Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
CONCOCTIONS
FROM THE
BEER ENGINEER
By
JAMES F. WILLENBECHER
The Beer Engineer
Published in the United States by
CEI PUBLISHING
A Division of
Crossfire Engineering Inc.
17 Kreyssig Road
Broad Brook, Connecticut 06016
(860) 623 - 6537
Technical Editors
John Gosselink a brewer from Pella, Iowa. Mary Samuels a brewer from Olympia, Washington. Caroline
Williams a brewer from Corpus Christi, Texas. Harold R. Wood BS, BHS, MS is a longtime brewer and
registered Toxicologist from Santa Rita, Guam. Thomas E. Arduini, BS, is a homebrewer and Laboratory
Technician from West Haven, Connecticut. Michael A. Pascucilla, BS, RS is a homebrewer and Registered
Sanitarian from West Suffield, Connecticut. And last but not least, ST a homebrewer and LAN Specialist
from Atlanta, Georgia.
Special Editors
O.B. from Waldmüenchen, Germany and Somers, Ct.
Karin Cioto from Berlin, Germany and Vernon, Ct.
Berni Hartmann from Kassel, Germany and Ellington, Ct.
Dave Levesque of Forrestville, CT
All rights reserved. Copyright laws prohibit the reproduction of this book, either whole or in part, in any
form, without the written permission of Crossfire Engineering Inc. and the author. Recognized critics may
quote brief passages of the book. Storage of this book in any type of retrieval system is not allowed. Any type
of retrieval system means any form or any means including, but not limited to, electronic, photocopying,
magnetic, computer disk, film, or microfilm.
ii
PREFACE
This technical reference manual started as a simple update of my original book, Concoction of a Beer
Engineer. But, sometime during the addition of the many new sections and the correction of my grammar
and spelling errors, I realized that it had taken on a life of its own. Suddenly, a unique new handbook was
born.
Most of the material in this manual is directed toward the brewing of German beers. Other beer styles are
covered, but the primary topic is German brewing. Both my wife and I come from German families and have
been around the German brewing tradition all our lives.
This Technical Reference Manual was published, in part, to share my thirty-five years of traditional
German brewing experience with all of you. The brewing Hints in this technical reference manual will help
you to understand the simplicity and excellence of the German brewing process.
Never be afraid to brew any style of beer you wish. Because most brewing books cover the fine English
brewing tradition, this manual was designed to supply the other side of the coin, German brewing.
Remember, behind every English bitter, there is a fine German beer.
More Concoctions from the Beer Engineer is not your typical brewing novel. It is a technical reference
manual for brewers who want to control their brewing process. While some text and graphics in this manual
have been taken from Concoction of a Beer Engineer, many new subjects, and a great deal of new
information, graphs and tables, not available when Concoction of a Beer Engineer was first printed, have
been incorporated into this manual. This manual goes far beyond the scope of the original document and
provides more detailed, yet still simple, procedures for the brewing of World Class beers.
This technical reference manual will:
0 Give you 79 unique World Class beer recipes that include detailed hop schedules, starting gravities,
final gravities, alcohol levels, international bittering units (ibu), combined flavor units (cfu), and
combined aroma units (cau) for selection, comparison, and illustration.
0 Give you equivalent grain malt to malt extract conversions for the convenience of the all grain
brewer who would like to use the recipes.
0 Give a unique recipe selection chart for selecting the right beer for you. The chart gives the starting
gravity, final gravity, ibu, cfu, cau, type of beer, name, number, alcohol content, color, and page
number. All recipes are in the order of starting gravity and ascending ibu for easy selection.
0 Give a unique, design your own, approach to brewing World Class beers.
0 How to design your own hop schedules to get the exact hop bitterness, flavor, and aroma (nose) you
prefer. These sections include corrections for hop alpha acid, hop utilization, type of hop used,
amount of the hop used, and the volume and the Specific Gravity of the boiling medium.
0 How to predict the alcohol level, starting gravity, final gravity, color, hop bitterness, hop flavor, hop
nose (aroma), and carbonation level of any beer before you start to brew.
0 How to use the specialty grains like Crystal, Chocolate, Black, Cara-Pils, and other grains with the
simple Mini-Mash.
0 How to use small quantities of lager, ale, wheat, and other malt grains, normally requiring mashing,
with the more thorough Mini-Mash.
0 How to carbonate your bottled beer with speise, Dry Malt Extract (DME), or Dextrose (Corn or
Brewers Sugar).
0 How to carbonate your kegged beer with speise, Dry Malt Extract (DME), or Dextrose (Corn or
Brewers Sugar).
0 How to properly correct carbonation rates for preference and altitude.
0 How select, clean, and maintain your bottles and kegs.
0 How to care for dry and liquid yeasts.
iii
0 How to culture your own yeasts.
0 How to prepare and use yeast starters.
0 How to properly use dry yeasts.
0 How to convert from U.S.A. units into metric and Imperial units.
0 How to convert from metric and Imperial units into U.S.A. units.
0 Provide check lists for brewing with dry and cultured yeasts.
0 How to make and attach your own beer labels.
0 Provide thirteen Figures and Graphs along with twenty-six Tables, many of which are not found in
any other homebrewing book.
0 Provide complete Hop Utilization charts and graphs.
0 Provide complete design guidelines for using hops and malts.
0 Provide over eighty brewing hints and tips with many clarification notes to improve your beers.
0 Show you differing points of view, expressed by the editors, and explanations of each of their
positions when required.
WARNING! The Beer Engineer has been grammatically challenged since birth, and even
with the best efforts of the very talented editors, the reader must be constantly vigilant.
Attacks from both bad grammar and improper punctuation are possible at every turn of a
page. As the Beer Engineer writes, "Before I graduated college, I couldn't even spell ingineer.
Now I are one."
iv
TABLE OF CONTENTS
I An Introduction to Brewing.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
German Brewing: All Natural, No Chemicals,
The Reinheitsgebot, No Sugar
II Brewing Your First All Natural Beer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1st Step, Brewing the Beer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Select the Beer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Sanitize. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Remove the Labels & Yeast Pack.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Rehydrate the Yeast. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Mixing the wort. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Fill the fermenter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Stir the Wort. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Beer Log. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2nd Step, Fermenting.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
The Airlock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
The Spigot Nozzle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Fermentation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3rd Step, Bottling the Beer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Sanitize. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Airlock Deactivation.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Racking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Priming. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Filling the bottles. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Carbonation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Aging and Drinking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Controlling the Alcohol Content. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
III Improving Your Kit Beers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
General Information.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
General Improvement.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Adding Malt Flavor & Aroma. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Adding Hop Flavor & Aroma.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
The 8 by 15 Kit Schedule. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Hopping Tricks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
German Blend . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
English Blend. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
What More Can I Do?. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
v
IV General Hopping Information.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Hop Boiling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Simple Hop Schedules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Making Your Own Wort Chiller. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
The Right Hop for the Job. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
General Hopping in Brief. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
vi
Getting Ready. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
The Mash. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
The Simple Mini-Mash. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
The Complex Mini-Mash. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Mashing Temperatures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Getting the Juice:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Finishing off the Mini-Mash.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Grains Used in the Recipes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Black. . . . . . . . . . . . . . . . . . . . . . 55 Wheat . . . . . . . . . . . . . . . . . . . . . . . . . 56
Cara-pils.. . . . . . . . . . . . . . . . . . . 55 RoastedBarey. . . . . . . . . . . . . . . . . . . 57
Chocolate. . . . . . . . . . . . . . . . . . . 55 Lager. . . . . . . . . . . . . . . . . . . . . . . . . . 57
Crystal. . . . . . . . . . . . . . . . . . . . . 55 Ale.. . . . . . . . . . . . . . . . . . . . . . . . . . . 57
München. . . . . . . . . . . . . . . . . . . 56 Toasted .. . . . . . . . . . . . . . . . . . . . . . . 57
Vienna. . . . . . . . . . . . . . . . . . . . . 56 Rauch. . . . . . . . . . . . . . . . . . . . . . . . . 57
IX Beer Predictions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Degree Of Extract. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Gravity of a Beer.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Terminal Degree of Extract. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Predicting the Beer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Effective Start & Finish Weight. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Effective Start & Finish Gravity.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Alcohol Content Prediction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Real Gravity.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
What About the Color?. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Beer Predictions in Brief. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
vii
XI Making the Bubbles. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Priming Variables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Altitude. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Level of Carbonation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Volume of Beer.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Priming Ingredients.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Bottles. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Priming Methods. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Speise Priming. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Krausening.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Raw Beer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Dry Malt Extract Speise. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Measured Dry Priming. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Cup Measured Dry Malt Extract. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Cup Measured Corn Sugar.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Priming with Speise. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Priming with Dry Measured Amounts.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Priming with Dry Malt Extract (DME). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Priming with Corn Sugar (Dextrose). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Making the Bubbles in Brief. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
viii
XIV To Keg or Not to Keg?. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Keg Choices.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Serving Keg Beer.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Forced Carbonation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
Carbonation by Priming.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Kegging in Brief. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
XV Recipes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Abbreviations in Recipes.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Die Altkastanie . . . . . . . . . . . . . . . . . . . . . . . 140 Des Königs Lieblingsbier. . . . . . . . . . . . . . . 129
Der Altmeister .. . . . . . . . . . . . . . . . . . . . . . . 114 Das Kosewort Bräu. . . . . . . . . . . . . . . . . . . . 106
Der Altschatz . . . . . . . . . . . . . . . . . . . . . . . . 108 Die LeuchtBombe . . . . . . . . . . . . . . . . . . . . . 118
Der Amerikaner . . . . . . . . . . . . . . . . . . . . . . 115 Der Löwe . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
Der ange. Tippelbruder . . . . . . . . . . . . . . . . . 141 Der Luftkopf. . . . . . . . . . . . . . . . . . . . . . . . . 112
Der Ausgang . . . . . . . . . . . . . . . . . . . . . . . . . 121 Das mutige Eichhörnchen . . . . . . . . . . . . . . . 119
Das Bajonettstoß . . . . . . . . . . . . . . . . . . . . . . 115 Der Nachruf . . . . . . . . . . . . . . . . . . . . . . . . . 105
Der Barbare .. . . . . . . . . . . . . . . . . . . . . . . . . 130 Die Nacht . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
Der Besserwisser. . . . . . . . . . . . . . . . . . . . . . 123 Das Neuschlossstein . . . . . . . . . . . . . . . . . . . 139
Der Betrüger.. . . . . . . . . . . . . . . . . . . . . . . . . 117 Der Niedrigste am Baum .. . . . . . . . . . . . . . . 128
Die Böse Hex. . . . . . . . . . . . . . . . . . . . . . . . . 111 Der Nussknacker .. . . . . . . . . . . . . . . . . . . . . 138
Der Buschklepper.. . . . . . . . . . . . . . . . . . . . . 132 Pils `R' Us . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
Corks' Gold. . . . . . . . . . . . . . . . . . . . . . . . . . 133 Das Plappermaul. . . . . . . . . . . . . . . . . . . . . . 120
Die Dampfwalze . . . . . . . . . . . . . . . . . . . . . . 112 Die Rauchfahne. . . . . . . . . . . . . . . . . . . . . . . 137
Das Drachenblut. . . . . . . . . . . . . . . . . . . . . . 109 Der Rekrut. . . . . . . . . . . . . . . . . . . . . . . . . . . 114
Die Endlösung .. . . . . . . . . . . . . . . . . . . . . . . 111 Der Rote Baron . . . . . . . . . . . . . . . . . . . . . . . 126
Der Engländer . . . . . . . . . . . . . . . . . . . . . . . . 116 Der Schäker .. . . . . . . . . . . . . . . . . . . . . . . . . 142
Das Erste Gebräu . . . . . . . . . . . . . . . . . . . . . 120 Der Schalk. . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Der Furier.. . . . . . . . . . . . . . . . . . . . . . . . . . . 113 Die Schaukel . . . . . . . . . . . . . . . . . . . . . . . . . 137
G. Addams Dec Lager. . . . . . . . . . . . . . . . . . 133 Der Schlauberger. . . . . . . . . . . . . . . . . . . . . . 107
G. Addams Oktoberfest . . . . . . . . . . . . . . . . 134 Das Schreckbild. . . . . . . . . . . . . . . . . . . . . . . 108
G. Addams Mass Lager .. . . . . . . . . . . . . . . . 134 Die Schwartze . . . . . . . . . . . . . . . . . . . . . . . . 109
Das Gewölbe des Himmels . . . . . . . . . . . . . . 135 Der Schwarze Hund . . . . . . . . . . . . . . . . . . . 105
Das Hafermehl Bräu . . . . . . . . . . . . . . . . . . . 138 Der Schwertstreich.. . . . . . . . . . . . . . . . . . . . 140
Das Heinzelmännchen . . . . . . . . . . . . . . . . . 110 Der Schwindler . . . . . . . . . . . . . . . . . . . . . . . 110
Der Heizkörper.. . . . . . . . . . . . . . . . . . . . . . . 135 Der Spritzer. . . . . . . . . . . . . . . . . . . . . . . . . . 124
Der Himmelswagen. . . . . . . . . . . . . . . . . . . . 136 Der Steife Bock. . . . . . . . . . . . . . . . . . . . . . . 106
Der Hindernisläufer . . . . . . . . . . . . . . . . . . . 127 Der Struwwelpeter . . . . . . . . . . . . . . . . . . . . 130
Der Höllenbrand . . . . . . . . . . . . . . . . . . . . . . 124 Die Taschenlampe. . . . . . . . . . . . . . . . . . . . . 118
Der Höllenschlung . . . . . . . . . . . . . . . . . . . . 131 Der Tautropfen Wirthaus . . . . . . . . . . . . . . . 122
Das Irrenhaus . . . . . . . . . . . . . . . . . . . . . . . . 128 This Pud's for You. . . . . . . . . . . . . . . . . . . . . 132
Der Jabo. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113 Der Übungsplatz . . . . . . . . . . . . . . . . . . . . . . 121
Der Kajak.. . . . . . . . . . . . . . . . . . . . . . . . . . . 127 Der Verrückte . . . . . . . . . . . . . . . . . . . . . . . . 139
Der Kläffer . . . . . . . . . . . . . . . . . . . . . . . . . . 125 Die Verschämte. . . . . . . . . . . . . . . . . . . . . . . 126
Die Klapperschlange. . . . . . . . . . . . . . . . . . . 140
Die Kleine Eisenbahn. . . . . . . . . . . . . . . . . . 131
Die Kletterrose . . . . . . . . . . . . . . . . . . . . . . . 141
Die Knallkörper . . . . . . . . . . . . . . . . . . . . . . 119
Der Kommandant . . . . . . . . . . . . . . . . . . . . . 136
ix
Der Wahnsinn . . . . . . . . . . . . . . . . . . . . . . . . 129
Das Weihnachtszeitbier. . . . . . . . . . . . . . . . . 104
Das Wilde Mädchen . . . . . . . . . . . . . . . . . . . 125
Willy the Kid. . . . . . . . . . . . . . . . . . . . . . . . . 142
Die Zauberformel.. . . . . . . . . . . . . . . . . . . . . 104
Die Zeittöter.. . . . . . . . . . . . . . . . . . . . . . . . . 123
x
Appendices
A Hydrometer Readings.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
How to Use Your Hydrometer.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
Hydrometer Temperature Correction.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164
B Effective Bittering Units.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
Effective Bitterness Units (EBU). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
Manufacturers' EBU Correction Factor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
C Determinationof Alcohol Content. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
D Installing a Bottling Spigot. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
E Care and Handling of Bottles and Kegs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171
Sanitation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171
Initial Cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171
Between Use Cleaning.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171
Sanitizing before filling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172
Labeling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172
Bottling Tips. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176
F Concoction Log. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178
G Brew Evaluation Sheet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179
H Dry Yeast Brewing Checklist.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180
I Yeast Culture Brewing Checklist. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181
J Brewing Water. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182
Taste and Smell. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182
Hardness.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183
Glossary. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185
Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199
xi
Figures & Graphs
1. Making a Simple Beer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2. Fermenting a Beer.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3. Racking a Beer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
4. Bottling a Beer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
5. Pounds of Malt VS. Approximate Alcohol Content.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
6. Total Hop Utilization VS. Boiling Time. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
7. Hop Flavor Utilization VS. Boiling Time. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
8. Hop Aroma Utilization VS. Boiling Time. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
9. Hop Bittering Utilization VS. Boiling Time.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
10. Utilization Derating for SG.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
11. Ethyl Alcohol (Percent by Volume VS. Percent by Weight). . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
12. Reading a Hydrometer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
13 Temperature VS. SG Correction.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164
14. Installing a Bottling Spigot. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
Brewing Equations
E-1. CFU Equation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
E-2. CAU Equation.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
E-3. IBU Equation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
E-4. DOE Prediction Equation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
E-5. Gravity Prediction Equation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
E-6. Target IBU Equation.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
E-7. Required IBU Equation.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
E-8. Required Bittering Hop Weight Equation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
E-9. Required Utilization Equation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
E-10a. Speise Priming Equation.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
E-10b. DME Priming Equation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
E-10c. Corn Sugar Priming Equation.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
E-12. IBU for Kits Equation.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
E-13. IBU for Hopped Malt Extracts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
xii
This book is dedicated to my wife Judy and the guys: Gracie Underfoot and Maximilian Holdme whose
presence, support, and patience made this technical reference manual possible.
xiii
Se i n ic h t u n te d e n Säu fe rn u n d Sc h le m m e rn . De n n d ie Säu fe r u n d Sc h le m m e r v e rarm e n ,
u n d e in Sc h läfe r m u ß ze rris s e n e Kle id e r trag e n .
Prov. 23, 20.21
CEI Publishing, a division of Crossfire Engineering Inc., has been publishing books
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xiv
An Introduction to Brewing 1
I An Introduction to Brewing
Brewing is a very satisfying avocation. It is a task of love from start to finish. The brewer sees beer from
its first airlock bubble to their last burp. Brewing can be simple, like making instant soup. It can also be
complex, limited only by your imagination. The choice is up to you. Chapter II, Brewing Your First All
Natural Beer, is an example of simple brewing. The recipes in Chapter XV, Recipes, are examples of very
complex World Class beers that are still very easy to brew.
German Brewing
All Natural: German brewers strive to brew All Natural beer. They follow the old principle of KISS (Keep
It Simple Stupid.) Brewing requires no chemicals, additives, enhancers, stabilizers, or other adjuncts. Alcohol
and hops will preserve your beer. The aging will provide clarity, head, and smoothness. All Natural is
brewing at World Class levels.
No Chemicals: It was serendipitous that I started brewing before developing an allergic reaction to
commercial beer and wine. I soon observed my allergic reactions did not occur with my concoctions. It was
easy to prove an additive, not the alcohol, was at fault. Concocting saved me from a dry existence. If allergic
reactions force you to start brewing All Natural, the great taste will keep you brewing. Did you know some
commercial beers have over a hundred different additives? For more information on chemicals and their
effects read, This Crud's For You or, Chemicals and How to Use Them, by the Beer Engineer.
The Reinheitsgebot: Brewing requires four ingredients: Malt, Hops, Yeast, and Water. The revised (the
original was in 1516) German Brewing Purity Order, The Reinheitsgebot demands: "Gebraut aus Malz,
Hopfen, Hefe und Wasser." [Translation: "Brewed with malt, hops, yeast, and water."] They did not know
what Hefe (yeast, or the bible's leaven) was back in 1516 but somehow they got it into their living bread.
German beers need no other ingredient (American, English, Irish beers are a whole other story). If you
wanted, you could grow all the ingredients organically in your own yard.
No Sugar: Beer requires no sugars, corn or cane. In 1776, the British were given their independence. We
composed a new dictionary to pronounce our words the correct way. Why use any of their sugar beer ideas
now? Do not waste your time brewing English sugar beers. Use malt to make your favorite English Beer. All
Malt beers are just as easy to make. If you want to spend your time making cheap beer, that is OK. If you
want to make a premium beer at reduced cost, homebrew is for you.
Over 75 percent of our customers brew using beer kits. They like the convenience of having the basics
already done for them. Some will add a few ounces of crystal malt or an ounce or two of hops but they like
the kit beers. There are over 100 different beer kits and many different types of malt extracts to choose from.
The combinations of these two simple ingredients allow you to make over 100,000 different beers. There is
a winning combination in there for everybody's taste.
With the many malts, hops, and specialty grains available any style beer can be brewed. While there is no
substitute for a full grain mash, most brewers simply do not have the time. The Beer Engineer's Mini-Mash
changes that forever. It could make a grain-head out of you. It reduces the time and energy required to use
grains. The Beer Engineer's predefined hop schedules can be used to add your desired amount of bitterness,
hop flavor and nose to all your beers.
Specialty grains, used in the recipes, require nothing but the quick and easy Mini-Mash (see Chapter VIII).
2 More Concoctions from the Beer Engineer
The Mini-Mash will never replace a full grain mash; it was not intended to control the total brewing process.
A great Pilsner requires precise control of the entire mashing process. Full mash, all grain brewers will,
however, find an excellent way of approximating some of their beers with Mini-Mashing. All brewers can
benefit by Mini-Mashing. It will save them many hours brewing their everyday beer.
While there are many brewing books describing how to use hops for bittering, this manual goes far beyond
that. The Beer Engineer shows how to control any hop by telling the German secrets of hopping.
This technical reference manual has many numbers and tables. If math is not your strong point, chill. Use
the predefined schedules and recipes. The math is for brewers who like to predict the outcome of a beer
numerically. You can use the Mini-Mash and Hop Schedules to add flavors and aromas to all your beers.
Math calculations do not make a beer. Great beers are made with malts, water, hops, yeast, love, and time.
Over the last decade, I have taught many brewers my Mini-Mash and Hop Schedules. Their responses have
been a great aid in writing this manual. I have found that each of them uses the Mini-Mash and Hop
Schedules in their own special way.
Boiling hops and malts together is unnecessary (many beer kit manufacturers make extracts and add them
to their kits instead of boiling with malt). I prefer the old fashioned way of boiling all my boiling hops in all
the malt. My way causes some problems for people who do not have a big boiling pot (see my remedy in the
Hints). The important thing is to add the bitterness, flavor, and aroma to all your beers. Water and malt (or
just water) and heat will extract the wanted effects. Think of a hop schedule as adding a dash of salt to instant
soup. The Mini-Mash is like brewing coffee: heat and strain.
There are many chemical additives on the market sold as replacements for grains, hops, and aging time.
