalblockandrelabeled(N). 2. JumperneedswiredfromFU2andbuttspliced/labeledtoPPFwire(PrimaryPowerfeedback)

Honeywell:StackableCCR(OldStyle),430kW,6.6A,ThyristorControlled,Aircooled

ConstantCurrentRegulator
ControlSystemInterfaceGuide

Manufacturer:
Honeywell

Model:
StackableCCR(OldStyle) 430kW,6.6A,ThyristorControlled Aircooled
SamplePicture

CCR
120VAC InstalledJumper

ControlSystem
CCI CC B1 B2 B3 B4 B5 N CCI CC B1 B2 B3 B4 B5

*Note1

LocalControl DoorSwitch
120VAC P14 InstalledJumper Buttspliceto feedbackwire

PrimaryPowerFeedback PrimaryPowerCommon
PrimaryPowerfeedbackmustbeactive high(24VDCor120VAC)whenprimary powerispresentattheCCR

*Note2

Remote/LocalFeedback Remote/LocalCommon
Remote/Localfeedbackmustbeactive high(24VDCor120VAC)whenCCRisin Remoteandlow(0V)whenCCRisin anylocalstepincludingOFF

Notes:
1. JumperneedswiredfromCCtoB1forCCRtoturnonatStep1byonlyenergizingCC 2. JumperneedswiredfromDoorswitchP14(position14)andbuttspliced/labeledtoRLFwire (Remote/Localfeedback)

Honeywell:StackableCCR(NewStyle),430kW,6.6A,ThyristorControlled,Aircooled

ConstantCurrentRegulator
ControlSystemInterfaceGuide

Manufacturer:
Honeywell

Model:
StackableCCR(NewStyle)
IntegratedComputerControlModule

Distributed ControlDevice Integratedindoor

430kW,6.6A,ThyristorControlled Aircooled
Part#example:W30A6B480BB
SamplePicture

J22TB (OnDoor)

CCR
120VAC InstalledJumper

INTAC

ControlSystem
CCI CC B1 B2 B3 B4 B5

*Note1

1 15 18

CCI CC B1 B2 B3 B4 B5
Return

IRMS(120) IRMS(N)

N
24V
Installed Jumper
+24VDC(WhenActive) 24VDC

PrimaryPowerFeedback PrimaryPowerCommon
PrimaryPowerfeedbackmustbeactive high(24VDCor120VAC)whenprimary powerispresentattheCCR

*Note2
+24VDC(WhenActive)

24VDC

Remote/LocalFeedback Remote/LocalCommon
Remote/Localfeedbackmustbeactive high(24VDCor120VAC)whenCCRisin Remoteandlow(0V)whenCCRisin anylocalstepincludingOFF

Notes:
1. 2. JumperneedswiredfromCCtoB1forCCRtoturnonatStep1byonlyenergizingCC JumperneedswiredfromJ22terminal1toterminal18.PrimaryPowerfeedback(PPF=24VDCwhen active)iswiredtoterminal1,Remote/Localfeedback(RLF=24VDCwhenactive)iswiredtoterminal15 2.Remotereset:Yes 4.Indicationoffaults:contactclosed 6.SerialInterface:Notused 8.Strobe:Notused

ProgrammingDistributedControlDevicetoprovidefeedbacksignals:
1.Programpassword:0000 3.Option1=0 5.Singlelampctrl/mtrng:No 7.PIOcommand:ONinput

Liberty:StackableCCR,FreedomSeries,430kW,6.6A,Ferro,Aircooled

ConstantCurrentRegulator
ControlSystemInterfaceGuide

Manufacturer:
Liberty

Model:
StackableCCR FreedomSeries
IntegratedComputerControlModule

430kW,6.6A,Ferro,Aircooled
SamplePicture

CCR
120VAC InstalledJumper

ControlSystem
CCI CC B1 B2 B3 B4 B5
Return

CCI CC B1 B2 B3 B4 B5

N
24V PrimaryPowerFeedback PrimaryPowerCommon
PrimaryPowerfeedbackmustbeactive high(24VDCor120VAC)whenprimary powerispresentattheCCR

Remote/LocalFeedback Remote/LocalCommon
Remote/Localfeedbackmustbeactive high(24VDCor120VAC)whenCCRisin Remoteandlow(0V)whenCCRisin anylocalstepincludingOFF

*Note1

Notes:
1. NodetailsforPrimaryPowerandRemote/LocalFeedbackavailableatthistime

ProgrammingDistributedControlDevicetoprovidefeedbacksignals:
1.Notavailableatthistime