Abp 2-2075

Airbus Operations Ltd
PROCESS SPECIFICATION
ABP 2-2075 PAGE 1 OF 47 ISSUE 6
TITLE: MANUAL FASTENING WITH SHORT THREAD POINT DRIVE BOLTS
NOTES: (A) Reference in this specification to any other document shall be to the latest issue of that document unless specifically stated otherwise. For definitions and procedures relating to the use of ABP specifications refer to AMCD 01 and ABP 0-0001. This specification does not necessarily detail all the precautions necessary to meet the requirements of health and safety. It is the responsibility of the user of this specification to consult and establish appropriate Health and Safety precautions and the method should be operated only by trained personnel.
(B)
(C)
KEY WORDS: Fastening Manual Fastening Bolts Point Drive Bolts
AUTHORISED (SIGNED) R PEDWELL
DATE: 25 FEB 11
ABP 2-2075
Airbus Operations Ltd 1993 - 2011 ALL RIGHTS RESERVED

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DocMaster: Uncontrolled copy when printed
CONTENTS 1 2 3 3.1 3.2 4 APPENDIX A APPENDIX B APPENDIX C APPENDIX D APPENDIX E APPENDIX F APPENDIX G APPENDIX H INTRODUCTION EQUIPMENT AND PLANT PROCEDURE INSTALLATION REMOVAL AND RE-INSTALLATION INSPECTION APPROVED MATERIALS BOLT AND NUT IDENTIFICATION TORQUE TIGHTENING VALUES CHECKING OF BOLT PROTRUSION SPECIAL INSTALLATION REQUIREMENTS - PULL-IN BOLTS SPECIAL INSTALLATION REQUIREMENTS - FRANGIBLE NUTS QUALIFIED FASTENER COMBINATIONS FOR ELECTRIC NUT RUNNERS SPECIAL INSTALLATION REQUIREMENTS - FOR L5755XXXX HIGH INTERFERENCE FIT PULL-IN STUDS
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INVOKED DOCUMENTS ABP 0-1011 ABP 1-4327 ABP 4-5141 ABP 4-5142 ABR 9-0140 ABP 2-2336 SCOPE This Specification defines the requirements for the manual installation, and removal, of short thread point drive lead-in radius bolts, assembled with self-locking nuts, when fitted into interference or clearance fit holes. 1. 1.1 INTRODUCTION Use of this process specification for the installation of bolts of the short-thread, point drive or pull-in, lead-in radius type is restricted solely to the fasteners, and the self-locking nuts, which are specified herein: This specification is applicable to metals, CFRP, metal/CFRP assemblies and thermoplastic* composite. Note: * This specification shall be limited to bolts installed into AIMS 05-08-001-01 glass reinforced thermoplastic material. a) Bolts ASNA2026BV ASNA2026HK ASNA2026T ASNA2026 ASNA2027BV ASNA2027HK 100 countersunk point-drive, intermediate head, IVD aluminium coated titanium alloy. 100 countersunk point drive, intermediate head, resin based aluminium coated titanium alloy. 100 countersunk point-drive, sulphuric-acid anodised, titanium alloy 100 countersunk point-drive, intermediate head, cadmium plated, non corrosion resisting steel. Protruding head point-drive, IVD aluminium coated titanium alloy. Protruding head point-drive, resin based aluminium coated titanium alloy. ABP 2-2075
M&P FORM 01
Control of Technique Sheets Approved Before Manufacture Coating of Bolts and Fasteners with Lubricant Prior to Fastening Application of Sealant for Integral Fuel Tanks Application of Sealant for General Aircraft Structure General Purpose Cleaning Solvent Common Requirements for Bolts, Studs, Nuts and other Fastening Parts
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ASNA2027T ASNA2027 ABS0559VBV ABS0559VHK ABS0560VBV ABS0560VHK ABS0807K ABS0809VHK ABS0809 ABS0810VHK ABS0810 ABS0811VHK ABS0812VHK ABS0876L ABS0907K EN6114T EN6114V EN6114K
Protruding head point-drive, sulphuric-acid anodised, titanium alloy. Protruding head point-drive, cadmium plated, non corrosion
resisting steel.
Protruding head point-drive, IVD aluminium coated titanium alloy. Protruding head point-drive, resin based aluminium coated titanium alloy. 100 countersunk point-drive, intermediate head, IVD aluminium coated titanium alloy. 100 countersunk point-drive, intermediate head, resin based aluminium coated titanium alloy. 100 countersunk pull-in, intermediate head, resin based aluminium coated titanium alloy. 100 countersunk pull-in, intermediate head, resin based aluminium coated titanium alloy 100 countersunk pull-in, cadmium plated non corrosion resistant alloy steel. Protruding head pull-in, resin based aluminium coated titanium alloy Protruding head pull-in, cadmium plated non corrosion resistant alloy steel. 100 countersunk pull-in, resin based aluminium coated titanium alloy (annealed) Protruding head pull-in, resin based aluminium coated titanium alloy (annealed) Protruding head pull-in, resin based aluminium coated Inconel 718 Protruding head pull-in, resin based aluminium coated titanium alloy. 100 countersunk point-drive, intermediate head, sulphuric-acid anodised titanium alloy. 100 countersunk point-drive, intermediate head, IVD coated titanium alloy. 100 countersunk point-drive, intermediate head, resin based aluminium coated titanium alloy. ABP 2-2075
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EN6114L EN6114M EN6114 EN6115T EN6115V EN6115K EN6115L EN6115M EN6115 Nominal Diameters:
100 countersunk point-drive, intermediate head, resin based aluminium coated Inconel 718. 100 countersunk point-drive, intermediate head, IVD coated Inconel 718. 100 countersunk point-drive, intermediate head, cadmium plated non-corrosion resisting steel. Protruding head point-drive, sulphuric-acid anodised titanium alloy. Protruding head point-drive, IVD coated titanium alloy. Protruding head point-drive, resin based aluminium coated titanium alloy. Protruding head point-drive, resin based aluminium coated Inconel 718. Protruding head point-drive, IVD coated Inconel 718. Protruding head point-drive, cadmium plated noncorrosion resisting steel.
0.1900; 0.2500; 0.3125; 0.3750; 0.4375; 0.5000; 0.5625; 0.6250; 0.7500; 0.8750; 1.0000, 1.1250, 1.2500 and 1.3750 inches. 3, 4, 5, 6, 7, 8, 9, 10, 12, 14, 16, 18, 20 and 22.
Diameter codes in 1/16" increments: b) Nuts