Commercial breweries use them with excellent results. Very expensive and sophisticated equipment enables
the commercial brewers to use them effectively. So many homebrewing books recommend these adjuncts
and additives to the homebrewer that the amount of ink used has convinced some brewers that it is true. I
hope this manual will show an easy alternative to the use of all adjuncts and additives.
The 1960's, 1970's and part of the 1980's were very agreeable to miracle chemical solutions. Now the
effects of the additives and artificial ingredients are just showing up. Many people have allergic reactions
as I do. They get headaches from commercial beers but do not know the reason. Lately, some of my friends
have been telling me that they are no longer able to drink commercial beers. Has a steady diet of homebrew
de-toxed them? Possibly they've just been around a pig headed Dutchman like me too long. I still sell
chemical additives to those who ask for them, but most of my customers are following my ways. They are
brewing the All Natural way.
Both Judy's family and mine have been making beer and wine for many generations. We have never used
any additives, except acid blend, yeast nutrients, and sugars in our wines. This is the reason I was easily able
to identify the general cause of my allergic reactions.
The recipes in this manual show how to brew excellent beers with nothing but all natural ingredients. Look
over the recipes. Design your own concoctions from scratch. You may never make a beer from the recipes
but read them anyway. By reading them, you will see that each has something to show you. These recipes
provide insight into the effect of malts, hops, and time on beer.
The body and malt flavor of a beer is dependent upon the amount of material left when fermentation is
complete. Sugar, either Corn or Cane, will ferment leaving only alcohol, yeast, hulls, CO2 and some "Other
Things." The amount of "Other Things" is so little, sugar is considered completely fermentable by the
practical brewer. Malt, on the other hand, is not completely fermentable. Besides the alcohol, more yeast,
and CO2 , the malt leaves much of itself behind. The grain's malting and mashing process determine the
amount of unfermentables in the malt. A beer's body is increased by adding more malt or specialty grains to
the beer. Corn and other sugars will reduce the body.
The hop bitterness, flavor, and aroma come from the hops used. A beer made with nothing but malt extract
would be lacking. A good hop and a specialty grain or two and you will have transformed the mediocre into
An Introduction to Brewing 3
a delight.
4 More Concoctions from the Beer Engineer
The head on a beer should last to the bottom of the glass. It should also provide an entertaining lace pattern
on the side of the glass. This Super Head is easy to get. It comes naturally with age in an all malt beer. Head
varies with the body of the beer. The addition of the body building specialty malts will build you a head
naturally by increasing the unfermentable sugars. Unfermentables keep the gas bubbles from escaping in the
head. This works like glycerin in the soap bubbles of a bubble pipe. Hops also add to the head retention, as
does aging.
Soap is a head killer. Never wash your equipment, bottles, or beer glasses with soap or in the dishwasher.
Use only the recommended cleaners and sterilizers from your homebrew shop.
If you want hop Alpha Acid Percent, ask your supplier. Your supplier is the only one who will have the
correct Alpha Acid Percent for the hops they sell. Books and manuals can guide you to your perfect beer,
not current hop parameters.
The recipes provided in this manual are yours. You can use them. You can even enter them into contests.
Many of my friends have used them. They rate their beers as very praiseworthy. The rest of the information,
tables, figures and wording of this manual are copyright protected and are for your use only.
CONCOCTION NOTES
Brewing Your First All Natural Beer 5
V. Mixing the wort. Dry both the beer kit and the malt
extract syrup containers with a clean towel. Pour about one
gallon of hot water into your fermenter and then open and add the
beer kit and the malt extract to the water in the fermenter. Stir
well to mix the malt syrups and hot water before continuing.
Note: When using the recipes in this manual (not a beer kit) it will
be necessary to boil the malts prior to adding them to the
fermenter. When malts are boiled, some form of forced cooling
Fig.1: Making a Beer will become necessary prior to pouring the wort into the
fermenter.
Always cover your cooling wort to avoid unnecessary airborne contamination. Dust and the winds
carries mold spores and bacteria.
Hint 2: Use an indelible marker to mark ½ and whole gallon marks on the outside of your bucket. Cover
the marks with clear tape. This will last for years and make your brewing and bottling so much easier.
6 More Concoctions from the Beer Engineer
VI. Fill the fermenter rapidly (to promote aeration) up to the five (5) gallon mark with warm water (see
Appendix J, Brewing Water). Target your final wort temperature range between 86EF and 95EF to avoid
temperature shock to the yeast.
VII. Stir the wort vigorously to create foam in the beer. After the yeast is rehydrated, slowly add a little wort
to the rehydrated yeast (see Chapter XII, Be Kind to Your Little Beasties). Continue adding wort until the
yeast solution is about the same temperature as the wort. Now, pour the yeast mixture into the fermenter
while gently stirring. Yeast rehydration and thermal shock reduction will increase yeast's viability several
thousand fold. The wort will naturally cool to room temperature by itself. Your brewing work is now
complete. Reward yourself with a beer. Soon you can have a homebrew.
VIII. If you keep a beer log, measure and record the corrected Specific Gravity (SG), date, total volume, and
the time the yeast is added. This will help you later when you start concocting.
Hint 5: It is a good idea not to judge the process by the airlock bubbles. Train and use your taste to determine
complete fermentation. This will take a little training but will pay off in the long run. Plastic buckets are
seldom air tight and can fool all of us.
Hint 6: Always remove the plastic float before touching a plastic fermenter. A bent paper clip is an
excellent tool for float removal.
Hint 7: When using grains in more advanced brewing sessions it will become necessary to transfer the beer
into a clean fermentation vessel to remove and eliminate the effects of any Trub that settles with the end
of the violent primary fermentation. For now it is just advisable to improve the beer's taste.
Hint 8: The old plastic triple (or tibble for those who imbibe) ripple, red top, airlocks are fine for one time
use but they are almost impossible to sanitize properly. There is no easy way to get inside them and remove
the blow-by from the previous fermentation process. If you like the tripple ripple, for the nostalgic reasons
(they are very cute and make happy little sounds) fine. Use a new one every time. The "Cylindrical
Airlocks" are easy to clean with an airlock brush.
IV. If you are keeping a beer log, Measure & Record the Final Corrected Specific Gravity, Total Volume,
and Date for your beer.
8 More Concoctions from the Beer Engineer
V. Priming.
Va. The novice, brewing at about sea level, should boil 7/8 of a cup of corn sugar in one cup of water.
If you live more than 500 feet above sea level or want to be all malt see Chapter XI, Making the Bubbles. Stir
while boiling to dissolve and sterilize the sugar. Remove from the heat and cover with tin foil. Cooling may
be quickened by placing the pan of sugar water in a cold water and ice bath.
Vb. Add the cooled priming liquid to the beer and stir, gently but thoroughly. Aeration is not wanted in
this stage. The addition of air will lengthen the aging time required for the beer. Here, you will have to
develop your own technique. After adding the priming sugar to the beer you must bottle immediately.
VI. Filling the bottles.
VIa. Sanitize fifty 12-ounce or Forty 16-ounce beer bottles
along with their caps or seals (see Appendix E).
VIb. Detach the hose from empty bucket and attach the
bottle filler to the hose. Place the full bucket above your
bottling area and draw one or two bottles of beer through the
bottle filler and pour it back into the bucket. This will purge
the spigot, hose, and filler. Try not to mix in a lot of air.
VIc. Fill each bottle to the top using a bottle filler.
Withdrawal of the bottle filler leaves a perfect head space in
the bottle.
VId. Cap or seal with sanitized caps or rubbers.
VII. Carbonation. Move your beer to a warm (68EF to
Fig.4: Bottling the Beer
75EF) place to carbonate (condition). After one week of
conditioning, chill a test bottle. Open the test bottle and check
it for carbonation. If it is not carbonated, it needs more time. Let the bottles remain in a warm place for
another week.
Hint 13: If your buckets do not have spigots installed, see Appendix D, Installing a Bottling Spigot.
Yeast is required to make alcohol. Each yeast strain has its own alcohol tolerance that limits the amount
of alcohol it can produce before putting itself to sleep. The stronger (higher alcohol tolerance) the yeast is,
the more sugars (hopefully malt based) it can convert to alcohol. False: Adding a strong yeast to your beer
will increase its alcohol content. True: Adding a strong yeast to a beer that has enough malt sugars to produce
more alcohol than a weaker yeast can tolerate will increase the strength of the beer.
Malt sugars are available in many forms: Malt Extract Syrup (MES), Dry Malt Extract (DME), Malted
Grains (after mashing). You can approximate the amount of potential alcohol your beer will have using
Figure 5 on the next page. Many people try to make a beer strong with the addition of cheap sugars like cane
sugar, corn sugar, and beet sugar. These will give you cheap alcohol but, do you really want to spend hours
of your time making cheap beer? German beers should always derive their alcohol from malt sugars alone.
Some brewers use corn sugar to prime their German beers. I guess, since no one can taste the difference, they
call it authentic German beer. It is not! They should call it German Type beer, not German beer.
To use Figure 5, determine the number of pounds of malt per gallon you have placed into the wort. Go to
the left vertical axis of the graph and locate the number corresponding to the pounds per gallon. Draw an
10 More Concoctions from the Beer Engineer
imaginary line to the corresponding number on the right vertical axis. Now, where this imaginary crosses line
intersects the appropriate curve (first from the left is for Mashed Malted Grain, middle line is for Malt
Extract Syrup, and lastly the line on the right is for Dry Malt Extract) draw a vertical line to the horizontal
axis to decide the approximate alcohol content. The top is for Percent by Weight (U.S. Beer Units) and the
bottom is for Percent by Volume (German Beer Units).
Example: If you make a beer with 6.6 pounds of MES and 5 gallons of water you will have used:
Drawing a line from 1.3 on the left vertical axis till it intersects the MES line and looking up to the upper
horizontal axis it can be decided that the beer will be approximately 3.7% alcohol. This is a premium
strength beer.
Hint 12: Bottling is the most difficult and time-consuming element in the home production of beers. Ask
your Brewing Supplier about the KegMan. The KegMan allows you to use easily obtained
Concoction Notes
11
General Information
General improvement. Any beer will be improved by the technique of racking the beer after the first stage
of fermentation is completed. This racking is not intended to clarify the beer, it is to insure that any
remaining grain is removed from the beer before fermentation proceeds.
Adding Malt flavor & aroma. To add a beautiful malt flavor and aroma to beer I use the Mini-Mash. One-
half of a pound of fresh crushed Specialty Malts such as Crystal Malt or Chocolate Malt will give a kit beer
a real World Class malt flavor (see Chapter VIII, The Mini-Mash). These grains provide the malt aroma,
flavor, color, and body I like. If I want more color, I just add some Chocolate or Black Malt.
Hint 14: All Specialty Malts should be fresh ground. It is very much like coffee. No true coffee lover
would ever use preground beans. The same is true of grain. The first time you grind the grain, smell the
aroma. Ah!
Mini-Mashing is fun. It has no complicated rules. Use the Mini-Mash to add malt aroma, malt flavor, and
more body to any beer. Just perform the Mini-Mash shown in Chapter VIII and pour the liquid from the Mini-
Mash into your fermenter. This liquid will replace the hot water called for in Chapter II.
Adding Hop flavor and aroma. The bitterness of kit beers, made with hopped malt extract, is adequate.
Increased bittering is usually not necessary. Hop flavor and aroma comes from the breakdown of the hop by
boiling, like the herbs added to a soup. Boiling a hop with any liquid will release the hop properties. You can
boil the hop in water, a can of plain malt in water, the Mini-Mash liquid, or a can of malt in the Mini-Mash
liquid.
Hint 15: Never boil the beer kit that is bittered with hop extracts. Boiling a complex hop extract bittered
kit may spoil the kit. If a kit manufacturer has designed hop flavor and aroma into the kit, these hop
parameters may be lost by extended boiling.
The next four chapters cover the bitterness, flavor, and aroma extractions from the hop. For now, we will
limit our discussion to the improvement of kit beers. For the kit beer, I have developed the 8 by 15 Kit
Schedule. It will work with any hop or combination of hops. It is independent of the quantity of hops used.
This schedule will work in any liquid. What could be simpler?
I prefer to use the hops of Germany and Eastern Europe. Examples of these hops are: Northern Brewer,
Hersbrucker, Spalt, Hallertau, Polnischer Lubin, Tettnanger, Saaz, and Styrian Goldings. There are many
other great hops available. I will not presume to tell you which is your favorite. Sniff the hops at your
brewing supply shop. Each hop variety has a different aroma. Use fresh hop pellets for this 8 by 15 Kit
Schedule. Whole flower (AKA leaf) and plug hops may be slightly more aromatic but they are not suited for
this schedule. Pellets are easier to use because they divide into portions easily and will settle in the bottom
of fermenter with the yeast. The hop pellets do not have to be strained from the liquid.
How much hops is too much hops? Sometimes, I use half an ounce of a hop. Other times, I use sixteen
ounces of hops. It is your concoction, you decide. I recommend that you start with 1 ounce of a single hop.
This will give you an impressive example of the schedule results and the hop's flavor and aroma.
12 More Concoctions from the Beer Engineer
The 8 by 15 Kit Schedule will give new life to all kit beers. The use of hop blends (see next page) will
increase the complexity of your beers.
Hopping Tricks
To achieve complexity in a beer, it is vital to have as many complimenting flavors and aromas as possible.
Because of my adherence to the KISS principle, I developed the German Blend and the English Blend. Each
adds a complex array of aromas and flavors to any beer. This is the start of a World Class Beer.
The German Blend is a formulation of several different varieties of German and East European hop
pellets. To make your own blend, mix one part of German Hallertau, one part of German Hersbrucker, one
part of Czechoslovakian Saaz, one part of German Tettnanger, one part of German Northern Brewer, and one
part of Slovenian Styrian Goldings. Mix them all together and shake them all about. Now you have a German
Blend. In my opinion the imported variety are always the best. Use the North American varieties of these
hops when they are the only ones available. They will also make a dandy blend.
The English Blend is a formulation of several different varieties of English and Canadian hop pellets.
Make your own blend by mixing one part of East Kent Goldings, one part of English Fuggles, one part of
Brewers Gold, one part Willamette, and one part of Slovenian Styrian Goldings. Mix them all together and
call it English Blend. Again I think the imported variety are always the best but do not let the North
American varieties of these hops deter you from blending. Substitute Willamette and/or U.S. Fuggles for UK
Fuggles or Canadian B.C. Goldings for UK East Kent Goldings. It really does not matter. Whatever blend
you come up with will be great. Complexity in hops is the goal of blends.
Improving Your Kit Beers 13
Concoction Notes
14
The hop is a wonderful medicinal herb. It transforms a malt beverage into a beer. Hops temper the malt's
sweetness and provide the natural preservatives for beer. Hops add character to a beer. They provide the
bitterness, aroma and flavor recognized in all World Class Beers.
HOP BOILING
When a hop is boiled, it adds complexity, individuality, and character to the beer. Like any other herb, the
boiling time determines the amplitude and characteristics imparted. Figure 6 shows the three distinct regions
of the Hop Boiling Cycle. The regions are Aroma, Flavor, and Bitterness. Aroma and Flavor have their own
boiling region while bitterness is added for all boiling times.
There are three general observations that can be made from Figure 6 concerning hop boiling:
1. A hop boiled for over 45 minutes will impart only bitterness to the beer. For all practical purposes, the
hop aroma and flavor will be dissipated in the steam.
2. A hop boiled between 3 and 11 minutes will provide aroma without a significant amount of flavor and
bitterness.
3. A hop boiled between 13 and 30 minutes will provide flavor to the beer with the bitterness contribution
less than half the maximum potential.
Note: This is why boiling of a beer kit will change everything the manufacturer has designed into the kit.
16 More Concoctions from the Beer Engineer
Since the aroma and flavor hops are no longer present in the kits, the aroma and flavor will be boiled off
and the Iso-hop extracts can potentially be changed into a less bitter compounds.
What does this mean to you? It suggests that hops should be added in a hopping schedule. This schedule
will determine at which times the hops are added to the boil and thus control the derived hop parameters.
Let's examine a very basic three-infusion hop schedule and see what effect the infusions have on the beer.
Infusion 1: A hop boiled for seventy-five (75) minutes. The results are: Zero percent of the Aroma, Zero
percent of the Flavor, and Ninety-Seven percent of the Bitterness.
Infusion 2. A hop boiled for twenty (20) minutes yields: Zero percent of the Aroma, One-hundred percent
of the Flavor, and twenty-five percent of the Bitterness.
Infusion 3. A hop boiled for seven (7) minutes yields: One-hundred percent of the Aroma, Seven percent
of the Flavor, and Fourteen percent of the Bitterness.
This simple schedule example shows how dividing the hop into three parts, adding one part at the
beginning (75 Minutes), the middle (20 Minutes), and last (7 Minutes) of the boil has produced bittering,
flavor, and aroma from the single boil.
The boiling time is critical to the hop flavor and aroma. Over boiling will shift hop aroma into flavor and/or
bitterness and hop flavor into bitterness. A common brewing mistake, effecting hop flavor and aroma, is a
slow wort cooling rate. The hop liquid temperature must be lowered quickly. A slow cooling rate increases
the effective boiling time and will alter the hop flavor and aroma you planned to achieve. Slow cooling rates
are key factors in the reasons why homebrewers should not exceed the ninety minute boil times.
I. The hop boiling time will control the characteristics the hop imparts in the beer. This is why all hops
should be added in schedules.
II. Rapid cooling of the hop liquid or wort is essential to brewing.
III. Homebrewers should not boil hops over 90 minutes.
18 More Concoctions from the Beer Engineer
18
scientific instruments. Flavor is too complex to isolate in the laboratory. The beer industry employs many
tasters. These Tasters are trained to serve as Quality Control personnel. Consistent flavor is the tasters' goal.
As seen in Figures 6 and 7, flavor varies with boiling time. Over boiling will dissipate the flavor. You must
be careful at the end of boiling to cool down the wort as quickly as possible.
Flavor Schedule 25: Add a of the hop at 25 minutes. Add a at 23 minutes. The last a is added at 21
minutes. Again use Table V to get the FU for these three times, 25, 23 and 21 minutes, as 0.35, 0.39, and 0.4
respectively. Add the three FUs together. Divide the sum by three. The result is the average FU for The
Flavor Schedule for 25 minutes.
The remaining flavor schedules are computed in the same way. The text has been eliminated to keep the
redundancy to a minimum.
Although the 10 minute region is a high aroma area, I have found that the cooling rate of the wort is critical
to take full advantage of this region for hop aroma. Therefore, I call this region a flavor region.
The highest flavor is achieved at 25, 20, 15, and 10 minutes but the effect of the 8 by 15 Schedule is
impressive. The 30 minute infusions should be avoided, if possible. The cooling times will usually push it
into the no flavor region and the Bitterness Utilization Curve becomes steep after twenty-five minutes. A
steep curve makes the stable control of bitterness more difficult. Bitterness is discussed later in this chapter.
Calculate CFU by using the simple equation CFU Equation (E-1) below. This equation has three variables.
Weight is the weight of the hop in Ounces. The Volume is the total expected volume of the beer including
any priming liquid, or other hop infusion liquids added in the brewing process and is in U.S. Gallons. The
FU is the Flavor Utilization from Table VII, Summary of Standard Hop Schedules or Table V, Hop
Utilization. The five and one-half (5.5) is a correction factor.
Example: To show how to compute the CFU, we will use the following simple example. The original volume
is 5.5 gallons. The priming liquid is 1 pint (0.125 Gal.). The Flavor infusions will be at the 25, 20 and 15
minutes. The Weight (Wt) of each infusion will be .25 ounces. Using the equation above to compute the
CFU, we must first compute the Total Volume or
Next compute the Flavor Calculation at 25 minutes using Equation (E-1). The Flavor Utilization (FU=0.38)
is taken from Table VII @ Flavor 25.
Now the Total Combined Flavor Units (CFU) for the beer are equal to the total of the individual CFUs
What does the 0.237 CFU really mean? I have arranged, by experimentation, the flavor intensities of beers
by CFU in Table II, Hop Flavor Magnitude VS. CFU Range. This is a relative chart, based on my
preferences, but is very useful when deciding on a magnitude for CFU.
I. The Flavor Utilizations of all Standard Hop Schedules are given in Table VII, Summary of Standard
Hop Schedules.
II. Add the Flavoring Hops in multiple stages. Spread the infusions over the entire flavor boil. Use
many stages. The more infusions there are, the more predictable and stable the hop flavor outcome
will be.
III. Cool the wort rapidly after boiling is complete. Try to maintain the same cooling rate for every beer
you make so that your results, while not the same as someone else, will be consistent. A counter-flow
wort chiller should be considered for maximum hop flavor control.
IV. Hop flavor is subject to natural environmental effects and production techniques. Hop flavor will
vary with each harvest and process lot.
V. Don't substitute different hop varieties and expect consistent flavor. Each hop variety is provides
different characteristics. Blending hops will aid in establishing consistent profiles.
VI. When boiling a hop with the wort, I use hop pellets. They are easy to handle and can easily be added
at the scheduled times. Do not bother straining them out. The hop pellets will collect with the
sediment at the end of fermentation.
VII. Never boil a beer kit. Boiling will alter the flavor profile designed by the master brewer who
formulated the kit.
VIII. Hops are a natural product that will be placed in something to be consumed. There is always a risk
of contamination from a variety of sources, human and otherwise. While most people agree that
these contaminants will not harm the beer, some of the new bacteria seen on the news can kill you.
Blanching them prior to use in your beer would be similar to washing vegetables before eating them.
See Dry Hopping in the next chapter.
IX. Since hops are harvested once a year, no brewer (home or commercial) can get them any fresher than
the present year's harvest. Trust your local shop to sell the freshest hops. If you cannot trust your
shop, go to another shop.
ST Editor's note: Data will soon be available on the percent of the flavor oils in hops. This will certainly be
included in future additions of this technical reference manual and the Master Brewer Program.
Concoction Notes
Taste That Wonderful Hop Flavor 23
24 More Concoctions from the Beer Engineer
Concoction Notes
25
The aroma of a hop is released by bruising, boiling, or age. For the purposes of brewing only boiling will
be covered. Figure 8, Hop Aroma Utilization VS. Boiling Time, shows the range of boil time for hop aroma.
Some think the addition of hop aroma to a beer is an uncontrollable process. This is because little technical
information on aroma hopping has been made available to the homebrewer. I hope this manual will correct
that common misconception with its simple method to introduce hop aroma into a beer.
The variables affecting hop flavor also affect the aroma. As said in the Hop Flavor chapter, a homebrewer
cannot control these variables. A homebrewer can only buy from a trustworthy brewing supplier.
The volatile oils in the hop's flower contain its aroma. Chemists can measure the presence of these oils.
