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7-1
HYDRAULIC
Hydraulic
pump
COMPONENTS
(M8)
a6
PNl
a8
PSV2
PH2
./a
A3
7
a5
3
PHl PSVl a9 PN Bolt for Back-up
(M8)
PSVl
a9
a5
i;
uLAEIp T
a.
a5 a9
PH2
PN 2
* @
# *
&
PNl
a6
/
A3
al
Bl
a2
Dr3
&
103
7-1
2.
Hydraulicdiagram
of main
pump
(FRONT)
a5
tn r;
.I-T--
PNl
PSrla.A. A2a2
PSV2
(REAR)
pN2a6
1 L
._+
a8 PNl
I-J
l _J
a9
PN2
+
ll
+
1 ____J
l r
a3
a4
I -
t[i
Dr
l
t
BI
._L
l --L
a7
B3
Dr3
A3
SK230-6 K3Vl12DT-1RAP-9TOL
SK320-6 K3Vl12DT-1RAP-9TOS
Displacementcc/rev
Ratedspeed
(Rotationdirection)min-1(rpm) Highid]ingmin-1(rpm)
Ratedpressure
2,300(2,300)orJovv
2,385(2,385)orlow
I
MPa(kgf/cm2)
ATTboostpress.MPa(kgf/cm2)
2502/22(G.P)
106.6(145)(incude 129(175)(include 177(240)(include gearpumpinputtorque)gearpumpinputtorque) gearpumpinputtorque) /3.4(4.6)(gearpump) /3.4(4.6)(gearpump) /3.4(4.6)(gearpump) 509.6(52)(include 588.4(60)(incJude 735.3(75)(include gearpumpinputtorque) gearpumpinputtorque) gearpumpinputtorque) /14.7(1.5)(gearpump)/14.7(1.5)(gearpump) /14.7(1.5)(gearpump)
.T?qxlnputNm(kgfm) AverageO.1(1)
OilquantityincasingL Controlcharacteristic Mainpump Weightkg Gearpump 1.6 2.8
!inmnie.r.P.rceaSsSiunrgeMPa(kgf/cm2) SurgeO.39(4)
-
Nega-Con/Total
powershiftcontro] 125
+J
126
Note
G.P
is Gearpump.
104
7-2
3.
Structure Mainpump
53S
? B9 ?32
1)
532
214
548
531
534
724
8CB
901
954
1?
151
1S2
211
953
I
BB8
261 4C6
ILL-:_-:_
74 111
1 0
U
113
r`
127
it
J
l
).,
_ -__
I+ 123
10
_-
251
212
49O
?17
153
1S6
1S?
981
488
312
114
12
886
88S
314
141
211
401
546
l I
rl
I
325
?2S
VW
Code 111 113 114 123 124 127 141 151 152
Name
Q'ty 1 1 1
I
Code 313 314 325 401 406 407 466 468 490 531 532 534 535 546 548 702 710 717 724
Name
Q'ty 1 1 1 8 4 3 2 4 20 2 2 2 2 2
I
Name
Q'ty 7 4 2 1
Shaft(Front) Shaft(Rear)
Valveplate(Front) Valveplate(Rear)
Cover
0-ring(JJSB240l-Pll) 0-ring(JISB240l-P24)
0-ring Oi[sea] Back-upnng
Sp]inejoint
Rol[erbearlng Needlebeanng BearlngSPaCer Cy)inderb[ock Piston Shoe
I I
2 2 4 2 18 18 2 2 18 2 2 2 2 1
(J]SB2407-P18)
Back-upr]ng
792 806 808 824 885 886 901 953 954 981 983
2 2 2 2 4 2 2 2 1
2
11i3 Retainer
156 157 Sphericalbushing Cylinderspnng
Tiltingpln Servopiston
Stopper(Large) Stopper(Smal))
Spacer Feedbackp]n 0Ing
I
Pin(812L)
SprlngPln
Ill
11 Shoep[ate
212 214 251 261 271 312 Swashplate Tiltingbushing Support Sealcover
Eyebolt(M10)
Setscrew Setscrew Nameplate Rivet
2 2 1 4 16
Pumpcaslng Valveblock
2 1
105
7-3
2)