ABS0117 ABS0118 -
Self locking, hexagon, aluminium alloy, counterbored. Self locking, hexagon, aluminium alloy, counterbored, self sealing. (Inactive for new design and procurement after 27/07/00) Self locking, hexagon, aluminium alloy, counterbored, self sealing. (Replaces ABS0118 after 27/07/2000) Self locking, hexagon, non corrosion resisting steel, counterbored. Self locking, hexagon, non corrosion resisting steel, counterbored with captive washer. Self locking, 12 point, non corrosion resisting steel, counterbored with captive washer. Self locking, hexagon, aluminium alloy, counterbored.
ABS0813 NSA5474 NSA5472 NSA5472 (-9) ASNA2529
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ASNA2532 ASNA2531 ASNA2536 ASNA2538 -
Self locking, with a spherical joint and a self alignment washer Self locking, hexagon, non corrosion resisting steel, counterbored. Hexagonal, self locking, bi hex, shear type. Hexagonal, self locking, ball, bi hex, shear type.
1.2
These bolts are marketed under the registered trade-name Hi-lite. The installation of point drive bolts marketed under the trade name of Hi-lok is the subject of ABP 2-2074. There are significant differences between these two types of fastener. References to NSA, ASNA and ABS fasteners and parts defined in this specification are for drawing / design documentation call up purposes only. Actual part identification may be in accordance with the Hi-Lite or Manufacturers proprietary system as indicated in tables 1 and 3, Appendix B. Reference should be made to the appropriate part specification for further information. When the drawing specifies provision of a Technique Sheet, as for example for a critical joint, the technique and sequence at assembly shall be agreed between the Airbus UK Design Authority and the Manufacturing function. The Technique Sheet shall be signed by the Airbus UK Design Authority at Issue 1, and all subsequent issues in accordance with ABP 0-1010 unless the drawing states otherwise.
1.3
1.4
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1.5
Nuts may be seated on surfaces, which are not normal to the hole, but are within the following total angular tolerances: Standard
ABS0117, ABS0118, ABS0813, ASNA2529 ABS0117, ABS0118, ABS0813, ASNA2529 ABS0813, ASNA2529 ASNA2529 NSA5474 NSA5472 (hexagon) NSA5472 (12 point) ASNA2531 ASNA2532 ASNA 2536 ASNA 2538 (4, 5) (6) (7, 8) (9, 10) (3, 4, 5, 6) (3, 4, 5, 6, 7, 8) (9, 10, 12, 14, 16, 18, 20, 22) (3, 4, 5, 6, 7, 8, 9, 10, 12, 14, 16) (3, 4, 5, 6, 7, 8, 9, 10, 12, 14, 16) (3,4,5,6,7,8,9,10)
Diameter Dash No
Total Angular tolerance