If you ever desire to calibrate your nose, you could have it done. But why bother, have a beer and enjoy life.
Because these oils are released by bruising, I think aroma hops must never be frozen (freezing might
thermally bruise the hop and prematurely release its aroma). Vacuum sealing may also damage the aroma
hops but from an engineering standpoint a little damage is always preferred to total destruction.
The hop aroma should be correct for the style of beer you are brewing. Although there are no rules, there
is a simple guideline that can help. An English hop such as Fuggles, Kent Goldings, Willamette(USA), and
Northern Brewer are great hops for an English ale or bitter. Likewise, the German and East European hops,
Hallertau, Hersbrucker, Tettnanger, Northern Brewer, Saaz, Spalt, and Styrian Goldings should be selected
for German and European beers. Use German and East European hops in German style beers and English
hops in English style beers. There are even Australian and New Zealand Hops available for the Down Under
brewers.
26 More Concoctions from the Beer Engineer
In order to circumvent this problem, place the hops into a boiling bag and give it a three minute sterilization
boil (blanch). Getting three infusion times with whole hops is tries the patience. Tie the bag in a slip knot.
Then you can use the inexpensive muslin bags over again.
The Aroma Utilization (AU) is read from Table VII, Summary of Standard Hop Schedules or Table V,
Hop Utilization. The overall picture from Figure 8, Aroma Utilization VS. Boiling Time is more useful in
the planning stages.
From Table V the AUs for the three infusions are 0.18, 0.1, and 0.03 respectively. Rapid cooling is very
important to all Aroma Schedules.
This Aroma Utilization number can also be found in Table VII, Summary of Standard Hop Schedules.
The Weight is the weight of the hop used in U.S. Ounces. Use 1.0 for the Weight if one ounce of hops is
used. Likewise, 1.75 is substituted for Weight if one and three quarters ounces of hops is used. The Volume
is the Total Volume of beer in U.S. Gallons at the finish of the brewing cycle. Use 5.0 if you are brewing five
gallons, Use 6.0 if you are brewing 6 gallons, and so forth. The AU is the Aroma Utilization for the aroma
schedule or from Table V, Hop Utilization. If you just dump all of hops in at one time, use Table V.
Hint 17: See Appendix B, Conversion factors when you are using a measuring systems that is different.
The KFactor is a correction constant. Each aroma infusion is a function of when the infusion was
performed: 1st Aroma, 2nd Aroma, and 3rd Aroma. The KFactor compensates for this in Table III, Hop
Aroma KFactor.
Example: Lets use a simple ale for an example. The Aroma infusions are at the boiling, secondary, and at
bottling. The 1st Aroma Schedule uses ¼ oz, the 2nd Aroma Schedule uses ¼ oz, and the 3rd Aroma Schedule
uses ¼ oz. The final Total Volume will be 5.5 Gallons. The CAU for the 1st Aroma Schedule is computed
using equation E-2. The AU from Table VII, Summary of Standard Hop Schedules, is 0.103. The KFactor
from Table III is 6 for the 1st Aroma Schedule.
The Combined Aroma Units for this example is equal to the sum of all the CAUs in the beer:
Dry Hopping
Many recipes call for dry hopping. Dry hopping always produces a wonderful effect. I use this effect
Ah! Can'tya Smell That Hop 29
myself but with a safety twist. Hops are a natural product that contains mold cells, wild yeasts, field
contamination, and worker contamination. Blanch your hops. The simple process, consisting of a two to three
minute boiling water bath followed with a cold water cool, will add a great deal to your peace of mind
without adding significant bitterness. Keep your beer healthy, do not take chances with adding unsanitary
hops. It is better to be sanitary than sorry. Learn to love your beer.
MP Editor's Note: Because of the confirmed presence of potentially deadly bacteria (from human waste)
found in raw food products, it would be unwise to assume that hops were free of this potential hazard.
No data are available in the State of Connecticut on hop bio-hazards. Because Connecticut is a large
Tobacco Growing State, the same health problems associated with tobacco can be logically attributed
to the hop industry.
Intensity of CAU
How does CAU relate to the hop aroma of your beer? Table IV, Hop Aroma Magnitude VS. CAU Range,
provides a description of the CAU's magnitude. This is a relative chart but it is very useful for changing
magnitudes. Remember that a lot of American beers have "extremely low" CAU values.
30 More Concoctions from the Beer Engineer
Concoction Notes
Ah! Can'tya Smell That Hop 31
32 More Concoctions from the Beer Engineer
32
Homebrewers are familiar with the bittering systems of Alpha Acid Units (AAU) and Homebrew
Bittering Units (HBU). These systems are very useful to the novice who wishes to change from an
unavailable hop to one that is available. Despite their usefulness, they lack the parameters required to hop
True to Style.
The IBU system incorporates total volume, hop weight, boiling time (utilization), alpha acid percent,
hop form or type, and the specific gravity of the boiling medium. If you are a homebrewer who does not vary
the hop form, or significantly modify the boiling SG (within ±0.020), you need not include the hop form
(whole flower or pelletized) and the SG Derating Factor (SGDF) (on next page) into your calculations. All
other "wild and crazy" concoctors should use these two correction factors. IBU can be measured in a
laboratory when confirmation is required.
Bittering Utilization
Utilization (Bittering Utilization or BU) is a term that represents the approximate amount of a hop's
alpha acid bittering resin that will remain in a beer. About 60 percent of the resin can be absorbed into a wort
during boiling. Fermenting, settling, racking, and aging will reduce this amount by half. Utilization is an
important factor missing from the HBU and AAU Bittering systems. The IBU system corrects this deficit.
Hop Form
34 More Concoctions from the Beer Engineer
The hop form influences the utilization of the hop. Figure 9, Hop Utilization VS. Boil Time, shows this
influence. Figure 9 is based on experimental data. It represents the amount of bitterness retained throughout
the life of a beer. It depends on boiling time. Table V, Hop Utilization, provides the same utilization data
shown in Figure 9 in decimal table format. Utilization is usually expressed in decimal format. If you are
consistently using pelletized hops to bitter as I do, Table V also lists the utilization for pelletized, whole
flower, and the average utilization. For all practical purposes, the conversion from mean value to Pelletized
value is done by multiplying the mean value by 1.12. Similarly, the Whole Flower hop value is obtained by
multiplying the mean value by 0.88.
On Figure 9 you can see that there are dashed upper and lower curves surrounding the main solid line
utilization curve. The upper line is the expected utilization for a pelletized hop type. The lower curve is the
expected utilization for the whole hop flower type.
I have used the pelletize hop value for simplicity in all examples. The Master Brewer software program
will automatically choose the correct curve from your menu input and will factor in the correction required.
If you use the mean solid line utilization curve, it will result in approximately a twelve percent error that may
be acceptable in most home applications.
The specific gravity (SG) of the boiling medium modifies the bitterness utilization. A thick wort ( SG
greater than 1.100) will not allow full utilization. To be exact, diminish the utilization by 30%. If your wort
is very thick (SG greater than 1.200), diminish the utilization by 80%. Figure 10, Utilization Derating for
SG, shows the derating factor (SGDF) that should be applied to the bittering utilization from Figure 9 and
Table V. This compensation is also done automatically in the Master Brewer software program. Any person
who must do these calculations should consider using the Master Brewer program.
In most homebrewing applications where the same recipe is used over and over again, consistent wort
thickness is more important than actual wort thickness. If your SG is always between 1.035 and 1.050 your
error would be less than five percent and you can remove the derating factor from your calculations.
To use Figure 10, look up the specific gravity of the boiling medium and determine the derating factor.
Multiply this derating factor by the Utilization from Figure 9 or Table V. This will correct the utilization for
boiling specific gravity. For example, at an SG of 1.050 the Derating Factor is 0.9. This 0.9 indicates that
only 90% of the utilization can be expected.
Sweet Bitterness 35
Hint 18: A very good brewing pot can be made from a stainless steel, Single Valve Bud beer keg.
Check with your supplier for where to get the top cut off.
Hint 19: Keep the boiling pot topped off with water to maintain a nominal specific gravity. Boiling
removes about a quart of water every 15 to 30 minutes.
Plan your boil with Figure 6 or 9. Table V is for the math computations requiring Utilization. Over
boiling will not kill bitterness as it does with flavor and aroma. The more you boil, the more bittering you
get. The homebrewer should never boil hops for more than 90 minutes. If you must reduce the volume of the
wort to increase the SG, reduce the volume by boiling before the start of the hop infusions.
For the 30 minute flavor schedule: Hops are added as a at 30 minutes, a at 28 minutes, and a at 26
minutes. The bitterness utilization for this schedule is the average of the three utilizations. From Table V,
for a pelletized hop the utilizations for 30, 28, 26 minutes are 0.165, 0.147, and 0.129 respectively. Adding
and dividing by three produces the average bitterness utilization for the 30 minute flavor infusion schedule:
Sweet Bitterness 37
This concludes the discussion of the mathematics needed to compute the utilization of each of the
standard schedules in this manual. You can use these utilizations time and again. You never have to go over
the math again. The math was shown in detail to enable you to do anything you want with the schedules. The
results are shown above and in Table VII, Summary of Standard Hop Schedules.
Bitterness of a Beer
The homebrewing purpose for predicting your beer's bitterness is twofold. First, you will know how
to change the bitterness. Second, you can plan a beer that will be True to Style.
The total bitterness of a beer is determined by six parameters: Total volume, alpha acid percent, hop
weight, utilization, form or type and SG of the boil. The last two parameters are usually avoided in hand
calculations. For the exact computation of IBU, use the Master Brewer program. It will leave you more time
for brewing. Each of these six parameters can vary in any brew. Any variation will change the bitterness of
a beer.
Alpha Acid
Unlike flavor and aroma, you must consider the hop variety used in the bittering. Each variety and each
lot within that variety will have a different alpha acid percentage. This varies with process variations,
dryness, and other factors. I recommend that bittering hops be purchased. The fortunate people who grow
their own hops should use them for aroma and flavor. With the purchased hop, the bittering alpha acid
percentage will be available from your supplier.
Example 1: Alpha Acid, Two beers are made identically except the hop. One beer was made with 1
ounce of a 5% alpha hop. The other was made with 1 ounce a 10% alpha hop. The latter would be
approximately twice as bitter as the former. Hops of different alpha acid percentages have different
absorption rates. The absorption rate change is usually beyond the scope of the homebrewer because there
is no constant corrections available for this factor.
The Total Brewing Volume of you beer has a major effect on the bitterness of the beer. Volume changes
the concentration of the bittering acids. Any change in the volume of a beer by the addition of a 2nd Aroma,
a 3rd Aroma, the priming liquids, or a change from the recipe measurements will change the bitterness of the
38 More Concoctions from the Beer Engineer
beer. Small variations of less than one-quart in a 5.5-gallon batch (<5%) will usually not be noticed.
Example 2: Total Volume, Two beers are made with everything the same except the volume. One beer
was three gallons. The other beer was six gallons. The three-gallon batch is twice as bitter as the six-gallon
batch.
Example 3: Hop Boil Time, Two beers are made with everything the same except the boiling time. In
the first beer the hop pellets were boiled for thirty (30) minutes. In the other beer the hop pellets were boiled
for sixty-six (66) minutes. Now look up the utilizations in Table V. The utilization for the thirty minute boil
is 0.165. The utilization for the sixty-six minute boil is 0.33. The hop boiled for sixty-six minutes will make
the beer twice as bitter as the hop boiled for 30 minutes.
Hop Weight
Example 4: Hop Weight, Two beers are made with everything the same except the hop weight. The first
beer has 1 ounce of hops boiled for thirty minutes. The other beer has 2 ounces of hops are boiled for 30
minutes. The beer with two ounces of hops is twice as bitter as the beer with one ounce of hops.
Sweet Bitterness 39
Example 5: Hop Form and/or Type, Two beers are made with everything the same except one is made
with pelletized hops the other is made with whole hop flowers. If the wort is boiled for ninety (90) minutes
the pelletized hop utilization will be 0.342 and the flower will have a utilization of 0.266. The result will be
about a twenty-two percent shift in bitterness.
Example 6: Boiling SG, Two beers are made with everything the same except one is boiled with a SG
of 1.040 and the other has a boiling SG of 1.15 (usually caused by a very small boil pot). The SG utilization
derating factors from Figure 10 are 0.95 and 0.43 respectively. This represents a reduction in bitterness of
about fifty-five (55) percent for the thick wort.
Weight is the weight of the hop used in U.S. Ounces. DAAP is the decimal value of the current alpha
acid percent (that's the percent divided by 100). BU is the Bittering Utilization for the specific Hop Form (or
Type) from Table V, Hop Utilization or the Schedule Bittering Utilization from Table VII, Summary of
Standard Hop Schedules. SGDF is the SG Derating Factor from Figure 10, Utilization Derating Factor for
SG. Volume is the total volume of beer in U.S. Gallons. Please note that the total volume includes the flavor,
aroma, and priming liquids.
Caution: Never use any published alpha acid percentage numbers unless you just want very rough
numbers.
4th. The boiling wort SG is 1.050. From Figure 10, Utilization Derating Factor for SG, the SGDF is 0.91.
There will be a total of 6 U.S. Gallons. Five and one-half gallons in the basic beer. One quart (¼ gallon)
for the 2nd aroma schedule. One pint (c gallon) for the 3rd aroma schedule. One pint (c gallon) for the
priming liquid.
Using the IBU Equation (E-3) and the pellet utilization for 90 minutes from Table V.
The bitterness contribution from the ninety minute boil is 22.8 IBU.
Using the utilizations from the previous calculations we will now compute the bitterness from the flavor
schedules. The results of the utilization calculations are presented in Table VII, Summary of Standard Hop
Schedules, for easy reference.
The flavor schedule bitterness contribution calculations are shown here for an example of how to perform
this calculations for any custom schedule you have. The calculations for the four standard schedules follow:
Sweet Bitterness 41
The aroma schedule utilizations come from the previous calculations and are also presented in Table VII.
Now we can compute the Total IBU or IBU for the German bier we have examined above by adding up
all the individual IBUs:
I used such decimal accuracy for ease of demonstration. All IBU calculations should be rounded off to
the whole numbers. for example, 30 for 30.34. As previously stated, the flavor and aroma contributions to
the Total IBU are small and are often omitted for ease of calculations.
42 More Concoctions from the Beer Engineer
I recommend all the contributing IBUs be included since my flavor and aroma hops contribute about 25%
to the total bitterness. The aroma contribution is about 11% and this may be considered within the error
margins of the homebrewer and I would never insist that the aroma contribution be included. The more flavor
and aroma hops used, the more the contribution to the total bitterness will be.
Total Bitterness
The Total Bitterness (IBU) of a beer is always equal to the sum of all the individual IBUs. There will
always be differences between batches because of minor changes in your techniques. Utilization is altered
by the boiling off of the water in the wort and by the timing of your water replenishment. Utilization depends
on wort thickness and is constantly changing throughout the boil. The effect can be reduced by replenishing
the wort volume with boiling water often.
Well, now that you can compute the IBU of a beer, what does it signify? Like flavor and aroma, I have
arranged all the beers I have ever made into magnitudes of bitterness. Table VI, Bitterness Magnitude VS.
IBU Range, is a relative chart but is very useful in deciding to change magnitude. Books are available from
your homebrewing supplier that will give the IBU values for many world class beers. Keep your IBU within
2 to 3 IBU of the True to Style beer you are duplicating. IBU is important for any brewer trying to recreate
a World Class Beer. The placement of IBU in Table VI is an aid in planning. Find the IBU of the beers you
like. Plan your beer for that IBU and then recreate that IBU for yourself. The next chapter deals with
planning your hop schedule.
Example:
A blend is made up of one ounce of a hop with an Alpha Acid Percent of 5.1%, three ounces of a hop
with an alpha acid percent of 4.3%, and two ounces of a hop with an alpha acid percent of 3.4%. The alpha
acid percent of the blend is computed by dividing (the summation of each hops alpha acid percent times the
number ounces of that hop) by the (total number of ounces used in the custom hop blend) as shown in the
following demonstration calculation for the example:
Sweet Bitterness 43
Bittering in Brief
I. The Total Volume of beer is the total volume of beer bottled or kegged, not the total volume of the
wort boiled.
II. The steep slope of the utilization curve between 25 and 45 minutes should be avoided by the less
experienced brewer.
III. Use Table V to find the utilization of non standard boiling schedules. Use Table VII for the
utilization of all Standard Schedules.
IV. Use only current alpha acid percents. Never use the alpha acid published in any book. Published
alpha acid levels will only be right when the moon is in proper relationship with the clothesline on
110th Street in Broad Brook, CT at the exact time the data was published.
V. Plan for easily divisible quantities of hops so you will not need a scale. One, two or four ounce packs
are easier to divide into half, quarter, and eight ounce parts than three, five, seven, etc ounce packs.
VI. Make sure to keep your boil SG low to obtain maximum bitterness utilization.
VII. Top off your boil about every five minutes.
VIII. If you must use the utilization corrections for boiling specific gravity and hop form, the Master
Brewer is strongly recommended.
44 More Concoctions from the Beer Engineer
Concoction Notes
45
Beer, made from simple malt extracts, hopped or unhopped, will never measure up to the rich malty
flavor and aroma of a World Class beer. A truly great beer requires the addition of specialty grains. Adding
these specialty grains continues where hopping schedules leave off. Specialty grains, in combination with
the hops and age, bring a beer into the World Class. The addition of these specialty grains is very easy. This
chapter will show that if you can make coffee, you can use specialty grains.
From prohibition to 1979, malt was available in extract syrup form. "Blue Ribbon" malt extract was
available in most food markets for around a buck a can. Nothing else was available. Brewers had to malt,
roast, and mash grains from the feed store to get the toasted grain flavors. There was very little information
available on malting, roasting, and mashing. Sometimes the malting process produced good malt, sometimes
it rotted the grain.
After the legalization of beer making in 1979, beer ingredients became readily available. Because of
competition in our capitalist market system, the quality and variety of these products has increased every
year. Master kit blenders now design beer kits with an adequate blend of extracts and grain flavors for novice
tastes. Specialty grains and hops are easily available to the true concoctor.
While a beer kit produces a decent beer when made with malt extract instead of sugar, kits are just not
up to the discriminating taste of some brewers. They use kits when they want to make "Instant" beers in the
summer: I say, Add two cans of malt and call me in a week.
Some people love to experiment. They strive to produce the perfect beer. Beer kits will never suffice.
Many advanced brewers will dissipate extraordinary effort by the full mashing of whole grain malts and
forget to add specialty malts to their grain bill.
I developed the Mini-Mash Process around 1968 to add the rich malt taste and aroma to supplement kit
and extract beers. A Mini-Mash added to a beer approaches the complexity of malt flavors and aromas
characteristic of a World Class beer. Mini-Mashing does this without the exertion of much time or energy.
Because the quantities are small, the sparging is quick. Specialty grains do not have to be mashed. The
Crystal Malts are sufficiently mashed in their roasting to allow their direct use in any beer except the lightest
brews. Black and Chocolate malts are roasted to produce the aroma, flavor, and color. They have insufficient
starches to concern yourself about. The starch in Roasted Barley, used in stouts and porters, will be
concealed by the rich colors and flavors of the beers it is used in.
All brewers can benefit from the Mini-Mash. It enables them to add specialty whole grains to their
everyday beers. The process is not a replacement for mashing. If you have six to 20,000 pounds of malt to
deal with, you better full mash. Mashing efficiency for the Mini-Mash Process varies between 20% and 75%.
Use the Mini-Mash for any grain bill under a couple of pounds of grain. More grain is sometimes used
when making specialty low alcohol (LA) beers but the Mini-Mashing becomes more difficult. The Mini-
Mash process is to add body, flavor, and aroma to extract and kit beers. Do not use it to make the whole beer.
Mini-Mashing allows you to add grain character to all your beers.
Enough talk, lets get grinding. You will derive an instant benefit in your beer. The grains will add a
complex character to your beer. Grains add malt aroma, body, flavor, and color.
Mini-Mash Equipment
1. Boiling pot of stainless steel or enameled. The size should be about 6 to 8 quarts per pound of grain.
Stainless steel stock pots and beer kegs are the best; enameled canning pots are OK. Never use iron or
aluminum pots; the boiling wort is too acidic and will become metal tasting.
2. A coarse stainless steel kitchen strainer, available in any department store. It is the lauter tun of the Mini-
Mash.
3. A good source of clean, good tasting brewing water.
4. A grain mill, rolling pin, or blender/mixer.
5. A stirring spoon or paddle. Metal, not wood.
6. A good thermometer with a range of 80EF-200EF.
7. Heat from a stove or hot plate. A gas "Cajun" cooker is the best source of much instant heat for full
mashing in a beer keg.
8. A pot to boil a couple of gallons or so of heating water.
9. Measuring spoons for lager, ale, or rice grains.
10. Tincture of Iodine from your local pharmacy.
11. Optional: an oven with two racks and a large cookie sheet.
Hint 20: A great Lauter Tun is made from a 5-gallon donut bucket (obtainable from Bess Eaton or
Dunkin Donuts for about a buck) and a nylon Sparging Bag. The bag is optional. Drill 1/16 (1/8 for the
impatient) inch holes all over the bottom of the donut pail. The donut pail fits very nicely into any 6.7
or 7 gallon plastic fermenter that comes with a bail handle. A spigot should be installed in the outer
fermenter.
Mini-Mash Ingredients
1. Amylase Enzyme Formula: 1 teaspoon per pound of grain if lager, ale, or rice grains are used.
2. Water Crystals or Gypsum
3. The grains you will be using.
The Mini-Mash 47
48 More Concoctions from the Beer Engineer
Hint 21: Never buy (pre) crushed grain. Always fresh grind your grains. Even if you butcher them in a
blender, the taste will be better than with the (pre) crushed grains. Blenders work well if the grain in
them is kept under a cup at a time. More grain causes the blender to powder the contents. The blender
is not recommended for full grain mashing.
How to Mini-Mash
1st. Getting Ready:
1a, Use the grain mill to crack (crush) the grain husks open. Do not powder the grain. Powdered grain
makes it very difficult to sparge if you are using a Lauter Tun. Grain powder will clog up any grain filter bed.
Grain mills are available from your local homebrewing shop. If a grain mill is not available, use a rolling pin.
An electric blender in the pulse mode can be used with ¼ cups of grain at a time. Always fresh grind your
grains.
1b, Prepare 3 to 5 gallons of Mini-Mash water by adding gypsum or water crystals to all the water you
will be using to mix, mash, and sparge the grains. Use ½ to 2 teaspoons per gallon of water. These minerals
will harden the water, promote starch conversion in grains with starch, and lessen the harshness in a beer
from the grain hulls.