734
85 B9?
755
836
851
652
601
624
629
6)
628
612
B
614
653
12
81
801 615 81
813
925
LB
831
811
898
l
627
1
l
e:.'3
:;
Lal
?32 ?33
732
625
56
496
418
Section
VALVE ASSY. SOLENOID
AA
YN35VOOO18F2)
646
4&
438
92
801
- -
I I
643
00
644
645
Section
BB View C
II Jr-
(Regular
position)
a3 PNl
_J
Section
P2
l
1
545
1 +
+
Hydrauic diagram
543
Section EE
7-4
Code 412 413 418 436 438 439 466 467 496 541 543 545 60l 611 612 613 614 615 621 622 623 624 625 626 627 628 629 630 63l 641 642 643 644 645 646 651 652 653
Name
Q'ty 2 2 2 5 4 4 3 1 18 2 2 2
Code 730 732 733 734 753 755 756 763 801 814 836 858 874 875 887 897 898 924 925
Name
Q'ty 1 2 2 1 1 6 2 1 3 1 1 2 1 4 1 l 1 1 1
scketbott(M850)
Socketbolt(M870) Socketbo]t(M512) Socketbolt(M650) Socketbo[t(M620) Socketbolt(M640) VPplug(PFl/4) Plug(PF3/8M8)
PIug Seat Stopperl BalI
I
0-ring(JISB2401-P22)
0-ring(JISB2401-P16)
0-ring(J[SB2401-P20) 0-ring(JISB240l-G25) 0-ring(JJSB2401-P9) 0-ring(JISB2401-Pll) 0-ring(J[SB2401-P26) 0-ring(JISB2401-G35) Locknut(M8) Snapring(JISB2804SR-15)
Snaprmg
Caslng Feedback[ever
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
I
Lever(l) Lever(2)
FulcrampTug
Pin(419L) Pin(6.59L)
Setscrew
Adjustplug
Compensatingpiston Pistoncas[ng
I
Setscrew(Ql)
So)enoidvalve
Compensatingrod
079
Springseat(C)
I
Outersplng lnnersprlng
PIunger(C)
Adjustscrew(C)
Cover(C)
Locknut Pfsleeve PiLotcover Rod Pilotpiston
Springseat(Q) PIunger(Q)
Pilotsprlng Seeve Spoo) SprlngSeat Returnspnng Setsprlng Portplate
I
Tightemng
4
655 656 708 722 724 725 727 728
1 1 1 1 2 12 1 1 1
107
7-5
Operation
of regulator
COMP[NSTING
LEVER
NEGATVE
CONTROL
LEVER
HORSE
POWER
CONTROL
PART
r`
,A
:@
I l
I
F[D
BACK
LEVER
SERVO
PISTON
NGATIVE
.+
CONTROSPOO
SPOOL
COMPENSAT(NG
PISTON
COMPENSATING
ROD
l I l I I
/
/
l J
-r
I I
J
+
...._.
FEED
1
BACK
I
l
L=@ 1 1 !-+
l
LEVER
i)cT
+
SERVO
PISTON
attaching
1.
Feed
servo
back
with
pin.
Tilting
reaching
holes
of negative
a
control
on
2.
The
control negative
with
2 pins, part.
pinfij(ed
casing
and
pin
in
contact
groove
3.
The
compensating with
with
2 pins,
pin fixed
on
casing
, and
pin
in
contact
compensating
part.
Conceptual
diagram
for pump
operation
Flow
r8t8
uP
F)ow
rate Right
down
small selfpressure
diameter
side
C
T8nk
Servo
piston
Self-pressure
Swash
pJate
Cylinder
block
This left.
is the mechanism
to vary
the incation
resulting
from
movmg
servo
piston
right
and
That
of
servo
piston makes
makes
and
the swsh plate vertical slightly reducing the incation of swash plate larger increaslng
3.
The
diameters
of
servo
piston "large
on
right and
are
referred
to
as
the
"small
diameter 4. 5. On Now,
diameter
the small
the self-pressure
servo
to the large
sidelike
diameter reduclng
side. the
As
result, the
rate.
piston
rightward
the
difference
flow
6.
By
connecting
the large
the
servo
piston
moves
leftward
due
to
the
difference 7. The
pump
rate.
variable
displacement
pump.