1 1 1 1 3 * 3
* Note: For joints with slope on collar/nut side higher than 3, up to the limit in the standard, the impact on the joint performance requires assessment by design.
Spot facing to achieve these requirements is permitted only when called for on the drawing. 1.6 ASNA2026 (-, BV, HK), ASNA2027 (-, BV, HK), ABS0559 (VBV, VHK) and ABS0560 (VBV, VHK) are supplied without lubrication. ABS0807K, ABS0809 (-,VHK), ABS0810 (-, VHK), ABS0811VHK, ABS0812VHK, ABS0907K, ASNA2026T, ASNA2027T, EN6114 (-, T, V, K, L) and EN6115 (-, T, V, K, L) are supplied with lubrication. 1.7 With bolts and nuts specified in Para 1.1 it should not be necessary in any application for a washer to be fitted. However, the infrequent use of a washer, when essential, is covered by Para 3.1.9. Aluminium alloy nuts shall be used once only.
1.8
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2.
EQUIPMENT AND PLANT All equipment and plant shall be approved by the Airbus UK Quality Assurance Authority and operated and maintained to manufacturers instructions. The issuing of any supplementary instructions necessary to ensure that the requirements of this specification are met, is the responsibility of the Airbus UK Quality Assurance Authority. For suppliers, see Appendix A Approved Equipment and Materials
3. 3.1
PROCEDURE Installation Note 1: Joints/fasteners shall be assembled with sealant to the requirements of ABP 45141 for integral fuel tanks/ABP 4-5142 for other applications, unless otherwise specified on the drawing.
3.1.1
Drill and ream, drill ream, countersink or radius and deburr holes in accordance with the Standards stated on the drawing. Where a spot-face has been machined in conformance with the drawing, reinstate the protective treatment in accordance with the master protective scheme specification, unless the drawing specifies otherwise, before final installation of the fastener. Submit part/component to Inspection function for checking of hole for conformance with the relevant standard (i.e. diameter, countersink or radius, deburring and finish) and spot-face where relevant. Obtain the bolts as called for on the drawing and check they are the correct grip length before trial installation of two fasteners as detailed in Para 3.1.4 to 3.1.10 inclusive. Ensure that bores and areas adjacent to holes are free from any contamination, by using clean "Kimwipe" wipers or a clean cloth or wiper moistened with ABR9-0140. a) Clearance fit applications: Prior to inserting the bolt into the hole ensure that sufficient sealant/jointing compound (ref. Para 3.1 Note 1) is applied to the shank and underhead region of the bolt to fill any gaps between the bolt and the hole. b) Interference fit applications: -
3.1.2
3.1.3 3.1.4 3.1.5
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i)
conform to any special installation and/or tightening sequences specified on the drawing. The process is not generally applicable when one or both of the components are thin and/or bonded.
ii) ensure that the joint has slave bolts/final fasteners securely clamping the joint on either side of the fastener to be installed. iii) Prior to driving or pulling the bolts into the holes sealant / jointing compound should be applied to the underhead region of the bolt (ref. Note 1 above Para 3.1.1). In addition where bolts are supplied without lubricant (ref: paragraph 1.6) the shanks should be lubricated in accordance with the requirements of ABP 1-4327. Boelube 70305 paste in addition to bolt lubrication described in ABP 1-4327 is permitted for use subject to the following limitations: a) To be used on cadmium plated alloy steel bolts of diameter and above. b) To be used on bolts with T/D ratio of 2.5 and above (T= joint thickness and D =bolt diameter). c) Lubrication shall be applied to bore and bolt shank only. Any contamination to surrounding areas and to the bolt thread shall be carefully removed using Airbus approved cleaning agents and procedures d) Boelube paste shall only be used where the drawing requires cadmium plated bolts to be inserted under interference fit conditions through aluminium containing assemblies. iv) Where the drawing, fastener type or joint configuration (i.e. stack thickness 3D) calls for the use of pull-in installation procedures reference should be made to the additional requirements specified in Appendix E. In all other cases the bolt should be carefully driven into place using a suitable riveting gun or dolly, taking care to ensure that neither the bolt nor the surface of the part is damaged. 3.1.6 3.1.7 3.1.8 Ensure that the head of the bolt is correctly seated in accordance with ABP2-2336. Remove all sealant/jointing compound from the bolt threads by wiping with a clean Kimwipe tissue moistened with ABR 9-0140 or other approved solvent. See Appendix A. Check that the bolt protrusion through the joint is within gauging limits as detailed in Appendix D. (Compliance with these gauging instructions will determine whether a bolt with the lead in radius intruded slightly into the holes, shall be accepted). The removal of fastener threads to achieve protrusion tolerances is strictly prohibited.
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Bolts of different grip length to those specified by the drawing may be fitted subject to the requirements of Para. 4.2. 3.1.9 Note: with the combinations defined in Para 1.1 there will not normally be any need for washers to be fitted under the nuts unless so specified by the drawing. Indiscriminate use of washers is prohibited but, on isolated occasions when use is essential, allowance shall be made for the thickness of the washer in the grip length to be employed, i.e. the acceptance gauging will be from the front face of the washer. Ensure that any sealing instructions - ABP 4-5141 / ABP 4-5142 as invoked by the drawing - are observed. Assemble the nut called for on the drawing onto the bolt finger tight.
3.1.9.1 A400M requirements. The following requirements are for installation of fasteners within the Fuel Tank Boundary. a) Installation of steel washer under a nut (ASNA2531 or ASNA2532). Sealant shall be applied to the face of the washer that will be in contact with the component. Sealant contamination of the bolt threads and nuts shall be kept to a minimum. No sealant shall be applied to the nuts or where applicable the self-aligning washer. Nuts shall be installed by: 1). Manual process. 2). Using a pneumatic/electronic nut runner up to the contact point of the nut and washer and hand tighten to the torque stated in Appendix C. 3). Using electronic nut runner up to the requirements of Appendix C and Appendix G. b) Installation of a self aligning nut (ASNA2532) without a steel washer. Sealant shall be applied to underside of the self-aligning washer. Sealant contamination of the bolt threads and nuts shall be kept to a minimum. No sealant shall be applied to the nuts or where applicable the self-aligning washer. Nuts shall be installed by: 1). Manual process. 2). Using a pneumatic/electronic nut runner up to the contact point of the nut and washer and hand tighten to the torque stated in Appendix C. 3). Using electronic nut runner up to the requirements of Appendix C and Appendix G.
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3.1.10
Obtain the approved hand or power tool ensuring that it is set to the correct torque level and where designated, speed limitation for the bolt/nut combination (ref. Appendix C). Where necessary, and provided the fastener geometry allows, restrain the bolt from moving by engaging the hexagon key in the recess and torque tighten the nut. After installation, slightly rotate the power tool in a clockwise direction to ease its removal from the bolt and nut. The bolt thread protrusion beyond the nut shall conform with the requirements of Appendix D. The flushness of countersunk head bolts shall conform to requirements given in the Standard stated on the drawing and in accordance with ABP2-2336. Remove all exuded sealant/jointing compound using a suitable non-metallic (e.g. Tufnol) tool in accordance with ABP 4-5141 or ABP 4-5142. At the discretion of the Manufacturing function, either submit the two fastener trial installation to Inspection function for verification of correct grip length/assembly requirements, ref. Para 4.2 before completing the assembly or alternatively Manufacturing function may, at its own responsibility, complete the assembly in accordance with the requirements of Para 3.1.4 to 3.1.11. Submit completed assembly to Inspection function. Fasteners rejected by the Inspection function shall be removed in accordance with Para 3.2. All fasteners shall be re-torque tightened to account for possible joint relaxation as per ABP2-2336. Nuts shall not be slackened off as part of the torque checking procedure. Removal and Re-installation Note: Removed interference fit fasteners shall not be re-installed.
3.1.11 3.1.12
3.1.13 3.1.14 3.1.15 3.2
3.2.1
Using the correct size hexagon key to prevent rotation of the bolt, unscrew and remove the nut using a spanner or the special ratchet fitted with a socket spanner or a power tool switched to reverse. Note: a hexagon key may not be needed for interference fit bolts. Remove the bolt from the assembly. For an interference fit bolt use a suitable riveting gun and dolly to move the bolt sufficiently to enable an extractor to be fitted under the bolt head. Withdraw the bolt completely by using the extractor. Submit the assembly to the Inspection function. i) when hole and adjacent material have been confirmed as satisfactory, install new bolt(s) and nut(s) in accordance with Para 3.1.
3.2.2
3.2.3 3.2.4
ii) if the Inspection function considers that unsatisfactory features exist, refer to the Airbus UK Design Authority. PAGE 11 ISSUE 6 ABP 2-2075
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4.
INSPECTION The Inspection function shall verify that: -
4.1 4.2
Hole geometries conform to drawing call-up requirements or for high interference fasteners the requirements specified in Appendix E When requested by Manufacturing function (see Para 3.1.12), the correct length bolt has been used, by checking and approving the trial fastener installation prior to completing the assembly. (See Paras 4.3 & 4.4 below, and procedure specified in Appendix D). Note: Where, due to the accumulation of tolerances, the grip length of the bolt called for on the drawing is not correct, Inspection function may allow a substitution without reference back to the Airbus UK Design Authority subject to the following limitations: a) That the variation is not more than one grip size. b) That the requirement of Para 3.1.9 is satisfied. c) Where this replacement occurs repeatedly on a joint, the Airbus UK Design Authority shall be advised in order that drawing amendment can be considered. d) No variation of bolt length is permitted for interchangeable parts without Airbus UK Design Authority approval.
4.3
Bolt protrusion is within the gauging dimensions as detailed in Appendix D. This will ensure that a minimum of one thread pitch protrudes beyond the nut and that the fully formed threads of the bolt engage the nut locking element.
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4.4
Flushness checks on countersunk head bolts have been made at the Inspection function's discretion. Centre of Fastener
Measurement of Protrusion
Measurement of Intrusion
4.5 4.5.1
Bolts, nuts and adjacent structures (including protective treatment) are free from damage. Head damage or deformation limitations The fasteners shall be free from visible cracks or damage. Acceptable Criteria for Head dishing
Smooth Dish In accordance with table
Distinct Ring or Abrupt Change in Contour.
Accept
Reject
Reject
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Limits of head deformation Installation with head seated in aluminium or composite parts Shear or medium head P (mm) Titanium Fastener material Alloy steel Inconel 0,10 0,07 0 Installation with head seated in hard material parts (steel, titanium, Inconel etc.) Shear or medium head P (mm) 0,07 0,05 0
4.6
Holes and adjacent structure (including protective treatment) are free from damage after any fastener removal, and hole sizes are dimensionally correct before replacement fasteners are fitted. Repairs to the protective finish conform with drawing and invoked specification requirements. Bolt protrusion tolerances in Appendix D are not applicable for Oversize bolts.
4.7 4.8
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APPENDIX A Approved Materials 1 EQUIPMENT FOR SETTING SHOULD BE OBTAINED FROM: Any approved supplier
2 2.1
MATERIALS Cleaners Refer to ABR 9-0140 Supplier: (typical) Any approved supplier
2.2
Lubricants Boelube 70305 paste Supplier: (typical) Any approved supplier
Tooling Electric Nut Runners Supplier: (typical) Desoutter Ltd.
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APPENDIX B Bolt and Nut Identification 1. Drawings call up bolts/nuts by the appropriate Material/In-house Standard. Bolts/nuts may be identified with manufacturers part numbers, ref. tables 1 and 2. Table 1: Bolt Identification
NOMINAL DIAMETER DASH No (1/16"Increments) PROPRIETARY PART No
HST755 (CF) VL755 (CF) AL755 (CF) HST756 (CF) VL756 (CF) AL12 (CF) AL756 (CF) HST755 (KN) VL755 (KN) AL755 (KN) HST756 (KN) VL756 (KN) AL12 (KN) AL756 (KN) HST755 (-) VL 755 (-) HST756 (-) VL756 (-) HST955 (CF) HST956 (CF) HST955 (KN) HST956 (KN) HST803 (CG) HST720 (CG) VL720 (CG)
HEAD TYPE
100 Countersunk Intermediate Protruding 100 Countersunk Intermediate Protruding 100 Countersunk Intermediate Protruding 100 Countersunk Intermediate Protruding 100 Countersunk Intermediate Protruding 100 Countersunk Intermediate Protruding
Airbus PART No
MATERIAL & FINISH