1c, Cover the grain to be Mini-Mashed with room temperature water. Use about 1 quart of treated water
per pound. Let soak for about 15 minutes.
1d, Get one gallon per pound of treated Mini-Mash water boiling.
Hint 22: The grain liquid should NEVER be boiled with the grain husks. Boiling the grain hulls will
cause an unpleasant bitter taste.
2a, Pour just enough of the prepared boiling water into the grain to raise the temperature to 165EF ±5EF.
Maintain this temperature for about 10 minutes to extract all the grains' goodness.
2a, Pre-heat the oven to about 150EF. Close is good enough. Some ovens will only say warm but this
will work fine. Place one oven rack in the bottom of the oven and another rack immediately over the first.
On the lower rack, place a large cookie sheet full of water. This will disperse the direct oven heat from the
bottom of the mash pot.
The Mini-Mash 49
2b, Pour just enough of the boiling water into the grain to raise the temperature to desired mashing
temperature from the chart below.
2c, Add the Amylase Enzyme Formula to the grain and water and stir well. Perform a preliminary Iodine
test to see the iodine's color reaction to the raw starch in the mash. Use one teaspoon of the mash and one
drop of iodine. Note the distinct color change, iodine to dark purple, due to the presence of the starch.
Discard the test liquid in a safe area as iodine is a poison.
Mashing Temperatures
(For Lager, Ale, Rice, and Wheat Grain Malts)
2d, Cover and maintain the desired temperature range from the chart above for about 30 to 90 minutes.
The mashing is over when all the starch is converted. Complete starch conversion is verified by repeating
the preliminary iodine test. When the iodine does not change color, the starch conversion is complete. This
is where the oven is very useful. The oven's heat will slow the transfer of heat from the Mini-Mash pot and
make the maintaining of the mash temperature simple.
2e, Pour enough boiling treated Mini-Mash water into the grain to raise the temperature to 165EF ±5EF.
Maintain this temperature for about 10 minutes while stirring to extract all the grains' goodness.
The easy way: This method is may be used with small (less than 1½ pounds) quantities of grain that will fit
into a strainer.
Strain the grain with the coarse kitchen strainer. This limits the amount of grain but easy is good. After
the first rich liquid is drained off the grain, return the grain to the pot and add a few quarts of hot (165EF
±5EF) water. Stir up the grain and water again. Pour the grain through the strainer again, collecting the less
rich liquid into the container with the first rich liquid.
The hard way: This method is necessary with larger quantities (1½ pounds and over) of grain that will not
fit into a strainer .
Slowly pour the grain and liquid into a lauter tun with the outer bucket's spigot turned off. After the
liquid flow through the grain has slowed down (filter bed is formed), open the spigot and collect all the initial
run off into any suitable container. Turn the spigot off again. Pour the initial runoff on top of the grain bed.
Replace the container under the spigot. Reopen the spigot and collect the filtered liquid.
When the grain has processed most of the liquid through it, slowly pour fresh treated Mini-Mash water
(at 165EF ±5EF) onto the top of the grain filter bed. Continue to collect the Mini-Mash liquid in the
container. When the liquid runs at a very light color stop sparging. Over sparging will bitter the beer.
4a, Rapidly swirl the coarse strained liquid. If the liquid is light in color you can see the grain particles
collect in the bottom of the pot, otherwise let the Mini-Mash liquid settle for about fifteen (15) minutes.
Syphon off the clear liquid into a boiling pot.
4b, The liquid is now a rich malty grain extract that can be used in any boiled beer recipe. If you do not
want to use a boil recipe, the Mini-Mash liquid should be boiled for at least thirty (30) minutes to get a good
hot break, rapidly cooled to obtain a good cold break, and then step 4a, above, should be repeated to remove
the unwanted settled proteins.
This liquid is excellent to boil the bittering, flavor, and aroma hops with your unhopped malt extracts.
Whether you use it as a supplement to your extract brewing or make your entire beer from grain malts, the
process is essentially the same. Only the quantity and type of grains determine the steps and precautions you
must take. Making beer from all grain is something every brewer should consider but this subject is large and
warrants a complete book.
Grains Used in the Recipes
What is available for your grain bill? Grains that you can use in the Mini-Mash are briefly described
below. This description will allow you to see the types of grains suitable for Mini-Mash.
BLACK Malt, or Black Patent Malt, is a grain malt kilned at a very high temperature. It is the French Roast
of the beer world. High temperatures during roasting carbonize the malt. This malt contains no fermentable
sugars. It adds a burnt caramel flavor and increases the beer's head retention. Black malt should be used
sparingly. Two or Three ounces will give five-gallons of beer a nice brown color. Half a pound will make
it black. It takes more than 6 ounces to detect the flavor in a beer. Use it in all porters and stouts. Mary says
to use black grain in porters and leave the stouts to roasted barley but you do it your way. That is what this
manual is all about. The simple Mini-Mash is all that is required for black malt.
The Mini-Mash 51
CARA-PILS Malt, or dextrin malt, is a special variation on crystal malt. Its final kilning temperature is
lower than crystal malt to prevent the malt sugars turning into caramel. Use cara-pils to add body, sweetness,
and smoothness to light beers. Usage depends on individual taste: ¼ to 1½ pounds per batch are normal. This
grain slows fermentation and can be replaced by light German crystal malt in all recipes. Be careful that the
fermentation goes to completion. Experienced brewers have been fooled by this grain. The simple Mini-Mash
is all that is required for Cara-Pils malt.
CHOCOLATE Malt is a wonderfully colored and flavored malt. It is made by roasting pale malt at a slightly
lower temperature than black malt. Its roasting gives a smooth toasted nut flavor to a beer. It has no enzymes
and very little fermentable sugars. This is a perfect color and flavor additive to all beers and ales. As little
as 1 ounce in 5 gallons of beer will add a rich brown color. Use 6 ounces, or more, to flavor 5 gallons of beer.
Usage depends on individual taste: ¼ to 1 pound per 5.5 gallons are normal. The simple Mini-Mash is all that
is required for chocolate malt.
CRYSTAL Malt (a.k.a. caramel malt) is a special malt. It has already been mashed during its special
malting process (Stewing). The maltster has already done the work for us. Crystal malt is roasted at different
temperatures to produce malts that range in color from light to dark. Crystal malt adds body, sweetness,
smoothness, color and caramel flavor to beer. It also aids in head retention. The use of a dark malt is obvious
in dark beers but the addition of two or three malts will build a complex flavor. ½ to 1½ pounds per batch
are normal. The simple Mini-Mash is all that is required for all crystal malts and I recommend that it not be
crushed more than a few hours before brewing time. I keep light and dark German crystal malts on hand at
all times. The mix can be blended to make any color crystal malt that is required.
MÜNCHEN malt (a.k.a. Munich malt) is not a specialty malt. It is high temperature kilned to provide full
malt flavor and aroma in many German beers, see recipes. It is usually lighter than Vienna malt and will add
a gold color to most beers. ½ to 20 pounds per 5.5 gallons are normal. Munich malt requires the more
complex Mini-Mash for "Other Grains". Any recipe requiring a pound or less Munich malt can be made
simpler by substituting light crystal malt to remove the complex mashing requirements.
VIENNA malt is a not a specialty malt. It is high temperature kilned to provide full malt flavor and aroma.
It is usually darker than Munich Malt and will aid in the development of a rich amber color in Märzen
(Oktoberfest) and Vienna beers. ½ to 15 pounds per 5.5 gallons are normal. Vienna requires the more
complex Mini-Mash for "Other Grains". Any recipe requiring a pound or less Vienna malt can be made
simpler by substituting light crystal malt to remove the complex mashing requirements.
WHEAT malt is a not a specialty malt. It requires mashing. Use wheat malt extract syrup for the wheat grain
required by some recipes. It makes life much easier. I like the effect wheat gives my beers. Wheat malt will
give a beer a clean dry taste and a great head. Usage depends on individual taste, 2 ounces to 1½ pounds per
5.5 gallons are normal. Wheat malt requires the more complex Mini-Mash for "Other Grains" and will add
some extra time to your brewing. The note on the next page explains how to get around this by substituting
wheat MES for the wheat grain. Contrary to the opinions of some brewers, wheat malt is allowed by the
Reinheitsgebot because it is a malt.
Note on Wheat:
Excellent wheat malt extract syrups are available from the USA, Germany, and the UK. Some are pure
wheat malt and others are a blend of 55% wheat and 45% barley malt syrup. Wheat malt extract syrups are
also available in 1½, 3.3, 4, and 6.6 pound cans and can be substituted for wheat grain in any concoction.
52 More Concoctions from the Beer Engineer
Use a pound of wheat malt extract syrup for each pound of wheat malt grain. The conversion is not exact
but then what in life is perfect. I will always vote for the easy way out.
ROASTED BARLEY, or black barley, is not a malt and violates the Reinheitsgebot. It is used in traditional
Irish and English ales and stouts. Roasted barley is used like chocolate and black malts. The flavor and color
are different but it will have the same effect. Roasted barley, in small amounts is used to give a red color to
a beer or ale. Usage depends on individual taste, ¼ to 2¾ pounds per 5.5 gallon batch are normal. The simple
Mini-Mash is all that is required for roasted barley.
LAGER & ALE malts are not specialty malts. These malts can be avoided in making any extract beer since
by using extracts you have chosen not to mash in the first place. Why complicate your love affair with beer
by making a lot of busy work for little or no gain. Lager and ale malts require the more complex Mini-Mash
for "Other Grains." Substituting crystal malts in recipes calling for lager and ale malts will save considerable
time and effort.
TOASTED MALTS are made by roasting or toasting lager and ale malts in an oven to bring out special
colors and flavors. These malts can be made by holding the malts at 375EF for ten to fifteen minutes. Toasted
malts will add rust color to the beer. If ale and lager malts are used the toasted malt will have to be processed
by the more complex Mini-Mash for "Other Grains." Using crystal malts will eliminate this extra
requirement.
RAUCH MALTS are made by smoking the malts to be used in a smoker or outdoor barbecue. Many
variations are possible for the flavor. Use oak, aspen, hickory, peat, grape vines, or donkey dung to obtain
different effects.
Note: Some concoctors prefer to add Liquid Smoke such as produced by R. Colgin, Inc. Dallas, Texas.
It is available in most supermarkets. This product does contain some sugar so be sure to add during
fermentation and not at bottling time.
III. Always use fresh crushed grain for your beer. Powdered grain is not a large problem with a Mini-Mash
less than one pound of grain but will slow the sparging of large quantities of grain to an agonizing
snails pace.
IV. Black, chocolate, crystal malts and roasted barley require no mashing. Like coffee, you just brew up
the flavor and aroma and then remove the hulls.
V. A kitchen oven set to 150EF is a good way to maintain the temperature for 30 minutes to an hour. Be
sure to use a large cookie sheet, filled with water, between the mash and heater element to keep direct
heat off the mash.
VI. The Mini-Mash is not something fancy. We want flavor, aroma, and body from the grain, not
fermentable sugars, when extract and kit brewing. Keep sparging to a minimum.
VII. Stirring is very important, even if you use the oven. Lack of stirring causes hot spots and enzyme
deficient areas in the Mini-Mash. Also, if you do not stir, the thermometer will not read true
temperatures.
VIII. Do not read a thermometer if it is touching the pan.
IX. The Mini-Mashing Process is like making coffee. Contamination ruins beer, not improper Mini-
Mashing. Fresh ground grains are important to World Class beers. If you appreciate the taste of fresh
ground coffee beans, from your favorite coffee shop, never buy pre-ground grains.
X. Recycle the draft. The spent grain is good mulch for all plants and some of our birds like to eat it.
XI Torrefied grain is not used in German beers and shall not be covered in this manual.
Concoction Notes
54 More Concoctions from the Beer Engineer
54
IX Beer Predictions
It is very useful to know what a beer will be like before you mix the ingredients. A good approximation
of a new beer's parameters will take the guess work out of designing your hop schedule. This chapter explains
how to predict these parameters. It will teach you to approximate the starting, terminal, and bottle gravities
of a beer. In addition you will have some knowledge of the alcohol content. Designing your beer True to
Style is a snap when you know its parameters before brewing. Although only approximations, these
parameters give you the edge needed to develop a complex concoction.
Starting (original) gravity, terminal (final) gravity, bottle (apparent) gravity, and alcohol content are
the important design parameters of the beer. These parameters will allow you to concoct a beer similar to a
World Class Beer. The Hopping Schedule development, covered in Chapter X, Planning Your Hop
Schedules, is dependent on the terminal gravity of the beer. Terminal gravity defines the amount of malt the
hop must balance in a beer.
Degree Of Extract
Degree Of Extract (DOE) is the brewer's way of quantifying the extracts they buy or make. The DOE
is simple to define and measure. If you dissolve 1 pound of something in enough water to make 1 U.S. gallon,
the gravity measured for that mixture is the DOE. All DOEs in this manual are in units of U.S. pounds and
gallons. Note: Some books have Imperial (British) or metric DOEs and must be converted before using in
the American system.
Example No. 1: One pound of malt extract is mixed with enough water to make one gallon of liquid.
After mixing is complete, the measured specific gravity of the liquid is 1.036 (gravity = 36, brewers gravity
= 1036). The Degree Of Extract (DOE) of that malt extract is 36.
Example No. 2: 6.6 pounds of malt extract is mixed with enough water to make up 5½ Gallons of
beer. After mixing is complete, the measured specific gravity of the liquid is 1.043 (gravity 43, brewer's
gravity 1043). Use the DOE equation (E-4) to calculate the DOE.
Gravity of a Beer
If we switch the variables in the above equation, we get a new equation to predict gravity.
Example No. 3: The volume of liquid is 5 gallons. The weight of the dark malt extract syrup used
is 6 pounds. Look up the DOE in Table IX, Degree of Extract & Color. For this malt the DOE is 36.
Substitute these values into the gravity equation above.
A 5-gallon batch of beer made with 6 pounds of dark malt extract syrup will have a gravity of 43
(specific gravity = 1.043, brewer's gravity = 1043). The above examples work in the American system of
measures. When you read an English brewing book, remember that their DOE is different. The English DOE
is for the Imperial system and not U.S. system.
56 More Concoctions from the Beer Engineer
Example #4: The ingredients (grain bill) for 5½ gallons of beer are:
Dry Malt Extract (DME or the U.K.'s Spraymalt) has an approximate density of 0.375 pounds per cup. See
Appendix. For concocting purposes the 1¼ cups of DME used for priming is 1¼ cups times 0.37 pounds per
cup or .46 pounds (I round this off to 0.45 for neatness). Table IX, Degrees of Extract & Color, provides the
following information:
Now to go on, I will make up a table of the facts known, then I will multiply the DOE of each ingredient by
the weight of each ingredient. Organize your data as follows:
Ingredient Original Wt. Terminal Wt.
Do the Multiplication:
Figure out what the Effective Start Weight (ESW) and the Effective Finish Weight (EFW) will be. The
Effective Weight includes the priming malt (or Sugar for non-German beers).
58 More Concoctions from the Beer Engineer
The effective start and finished gravities are required to predict the alcohol content of a beer. Neither
value should be used to determine the completion of fermentation. These computations are performed using
experimental data and are for planning only. To figure out the Effective Start Gravity (ESG) and the
Apparent Bottle Gravity (AG) use the equations below. Note: ESG and AG both include the
fermentable sugars from Priming.
3rd . Use the Alcohol Conversion Graph in Figure 11 to convert % by Wt. to % by Vol (see Beer
Beer Predictions 59
Hint 23: All American beer has its alcohol content given as percent by weight. Most other countries
give their beer's alcohol content in Percent by Volume. This leads to some erroneous conclusions that
their beer is generally stronger than ours. Convert their percent by volume to percent by weight before
comparing and you may get a surprise.
The alcoholic content of American beer is usually given in percent by Weight. This has lead many
people to the erroneous conclusion that European beers are generally stronger than American beers. There
are many cases where this is true but that does not make the assumption correct. The European beers print
their alcohol content on the label in percent by Volume just as the alcoholic content of wine is given in
percent by Volume. A typical American premium beer may be 3.8%. If this same premium American beer
was labeled in Germany it would have a percent alcohol of 4¾%. Here is where the false assumptions come
from.
Figure 11 is a quick way of interchanging between the two formats of expressing alcoholic content.
It is a plot of Percent by Volume VS. Percent by Weight and is very useful for rough approximations. The
actual conversion is not as linear as the curve shows. For predictions, the figure is good enough to get the
alcoholic comparisons we need.
When you require accuracy, an excerpt from the Department of Agriculture's Table is given in Table
X, Ethyl Alcohol and is very accurate. Use Graph 11 for all your beer approximations. Use Table X for
accurate conversions when you need to prove something to the Revenuers.
60 More Concoctions from the Beer Engineer
Real Gravity
Real gravity is the gravity of a finished beer with the alcohol removed. This is not required for any
planning operation but is of interest to many brewers. To predict the real gravity, multiply the alcoholic
content (in % by weight) by 0.46 and add this to the terminal gravity. This will compensate for the gravity
loss by the lighter than water alcohol. Further research will be conducted to determine if real gravity is a
better indication for IBU requirements than the terminal gravity. An engineer's work is never done. Oh well!
Back to tasting, or is it testing?
This simple color calculation is performed for each ingredient used and the sum of all the color
calculations will give you an estimation of the color of your beer. The Color Index is described in Table
XXX, Color Index.
62
From Table II, Hop Flavor Magnitude VS. CFU Range, we see that 0.44 is "Impressive" and thus hits
our target. If the magnitude was out of the range of the beer style, we would just alter the hop weights and/or
number of schedules accordingly. Now the bitterness must be computed for the flavor hops.
These flavor schedules contribute to the total bitterness so their bittering effect must be considered.
The IBU is computed by using the bittering IBU Equation, E-3, from Chapter VI, Sweet Bitterness. The
boiling SG will be 1.050 for a SGDF of 0.91 from Figure 10. From Table VII the bitterness utilizations for
these schedules are 0.1, 0.07, and 0.05 respectively. The alpha acid percent for the hop used was 4.7%
(DAAP=0.047) in the year of this example. As stated before, your local brewing supplier has the correct
alpha acid percents for the hops they sell.
64 More Concoctions from the Beer Engineer
This Total CAU value of 0.57 is in the range of "Intense" (over 50 CFU) from the Table IV, Hop
Aroma Magnitude VS. CAU Range. This intense magnitude for CAU is proper for a Northern Altbier. If
the CAU was below the intense required range, the hop weights and/or number of infusions should be altered
to bring it within the required range.
Planning Your Hop Schedules 65
These aroma infusions contribute to the bitterness of the beer and their influence can be computed
using IBU Equation, E-3. The three aroma hop schedules have a BU of 0.05 given in Table VII and the '94
Hallertau had an alpha acid percent of 4.2% (DAAP = 0.042).
Pick a convenient boiling time; 90 minutes is typical for a German bier; 60 minutes is a good number
for English beers. Since we are making a German bier example, we will use 90 minutes. Using Table V, the
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Using the Required Hop Weight Equation (E-8) to compute the amount of hops (in U.S. Ounces)
required to give the Required IBU:
Planning Your Hop Schedules 67
Since the 0.84 ounce of hops could be hard to measure, an alternate method can be used to determine
the boiling time instead of the weight. For this method we use the Required Utilization Equation (E-9) below
and round off the computed weight from above to the nearest ½ ounce. For 0.84 Oz., the rounded off value
is 1 Oz.
The Required Utilization can now be computed for using one ounce of hops:
When a pellet bittering utilization (BURequired ) of 0.287 is looked up in Table V we see a boil time of
47 minutes will give us a utilization of 0.289. This will allow the use of a standard one (1) Oz. hop pack and
provide the exact target bitterness of 30.8 when the Bittering, flavor, and aroma hops schedules are followed.
Since this time is well below the 90 minute typical German boil, a recalculation with ¾ Oz. might give a
more typical boiling time. Quickly, the ¾ Oz. will require a utilization of .382 or 180 minutes from Table
V. Unless you have a counter-flow wort chiller, stay with the 1 ounce for 47 minutes.
Table VII, Summary of Standard Hop Schedules, contains a lot of important information. It provides,
in table format, everything previously discussed. Table VII allows you to use and analyze the predefined
hopping schedules without any detailed calculations. Remember, the Master Brewer software can do the
calculations for you a lot faster and easier than any other method. It is well worth the expense for the serious
brewer.
IV. Choose the hop that is appropriate for the beer style.
V. Always use the total volume in all hop calculations.
VI. Cool, dark, dry storage is all a hop requires for short term storage; extended periods require sealing
in airtight bags or mason jars.
VII. Always cool an aroma and flavor hop liquid rapidly.
VIII. Keep good records of the hops and the schedules you use. They will help you to identify what you
like.
Concoction Notes
Concoction Notes
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70
Priming Variables
The priming of a beer depends on the following four factors:
1st. The altitude at which you drink.
2nd . The amount of carbonation you desire.
3rd. The quantity of beer there is to carbonate.
4th. The ingredient used to prime the beer.
Altitude
Altitude affects carbonation as it does the boiling point of water. A beer that is normally carbonated
for sea level will be over carbonated in Denver. Proper carbonation is only proper when it considers the
altitude where you live. Never follow any "One size fits all" priming advice. Compute the amount of priming
ingredient you need.
Table XI, Priming Rate Correction for Altitude, provides the AltFactor for the altitude corrections
of priming rates. Table XI covers most inhabited regions of the world. You can check with any local airport
to find out what altitude you live at.
Making the Bubbles 71
Level of Carbonation
The amount of carbonation you want is a matter of personal preference up to a point. The person who
drinks beer from the refrigerator will want to carbonate higher than the person who drinks beer at cellar
temperature. The result of natural, in bottle fermentation is a sediment in the bottom of each bottle. This
sediment, when real beer yeast is used, will not move when normal and lower carbonation levels are used.
High carbonation stirs up the sediment when the bottle is opened. The rest is up to your taste. If you like it,
it is right.
Caution: Priming rates above high normal should not be used until you have some experience in
brewing. The DME cups are based on a DME density of 0.375 pounds per cup.
Volume of Beer
Because the volume of every batch of beer seems to vary, it is important to consider the amount of beer
you have to prime. This is why the bottling bucket should be calibrated (see Chapter II). Once you have your
bucket calibrated you will always know how much beer you have to carbonate.