109
7-7
Regulator
operation
SMALL
DIAMETER
532 SERVO-PISTON
@531
T[LJtNG
PIN
LARGE
DIAMFrER
613 611
LEVERl
625
OUTER
1NNER
SPRJNG
FEEDBACK
1
LEVER
i(E)
SPRING
LEVER
PIN
SLEEV
/
I
SPRJNG
652
SPOOL
646
PJLOT
SPRING
621
COMPENSATING P)STON
()
897
P P[LOT
'
875
PJN
643
PJSTON
B98
PJN
()
@531
647 STOPPER 623
COMPENSATING ROD
T)LT[NG FEED
548
110
7-8
Conceptual
diagram
of regulator
operation
([n
case
of negative
flow
rate
control)
Negative
control
fever
Selfpressure
Sleeve
/ l
Spool
e)
=
+/
Sprin
C)
SelfreSSur
I
J
Servo
piston
Smal
I diamete
Negative Large di8mete Swash control pressure plate
Negative spooJ
contro
Feedback
ever
The Each 1.
can
by taking
the balance
force
and
sprlng
force.
is connected control
plnS.
negative
a
is
joined
by
pin
groove
control by pin
up
spool
securing
the casing
and
pin
in contact
2.
The
servo
feedback piston
is
joined
to
spool hole
, tilting
part
on
pin
attached control
on
the lever
and
pin
through
the
negative
compensating
lever. lever is setinneutral, the negative lever control the negative spool control
pressure
While spring
the operation
rises
pressing
the
, and
moves
rightward. the
4.
The
Crum.
negative
control
moves
rightward
making
pin
securing
the casing
to ful-
5.
Then,
lever
moves
rightward
making
the tilting
pin
to fulcrum.
6.
7.
Therefore, The
movement
moves
the
of spool and
moves
large
hole of
side of
servo
piston 8 9
servo
piston is very
rightward
due
to
area.
The
tilting angle by
of swsh
servo
plate
close
to vertical
reducing
rate.
Besides, pin
piston
rightward,
1eftward
pressure.
the feedback
moves
making
at
the
the pin
Therefore,
its movement
stops
the angle
corresponding
negative
control
111
7-9
compensation
control
(1)
COMP[NSrlNG
ROD
COMPENSATING
SPRING
(
SPRING
PI
CL
I- -
COMPENSATING
I I I
i__
COMPENSTING PI TON
L
+
FOMIpL,puMP
P,(P,)
DELIVERY PUMP PRESSURE
+-
P2
:
Pl
Delivery
pressure,
Companion
pump
pressure
1.
The
delivery
pressure
(Pl)
and
companion
pump
pressure-
(P2)
actuates
compensating
piston. 2. 3. And,
try to
move
the piston
to right
by
turnmg
However, flow
is stronger
LJl
-J
....1..l
L
+
_1_
]T-
112
7-10
compensation
control
(2)
ROD SPRING
SPRING
CL
COMPNSNG
L P 2
L3 7.R=
PISTON
PLATE
Pl
f--.
SWASH
Pl
Deivery
pressure,
P2
Companion
pump
pressure
Small 1. As
diameter
chamber
Always
actuated
pump
by
self-pressure
pressure
(Pl).
is higher the force of compensat-
the delivery
(Pl)
and
companion
(P2)
.
rod
moves
compensating
and, also
moves
3.
4. 5.
at
compensating
rod
to right.
compensating
lever is moved
to right.
right
fulcrum
the fixed
pin
for casing.
also
moves
(Feed
back back
lever is lever,
so
moved.)
the spool is also moved
to right.
6.
7. 8.
is connected
with
-
(Delivery)CL
pressure
moves
chamber.
Delivery piston
Pl actuates due
(large
area.
diameter,
smau
diameter).
then
the
servo
to right
to the
difference with
9.
Servo closer
piston
is directly
connected
the swash
plate
will be closer
and
perpendicular flow
to the piston.
10.
The
delivery
is reduced.
113
7-ll
Compensation
contro
(3) (At
steady
condition)
RTURN
SPRING
SPOOL
COMPENSATING
SPRING
PI
CL
r-
COMPENSATING
L_
P2
Pl
T
SERVO PJSTON
_
..
----
J:
FEED
BACKEVER
back
WASH
PLATE
1.
As
moves
soon
as
the
servo
piston
moves
to right,
the feed
lever
connected
with
pin
also
to right.
2. 3. 4.
Pin
moves
to left fulcrum
the pin
. (Spool
moves
to
left.)
(Pl)
Then,
sure
and
(CL)
ports
areclosed. be steady
on
the angle
corresponding
plate
to the
summed
pres-
(Pl)
and
companion
pressure
(P2).