6Al4V Titanium alloy. IVD aluminium coated. Non-lubricated. Thread end dyed black
ASNA2026VBV
ASNA2027VBV 6Al4V Titanium alloy. Resin based aluminium coated. Non-lubricated. Thread end not dyed.
ASNA2026VHK
(-3) - (-10)
ASNA2027VHK ASNA2026T ASNA2027T ABS0560VBV ABS0559VBV ABS0560VHK ABS0559VHK ASNA2026ASNA20276Al4V Titanium alloy. Sulphuric-acid anodised. Lubricated. Thread end not dyed. 6Al4V Titanium alloy. IVD aluminium coated. Non-lubricated. Thread end dyed black. 6Al4V Titanium alloy Resin based Aluminium coated. Non-lubricated. Thread end not dyed. Non-corrosion resisting steel. Cadmium plated. Lubricated. Thread end dyed green.
(-12) (-16)
(-3) (-16) (-3) - (-18)
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APPENDIX B - Continued 2. BOLT HEAD IDENTIFICATION Bolt identification in the case of ASNA and ABS coded parts will be in accordance with the manufacturers proprietary system as defined in table 2. Bolt head identification for EN6114 and EN6115 parts will be in accordance with EN6114 / EN6115 standards Table 2. Proprietary ID code for ASNA and ABS bolts
Standard ABS0807K ABS0907K ABS0809 ABS0809VHK ABS0810 ABS0810VHK ABS0811VHK ABS0812VHK ABS0876L ASNA2026BV ASNA2026HK ASNA2026T ASNA2027BV ASNA2027HK ASNA2027T ABS0559VBV ABS0559VHK ABS0560VBV ABS0560VHK ASNA2026 ASNA2027 Diameter Code (-3 to -8) (-3 to -8) (-9 to -16) (-9 to -10) (-9 to -16) (-9 to -10) (-12 to -16) (-12 to -16) (-10 to -14) (-3 to -10) (-3 to 6) (-3 to -10) Proprietary (Basic) Part Number HSL755 HSL756 HPL755 HPL756 HPL955 HPL956 HPL738 HST755 VL755 AL755 HST755 VL755 HST756 VL756 AL12 AL756 HST756 VL756 HST956 HST955 HST803 HST720 VL720 Diameter Code (-6 to -16) (-6 to -16) (-18 to -32) (-18 to -20) (-18 to -32) (-18 to -20) (-24 to -32) (-24 to -32) (-20 to -28) (-6 to -20) (-6 to -12) (-6 to -20) (-6 to -20) (-6 to -12) (-14 to -20) (-6 to -12) (-24 to -32) (-24 to -32) (-6 to -32) (-6 to -36)
(-3 to 6) (-12 to -16) (-12 to -16) (-3 to -16) (-3 to -18)
Part ID Code (Proprietary or EN6114/EN6115 as appropriate) Diameter code Manufacturers identification (see below) Grip length code is not marked and care should be taken to ensure that the correct grip length bolt is used.
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APPENDIX B - Continued 3 TYPICAL CALL-UP ASNA2026 EN6114 ABS0560 ABS0807 ABS0907 ABS0876 BV 5 V 5 VBV 5 K 5 K 5 L 12 14 14 14 14 14 14 Grip Length Code in 1/16" increments Diameter Code in 1/16" increments (Note: corresponding HST identification quotes diameter code in 1/32" i.e. 24 in the example chosen) Material, finish and lubrication BV, VBV: titanium alloy, I.V.D. coated, nonlubricated V: titanium alloy, I.V.D. coated, cetyl alcohol lubricated L: Inconel 718, resin-based Al coated, cetylalcohol lubricated K: titanium alloy, resin-based Al coated, cetyl-alcohol lubricated Basic part number Short thread, point drive, lead-in radius bolt of defined head type
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Table 3: Nut Identification

Nominal Diameter Dash No (1/16" increments) Nut Type Self locking Hexagon Counterbored Self locking Hexagon Counterbored Self sealing Self locking Hexagon Counterbored Self sealing Self locking Hexagon Counterbored Self locking Hexagon Counterbored Self locking Hexagon Counterbored Captive washer Self locking 12 Point Counterbored Captive washer Self locking Hexagon Counterbored Self aligning Hexhead Selflocking Bi Hex Shear type Self locking Hex head Bi Hex Shear type Self locking Hex head Self aligning Airbus Part No ABS0117 Materials & Finish
(-4) (-6)
(-4) (-8)
(-3) (-10) (-3) (-6)
Aluminium alloy Anodised 'black' Lubricated Aluminium alloy ABS0118 Anodised 'black' (Inactive for Lubricated new Design) Seal P.T.F.E. Aluminium alloy Anodised 'orange' ABS0813 Lubricated Seal P.T.F.E. Aluminium alloy ASNA2529 Anodised blue Lubricated Non-corrosion resisting steel NSA5474 Cadmium plated
Lubricated
NSA5472 Non-corrosion resisting steel. Cadmium plated Lubricated Non-corrosion resisting steel. Cadmium plated Lubricated
(-7) (-8)
(-9) (-22)
NSA5472
(-3) (-16)
(-3) (-10)
Non-corrosion resisting steel ASNA2531 Cadmium plated Lubricated CRES Cadmium plate Passivated ASNA2538 CRES Cadmium plate Passivated
(-3) (-10)
ASNA2536
(-3) (-16)
Non-corrosion resisting steel ASNA2532 Cadmium plated Lubricated
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APPENDIX B - Continued TYPICAL CALL-UP NSA 5474 ABS 0813 35 K7 C Lubricant Code Size Code (corresponds to diameter of bolt in 1/16 in.) Basic Part Number
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APPENDIX C Tightening speed limitations for A400M Overheating of fasteners/nuts shall be avoided. When using approved Electric Nut Runners for qualified fastener combinations stated in Appendix G, the torque tightening speeds shall be limited to the values as specified in the Rotational speed limitations table. Rotational speed limitations Rotational speed (RPM)/ code diameter (1/16 inch) 3 4 5 6 7 8 9 10 12 14
275 275 250 200 250 180 160 180 140 120 140 100 90 100 80 70 80 60 50 60 40 30 40 20 15 20
Screw Material
Titanium Titanium Steel/Inconel
Nut Material
Steel Aluminium Steel/Inconel
16
10
Torque Tightening Values Nm (lbf.in)

ABS0807K ABS0907K ASNA2026BV ASNA2026HK ASNA2026T ASNA2027BV ASNA2027HK ASNA2027T EN6114V/K/T EN6115V/K/T ABS0807K ABS0907K ASNA2026BV ASNA2026HK ASNA2026T ASNA2027BV ASNA2027HK ASNA2027T EN6114V/K/T EN6115V/K/T ABS0807K ABS0907K ABS0809VHK ABS0810VHK ASNA2026BV ASNA2026HK ASNA2026T ASNA2027BV ASNA2027HK ASNA2027T EN6114V/K/T EN6115V/K/T ASNA2529 2.7 3.1 (23 27) 3.2 3.9 (28 34) 6.2 7.3 (55 65) 10.7 12.4 (95 110) 18.1 20.3 (160 180) 27.7 32.2 (245 275) 40.1 46.3 (355 410) 51.4 59.9 (455 530) 68.4 79.1 (605 700)
Bolt Part Number
Nut Part Number -3 -3A -4 Diameter Dash No -5 -6 -7 -8 -9 -10
ABS0117 ABS0118
ABS0813
6.2 7.3 (55 65) 10.7 12.4 (95 110) 18.1 20.3 (160 180)
6.2 7.3 (55 65) 10.7 12.4 (95 110) 18.1 20.3 (160 180) 27.7 32.2 (245 275) 40.1 46.3 (355 410)
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APPENDIX C Cont Torque Tightening Values Nm (lbf.in)