Hint 24: If you do not have a bottling bucket, use one level half-teaspoon of corn sugar per 12 ounce
bottle. Use one rounded half-teaspoon for a 16 ounce bottle. You should correct this for altitude but
there is no easy way to measure smaller quantities. You are better off using a bottling bucket.
Priming Ingredients
Beer can be primed with any fermentable sugar. In this manual I will only cover Dry Malt Extract,
Speise (raw unfermented beer), and corn sugar. While there are many other ingredients that can be used to
prime a beer, these are the ones I will cover in this manual.
Note: Corn sugar is not powdered table sugar (sucrose). Common table sugar always ferments
with a cider taste and should be avoided except when making ciders.
Table XII, Priming Rates for DME, Speise, and Corn Sugar, provides the amounts of speise
(SpeiseFactor), corn sugar (CornFactor), and DME (MaltFactor) to carbonate a beer. The density of DME
will vary with relative humidity and packing so work out a convenient system to overcome this problem. This
can be by oven drying and weight measurements or some system of your own. It is your concoction.
Bottles
The type of bottle used is very important. Returnable, reusable, heavy bottles, in good shape, are the
only bottles to use for bottling beer. These bottles include Bud, Schaefer, and Miller bar bottles in 12 and
16 ounce sizes. The ceramic (plastic now) top Grolsch, Fisher, Fiedler, and others are also excellent for
bottling beer. Avoid all nonreturnable bottles and bottles with twist off tops.
Caution: New bar bottles can take between 55 and 65 psi of pressure. Used bar bottles with scratches
and nicks will withstand only 30 to 40 psig. Old bar bottles with cracks and chips will burst between
10 and 25 psig. A word to the wise is sufficient.
Priming Methods
Priming is the addition of a precise amount of a fermentable substance (speise) into a fully fermented
beer during the bottling or kegging process. This fermentable substance, when acted upon by the yeast in the
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beer, will produce a controlled amount of CO2 gas pressure. There are five methods for priming a beer.
1, Speise Priming:
a: Krausening: A known amount of an actively fermenting beer in the Krausen (foaming) stage
is used to give new life to the fermented beer.
b: Raw Beer: a portion of the beer itself, taken prior to fermentation, is sterilized and stored
in a sealed container for priming at a later date.
c: Dry Malt Extract Speise: a priming mixture is made by boiling Extra Light DME and water
(1 pound of Extra Light DME per gallon of water) and stored in a sterile container under refrigeration
until settled out and needed for priming. This is the method I prefer.
2, Measured Dry Priming:
a: Cup Measured Dry Malt Extract: a priming mixture made by boiling a prescribed number
of cups of Extra Light DME and water.
b: Cup Measured Corn Sugar: a priming mixture in made by boiling a prescribed number of
cups of Corn Sugar and water.
The degree of measurement accuracy and variations in the wort ingredients (differing DOEs and
TDOEs) make priming with 1 and 2 best left to the experienced brewer. Using method 4 also has it
drawbacks because the DOE of DME changes with moisture levels, packing, and adulteration by some
suppliers. Method 4 and 5 may be the easiest for those who brew infrequently or can not make accurate
hydrometer readings. Method 3(for German Beers) and method 5 (for non-German beers) are the two
methods I prefer.
3rd . Use Table XII, Priming Rates for DME, Speise, and Corn Sugar, to determine what SpeiseFactor you
wish to use.
4th. Measure the volume of the beer you are priming.
5th. Multiply the AltFactor by the SpeiseFactor and the total volume (Volume) of beer you will be priming
and then divide by the measured gravity of your speise.
Equation E-10a will give you the number of quarts of speise to add to your beer to carbonate it.
Example 1: You have 5 gallons of beer to carbonate. You live at Sea Level and want normal carbonation.
You will be priming with a Speise made from Extra Light DME and water. When the Speise is measured the
gravity corrected for 60EF is 36.5. From Table XI the AltFactor is 1. From Table XII the Speise Factor is 14
for normal carbonation. Using equation E-10a, Speise Priming Equation, to calculate the number of quarts
of speise required:
1st. Look up the Altitude Factor (AltFactor) in Table XI, Priming Rate Correction for Altitude.
2nd. Look up the Malt Factor (MaltFactor) from Table XII, Priming Rates for DME & Corn Sugar, for the
carbonation level you want.
3rd. Use the DME Priming Equation, E-10b to determine the number of Cups of Malt to use. This method
is not as accurate as using the speise method because of variations in the Degree Of Extract of the DME. It
is, however, a very simple All Malt priming method for the novice or more carefree experienced brewer.
Example 2: You live in New York City (12 feet above sea level) and want to prime the 5.5 gallons of beer
in your bottling bucket to have NORMAL carbonation with Dry Malt Extract. From Table XI, Priming Rate
Correction for Altitude, the AltFactor for 12 feet is 1. From Table XII, Priming Rates for normal carbonation
requires a MaltFactor of 0.26. Using the DME Priming Equation, E-10b, the correct amount of DME, in U.S.
Cups, can be determined.
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This 1.43 cups can be rounded off to the nearest c cup to 1d cups for easy measuring with the
simplest kitchen measures.
Caution: Some unscrupulous suppliers adulterate dry malt extract with corn sugar and malto-dextrin
to make a little extra money. Be sure of what you are buying. You can test your malt with easily
available (your local pharmacy) glucose test strips. This test is not infallible. If you get a positive
glucose reading, consult with your supplier for a more detailed analysis because some maltose can give
false positive for glucose.
1st. Look up the Altitude Factor (AltFactor) in Table XI, Priming Rate Correction for Altitude.
2nd. Look up the Corn Factor (CornFactor) from Table XII, Priming Rates for DME & Corn Sugar, for the
carbonation level you want.
3rd . Use the Corn Sugar Priming Equation, E-10c to determine the number of Cups of Corn Sugar to use.
This method is not appropriate for any All Malt or German beers.
Example 3: You live just outside Denver, Co. (4850 feet above sea level) and want the 7.5 gallons of beer
in your keg to have High normal carbonation using Corn sugar. Remember to cut the priming factors in half
for draught beer.
Caution: Never prime a true German bier with corn sugar. It violates the Prime Directive for those
of you Beer Trek fans.
Making the Bubbles 75
Example 4: You live in Van Nuys, Ca. (799 feet above sea level) and want to prime your 15 gallons of beer
with Dry Malt Extract to have low normal carbonation.
Concoction Notes
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Concoction Notes
77
Types of Yeasts
The brewing yeasts used in the recipes of this manual are from three limbs off the same
Saccharomyces branch of the yeast's family tree. These limbs are: the Cerevisiae (Ale), the Uvarum (Lager),
and the Bayanus (Champagne). All three of these yeasts come in two forms: dry and yeast culture. Each yeast
has a specific purpose in its microscopic life.
The first branch of this brewing family tree, and most common, is ale (AKA top fermenting) yeast.
It is called top fermenting because it is used at room temperatures and a yeast at room temperatures will
ferment very rapidly and appear to work at the top of the ferment. Ale yeasts will ferment in the ideal
temperature of 68EF ± 3EF.
The second is lager (AKA bottom fermenting) yeast. The bottom fermenting yeast was discovered late
in brewing history but is fast becoming the choice of the master brewers. It is called bottom fermenting
because at the cold temperatures it ferments at, it will not be as active as it would at room temperatures and
appears to sit at the bottom of the ferment. Lager yeast will ferment best in an ideal temperature of 50EF ±
3EF. Some strains will work best at lower temperatures but these are usually unavailable to the homebrewer.
The third is Champagne yeast and will ferment in the ideal temperature of 58EF ± 10EF. It is used in
high alcohol beers. High-gravity beers (heavy brewing) may create a condition where the amount of sugars
to ferment will produce more alcohol than the yeast can tolerate. This condition will limit the attenuation and
prevent the completion of fermentation with normal beer yeasts. Champagne yeasts can ferment up to 18%
alcohol under ideal conditions (beer yeast must struggle to live above 8% alcohol).
General Precautions
1, Some lager strains require warmer fermentation temperatures. Check with your supplier about the
strain you are using.
2, Most dry lager yeasts manufactured during the period from 1990 to 1994 will not work below 55EF.
3, Do not use a lager yeast in a warmer temperature than recommended by producer. Strange flavors
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often occur when some lager yeasts are used above 60EF.
All yeasts will work at temperatures up to 95EF, but as the fermentation temperature rises into the
seventies and above, the delicate flavor of the beer will be diminished. This should not deter the summer
brewer. Many a fine beer is made in the summer in a cool cellar or an air conditioned room.
Caution: Never let the yeast rehydrate for more than 15 minutes without feeding it. If you are
running out of time, add 2 tablespoons of wort to feed the yeast or put the yeast into a yeast
starter (see Chapter XIII, Culturing a Yeast).
Wort Inoculation
When introducing yeast into a wort it should be done in one of the appropriate methods given below.
Always sanitize the outside of a yeast package or starter bottle before opening or pouring. Rigorous aeration
of the wort prior to inoculation is required. Aeration can be as simple as whipping the wort into a froth for
a few minutes or building your own aerator from a fish tank air pump, aeration rock and a simple alcohol
sterilization filter.
a) For Live Liquid Yeast Cultures (Yeast Labs types) without starter included in the package and Yeast
Culture Slants: A yeast starter must be used, see Chapter XIII, Culturing a Yeast). Slowly warm the starter
and yeast culture/slant to the same (±5EF), warm (80EF ±10EF) temperature. When the yeast is in active
fermentation it may be added to the wort. The temperature of the starter and the wort should also be the same
(±5EF). Preparation time for this type of yeast will be two to four days at room temperature. The yeast
temperature should be at the same (±5EF) temperature as the wort at inoculation.
b) For Live Liquid Yeasts Cultures (Wyeast types) with starter in the package: These should be cared
for as the manufacturer specifies on the package. Preparation time for this type of yeast culture will be two
to four days at room temperature. The yeast temperature should be at the same (±5EF) temperature as the
wort at inoculation.
c) For Rehydrated Dry Yeast: Make sure the wort is at 90EF ± 4E before adding a rehydrated dry yeast
or at the same temperature as the yeast (±5EF). Add the yeast slowly to the wort. If the Yeast and wort are
within the 90EF ± 5EF range, fermentation should start within two to four hours.
Note: When lagering, hold the beer at room temperature until the fermentation becomes active.
This will usually take from 2 to 6 hours after inoculation. After active fermentation is achieved, cool
the beer to lager temperatures.
YEAST IN BRIEF
I. Always rehydrate a dry yeast.
II. Assume that all yeast in a beer kits is an ale yeast.
III. Never use a generic (no name or unknown) yeast.
IV. I recommend that you always buy a fresh pack of yeast if you are not sure of the age of the beer kit
you may be using. There are many inexpensive yeasts to choose: BrewTek, Coopers, Doric, Edme,
GlenBrew, John Bull, Lallemand, Munton & Fison, Red Star, Wyeast, Yeast Culture, Yeast Labs,
to name a few.
IV. In general, ferment ales at 68EF ± 3, liquid lager yeast cultures at 50 ± 3EF, dry lager yeasts at 58EF
± 3EF. Always check with your yeast supplier for the exact optimum temperature of any strain you
select.
V. Use champagne yeast in addition to beer yeast for all high-gravity brewing. It will keep your final
gravities low.
VI. Rehydrate champagne yeasts with the beer yeast and inoculate the beer with both yeasts
simultaneously.
VII. No single chapter of a book can give more than an overview of a topic like Yeast Culturing. For
more information pick up the Beer Engineer's book, In Search of a Good 5¢ Yeast, ISBN 0-
9632514-3-0, at your brewing supplier today.
Concoction Notes
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Concoction Notes
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82
Cultures
Preparing the Culture Tubes
1st. Wash and rinse all equipment in a good Sanitizer/Cleaner. Be sure to include the inside of
the turkey baster's squeeze ball, the holding rack, the outside of the sterile pack of culture tubes. Rinse with
boiling water. Use twice the manufacturers recommendation of sanitizer when mixing the sanitizing solution.
2nd . Wash down a draft free work environment with the sanitizer and then cover the work area
surface with the clean towel soaked in a sanitizing solution. Set your tube holder in the same area, next to
the towel.
3rd. Mix c teaspoon of Yeast Nutrient to 3 cups of boiling water. Measure out 1½ cups of this
water for use in the next step.
4th. Boil a mixture of 3 tablespoons of Extra Light DME, 1 very level teaspoon of Agar-Agar
powder with 1½ cups of the water from the 3rd step above until the Agar-Agar and DME are dissolved. Be
careful the mix does not stick to bottom of the pot or boil over. Do not reduce liquid below 1¼ cups. Add
more boiled water from the 3rd step above if it does.
5th. Insert the ½ inch breathing tube into your mouth and drape it over your shoulder to allow
all your breath to exit behind you. If you breath through your nose, tape it shut. Do not breath on the sterile
materials.
6th. Put the rubber gloves on and wash them down with the sanitizer.
7th. Open the bag of twenty five sterile culture tubes and set, still in bag, in the clean draft free
area.
8th. Remove the cap from one culture tube and fill it ½ full with the boiling agar/DME mixture.
Use the turkey baster to fill the culture tube. Be sure to collect only the clear mixture and not the foam that
may be on the top of the liquid. Recap the culture tube and place it in the holding rack before going on to the
next one. Do not touch the holder with your tools or gloves. Repeat this step until all tubes are filled, capped,
and in their holder.
9th. Place the tube holder in the cardboard box. Close the box and place the box in a warm, dark
place for a week.
10th. After the week in a warm (70EF ± 5EF), dark place, look at each culture tube under a light
to test them for contamination. Any tube showing signs of (discoloration) is contaminated and must be
discarded. When in doubt, throw it out. One lost tube is nothing compared with a lost batch of beer.
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1st. Wash and rinse all equipment in a good Sanitizer/Cleaner. Be sure to include the outside of
the yeast package, the inoculation took, the holding rack, and the outside of the culture tubes and caps. Rinse
with boiling water. Use twice the manufacturers recommendation of sanitizer when mixing the sanitizing
solution.
2nd . Wash down a draft free work environment with the sanitizer and then cover the work area
surface with the clean towel soaked in a sanitizing solution. Set your tube holder in the same area, next to
the towel.
3rd . The yeast pack should be prepared per the instructions on the pack.
4th. Boil the small canning jar and the piece of tin foil in a pot of water for ten minutes. In
another pot, boil enough water to fill the canning jar. Remove the jar from the boiling water and fill with the
fresh boiling water. Cover with the tin foil and set in the work area to cool to room temperature.
5th. Insert the ½ inch breathing tube into your mouth and drape it over your shoulder. Do not
breath on the sterile surfaces.
6th. Using a sterile instrument, open the yeast package.
th
7 . Light the alcohol lamp or other open flame. Heat the metal inoculation tool until it glows
red in the flame. Immediately lift the tin foil from the cooled water jar, immerse the took to cool it, remove
the tool, and recover the jar with the foil.
8th. Open the culture tube and dip the inoculation tool into the yeast supply. Remove the tool
from the yeast and drop the contents of the tool onto the top of the Agar-Agar medium. Perform this
inoculation 3 times to insure a successful inoculation. Using the tool, scratch the surface of the Agar-Agar
to allow the yeast to permeate the medium. Secure the culture tube lid and return it to the holder. Do not
touch the holder with anything but the sealed tube.
9th. Repeat the 8th step until remaining tubes are inoculated.
th
10 . Place the holder in the cardboard box. Place the box in a warm (68EF to 75EF) place for one
week. Loosen the caps once each day to release any gas pressure in the tubes. Reseal firmly. Do not remove
the covers for any reason, just release the pressure.
11th. After one week, move the box with the yeast culture jars to a cool place (refrigerator) for
storage. Do not freeze the yeast cultures.
Your yeast cultures should remain viable for over six months. Think of it, Live cultured yeast for under
$0.80 per batch of beer.
Culturing a Yeast 85
1st. Sterilize funnel, wine bottle, and inoculation tool in boiling water for five minutes, remove
from heat, and put rubber stoppers in. Sanitize the airlock.
2nd . Warm the yeast starter and culture to 90o F ± 5EF temperature.
rd
3 . Clean the outside of the starter jar and the culture tube with a very strong sanitizing liquid.
Rinse with boiled water. Remove the cap of previously prepared yeast culture tube.
Caution: Examine the yeast culture. It should be a creamy, white, gelatinous solution. If it does not
look creamy then it has been contaminated and another culture tube must be used.
4th. Add the jar of yeast starter to the sterile bottle using the sterile funnel.
5th. Add the contents of the yeast culture tube to the jar of yeast starter. This can be done with
the inoculation tool after it has been sterilized.
6th. Cover the starter with the solid stopper and shake well to aerate. Remove stopper and repeat
this covering and shaking process three times.
7th. Exchange solid stopper for the stopper with the hole and airlock. Add vodka to the airlock
and place the starter bottle in a warm (70EF±5EF), dark place until the yeast begins active fermentation.
parts of the world, that do not pasteurize the beer, are great sources of very specialized yeast.
III The breathing hose is very important to prevent your breath from contaminating the yeast.
IV Follow the directions on the canner you have.
V Do not use a Yeast Starter to rehydrate a dry yeast. Use only pure water to rehydrate a yeast.
VI Yeast starters are also a fine source of sterile speise for priming your beer.
Concoction Notes
Concoction Notes
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88
Hint 25: This problem is easily solved by using the half keg as the fermenter. Use a No. 10.5 gum
rubber stopper and airlock for the transformation.
Hint 26: Another method is to brew a high-gravity (heavy) beer. Use the additional malt and a package
of champagne yeast in your normal size batch. At kegging time, the keg is topped off with boiled and
cooled water to return the beer to normal strength. This boiling will remove any unwanted air and
reduce the chances of an infection.
Sankey kegs are easy to clean. Its smooth stainless steel insides have no hidden crevices or passageways for
mold to hide in. The draw tube can be cleaned in any sink without tools or special setup. This keg is great
for all occasions. Gas taps and picnic pumps are available at your local supplier or Crossfire KegMan
Products. This is the professional's choice. Primary pressure rating is 65 psig. These kegs may be force
carbonated or primed at ½ of any priming rate in Chapter XI.
2nd Choice: The now obsolete Golden Gate Keg is the next most desirable keg. Like the Sankey keg, it
is easy to clean and has no draw tube. This is a cleaning plus. The taps for this type of keg are still available
from Crossfire KegMan Products but are no longer available nationally. You may find them at Flea Markets.
Primary pressure rating is 65 psig. These kegs may be force carbonated or primed just as the Sankey keg. The
disadvantage of this keg is its bung must be replaced every time the keg is filled.
3rd Choice: The Hoff Stevens or Twin Probe Keg follows the Golden Gate Kegs. They also have wooden
bungs. Cleaning this type of keg is a problem. The internal draw tube (usually plastic) is inaccessible. Special
tools and setup are required to clean this keg. A second disadvantage is its bung must be replaced every time
the keg is filled. Again the kegs are easily available. Many smaller national breweries, micro-breweries and
pubs use them. Fittings are readily available. Primary pressure rating is 65 psig. These kegs may be force
carbonated or primed just as the Sankey Keg.
To Keg or Not to Keg? 89
4th Choice: The Coors and Budweiser beer ball or sphere. They are available in five and 2.5 gallon sizes.
The spheres are easily cleaned whether using a batch latch or the original seal. Clean the original sealed
spheres by using a faucet adapter to 3/8 ID flexible tube and two pieces of 3/8 OD rigid plastic tubing. Force
the sphere open with one piece of the tubing. Insert the other tube, connected to the faucet, to rinse the sphere
with hot tap water. After the initial rinse, pour the cleaner/sterilizer solution into the sphere via the rigid tube.
A funnel is handy. Lastly, rinse the sphere with hot tap water. Similarly, fill the beer sphere with primed
(Low Carbonation level) beer. Seal the sphere with two 3/8 pieces of solid plastic rod. Crossfire KegMan
Products will have a capper available to recap these spheres by the Summer of 1995. Primary pressure rating
is 35 psig. These kegs may be force carbonated at 15 psig or primed at ½ the low normal level.
5th Choice: The premix soda syrup, AKA Cornelius, tanks are still available. They come in 3, 5 and 10
gallon sizes. This keg has been the standard of the home brewer for many years. They are easy to open and
reseal. Recently, they have become hard to find. The major soda companies are phasing out the use of these
tanks because of leakage and expense. These kegs have two drawbacks. The first, the draw tube is
inaccessible (without tooling) for cleaning and they have many hidden threads and crevices that resist
cleaning. The second, they are very prone to leaking and replacement parts are expensive. Adapters to pump
these kegs by air (picnic pump) or CO2 bulb are only available as a custom made item. Crossfire KegMan
Products does make them. The pressure rating of the soda kegs is 130 psig maximum. These kegs may be
force carbonated or primed at ½ of any priming rate in Chapter XI, Making the Bubbles.
Editor's note: These kegs are very popular in the homebrewing world and he thinks the soda kegs
should be placed in front of the beer balls. Sanitation Engineers disagree with this.
6th Choice: The white plastic Edme, Hambleton Bard and Home Brewery kegs are sold everywhere.
They are fine for the occasional beer serving from the limited space of a refrigerator. If you have enough
space for a 6-gallon keg, you probably have room for a keg from above. They are considerably more
expensive than the kegs mentioned before and are sometimes made of non-brewery approved plastics. They
cannot be used with a regulator and CO2 tank. Priming is limited to below Very Low Levels. Always follow
the manufacturers instructions for priming. Working pressure is 4 to 8 psig. These kegs must be primed. They
cannot be force carbonated.
7th Choice: The Five-Liter Party Keg is easy to use and cheap to buy. It has no cleaning problems. The
beer tastes like canned beer but most Americans drink canned beer anyway. Some people may claim that
canned beer has an objectionable (tin) taste. This choice is perfect, though, for the small brewer who wants
to store many different beers for their own use. Air pumps and CO2 serving systems are available. These kegs
must be primed. They cannot be force carbonated.
Note: Some difficulty is encountered when the rubber stopper and plug are reinserted into a full
can. This causes the deforming of the top of the can and can cause it to leak. Crossfire KegMan
Products makes a special plug and inserting tool to replace the plastic insert. This KegMan plug is
inserted from the inside of the can, with insertion tool, after the rubber stopper is installed. This
product will make life a lot easier than resealing by brute force.
1st. Never serve beer with the clear plastic (¼, 5/16, or 3/8) syphon hose. It is not brewery approved and
the plastic used in these syphon hoses will affect the taste of a beer remaining in contact with it for any length
of time. There are several brands of hose that are brewery approved. Brewery approved hose should be used
in all beer serving lines by anyone who likes beer. Beer should not have that Special Plastic taste and aroma.