114
7-12
Compensation
controf
increasing)
COMPENSJING SPOOL
RTURN
SPRING
Pl
6;
COMPNSATING
SPRING
P2
Pl
COMPENSATING
R D
FEED
BACK
LEVR
L..
/
l-
--.
.-1
pump pressure
Pl
1.
When low
the summed
pressure.
pressure
of delivery
(Pl)
and
the companion
(P2)
become
2.
The
spring
power
spring
to left.
and
is stronger
than
the summed
pressure,
the compensating
3.
4. 5. 6. 7. 8. 9.
Pin
Then, And, Large Servo The The
also
moves
to left.
lever
to left by
moves
to left fulcrum
the fixed
pin
for casing.
return
-
sprmg.
chamber
to
CL
(Tank).
plate flow
angle
is increased.
115
7-13
Power
shift control
Pl
CL
PIN
t>
Pf _
P2
Pl
L..
P,
Pf
Powershift
pressure
(M
B)
1. 2. 3.
au
digging
shift pressure
valve
is fixed. is conducted
corresponding of
to the engine
Pl
by
actuating
engine
moves
speed
to
sensing.
4. 5.
Compensating Therefore,
piston engine
right throughpin.
and
pump
horse
power
horse
power
wbe
fixed.
116
7-14
Negative
flow
control
PI
CL
r-TI,I
RETURN
SPRING
tl
I J l
NEGA CONTR
SPRING
Pi
=>
EGATIVE CONTROL
SPOOL
I
LARGEJ
DIAMETER CHAMBER
T-L I
I
SRVO
PISTON
1'
+..
FEED
'
SWASH
PLATE Pl
Pi
Negative
control
pressure,
Small
bore
One
pump
PI pressure
acts
on
it constantly
1. 2.
negative negative
control control
pressure
rises.
moves
spool
rightward. spool
moves
3.
4.
on
the negative
control lever
groove
section
moves
the negative
control
rightward
taking
to
the casing
as
support.
5. 6. 7. 8
Pin
moves
pin
rightward.
is connected
-
to the
also
moves
rightward.
(Self pressure)CL
pump pressure
Large
on
Pl
acts
both
servo
piston,
and
the
servo
piston
moves
righ
Because approaches
the
servo
piston
is directly
connected
with
the swash
plate
verticauy. flow
rate
10.
The
delivery
reduces.
And, of To
servo
with
pin
moves
moves
rightward taking
concurrently pin
with
support.
the movement
the spool
leftward
as
close
Therefore
it is held
at the angle
of swsh
plate corresponding
to the
negative
control
pressure.
117
7-15
Regulator operation Comparison when controlling pump proportional valve and back-up operation
1 ) Pump proportional valve control @ This is loaded flow rate control (negative control) type that the delivery flow rate reduces when secondary pressure (Pi) of pump proportional valve rises.
a8 PN1
643
@ When CPU mechatro controller fails, relaxes rod (642) (See Figure), and the function changes into hydraulic pressure control.
C' 642' TOpiiot piston at propo. valve control led
@ With the rises of one pump delivery pressure P1 and other pump delivery pressure, the pump delivery flow rate is reduced automatically, and controls the input torque constant. (When the number of rotation is constant, the input power becomes constant.)
643
P I : Self press. P2 : Other press. PSV: Pilot press. PN1: Nega-Con press. Pi : Secondary press, of propo. valve 623 : Compensating piston 642 : Rod (Screw) 643 : Pilot piston 898 : Pin
Gear
pump
7
(Forpi[ot control)
354 351
1 0
435
433
Suction
port
PF3/4
Delivery
--- -
port
PF 3/8
434
//
//
// /
312
// // // //
7,/
l ltl
(:@
-
/I;
311
32
)9
435
361
353
310
307
)8
355
4&
850
66
725
28
67
Drain
ort
PF3/8
Note: Sideof 1. After that check at 0.1 N.m
Oppositeside ofcauJkingcaulking
assembly thedrivegear
of gear
rotates
pump,
smoothly
(1.Okgfm)
2 Det ailoffiJter Code 307 308 309 310 31l 312 351 353 354 355 361 433 434 435 466 467 700 710 725 728 732 850
Poppet
After
assemb)y
on
sufficient(y Q'ty l 1 3
Name
to the
attention
Adjustscrew
Locknut Gearcase Drivegear Drivengear Filter Frontcase
I
I l l l
,_..!
I
l
Dr4
I
l
1
I
!,,I
L__TlJ
B3 Hydraulic torque circuit
PFl/4
119
7-17