ABS0807K ABS0907K ABS0809VHK ABS0810VHK ASNA2026BV ASNA2026HK ASNA2026T Bolt Part ASNA2027BV Number ASNA2027HK ASNA2027T EN6114V/K/T EN6115V/K/T ABS0559VBV ABS0559VHK ABS0560VBV ABS0560VHK ABS0811VHK ABS0812VHK ABS0559T ABS0560T ABS0807K ABS0907K ASNA2026 ASNA2026BV ASNA2026HK ASNA2026T ASNA2027 ASNA2027BV ASNA2027HK ASNA2027T EN6114V/K/T EN6115V/K/T ASNA2026 ASNA2027 EN6114 EN6115 ABS0809 ABS0810 EN6114L EN6115L EN6114M EN6115M ABS0876L EN6114-/V/K/T EN6115-/V/K/T EN6114L/M EN6115L/M ABS0809 ABS0810 ABS0807K ABS0907K ABS0809VHK ABS0559VBV ABS0811VHK ABS0812VHK ABS0810VHK ABS0559VHK ABS0560VBV ABS0560VHK
NSA5474 NSA5472 NSA5472 ASNA2536 ASNA2531 ASNA2531 ASNA2531 ASNA2538 ASNA2532 1) 2.7-31 3.4-4.0 (24 27) 3.4-4.0 -3 (30-35) 3.4-4.0 (30-35) (30-35) 4.8 6.0 4.8 6.0 4.8 6.0 -3A (42 52) (42 52) (42 52) 6.8-7.9 6.8-7.9 6.8-7.9 -4 (60-70) (60-70) (60-70) 13 14.1 13 14.1 13 14.1 -5 (115 125) (115 125) (115 125) 1) Note : Torque values 2.7 3.1 Nm (24 27 lbf.in) is applicable to EN6114T3 and EN6115T3 Bolts with ASNA25313 and ASNA2532-3 Nuts, assembled in combination with NAS1149C Steel Washers that have been wet installed and positioned under the nuts. (continued) Nut Part Number NSA5472
NSA5472 ASNA2531 ASNA2532
PAGE 22
Diameter Dash No
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Torque Tightening Values Nm (lbf.in) (Concluded)

ABS0807K ABS0907K ABS0809VHK ABS0810VHK ASNA2026BV ASNA2026HK ASNA2026T Bolt Part ASNA2027BV Number ASNA2027HK ASNA2027T EN6114V/K/T EN6115V/K/T ABS0559VBV ABS0559VHK ABS0560VBV ABS0560VHK ABS0811VHK ABS0812VHK ABS0559T ABS0560T ABS0807K ABS0907K ASNA2026 ASNA2026BV ASNA2026HK ASNA2026T ASNA2027 ASNA2027BV ASNA2027HK ASNA2027T EN6114V/K/T EN6115V/K/T ASNA2026 ASNA2027 EN6114 EN6115 ABS0809 ABS0810 EN6114L EN6115L EN6114M EN6115M ABS0876L EN6114-/V/K/T EN6115-/V/K/T EN6114L/M EN6115L/M ABS0809 ABS0810 ABS0807K ABS0907K ABS0809VHK ABS0559VBV ABS0811VHK ABS0812VHK ABS0810VHK ABS0559VHK ABS0560VBV ABS0560VHK ASNA2536 ASNA2538 22 26 (195 230) 33 38 (290 335) 48 55 (425 490) 68 78 (600 690) 86 101 (760 890)
Nut Part Number -6 -7 -8 -9 -10 -12 -14 -16 -18 -20 -22
NSA5472
NSA5472 ASNA2531 ASNA2532
33 38 (290 335) 48 55 (425 490) 68 78 (600 690) 86 101 (760 890) 140 160 (1240 1420) 202 223 (1790 1970) 270 299 (2390 2650)
NSA5474 ASNA2531 ASNA2532 22 26 (195 230) 33 38 (290 335) 48 55 (425 490) 68 78 (600 690) 86 101 (760 890) 140 160 (1240 1420)
NSA5472 ASNA2531 22 26 (195 230) 33 38 (290 335) 48 55 (425 490) 68 78 (600 690) 86 101 (760 890) 140 160 (1240 1420) 202 223 (1790 1970) 270 299 (2390 2650) 346 382 (3060 3380) 429 470 (3800 4160) 516 563 (4570 4980)
NSA5472 ASNA2531
86 101 (760 890) (1240 1420) (1790 1970)
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APPENDIX D Checking of Bolt Protrusion 1 PROTRUSION For the bolt/nut combination to be adjudged to have set correctly, the protrusion of the bolt from the face of the joint shall be within the range tabulated below: Note: Not applicable for Oversize bolts Table 3 - Bolt protrusion tolerances
ASNA2026-, HK, BV, T ASNA2027-, HK, BV, T ABS0559VHK, VBV ABS0560VHK, VBV ABS0807K, ABS0907K ABS0809-, VHK ABS0810-, VHK ABS0811VHK ABS0812VHK EN6114-, K, V, L, T EN6115-, K, V, L, T ABS0117 ABS0118 ABS0813 ASNA2529 ASNA2531 ASNA2532 NSA5472 NSA5474 ASNA2536 ASNA2538 Protrusion Diameter Code -3 -4 -5 -6 -7 -8 -9 -10 -12 -14 -16 -18 -20 -22 Maximum mm 9.40 10.16 11.68 12.70 14.35 15.37 17.27 18.29 24.76 27.43 31.50 35.18 38.57 41.67 inch 0.370 0.400 0.460 0.500 0.565 0.605 0.680 0.720 0.975 1.080 1.240 1.385 1.519 1.641 Minimum mm 7.62 8.38 9.91 10.92 12.57 13.59 15.49 16.51 22.99 25.65 29.70 33.40 36.79 39.89 inch 0.300 0.330 0.390 0.430 0.495 0.535 0.610 0.650 0.905 1.010 1.170 1.315 1.449 1.571 Maximum mm inch ABS0876L
Bolt Part Number
Nut Part Number
NSA5472
Protrusion Minimum mm inch
25.78 30.61 35.43
1.015 1.205 1.395
24.00 28.84 33.65
0.945 1.135 1.325
The dimensions given in the table can be verified by :a) a) direct measurement by conventional means b) by use of Protrusion Gauges PAGE 24 ISSUE 6 ABP 2-2075
M&P FORM 01
APPENDIX D - Continued
FIG. 1 (Typical for all Gauges) 2 GAUGE PROCEDURE (1) Centre gauge over bolt at Touch No-Go end. (Fig. 2) (2) If bolt touches top of Touch No-Go gauge - reject. (3) If bolt does not touch, reverse gauge to Touch-Go end and check. (4) If bolt touches top of Touch-Go gauge (Fig. 3) - accept (5) If bolt does not touch top of Touch-Go gauge with legs on structures - reject.
Note 1: It could be possible on a specific joint thickness when a bolt is on maximum limits that the bolt will be rejectable to the requirements of Para 2 (2) and substituting with a bolt of the next shorter grip which is on minimum limits that it will be rejectable to the requirements of Para 2 (5). In this situation the shorter bolt is acceptable provided the gap between the TouchGo part of the gauge and the end of the bolt does not exceed 0.010 inch. No similar relaxation i.e. the legs of the Touch-No Go gauge not contacting the structure, is allowable for bolts rejectable to Para 2 (2) because of the possibility of bolt thread bonding in the nut counterbore and consequent loss of clamping.
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Note 2: If an installation is rejected based on the requirements of paragraph 2, sub-section (5). The nut shall be removed and the fastener shall be visually checked for full grip length. If the thread run-out/lead-in radius at the transition between the plain shank and thread is completely through the joint, the installation is acceptable providing it is compliant with the requirements of paragraph 2, sub-section (2).
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APPENDIX E: Special Installation Requirements - Pull-in Bolts 1. Pre-installation hole geometry: Unless otherwise specified on the drawing pre-installation hole geometries shall conform to the dimensional requirements stipulated below: Countersunk Head: Protruding Head: High Interference: ABS0807K, ABS0809VHK, ABS0809-, ABS0811VHK Airbus-UK Engineering Standard No SL5174 ABS0907K, ABS0810VHK, ABS0810-, ABS0812VHK Airbus-UK Engineering Standard No SL4478 ABS0876L Dimensions as per figure 1 and table 1. All other details as per drawing requirements or in accordance with SL4478.
D
1 DIRECTION OF PULL-IN Surface finish of 1,6m
1
R
Figure 1. Hole Diameter and Radius Requirements for ABS0876L High Interference Pull-in Fasteners Table 1. Hole Diameter and Radius Requirements for ABS0876L High Interference Pull-in Fasteners
Diameter Code -10 -12 -14 Units mm Inches mm Inches Mm inches Hole Radius R Min 1.02 0.040 1.14 0.045 1.27 0.050 Max 1.27 0.050 1.40 0.055 1.52 0.060 Hole Diameter D Min 15.694 0.6179 18.852 0.7422 22.011 0.8666 Max 15.737 0.6196 18.904 0.7443 22.063 0.8686
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APPENDIX E CONTD 2. 2.1 TOOLING REQUIREMENTS: These special installation instructions refer to the direct pull-in installation of break-stem (ABS0807K and ABS0907K) type fasteners as detailed in Figure 2 and the pull-in installation of point-drive (ABS0809, ABS0810, ABS0811VHK, ABS0812VHK and ABS0876L) fasteners using thread-in mandrel attachments as detailed in Figure 3. It is the responsibility of the manufacturing or production engineering function to ensure that installation tools and pull-in loads appropriate to the fastener type and size are selected. Recommended tooling and maximum pull-in loads are defined in table 2. To prevent damage to the structure always select a pull-in gun that is set to the minimum calibration load. The use of pull-in gun nose-cap extensions or collars to prevent damage or witness marking on the structure is acceptable providing the tooling does not foul or cause damage to the fastener during the installation process. PULL-IN INSTALLATION Installation methods shall be such as to avoid damage to the surrounding structure or assembly. Cases where protective treatments have been removed shall be re-treated in accordance with drawing specifications or the requirements of ABP 0-1013. Where the fastener design calls for the use of a mandrel, it is at the discretion of the manufacturing or production engineering function whether the mandrel is installed prior to or after the fastener is offered and aligned with the hole. Care should be taken to ensure that the mandrel and fastener pull-in thread are clean and free from damage prior to installation (Note: mandrels can be re-used). The mandrel should be fully threaded (Left-Hand Thread) into the fastener ensuring that threads are fully engaged. Where the drawing calls for high interference fit installations holes and hole entrance shall be lubricated with Boelube 70305 paste before fastener installation, taking care to ensure that the hole is clean and free from swarf and excess sealant before lubricant is applied. Prior to bolt installation all traces of Boelube 70305 shall be removed from the structure at the surface where the bolt head seats. Once the fastener has been offered and aligned with the hole (and where appropriate the mandrel installed) the pull-gun grips should be engaged with the mandrel or pull stem (see Figure 2), ensuring that the fastener, tooling and hole remain axially aligned. The pull-gun unit should then be operated to pull the fastener into position.
2.2
2.3
3. 3.1
3.2
3.3
3.4
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APPENDIX E CONTD 3.5 If the fastener grip length exceeds the mandrel working length several pull-in operations may be required. A nose-cap extension or collar may be required to prevent fouling between the fastener and pull-in tooling. If the pull-in gun calibration load is insufficient to ensure full fastener installation the gun can be replaced with a gun having a higher calibration setting. Pull-in fasteners shall not be used in carbon/CFRP interference holes. MANDREL / STEM REMOVAL AND NUT INSTALLATION Following bolt installation the pull-in gun shall be detached from the bolt stem or mandrel taking care to ensure that no damage occurs to the structure or bolt or to the associated pullin tooling (gun, mandrel and nose piece extensions). Checks should then be made to ensure that the bolt head is properly seated in accordance with the requirements of ABP2-2336. Once a satisfactory installation has been confirmed the mandrel should be removed ensuring that no damage occurs to the fastener or thread. For break-stem fasteners (ABS0807K and ABS0907K) the stem is removed from the main body of the fastener by a sharp bending or levering action designed to cause fracture in the necked region immediately below the thread, and applied using the gun / nose piece extension or other appropriate tooling (Figure 2). During this operation care should be taken to ensure that no damage occurs to the fastener, thread or surrounding structure. Prior to nut installation remove excess sealant / lubricant from the threads with a clean cloth and check that the fastener protrusion meets the requirements defined in Appendix D table 3. Install the nut using the procedures defined in this specification conforming to the torque tightening requirements detailed in Appendix C and ensuring that drawing invoked sealing instructions (e.g. ABP 4-5141 / ABP 4-5142) are observed. DOCUMENTATION The manufacturing or production engineering function shall generate supporting manufacturing documentation to define:a. b. c. Detailed tooling set-up Part handling fixture requirements Detailed operator instructions with the correct installation and inspection sequences to comply with the requirements of this specification.
3.6 4. 4.1.
4.2.
4.3. 4.4.
5. 5.1.
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APPENDIX E CONTD
Fracture by Bending Using the extension piece for diameters greater than 7.9mm
Stage 1
Stage 2
Stage 3
Stage 4
Stage 5
Using the pull-gun for diameters 4.8-6.4 mm
Figure 2. Pull-in installation and stem removal procedure for ABS 0807 / 0907 break-stem fasteners.
Nose-cap Extension or Collar (Optional) Pull-in Gun / Tooling Mandrel Insertion (Left Hand Thread)
Figure 3. Pull-in installation procedure for point drive bolts using mandrel attachment.
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APPENDIX E CONTD Table 2. Recommended Tooling and Pull-in Loads