2nd. Beer served with a CO2 tank and regulator should be served at about 8 psig. If the beer foams at this
pressure, either lower the CO2 pressure, or lower the beer's temperature.
3rd . Lubricate your faucet, gas tap, and other rubber items that will come in contact with the beer, with
brewery approved lubricant. This will extend the life of all your equipment and keep your beer clean tasting.
4th. Clean your system thoroughly. Crossfire KegMan Products can supply you with several Beer Line
Cleaners (BLC). If you prefer, dissemble your system every week and flush clean with hot water. When in
doubt change your hoses.
5th. Never use a CO2 tank and regulator without a relief valve. It is against the law in many states and is
a very stupid thing to do. Crossfire KegMan Products have 60 psi blow off relief valves for all 5/16 pressure
lines.
6th. Always test a keg for leakage after resealing. A good leak tester is a mixture of dish soap and glycerin
(a.k.a. Liqueur Finishing Formula). A little poured around the leak points will easily detect any leak with a
little CO2 pressure placed in the keg.
Forced Carbonation
A keg of beer is usually force carbonated with CO2 . This will eliminate the small deposit of sediment
associated with priming. It is the easiest method of carbonation. There are no calculations to do. Just set your
regulator and that is it. Carbonation can be adjusted in 2 psi steps from the normal (40 psi) level specified
here. It will follow the pattern in Table XII, Priming Rates for DME, Speise, and Corn Sugar. Use 2 psi
as the step adjustment between each carbonation level.
Hint 27: Aging the beer for 1 to 3 months in a glass carboy prior to kegging will further clarify a beer.
Remember to age in a cool dark place. Some place winemaker's oak chips into the carboys to give an
authentic oak cask conditioned taste.
Carbonation by Priming
Kegs can be carbonated just like they were a big bottle. All you do is follow Chapter XI, Making the
Bubbles. It is that easy. You decide on Speise, DME, Corn Sugar (Dextrose) or anything in between. It is
To Keg or Not to Keg? 91
your concoction. Go for it. Remember to cut the bottle priming rates by 50% when dealing with a draught
beer.
Kegging in Brief
I Kegging is easier than bottling.
II Most kegs are available and very cheap.
III Always use brewery approved materials when in contact with beer. Other materials may add off odors
and flavors to beer.
IV Always follow the manufacturer's priming instructions for the non-brewery aftermarket kegs.
Concoction Notes
92 More Concoctions from the Beer Engineer
Concoction Notes
93
XV RECIPES
Recipes will help you to understand the new methods and standard schedules presented in this
Technical Reference Manual. They may also provide you with the World Class beer recipe you have been
looking for.
The recipes are all for 5½ U.S. gallons of beer, including the priming solution. Exact measurements
are nice but are not necessary. If your are close, everything will be fine. These recipes have come a long way
from the old "Blue Ribbon Malt" brews I made back in the "good old days."
Select a recipe using Table XV, Recipe Selection Chart in Chapter XV. The recipes are arranged in
the order of their starting gravity (SG) and then bitterness (IBU). In addition to this, Table XV provides the
color, style, and alcohol content for each recipe.
Each recipe provides the 1994 hop alpha acid percents for those who would like to be exact in the IBU
calculations. Color may vary with each lot of grain and malt used. Alcohol content is given in percent by
weight as an indication of strength. The suggested aging time is the minimum number of weeks, after
bottling, to insure proper maturity.
All hops are in the pellet form unless otherwise specified by the recipe. Substitutions of hop flowers
for pelletized hops will effect the IBU.
Mini-Mash recipes require transferring the beer to a clean fermenter after primary fermentation to
remove as much sediment as possible. I always transfer the beer into another fermenter. Glass carboys are
used at this time by many brewers but I use another plastic fermenter. I save the carboys for aging prior to
kegging my beers. I think this preference of mine for plastic is influenced by my age and the number of times
I have broken multiple bones in various youthful misadventures.
The recipes will allow experimentation with the whole range of beer gravities, bitterness, hop flavor,
and hop aroma (nose). I have selected these recipes to increase your brewing experience in these areas. Use
them to "open the door" to and enter the domain of the World Class brewer. After a few recipes you will
have all the knowledge required to step into the concocting world with your own recipes. Mastery of the
brewing skills comes with a lot more practice not a lot of reading.
As you try these recipes, I am sure you will develop a profile of your own. Your favorite beer profile
may be different from mine. I have settled on hop schedules that work for brewing beer the way I like it. You
must now find what you like.
94 More Concoctions from the Beer Engineer
Hint 28: Instead of boiling for 60 to 90 minutes for bittering, consider using Ireks Hopped Malt extract Syrup
for German Beers or Munton & Fison Hopped Malt Extract Syrup for English and U.S. Beers. It can save
you a considerable amount of time and energy. Do not substitute other brands unless they are bittered with
real hops. Most other brands use hop extracts to bitter.
Hint 29: If you do not have a Kicker (Alexander's 1.5 lb cans), just use any 3.3 pound can of malt extract
and use half of it. Store remainder of MES in a glass canning jar and lid.
Hint 30: Substitute malt syrup and Dry Malt Extract at the rate of 3.3 lbs of syrup per 3 lbs of DME.
Substitute Crystal malts for Vienna and Munich malts if you do not want to use the more complex Mini-
Mash. Grain heads can substitute their favorite grains at the rate of 1.3 to 1.4 pounds of malted grain per
pound of MES and 1.6 to 1.7 pounds of malted grain per pound of DME. Actual rates of conversion will
depend on your mashing efficiency and each malting of the individual grains.
Hint 31: Always allow a 10% tolerance on any value given in the recipe description. Manufacturing lots vary
and brewing is like horseshoes, close is sometimes all it takes to win.
Recipes in Brief
1, The recipe size used in this manual is 5½ U.S. gallons including the priming and hopping liquids.
2, All lagers that require lagering at 48EF to 52EF require a live liquid yeast pack or culture from one. There
are many strains available. Use an appropriate one for the style of the beer in the recipe.
3, All hops are pellet form unless otherwise indicated by the recipe.
4, When using whole grain, it is very important to transfer the beer into a clean fermenter after primary
fermentation is over.
5, When priming, the amount represented by "1 Measure," in recipes, can be found in Chapter XI, Making
the Bubbles.
6, When Champagne yeast is called for in the recipes, rehydrate it with the beer yeast. Brand specified is
very important.
7, Recipes requiring lagering can be made at near room temperature but an appropriate yeast (California
Liquid Lager or European Dry Lager) must be used.
8, All dry yeasts must be rehydrated prior to inoculation of wort.
9, Never assume a hop's alpha acid percent has not changed. Hops marked with an "F" are whole flower
hops. All Saaz hops are imported Czechoslovakian Saaz, All Hallertau, Hersbrucker, Tettnanger, and
Mittelfrüh are imported German hops. All Styrian Goldings are Slovenian. All Fuggles and East Kent
Goldings are imported from England.
Abbreviations in Recipes
AA% = percent of alpha acid, MES = malt extract syrup; Lb = U.S. pound, Oz = U.S. ounce weight, In =
U.S. Inch, Pk = 7 Gram pack of Yeast or one liquid pouch, Meas = One measure for priming (omit the
priming measure if you will be force carbonating your beer with liquid CO2).
Concoction Notes
Recipes 95
96 More Concoctions from the Beer Engineer
Hint 32: Save your partial MES can contents in a sterile canning jar in the refrigerator. The MES will stay
fresh till needed.
98 More Concoctions from the Beer Engineer
Hint 33: Two stage fermentation is always better than single stage fermentation. Racking a beer into a second
fermenter, after the primary fermentation is over, will dramatically improve a beer's taste.
100 More Concoctions from the Beer Engineer
Hint 34: To stop a boil over from becoming a mess use a clean spray mister filled with cold water. The cold
spray of water will stop the boil over without excessive cool-down of the pot. An old Windex™ sprayer,
after a good cleaning, is a fantastic brewing tool.
Recipes 103
Hint 35: All Grain Brewers can convert these recipes to all grain recipes. To obtain the number of pounds
of grain, multiply the number of pounds of MES by 1.3 and the number of pounds of DME by 1.7.
Hint 36: When using an oven to minimize mashing heat flow, place a large cookie sheet full of water
between the mash and the heater element.
106 More Concoctions from the Beer Engineer
Hint 37: To make a brew that sparkles with no chill haze the natural way: chill your beer in a clean
fermenter for two days before bottling. The temperature must be below 40EF to achieve the best results.
Hint 38: Those people who use the ceramic top bottles for your homebrew would do well to stock up on
them. Many states are now outlawing there sale because they are not considered recyclable.
Recipes 107
Hint 39: Long hop boils will darken a beer. For light beers, select a high alpha acid hop and cut down the
boiling time.
108 More Concoctions from the Beer Engineer
Hint 40: Heat your MES, in a hot water bath, for at least fifteen minutes before opening. The MES will flow
better. To aid in handling, dry off the can prior to opening.
Hint 41: You can see the action of the enzymes converting the starch on a mash. As the light colored
starches are converted, the color changes from light to dark.
Recipes 109
Hint 42: Never open a fermenter spigot without first removing (or de-activating) the airlock. The water in
any airlock will be drawn into the beer if this Hint is not followed.
110 More Concoctions from the Beer Engineer
Hint 43: If you want to use DME for MES you can convert between them as follows: The equivalent weight
of DME = 0.8 times the weight of MES. The equivalent weight of MES = 1.25 times the weight of DME.
Recipes 111
Hint 44: If you will be fermenting a beer for longer than two weeks it is advisable to transfer the beer into
a glass carboy sometime after primary fermentation is over.
112 More Concoctions from the Beer Engineer
Hint 45: Always keep brewing records that contain your hop schedules and predicted hop bitterness, flavor,
and aroma. This is the only way you can track down your perfect beer and brew it again.
Recipes 113
Hint 46: Many beer kits are bittered with hop extracts and should never be boiled. But wait, boiling is the
only way to achieve a good hot break and clarity in a beer. Therefore, beer kits, bittered only with real hops,
should be selected to allow boiling and create a really clear beer. All recipes in this section require boiling
and will assure you of a good hot and cold break.
114 More Concoctions from the Beer Engineer
Recipe No.: 4246, Der Tautropfen Wirthaus (The Dew Drop Inn)
Type of beer: Das Pils Color: Brown
Start SG: 1.054 Final SG: 1.014/19 Alcohol: Strong @ 4.5%
Bitterness: 32 ibu Hop Flavor: 0.53 cfu Hop Aroma: 0.20 cau
Typical aging time required: 12 to 20 weeks
6.6 Lb Amber MES
1½ Lb Wheat MES
1 Lb Dark Crystal Grain Malt
1 Oz German Mix, Bitter 75 (AA%=5.2%)
½ Oz German Mix, Flavor 25 (AA%=5.2%)
½ Oz German Mix, Flavor 20 (AA%=5.2%)
½ Oz German Mix, Flavor 15 (AA%=5.2%)
½ Oz German Mix, 1st Aroma (AA%=5.2%)
½ Oz German Mix, 2nd Aroma (AA%=5.2%)
¼ Oz Czech Saaz, 3rd Aroma (AA%=4.2%)
1 Meas DME for priming
1 Pk German pilsner lager yeast, Ferment @ 52EF.
Hint 47: Never use a dry yeast without rehydrating it. If you are unsure of the rehydration temperature use
98.6EF (body temperature).
Recipes 115
Hint 48: To get most chlorinated water ready for brewing you should boil it for about ½ hour and then allow
it to set overnight, with a cover, to cool. In the morning it will be ready to use. Be sure to aerate the water
before adding the yeast. Boiling will remove all the oxygen from the brew water.
116 More Concoctions from the Beer Engineer
y This beer is usually served with a raspberry or cherry syrup poured into the same glass. This is the
Berlin way around a pure beer order, the Reinheitsgebot. Yes, you can have a German fruit beer.
Hint 49: Never try to use a dry lager yeast below 55EF.
Recipes 117
Hint 50: Always use a sterilized glass turkey baster to remove your hydrometer samples from the fermenter.
This will allow the protective CO2 to remain intact on top of the beer.
Hint 51: When using a cultured yeast, it is a good brewing technique to use a sterile yeast starter. The yeast
starter will give your yeast a jump start.
118 More Concoctions from the Beer Engineer
Hint 52: Always introduce a yeast to the wort in such a way as not to thermally shock the yeast. This can
be accomplished by three methods. First, have the actively fermenting yeast starter and the wort at room
temperature. Second, have the wort at about 90EF ±4EF when a rehydrated yeast is introduced. Third, by
very slowly adding the wort to the yeast liquid to gradually bring the temperature together.
Recipes 119
Hint 53: If you boil your bottling spigots, they will become unusable. Sanitize them with a good sanitizer
from your brewing supplier. They can be disassembled for sanitizing by soaking in very hot water for a few
minutes and then pulling the inner and outer housings apart. To reassemble, heat them again and reinsert
the inner housing into the outer housing.
120 More Concoctions from the Beer Engineer
Recipe No.: 3456, Das Irrenhaus (The insane asylum, nut house)
Type of beer: English Porter Color: Black
Start SG: 1.045 Final SG: 1.011 Alcohol: 3.9% Premium Beer
Bitterness: 30ibu Hop Flavor: .38cfu Hop Aroma: .18cau
Typical aging time required: 11 weeks
6.6 Lb Dark MES
¼ Lb Black Patent Grain Malt
¼ Lb Dark Crystal Grain Malt
½ Oz English Mix, Bitter 90 (AA%=5.2%)
½ Oz English Mix, Bitter 60 (AA%=5.2%)
½ Oz English Mix, Flavor 25 (AA%=5.2%)
¼ Oz English Mix, Flavor 20 (AA%=5.2%)
¼ Oz English Mix, Flavor 15 (AA%=5.2%)
¼ Oz English Mix, 1st Aroma (AA%=5.2%)
½ Oz English Mix, 2nd Aroma (AA%=5.2%)
¼ Oz English Mix, F., 3rd Aroma (AA%=5.1%)
1 Meas Corn sugar for priming
1 Pk English ale yeast, Ferment above 65EF.
Recipe No.: 1234, Der Niedrigste am Baum (Low man on the pole)
Type of beer: English Porter Color: Black
Start SG: 1.046 Final SG: 1.011 Alcohol: 4% Premium Beer
Bitterness: 25ibu Hop Flavor: .20cfu Hop Aroma: .03cau
Typical aging time required: 12 weeks
6.6 Lb Dark MES
½ Lb Dark Crystal Grain Malt
¼ Lb Black Patent Grain Malt
1 Oz English Mix, Bitter 60 (AA%=5.2%)
½ Oz English Mix, Flavor 25 (AA%=5.2%)
¼ Oz English Mix, 1st Aroma (AA%=5.2%)
1 Meas Corn sugar for priming
1 Pk English ale yeast, Ferment above 65EF.
Hint 54: You can never have enough aeration in the first stage of the fermentation process. Beat you wort
well. Spare the rod and spoil the brew.
Hint 55: A large kitchen whisk works very well as a wort aerator.
Recipes 121
Recipe No.: 197, Des Königs Lieblingsbier (The king's favorite beer)
Type of beer: English Porter Color: Black
Start SG: 1.047 Final SG: 1.012 Alcohol: 4% Premium Beer
Bitterness: 31ibu Hop Flavor: .52cfu Hop Aroma: .07cau
Typical aging time required: 13 weeks
6.6 Lb Dark MES
½ Lb Dark Crystal Grain Malt
½ Lb Chocolate Grain Malt
¼ Lb Black Patent Grain Malt
1 Oz English Mix, Bitter 60 (AA%=5.2%)
½ Oz English Mix, Flavor 25 (AA%=5.2%)
½ Oz English Mix, Flavor 20 (AA%=5.2%)
½ Oz English Mix, Flavor 15 (AA%=5.2%)
½ Oz English Mix, Flavor 10 (AA%=5.2%)
¼ Oz English Mix, 1st Aroma (AA%=5.2%)
1 Meas Corn sugar for priming
1 Pk English ale yeast, Ferment above 68EF.
Hint 56: Over carbonated beer is most often caused by failure to allow the beer to ferment out completely.
122 More Concoctions from the Beer Engineer
Recipe No.: 1308, Der Struwwelpeter (Peter with the static-electric hair)
Type of beer: California Common Color: Pale
Start SG: 1.059 Final SG: 1.012 Alcohol: 5.2% Strong Beer
Bitterness: 18ibu Hop Flavor: .26cfu Hop Aroma: .08cau
Typical aging time required: 13 weeks
7 Lb Extra Light DME
1½ Lb Wheat MES
½ Lb Light Crystal Grain Malt
½ Oz Cascades, Bitter 75 (AA%=6.1%)
¼ Oz Cascades, Flavor 25 (AA%=6.1%)
¼ Oz Cascades, Flavor 20 (AA%=6.1%)
¼ Oz Cascades, Flavor 15 (AA%=6.1%)
¼ Oz Cascades, 1st Aroma (AA%=6.1%)
¼ Oz Cascades, F, 2nd Aroma (AA%=6.1%)
1 Meas Corn sugar for priming
1 Pk European dry lager yeast, Ferment @ 60EF.
Hint 57: Stainless Steel fittings can be welded into a beer keg boiling pot to allow the pot to be drained. The
welded fitting should be located through the side of the keg near the bottom. A drain tube should be attached
to this fitting inside the keg. This drain tube should turn down into the recess in the bottom of the keg. The
outside fitting should be attached to a ball valve shutoff. Do not use a shutoff valve with a non-metallic seal.
Recipes 123
Recipe No.: 4098, Die Kleine Eisenbahn Die Konnte (The little steam engine that could)
Type of beer: California Common Color: Pale
Start SG: 1.047 Final SG: 1.010 Alcohol: 4.2% Premium Beer
Bitterness: 16ibu Hop Flavor: .13cfu Hop Aroma: .01cau
Typical aging time required: 10 weeks
6 Lb Extra Light DME
¾ Lb Wheat MES
¼ Lb Light Crystal Grain Malt
¼ Oz Chinook, Bitter 45 (AA%=12.2%)
c Oz Chinook, Flavor 25 (AA%=12.2%)
c Oz Chinook, Flavor 20 (AA%=12.2%)
c Oz Chinook, Flavor 15 (AA%=12.2%)
c Oz Chinook, 1st Aroma (AA%=12.2%)
1 Meas Corn sugar for priming
1 Pk European dry lager yeast, Ferment @ 60EF.
Recipe No.: 1209, This Pud's for You (Guess whose rice beer?)
Type of beer: American Color: Pale
Start SG: 1.036 Final SG: 1.003 Alcohol: 3.8% Premium Beer
Bitterness: 13ibu Hop Flavor: .03cfu Hop Aroma: .04cau
Typical aging time required: 3 weeks
1½ Lb Light MES
4 Lb Rice Syrup Solids
½ Oz German Mix, Bitter 65 (AA%=5.2%)
½ Oz Cascades, Bitter 10 (AA%=6.1%)
1 Meas Corn sugar for priming
1 Pk German lager yeast, Ferment @ 48EF.
Hint 59: Make your own lauter tun from an old donut bucket and a c inch drill bit. Fill the bottom of the
bucket with holes. The donut bucket will fit neatly into your plastic fermenter. Equip your plastic fermenter
with a spigot and there you have it. A lauter tun for under 15 bucks.
Hint 60: To insulate the lauter tun, fit the two bucket contraption into a large garbage can with a spigot exit
whole cut into the side. Fill the area between the buckets and garbage can with Styrofoam pellets or
fiberglass insulation. While the double bucket lauter tun has an air space for insulation, the extra insulation
will significantly increase the flow rate by keeping the sugars warmer.
Recipes 125
Hint 61: Always purge your kegs with CO2 before filling. This will prevent aeration of your fine beer. The
same goes for carboys used for secondary fermentation. A good CO2 purge is always worth the small cost.
CO2 is heavier than air and will stay in the container above the beer as it flows into the container.
126 More Concoctions from the Beer Engineer
Hint 62: Use only plastic spoons and paddles in plastic buckets. Steel tools will scratch plastic fermenters.
Wooden implements are good "germinators" and should be avoided.
Recipes 127
Hint 63: Brew two batches of beer at once. It does not take twice the time. This gives you something to
drink while you age your good stuff.
Hint 64: If you are lagering in a refrigerator you should install a temperature controller.
130 More Concoctions from the Beer Engineer
Hint 65: Never use preground grain in any of your beers. Grain that has been ground for more than a few
hours, like coffee, will lose much of the flavor and aroma you paid for.
Recipes 131
Children's beer is used in Germany to build up the strength of children and the following recipes are given
to complete the beer profiles.
Hint 66: You do not have to spend a lot of money to get a great temperature controller for your lagering
refrigerator. Buy one at your local plumbing supply. Build it yourself with instructions from the Beer
Engineer for $4.00 to cover the cost of postage, handling, and printing. Order from CEI, 17 Kreyssig Rd.,
Broad Brook, CT 06016.
134 More Concoctions from the Beer Engineer
Hint 68: Always ferment at as cool a temperature as the yeast will permit. Always consult the yeast supplier
for detailed information.
135
Table I
General Hop Usage Information
Note 1, Do not use any published Alpha Acid Percents. Check with your supplier for the AA% of the hops
you buy. They change with each lot and year of harvest. Note: Each of the growing countries listed above
has one hop harvest season. Sometimes the freshest hops available are one year old.
Note 2, Do not limit your beers to these rough hop usage suggestions. Be creative in your schedules.
Note 3, Although porters and stouts are ales, I have listed them separately to aid the novice.
Table II
Hop Flavor Magnitude VS. CFU Range
+))))))))))))))))))0)))))))))))))))))))),
* Magnitude * CFU Range *
/))))))))))))))))))3))))))))))))))))))))1
* Extremely Low * UNDER 0.05 *
/))))))))))))))))))3))))))))))))))))))))1
* Low * 0.05 to 0.09 *
/))))))))))))))))))3))))))))))))))))))))1
* Mild * 0.10 to 0.19 *
/))))))))))))))))))3))))))))))))))))))))1
* Average * 0.20 to 0.29 *
/))))))))))))))))))3))))))))))))))))))))1
* Pronounced * 0.30 to 0.39 *
/))))))))))))))))))3))))))))))))))))))))1
* Impressive * 0.40 to 0.49 *
/))))))))))))))))))3))))))))))))))))))))1
* Intense * OVER 0.50 *
.))))))))))))))))))2))))))))))))))))))))-
TABLE III
Hop Aroma (Nose) KFactor
+)))))))))))))0))))))))))),
* Schedule * KFactor *
/)))))))))))))3)))))))))))1
* 8 by 15 Kit * 6.0 *
/)))))))))))))3)))))))))))1
* Flavor 10 * 2.5 *
/)))))))))))))3)))))))))))1
* 1st Aroma * 6.0 *
/)))))))))))))3)))))))))))1
* 2nd Aroma * 12.0 *
/)))))))))))))3)))))))))))1
* 3rd Aroma * 8.5 *
.)))))))))))))2)))))))))))-
CONCOCTION NOTES
Tables and Charts 137
138 More Concoctions from the Beer Engineer
Table IV
Hop Aroma Magnitude VS. CAU Range
+)))))))))))))))))0)))))))))))))))))))),
* Magnitude * CAU Range *
/)))))))))))))))))3))))))))))))))))))))1
* Extremely Low * UNDER 0.05 *
/)))))))))))))))))3))))))))))))))))))))1
* Low * 0.05 to 0.09 *
/)))))))))))))))))3))))))))))))))))))))1
* Mild * 0.10 to 0.19 *
/)))))))))))))))))3))))))))))))))))))))1
* Average * 0.20 to 0.29 *
/)))))))))))))))))3))))))))))))))))))))1
* Pronounced * 0.30 to 0.39 *
/)))))))))))))))))3))))))))))))))))))))1
* Impressive * 0.40 to 0.49 *
/)))))))))))))))))3))))))))))))))))))))1
* Intense * OVER 0.50 *
.)))))))))))))))))2))))))))))))))))))))-
CONCOCTION NOTES
Tables and Charts 139
Table V
Hop Utilization
+))))))))0))))))))))))))))))))))))))))))))))))))))))))))))))))))),
* BOIL * Total Hop Utilization *
* TIME * Bittering Utilization T Flavor T Aroma *
* * Nominal T Pellet T Flower * Utilization* Utilization *
* (Min.) * (BU) * (BU) * (BU) * (FU) * (AU) *
* 0 * .000 * .000 * .000 * .03 * .01 *
* 1 * .042 * .047 * .037 * .03 * .03 *
* 2 * .042 * .047 * .037 * .03 * .05 *
* 3 * .042 * .047 * .037 * .03 * .10 *
* 4 * .042 * .048 * .037 * .03 * .14 *
* 5 * .042 * .048 * .037 * .03 * .18 *
* 6 * .043 * .048 * .037 * .04 * .20 *
* 7 * .043 * .048 * .038 * .04 * .20 *
* 8 * .043 * .049 * .038 * .06 * .20 *
* 9 * .044 * .050 * .039 * .07 * .19 *
* 10 * .045 * .051 * .039 * .10 * .16 *
* 11 * .046 * .052 * .040 * .13 * .11 *
* 12 * .048 * .054 * .042 * .16 * .07 *
* 13 * .049 * .056 * .043 * .20 * .04 *
* 14 * .052 * .058 * .045 * .25 * .02 *
* 15 * .054 * .061 * .047 * .30 * .01 *
* 16 * .057 * .064 * .050 * .34 * .00 *
* 17 * .061 * .068 * .053 * .37 * .00 *
* 18 * .065 * .073 * .057 * .39 * .00 *
* 19 * .070 * .078 * .061 * .40 * .00 *
* 20 * .075 * .084 * .065 * .40 * .00 *
* 21 * .080 * .090 * .070 * .40 * .00 *
* 22 * .087 * .097 * .076 * .40 * .00 *
* 23 * .093 * .105 * .081 * .39 * .00 *
* 24 * .100 * .113 * .088 * .38 * .00 *
* 25 * .107 * .121 * .094 * .35 * .00 *
* 26 * .115 * .129 * .101 * .32 * .00 *
* 27 * .123 * .138 * .107 * .28 * .00 *
* 28 * .131 * .147 * .114 * .24 * .00 *
* 29 * .139 * .156 * .122 * .20 * .00 *
* 30 * .147 * .165 * .129 * .16 * .00 *
* 31 * .155 * .175 * .136 * .13 * .00 *
* 32 * .163 * .184 * .143 * .10 * .00 *
* 33 * .171 * .193 * .150 * .07 * .00 *
* 34 * .179 * .202 * .157 * .05 * .00 *
* 35 * .187 * .210 * .163 * .04 * .00 *
* 36 * .194 * .219 * .170 * .03 * .00 *
* 37 * .201 * .227 * .176 * .02 * .00 *
* 38 * .208 * .234 * .182 * .01 * .00 *
* 39 * .215 * .242 * .188 * .01 * .00 *
* 40 * .221 * .249 * .194 * .00 * .00 *
* 41 * .227 * .256 * .199 * .00 * .00 *
* 42 * .233 * .262 * .204 * .00 * .00 *
* 43 * .238 * .268 * .208 * .00 * .00 *
* 44 * .243 * .274 * .213 * .00 * .00 *
* 45 * .248 * .279 * .217 * .00 * .00 *
140 More Concoctions from the Beer Engineer
* 46 * .252 * .284 * .221 * .00 * .00 *
* 47 * .257 * .289 * .224 * .00 * .00 *
* 48 * .260 * .293 * .228 * .00 * .00 *
* 49 * .264 * .297 * .231 * .00 * .00 *
* 50 * .267 * .301 * .234 * .00 * .00 *
* 51 * .270 * .304 * .236 * .00 * .00 *
* 52 * .273 * .307 * .239 * .00 * .00 *
* 53 * .275 * .310 * .241 * .00 * .00 *
* 54 * .278 * .313 * .243 * .00 * .00 *
.))))))))2)))))))))2))))))))2)))))))))2))))))))))))2)))))))))))))-
All Boiling Times are in Minutes (Min.)
Table V continues on next page.
Tables and Charts 141
Table V
Hop Utilization
(Continued from previous page.)
TABLE VI
Bitterness Magnitude VS. IBU Range
+))))))))))))))))))0))))))))))))))))),
* Magnitude * IBU Range *
/))))))))))))))))))3)))))))))))))))))1
* Extremely Low * UNDER 3.00 *
/))))))))))))))))))3)))))))))))))))))1
* Low * 3.00 to 4.99 *
/))))))))))))))))))3)))))))))))))))))1
* Mild * 5.00 to 9.99 *
/))))))))))))))))))3)))))))))))))))))1
* Low Average * 10.0 to 14.9 *
/))))))))))))))))))3)))))))))))))))))1
142 More Concoctions from the Beer Engineer
* High Average * 15.0 to 19.9 *
/))))))))))))))))))3)))))))))))))))))1
* Pronounced * 20.0 to 34.9 *
/))))))))))))))))))3)))))))))))))))))1
* Impressive * 35.0 to 49.9 *
/))))))))))))))))))3)))))))))))))))))1
* Intense * OVER 49.9 *
.))))))))))))))))))2)))))))))))))))))-
Tables and Charts 143
Table VII
Summary of Standard Hop Schedules
+)))))))))))))0)))))))))))))))0)))))))))))))0))))))))))))0)))))))),
* Scheduled * Bittering * FLAVOR * AROMA * AROMA *
* Times * Utilization * Utilization * Utilization * KFactor *
* * Fl. T Ave T Pel.* * * *
/)))))))))))))3)))))3))))3))))3)))))))))))))3))))))))))))3))))))))1
* * * * * * * *
* FLAVOR 30 * .13 * .15 * .17 * 0.24 * 0.00 * *
/)))))))))))))3)))))3))))3))))3)))))))))))))3))))))))))))3))))))))1
* FLAVOR 25 * .09 * .1 * .11 * 0.38 * 0.00 * *
/)))))))))))))3)))))3))))3))))3)))))))))))))3))))))))))))3))))))))1
* FLAVOR 20 * .06 * .07 * .08 * 0.38 * 0.00 * *
/)))))))))))))3)))))3))))3))))3)))))))))))))3))))))))))))3))))))))1
* FLAVOR 15 * .04 * .05 * .06 * 0.21 * 0.05 * *
/)))))))))))))3)))))3))))3))))3)))))))))))))3))))))))))))3))))))))1
* FLAVOR 10 * .04 * .05 * .06 * 0.06 * 0.18 * 2.5 *
/)))))))))))))3)))))3))))3))))3)))))))))))))3))))))))))))3))))))))1
* KIT 8by15 * .1 * .11 * .12 * 0.10 * 0.11 * 6.0 *
/)))))))))))))3)))))3))))3))))3)))))))))))))3))))))))))))3))))))))1
* 1st AROMA * .04 * .05 * .06 * 0.04 * 0.10 * 6.0 *
/)))))))))))))3)))))3))))3))))3)))))))))))))3))))))))))))3))))))))1
* 2nd AROMA * .04 * .05 * .06 * 0.04 * 0.10 * 12.0 *
/)))))))))))))3)))))3))))3))))3)))))))))))))3))))))))))))3))))))))1
* 3rd AROMA * .04 * .05 * .06 * 0.04 * 0.10 * 8.5 *
/)))))))))))))3)))))3))))3))))3)))))))))))))3))))))))))))3))))))))1
* Dry Hop * .02 * .02 * .02 * 0.02 * 0.1 * 5.0 *
* w/Blanch * * * * * * *
/)))))))))))))3)))))3))))3))))3)))))))))))))3))))))))))))3))))))))1
* True * .00 * .00 * .00 * 0.02 * 0.1 * 5.0 *
* Dry Hopping * * * * * * *
.)))))))))))))2)))))2))))2))))2)))))))))))))2))))))))))))2))))))))-
CONCOCTION NOTES
144 More Concoctions from the Beer Engineer
Tables and Charts 145
TABLE VIII
Beer Style VS. IBU Factor
CONCOCTION NOTES
146 More Concoctions from the Beer Engineer
Table IX
Degrees of Extract & Color
Table X
Ethyl Alcohol
Specific Gravity of Mixture of Ethyl Alcohol and
Water by Volume Weight, SG, & Ratio
(U.S. Department of Agriculture.)
+))))))))))0))))))))0)))))))))))0)))))))),
* Alcohol * Alcohol * Spec * Ratio *
* % by Vol * % by Wt * Grav * (W/V) *
/))))))))))3))))))))3)))))))))))3))))))))1
* 0.0 * 0.00 * 1.00000 * 1.000 *
* 0.5 * 0.40 * 0.99923 * 0.800 *
* 1.0 * 0.79 * 0.99849 * 0.790 *
* 1.5 * 1.19 * 0.99775 * 0.793 *
* 2.0 * 1.59 * 0.99701 * 0.795 *
* 2.5 * 1.99 * 0.99629 * 0.796 *
* 3.0 * 2.39 * 0.99557 * 0.797 *
* 3.5 * 2.80 * 0.99487 * 0.800 *
* 4.0 * 3.20 * 0.99417 * 0.800 *
* 4.5 * 3.60 * 0.99349 * 0.800 *
* 5.0 * 4.00 * 0.99281 * 0.800 *
* 5.5 * 4.40 * 0.99215 * 0.800 *
* 6.0 * 4.80 * 0.99149 * 0.800 *
* 6.5 * 5.21 * 0.99085 * 0.802 *
* 7.0 * 5.61 * 0.99021 * 0.802 *
* 8.0 * 6.42 * 0.98897 * 0.803 *
* 9.0 * 7.23 * 0.98777 * 0.803 *
* 10.0 * 8.04 * 0.98660 * 0.804 *
* 11.0 * 8.86 * 0.98546 * 0.805 *
* 12.0 * 9.67 * 0.98435 * 0.806 *
* 13.0 * 10.49 * 0.98326 * 0.807 *
* 14.0 * 11.31 * 0.98219 * 0.808 *
* 15.0 * 12.13 * 0.98114 * 0.809 *
* 20.0 * 16.26 * 0.97608 * 0.813 *
.))))))))))2))))))))2)))))))))))2))))))))-
To convert from Percent by Weight (PPW) to Percent by Volume (PPV) divide the PPW by the ratio.
To convert from Percent by Volume (PPV) to Percent by Weight (PPW) multiply the PPV by the ratio.
CONCOCTION NOTES
148 More Concoctions from the Beer Engineer
Tables and Charts 149
Table XI
Priming Rate Correction for Altitude
+))))))))))))))0))))))))))))))),
* Altitude * AltFactor *
/))))))))))))))3)))))))))))))))1
* -500 to +500 * 1 *
* 501 to 1500 * .97 *
* 1501 to 2500 * .94 *
* 2501 to 3500 * .90 *
* 3501 to 4500 * .87 *
* 4501 to 5500 * .84 *
* 5501 to 6500 * .81 *
* 6501 to 7500 * .78 *
* 7501 to 8500 * .74 *
.))))))))))))))2)))))))))))))))-
Table XII
Priming Rates for DME, Speise, and Corn Sugar
+))))))))))))0))))))))))0))))))))))0)))))))))))),
* PRIMING RATE* CornFactor* MaltFactor* SpeiseFactor*
/))))))))))))3))))))))))3))))))))))3))))))))))))1
* LIGHT * .13 * .21 * 11 *
* LOW * .14 * .23 * 12 *
* LOW NORMAL * .15 * .24 * 13 *
* NORMAL * .16 * .26 * 14 *
* HIGH NORMAL* .17 * .28 * 15 *
* HIGH* * .19 * .31 * 16 *
* VERY HIGH* * .20 * .32 * 17 *
* EXTREME* * .21 * .34 * 18 *
.))))))))))))2))))))))))2))))))))))2))))))))))))-
Pils & Pilsners beers should be carbonated above Normal Rates. This will insure the high head and
carbonation expected in a pilsner beer.
y CAUTION: Priming rates above high normal should not be used until you have some experience in
brewing and your bottles are in the best of condition. Never prime a plastic keg or barrel with anything other
than the manufacturers recommendations.
For kegs and casks the priming rates are ½ those shown in table.
150 More Concoctions from the Beer Engineer
Tables and Charts 151
Table XIII
Manufacturer's Recommended Temperatures
For Rehydration of Dry Yeasts
Table XIV
Comparison of Dry & Liquid Yeasts
Notes:
(1) Not all liquid yeasts are stocked. Order ahead.
(2) Follow detailed starting procedures on package.
(3) Condition is unknown, possible shipping damage.
(4) Dry yeast require rehydration and are added to an aerated warm wort.
(5) Fermentation above 75EF is possible but should be left for emergencies (like running out of beer).
152 More Concoctions from the Beer Engineer
Hop Chartacteristics
Hop Chartacteristics
Hop Chartacterist
Hop Chartacteristics
Table XVI
Temperature Corrections for SG
Liquid Specific Gravity Liquid Specific Gravity
Temperature Correction Temperature Correction
TABLE XVII
U.S. Fluid Ounce Conversion Factors
Multiply By To Obtain
Ounces 29.57 Cubic Centimeter
Ounces 8 Drams
Ounces 6 Teaspoons
Ounces 2 Tablespoons
Ounces .25 Gills
Ounces 0.1805 Cubic Inches
Ounces 0.00104 Cubic Feet
Ounces 0.125 Cups
Ounces 0.0625 Pints
Ounces 0.0312 Quarts
Ounces 0.0078 Gallons
Ounces 1.0408 Ounces - Imperial
Ounces 0.0520 Pints - Imperial
Ounces 0.0268 Quarts - Imperial
Ounces 0.0065 Gallons - Imperial
Ounces 0.0217 Liters
Tables and Charts 157
TABLE XVIII
U.S. Gallon Conversion Factors
Multiply By To Obtain
Gallons 256 Tablespoons
Gallons 133.23 Ounces - Imperial
Gallons 128 Fluid Ounces - US
Gallons 102 Dram - US
Gallons 768 Teaspoon - US
Gallons 32 Gills - US
Gallons 23.099 Cubic Inches
Gallons 16 Cups - US
Gallons 8 Pints - US
Gallons 6.662 Pints - Imperial
Gallons 4 Quarts - US
Gallons 3.331 Quarts - Imperial
Gallons 3.7845 Liters - Metric
Gallons 0.8327 Gallons - Imperial
Gallons 0.1336 Cubic Feet
Gallons 0.003784 Cubic Meters
CONCOCTION NOTES
158 More Concoctions from the Beer Engineer
Table XIX
Foreign to U.S. Liquid Conversions
Multiply By To Obtain
Imp Gallons 53.697 Fluid Ounces - US
Imp Gallons 19.2144 Cups - US
Imp Gallons 9.6072 Pints - US
Imp Gallons 4.8036 Quarts - US
Imp Gallons 1.2009 Gallons - US
Liters 202.88 Teaspoons - US
Liters 67.63 Tablespoons - US
Liters 61.024 Cubic Inches
Liters 33.814 Fluid Ounces - US
Liters 8.4536 Gills - US
Liters 4.2268 Cups - US
Liters 2.1134 Pints - US
Liters 1.0567 Quarts - US
Liters 0.26417 Gallons - US
Table XX
U.S. Ounce Weight Conversion Factors
Multiply By To Obtain
Ounces 0.0062 Pounds
Ounces 28.349 Grams
Ounces 0.0284 Kilograms
Ounces 0.171 Cups Dry Malt y
Ounces 0.163 Cups Malted Grain
Ounces 0.15 Cups Corn Sugar
Ounces 0.125 Cups Cane Sugar
Ounces 0.00749 Gallons of water
Ounces 0.00943 Gallons of Alcohol
y Based on approximate density of 0.375 pounds of DME per cup.
Table XXI
U.S. Pound Weight Conversion Factors
Table XXII
Large U.S. Conversion Factors
Multiply By To Obtain
Tun 252 Gallons - US
Pipe 128 Gallons - US
Puncheon 84 Gallons - US
Hogshead 63 Gallons - US
Tierce 42 Gallons - US
Barrels 31.5 Gallons - US
Hectoliter 26.42 Gallons - US
½ Keg 15.5 Gallons - US
¼ Keg 7.75 Gallons - US
Table XXIII
Effective Bitterness Units
Hopped Extracts Beer Kits
Style EBU
Type EBU American Lite 13
Wheat 10 Pilsners 14
Light 16 Bitters 15
Amber 18 Lagers 16
Dark 20 Ales 17
Stouts 20
Table XXIV
Manufacturers' EBU Correction Factors
TABLE XXV
160 More Concoctions from the Beer Engineer
Table XXVI
Total SRM VS. Color
CONCOCTION NOTES
161
Hint 69: Do not put any hydrometer into any liquid above 120EF, until you have conditioned it to the
higher temperatures. Condition it by slowly raising the temperature of the glass to the test liquid
temperature.
Graph 13, Temperature VS. SG Correction below provides the specific gravity corrections for all
temperatures between 45EF and 211EF.
Examples 1: A Specific Gravity of 1.054 @ 95EF, the correction given in the table is +0.0044. Add this
correction to the measured SG and obtain the true Specific Gravity. The resulting corrected reading will be
(1.0540 plus +0.0044) 1.0584.
Example 2: A Specific Gravity of 1.038 @ 50EF, the correction given in the table is -0.0005. Add the
correction, -0.0005, to the Specific Gravity, 1.038. The resulting corrected reading is (1.038 plus -0.001)
1.0375.
Use Tables XXIII and XXIV to approximate the IBU for any kit or extract beer.
Example: Recipe is for 5.5 U.S. Gallons (Volume = 5.5), made with a 3.3 pound M&F ale kit (Weight
of Kit = 3.3) and 2.2 pounds of M&F Hopped Amber Dry Malt Extract (Weight of DME = 2.2).
1st, From Table XXIV the Manufacturers Correction Factor (MCF) for M&F is 1.0.
2nd , From Table XXIII, the Effective Bittering Units (EBU) of an ale is 17.
3rd , Again, from Table XXIII, the EBU of Hopped Amber Malt is 18.
4th, Compute IBU contribution of the ale kit using Equation E-12:
164 More Concoctions from the Beer Engineer
5th, Compute IBU contribution of the Hopped Amber malt extract using Equation E-13:
6th, Adding up the IBU contributions of the Kit and the hopped dry malt we get the Total IBU of the beer
in the example recipe:
The 17.4 value of IBU is High Average by Table VI, Bitterness Magnitude VS. IBU.
Hint 70: Boiling of these products will alter the EBU of the ingredients. Never boil a beer kit. Some
manufacturers bitter with hop extracts. All hop extracts should be considered unstable at high
temperatures. Other manufacturers bitter with real hops and boiling will increase the bittering and
reduce the hop flavor.
Hint 71: A good 60 minute boil of a M&F kit and hopped malt extract will remove any English flavors
that might get in the way of your German Hopping Schedules.
165
Appendix C Determination
of Alcohol Content
The total alcohol content of a beer cannot be measured with the wine maker's instruments. The Proof
and Tralle hydrometer, ebullioscope, and vinometer are not suitable for beer.
The Boil method works very well for all beers. This method requires the following equipment: 1st, an
accurate hydrometer; 2nd , a one pint measuring cup; 3rd , an enameled, glass or stainless steel sauce pan; 4th,
a stove or other heat source. 5th, several marbles or small stones.
CONCOCTION NOTES
167
Procedure:
1st. Locate the hole center one (1) inch from the inside bottom of the fermenter.
2nd . Debur (remove any ragged edges) the hole with fine grit sand paper or emery cloth.
3rd . Install washer on spigot shank
4th. Insert the spigot through the hole
5th. Screw nut onto spigot shank
6th. Hand tighten.
Hint 72: To clean the spigot prior to brewing or bottling it must be disassembled to sanitize the sediment
between the rotating spout housing and the spigot housing and threads. To do this cleaning soak the spigot
in very hot water and then pull the rotating spout housing out from the spigot housing. Clean it with your
normal sanitizer. Re-soak the parts in very hot water to reassemble.
168 More Concoctions from the Beer Engineer
CONCOCTION NOTES
169
lug(s), and apply heat. Boil the keg for about fifteen minutes. Drip dry and use.
Some brewers use a mixture of household bleach and water (2 tablespoons per gallon of water). This
is a good sanitizer but smells and a lot of water is wasted getting rid of the chlorine odor. Every brewing store
has a sanitizer that is a better choice than chlorine.
Labeling
Beer labels are available from your local brew supply shop. They come gummed and plain. I prefer
either to make my own on plain paper or use the plain paper ones. Labels look nice but are a real pain to
remove from bottles. Plain paper labels can be applied with milk. Simply let the label set in a shallow bowl
of milk for five to ten seconds then apply to the bottle. Pat dry with a paper towel.
Make your own beer labels by buying a clip art book from the local artist supply shop. Dover
Publications has hundreds of clip art books and CD ROM disks with thousand of free clip are pictures to
choose from. They are available in many styles and colors. A few minutes with a computer or pair of scissors
and you can have a fantastic original label for your best brews. Use a local copy shop to manufacture your
labels in color or black and white. I am not an artist but I will give you a few of the labels I use on the
following pages.