Bolt Diameter Code -3 -4 -5 -6 -7 -8 -9 -10 Bolt Part Number ABS0807VHK ABS0907VHK ABS0807VHK ABS0907VHK ABS0807VHK ABS0907VHK ABS0807VHK ABS0907VHK ABS0807VHK ABS0907VHK ABS0807VHK ABS0907VHK ABS0809 (-,VHK) ABS0810 (-,VHK) ABS0809 (-,VHK) ABS0810 (-,VHK) ABS0876L ABS0809 ABS0810 ABS0811VHK ABS0812VHK ABS0876L ABS0809 ABS0810 ABS0811VHK ABS0812VHK ABS0876L ABS0809 ABS0810 ABS0811VHK ABS0812VHK Pull-in Gun Part Number TBC PH580 TBC PH580 TBC PH580 TBC PH912 TBC PH912 TBC PH912 TBC TBC TBC TBC PH912 TBC TBC TBC TBC PH925S TBC TBC TBC TBC PH925S TBC TBC TBC TBC Pull-in Gun Calibration Load TBC 9KN TBC 13KN TBC 22.7KN TBC TBC TBC 44 KN TBC 54.5 KN TBC TBC TBC TBC 50kN (Max) TBC TBC TBC TBC 100 kN (Max) TBC TBC TBC TBC 130 kN (Max) TBC TBC TBC TBC Nose-Piece Part Numbers NRPH 580-480 NRPH 580-635 NRPH 580-794 NRPH 912-952 NRPHO 912-111 NRPHO 912-127 TBC NRPHO 912-159 Mandrel Part Number TBC HPM342 12SP- 3 HPM342 14SP- 4
-12
NRPHO 925S
-14
NRPHO 925S
HPM342 16SP- 4
-16
NRPHO 925S
HPM342 18SP -5
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APPENDIX F Special Installation Requirements Frangible Nuts/Collar 1. INSTALLATION PROCESS FOR DOUBLE HEXAGONAL NUTS Step 1: Install nut with an approved socket by engaging the lower and upper hexagonal feature (double engagement) on the nut (figure 4) and applying relevant torque as indicated in appendix C. If required, re-torque to the relevant torque value as indicated in appendix C due to possible sealant relaxation. Break off the upper hexagonal feature on the nut before the end of sealant assembly time using suitable wrench. Torqued off area of the nut shall be protected in accordance with the requirement of the drawing.
Step 2: Step 3:
Nut Installation
Re-torque Nut
Upper hexagonal nut Break off
Step 1
Step 2
Step 3
Figure 4. Installation procedure for Frangible nuts (e.g. ASNA 2536/ASNA 2538)
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APPENDIX G Qualified fastener combinations for Electric Nut Runners A400M Size Bolt Nut EN6114T ASNA2531 ASNA2532 -3 -4 X X -5 X X -6 X X -7 X X -8 -9 -10 X X X X -12 -14 -16
EN6115T ASNA2531 ASNA2532
X X
X X
X X
X X
X X
X X
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APPENDIX H Special Installation Requirements - For L5755xxxx High Interference Fit Pull-In Studs
Note: L5755xxxx High Interference Fit Pull-In Studs shall be assembled with NAS5057 Nuts with the exception of 19, where NSA5373 Nuts shall be assembled. 1). Pre-installation hole geometry: Unless otherwise specified the holes for L5755xxxx pull-in studs shall conform to the dimensions shown in figure 1 and tables 1 to 3. Additional hole details shall be in accordance with drawing requirements SL4477 and SL4478.
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Table 1 Hole Radius and Diameter Requirements for High Interference Fit L5755xxxx Studs PULL-IN STUD NUMBER L57553245 L57553244 L57553243 L57556355 L57553200 L57556356 L57553199 L57556357 L57556611 L57556612 NOM. STUD DIA CODE -10 -12 -14 -16 -18 -19 -20 HOLE RADIUS R MIN MAX 1,02 1,27 0.040 0.050 1,14 1,40 0.045 0.055 1,27 1,52 0.050 0.060 1,52 1,78 0.060 0.070 1,78 2,03 0.070 0.080 1,90 2,16 0.075 0.085 1,90 2,16 0.075 0.085 HOLE DIAMETER D MIN MAX 16,091 16,133 0.6335 0.6352 19,248 19,301 0.7578 0.7599 22,407 22,460 0.8822 0.8843 25,566 25,619 1.0065 1.0086 28,721 28,777 1.1307 1.1329 30,302 30,359 1.193 1.1952 31,881 31,94 1.2552 1.2575
UNITS mm inches mm inches mm inches mm inches mm inches mm inches mm inches
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Table 2 Hole Radius and Diameter Requirements for L5755xxxx High Interference Fit Studs 1st Oversize. PULL-IN STUD NUMBER L57553245 1st Oversize L57553244 1st Oversize L57553243 L57556355 1st Oversize L57553200 L57556356 1st Oversize L57553199 L57556357 1st Oversize L57556611 1st Oversize L57556612 1st Oversize NOM. STUD DIA CODE -10 -12 -14 HOLE RADIUS R MIN MAX 1,02 1,27 0.040 0.050 1,14 1,40 0.045 0.055 1,27 1,52 0.050 1,52 0.060 1,78 0.070 1,90 0.075 1,90 0.075 0.060 1,78 0.070 2,03 0.080 2,16 0.085 2,16 0.085 HOLE DIAMETER D MIN MAX 16,487 16,530 0.6491 0.6508 19,644 19,697 0.7734 0.7755 22,803 22,856 0.8978 25,962 1.0221 29,118 1.1464 30,699 1.2086 32,278 1.2708 0.8998 25,856 1.0242 29,176 1.1487 30,756 1.2109 32,337 1.2731
UNITS mm inches mm inches mm inches mm
-16
inches mm
-18 -19 -20
inches mm inches mm inches
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Table 3 Hole Radius and Diameter Requirements for L5755xxxx High Interference Fit Studs 2nd Oversize. PULL-IN STUD NUMBER L57553245 -2nd Oversize L57553244 -2nd Oversize L57553243 L57556355 -2nd Oversize L57553200 L57556356 -2nd Oversize L57553199 L57556357 -2nd Oversize L57556611 -2nd Oversize L57556612 -2nd Oversize NOM. STUD DIA CODE -10 -12 -14 HOLE RADIUS R MIN MAX 1,02 1,27 0.040 0.050 1,14 1,40 0.045 0.055 1,27 1,52 0.050 1,52 0.060 1,78 0.070 1,90 0.075 1,90 0.075 0.060 1,78 0.070 2,03 0.080 2,16 0.085 2,16 0.085 HOLE DIAMETER D MIN MAX 16,885 16,923 0.6648 0.6663 20,037 20,095 0.7889 0.7911 23,199 23,252 0.9133 26,358 1.0377 29,514 1.1620 31,096 1.2243 32,675 1.2864 0.9154 26,411 1.0398 29,570 1.1642 31,153 1.2265 32,734 1.2887
UNITS mm inches mm inches mm inches mm
-16
inches mm
-18 -19 -20
inches mm inches mm inches
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2).
Installed L5755xxxx pull-in fasteners shall conform to the protrusion requirements identified in figure 2 and table 4.
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Table 4 L5755xxxx Thread Protrusion Requirements Bolt Part Number Nut Part Number L5755xxxx NSA5057 (See Note*) PROTRUSION Stud Drawing Number Plain Stud End Protrusion (Dimension M) Max Min mm inch mm inch 26.47 1.042 25.30 0.996 31.53 1.241 30.30 1.193 Pull-In Stud End Protrusion (Dimension N)
Dia.
Stud protrusion shall be L57553245 -10 visually checked to L57553244 -12 ensure that thread is not L57553243 intruding into hole and 36.59 1.441 35.30 1.390 -14 L57556355 that fastener shank is L57553200 not protruding 41.44 1.632 40.30 1.587 -16 L57556356 excessively beyond hole to cause nut L57553199 44.50 1.750 43.30 1.705 -18 fouling (shanking). L57556357 48.18 1.897 46.30 1.823 L57556611 -19 48.84 1.923 47.30 1.862 L57556612 -20 Note: If washers are used, then protrusion measurements shall be taken from washer-nut face (10B to 20B studs excluding 19B studs). For 19B diameter stud, use NSA5373 nut. Washers shall be used to ensure nut does not foul stud thread runout. Protrusion measurements shall be taken from surface of the component including washer(s) see figure 4.
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3).
L5755xxxx studs and NSA5057 nuts shall be torque tightened to the requirements shown in table 5, for 19B studs use NSA5373 nuts and assemble with Never-Seez (Nickel Special) grease compound see appendix 1 of ABP 2-2336. It is necessary to torque tighten both nuts per stud assembly. Table 5 L5755xxxx Torque Tightening Requirements Stud Part Number Nut Part Number Stud Drawing Number L57553245 L57553244 L57553243 L57556355 L57553200 L57556356 L57553199 L57556357 L57556611 L57556612 Stud Nom. Dia. Code -10 -12 -14 -16 -18 -19 -20 L5755xxxx NSA5057 Torque Tightening Value Nm 119-130 185-200 250-277 328-362 421-467 N/A 518-577 Lbf.in 1050-1150 1640-1770 2210-2450 2900-3200 3730-4130 N/A 4610-5135 NSA5373 (1) Torque Tightening Value Nm N/A N/A N/A N/A N/A N/A Lbf.in N/A N/A N/A N/A N/A N/A