Care and Handling of Bottles and Kegs 171
Go m e s Ad d am s
Winter Lager
H a u s g e b ra u t n a c h d e m R e in h e its g e b o t v o n 1516
a u s M a lz , H o p f e n , H e f e , u n d Wa s s e r.
Secret Brew
Bock This
Captain's Choice
H a u s g e b ra u t n a c h d e m R e in h e its g e b o t v o n 1516
a u s M a lz , H o p f e n , H e f e , u n d Wa s s e r
Rue Brew
Australian Lager
Bottling Tips
174 More Concoctions from the Beer Engineer
1. Do not boil bottle caps. Sanitize them in a good sanitizer and use immediately.
2. Inspect all bottles for chips, dings, and cracks. If you find any bottles that show signs of damage or
fatigue, do not use them.
3. Swing ceramic and plastic top bottle sealing rubbers require sterilization. This is done by boiling a pot
of water and removing from the heat. Place the rubbers immediately into the water and cover. Allow to set
there covered until you are ready to use them.
5. Never wash bottles in a dishwasher. The bottle holes are too small to allow good cleaning action inside
the bottles.
6. A bottling bucket and bottle filler will save you an enormous amount of time and energy. Always get
a bottling bucket that is at least 6½ gallons. Then you will be able to rotate it with your other fermenter(s).
Most of the time a five gallon bucket will not hold five gallons of beer and the priming solution.
7. Always use brown bottles (even dark green isn't very good) if your beer will spend any extended time
in lighted areas. Light ruins beer.
8. An old milk crate is a nice bottle carrier. It is very rugged and they stack well. I stack them 5 cases high
without any problems.
CONCOCTION NOTES
175
The following section is presented for your personal use only. Oh well! I guess you can share them with a
friend. You are free to copy any of the following sheets. They are scaled so that you may photocopy them
at 135% (times 1.5) to get the full size sheet for your note books with plenty of binding space for the ring
binder holes.
Yeast
Ingredients
Hop Schedule
Fermentation
Putting Away
[1], Caused by long lag times in fermentation start-up; [2], Type of Hop or Exposure to Light; [3], Also Rotten Eggs, Will age out, Caused by Yeast;
[4], Possible causes Short Fermentation or Bacteria; [5], Also plastic, Possible causes, Wild Yeasts, Bacteria, Over Sparging, Boiling Grain; [6],
Possible causes Aluminum Boil Pots, Metal Utensils, Bad Caps; [7], Also Cardboard, paper, sherry, Possible causes High Temperature aging or
exposure to air during bottling and ageing; [8], Also Vinegar, Caused by Bacteria or Addition of acids to wort; [9], Not Hops, Caused by Grain Husks.
178 More Concoctions from the Beer Engineer
5th , Fermentation:
[] Aerate the wort. [] Sanitize for secondary:
[] Cool wort [] secondary fermenter,
[] Measure SG [] spigot & hose
[] Inoculate wort with yeast. [] lid/stopper/grommet
[] Cover Fermenter. [] airlock
[] Place fermenter in the [] Transfer to secondary fermenter.
fermentation location. [] Add 2n d Aroma Hops.
[] Activate Airlock [] Allow to ferment out (about 7
[] Wait for end of Primary to 10 days).
[] Prepare 2n d Aroma Hops. [] Measure SG.
6th , Bottling
[] Sanitize bottling equipment:
[] Bottling Bucket & Spigot [] Stirring paddle
[] Transfer Hose & Filler [] Bottles & Caps
5th , Fermentation:
[] Aerate the wort. [] Sanitize for secondary:
[] Cool wort [] secondary fermenter,
[] Measure SG [] spigot
[] Inoculate the wort with yeast. [] hose
[] Cover Fermenter. [] lid/stopper/grommet
[] Place fermenter in the [] airlock
fermentation location. [] Transfer into secondary fermenter.
[] Activate Airlock [] Add 2n d Aroma Hops.
[] Wait for end of Primary [] Allow to ferment out (about 7
Fermentation. to 10 days).
[] Prepare 2n d Aroma Hops. [] Measure SG.
6th , Bottling
[] Sanitize bottling equipment:
[] Bottling Bucket & Spigot [] Stirring paddle
[] Transfer Hose & Filler [] Bottles & Caps
Beer is over four-fifths water. Your brewing water, while the least expensive ingredient (by the pound),
is the most critical ingredient in a World Class beer. Because water is so plentiful in the U.S.A. we tend to
take it for granted.
Brewers cannot be lulled into thinking that their brewing water is unimportant. Beer has very subtle
flavors which can be overpowered by the tastes and smells of your local drinking water. Like the bacteria
on the hops, off flavor or smelly waters, while not harming a beer, can ruin the taste.
I do not want to go into the chemical significance of the numerous chemical properties of water in this
appendix. I do, however, want to stress two points:
First, your brewing water must taste good to you. This does not equate to you have become used to the taste.
The water must be really good tasting.
Second, your brewing water should be on the hard (high mineral content) side.
Hardness
Most German waters run between 50 and 350 part per million (ppm) combined calcium and magnesium with
calcium contents about 10 times the magnesium content. Pilsners run between 5 and 15 ppm with the same
ratio of mineral contents.
What is hard water? If you can not get your soap to lather up, you have Brewing Water 180
hard water and very little mineral treatment is necessary. If you have soft water, adding ¼ to ¾ teaspoon of
gypsum or water crystals for each gallon of brew water will usually do the trick. One-eight (c) teaspoon
per gallon of either gypsum or water crystals will raise the total mineral content of a gallon of water by about
7 ppm. Gypsum is Calcium Sulfate ( NaSO4 ). Water crystals are 10 parts Gypsum and 1 part Epsom Salt
(Magnesium Sulfate MgSO4 ).
Caution: Burton water salts should be avoided by brewers who are sensitive to Papain. Burton
water salts are for d e r En g län d e r.
In Closing, most world breweries had little control over the water they brewed with. What was there was
used. These old breweries made great beers with what they had. Your beer should be your concoction. The
importance of exact water formulations is not as important as the love you put into your beer. This will make
more of a difference than being within twenty five percent of your ideal mineral content. On the other hand,
smell and taste are important. No one should brew with foul water; you can drink it but never brew with it.
Concoction Notes
182 More Concoctions from the Beer Engineer
CONCOCTION NOTES
183
GLOSSARY
Adjunct. An unmalted additive to beer. Roasted Barley, Flaked
Barley, Barley, Corn, Oats, Wheat, Rye, Honey, Molasses, and Corn Sugar are examples of adjuncts and
are not permitted in any all malt or Deutschbier (German bier).
Airlock. (a.k.a. Fermentation Lock) Any device that allows the gases
produced by fermentation to exit the fermenter while keeping insects and other contaminants from
entering.
Airspace. (a.k.a. Headspace or Ullage) The space between the liquid beer
and the top of its container.
Ale. The general term for any beer fermented using an Ale Yeast. See
Ale Yeast.
All Extract. A descriptive term for any beer made from only malt
extracts, either syrups or dry, without the addition of any aromatic, flavor, or coloring grains.
All Grain. A descriptive term for any beer made from malted grains
without the addition of any malt extracts, either syrups or dry.
All Malt. A descriptive term for any beer made from only malted barley
or wheat, without the addition of any sugars or adjuncts.
184 More Concoctions from the Beer Engineer
Alpha Acid. A bitter hop resin that supplies most of the bitterness to
a beer. This number changes every year and every lot of hops within the year.
Alpha Acid Unit (a.k.a. AAU or Alpha Acid Content). The amount of
bittering a hop possesses. It is the percentage of alpha acid resin in the hop.
AltFactor. The correction for drinking altitude used in the beer priming
equation. The name comes from the combination of "Altitude Correction" and "Factor."
Aroma Hop. A hop used to give a hop nose to beer. Aroma hops are not
a special category of hops as any hop can be used to impart a hop aroma to a beer. Frequently, aroma hop
is a designation given to any hop(s) placed in the last part of the boil.
Aroma Utilization. The measure of the retention of the aromatic hop oils
in a boil. Dry hopping is not recognized as having a specific aroma utilization by the author.
Bittering Hop. A hop used to bitter the beer by boiling the hop for some
period of time (usually over 45 minutes).
Body. The feel of the beer in the mouth. Body depends on the alcohol
content, carbonation, and bottle extract. It is a pure empirical measurement.
Bottle Extract. The specific gravity of a beer after bottled and aged.
Brewers Gravity. An English brewers term for specific gravity with the
Glossary 185
decimal point removed. Never use Brewers Gravity for any calculations. It has no mathematical use but
is a very convenient way of representing specific gravity in conversations.
Chill Haze. A loss of a beers clarity when chilled below the point the
tannin and proteins of secondary fermentation become visible.
Combined Aroma Units (CAU). The measure of the hop aroma added to
a beer by an aromatic hop. CAU is the KFactor times the hop weight times the aroma utilization divided
by the total volume.
Combined Flavor Units (CFU) is the measure of the hop flavor added to
a beer by a flavor hop. CFU is 5.5 times hop weight times the flavor utilization divided by the volume.
Conditioning. The time allowed for a beer to mature with its carbonation
in a bottle or barrel. Conditioning time is a prime factor in head stiffness, texture, and quality.
CornFactor. The number from Table XII used to compute the number of
cups of corn sugar needed to prime a beer.
Decimal Alpha Acid Percent (DAAP). The alpha acid percent expressed
in decimal format.
Dry Hopping. The placing of a quantity of whole hop flowers into the
fermenting wort after the violent primary fermentation has stopped (usually two days after inoculation).
This process while adding a unique aroma and flavor to a beer has become very dangerous because of
the human waste contaminants in the unsterile flowers. Everyone agrees that these bacteria will not harm
the beer. But, they may just kill you. Hop pellets cannot be used for dry hopping because they have been
heated during processing.
Effective Start Weight. The Starting Gravity of a beer corrected for the
priming malt, speise, or sugar.
Effective Finish Weight. The Terminal Gravity of a beer corrected for the
effect of the priming malt or sugar.
Hop Nose. The official term for the aromatic sensation of the aroma hop
in the beer. I call it Hop Aroma since this manual tries to be less formal and more fun.
IBU Factor. The IBU Factor is the number from Table VIII that allows
the brewer to determine what bitterness is appropriate for a style of beer.
Kraeusen. (possibly from the German Die Krause for frilly or ruffled).
The period of fermentation when the rich foam head appears on the beer. This is the fermentation stage
when the yeast is best for harvest. The term Kraeusen also applies to the foam head itself.
Lauter Tun (from the German noun Die Läuterung for the purification
or the clarification and the German verb transitive, tun that translates as do or perform). The instrument
that is used to separate the grain hulls from the mash liquid.
MaltFactor. The number from Table XII used to compute the number of
cups of DME needed to prime a beer.
Malt Extract Syrup (MES). The product obtained from the malting and
mashing of wheat and/or barley grains.
pH. A term introduced in 1909 by Sorensen from the German potenz and
the chemical symbol for hydrogen H. The pH is a logarithm of the reciprocal of the hydromium-ion
concentration. Neutral solutions have a pH of 7; acids have a pH lower than 7; bases have a pH higher
than 7. The full range of pH is 1 to 14.
Real Gravity. The gravity of a finished beer with the alcohol removed.
Alcohol is lighter than water and as such will make the beer lighter than if it is removed. If is sometimes
easy to observe its effect more easily with wine. In wine the final gravity will usually be below the 1.000
specific gravity of pure water. this is due to the weight attenuation caused by the alcohol.
Glossary 189
Sigma or E in the equations of this book stands for summation of all the parts that follow. It is just an
abreviation and should not be of any concern to the novice concoctor.
Sparging. The spraying (rinsing) of the mashed grain with hot water to
remove as much fermentable sugars as possible before the grain is discarded.
Specific Gravity (SG). The ratio of the weight of any item to a weight of
an equal volume of water. A specified temperature is always given for a SG reading. In engineering and
brewing, the specified temperature is at 60EF. Appendix A gives temperature corrections for SG in the
temperature range of 35EF to 200EF.
SpeiseFactor. The number from Table XII used to compute the number
of quarts of speise needed to prime a beer. Die Speise is the German word for the food. See section on
Yeast Starters in the Culturing Yeast Chapter.
Trub. From the German word Die Trüb meaning turbidity or muddiness,
is the precipitated proteins, hop particles, and tannin during the wort boiling and after the wort cools
down.
Concoction Notes
After graduation, Jim began work as an electrical engineer in Connecticut. He was soon introduced to and
married his wife Judy. Jim still works as a consultant at several local aerospace companies. His engineering
192 More Concoctions from the Beer Engineer
Jim's brewing all started about the same time Elvis showed up on TV. He has been concocting ever since.
The King might have died but Jim keeps on ticking (brewing). By combining his knowledge of Process
Control with over 30 years experience in brewing, he has simplified and defined the most important aspects
of the home brewing process. Because of the combination his brewing and engineering talents, his colleagues
began calling him The Beer Engineer in 1981.
Jim's personal preferences for all malt beers, brewed in the German style, is unmistakable throughout this
manual and its more than seventy–five original World Class recipes. Yes, he also included a few of his other
(non–German) brews in for those who just cannot break away Cold Turkey. Sometimes he just goes wild and
lets a little of his Irish heritage slip out from under his German roots.
Other books & products from the Beer Engineer, CEI Publishing, and Crossfire Engineering Inc. that are
available from your local brewing supplier:
Concoction of a Beer Engineer is the first book to give the Hop Scheduling and Mini-Mash secrets
of the Beer Engineer. This classic book is now in its fifth printing. 98pp and 45 original World Class recipes.
ISBN: 0-9632514-0-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $12.95
In Search of a Good 5¢ Yeast shows, in simple, easy to follow steps, the method to "clone" (culture)
your own special yeasts. Detailed recipes for culturing and starting mediums plus complete equipment
sources are given in this handbook.
ISBN: 0-9632514-3-0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $6.95
The Beer Engineer 193
Brewing by the Numbers is the perfect first book for the beginning brewer. It gives modern, up to date,
information on every aspect of brewing the novice should know. 42pp with 10 World Class recipes.
ISBN: 0-9632514-4-9 Color. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $4.25
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This Crud's for You. . . or Chemicals and how to use them provides an abridged look at all the chemicals
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ISBN: 0-9632514-2-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $3.49
Master Brewer is a menu driven brewing program for all IBM™ Personal Computers and compatibles.
It does all the brewing calculations. It is the perfect brewer's companion.
ISBN: 0–9632514–8–1 Software. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $49.95
KegMan, a marvelous "snap ring" device that will allow you to open and close all single valve beer kegs
(having the spring type anti%tamper device) in seconds. Hardware. . . . . . . . . . . . . . . . . . . . . . . . . . . $8.95
KegMan II, a tool to remove the odd Sankey keg connectors which are not held in by the "slinky" type
retainer. This tool will fit the keg and allow you to unscrew the ball fitting. Hardware.. . . . . . . . . . $23.50
Counterflow Wort Chillers, all wort chillers come with hose fittings for the water jacket and plain tube
terminations for attaching to your boiling pot. The wort chillers come in four models:
¾ ¼ inch 12 foot copper beer line.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $65.95
¾ d inch 12 foot copper beer line... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $85.95
¾ d inch 12 foot stainless steel beer line.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $135.95
All Crossfire Engineering Inc. products are manufactured with the highest standards, in the U.S.A., to give
you years of trouble free service. Custom designed products and wort chillers are available to meet every
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The Beer Engineer 195
INDEX
Adjuncts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1, 3, 150
Aeration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6, 9, 81, 86, 128, 133
Aging. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1, 3, 4, 8-10, 31, 38, 98, 101, 104-142, 179
Alcohol.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1, 3, 10, 11, 36, 50, 59, 61, 63-66, 84, 86, 89, 91, 101,
104-142, 151, 160, 162, 163, 167, 173, 174, 179
Alcohol Content.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10, 11, 36, 59, 61, 63-65, 101, 162, 167
Alpha Acid. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4, 37, 38, 41, 42, 44, 46, 47, 69, 70, 101-103, 115, 143
Alpha Acid Units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37, 38 46
AltFactor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75, 78-80, 152
Aroma Magnitude. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34, 70, 145
Aroma Schedules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31, 32, 40, 44, 69
Aroma Utilization (AU).. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-33, 146
Bittering. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2, 13, 19, 20, 36-44, 47, 54, 67, 69-72, 102, 146-148,
165, 166, 178
Body.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3, 4, 13, 15, 50, 55, 58, 85, 122, 153, 179
Boil Method. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65, 167
Bottles. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4, 9, 77, 81, 89, 93, 95, 114, 152, 171, 172, 176, 180, 181
Bottling Spigot. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10, 169
Bittering Utilization (bu). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38, 39, 44, 70, 71, 146, 147
Carbonation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9, 15, 75, 76, 78-81, 96, 98, 99, 152, 179
Cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96, 97, 110, 169, 171, 176
Cold Break. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54, 121
Color. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13, 15, 49, 50, 53-57, 60, 61, 66, 101, 104-142, 150, 162,
172, 179
Combined Aroma Units (CAU). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32-34, 67. 69.104-127,145
Combined Flavor Units (CFU). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-26, 67, 68, 70, 104-127, 144
Conditioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9, 83, 99
Contamination. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6, 26, 34, 58, 90
Conversion. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33, 38, 52, 53, 56, 64-66, 102, 158-161
Conversion Factors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33, 158-161
CornFactor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76, 80, 152
Decimal Alpha Acid Percent (daap). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44, 69, 70
Degree of Extract (DOE). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59-62, 66,78, 79
The Beer Engineer 197
Dry Malt Extract (DME). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10, 11, 61, 62, 75-81, 89, 90, 92, 98, 99,
102, 104-127, 129-131, 133, 134, 136, 138, 140-142,
150, 152, 160, 165, 178, 180, 181
Dry Hopping. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27, 34-36
Effective Bittering Units (EBU). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161, 165, 166
Effective Finish Weight (EFW).. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
English Blend.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Enzymes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55, 116
Effective Start Weight (EFW). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Effective Finish WEight (EFW). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Fermentation. . . . . . . . . . . . . . . . . . . . . . . . . . 3, 6-8, 13, 26, 30, 31, 35, 55, 57, 63, 76, 77, 83-86, 93, 101,
102, 107, 119, 128, 133, 141, 153, 178-181
Flavor Utilization (FU). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xix, 21-25, 187, 146
German Blend. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Gravity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6, 9, 10, 38-40, 47, 59-64, 66-68, 78, 84, 87, 95, 101,
151, 158, 163, 164, 167, 178
Head. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1, 2, 4, 9, 15, 50, 55, 56, 112, 152, 179
Head Retention. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4, 55
Hop Aroma.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18, 19, 24, 29-31, 33-36, 69, 70, 101, 104-142, 144, 145
Hop Aroma Magnitude. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34, 70, 145
Hop Aroma Schedules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31, 69
Hop Bittering. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20, 37
Hop Blend. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Hop Flavor Magnitude.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26, 68, 144
Hop Flavor Schedules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Hot Break. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54, 121
International Bittering Units (IBU). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37, 38, 41, 43-46, 66-71, 101,
104-127, 147, 149, 165, 166
IBU Factor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67, 68, 149
Iodine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51, 53
KegMan. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12, 35, 95-98
Kegs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51, 95-97, 99, 133, 152, 171, 172, 176
KFactor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33, 34, 144, 148
Lagering. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6, 7, 86, 102, 137, 141
MaltFactor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76, 79, 152
Malt Extract Syrup(MES). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10, 11, 56, 60, 61, 78, 102-107, 111-118,
120-137, 139, 140
Mini-Mash. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2, 3, 13, 30, 49-58, 101, 102, 180, 181
Nose. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2, 13, 15, 29-31, 90, 101, 144
Percent by Volume (PPV). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Percent by Weight (PPW). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
198 More Concoctions from the Beer Engineer
Priming.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9, 25, 42, 44, 61-63, 75-81, 92, 93, 95, 97-99, 101-142, 152,
176, 178, 180, 181
Priming Rates.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75, 76, 78-80, 98, 99, 152
Racking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8, 13, 38, 50, 107, 178
Recipe Selection Chart.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Table XV
Recipes.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5, 22, 34, 55-57, 68, 83, 101-103, 113, 121, 141
Reinheitsgebot. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1, 56, 57, 81, 124
Required IBU. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67, 71
Required Utilization.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Sanitizing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85, 90-93, 127, 171, 172
Soap. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4, 98, 171, 182
Specific Gravity Derating Factor (SGDF). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38, 39, 44, 69
SpeiseFactor.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76, 78, 152
Standard Reference Method (SRM). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66, 150, 162
Standard Hop Schedules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23, 25, 26, 31-33, 40, 41, 44, 72, 148
Starting Gravity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63, 101
Sugar. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1, 3, 9, 10, 49, 57, 63, 75-81, 98, 99, 125, 126, 128-133,
135-142, 150, 152, 160, 163, 180, 181
Target IBU. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xx, 67, 71
Terminal Degree of Extract (TDOE). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61, 150
Terminal Gravity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59, 61, 62, 66-68
Terminal Weight. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62-63
Total IBU. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43, 45, 67, 71, 166
Yeast. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3, 5-7, 10, 14, 30, 31, 36, 76, 77, 83-87, 89-93, 95, 102-142,
153, 173, 174, 178-181
Yeast Culturing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87, 89
Yeast Inoculation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Yeast Rehydration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6, 85
Yeast Starter.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85, 86, 92, 93, 125, 126, 180, 181
If there are any additions to this index that you would find useful please let us know. We are always open
to suggestions.
The Beer Engineer 199
Hint 73: Some of my special recipes (not in this book) require the addition of ¾ pound of hops. These
specialty beers must be consumed with care. Hops add a natural high to a beer. A couple of super hopped
beers can effect your physical and emotional response system before you know what is happening.
Hint 74: Also available from Crossfire Engineering Inc. and The Beer Engineer for improving your brewing
skills and enjoyment.
Hint 75: Homebrew is all natural but it can be very strong. Always use care with any alcoholic beverage.
Remember, if you drink, do not drive. After the good times start to roll it is usually too late to find a
designated driver. Appoint a friend as designated driver before the party starts.
Hint 76: Get the book, Brewing by the Numbers to learn all about the available chemicals and equipment
for homebrewing. There is no other book like it on the market today.
200 More Concoctions from the Beer Engineer
Concoction Notes
Concoction Notes
The Beer Engineer 201
202 More Concoctions from the Beer Engineer
B ie r g u t, a lle s g u t!