Note: Both nuts on each stud assembly shall be torque tightened to the requirements shown above (1). Nuts shall be assembled with Never-Seez (Nickel Special) Grease compound 4). The following process limitations shall be adopted: - A maximum of 2 washers for each stud end is permissible as specified on drawing. - Unless otherwise specified on the drawing, the total thickness of washers for each stud end shall not exceed 1.6mm - Fastener assemblies shall be sealed as required by drawing. - The shrink fitting of fasteners contained within this specification are not permitted. - Installation methods shall be such to avoid damage to the surrounding structure of the assembly. Cases where protective treatments have been removed shall be retreated in accordance with the requirements of ABP 0-1013. PAGE 40 ISSUE 6 ABP 2-2075
M&P FORM 01
- The use of pull-in gun nose-cap extensions or collars to prevent witness marking on the structure is acceptable providing the tooling does not foul or cause damage to the fastener during the installation process. Collars shall not protrude within hole circumference as shown in figure 3.
Oversize repairs shall be carried out under cover of non-conformance documentation as defined by the Airbus UK Limited Quality Authority. The removal of fastener threads to achieve protrusion tolerances is strictly prohibited. The pull-in gun load calibration setting shall not exceed the maximum allowable setting for each fastener type as defined in table 6. Following installation and nut torque tightening, the nut shall not foul the fastener shank, and there shall be at least 1 complete thread protruding beyond nut face. Studs shall not be re-installed once completely removed.
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Table 6 Tooling numbers and maximum allowable gun calibration settings Bolt/Stud Part Number L57553245 L57553244 L57553243 L57556355 L57553200 L57556356 L57553199 L57556357 L57556611 L5756612 Bolt/Stud Nom Dia. Code -10 -12 -14 -16 -18 -19 -20 Pull-In Gun Part Number PH912 PH925S PH925S PH925S PH925S PH925S PH925S Max. Gun Pull-In Load 50 KN 100KN 130KN 155KN 155KN 155KN 155KN Nose Piece Part Number NRPHO 912-159 NRPHO 925S NRPHO 925S NRPHO 925S NRPHO 925S NRPHO 925S NRPHO 925S Mandrel Part Number HPM34212SP-4 HPM34214SP-4 HPM34216SP-4 HPM34218SP-5 HPM34218SP-5 HPM34218SP-5 HPM34218SP-5
5). The following pull-in stud installation procedure shall be adopted by Manufacturing in addition to drawing requirements: Pre-Installation Checks The correct fastener grip length defined on drawing shall be checked and selected for a given stack thickness using a verification gauge approved by manufacturing. Washers shall be selected to maintain correct grip length as specified on drawing. Holes shall be checked to ensure that they meet the requirements specified on drawing and within this specification. Holes and hole entrance shall be completely lubricated with Boelube 70305 paste before fastener installation. Ensure that each hole is clean and free of swarf and excess sealant before lubricant is applied. Prior to bolt installation, all traces of Boelube 70305 paste shall be removed from structure at the surface where nut seats. ISSUE 6 ABP 2-2075
M&P FORM 01
PAGE 42
Stud Alignment and Mandrel Installation A suitable tooling nut (non-crimped) shall be threaded onto plain stud end prior to stud installation. The nut shall be positioned to ensure that maximum protrusion (see table 4 and figure 4) is achieved at the plain stud end following stud pull-in.
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Ensure correct mandrel has been selected for fastener (table 6) and check fastener pull in thread and pull-in mandrel are clean and undamaged before use (mandrels may be re-used). Mandrels may be threaded into pull-in thread before or after the fastener has been offered and aligned with the hole. Thread mandrel (Left-Hand Thread) fully into fastener ensuring that threads are correctly engaged (see figure 4). Select correct pull-in tooling for fastener (as shown in table 6). To prevent damage to the structure always select a pull-in gun that is set to the minimum calibration load. If the pull-in gun calibration load is insufficient to pull-in fastener, then a gun with a higher calibration load shall be selected. Ensure tooling is connected to approved power pack system. Locate puller-gun grips over mandrel grooved and ensure fastener and tooling is axially aligned with the hole.
Stud Pull-In Installation
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Puller gun units shall be operated to pull the fastener into the hole (figure 5); several pull-in operations my be required if the fastener grip length exceeds the mandrel working length. A nose-ca extension or collar may be required to fervent fouling between fastener and pull-in tooling. If puller gun calibration load is insufficient to pull-in fastener, then gun can be replaced with a gun set to a higher calibration load. Following installation, ensure that stud nut is fully seated and conforms to the requirements shown in figure 2 and table 4.
Tooling and Mandrel Removal
Remove pull-in gun from mandrel ensuring that damage to mandrel or gun does not occur (figure 6). Remove mandrel from fastener without causing damage to the fastener (figure 6). Inspect structure for visible signs of damage or witness marks caused by pull-in tooling.
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M&P FORM 01
Nut Installation
Remove excess sealant/lubricant from threads with a clean cloth. Check fastener protrusion using verification gauges/visual checks and install washers to drawing requirements. Thread nut onto stud and torque tighten to the requirements specified in table 5. To control the protrusion of studs, it is permissible to adjust the position of the fastener within the hole by loosening one nut end and torque tightening the opposing nut (providing applied torque does not exceed limits of table 5). Check installation of fastener and nut meet the seating and protrusion requirements defined within this specification.
6). Nuts shall be over-sealed to the requirements specified on drawing. For the over-sealing of nuts on the pull-in end of studs only; over-sealing shall be undertaken in accordance with ABP 4-5141 with the exception that sealant dimensions are allowed to conform to the requirements shown in figure7
PAGE 46
ISSUE 6
ABP 2-2075
M&P FORM 01
7). Production Engineering shall generate supporting manufacturing documentation to define the following: Detailed tooling set-up. Part handling fixture requirements. Detailed operator instructions with the correct installation and inspection sequences to comply with the requirements of this PSD.
PAGE 47
ISSUE 6
ABP 2-2075
M&P FORM 01

Abp 2-2075

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Airbus Operations Ltd

ABP 2-2075 PAGE 1 OF 47 ISSUE 6

TITLE: MANUAL FASTENING WITH SHORT THREAD POINT DRIVE BOLTS

KEY WORDS: Fastening Manual Fastening Bolts Point Drive Bolts

AUTHORISED (SIGNED) R PEDWELL

Airbus Operations Ltd 1993 - 2011 ALL RIGHTS RESERVED

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Airbus Operations Ltd 1993 - 2011 ALL RIGHTS RESERVED

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Diameter codes in 1/16" increments: b) Nuts

ABS0813 NSA5474 NSA5472 NSA5472 (-9) ASNA2529

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ASNA2532 ASNA2531 ASNA2536 ASNA2538 -

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Total Angular tolerance

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3.1.3 3.1.4 3.1.5

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3.1.13 3.1.14 3.1.15 3.2

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INSPECTION The Inspection function shall verify that: -

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Smooth Dish In accordance with table

Distinct Ring or Abrupt Change in Contour.

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Lubricants Boelube 70305 paste Supplier: (typical) Any approved supplier

Tooling Electric Nut Runners Supplier: (typical) Desoutter Ltd.

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MATERIAL & FINISH

(-3) (-16) (-3) - (-18)

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(-3 to 6) (-12 to -16) (-12 to -16) (-3 to -16) (-3 to -18)

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Table 3: Nut Identification

(-3) (-10) (-3) (-6)

Non-corrosion resisting steel ASNA2532 Cadmium plated Lubricated

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